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Modicon TSX Compact and TIO for Rail(way

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1. 192 AS HDTA 200 202 Figure 61 Front view of the AS HDTA 202 backplane Features and Functions Backplanes AS HDTA 200 201 and 202 carry the individual modules which are inserted on the top edge and then latched tightly in a vertical position Once they are in place the contact to the I O bus is established via a 30 pole connector The bus connects the central unit with the corresponding modules Each module is connected with the frame potential of the mounting rail top hat rail through openings cut into the board The multiplexing of the I O bus spanning up to 3 expansion backplanes is achieved using either of the following The 30 pole bus connector when multiplexing at the same frequency m Bus extension BXT 201 when skipping lines 193 AS HDTA 200 202 2 1 2 2 Configuration Z screw To achieve high EMC stability the OV reference potential and the DIN top hat rail grounding are connected with the Z screw factory settings Doing this will electrically short circuit the connection between the OV potential and the ground The Z screw is on the AS HDTA 200 see Figu
2. Male Female outgoing CAN incoming CAN In SA 6 2 97 es os 04 eo z S CAN TAP CAN TAP Contact point occupied O Contact point not occupied Pin Signal Meaning 1 Reserved 2 CAN_L CAN_L bus line dominant low 3 CAN_GND CAN ground 4 Reserved 5 CAN_SHLD Optional CAN shield 6 GND Optional CAN ground 7 CAN_H CAN_H bus line dominant high 8 Reserved 9 CAN_V Optional external positive supply gt Note For further details and how to open the TAP s housing please refer to Appendix AS BCAN 259 64 HW Configuration 3 3 6 Grounding Grounding the Compact components The grounding of the 0 V on the backplane is already preset when delivered For uninterrupted operation take the following grounding measures also refer to chapter Grounding and EMC Measures in the Basic User Manual Modicon TSX Compact Modular Programmable Controller Figure 33 Grounding the top hat rails and Compact components N DTA 200 DTA 201 202 DTA 201 DTA 201 202 O to M of the power supply N1 N2 S 2 m 2 5 sq mm Zi 22 o 1C pa gt 2 5 sq mm Legend 1C Capacitive discharge terminal GND 001 optional N Power supply module CPU Zi Grounding clamp EDS 000 Z
3. Contents Input 1 Input 2 Input 3 Input 4 Priority Overload monit 16 0 1V 0 1V 0 1V 0 1V Unipolar no 0 20 mA 0 20 mA 0 20 mA 0 20 mA 31 0 10V 0 10V 0 10V 0 10V Unipolar no 32 0 2 1V 10 2 1V 0 2 1V 0 2 1 V Bipolar yes 4 20 mA 4 20 mA 4 20 mA 4 20 mA 47 2 10V 2 10V 2 10V 2 10V Bipolar yes 48 0 2 1V 0 2 1V 0 2 1V 0 2 1V Unipolar yes 4 20 mA 4 20 mA 4 20 mA 4 20 mA 63 2 10V 2 10V 2 10V 2 10V Unipolar yes This requires the wiring of unused inputs with a valid measuring value This can happen when using a reference measuring location or with voltage input parallel connection or current input serial connection of inputs Monitoring with voltages lt 2 V Table 13 Potential combinations with the following parameters Priority bipolar no open circuit monitoring with overload monitoring Contents Input 1 Input 2 Input 3 Input 4 64 1 V 20 mA 1 V 20 mA 1 V 20 mA 1 V 20 mA 65 10V 1 V 20 mA 1 V 20 mA 1 V 20 mA 66 1 V 20 mA 10 V 1 V 20 mA 1 V 20 mA 67 10V 10V 1 V 20 mA 1 V 20 mA 68 1 V 20 mA 1 V 20 mA 10V 1 V 20 mA 69 10V 1 V 20 mA 10V 1 V 20 mA 70 1 V 20 mA 10V 10V 1 V 20 mA 71
4. 1000 invalid slot number 1001 no module installed 1002 wrong type of module installed 1003 module unhealthy 1004 send queue full 1005 module firmware not running 1006 general CAN or API error see Network status information of node O of net work 1 11XX general hardware error where XX represents specific CAN chip states 2000 invalid baudrate 2001 invalid relais configuration 2002 invalid number of digital inputs 2003 invalid number of digital outputs 2004 invalid number of analog inputs 2005 invalid number of analog outputs 2006 invalid number of network variables 3000 invalid channel number 3001 invalid data length 4001 invalid identifier 4002 invalid receive table 4003 invalid number of receive messages 4004 no matching message in Message acceptance data field found 4005 received message has less bytes than size of DATA variable 5000 invalid device number 5001 invalid SDO data length 5002 invalid SDO entry 5003 general SDO errror see ERRORINF for details 5004 more data received than expected 5005 less data received than expected 5006 invalid NMT status value 5007 size of given DATA variable less than LENGTH value 6000 PLC running in simulator mode 7000 Module is initializing no errror information only In the general hardware error XX represents a byte value whose meaning is as follows 220 21 EFB Error Codes
5. Figure 31 CAN cable wiring grounding and housing Male Female outgoing CAN incoming CAN Zn S 6 2 7 es os o4 03 gt es CAN TAP CAN TAP Contact point occupied O Contact point not occupied Pin Signal Meaning 1 Reserved 2 CAN_L CAN_L bus line dominant low 3 CAN_GND CAN ground 4 Reserved 5 CAN_SHLD Optional CAN shield 6 GND Optional CAN ground 7 CAN_H CAN_H bus line dominant high 8 Reserved 9 CAN_V Optional external positive supply 62 21 HW Configuration CAN Grounding Through the Housing Within the respective CAN module the male and female connectors are connected to the top hat rail and to the PE port directly with the ground contact springs The shielding of the CAN cable must be connected directly with the male and female connector housing refer to figure CAN cable wiring Through the connector union via the top hat rail the shielding is connected at both ends with the ground also refer to chapter Grounding CF Note For further details and how to open the TAP s housing please refer to Appendix AS BCAN 259 21 63 HW Configuration Optional Galvanized CAN Grounding Optional each cable between two TAP s can be grounded directly via CER 001 Perform the wiring of the individual cables as follows Figure 32 CAN cable wiring galvanize grounding
6. AR lt PSB gt PSB 21 147 AS BDAP 252 AS BDAP 253 Configuration Configure the following m Mounting slot backplane slot of the module onto backplane according to the Concept list I O Map For each respective mounting location use the software to select the module designation DAP 2x2 253 For installation onto the backplane refer to the enclosed user information Connection of the peripheral device according to the Concept lists I O Map and Variable List Figure 46 Example of connection DAP 252 DAP 253 US 24 110 VDC L 24 230 VAC M4 N UB2 22 VDC M2 UB1 24 VDC at DAP 252 UB1 110 VDC at DAP 253 M1 lt lt 0 16A 5 pap 252 1 2 U U 2 U U 13 ir ir 1A 4 5 ar 2r 2A 6 7 3r 3r 3A 8 9 4r 4r 4A L M M U U U U Eie 1 1 eH 2 2 a io 3 3 ee 4 4 4 6e 5 5 ge 6 6 7 7 E8 8 8 M M card card 148 21 AS BDAP 252 AS BDAP 253 The appropriate signal names or signal addresses should be entered on the label inlays In case of inductive loads for switching mak
7. L Ti 2 Nu je E CPU Lai o OO Mount the communications module and the CAN TAP according to the description of module AS BCAN 259 starting on page 181 21 57 HW Configuration Figure 25 Installation of remaining modules 0000000000000000 00000 SSHSHSSHHSHSHSHTSHIHSHHHSSOSSSS D O zj secures contacting to top hat rail Figure 26 Completed installation of the Modicon TSX Compact B LORDA 58 21 HW Configuration 3 3 4 Mounting 470 IPS 258 00 and 470 NAV 511 00 Figure 27 Top hat rail mounting es The grounding spring integrated into the right back panel establishes the electric contact to the top hat rail Figure 28 Installation on machine housing or wall a we ahs 4x 25mm The screws are used to ground the module 21 59 HW Configuration 3 3 5 Installing the CAN Line Figure 29 Example of an CAN line
8. Di NE a so les 1 ur 266 7 He top hat rail for automatic circuit breakers and for shield dissipation gt 6HU second row Figure 21 Drill holes for top hat rail and backplane in 19 cabinet mounting NE max 450 approx 215 top hat rail for backplane 60 5 80 65 150 N wo a op hat rail for automatic circuit breakers and for shield dissipation N 1i 5 N T N a E 5 5 i i i 1 Eee 2 second row i t F i i i gt for M4 M5 Note The distance of 6 HU to the second row must be observed when using the stacked drop cable BXT 201 21 53 HW Configuration 3 3 2 Step1 Step2 Step3 Step4 Step5 Backplane Backplane mounting Fit the AS HDTA 200 HDTA 201 and HDTA 202 backplanes onto the top hat rail in the following order 7 5 mm Pull off the two clamps located underneath the DTA Hang the backplane With 15 mm top hat rails First enclosed spacer A must be snapped into place flush to the drillings in the rear of the DTA Swing the backplane towards the top hat rail and snap it in The backplane must also be secured using two screws 4 mm max With 7 5 mm top hat rails as per DIN EN 50 022 approx 20 mm long W
9. 21 177 AS BCAN 259 Features and Functions m Connection to the CAN via CAN TAP 470 NAV 511 00 and module connecting cable AS WCAN 201 Compliance with the EN 50 155 standard railway application One CAN port for the CANopen protocol CAN 1 m CANopen Master and CANopen Slave functionality Address setting using the DIP switch One CAN interface for CAN layer 2 protocols based on V2 0A and V2 0B Three CAN modules can be configured in the rack AS HDTA 200 of the Compact PLC Figure 52 Function of the CPU part CAN 259 CPU PAB USWN gt RS 232 Schnittstelle DPM CPU div Anzeige LEDs a oO lop kal 2 m CANL SRAM o CAN1 Optocoupler 11 pole a Terminalblock B CANH 2 D gt n gt CANL Flash CAN2 Optocoupler 11 pole Terminalblock gt gt CANH Motorola Processor 68332 16 16 MHz 64 K 16 Bit SRAM 64 K 16 Bit FLASH 8 K Byte DPM 178 21 AS BCAN 259 Figure 53 Function of the CAN TAP CAN Bus interface 9 pole D sub male male 8 pole Terminalblock Bus terminator C_GND 9 pole D sup A female 21 179 AS BCAN 259 2 1 Configuration Setting Device Addresses The DIP switch for address s
10. Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 2 W Shock vibration according to LES DB 158 21 AS BDAU 252 AS BDAU 252 Analog Outputs The AS BDAU 252 is an output module for rail specific applications with 2 analog isolated outputs for current or voltage output Each output can be connected with actuators for 10 V or 20 mA Enclosed you will find the following module specific information m Features and functions Configuration a Diagnostics ma Technical specifications Module elements 1 2 3 21 159 AS BDAU 252 1 1 1 2 Features and Functions Features The 24 VDC supply voltage must be provided externally The 5 V supply is provided internally through the I O bus The digital analog converter works with a signed 11 bit resolution The operating temperature range was extended to 25 70 degrees Celsius Operating mode 1 of 2 outputs er Zn REF D A a o NM 05 Ds Sek ae U 1 on E F 2 Q i 3 o lt u lt lt PSB 4 P cE U ri Q 2 z415 VOV 15 V a 46 b uE 347 P allie cee X Ipi sol E N N Bit 11 i as lt 102 5 je
11. 50 21 HW Configuration Figure 18 Detailed connection for modules with relay outputs US 24 VDC U Us 24 VDC oy F4 ch Fa a4 F4 o4 F4 g4 Fa g4 Fa DAP 258 UB N lt QOS GGG GG GS gt M2 11 UB DAP 252 DAP 253 s VSG HV YKGV PVPS CROROROROROAT aN QOS 14 a i a N lt a Y e gt if Ss Y lt ss M F4 Automatic circuit breaker 4 A max V2 Freewheeling diode is mandatory directly at inductance due to contact service life 21 51 HW Configuration 3 3 Installation 3 3 1 Top hat rail The TSX Compact can be installed onto the following top hat rails refer to the figure Clearance 7 5 mm as per DIN EN 50 022 mum Clearance 15 mm Figure 19 Top hat rail with 7 5 mm clearance left and with 15 mm clearance right 7 5 15 35 35 52 21 HW Configuration Figure 20 Drill holes for top hat rail and backplane in back panel mounting approx 920 approx 215 for M4 M5 top hat rail for backplane 130 125
12. 240 20 Glossary Document Window A window within an application window Several document windows can be open at the same time within an application window However only one document window may be active at any given time Document windows in Concept are for example sections the message window the reference data editor and the configurator DPM Dual Ported Memory Dummy A dummy file made up of a text header containing general information such as for example author creation date EFB identifier etc The user must complete this dummy file by entering additional data Duration Literals Authorized units for a duration TIME is expressed in days D hours H minutes M seconds S and milliseconds MS or any combination thereof The duration must be identified by prefix t T time or TIME The overflow of the highest unit value is allowed e g the entry T 25H15M is allowed Example t 14MS T 14 7S time 18M TIME 19 9H t 20 4D T 25H15M time 5D14H12M18S3 5MS DX Zoom This feature allows you to connect with a programming object to observe and possibly modify its data values 241 Glossary E EFB Refer to Elementary Functions Function Blocks Elementary Functions Function Blocks EFB Identifier for functions or function blocks whose standard definition is not expressed in any of the IEC languages i e their roots cannot be modified using the DFB editor Concept DFB EFB types
13. If the ASBC259 EDS file of AS BCAN 259 is located in the ProCanopen EDS subdirectory and the module is configured by the CIA_SVR EFB see chapter CIA_SVR the module will be recognized by ProCANopen 21 87 EFB s for AS BCAN 259 If you decide on entering nodes manually you need to add nodes by using the new node menu option from the main menu and configure the node using the configuration dialog available from the node s context menu Node configuration Used profile 302 Programmable Devices Manufacturer device name AS BCAN 259 Hardware version Software wersion If you intend to use the AS BCAN 259 as the CMT master notify ProCANopen by entering the appropriate data into the Global Configuration Dialog Only one node may be the CMT manager 88 21 EFB s for AS BCAN 259 5 5 2 Variable Connections Once all nodes are configured you may start to assign the connections beween nodes by either using the graphical connection or entering the connection using the connection dialog These options can be selected by right clicking on the corresponding node Graphic connection 1001 Errorfegister 1001 EnorRegister 6000 1 Dighn8_1 6000 1 DigInd_1 6000 2 Digln _2 lt H 5000 2 Diglng_2 6000 3 Digln8_3 lt H 6000 3 Digin8_3 6000 4 Diglnd_4 lt H 6000 4 Dignd_4 6000 5 Diglri8_5 lt H 6000 5 Diging_5 6000 6 Diglnd_6 lt H 6000 6 Digln8_6 6000 7 Digln _7 lt H 5000 7 Diging_ 6000 8 Digln8_8
14. internal via I O bus 5 V 100 mA max typically 60 mA Inputs Number 4 2 pole as voltage or current inputs Type of networking Optical coupler against supply and I O bus Varistor opposite protective ground Inputs stacked non isolated Linear measuring range selecta ble 1 V 20 mA subject to connection 0 2 1 V 4 20 mA subject to connection 0 1V 0 20 mA subject to connection 10V 0 10 V 2 10 V subject to measuring range selection maximum input voltage 30 V inputs stacked for 1 min max maximum input current 40 mA max continuously Input resistance 50 ohms for current inputs gt 1 MOhm for voltage inputs Translation values refer to Ch Translation Values Common mode voltage on return conductors stacked at 10 V upper range value 2 V max at 1 V upper range value 11 V max Insulation voltage 500 V max process connection to internal I O bus or to ext 24 V supply Common mode rejection to ground 60 dB min at 1 kHz Filter time const of the inputs 1 5 ms conversion time 10 ms max for all inputs Resolution 11 bits plus sign bipolar 12 bit unipolar Operational limit 0 60 degrees Celsius 0 40 max relative to voltage range 0 56 max relative to current range Processor Type of processor Microprocessor Intel 80C31 8 bit Memory 128 bytes RAM for d
15. refer to the description of module AS BDAP 258 150 21 AS BDAP 252 AS BDAP 253 Data interface Internal I O bus parallel I O bus refer to basic user manual Modicon TSX Compact chapter Specifications Physical characteristics Module in standard size case Format 3 HE 8T Weight 240g Type of connection Process 2 clip on 11 pole screw plug in terminals Systems bus internal 1 3 C30M Environmental conditions Regulations VDE 0160 LES DB Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 2 W Shock vibration according to LES DB 21 151 AS BDAP 252 AS BDAP 253 152 21 AS BDAP 258 AS BDAP 258 Discrete Outputs The AS BDAP 258 is an output module for rail specific applications with 8 discrete relay outputs The relay contacts are led through potential free as normally open contacts Enclosed you will find the following module specific information m Features and functions m Configuration m Diagnostics Technical specifications 21 153 AS BDAP 258 1 1 1 2 Features and Functions Features The 22 VDC supply of the relay coils and
16. ANY_NUM In the present version ANY_NUM includes data types DINT INT REAL UDINT and UINT ANY_REAL In the present version ANY_REAL includes data type REAL Application Window The window containing the workspace the menu bar and the toolbar for the application program The name of the application program appears in the title bar An application window may contain several document windows In Concept the application window corresponds to a project Argument Synonymous with actual parameter Array Variables Variables to which a derived data type defined with the ARRAY keyword is assigned An array is a collection of data elements of the same data type ASIC Application Specific Integrated Circuit Note The x after the first digit of the reference type represents a five digit storage location in the user data memory e g the reference 000201 signifies an output or marker bit at address 201 of the signal memory Note The x after the first digit of the reference type represents a five digit storage location in the user data memory e g the reference 400201 signifies a 16 bit output or marker word at address 201 in the signal memory 234 20 Glossary ASCII Mode American Standard Code for Information Interchange The ASCII mode is used for the communication with various host devices ASCII works with 7 data bits Backup File Concept EFB The backup file is a copy of the last source code fi
17. CAN line n CAN TAP CAN TAP CAN TAP for Compact 1 for Compact 2 CAN termination The final nodes Compact 1 and Compact 2 for Compact 3 must be equipped with terminators CAN terminators m At beginning of bus Compact 1 mm At end of bus Compact 3 Figure 30 Electrical structure of the terminator CAN_H 120 Q CAN_L 60 21 HW Configuration CAN connection The user will have to build the CAN cable to network all individual nodes Required installation material mm CAN Bus cabel UNITRONIC Bus FD P LD 2 x 2 x 0 25 sq mm 2 twisted pairs with common shield the characteristic wave impedance amounts 100 through 120 Ohm mm Male connector assembly set pins 748046 1 for outgoing CAN m Female connector assembly set sockets 748047 1 for incoming CAN The above mentioned cable is suitable for the most of the applications if the length of the cable will not decrease 100 m and the number of nodes will not decrease 64 General recommendations are Length of cable 32 Nodes 64 Nodes 100 m 0 25 sq mm 0 25 sq mm 250 m 0 34 sq mm 0 5 sq mm 500 m 0 75 sq mm 0 75 sq mm You will find the references of the suppliers of installation hardware in the appendix Supplier References page 228 21 61 HW Configuration Perform the wiring of the individual cables as follows
18. Overload frames are used to indicated that a node on the network needs some extra time before the next node is allowed to transmit a message Up to two consecutive frames may be transmitted Today there is hardly a CAN chip available that makes use of this feature Schneider CAN devices do not generate Overload frames Remark on Identifiers Due to compatibility with certain old CAN controllers identifiers must not have the 7 most significant bits set to all ones so only the identifiers 0 2031 are left for the 11 bit identifiers and the user of 29 bit identifiers can use 532676608 different values 29 Controller Area Network CAN 2 3 2 3 1 The ISO OSI Reference Model According to the ISO OSI reference model communication can be regarded as a layered architecture consisting of the following layers Layer Function Description Layer 1 Physical The actual hardware involved voltage levels timing etc Layer 2 Datalink How messages are transmitted Layer 3 Network Provides for routing functionality Layer 4 Transport Mechanisms for ensuring communication via unreliable media Layer 5 Session Dynamically connect and disconnect functions Layer 6 Presentation How data are stored and passed to and from the network Layer 7 Application The actual meaning of the data ISO 11898 is definining the standards for Layer 1 and 2 to a certain extend see chapter Message Types When deal
19. Protocol CANopen channel 0 Slave CANopen channel 0 NMT Master simple Layer 2 channel 0 and 1 16 Kbyte Flash 1 x RS 232 for firmware download Physical characteristics Module in standard case Format 3 HE 8T Weight approx 400 g Indicators refer to Chapter Diagnostics page 183 Type of connection CAN interface 9 pole D sub plug and 9 pole D sub socket on CAN TAP RS 232C interface 11 pin screw plug in terminal Systems bus internal 1 3 C30M 184 21 AS BCAN 259 Environmental conditions Regulations EN 50 155 EN 50 121 3 2 Systems data refer to basic User Manual Modicon TSX Compact Chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 2 5 W Shock vibration as per EN 50 155 21 185 AS BCAN 259 186 21 AS BNUL 200 AS BNUL 202 AS BNUL 200 AS BNUL 202 Dummy Modules Dummy module AS BNUL 200 is used to prewire spare locations or to support lines that are not required Dummy module AS BNUL 202 is used to support supply lines for the process inputs e g initiators In partially equipped backplanes the dummy modules are also used as a support for the snap in front cover Enclosed is the following module specific informat
20. meaning channel 0 bus OFF channel 0 error passive channel 0 overrun channel 1 bus OFF channel 1 error passive oa o w o channel 1 overrun 21 221 EFB Error Codes 222 21 Firmware Download C Using the RS232 port of AS BCAN 259 00 it is possible to load the latest version of the module s firmware Related files can be found in the directory CAN259FW of the Concept installation directory In order to do this you need to prepare a serial cable to connect your PC to the AS BCAN 259 00 The cable pinout is as follows PC 9 pin DSUB connector AS BCAN 259 00 Pin 2 17 Pin 3 19 Pin 5 21 You may use any available terminal emulation software for your PC that supports ASCII file transfers and the stated communication parameters to perform the download The communication parameters must be set to the following values Baudrate 38400 kbps Data 8 Bit Stopbit 1 Bit Parity No Protocol XON XOFF 21 223 Firmware Download After connecting the cable and setting up the terminal software perform the following steps m connect to the module by typing x This will activate the RS232 communication and LED 1 is turned on type f to prepare the module for firmware download operation type d to activate the download procedure within the module The module will send the message waiting
21. INT INT stands for data type integer It is entered as an integer literal base 2 literal base 8 literal or base 16 literal The length of the data elements is 16 bits The values for variables of this data type range from 2 exp 15 to 2 exp 15 1 Integer Literals Integer literals are used to declare integer values in the decimal number system The values may be preceded by a sign Single underscores _ between the digits are not significant 20 249 Glossary Example 12 0 123_456 986 Intermediate Storage The intermediate storage is a temporary memory for cut or copied objects These objects can be inserted into sections Each time a new object is cut or copied the contents of the intermediate storage is overwritten I O Map The drops of the various CPUs are configured in the I O Map ISO International Standardization Organization J Jump Element of the SFC language Jumps are used to skip areas in the sequence K Keywords Keywords are unique combinations of characters that are used as special syntactical elements as defined in Appendix B of IEC 1131 3 All keywords used in IEC 1131 3 and thus used in Concept are listed in Appendix C of IEC 1131 3 The keywords listed may not be used for any other purpose e g not as variable names section names instance names etc KOP Refer to Ladder Diagram LD Ladder Logic 984 LL 250 20 Glossary L Ladder Diagram
22. MMI Man Machine Interface Module SA85 Module SA85 is a Modbus Plus adapter for IBM AT or compatible computers Multi Element Variables Variables to which is assigned a derived data type defined with STRUCT or ARRAY A distinction is made between array variables and structured variables MVB Multifunction Vehicle Bus 20 253 Glossary Network A network is the interconnection of devices on a common dataway that use a common protocol to communicate one with another Node Address The node address is used to clearly identify a network node in the routing path The address is set directly in the node e g using rotary switches on the back side of the modules Network Node A node is a device with an address 1 64 on the Modbus Plus network o OD Object Directory Operand An operand is a literal a variable a function call or an expression Operator An operator is a symbol for an arithmetic or Boolean operation to be executed OSI Open System Interconnection Output Marker Bits 0x References An output marker bit can be used to control real output data through the output unit of the control system or to define one or several discrete outputs in the signal memory Output Marker Words 4x References An output marker word can be used to store numeric data binary or decimal in the signal memory or to transmit data from the CPU to an output unit in the control system Output Parameter
23. RIOSTAT The individual steps required to configure the RIOSTAT EFB are described in the order in which they should be performed 1 Open a new section via the File gt New Section gt FBD menu command Enter a section name e g iostatus Confirm with OK Select the RIOSTAT EFB via Objects gt FFB selection gt Library gt System and confirm with Close Place the RIOSTAT EFB andithen deselect the EFB Allocate the EFB s inputs and outputs Activate the input menu field by double clicking onthe input output In order to activate the EFB RIOSTAT input DROP must be set to 1 You can assign the 4xxxxx output registers as you like A possible assignment is provided in the table below Table 9 Example of addressing for the RIOSTAT Input DROP e g literal 1 Outputs STATUS 1 e g direct address 4 00001 STATUS 2 e g direct address 4 00001 STATUS 3 e g direct address 4 00001 STATUS 4 e g direct address 4 00001 STATUS 5 Not used with Compact Once the addresses of the outputs have been successfully assigned the status information healthy bits of the I O modules is available 20 113 Error Diagnostics for I O Modules The 4 xxxxx registers assigned in Table 9 are assigned to the corresponding backplanes as follows Register 4 00001 Status bit in primary backplane DTA 200 Register 4 00002 Status bits in the 1st expansion backplane DTA 201 R
24. 20 Glossary Icon Graphic representation of different objects in Windows e g drives application programs and document windows Identifier Refer to the IEC nomenclature Icon Refer to Icon IEC International Electronic Committee IEC 1131 3 International standard Programmable Logic Controllers Part 3 Programming Languages March 1993 IEC Nomenclature Identifier An identifier is a sequence of letters digits and underscores which must begin with a letter or an underscore e g the name of a function block type of an instance of a variable or of a section Letters from national character sets e g 6 6 can be used except in project and DFB names Underscores are significant in identifiers e g A_BCD and AB_CD are interpreted as different identifiers The use of several leading or of several consecutive underscores is not allowed Identifiers may not contain any blank characters Identifiers are not case sensitive e g ABCD and abcd are interpreted as the same identifier Identifiers may not be keywords IIR Filter Infinite Impulse Response Filter Filter with an infinite impulse response IL Refer to Instruction List IL 20 247 Glossary Initial Step The starting step of a sequence An initial step must be defined in each sequence The sequence is started with the initial step upon the first call to it Initial Step Refer to Initial Step Initial
25. 22 AS BADU 256 Deviating from the basic settings the following individual preferences are possible Table 11 Potential combinations with the following parameters Priority bipolar no monitoring of open circuit and overload Contents Input 1 Input 2 Input 3 Input 4 0 1 V 20 mA 1 V 20 mA 1 V 20 mA 1 V 20 mA 1 10 V 1 V 20 mA 1 V 20 mA 1 V 20 mA 2 1 V 20 mA 10 V 1 V 20 mA 1 V 20 mA 3 10 V 10 V 1 V 20 mA 1 V 20 mA 4 1 V 20 mA 1 V 20 mA 10 V 1 V 20 mA 5 10 V 1 V 20 mA 10 V 1 V 20 mA 6 1 V 20 mA 10V 10 V 1 V 20 mA 7 10 V 10 V 10 V 1 V 20 mA 8 1 V 20 mA 1 V 20 mA 1 V 20 mA 10V 9 10 V 1 V 20 mA 1 V 20 mA 10 V 10 1 V 20 mA 10V 1 V 20 mA 10 V 11 10 V 10 V 1 V 20 mA 10 V 12 1 V 20 mA 1 V 20 mA 10V 10 V 13 10 V 1 V 20 mA 10 V 10 V 14 1 V 20 mA 10 V 10 V 10 V 15 10 V 10 V 10 V 10 V of the control register Set in Concept under I O mapping Parameters 22 129 AS BADU 256 Table 12 Potential combinations with the following parameters no monitoring in case of overload
26. 60 mA max typically 50 mA 156 21 AS BDAP 258 Data interface Internal I O bus parallel I O bus refer to basic user manual Modicon TSX Compact chapter Specifications Relay outputs Number 8 normally open contacts with LED indicators Type of networking Contacts potential free led through as normally open contacts Operating delay approx 10 ms Working voltages US 24 110 VDC L 24 230 VAC 250 VAC max Minimum load current 10 mA for new contacts Load currents of the relay contacts with 230 VAC max 2 A continuous with cos phi 1 max 4 A temporary with cos phi 1 max 1 A continuous with cos phi 0 5 max 1 5 A 240 V acc to AC 11 VDE 0660 Section 200 with 24 VDC max 2 A continuous ohmic load max 4 A temporary ohmic load max 1 5 A pilot duty max 1 A continuous L R 20 ms max 0 5 A 24 V acc to DC 11 VDE 0660 Section 200 with 60 VDC max 1 A continuous ohmic load max 0 5 A L R 20 ms with 110 VDC max 0 45 A continuous ohmic load max 0 25 A L R 20 ms with 140 VDC max 0 3 A continuous ohmic load max 0 15 A L R 20 ms Protective circuit all normally open contacts are wired with 68 Ohm 15 nF residual current approx 1 mA also refer to chapter Configuration page 156 Overload protection to be planned externally Service life o
27. APPENA sand Since ee na Artur iv 205 Appendix A The Object Dictionary of AS BCAN 259 00 207 Appendix B EFB Error Codes snuenenn nenn nennen nn 213 Appendix C Firmware Download 0 ceeee cece eee eee eee eee 217 Appendix D Overview of Standards 0 cece eee eee eee eee 219 Appendix E Accessory Supplier References 02eeeeeeeeee 221 Glossary er eet nalen ead bie ee ee 223 NASN as that Nee ken ee eek 257 Vi 20 Info 50 Information m o This publication is the basic document for programmable controllers used in rail applications with MVB It describes the performance range of the programmable controller and provides the user with all the information required to complete a design used to operate standard applications as well as download the user program The description includes ma Configuration I O points programming unit control unit m Hardware assembly ma Configuration of the network supply ma Connection of the cables leading to the process ma Procedure for intial start up Furthermore whenever appropriate there are references to publications that are dealing with special applications e g programming ma Symbols used m Terms and abbreviations ge Additional documentation Scope of application ZN canai For applications using controllers with security requirements the appropriate regulations must be observed For reas
28. Information transmission in the train train bus April 1992 Transmission d informations dans le train bus de train Avril 1992 UIC directive on the UEC cable 227 Accessory Supplier References E In this appendix you will find an overview of accessory suppliers 20 229 Accessory Supplier References Reference Addresses Table 29 Addresses for accessories Item Supplier Address Chapter Male plug kit pins type 748046 1 for outgoing MVB Female plug kit sockets 748047 for incoming MVB AMP Deutschland GmbH Amperestr 7 11 63202 Langen Postfach 1240 3 3 5 on page 60 MVB ESDB cable 1x4x0 5 sq mm 4x1x0 25 sq mm Radox GKW S HUBER SUHNER AG Gesch ftsbereich Energie und Si gnal bertragung CH 8330 Pf ffikon ZH 3 3 5 on page 60 CAN cable UNITRONIC Bus FDPLD 2x2x0 25sq mm Material number 2170214T U I LAPP GmbH amp Co KG Schulze Delitzsch Stra e 25 D 70565 Stuttgart Postfach 80 06 40 D 70506 Stuttgart 3 3 5 on page 60 230 20 Glossary Here you will find a short description of the terms 20 231 232 20 Glossary 984LL Refer to ladder logic 984 A Active Window The window that is currently selected At any given moment there can only be one active window When a window becomes active the color of its title bar changes so that it may be distinguished form the other windo
29. LD Ladder diagram is a graphic programming language as per IEC1131 that is optically orientated according to the path of the current on the contact diagram of a fuse Ladder Logic 984 LL In the terms ladder logic and ladder diagram the word ladder Contact refers to execution In contrast to a schematic circuit diagram a contact diagram is used by electrical engineers to draw an electric circuit using electrical symbols intended to show the sequence of events and not the actual wires connecting the parts one to another A standard user interface used to control the actions of automation devices allows for a contact diagram interface that prevents electrical engineers from having to learn a programming language they are not familiar with when implementing a control program The construction of the actual contact diagram makes it possible to connect the electrical components in such a way as to produce a control output dependent on the logical power flow through the electrical objects used which represents the previously requested condition of a physical electrical device In simple terms the user interface is a video display generated by the PLC programming application that sets up a horizontal and vertical grid into which the programming objects are placed The diagram obtains the current from the left side of the grid and as the connection is made with the active objects the current flows from left to right Landscape Form
30. Make sure that concept is not running After having selected the Concept 2 1 installation path your have several options to install Select Options to install fd Help Files CanQpen Files EDS BMP ete 7 CanOpen Example I Laver 2 Example It is recommended to install the respective example programs for a better understanding of the system and as a basis for application programming 74 21 Software Installation 4 2 If you decided on installing the CANopen related files you are prompted to enter your CANopen network configuration tool installation path Setup will install all related files into the subdirectory EDS and EXEC If you have not installed the CANopen network configuration tool yet you may use any existing directory or create a new one After finishing the installation you may take look at the provided help file which is installed into Concept 2 1 installation directory Layer 2 Applications This chapter provides information on how to program simple CAN applications Because this type of application uses only messages with user defined identifiers and data contents and no standardized Layer 7 protocol is employed it is also referred to as Layer 2 application 21 75 Software Installation 4 3 Configurator When using the AS BCAN 2589 it is a necessarry to enter the module into the I O map by selecting BKF201 16W from I O modules selection This indicates th
31. approx 11 ms Translation values refer to chapter Translation values page 162 Resolution 11 bits plus sign Data interface Internal I O bus parallel I O bus refer to basic user manual Modicon TSX Compact chapter Specifications Physical characteristics Module in standard size case Format 3 HE 8 T Weight 300 g Type of connection Process supply cable to process Installation distance Cable length 2 clip on 11 pole screw plug in terminals minimum cross section 0 5 sq mm twisted pair reference conductor incorporated shielded e g KAB 2205 LI 2 x 2 x 0 5 sq mm gt 0 5 m to potential sources of electrical noise 100 m max Systems bus internal 1 3 C30M Environmental conditions Regulations VDE 0160 LES DB Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 4 W Shock vibration according to LES DB 21 163 AS BDAU 252 164 21 AS BDEP 254 AS BDEP 254 Discrete Inputs The AS BDEP 254 is a module for rail specific applications with 16 discrete inputs for 24 to 48 VDC isolated from the bus and from the second input group Enclosed you will
32. ofthe decimal point The exponent indicates the decimal power by which the number must be multiplied to obtain the value to be represented The values may be preceded by a sign Single underscores _ between the digits are not significant Example 1 34E 12 or 1 34e 12 1 0E 6 or 1 0e 6 1 234E6 or 1 2346 Reference Every direct address is a reference starting with an identification character specifying whether it is an input or an output and whether it is a bit or a word References starting with code 6 represent registers in the extended memory of the signal memory Ox range Output Marker bits 1x range Input bits 3x range Input words 4x range Output Marker words 6x range Register in the extended memory Note The x after the first digit of each reference type represents a five digit storage location in the user data memory e g the reference 400201 signifies an 16 bit output or marker word at address 201 in the signal memory RIO Remote I O Remote I O indicates a physical place of the I O positioning control system devices with respect to the processor controlling them Remote inputs outputs are linked to the controlling device via a wired communications cable Runtime Error Error that occurs during the execution of the program on the PLC in SFC objects e g steps or FFBs These are for example value range overflows in counters or time errors in steps RTU Mode Remote Terminal Unit Th
33. tion as per EN 50 155 Shipping and storage temperatu res 40 85 degrees Celsius Internal power dissipation approx 0 3 4 9 x IA in W IA in A Shock vibration as per EN 50 155 21 209 470 IPS 258 00 210 21 Appendix You will find below a list of all the abbreviations and standards used 20 211 212 20 259 00 The Object Dictionary of AS BCAN A This chapter describes the Object Dictionary of the AS BCAN 259 00 Index Sub Meaning Value Comment index 1000H Device Type 302 1001H Error Register content defined by EFB CIA_EMCY else 0 1004H Number of PDO s supported 1004H 1 TxPDO s RxPDO 144 Rx and 144 Tx 1004H 2 synch TxPDO s RxPDO s 0 and 0 1004H 3 asynch TxPDO s RxPDO s 144 Rx and 144 Tx 1008H Device Name AS BCAN 259 CAN Communica tion Adapter for PLC series TSX Com pact 1009H Hardware Version 1 0 100AH Software Version 1 37 100BH Node ID defined by DIP Switches see Hardware installation 100CH Guardtime Guardtime and Lifetimefactor are provided for compatibility reasons only If the module is guarded as an 100DH Lifetime Factor NMT slave the resulting timeout is defined using Relais Oeration mode 5 1010H Store Parameters 1010H 0 Largest supported Subindex 1 1010H 1 Store all Paremeters supported 1011H Restore Parameters
34. val val val val 0 20 val 4 20 val Vo 1 V0 10 0 2 10V V2 10 mA mA 0 0 0 2 2 0 4 0 0 1 1 2 400 0 5 5 10 2 000 1 10 1 10 20 20 4000 132 22 AS BADU 256 3 Diagnostics 3 1 LED Indicators The front of the module contains the following displays Table 17 Designation Color Function No label inlay 1 U yellow for 24 V supply on Supply available off Supply not available 12 ready yellow for the processor run on Error free data run off Bad data run 3 2 Error Analysis The first 3x ref assigned to the ADU contains the detailed error information Table 18 Error Analysis Bit Function 0 Overload or open circuit with currents lt 2 08 mA at Input 1 1 Overload or open circuit with currents lt 2 08 mA at Input 2 2 Overload or open circuit with currents lt 2 08 mA at Input 3 3 Overload or open circuit with currents lt 2 08 mA at Input 4 4 Unipolar 5 2 10V 4 20 mA at Inputs 1 4 6 U 24 V missing 7 ADU not ready cause Overload or open circuit at one of the 4 inputs or processor monitoring has responded or U 24 V is missing or ADU is still in initialization phase 22 133 AS BADU 256 Technical Specifications Allocation Device TSX Compact rail applications Structure in I O range Power supply external supply U 20 30 VDC 100 mA max typically 70 mA Reference potential M M2
35. 13 E9 14 4158 47168 17 141188 e 07208 E16 21 2 o e gt gt Rn ONTAIROTONTIRORONONT a 21 167 AS BDEP 254 The appropriate signal names or signal addresses should be entered on the label inlays 3 Diagnostics The front of the module contains the following displays Table 23 Explanation of the LEDs Designation label Color Function No inlay 1 12 U yellow for external sensor supply on Sensor supply available off Supply not available 3 10 1 16 red for input signals 14 21 on Input carries 1 signal off Input carries 0 signal or is not con nected Cause Sensor supply not available Reference potential M1 interrupted For simulation the SIM 011 simulator can be plugged into each of the 8 inputs 11 pole screw plug in terminal 168 5 AS BDEP 254 Technical Specifications Allocation Device TSX Compact rail applications Structure in I O range Power supply external sensor voltage UB 24 48 VDC 40 internal via I O bus 5 V 22 mA max typically 15 mA Inputs Sensor supply UB 24 48 VDC 40 for 8 inputs respectively residual ripple 20 SS max Reference potential M M1 for 8 inputs each Number of inputs 2 x 8 in groups Type of networking Isolation through
36. 2480 Overvoltage protection 25 A Cables AS WBXT 201 DTA bus extension 500 mm stacked drop layout 110 XCA 282 01 Programming cable CPU to PC 1 m long 110 XCA 282 02 Programming cable CPU to PC 3 m long 110 XCA 282 03 Programming cable CPU to PC 6 m long 110 XCA 203 00 Adapter RJ45 to 9 pin for PC AT KAB 2205 LI Cable with shield by the meter 2x 2 x 0 5 sq mm for the connection of analog sensors and actuators 21 17 General Information Concerning the Compact PLC 1 4 3 Yellow LED Red LED 1 4 4 Indicator Elements Most modules have LED indicators for diagnostic purposes There are yellow and red LEDs having the following basic meaning there are possible deviations The LED lights up when the power working voltage or the sensor supply required by the corresponding module are available or when one of the processors on the module is operating Inoutput modules it signals overload or a short circuit In TIO modules the yellow LEDrindicates a1 signal at the respective inputs outputs In TSX Compact I O modules the red LED indicates a 1 signal at the respective inputs outputs Otherwise its function is module specific A list of the indicator elements of each module and alconcrete explanation of their function is included in the description of each module Control Elements The PLC does not have any specific controhelements intended for
37. 256 AS BDEP 257 AS BDEP 256 AS BDEP 257 Discrete Inputs The AS BDEP 256 is a module for rail specific applications with 16 discrete isolated inputs for 24 VDC 40 The AS BDEP 257 is a module for rail specific applications with 16 discrete isolated inputs for 110 VDC 40 Enclosed you will find the following module specific information Features and functions Configuration m Diagnostics Technical specifications 21 171 AS BDEP 256 AS BDEP 257 1 1 1 2 Features and Functions Features The reference potential of the external 24 or 110 VDC sensor supply must be provided for each of the 8 inputs The 5 V supply is provided internally through the I O bus The operating temperature range was extended to 25 70 degrees Celsius Operating mode AS BDEP 256 and AS BDEP 257 U 12b 2 1 of 16 inputs E1 5 rtd RR 47 Ve r gt PSB 8 Di 389 Vw RD Es 4 GY M oa K U prae E9 172 21 AS BDEP 256 AS BDEP 257 Configuration Configure the following Module s mounting slot backplane slot on the backplane according to the Concept list I O Map For each respective mounting location use the software to select the module designation DAP 2x6 2x7 for both modules For installation onto the backplane refer to the enclosed user infor
38. 4 1 4 1 1 4 2 Overview of the Components Software m a Hardware rail qualified components Indicator elements Control elements Software Table 2 Software overview Type Function 372 SPU 429 01 Program Compact using Concept TCN Tool Define the parameters of the CAN nodes Further information can be found in the documentation enclosed with each software package Hardware Rail qualified Components Table 3 Overview of backplanes CPUs interface modules Module Function Backplane AS HDTA 200 Primary backplane 5 slots AS HDTA 201 Expansion backplane 5 slots AS HDTA 202 Termination backplane 2 slots CPUs PC E984 258 CPU for rail applications Communication AS BCAN 259 CAN communications module 470 NAV 51100 CAN TAP Terminal Access Point AS WCAN 201 Connecting cables AS BCAN 259 to 470 NAV 511 00 21 15 General Information Concerning the Compact PLC Table 4 Overview of discrete I O modules Module Function Input modules AS BDEP 254 16 inputs 24 48 VDC isolated AS BDEP 256 16 inputs 24 VDC isolated AS BDEP 257 16 inputs 110 VDC isolated Output modules AS BDAP 258 8 relay outputs24 VDC 230 VAC 2 A isolated Input and output modules AS BDAP 250 8 inputs 24VDC isolated 8 semiconductor outputs 24 VDC 2 A isola ted AS BDAP 252 8 inp
39. 8 then DLC ist set to zero and and no data bytes are transmitted DONE BOOL Function completed active for one scan ERROR BOOL Error occured STATE UINT Current status or errorcode LF Note Even when transmitting RTR messages a length information is required to generate the DLC Data Length Code field entry 21 83 EFB s for AS BCAN 259 FEF rt 5 3 CAN_RCV 5 3 1 Short Description This EFB enables the reception of simple Layer 2 messages Only messages that match the given parameters and that have been listed in the ACCPT Message acceptance field of the CIA_SVR or CAN_CFG EFB s are accepted CAN_CFG or CIA_SVR must be executed before CAN_RCV can be used The parameters are as follows 5 3 2 Layout Symbol CAN_RCV SLOT CHANNEL RCV IDENT DATA EXT RTR ERROR STATE 84 21 EFB s for AS BCAN 259 Description of the Parameters Parameter Data Type Meaning SLOT UINT Slot where the AS BCAN 259 is located 3 5 CHANNEL UINT Channel for transmission 0 1 IDENT DINT Message identifier EXT BOOL Extended identifier 29 bit RTR BOOL RTR frame RCV BOOL Matching message received active for one scan DATA ANY Data received up to 8 byte The number of bytes to be received is determined by the size of DATA variable Ifthe size is greater than 8 a frame of zero len
40. AS BCAN 259 2 3 Connection to the MVB Interface Figure 56 Pin assignment of the MVB interface on the MVB TAP CAN_L CAN_GND CAN_SHLD Pin left Socket right CANOV CAN_H ERR CAN_VCC Contact point occupied Contact point not occu pied O woonan wn Figure 57 Terminal assignment of TAP connecting cable AS WMVB 201 VO GQ YY GP GY 10 OROROROROROROROROR ORS O0O0ONDORWND 12 13 14 15 16 17 18 19 20 21 22 PE CAN1_H CAN1_L CAN1_GND RES1 L RES1_H RES2_L RES2_H REL1 REL2 PE PE CAN2_H CAN2_L CAN2_GND TxD DTR RxD DSR GND PE PE for the shield of the Drop cable CAN1_H CAN1_L CAN1_GND Bus terminator to be bridged with 5 Bus terminator for CAN2 to be bridged with 7 Watchdog Relay contact N C not supported Watchdog Relay contact N C not supported PE for shield of the Drop cable PE for shield of the Drop cable CAN2_H CAN2_L CAN2_GND Send RS 232 Handshake Receive RS 232 Handshake GND RS 232 PE for the shield of the Drop cable 182 21 AS BCAN 259 Diagnostics The front panel ofthe CAN module has the following LEDs Table 26 Explanation of the LEDs LED No Color Function Ready 1 yellow Processor running Error 2 red General error Hardware Rx0 3 yellow Channel 0 receive Tx0 4 ye
41. Expansion backplane AS HDTA 202 2 TSX Compact with 3 AS HDTA 201 expansion 18 backplanes maximum build 10 21 General Information Concerning the Compact PLC Figure 2 All possible options for a single line TSX Compact design AS HDTA 200 AS HDTA 200 AS HDTA 202 AS HDTA 200 AS HDTA 201 AS HDTA 200 AS HDTA 201 AS HDTA 201 AS HDTA 202 F F AS HDTA 200 AS HDTA 201 AS HDTA 201 AS HDTA 201 z 11 General Information Concerning the Compact PLC 1 3 1 3 1 1 3 2 Programming m Expert programming languages Creating programs mu Programming units Expert Programming Languages Concept Programming is performed off line in compliance with IEC 1131 3 The following specific editors are available for working with various programming languages FBD editor function block language mu LD editor contact plan SFC editor job Sequencing L editorn instruction list ST editor structured text The detailed programming description is included in the documentation supplied with the software package Creating Programs A PLC is programmed using Concept according to a hierarchy of projects configurations programs and sections Programming can be performed top down or bottom up 12 21 General Information Concerning the Compact PLC Figure 3 Programming hierarchy in Concept Project M Program Sect
42. M Ser U 12 p 13 p 148 p m 15 V 415 ov U or Er braun 17885 JN Din ready 15 V 188 p 4 ov for output 2 aaro D P z 15V 2 20 P vr 21 M 22 PB 160 21 AS BDAU 252 2 1 2 2 2 3 Configuration Configure the following Mounting Location Select the module s mounting location slot on the backplane according to the Concept list I O Map For each respective mounting location use the software to select the module designation DAU 2x2 For installation onto the backplane refer to the enclosed user information Wiring Refer to chapter Wiring in the description of module AS BADU 256 Connection Connect the peripherals according to the Concept lists I O Map and Variable List Figure 49 Example of connection UB 24 VDC M2 1 29 U 2 P U 3 P N 4 p U ui 5 p tap zP N i 8 p b amp 5 n Lt joes M ready U u2 21 161 AS BDAU 252 2 4 Each output can be used for current output I or voltage output U After conversion in the DAU the two decimal words in ref 4x are forwarded to outputs 1 and 2 as analog values The appropriate signal names or signal addresses should be entered on the label inlays Translation Va
43. Number of Elements 254 5100H 2 First word 5200H Network output Variables Type 32 Bit 5200H 1 Number of Elements 254 5200H 2 First doubleword 5200H Network input Variables Type 8 Bit 5200H 1 Number of Elements 254 5200H 2 First byte 5300H Network input Variables Type 16 Bit 5300H 1 Number of Elements 254 5300H 2 First word 5400H Network input Variables Type 32 Bit 5400H 1 Number of Elements 254 5400H 2 First doubleword Index 6000 variables are used for High Density Mode HDM PDO s The number of variables is derived from the parameters given in the CAN_CFG_DATA variable e g if NUMDIGIN is set to 64 8 variables named DigIn8_1 to DigIn8_8 will be available If more subindexes are necessarry than given in the provided EDS file Vector Informatik s tool pvovides an option that enables the automatic generation of these subindexes in the resulting device configuration file This option is available by selecting the subindex 1 which states e g the number of analog Inputs and clicking on the device access dialog Adjust Arrray button 216 21 The Object Dictionary of AS BCAN 259 00 Index Sub Meaning Value Comment index 6000H PLC digital inputs Type 8 Bit 6000H 1 Number of Modules 6000H 2 DigIn8_1 I O Data 10001 10008 6000H 3 Digln8_2 I O Data 10009 10016 6100H PLC digital inputs Typ
44. Output A parameter used to return the result s of an FFB analysis 254 20 Glossary P PC Personal Computer Peer Processor The peer processor processes the token cycles and the data flow between the Modbus Plus network and the PLC user logic PLC Programmable Logic Controller Portrait Format Portrait format means that the page is higher than it is wide when you look at the printed text Program The uppermost program organization unit A program is exclusively loaded onto a single PLC A program is refined using IEC language elements Programming Units Hardware and software supporting the programming configuring testing initial start up and troubleshooting of PLC applications as well as decentralized system applications to facilitate source documentation and archiving The programming unit may also possibly be used for viewing processes Program Organization Unit A function a function block or a program This term may either refer to a type or to an instance Program Cycle A program cycle includes the input of input data the processing of the program logic and the output of output data Project General term for the uppermost level of a software tree structure that determines the superset project name of a PLC application Once the project name has been determined you can save your system configuration and control program under this name All data produced through the creation of the configuration and
45. PC E984 258R Isolated 1 2A approx 2 3 A 36 21 HW Configuration Table 8 List of power load actuators I O and communications modules I UB 24V I UB 22 V 1 US 24 V I 5 V l 5 V max max max Module typical max AS BADU 256 60 mA 100 mA 100 mA AS BDAP 250 35 mA 60 mA 70 mA 8A AS BDAP 252 20mA 25mA 50 mA 70 mA 8A AS BDAP 253 20mA 25mA 30 mA for 70 mA 8A 110 VDC AS BDAP 258 50 mA 60 mA 150 mA 16 A AS BDAU 252 40 mA A60 mA 150 mA AS BDEP 254 15 mA 22 mA 160 mA for 24 48 VDC AS BDEP 256 20mA 25mA 100 mA AS BDEP 257 20mA 25mA 50 mA for 110 VDC AS BCAN 259 500 mA 600 mA For sensor power supply also suitable for the switching of actuators using other working voltages e g 110 VDC 21 37 HW Configuration 3 2 F vi 1 2 3 4 Configuring the Power Supply At the entry of the fused supply voltage into the system an overvoltage protection suppressor diode must be interconnected see Figure The suppressor diodes e g overvoltage protection for OVP 001 top hat rail mounting or overvoltage protection for securing OVP 2480 must be wired like quadripoles and must be aligned close to the power supply unit using a low resistance reference conductor Each branch must be fused and ifthe lines are long it must be wired with a suppressor
46. PLC programming in order to drive PLC outputs and to route PLC inputs to the network High Density Mode HDM routes incoming data from the network directly to PLC outputs PLC inputs are routed directly to the network This mode requires a very simple PLC program only and is used in those cases where the PLC simply acts as a complex I O module Both modes may be combined E Note The Object Dictionary of AS BCAN 259 you will find in Appendix A 86 21 EFB s for AS BCAN 259 5 5 5 5 1 ProCanOpen If the AS BCAN 259 is to be used within a CANopen network a network configuration tool is necesarry The tool ProCANopen Version 2 0B or higher of Vector Informatik GmbH Stuttgart has been tested with this module and is highly recommended This chapter describes the basic steps that need to be taken in order to integrate the AS BCAN 259 into the network For details refer to the provided ProCANopen documentation Configure Network Network configuration is done by adding nodes to an empty network and assigning node id s names and groups to them ProCANopen has the ability to scan the network for installed nodes This is the most convenient and also the safest way to add nodes to the network If you intend to use this feature make sure that all connected devices have a different node id and the same baudrate The result may look like this E ProCANopen lt DEMO Aiea e alsa 2 Group Demo Group
47. Specific Data Types 1000 1FFF Communication Profile Area 2000 5FFF Manufacturer Specific Area 6000 9FFF Device Profile Area as defined in the CANopen Device Profiles Controller Area Network CAN 2 3 4 2 3 5 Service Data Objects SDO Service Data Objects SDO s are normally used for device configuration such as setting device parameters or downloading programs They are also used to define the type and format of information communicated using the Process Data Objects Service Data Objects provide the following functionality Transmit data of any size boolean to large files Confirmed services request response for read and write of any data Expedited transfer of data less than or equal to 4 bytes total length Segmented transfer of data greater than 4 bytes total length Abort of data transfer by either Client or Server with optional error feedback Process Data Objects PDO The Process Data Objects PDO do not contain any explicit protocol overhead and this allows very fast and flexible exchange of data between applications running on each node PDO s can be transmitted directly from any device on the network simultaneously to any number of other devices This multicast capability is one of the unique features of CAN and is exploited to the full by CANopen 32 20 HW Configuration 3 This chapter contains detailed configuration descriptions hardware settings as well a
48. The address assigned on the PLC is not revealed since the variable is only referred to by its symbolic name UP User Program 262 20 Glossary V Variables Variables are used for the exchange of data within sections between several sections and between the program and the PLC If a direct address reference is assigned to a variable it is referred to as a located variable If no direct address is assigned to the variable it is referred to as an unlocated variable If a derived data type is assigned to the variable it is referred to as a multi element variable In addition there also are constants and literals W Warning If a critical condition occurs during the processing of an FFB or of a step e g critical input value or time limit exceeded a warning is produced which you can view via the Online gt Online events menu command For FFBs the ENO output stays set to 1 WORD WORD stands for data type bit string 16 It is entered as a base 2 literal base 8 literal or base 16 literal The length of the data elements is 16 bits A numeric range of values cannot be assigned to this data type x Y 20 263 Glossary 264 20 Index You will find the index of keywords below 20 Index 266 20 Zahlen 470 IPS 258 00 197 A Accessories for modules 14 Address No 31 Analog input 13 117 Analog output 13 153 Analog value processing
49. ae SDO error structure as defined in CiA DS 405 ROR The EFB performs the operation by writing to the object dictionary of the local AS BCAN 259 using a SDO write function If the EFB fails ERRORINF holds additional information on the error 104 CANopen Integration into Concept 6 7 6 7 1 6 7 2 L FEF rt TTT CIA_CMT Short Description If the AS BCAN 259 module has been configured to be CANopen configuration manager this EFB is used to configure a single node or an entire CANopen network C Note Configuring nodes on a running network is a highly crucial operation and should only be done after close consideration of the operation s impact on the the network and the application Layout Symbol CIA_CMT ENABLE DONE SLOT ERROR CHANNEL STATE DEVICE ERRORINF 21 105 CANopen Integration into Concept Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Start function rising edge SLOT UINT Slot where the AS BCAN 259 is located 3 5 CHANNEL UINT Channel for transmission 0 1 DEVICE BYTE device that is to be configured 0 All devices DONE BOOL Function completed ERROR BOOL Error occured STATE UINT Current status or errorcode ERRORINF ea SDO error structure as defined in CiA DS 405 ROR The EFB performs the operation by writing to t
50. and the superset PLC takes place over the decentralized I O bus at 1 5 megabits per second A superset PLC can support up to 32 D908 processors DDE Dynamic Data Exchange The DDE interface allows dynamic data exchange between two programs in Windows Through the DDE connection between Concept and the Concept graphic tool the signals of a configuration can be represented as a timing diagram DDT Refer to Derived Data Type Definition File Concept EFB The definition file contains general descriptions concerning the selected EFB and its formal parameter Decentralized Network Decentralized programming in the Modbus Plus network allows for maximum performances during data transfers and set particular demands on connections The programming of a decentralized network is straight forward There is no need to create an additional contact diagram logic when creating the network All demands for the data transfer are dealt with the corresponding entries in the peer cop processor Declaration Mechanism used to determine the definition of a language element A declaration usually includes the connection of an identifier with a language element and the assignment of attributes such as data types and algorithms Derived Data Type Refer to Derived Data Type 20 239 Glossary Derived Data Type Derived data types are data types that were derived from the elementary data types and or other derived data types Derived data types
51. are programmed in C and are made available precompiled in libraries EN ENO Enable Error Indication In case the value of EN equals 0 when the FFB is called the algorithms defined by the FFB are not executed The value of ENO is automatically set to 0 in this case In case the value of EN equals 1 when the FFB is called the algorithms defined by the FFB are executed Upon the error free execution of these algorithms the value of ENO is automatically set to 1 If an error occurs during the execution of these algorithms the value of ENO is automatically set to 0 The output behavior of the FFBs is independent from whether the FFBs were called with EN ENO or with EN 1 If the display of EN ENO is on the EN input must be switched Otherwise the FFB will never be executed The configuration of EN and ENO is switched on or off in the module properties dialog box To open the dialog box choose the Objects Properties menu command or double click on the FFB 242 20 Glossary EPROM Erasable Progarmmable Read Only Memory Error If an error occurs during the processing of an FFB or of a step e g invalid input value or time error an error message is produced which you can view via the Online gt Online events menu command For FFBs the ENO output is set to 0 Execution language SFC The SFC language elements make it possible to subdivide a PLC program orga
52. considered offline In this case the ONLINE bit will be set to FALSE state If an emergency object is received from the corresponding node the first byte of the received emergency object is written to the ERRORCODE entry and ERROR is set to TRUE state Upon reception of the message No error or error reset the ERROR bit is set to FALSE state LF Note Data received from the network are not automatically set to zero if the source node is not online Therefore additional action must be taken to achieve this behavior on the PLC application level NETWORKO 0 and NETWORKI1 0 are reserved for local status information Entry Meaning NETWORKO0 0 ONLINE This CANopen node is operational NETWORK 1 0 INFO holds the CAN Controller Chip states NETWORK1 0 ONLINE If this node is guarded by an external NMT Master this bit is set to TRUE if guarding messages are received and passive nodeguarding is activated using Relais Opera tion Control NETWORK1 0 ERRORCODE reserved for internal error information NETWORK1 0 INFO reserved for internal error information 98 21 CANopen Integration into Concept 6 4 6 4 1 6 4 2 L FEF rt TTT CIA_SDOW Short Description This EFB sends a SDO Service Data Object write request to the CANopen network Layout Symbol CIA_SDOW ENABLE DONE SLOT ERROR CHANNEL STATE DEVICE ERRORINF INDEX SUBINDEX LEN
53. contacts are led through potential free as normally open contacts Enclosed you will find the following module specific information m Features and functions m Configuration m m Diagnostics mu Technical specifications 21 145 AS BDAP 252 AS BDAP 253 1 1 1 2 Features and Functions Features The 22 VDC supply of the relay coils and the sensor supply must be provided externally The 5 V supply is provided internally through the I O bus The operating temperature range was extended to 25 70 degrees Celsius Operating mode Figure 44 DAP 252 Operating mode a7 2 vr 1 of 4 outputs 4 Sn u Tob Enns z lt DAJ lt Ps8 2 of 3 2P zZ 1A 405 N 45 p 2A _I6 F IN 47 p 3A lt _ls ob poe A 49 P 4A _ho 5 M 19 gt BE ER re YA amp gt PSB 146 21 AS BDAP 252 AS BDAP 253 Figure 45 DAP 253 Operating mode go mo VY 1 of 4 outputs one lt 1 o D ANANN E 2 o p 3 2p 20 5 D 6 p A F fe il 7 p YE 8 op A AAE VY ZN 108 1 YE 4 a 1 of 8 inputs
54. dimensioned for EMC protection Detailed connection schemes for sensors and actuators can be found in the respective module description Appendix A The shields must be grounded according to chapter Grounding Shielded Cables page 68 21 47 HW Configuration 3 2 3 Connection Scheme of the Working Voltage Supply US 24 VDC The working voltages for two or more outputs are joined corresponds to a group Each group must be fused separately Please make sure that switching operations of inductive actuators do not cause unacceptable overvoltages that could result in damaging or destroying semiconductors in the programmable controller US 24 VDC The 24 VDC working voltage should come from a separate power supply unit Configure additional power supply units for load currents gt 25 A According to VDE 0100 and VDE 0113 it is permissible to operate auxiliary circuits either grounded or non grounded For non grounded operation use an insulation monitoring device that will initiate a signal in case of an insulation error CF Note With a 24 VDC power requirement of lt 25 A for the entiressystem and an increased interference risk the use of a single power supply unit is authorized Please refer to chapter Configuration of Network Supplies page 38 Figure 15 Mapping example for the lt connection scheme of the working voltage supply DAP 250 DAP 252 DAP 253 DAP 258 G
55. function of the status word of the AS BDAP 250 If 27is set MSB 1 this can mean of the following LSB reserved the working voltage US is missing the 10 A fuse went there is a short circuit or overload 118 20 Error Diagnostics for I O Modules Register partitioning of AS BDAU 252 Output module AS BDAU 252 with two isolated outputs requires one 3x register and one 4x register These are partitioned as follows 4x register 1 output 1 15114 13 12 11 10 9 8 7 6 5 4 31 12 1 0 MSB LSB 4x register 2 output 2 15114 13 12 11 10 9 8 7 6 5 4 31 12 1 0 MSB LSB I O map status word of AS BDAU 252 7 Bit 2 r 15414 13 12 11 10 9 8 7 6495 44 32 10 LSB MSB reserved 20 119 Error Diagnostics for I O Modules Register partitioning of AS BCAN 259 Communications module AS BCAN 259 requires one 3x register and one 4x register m 3x register contains the slot number of module AS BCAN 259 mm 4x register reserved MSB MSB 3x register 1 MVB inputdata 4x register 1 MVB output data I O map status word The message
56. initial position of the input type Changing the input type will not have any effect on the measuring value until the cycle following the next one at the earliest Since one ADU 256 conversion cycle takes 10 ms this could even take longer given cycle times below 10 ms 22 131 AS BADU 256 Table 15 Bipolar translation values with Concept Analog Analog Analog Analog Analog Decimal Range val val val val val value 1V 10 V 2 10V 20 mA 4 20 mA Concept 1 024 10 24 20 48 0 Overload 1 015 10 15 20 30 1 001 10 01 20 02 47 1 00 10 00 20 00 48 linear 0 50 5 00 10 00 1 048 linear 0 10 1 00 2 00 1 848 linear 0 05 0 50 1 00 1948 linear 0 01 0 10 0 20 2 028 linear 0 001 0 01 0 02 2 046 linear 0 0005 0 005 0 01 2 047 linear 0 00 0 00 2 00 0 00 4 00 2 048 linear 0 0005 0 005 2 004 0 01 4 008 2 049 linear 0 001 0 01 2 008 0 02 4 016 2 050 linear 0 01 0 10 2 08 0 20 4 16 2 068 linear 0 05 0 50 2 40 1 00 4 80 2148 linear 0 10 1 00 2 80 2 00 5 60 2 248 linear 0 50 5 00 6 00 10 00 12 00 3 048 linear 1 00 10 00 10 00 20 00 20 00 4 048 linear 1 001 10 01 10 01 420 02 20 02 Overload 1 024 10 24 10 19 20 47 20 38 4095 Table 16 Unipolar translation values with Concept Analog Analog Analog Analog Analog Analog Decimal val
57. nodes command after boot up bit 1 0 go into pre operational state after reset communication power on 1 go into operational state after reset communication power on byte 1 Lifetimefactor byte2 3 Guardtime in ms 1F81H ForceNMT Set nodes into specific state 214 21 The Object Dictionary of AS BCAN 259 00 Index Sub Meaning Value Comment index 1F81H 0 Number of Elements 128 max Number of nodes on network 1 entry for all nodes 1F81H 1 12 Force slave with Desired state 7 node id of subindex 4 prepared 5 operational 6 Reset node 7 Reset Communication 127 pre operational 1F81H 128 Force all nodes same as subindex 1 127 but all nodes are forced 1FAOH Rtr Timer Definition of transmission interval for RX_PDO s of transmission type 253 1FAOH 1 RtrTimer_Cycle Rate of remote frames transmitted 1FAOH 2 RtrTimer_Jitter This value defines the interval between two remote frames so that the network is not oveloaded Make sure that the condition Number of RTR Jitter lt RTR cycle is met 21 215 The Object Dictionary of AS BCAN 259 00 Index 5000 variables are used for Network Mode PDO s Index Sub Meaning Value Comment index 5000H Network output Variables Type 8 Bit 5000H 1 Number of Elements 254 5000H 2 First byte 5100H Network output Variables Type 16 Bit 5100H 1
58. run 2 yellow User program running bat low 3 red Battery has low voltage or is missing Modbus 1 4 yellow Transfer in progress Modbus 2 5 yellow has no function 200 20 PC E984 258C Technical Specifications Allocation Device TSX Compact rail applications Structure Slots1 1 and 1 2 in primary backplane AS HDTA 200 support interface external input voltage UB 24 VDC 30 25 16 8 30 V as per EN 50 155 1 4 A max at 16 8 V Primary fusing 2 4 A medium time lag Reference potential M M1 Protective ground PE Secondary voltage 5 15 VDC 4 2 3 A max for I Os isolated Ripple typ 50 mV peak to peak atIA 1A Overshoot load variation beha vior typ 120 mV at 1 5 A load impulse Back up time 10 ms max at UE 16 8 VandIA 2A Power up time of the output 0 1 s max at UE 16 8 V Overload protection through current limiting Chopper frequency of the swit ched mode power supply 50 77 kHz Efficiency level typ 0 725 at UE 24 V IA 2 A Parallel switching of power supply modules not allowed Figure 65 Startup surge current curve 40 30 20 Making current A 10 0 10 20 30 Time ms 201 PC E984 258C Data interface RS 232C serial as per DIN 66 020 For pin assignment refer to Figure 64 page 200 Internal I O bus par
59. the transfer of data is aborted SLOT UINT Slot where the AS BCAN 259 00 is located 3 5 CHANNEL UINT Channel for transmission 0 1 DEVICE BYTE device to read SDO from INDEX WORD index to read data from SUBINDEX BYTE subindex to read data from DONE BOOL Function completed ERROR BOOL Error occured STATE UINT Current status or errorcode ERRORINF CIA405_SDO_ER SDO error structure as defined in CiA DS 405 ROR document LENGTH UINT Number bytes received DATA ANY Data read up to 132 byte 102 21 CANopen Integration into Concept 6 6 6 6 1 6 6 2 L FEF rt CIA_NMT Short Description This EFB is used to set anode s NMT state in a CANopen network Layout Symbol CIA_NMT ENABLE DONE SLOT ERROR CHANNEL STATE DEVICE ERRORINF STATUS 21 103 CANopen Integration into Concept Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Start function rising edge SLOT UINT Slot where the AS BCAN 259 is located 3 5 CHANNEL UINT Channel for transmission 0 1 DEVICE BYTE device whose status is to be changed 0 All devices STATUS UINT Status to set device into 4 Prepared 5 Operational 6 ResetNode 7 ResetCommunication 127 PreOperational DONE BOOL Function completed ERROR BOOL Error occured STATE UINT Current status or errorcode ERRORINF
60. the Concept lists I O Map and Variable List 21 139 AS BDAP 250 Figure 43 Example of connection US 24 VDC M4 UB 24 VDC Mi Foxes Z DAP 250 ei ob U 2 af Il gt U ver 3 p 1 4 p 2 5 3 46 p 4 A o 5 8 D 6 9 b 7 BA 100 p 8 1 p M 122P v seh u E1 414 b l 150p 2 4011688 3 417788 4 471838 P 2 p g 4098 7 E8 222p 8 22 p M card Ami In case of inductive loads on the outputs make a local protective circuit parallel to the operating coil using a freewheeling diode The protective circuit is mandatory if there are conventional contact elements in the output lines if the lines to the peripherals are very long or the load current is gt 1 A The appropriate signal names or signal addresses should be entered on the label inlays 140 21 AS BDAP 250 Diagnostics The front of the module contains the following displays Table 19 Explanation of the LEDs Designation label Color Function No inlay 1 U yellow for the working voltage of 8 outputs on working voltage available off working voltage not available 2 I gt yellow for overload or short circuit at the outputs on Short circuit or overload off Error free operation 3 10 1 8 r
61. the sensor supply must be provided externally The 5 V supply is provided internally through the I O bus The operating temperature range was extended to 25 70 degrees Celsius Operating mode u Mo 2 p Tat 7 dsos 47 Q NZ ex of 1 of 8 outputs 47 p PA Op 15 nF 4A 49 amp D H108 lt M 1 U 128 b DAJ PSB wol Ae q 14 5A _lis b YY 416 6A lt 170 5 ZN 188 TAS 199 5 20 8A _l1 5 ZN M 222 P 154 21 AS BDAP 258 Configuration Configure the following Module s mounting location slot on the backplane according to Concept list 1 O map For each respective mounting location use the software to select the module designation DAP 2x8 For installation onto the backplane refer to the enclosed user information Peripheral connection according to the Concept lists I O Map and Variable List Figure 47 Example of connection US 24 110 VDC L 24 230 VAC M4 N UB 22 VDC M2 lt lt lt lt 0 16A ST TF DAP 258 1
62. 0 50 mA max with DAP 252 UB 110 VDC 40 30 mA max with DAP 253 External input voltage for relay coils UB 22 VDC 5 70 mA max Reference potential M M2 internal via I O bus 5 V 15 mA max typically 10 mA Inputs AS BDAP 252 Sensor supply UB 14 4 33 6 VDC for all 8 inputs residual ripple max 20 SS Reference potential M M1 for all 8 inputs Number of inputs 8 with LED indicators Type of networking Optical coupler isolation to I O bus and to outputs Rated signal value 24 V Signal level 1 signal 12 37 V 0 signal 2 5 V Input current 4 mA at 24 V 6 mA at 37 V Input delay typically 7 ms Inputs AS BDAP 253 Sensor supply UB 66 154 VDC for all 8 inputs residual ripple max 20 SS Reference potential M M1 for all 8 inputs Number of inputs 8 with LED indicators Type of networking Optical coupler isolation to I O bus and to outputs Rated signal value 110 V Signal level 1 signal 55 170 V 0 signal 2 10 V Input current typically 2 2 mA Input delay typically 6 ms Relay outputs Number 4 normally open contacts with LED indicators Type of networking Contacts potential free led through as normally open contacts Operating delay approx 10 ms Working voltages load currents service life of contacts
63. 10V 10V 10V 1 V 20 mA 72 1 V 20 mA 1 V 20 mA 1 V 20 mA 10V 73 10V 1 V 20 mA 1 V 20 mA 10V 74 1 V 20 mA 10V 1 V 20 mA 10V 75 10V 10V 1 V 20 mA 10V 76 1 V 20 mA 1 V 20 mA 10V 10V 77 10V 1 V 20 mA 10V 10V 78 1 V 20 mA 10V 10V 10V 79 10V 10V 10V 10V 130 22 AS BADU 256 Table 14 Potential combinations with the following parameters with overload monitoring Contents Open Input 1 Input 2 Input 3 Input 4 Priority circuit monit 80 0 1V 0 1V 0 1V 0 1V Unipolar no 0 20mA 0 20mA 0 20mA 0 20 mA 95 0 10V 0 10V 0 10V 0 10V Unipolar no 96 0 2 1V 10 2 1V 10 2 1V 0 2 1V Bipolar yes 4 20mA 4 20mA 14 20mA 4 20 mA 111 2 10V 2 10V 2 10V 2 10V Bipolar yes 112 0 2 1V 10 2 1V 10 22 1V 10 2 1V Unipolar yes 4 20mA 4 20mA 14 20mA 4 20 mA 127 2 10V 2 10V 2 10V 2 10V Unipolar yes This requires the wiring of unused inputs with a valid measuring value This can happen when using a reference measuring location or with voltage input parallel connection or power input serial connection of inputs Monitoring with voltages lt 2 V E Note After powering up the first value measured corresponds to the
64. 13 AS BCAN 259 171 AS BDAP 250 131 AS BDAP 252 139 AS BDAP 253 139 AS BDAP 258 147 AS BDAU 252 153 AS BDAU 256 117 AS BDEP 254 159 AS BDEP 256 165 AS BDEP 257 165 AS BNUL 200 181 AS BNUL 202 181 AS HDTA 200 185 AS HDTA 201 185 AS HDTA 202 185 B Backplane 49 Cc Cables 14 CAN TAP 171 Capacitive discharge terminal 62 Clamping diode 143 150 Coding of terminal blocks 199 Communicating 12 Concept 12 Configuration data 11 Configuring the power supply 33 Connection scheme 36 43 CPU 191 Creating programs 10 Current measure 128 Current output 157 D Digital value processing 13 Dimension drawings 64 DIN top hat rail 60 Discharge terminal 62 Discrete input and output 13 Discrete inputs 13 159 165 Discrete inputs and outputs 131 139 Discrete output 13 147 Dummy module 181 E EMC measures 62 Error analysis AS BADU 256 122 Expansion 8 Expert programming language 10 F Fault cut off 135 G General 5 General information concerning programs 11 Grounding 60 I O modules 53 I O node 30 Indicator elements 15 Installation 47 Installing the MVB line 55 L Load currents of the relay outputs 151 21 267 Index M Mapping 30 Measuring range selection AS BADU 256 122 Module accessories 14 Mounting terminal blocks 199 N Node No 30 O Overview of the components 12 Overvoltage protection 33 P PC E984 258 191 Physical design res
65. 160 UL 508 Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications 196 25 PC E984 258C PC E984 258C CPU PC E984 258C is the CPU of the programmable controller Modicon TSX Compact for rail applications The module specific information includes Features and functions Configuration m Diagnostics Technical specifications H LITHIUM BATTERY 1 2 AACELL mem El prot def 24 Vdc M s 1 mem ready M run 2 bat iow Modbus1 i IN Modbus 2 M m 20 197 PC E984 258C 1 Features and Functions Compliance with the EN 50 155 standard rail application 2 Configuration 2 1 Settings Figure 62 Switches mem prot ON with memory protect OFF without memory protect def Parameters for RTU 9600 baud parity Even 8 data bits 1 stop bit mem Possible parameters Transfer rates 50 19200 baud parity Even Uneven 1 stop bit None 2 stop bits Data bits 8 RTU 7 ASCIl The memory protect switch mem prot prevents modifications to the user program with a programming device ON When the second switch is set to def default t the default parameters apply When it is set to mem the interf
66. 2 Cable grounding rail CER 001 optional for grounding of analog lines 21 65 HW Configuration Grounding TIO components 470 IPS 258 00 and 470 NAV 511 00 For uninterrupted operation perform the following grounding measures Make sure the contact is properly established Figure 34 Grounding the top hat rails and TIO components N Ste to M of the power supply N1 N2 Legend 1C Capacitive discharge terminal GND 001 optional N 470 IPS 258 00 power supply module 470 NAV 511 00 CAN TAP Zi Grounding clamp EDS 000 Z2 Cable grounding rail CER 001 optional for grounding of analog lines ZN even A Heavy EMC interference can lead to problems with the telegram traffic to the TIO modules This leads to intermittent absence of inputs outputs in the TIOs You must therefore make sure that the top hat rail mounted onto the TIO is grounded adequately With more recent TIOs the possibility for grounding through the fixed connector should be used 66 21 HW Configuration Improvement of the EMC stability on the modules To improve EMC stability on the modules it is recommended that the U and M connections used here have a capacitive discharge that is as short as possible from terminal to functional ground This is the purpose of the capacitive discharge terminal GND 001 refer to the figure below Figure
67. 23 sec ee ee Ge ee rd 84 IV 20 Contents 5 5 4 Downloading the configuration into AS BCAN 259 020000 85 5 5 5 Generating the DTY File 22 22222 nenneennnennnen eee 85 Chapter6 CANopen Integration into Concept 0eeeeeee 87 6 11 Configurator s po eaa eaten OK eal a re aed a eee et ha She at 88 6 2 EFBOVGNICW nn ee aad oem a 89 6 3 GIAYSVR ya ensemble entered a 90 6 3 1 Short Description s o 2 ee ea sen 90 6 327 LAYOUE uns ra ee a eae 90 6 3 3 Datatype NWK_STATE 00 eee 91 6 4 CIA SDOW Mrs a ones 93 6 4 1 Short Description 4 05 cece dea ebene 93 6 4 2 Layout tae ee a ened eb as Dae ak A E a Ta o ES 93 65 CIASSDOR deinna eh ity ea en Rena ee RD ede aa er 95 6 51 Short iDEScriptlOn essa oneal eee de dae dak tee dee eae ea 95 6 5 2 Layout du a ee i ee ital Se a 95 6 6 CIANMT Zu ee ae astra 97 6 6 1 Short Description 222222ennnennnen nenn nennen nenn nern rennen 97 6 6 2 0 Layout A diyi rar n a Da a TR el 97 6 4 TGIAZEMET 1 2 2 Bee a ae una Ann at 99 6 71 Short Description 4 nm HR es 99 6 7 2 Layout ns rel risk 99 6 8 GIALEMEY ae Bra oe ed ieee eee eae See 101 6 8 1 Short Description siisii vice che cay Pea ta Cad QRS Hike econ kay ees 101 6 8 2 Layt 2 anna aot es einer ink ae 101 BI CIAIS a IE at ah 103 6 9 1 Short Description 2 2 2 0 ee dal 103 6 9 2 Layout zu unc an eee ee a en re ed Begehren 10
68. 3 6 10 SCIA OSCE sret re a tr 104 6 10 1 Short Descriptioniscce sen scour ae aa er a Sait ne Raters an 104 GAO Vkayout 4 nr Hr Be hn a eee es 104 Chapter 7 Error Diagnostics for I O Modules 0 eeee0es 105 fly SIE Check Gerne a Dana ae 106 7 1 1 EFB Elementary Function Block RIOSTAT 0 0 0 106 7 1 2 Configuring the EFB RIOSTAT 2 0 0 107 7 1 3 Uploading the Status Bits 0 eee 108 7 2 Error Markers and Status Messages 0c cece cette teen eee 109 7 2 1 Module specific Register Assignment 2 0 cee eee eee eee 110 20 V Contents Module Descriptions 0 cee ee eee eee eee eee 115 AS BADU 256 Analog inputs 00 cece eects 117 AS BDAP 250 Discrete Inputs and Outputs 0 cece eee 131 AS BDAP 252 AS BDAP 253 Discrete Inputs and Outputs 7 2 8 ae nina 139 AS BDAP 258 Discrete Outputs 22222222e een nenn 147 AS BDAU 252 Analog Outputs 222222eeeeeeeeeeee eee 153 AS BDEP 254 Discrete Inputs 222222222 nennen een nn 159 AS BDEP 256 AS BDEP 257 Discrete Inputs 00000s 165 AS BCAN 259 Communications Module for CAN 0ee eee ees 171 AS BNUL 200 AS BNUL 202 Dummy Modules 00005 181 AS HDTA 200 202 Backplane cee 185 PC E984 258C CPU 0 ccc ccc cee nennen een 191 470 IPS 258 00 Power Supply Module 00 eee eee 197
69. 33001458 00 Modicon TSX Compact and TIO for Rail way Applications with CAN User Manual 802 USE 011 00 09 99 GROUPE SCHNEIDER E Merlin Gerin W Modicon W Square D Mi Telemecanique Data Illustrations Alterations Data and illustrations are not binding We reserve the right to alter products in line with our policy of continuous product development If you have any suggestions for improvements or amendments or have found errors in this publication please notify us using the form on one of the last pages of this publication Training Schneider Automation offers suitable further training on the system Hotline See addresses for the Technical Support Centers at the end of this publication Trademarks All terms used in this publication to denote Schneider Automation products are trademarks of Schneider Automation All other terms used in this publication to denote products may be registered trademarks and or trademarks of the corresponding Corporations Microsoft and MS DOS are registered trademarks of Microsoft Corporation Windows is a brandname of Microsoft Corporation in the USA and other countries IBM is a registered trademark of International Business Machines Corporation Intel is a registered trademark of the Intel Corporation Copyright Allrights are reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including copying processing or by online f
70. 35 Improvement of EMC stability on the modules U 24 VDC F Automatic circuit breaker C1 capacitive discharge terminal GND 001 O module ONDARON gt 2 5sqmm Cu oo oo oe oo M 910 1142 1314 1516 L gt In an interference prone environment it is recommended to increase the capacity on the C1 from 2 2 nF to 22 nF 21 67 HW Configuration Grounding the shielded cable lines The shielded cable lines must be grounded as follows Run the shielded cables via the cable grounding rail CER 001 m Remove the shield insulation at the level of the corresponding cable clamp m Press the cable with the uncovered shield into the cable clamp contact to top hat rail m Use cable clips to strain relieve the individual cables according to the figure Figure 36 Grounding the I O line shields to the ADU DAU Cable grounding rail CER 001 170 mm wide 50 mm high UL Wd 68 21 HW Configuration 3 3 7 Dimension Drawings Figure 37 Dimension drawing of the Modicon TSX Compact Space for mounting dismounting 213 OE es U o_o H
71. 8 en F CPU DEP DAP 24V N DAP ADU DAU F automatic circuit breaker of fuse F10 power protection switch 10 A or 25 A N1 power supply unit or battery for 24 VDC 25 A max V1 overvoltage protection 21 43 HW Configuration Figure 11 Detailed connection for CPUs and remote I Os Q U UB 24 VDC ei F2 CPU M2 M F2 fuse 2 A medium time lag lE Note The CPU has a suppressor diode already built in that is dimensioned as EMC protection F Note For all subsequent I O modules Noise immunity can be increased if discharge capacitors are connected to the U and M terminals of the corresponding module Further details can be found on page 67 under Improvement of EMC stability on the modules 44 21 HW Configuration Figure 12 Detailed connection for the supply of discrete inputs 2 U UB 24 VDC sh F2 Inputs M1 3 Us per 254 per 256 DAP 250 l ONORA ON HHH SOHHHHHSS M4 12 13 E111 150 16 17 18 19 200 E8 21 2 FFFAFA AAAA ex ey Se Do Bin Er GVO GG PY GO GVP9P F2 automatic circuit breaker 2 A max for up to 150 inputs ROOF TOTO gt Note Module AS BDEP 257 requires a 110 VDC connection refer to the des
72. A 4 20 mA The selection for power input I or voltage input U is established with the connection mixed operation is allowed 22 127 AS BADU 256 2 4 When connecting current sensors the following jumpers are required 3 4 for input 1 7 8 for input 2 14 15 for input 3 18 19 for input 4 An additional pack of 4 jumpers is also enclosed Unused voltage inputs must be short circuited as follows 3 4 and 5 6 for input 1 7 8 and 9 10 for input 2 14 15 and 16 17 for input 3 18 19 and 20 21 for input 4 The measuring ranges 1 V 10 V 20 mA are individually valid for each input The measuring ranges 2 10 V 4 20 mA are jointly valid for all 4 inputs This requires the unused inputs to be wired with a valid measuring value After the conversion the analog input values are forwarded as input words to the ref 3x 1 to 3x 4 The appropriate signal names or signal addresses should be entered on the label inlays Measuring Range Selection and Error Analysis The selection for current input or voltage input is made through the type of connection The respective measuring range is set in Concept under I O mapping Parameters In the basic settings factory settings the content is 0 which means mm All 4 inputs are set to measuring range 1 V or 20 mA depending on the connection m u No overload detection mm No open wire detection Bipolar operation 128
73. DC U M2 PE IN IN IN IN PE PE UB UB UB UB M M M M o Oo O _O u nn a a _ ES lE Note The fast on connector on the front side of the housing is intended to provide a safe and short support for the PE 3 Diagnostics Pwr ok Table 28 Explanation of the LEDs LED Color Function Pwr ok yellow on Power supply module is ready off not ready 206 21 470 IPS 258 00 Technical Specifications Allocation Device TSX Compact rail applications Supply primary circuit Voltage range as per U 24 VDC 30 25 16 8 30 V EN 50 155 classes S2 and S3 Input current 1 4 A at 0 7 A output current as per EN 50 155 2 Aat 1 A output current Fusing external with 2 A medium time lag at 0 7 A output current external with at least 2 8 A medium time lag at 1 A output current Figure 67 Startup and surge current curve 40 30 20 10 Power on current A Time ms 207 470 IPS 258 00 Output data secondary circuit Output voltage 22 VDC 5 21 0 23 2 V non isolated Output current 0 0 7 Aas per EN 50 155 0 1 A please observe derating Overvoltage protection through TransZorb diode SM6T36A Overload protection through electronic current limitin
74. GTH DATA 21 99 CANopen Integration into Concept Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Start transmission rising edge If ENABLE is FALSE while the operation is still in progress the transfer of data is aborted SLOT UINT Slot where the AS BCAN 259 is located 3 5 CHANNEL UINT Channel for transmission 0 1 DEVICE BYTE Device to write SDO to INDEX WORD Index to write data to SUBINDEX BYTE Subindex to write data to LENGTH UINT Number bytes to write DATA ANY Data to be send up to 132 byte DONE BOOL Function completed ERROR BOOL Error occured STATE UINT Current status or errorcode ERRORINF CIA405_SDO_ER SDO error structure as defined in CiA DS 405 ROR document 100 21 CANopen Integration into Concept 6 5 6 5 1 6 5 2 L FEF rt TTT CIA_SDOR Short Description This EFB sends a SDO Service Data Object read request to the CANopen network Layout Symbol CIA SDOR ENABLE DONE SLOT ERROR INDEX CHANNEL STATE DEVICE ERRORINF SUBINDEX LENTH DATA 21 101 CANopen Integration into Concept Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Start transmission rising edge If ENABLE is FALSE while the operation is still in progress
75. ID is stored in the I O map status word refer to the appendix for AS BCAN 259 MSB T Bit M 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 BUBEN reserved u yr Module Satie l LSB LSB LSB 120 20 Module Descriptions re The module descriptions are documented in alphabetical order 20 121 122 20 AS BADU 256 AS BADU 256 Analog inputs The AS BDAU 256 is an input module for rail specific applications with 4 analog isolated inputs The AD converter works with step by step approximation Enclosed you will find the following module specific information Features and functions Configuration u Diagnostics mu Technical specifications 22 123 AS BADU 256 1 1 Features and Functions Features mm Various measuring ranges can be selected through the software or through wiring Input voltage 1 V 0 1 V 0 2 1 V 10V 0 10V 2 10V Input current 20 mA 0 20 mA 4 20 mA Each input can be set to one of the measuring ranges 1 V 20 mA or 10 V max individually Line supervision can be selected via the software mm The converter works with a resolution of 11 bits plus sign mm The 5 V power supply is provided internally through the installation bus The 24 VDC power supply must be set externally Extended temperature opera
76. INT Scaled value 109 CANopen Integration into Concept 6 10 CIA_OSCL D gt gt 6 10 1 Short Description This EFB is used for scaling of analog values prior to sending them to a CANopen network 6 10 2 Layout Symbol CIA _OSCL IN MX MN NW_OUT Description of the Parameters Parameter Data Type Meaning IN INT Analog value to send to network MX INT Max value MN INT Min value OUT WORD Scaled value iS gt note The input value is not checked against the MN and MX values Make sure that the IN value does not exceed these boundaries 110 21 Error Diagnostics for I O Modules 7 A useful feature for checking the configuration is the diagnosis of errors This provides you with A slot check for I O assignment Information concerning error markers and status messages The slot query informs you of the module s operability and is available for all modules The error markers status messages are made available by some I O modules as well as by intelligent modules These inform you of the device specific status including open circuits and overload 20 111 Error Diagnostics for I O Modules 7 1 7 1 1 Bit 1 Bit 0 Slot Check The slot check is used to check the configured I O modules Each module sends a control bit for this purpose The control bits of each backplane are combined int
77. Line scc er aenrike cee 55 3 39 06 Grounding 32 442 Lan eee Augie hn eta eee ae eat palate aha 60 3 3 7 Dimension DrawingS s ea ae De eee le a 64 Chapter4 Software Installation 0 ccc cece eee eee eee 67 4 1 CANopen Installation Routine 0 ee 68 4 2 Layer 2 Applic tions 2 eae ae iw Ran ne 69 43 Configurator 4 022 22 4 sound er ee ee N 70 Chapter5 EFB s for AS BCAN 259 cece cece eee eee eee 71 5 1 SCAN CFG tcc ace ee ci Eee han nadine iad ake agin 72 5 1 1 Short Description seces ae salat lt de tary eee Se 72 5 1 2 Layout aaa er bind deo ede aera a 72 5 1 3 Datatype CAN_CFG_DATA e a ea Ta Ei uS 73 5 1 4 Relais operation control 0 eee eee 74 5 1 5 Data Type CAN_ACCPT 0 cece teens 75 5 2 gt VCAN SND re pact ieee a oka etl face tel ol Taek ao kaka ental E 76 5 21 Shot Description 2 2 3 ces a cedd eed oth tess each 76 5 224 bAVOUL iia el nid Grane kena gee yet eed A aa a Saath Bee Ene 76 5 3 CAN ROV oyna ceni Seite vata tte athe eee geal A ua rege 78 58 1 Short Description cece aces us a es aed ee ale aa oe Fe dale Ge ean te nals 78 5 93 21 Layout an RI Ree Bee em bie ee 78 5 4 CANOPEN secs e aa dicen bad ne added ade a pec ded wa a 80 5 5 lt ProGanOpen radna saa Seaside Veneer eae ae eee ERBE 81 5 5 1 Configure Network 0 cece E ees 81 5 5 2 Variable Connections 0 0 eee 83 5 5 3 The slavecig Tool 1
78. OE 142 21 69 HW Configuration Figure 38 470 IPS 258 dimension drawing units in mm 74 2 ee TE 56 2 at least 60 at least 125 an 141 5 BR 93 3 FI U l approx 62 at least 6 The vertical distances must be observed for ventilation purposes 70 21 HW Configuration Figure 39 470 NAV 511 dimension drawing units in mm at least 220 93 141 5 56 2 74 2 approx 62 _ 43 _ at least 105 21 71 Software Installation 73 Software Installation 4 1 CANopen Installation Routine In order to operate the AS BCAN 259 Concept 2 1 must be installed on the programming panel If you intend to use the AS BCAN 259 within a CANopen network it is recommended to install the CANopen network configuration tool prior to installing the EFB s for AS BCAN 259 Along with the AS BCAN 259 two 3 5 disks have been shipped To start the installtion insert the disk labled disk 1 into the floppy drive and execute the program SETUP EXE using the start gt execute function from the taskbar
79. Refer to Detailed connection for modules with semiconductor outputs US 24 VDC Refer to Detailed connection for modules with relay outputs US 24 VDC 48 21 HW Configuration Figure 16 Connection overview of power supply US 24 VDC U Us 24 VDC ot F gb 5 F F DAP 250 DAP 252 DAP 253 DAP 258 F automatic circuit breaker or fuse M F0 power protection switch 10 A or 25 A N2 power supply unit or battery for 24 VDC 25 A m V1 overvoltage protection OVP We recommend the distribution of the circuits according to the following detailed connection drawings The connection schemes provide additional information regarding measures to be taken according to the supply voltage such as Fuse protection Overvoltage protection Protective circuit made up of inductive actuators etc 21 49 HW Configuration Figure 17 Detailed connection for modules with semiconductor outputs US 24 VDC U Us 24 VDC DAP 250 oos ouPproam SYOGVG GV GPS F10 automatic circuit breaker 10 A max V2 clamping diodesrequired if inductive loads are connected and if conventional contact ele ments are in the output lines e g for safety lock outs Perform the protective circuit directly at the in ductance
80. TA 200 202 Backplane Racks AS HDTA 200 201 and 202 are backplanes mounted onto a top hat rail intended for each individual module They are used for the installation of the Modicon TSX Compact programmable controller In addition they serve as a backplane for Geadat 120 central process peripherals of the micro and remote process peripherals with Compact components via system field bus INTERBUS PROFIBUS DP AS HDTA 200 is the primary backplane It has a width of 42 parts T and for equipment mounting it is designed with the 16T wide central unit with three 8T wide I O modules and with the 2T wide diskette box AS HDTA 201 serves as an expansion backplane It has a width of 42 parts T and for equipment mounting it is designed with a max of five 8T wide I O modules and with the 2T wide diskette box AS HDTA 202 serves as a terminating backplane It has a width of 18 parts T and for equipment mounting it is designed with a max of two 8T wide I O modules and with the 2T wide diskette box The I O bus cannot be continued on the right side The module specific information includes Features and functions Configuration Technical specifications 25 191 AS HDTA 200 202 Figure 59 Front view of the AS HDTA 200 backplane Z screw
81. V 2 P 7 3 P 1r 1A 4 DP 5 pP ar 2A 6 P 7 P 3r EIN 8 p 9 P 4r 4A 1088 t M U U ir BAT ar 6A 3r 7A ar 8A card 21 155 AS BDAP 258 The appropriate signal names or signal addresses should be entered on the label inlays In case of inductive loads for switching perform a protective circuit locally parallel to the inductance operating coil In case of working voltages of L 230 VAC an additional RC circuit of appropriate dimensions according to the manufacturers specifications is required to increase the service life and the EMC stability m In case of working voltages US 24 to 110 VDC a freewheeling diode is required to increase the service life Diagnostics The front of the module contains the following displays Table 21 Explanation of the LEDs Designation la Color Function No bel inlay 1 U yellow for the supply of relay coils on Supply voltage available off Supply voltage not available 3 5 7 9 14 red for the output signals 16 18 20 on Outputs carry 1 signal off Outputs carry 0 signal Technical Specifications Allocation Device TSX Compact rail applications Structure in I O range Power supply External input voltage for relay UB 22 VDC 5 70 mA max coils Reference potential M M2 internal via I O bus 5 V
82. Value The value assigned to a variable when the program is started Input Bits 1x References The 1 0 status of input bits is controlled by the process data that reaches the CPU via the input device Note The x after the first digit of the reference type represents a five digit storage location in the user data memory e g the reference 100201 signifies an input bit at address 201 of the signal memory Input Parameter Input Transfers the associated argument during a call to an FFB Input Words 3x References An input word contains information from an external source and which represents a 16 bit number A 3x register may also contain 16 consecutive input bits that were uploaded to the register in binary or BCD binary coded decimal format Note The x after the first digit of the reference type represents a five digit storage location in the user data memory e g the reference 300201 signifies an 16 bit input word at address 201 of the signal memory Instance Refer to Function Block Instance Instance Name An identifier that belongs to a specific function block instance The instance name is used to clearly identify a function block in a program organization unit The instance name is created automatically but it can be edited The instance name is unique in the entire program organization unit and it is not case sensitive If the name already exists you will be warned of this and you will 248 20 Glossa
83. a program organization unit that calculates values for its outputs and internal variable s according to the functionality defined in its function block type description when it is called as a specific instance All output and internal variable values of a specific function block instance remain unchanged from one call to the function block to the next Multiple calls to the same function block instance using the same arguments input parameter values therefore do not always deliver the same output value s Each function block instance is graphically represented by a rectangular block symbol The name of the function block type appears on top in the middle inside the box The name of the function block instance also appears on top but outside the box It is generated automatically when an instance is created but it can be modified by the user according to his or her needs Inputs appear on the left side outputs on the right side The names of the formal input output parameters are displayed inside the box at the corresponding places The above description of the graphic representation in principle also is valid for function calls and for DFB calls Any differences are described in the corresponding definitions Function Block Type A language element is made up of 1 The definition of a data structure subdivided into input output and internal variables 2 A set of operations that is carried out using the components of the data structure
84. a space and the decimal point is used e g 12 345 67 You will find all abbreviations used listed in the appendix under Abbreviations and Standards 20 Information Scope of Application This user manual is based on version 2 1 of Concept and version 2 101 ofthe TCN tool 20 General Information Concerning the Compact PLC 1 This chapter provides an overview of the CAN rail components and describes the integration in its programming technology The main topic discussed is What are the possibilities when using the TSX Compact for rail applications and what are its performance limits Chapter 3 deals with hardware configuration and provides very concrete and detailed work instructions Each of the following topics are explained Construction and Configuration limits Programming technology special programming languages programming and peripheral devices mm Overview of the components Software Hardware 21 General Information Concerning the Compact PLC 1 1 Design Figure 1 Primary unit Modules g z Top hat rail ol amp Front panel Backplane Label inlays Modicon TSX Compact is a controller with front connection that has a modular architecture suitable for smallto medium size automation tasks This includes Controlling and computing mm Rules m Processing the mea
85. ace parameters that you specified using the configuration editor apply 2 2 Backplane Mounting Slot Mount the CPU onto slots 1 1 and 1 2 in the primary backplane AS HDTA 200 The individual installation steps must be carried out according to the accompanying user documentation 198 20 PC E984 258C 2 3 Connection Figure 63 Power supply 20 199 PC E984 258C RS 232C Modbus interface MB1 The connection between CPU and PC is established via the MB1 interface Modbus 1 The connection cable s to be used are Cable 110 XCA 282 01 1 m Cable 110 XCA 282 02 3 m Cable 110 XCA 282 03 6 m These cables are equipped with 8 pin modular connectors RJ45 Therefore the PC side must also have the 9 pin adapter 110 XCA 203 00 Figure 64 Pin assignment 1 a Connection Signal Meaning 1 5 V Voltage from I O bus 150 mA max 2 M1 DSR Ready for operation data set ready 3 D1 TXD Send data 4 D2 RXD Receive data 5 E2 GND Signal ground 6 S2 RTS Request to send 7 M2 CTS Clear to send 8 Device ground Diagnostics The front panel of the CPU has the following LEDs Table 27 Explanation of the LEDs LED No Color Function ready 1 yellow Supply voltage available processor running
86. al Specifications Allocation Device TSX Compact rail applications Structure in I O range Power supply external sensor voltage UB 24 VDC 40 with AS BDEP 256 UB 110 VDC 40 with AS BDEP 257 internal via I O bus 5 V 25 mA max typically 20 mA 174 21 AS BDEP 256 AS BDEP 257 AS BDEP 256 inputs Sensor supply UB 14 4 33 6 VDC for 8 inputs each residual ripple 20 SS max Reference potential M M1 for 8 inputs each Number of inputs 2 x 8 in groups Type of networking Optical coupler isolation to I O bus and to second group Rated signal value 24 V Signal level 1 signal 12 37 V 0 signal 2 5 V Input current 4 mA at 24 V 6 mA at 37V Input delay 4 ms AS BDEP 257 inputs Sensor supply UB 66 154 VDC for 8 inputs each residual ripple 20 SS max Reference potential M M1 for 8 inputs each Number of inputs 2 x 8 in groups Type of networking Optical coupler isolation to I O bus and to second group Rated signal value 110 V Signal level 1 signal 55 170 V 0 signal 2 10 V Input current typically 2 2 mA Input delay 4ms Data interface Internal I O bus parallel I O bus refer to basic user manual Modicon TSX Compact chapter Specifications Physical characteristics Module in standard size case F
87. allel I O bus refer to basic User Manual Modicon TSX Compact Ch Specifications Processor Type of processor Intel 386 EX Memory capacity 24 KB 512 KB Flash 1 MB for basic software and user program Backup battery optional Size 1 2 AA Voltage in no load operation 3 6 V Physical characteristics Module in double size case Format 3 HE 16T Weight 550g Indicators refer to Chapter Diagnostics page 200 Type of connection Power supply 3 pin screw terminal RS 232C Modular socket RJ45 Systems bus internal 2 plug connectors 1 3 C30M 1 socket connector 1 3 R30F Environmental conditions Regulations EN 50 155 EN 50 121 3 2 UL 508 Systems data refer to basic User Manual Modicon TSX Compact Chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent as per EN 50 155 T3 Internal power dissipation typically 7 W Shock vibration as per EN 50 155 202 20 470 IPS 258 00 470 IPS 258 00 Power Supply Module According to the EN 50 155 standard devices for rail applications must be resistant to supply deviations 30 25 Output modules with relay and analog modules do not meet this standard These modules must have a connected serial stabilizer power supply module 470 IPS 258 00 470 IPS 258 00 converts the supply fr
88. ant whereas in remote frames it will be recessive The Control Field consists of six bits The Identifier Extension Bit IDE is dominant and distinguishes standard from extended frames The second bit is reserved for future use and the four succeeding bits are the Data Length Code The Data Length Code indicates the number of data bytes transmitted according to the following table 20 25 Controller Area Network CAN Number of Data Bytes Data Lengh Code DLC3 DLC2 DLC1 DLCO 0 d d d d 1 d d d r 2 d d r d 3 d d r r 4 d r d d 5 d r d r 6 d r r d 7 d r r r 8 r d d d Data Field The Data Field contains up to eight bytes Each byte is transmitted MSB first CRC Field The CRC Filed holds the CRC value and a recessive delimiter bit ACK Field All nodes having correctly received the message so far will superscribe the transmitters recessive bit with a dominant bit A recessive bit is the ACK Field delimiter END of Frame Each Data and Remote frame is delimited by flag seqeunce of seven recessive bits 26 Controller Area Network CAN 2 2 3 Start of Frame Arbitration Field Identifier SRR Bit IDE Bit RTR Bit Control Field Data Length Code Data Frame Extended Format A Extended format data frame is composed of the following seven bit fields Start of Frame Arbitration Field Control Field Data Field CRC Field ACK Field End
89. are defined in the Concept data type editor A distinction is made between global data types and local data types Derived Function Block Refer to Derived Function Block Derived Function Block DFB A derived function block represents the call to a derived function block type You will find details concerning the graphic form of the call in the definition of Functional Block Instance In contrast to EFB type calls DFB type calls are identified by double vertical lines on the left and right side of the rectangular block symbol The root of a derived function block type is designed in FBD language but only in the current version of the programming system Other IEC languages cannot be used to define DFB types as of yet neither can derived functions be defined in the current version A distinction is made between local and global DFBs DFB Refer to Derived Function Block DINT DINT stands for data type double integer It is entered as an integer literal base 2 literal base 8 literal or base 16 literal The length of the data elements is 32 bits The values for variables of this data type range from 2 exp 31 to 2 exp 31 1 Direct Representation A method for representing variables in the PLC program from which the assignment to the logical storage location and indirectly to the physical storage location can be directly derived Discrete Connections Connections between FFB outputs and inputs of data type BOOL
90. at Landscape format means that the page is wider than it is high when you look at the printed text Language Element Each basic element in one of the IEC programming languages e g a step in SFC a function block instance in FBD or the initial value of a variable LD Refer to Ladder Diagram LD Library Collection of software objects intended to be reused while programming new projects or to build new libraries An example of this is the library of elementary function block types 20 251 Glossary EFB libraries may be subdivided into groups Link A control or data flow link between graphic objects e g steps in the SFC editor function blocks in the FBD editor within a section graphically represented as a line Literals Literals are used to directly assign values to FFB inputs transition conditions etc These values cannot be overwritten by the program logic write protected LL Refer to Ladder Logic 984 LL Local Derived Data Types Local derived data types are only available in a single Concept project and its local DFBs and are stored in directory DFB under the project directory Local DFBs Local DFBs are only available in a single Concept project and are stored in directory DFB under the project directory Local Link The local network link is the network that either links the local nodes with other nodes directly or through a bus amplifier Local Macros Local macros are only available in a sin
91. at the corresponding slot is used and therefore not available for other modules The 3XXXX and 4XXXXX references that must be assigned to this module should not be used in PLC program Local TSX Compact Drop 300001 400001 You do not need to use the Params option in the I O map dialog 76 21 EFB s for AS BCAN 259 This type of application requires three different EFB s CAN_CFG Used for initialization of the AS BCAN 259 CAN_SND Used to send user defined messages CAN_RCV Used to receive user defined messages They can be found in the CAN library in a group named Layer 2 21 77 EFB s for AS BCAN 259 5 1 5 1 1 5 1 2 N FEF rt TIT CAN_CFG Short Description This EFB enables Layer 2 functionality It must be used in applications that do not require CANopen functionality It defines parameters of Layer 2 operation such as baudrate and message acceptance CAN_CFG must be used exactly once within the PLC program for every AS BCAN 259 installed CAN_CFG builds a list of Layer 2 messages that are to be received in the module s DPM based on the data provided by the ACCPT input Therefore it should be executed before CAN_RCV Layout Symbol CAN_CFG ENABLE ERROR SLOT STATE CFG ACCPT Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Enable EFB every rising edge wil
92. ata exchange 32 Kbytes EPROM for firmware 134 22 AS BADU 256 Data interface internal I O bus parallel I O bus refer to Basic User Manual Ch Spe cifications Physical characteristics Module in standard size case Format 3 HE 8T Ground approx 330 g Type of connection Process 2 pluggable 11 pole screw plug in terminals cable to process Installation distance minimum cross section 0 5 sq mm twisted pair reference conductor incorporated shielded e g KAB 2205 LI 2 x 2 x 0 5 sq mm gt 0 5 m side by side potential sources of electrical Cable length noise 100 m max I O bus internal 1 3 C30M Environmental conditions Regulations VDE 0160 LES DB Systems data refer to Basic User Manual Ch Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation 3 W max typically 2 W Shock vibration according to LES DB 22 135 AS BADU 256 136 22 AS BDAP 250 AS BDAP 250 Discrete Inputs and Outputs The AS BDAP 250 is an output module for rail specific applications with 8 discrete isolated 24 VDC 40 inputs and 8 discrete outputs The outputs are isolated they have short circuit and overload protection for 24 VDC 40 2 A semiconductor design Enclos
93. ays for indicator LEDs or terminals C Note In order to be able to latch the front panel a module must be mounted onto both the first and the last slot of the DTA If necessary use a dummy as a base For increased mechanical use the backplane can also be screwed to the DIN rail In a rail application the screw connection must be performed 25 195 AS HDTA 200 202 Technical Specifications Allocation Device TSX Compact A120 984 Geadat 120 Micro Potentials 0 V potential insulated design connection to DIN top hat rail in the AS HDTA 200 possible via Z screw Shield potential Ground connection via DIN top hat rail Current for 5 V bus power supply 2 A max Physical characteristics Type of protection Format AS HDTA 200 AS HDTA 201 AS HDTA 202 Dimensions B x H x T AS HDTA 200 and 201 AS HDTA 202 IP 00 backplane is not equipped 1 HE 44 45 mm 1 T 5 08 mm 3 HE 16 T 3x8T 2T 42T S3SHE 5x8T 2T 42T 3HE 2x8T 2T 18T 213 4 x 142 x 31 mm 91 4 x 142 x 31 mm Weight weight basepla te with front panel AS HDTA 200 and 201 AS HDTA 202 330 g 150g Port Connector in the AS HDTA 200 Slot 0 1 3 R30M 2 x 1 3 C30F Slots 1 3 3 x 1 3 C30F Bus expansion 30 pole plug in the AS HDTA 201 1 0 slots 5 x 1 3 C30F Bus expansion 30 pole plug in the AS HDTA 202 I O slots 2 x 1 3 C30F Environmental conditions Regulations VDE 0
94. c The following modules do not supply any device specific status AS BDAP 258 AS BDAP252 AS BDAP 253 AS BDEP 254 AS BDEP 256 AS BDEP 257 Status information in drop status One word is reserved foreach slot for status messages There are thus 20 successive words available of which the first two words are reserved for the CPU The 3x range can be defined by the user To do this choose the Project gt Config gt I Q Map gt Status menu command The following Table 10 lists the structure of the 3x registers Table 10 Register partitioning 3x Word Slot Backplane 1 CPU slot 1 Backplane 2 CPU slot 3 1 1 O module 4 2 I O module 5 3 I O module 6 4 O module 2 Backplane 7 54 0 module 8 6 1 0 module 9 7 O module 10 81 0 module 11 91 0 module 3 Backplane 12 10 I O module 13 11 1 O module 14 12 I O module 15 13 I O module 16 14 I O module 4 Backplane 17 15 I O module 18 16 I O module 19 17 I O module 3x 19 20 18 I O module 20 115 Error Diagnostics for I O Modules 7 2 1 For all modules that have status information the storage of information appears as follows in the I O map word 7 ID code MSB bit 2 MSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 70 LSB The high byte register bit 27 specifies whether the module supplies status information In this co
95. calls to function blocks and functions conditional execution of statements repetition of statements etc are represented by statements Structured Variables Variables to which a derived data type defined with STRUCT Structure is assigned A structure is a collection of data elements generally containing different data types elementary data types and or derived data types SY MAX In quantum controllers Concept includes the preparation of the I O map of SY MAX I O modules for RIO control through the quantum PLC The SY MAX remote backplane has a Remote I O adapter in slot 1 which communicates over a Modicon S908 R I O system The SY MAX I O modules are listed for labeling and inclusion in the I O map of the Concept configuration System Data Types In the present version system data types include data types ANL_IN and ANL_OUT 260 20 Glossary T T 19 width unit T 5 08 mm TAP Terminal Access Point TCN Train Communication Network Template File Concept EFB The template file is an ASCII file including layout information for the Concept FBD editor and the parameters for the creation of the codes TIME TIME stands for data type duration It is entered as a duration literal The length ofthe data elements is 32 bits The values for variables of this data type range from 0 to 2 exp 32 1 The unit for data type TIME is 1 ms TIO Terminal I O TM Traffic Memory 20 261 Glossa
96. configurations of the network NMT slaves need to be entered so as to enable guarding error reactions The option Config all slaves which is available by right clicking on the AS BCAN 259 will start a tool that drastically speeds up this task You need to save the network before performing this operation The tool will set all guarding parameters in the network X Config Slaves NMT Master 10 File D125 def not present File D126 dcf not present File D127 def not present Whiting DCF files complete If the option Derive guarding settings from NMT Mastr is selected the resulting slave s entries will be exactly the same as the corresponding master s entries of index 1F80H If the option is not selected the entries will be taken from the dialog s appropriate entry fields All nodes on the network except the selected AS BCAN 259 will be affected 90 21 EFB s for AS BCAN 259 5 5 4 5 5 5 Downloading the configuration into AS BCAN 259 After finishing the actual configuration the network configuration is downloaded to the AS BCAN 259 that acts as the CMT NMT master Select Store in network from the Network menu Before starting the operation click on the Info button to check the size of the actual configuration that will be downloaded Currently the maximum configuration size supported is 16384 byte After powercycling the AS BCAN 259 all nodes in the network will be configured according to e
97. cription of the module 21 45 HW Configuration Figure 13 Detailed connection for the supply of output relays di F2 U UB 24 VDC IPS 258 See Detailed Connection 4 Relay coils st F2 M1 Inputs tira DAP 252 DAP 253 DAP 258 s s s Us Us Us Us QOS GHNG GPG 8 Us Us Us Us Us Us Us Us ONOaOAR OD ON ODOR PD QOS GGG GYVG QOGCGG GG SOG S 8 1 1 110 VDG 12 9 p p p p p D p D D em 8 M2 14 15 16 17 18 19 20 21 2 E1 CROP OR OP OR ROR PROF ROTO TI E8 PROTO TF OTF M F2 automatic circ it breaker 2 A max for up to 150 inputs or 40 relays E Note The DAP modules have built in suppressor diodes that are dimensioned for EMC protection 46 21 HW Configuration Figure 14 Detailed connection for the supply of analog I Os Source see Detailed Connection 3 M2 a ADU 256 DAU 252 12 12 2 P 2 P 3 2E 3 p 4 P 4 p JE 5 p 6 2 6 P 47 P TA 7P 8 P 8 P SE 9 p 1 D 1P 12 13 4 14 4 15 al Fee m bal 72 SE a gt Note Modules AS BADU256 and AS BDAU 252 have built in suppressor diodes that are
98. d Bus Topology The CAN bus topology is a single cable segment of up to 1 km length approximately At each end of the cable a terminating resistor of 120 Ohms must be installed to avoid signal reflexions All Schneider CAN devices feature terminating resistors that may be connected to the bus if the device is the last on the segment Star topologies without additional hardware are not allowed Node A Node B Node B CAN_H Terminating Terminating Resistor Resistor 120 Ohms 120 Ohms CAN_L The following table shows the range of baudrates supported Schneider by CAN devices and the resulting maximum length of the bus cable Baudrate Maximum cable length in m 1 MBit s 25 800 kBit s 50 500 kBit s 100 250 kBit s 250 125 kBit s 500 50 kBit s 1000 20 kBit s 2500 10 kBit s 5000 20 23 Controller Area Network CAN 2 2 2 2 1 Message Types There are four mesage types on a CAN network that are used for data transmission and security purposes Data frames carry data from transmitters to receivers Remote frames are transmitted to request data from devices Error frames are transmitted by a unit on detecting a bus error Overload frames are used to provide an extra delay between consecutive remote frames or data frames Data Frame Standard and Extende
99. d Format There are two different types of data frames specified by the CAN 2 0 specification Standard and Extended dataframes The difference between the two of them is the maximum message number allowed In order to increase this number the number of bits used for message identification is 29 bit for extended frames in comparison to 11 bit for standard frames The general format of a CAN data frames is as follows Interframe Space Interframe Space Start of Frame or Overload Frame Start of Frame Arbitration Field Control Field Data Field CRC Field ACK Field End of Field 24 20 Controller Area Network CAN 2 2 2 Start of Frame Arbitration Field Identifier RTR Bit Control Field Data Length Code Data Frame Standard Format A Standard format data frame is composed of the following seven bit fields Start of Frame Arbitration Field Control Field Data Field CRC Field ACK Field End of Frame The length of the data may also be zero Marks the beginning of Data frames and Remote frames The Arbitration Field consists of the Identifier and the RTR Bit Control itration Fiel i Data Fiel Arbitration Field Field ata Field r RJ 1 11 bit IDENTIFIER u D o DLC NOM The Identifier s lerngth is 11 This Bits are transmitted in the order from 10 to 0 The LSB is Bit 0 In data frames this bit has to be domin
100. decimal 224 Bit String A data element made up of one or several bits BOOL BOOL stands for data type Boolean The length of the data elements is 1 bit stored in 1 byte in the memory The values for variables of this data type range from 0 FALSE to 1 TRUE Bridge A bridge is a facility connecting networks It makes the communication between the nodes on either network possible Each network has its own token rotation sequence the token is not relayed via the bridges 236 20 Glossary BYTE BYTE stands for data type bit string 8 It is entered as a base 2 literal base 8 literal or base 16 literal The length of the data elements is 8 bits A numeric range of values cannot be assigned to this data type c Call The process through which the execution of the operations specified by an FFB type is triggered CAN Controller Area Network Coil A coil is an LD component that transfers the status of the horizontal short on its left side unchanged to the horizontal short on its right side The status is stored in the associated variable direct address Compact Format 4 1 The first digit in the reference is separated from the address by a colon The leading zeros of the address are not specified Constants Constants are unlocated variables that are assigned a value which cannot be modified by the program logic write protected Contact A contact is an LD component that provides a status on th
101. diode e g 1N5646A Thefuse must be adjusted to the permissible current loading of the suppressor diode The advantage of this layout is a selective interruption of a branch through the attached fuse even if there is a short circuit of the diode In areas that are very lightning prone additional lightning surge protection measures must be taken Figure 5 Principal power supply design Legend Automatic circuit breaker or fuse Overvoltage protection OVP 001 10 A max or OVP 2480 25 A max configured next to the power supply OVP terminals refer to both of the following figures 38 21 HW Configuration Figure 6 OVP 001 terminals and dimension drawing 62 5 12 5 60 12 1 OO G 75 oo 34 T Figure 7 OVP 2480 and dimension drawing 4 5 25 Flat pin connector 6 3 x 0 8 Related topics Planning and Distribution of Circuits Connection scheme for power supply UB Connection scheme for the working voltage power supply 21 39 HW Configuration 3 2 1 Planning and Distribution of Circuits The following must be distinguished m Supply voltage UB 1 feeding the modules and sensors m Supply voltage UB 2 feeding the relay coils as well as the mm Working voltage US driving the actuators It is generally recommended to draw the supply voltage UB and the working voltage US fro
102. e 16 Bit 6100H 1 Number of Modules Number of 8 bit modules 6100H 2 DigIn16_1 I O Data 10001 10016 6100H 3 DigIn16_2 I O Data 10017 10032 6120H PLC digital inputs Type 32 Bit 6120H 1 Number of Modules 6120H 2 DigIn32_1 I O Data 10001 10032 6120H 3 DigIn32_2 I O Data 10033 10064 6200H PLC digital outputs Type 8 Bit 6200H 1 Number of Modules Number of 8 bit modules 6200H 2 DigOut8_1 I O Data 00001 00008 6200H 3 DigOut8_2 I O Data 00009 00016 6300H PLC digital outputs Type 16 Bit 6300H 1 Number of Modules 6300H 2 DigOut16_1 I O Data 00001 00016 6300H 3 DigOut16_2 I O Data 00017 00032 6320H PLC digital outputs Type 32 Bit 6320H 1 Number of Modules 6320H 2 DigOut32_1 I O Data 00001 00032 6320H 3 DigOut32_2 I O Data 00033 00064 6401H Analog Inputs PLC analog input data 16 Bit 6401H 1 NrAnaln 6401H 2 Analn Data 30001 6401H 3 Analn2 Data 30002 6401H Analoginputs PLC analog output data 16 Bit 6401H 1 NrAnaOut 6401H 2 AnaOut Data 40001 6401H 3 AnaOut2 Data 40002 Note The number of modules or channels resp that are actually available is derived from the values stated in the CFG parameter of the CIA_SVR EFB 21 217 The Object Dictionary of AS BCAN 259 00 218 21 EFB Error Codes 2 All errorcodes are given in hexadecimal format Use the reference data editor to display the value in hex format 21 219 EFB Error Codes
103. e RTU mode is used for the communication between the PLC and an IBM compatible personal computer RTU works with 8 data bits 20 257 Glossary S Statement ST Statements are the commands of the ST programming language Statements must end with semicolons There may be several statements separated by semicolons on the same line Step SFC language element Situation in which the behavior of a program with respect to its inputs and outputs follows the operations defined by the associated actions of the step Step Name The step name is used to clearly identify a step in a program organization unit The step name is created automatically but it can be edited The step name must be unique in the entire program organization unit otherwise an error message is produced The step name created automatically is always structured as follows S_n m S step n section number running number m number of the step in the section running number 258 20 Glossary Section A section can be used for example to describe the mode of operation of a technological unit such as an engine A program or DFB is made up of one or several sections Sections can be programmed using the IEC programming languages FBD and SFC Only one of the listed programming languages can be used within any given section Each section has its own document window in Concept To get a good overview it is best to breakdown a large sec
104. e a local protective circuit parallel to the inductance operating coil In case of working voltages of L 230 VAC an additional RC circuit of appropriate dimensions according to the manufacturers specifications is required to increase the service life and the EMC stability In case of working voltages US 24 to 110 VDC a freewheeling diode is required to increase the service life Diagnostics The front of the module contains the following displays Table 20 Explanation of the LEDs Designation la Color Function No bel inlay 1 U yellow for the supply of relay coils on Supply voltage available off Supply voltage not available 3 5 7 9 1 4 red for the output signals on Outputs carry 1 signal off Outputs carry 0 signal 12 U yellow for the sensor supply on Supply available off Supply not available 14 21 1 8 red for input signals on Inputs carry 1 signal off Inputs carry 0 signal For simulation of the AS BDAP 252 the SIM 011 simulator can be plugged into the 8 inputs bottom 11 pole screw plug in terminal DN canin It is prohibited to combine the use of the SIM 011 simulator with the AS BDAP 253 21 149 AS BDAP 252 AS BDAP 253 Technical Specifications Allocation Device TSX Compact rail applications Structure in I O range Power supply External input voltage for sensor voltage UB 24 VDC 4
105. e horizontal short on its right side This status results from the Boolean AND operation between the status of the horizontal short on its left side with the status of the associated variables direct address A contact does not modify the value of the associated variables direct address Contact Diagram Refer to Ladder Diagram LD Ladder Logic 984 LL CPU Central Processing Unit 20 237 Glossary D Data Types ANY ANY ELEM ANY NUM ANY REAL L REAL L__ANY_INT DINT INT UDINT L UINT ANY_BIT BOOL BYTE L WORD L TIME System data types IEC extensions ANL_IN L ANL_OUT L Derived from ANY data types The overview shows the hierarchy of generic data types as they are used by the inputs and outputs of functions and function blocks Generic data types are identified by the prefix ANY Data Transfer Settings Settings that specify how information is transferred from your programming unit to the PLC 238 20 Glossary DCP Drop With a Distributed Control Processor D908 you can set up a decentralized network with a superset PLC When implementing a D908 with a decentralized PLC the superset PLC considers the decentralized PLC as a decentralized drop The D908 and the decentralized PLC communicate over the system bus thus providing high performance with a minimum effect on cycle time The data exchange between the D908
106. ed for the output signals on Output carries 1 signal off Output carries 0 signal 12 U yellow for external sensor supply on Sensor supply available off Supply not available 14 21 1 8 red for input signals on Input carries 1 signal off Input carries 0 signal or is not con nected Cause Sensor supply not available Reference potential M1 interrupted For simulation the SIM 011 simulator can be plugged into the 8 inputs bottom 11 pole screw plug in terminal Short circuit behavior The output stages do not have fault cut off with status hold in case of overload If the load voltage is not switched off during overload there are continuously repeating turn on attempts at the output stage which result in increased component temperature Therefore link the system marker assigned to the slot of the DAP 250 in sucha way in the user program that the outputs are switched to O signal in case of overload This system marker switches to signal 1 if m the switching voltage US is missing m there is a short circuit or an overload m the 10 A fuse went 21 141 AS BDAP 250 CF Note Please note that in case of a single overload all other related outputs are cut off as well Technical Specifications Allocation Device TSX Compact rail applications Structure in I O range Power supply external senso
107. ed you will find the following module specific information Features and functions m Configuration u Diagnostics Technical specifications 21 137 AS BDAP 250 1 Features and Functions 1 1 Features Operating voltage UB 24 VDC for sensor supply inputs and working voltage US 24 VDC for the outputs must be provided externally The 5 V supply is provided internally through the I O bus The operating temperature range was extended to 25 70 degrees Celsius 1 2 Operating mode YW E PI 7 1 von 8 outputs gt f a IOIOSIOSISISISZSISZS 10 amp DANA 1 12 13 cz gt E1 1 1 of 8 inputs 15 16 17 18 amp 19 2 E8 21 amp OT TF Vs Ge M 220 B gt PSB lt PSB gt PSB 138 21 AS BDAP 250 Configuration Configure the following Module s mounting slot backplane slot on the backplane according to the Concept list I O Map For each respective mounting location use the software to select the module designation DAP 2x0 For installation onto the backplane refer to the enclosed user information mm Short circuit behavior refer to chapter Diagnostics Connection of the peripheral device according to
108. egister 4 00003 Status bits in the 2nd expansion backplane DTA 201 Register 4 00004 Status bits in the 3rd expansion backplane DTA 201 Partitioning of the status bits The status bits are stored as follows in the 4 xxxxx registers 15 87 0 CPU CPU Slot Slot Slot Not used Not used 3 4 5 0 0 Primary backplane 4 00001 15 87 0 Slot Slot Slot Slot Slot Not used Not used D 2 3 4 5 0 0 Expansion backplane 4 00002 to 4 00004 Uploading the Status Bits To be able to read the current state of the status bits healthy bits an online connection must be established Online gt Connect gt Modbus gt OK Subsequently the 4 xxxxx registers can be displayed in the RDE editor Reference Data Editor To access it choose Online gt Reference Data Editor Enter the register addresses in the Address column To clearly identify the status bits the Bin display type must be set in the format settings The information of the status bits can be uploaded and processed as you like in the same way as for any other data stored in the stack 114 20 Error Diagnostics for I O Modules 7 2 Error Markers and Status Messages A series of modules essentially analog I O modules and experts provide specific error markers and or status messages e g open circuits overload underload of the measuring range short circuit overload et
109. etting is located at the back of the module Figure 54 Rear view of the AS BCAN 259 4 ng Table 25 Address settings DIP Address Address Address Address switch 1 2 254 255 2to7 0 0 4 2to6 0 0 1 4 2t05 0 0 1 4 2to5 0 0 1 1 2to3 0 0 a 2to2 0 20 1 2to1 0 g l 2t00 4 0 0 1 Setting Device Adresses is only necessary for the CAN interface 1 CANopen protocol m Please note that address 0 and address above 127 must not be used within CANopen networks 180 21 AS BCAN 259 2 2 Installation Mount the CAN module on one of the I O slots 1 3 1 4 1 5 on primary backplane AS HDTA 200 related topics chap Installtion Modules in the user manual Mount the CAN TAP below the backplane on a DIN top hat rail bus tap refer to Figure 55 Figure 55 Mounting the CAN TAP onto the top hat rail m Connect the terminal block of connecting cable AS WCAN 201 to the lower pins of the CAN module sm Establish the connection to the CAN TAP insert the connecting cable s connector into the CAN TAP 21 181
110. f contacts mechanical 20 million switching cycles electric ohmic load 10 million switching cycles 230 VAC 0 2 A 7 million switching cycles 230 VAC 0 5 A typ 8 million switching cycles 30 VDC 2 A with clam ping diode typ 1 million switching cycles 60 VDC 1 A with clam ping diode and 3000 switching cycles h max electric cos phi 0 5 5 million switching cycles 230 VAC 0 5 A 21 157 AS BDAP 258 Figure 48 Left Service life of contact with ohmic load Right Reduction factor for inductive load 2 Number of operating cycles eff 197 Number of operating cycles ohmic o ts x reduction factor F o 6 ral S o w 3 4 g Q l 2 2 0 9 5 5 D 2 3 ec Z 0 8 164 8 6 0 7 4 2 0 6 N Ira 104 0 5 4 0 0 22 0 4 0 6 0 8 1 1 2 14 1 6 1 8 2 1 09 08 07 06 05 04 0 3 Switched AC capacity kVA cos Q Physical characteristics Module in standard size case Format 3 HE 8T Weight 360 g Type of connection Process 2 clip on 11 pole screw plug in terminals Systems bus internal 1 3 C30M Environmental conditions Regulations VDE 0160 LES DB Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications
111. find the following module specific information Features and functions m Configuration mm Diagnostics mm Technical specifications 21 165 AS BDEP 254 1 Features and Functions 1 1 Features The reference potential ofthe external 24 48 VDC sensor supply extends to 8 inputs respectively The 5 V supply is provided internally through the I O bus The operating temperature range was extended to 25 70 degrees Celsius 1 2 Operating mode 1 of 16 inputs COMP Kol oo YEYY c 3 K My E1 VY NG GK GGG OOAN Da SA ORORORORORO A A VW em E9 E16 166 5 AS BDEP 254 Configuration Configure the following Module s mounting slot backplane slot on the backplane according to the Concept list I O Map For each respective mounting location use the software to select the module designation DAP 2x4 For installation onto the backplane refer to the enclosed user information Connection of the peripheral device according to the Concept lists I O Map and Variable List Figure 50 Example of connection UB 24 48 VDC Mi 0 16A o NOA ON SOHHHHHSS QV 12
112. for s record KON XOFF Choose upload or send to transmit a text or ASCII file from your terminal software mm Select the firmware file named co259fw S19 m Start the download While the download is active LED 1 is flashing m When the download is completed the module will give the appropriate information mu Type r to reset the module To simplify firmware download the file asbcan ht has been provided that can be used if Microsoft Hyperterminal is available It will set the communication parameters to the correct values 224 21 Overview of Standards D CCITT V24 CCITT Z100 104 DIN 19 245 Part 1 DIN 41 652 EIA RS 485 EN 50 155 IEC 96 1 IEC 571 IEC 801 The following list will provide an overview of currently applicable international standards for rail way applications List of definitions for interchange circuits between data terminal equipment and data circuit terminating equipment CCITT Recommendation Fascicle VIII 1 Rec V24 Functional specifications and description language SDL Vol VI Fascile VI 11 red book 1985 Process Field Bus August 1990 Process Field Bus August 1990 Connectors for Rack mounted devices Part 1 1990 Electronic Industries Assosiation standard for electrical characteristics of generators and receivers for use in balanced digital multipoint systems April 1983 European Norm elaborated by CENELEC extending IEC 571 to be added Rules fo
113. g Ripple typ 40 mV peak to peak at IA 0 7 A typ 50 mV peak to peak at IA 1 A Overshoot load variation beha vior typ 150 mV at 0 4 A load impulse e g 0 8 A on 0 4 A Standby behavior at least 10 ms at UE 24 V and IA 0 7 A Power up time of the output 0 4 s max at UE 16 8 V Figure 68 Derating of the output current 1 0 0 9 0 8 Output current A 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 40 20 0 20 40 60 80 100 Ambient temperature air supply C 208 21 470 IPS 258 00 General information Chopper frequency of the swit ched mode power supply 40 60 kHz Efficiency level typ 0 86 at UE 24 V IA 1 A Parallel switching of power supply modules not allowed Physical characteristics Housing narrow TIO housing 4 7 of normal housing Dimensions H x W x D 150 x 74 2 x 60 mm also refer to User Guide chap ter Dimension Drawing page 70 Weight 230 g with 2 terminal blocks Type of connection Supply primary 8 pin screw plug in terminal Output secondary 8 pin screw plug in terminals Environmental conditions Regulations EN 50 155 EN 50 121 3 2 Systems data refer to User Guide chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanently free convec
114. gle Concept project and are stored in directory DFB under the project directory Local Network Node The local node is the one currently being configured Located Variable An address is assigned to the variables in the PLC Located variables are used in the SFC and FBD editors in order to read signal statuses from the PLC and to output them to the PLC Located variables can also be exported and displayed via a DDE interface 252 20 Glossary Macro Macros are created using the Concept DFB software Macros are used to duplicate frequently used sections and networks including their logic variables and variable declarations A distinction is made between local and global macros Macros have the following characteristics m Macros can only be created using the FBD programming language m Macros contain no more than one section m Macros can contain any complex program mum n terms of programming there is no difference between an instantiated macro i e a macro inserted into a section and a section created conventionally ma Call to a DFB in a macro m Variable declaration m Use of macro specific data structures m Variables declared in the macro are carried over automatically mu Init values for variables ma Multiple instantiation of a macro in the overall program using different variables m The secition name the variable names and the data struture name must contain the character as an exchange marker
115. gth is expected and no data will be copied ERROR BOOL Error occured STATE UINT Current status or errorcode If ERROR is zero STATE gives the Index into the Message acceptance data field LF Note Even when receiving RTR frames a length information is required to check the DLC Data Length Code field entry Therefore do not omit the DATA parameter 21 85 EFB s for AS BCAN 259 5 4 CMT Master NMT Master NMT Slave CANopen This chapter provides information about how the AS BCAN 259 is integrated into a CANOpen network It describes the implemented functionality and how it is used The AS BCAN 259 can have several functions within a CANopen network Store the CANopen configuration of all or selected devices and downloads them into the devices Start and stop all network devices and monitors them using the CANopen defined nodeguarding mechanism Send and receive PDO s to from the network Of course a combination of the above mentioned functions is also possible Moreover ifthe module is used for PDO communication it may operate in two modes with respect to acquistion and distribution of PDO data These two modes are referred to as Network mode and High density mode Network Mode NWM receives data from the network and stores them in a datastructure of the DTY provided datatype CANOPEN_DATA_SLOTO Data send to the network are taken from this structure A PLC application using this mode needs
116. he message so far will superscribe the transmitters recessive bit with a dominant bit A recessive bit is the ACK Field delimiter Each Data and Remote frame is delimited by flag seqeunce of seven recessive bits Remote Frame A Remote frame is transmitted in order to request data from a source device It is used in both standard and extended frame formats A Remote frame is composed of the following six bit fields Start of Frame Arbitration Field Control Field CRC Field ACK Field End of Frame In contrary to the data frame the RTR Bit is recessive There is no data field Interframe Space Interframe Space REMOTE FRAME or Overload Frame Start of Frame Arbitration Field Control Field CRC Field ACK Field End of Field 28 20 Controller Area Network CAN 2 2 5 2 2 6 Error Frame An Error frame is used to indicate that at least one node on the network has not received the last message correctly An Error frame consists of two fields the Error Flags and the Error Delimiter Usually an error is indicated by consecutively transmitting six dominant bits thus violating the rule of bit stuffing This is how the transmitting node can tell whether or not all nodes have received the last message without error Data a ERROR FRAME Interframe Frame Space or Error Flag Overload Frame superposition o Error Flags Error Delimiter
117. he object dictionary of the local AS BCAN 259 using a SDO write function Ifthe EFB fails ERRORINF holds additional information on the error 106 21 CANopen Integration into Concept f 6 8 CIA_EMCY gt gt 6 8 1 Short Description This EFB enables transmission of the local emergency state to the CANopen network The emergency message is transmitted whenever the values of ERROR_REGISTER or EMY_ERROR_CODE of the EMY_ERR variable has changed 6 8 2 Layout Symbol CIA _EMCY SLOT ERROR CHANNEL STATE EMY_ERR 107 CANopen Integration into Concept Description of the Parameters Parameter Data Type Meaning SLOT UINT Slot where the AS BCAN 259 is located 3 5 CHANNEL UINT Channel for transmission 0 1 EMY_ERR CIA405_EMY_ER Error structure as defined in CiA DS 405 document ROR ERROR BOOL Error occured STATE UINT Current status or errorcode 108 21 CANopen Integration into Concept 6 9 CIA_ISCL gt gt 6 9 1 Short Description This EFB is used for scaling of analog inputs from a CANopen network 6 9 2 Layout Symbol CIA_ISCL NW_IN MX MN OUT Description of the Parameters Parameter Data Type Meaning NW_IN WORD Analog value received from network MX INT Max value MN INT Min value OUT
118. ile transfer without permission in writing by Schneider Automation You are not authorized to translate this document into any other language 1999 Schneider Automation GmbH All rights reserved Contents Chapter 2 2 1 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 Contents Informatio sn me area ee ar 1 symbols Used 2 2 0 20h nee Lu na sr 2 Terms and Abbreviations Used 0 cece cece tte eens 3 Scope of Applications minier 22 fot AE oe tv ad eee D 4 General Information Concerning the Compact PLC 5 Design tila anderen nasi phd Aa TERA E Sikes a ed 6 Configuration Limits oo tarirani saa ee 8 Programming eisten sa u HE ete ate eee ee ar 10 Expert Programming Languages cece eee 10 Creating Programs cee 10 Programming Units 24 22 22 2022 a ar el 11 Overview of the Components 222seeeeee nennen nen 12 SoftWare wins tee ee Seeleute a 12 Hardware Rail qualified Components 0c cece eee eee 12 Indicator Elements See 2 2220 and ao Pa Hier 15 Control Elements ranig nce acta ee era na a al 15 Controller Area Network CAN 0eseeeee eee eee 17 Hardware and Bus Topology 2c eee eee eee ees 19 Message Type Siza 2er RR Pelee ale 20 Data Frame Standard and Extended Format c ee een 20 Data Frame Standard Format 22222eeeeeeeeeeeee nennen nennen 21 Data Frame Ex
119. ing with realtime networks in the automation area Layer 3 to 6 are usually not implemented e g digital I O modules do not need a functionality equivalent to LOGON CANopen as the Application Layer Layer 7 The Application Layer also referred to as Layer 7 defines the actual meaning of the data transmitted In order to transfer a certain value from one node to another node on a CAN network the identifier of the message and the value s byteposition within the message must be defined It is obvious that defining all messages message contents and transmission conditions for a larger automation network can become a complex and error prone task For this reason several standards have been created in order to facilitate this undertaking One of them is the CANopen standard defined by the CAN in Automation CiA e V Erlangen Germany CANopen is actually a subset of the CAN Application Layer CAL according to CiA Draft Standard DS 201 207 The communication protocol is described in DS 301 In order to reflect the specifics of certain device types a set of so called device profiles DS 40X has been created e g HMI devices are described in DS 403 30 20 Controller Area Network CAN 2 3 2 2 3 3 Communications model The CANopen protocol defines several methods for transmission and reception of messages over the CAN bus These messages are referred to as communication objects Synchronous data transfers allow netw
120. ion Configuration mu Technical specifications 24 187 AS BNUL 200 AS BNUL 202 Configuration Configure the following m Assignment of the terminals to the non active peripheral signals Assignment of the power supply to each of the output modules Figure 58 Connections AS BNUL 200 left and AS BNUL 202 right VSO GGQVY PVG GY OMAN DA FWONM 1 NUL 200 card U M ZI lt 6A OROROORO OCVOOCOOOOO NUL 202 card The appropriate signal names or signal addresses should be entered on the label inlays 188 24 AS BNUL 200 AS BNUL 202 Technical Specifications Allocation Device TSX Compact A120 984 Geadat 120 Micro Structure in I O range Physical characteristics Module in standard size case Format 3 HE 8 T Ground approx 190 g Connection Terminals 2 clip on 11 pole screw plug in terminals max voltage for AS BNUL 200 lt 250 V between non adjoining terminals lt 50 V between adjoining terminals max voltage for AS BNUL 202 lt 50 V 6 A max total current per terminal group 24 189 AS BNUL 200 AS BNUL 202 190 24 AS HDTA 200 202 AS HD
121. ion Section Section N Configuration 21 13 General Information Concerning the Compact PLC 1 3 3 Program A program is made up of one or several sections describing the functional details of the entire system The section processing order is specified in the program In addition this is where the variables constants literals and direct addresses used are managed Various data types are available for variables constants and literals Section A program consists of one or severalsections A section describes the operating mode of a technological unit e g a motor in a system Sections can be programmed using the IEC programming languages FBD and SFC Only one of the listed programming languages can be used within a given section Configuration Data The configurator is the interface between the program and the hardware The configuration data mainly consists of the I O map andithe specification of address ranges for the program Programming Units When using standard PCs the following conditions apply m Windows 3 1 or Windows 95 onsa suitable PC m 4 MB RAM m 60 MB hard disk m 3 1 2 diskette drive 1 44 MB m VGA graphic display adapter and screen m Microsoft compatible mouse MS DOS version 6 0 The programming unit is connected to the MB1 RS 232C interface on the CPU 14 21 General Information Concerning the Compact PLC 1
122. it with inductive loads refer to chapter Configuration page 140 switching cycles 1000 h 0 28 s with inductive load and perm max power per output 100 s with ohmic load 10 s with max lamp load Data interface Internal I O bus parallel I O bus refer to basic user manual Modicon TSX Compact chapter Specifications Physical characteristics Module in standard size case Format 3 HE 8T Weight 280 g Type of connection Process 2 clip on 11 pole screw plug in terminals Systems bus internal 1 3 C30M 21 143 AS BDAP 250 Environmental conditions Regulations VDE 0160 LES DB Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 5 W Shock vibration according to LES DB 144 21 AS BDAP 252 AS BDAP 253 AS BDAP 252 AS BDAP 253 Discrete Inputs and Outputs The AS BDAP 252 is an output module for rail specific applications with 8 discrete isolated inputs for 24 VDC 40 and 4 discrete relay outputs The AS BDAP 253 is an output module for rail specific applications with 8 discrete isolated inputs for 110 VDC 40 and 4 discrete relay outputs The relay
123. ith 15 mm top hat rails approx 25 mm long Move the two clamps back into their initial position Hang the backplane 54 21 HW Configuration Step1 Step2 Step3 Step 4 1 Step 4 2 Step 4 3 Figure 22 Mounting the backplanes w _ o gt Connecting the backplanes Interconnect the backplanes as follows Mount expanding DTA flush onto joint top hat rail Unlock and remove the Cover of the bus connection Slip on and lock the bus cable Make sure the eject lever is flush with the plug and socket device after attaching the cable ribbon cable or stacked drop layout cable BXT 201 Loosen both screws Move OV ground strap to the left Tighten both screws 21 55 HW Configuration Figure 23 Coupling DTA 200 or DTA 201 with DTA 201 or DTA 202 DTA 200 DTA 201 DTA 201 DTA 202 1 Both backplanes are now interconnected via the bus and ground strap Installation and connection of the backplanes using the BXT 201 Refer to Basic User Manual Modicon TSX Compact Modular Programmable Controller 56 21 HW Configuration 3 3 3 Modules Figure 24 Mounting the CPU
124. itioning measures because a stopper attached to the back of the housing will prevent side shifting A spring that is integrated into the back panel establishes the electric ground contact to the mounting rail 204 21 470 IPS 258 00 2 2 2 3 Coding of Terminal Blocks Code terminal block and counterpart on the module for 24 VDC Coding wedges and coding riders are included in the set Order No 170 XCP 200 00 The module is also shipped with precoded pin connectors The terminal blocks not coded by manufacturer must be coded by the user Additional information refer to chapter Terminal Block Selection of the TIO in this manual Dio fifo o Insert coding wedges in position as drawn Q q Mounting Dismounting Terminal Blocks The power supply and the output voltage each run through one 8 pin terminal block rows 2 and 3 The terminal blocks can be purchased as a screw plug in terminal set 3 each under order No 170 XTS 011 00 Figure 66 Mounting and dismounting terminal blocks 0 fff iff o To mount simply slide the terminal blocks into the pin connector of the module To release the terminal blocks push down on both ejectors 1 ZN cation The terminal blocks may only be mounted or dismounted in off circuit state 21 205 470 IPS 258 00 2 4 Connection 24 V
125. its operation Therefore there are no accessible Control switches on the mounted front plate Details regarding default settings for configuration and maintenance are included in the description of each individual module CF Note The switches on the CPU that can be accessed upon removing the front panel of the DTA are configuration settings 18 21 General Information Concerning the Compact PLC Controller Area Network CAN 2 The Controller Area Network CAN is a serial communications protocol which combines realtime data transfer and a high level of security with no network administration overhead Messages have a fixed format of different but limited length Messages may be sent whenever the bus is available In CAN networks a specific node does not need to be known to other nodes The content of a message is recognized by a so called identifier This identifier does not indicate the source or destination of the message It merely describes the content of the data Any node interested in these data may act upon them As a consequence of the above mentioned functionality any number of nodes may receive a particular message This behavior is also known as multicast or if all nodes are interested in the data as broadcast CAN provides mechanisms to achieve data consistency of the entire network This is done by assuring that a message is either accepted by all nodes or be none Two voltage levels may exist
126. l reconfigure the module SLOT UINT Slot where the AS BCAN 259 is located 3 5 CFG CAN_CFG_DATA Configuration data ACCPT CAN_ACCPT Message acceptance data ERROR BOOL Error occured STATE UINT Current status or errorcode 78 21 EFB s for AS BCAN 259 5 1 3 Datatype CAN_CFG_DATA This structure describes the mode of operation of the AS BCAN 259 module It is evaluated when ENABLE is triggered by a rising edge The entries are as follows Entry Datatype Meaning Comment PROTOCOLO UINT Protocol selection 0 Layer 2 only channel 0 1 CANopen Layer 2 BAUDO UINT Baudrate channel 0 Baud rate in kBit s 10 20 50 125 250 500 800 1000 PROTOCOL1 UINT Protocol selection 0 Layer 2 only channel 1 BAUD1 UINT Baudrate channel 1 Baud rate in kBit s 10 20 50 125 250 500 800 1000 RELAISCTLO UINT Relais operation control word 0 RELAISCTL1 UINT Relais operation control word 1 RELAISDATA UDINT Relais operation data e g Identifier of message to be monitored NUMDIGIN UINT Number digital inputs CANopen only 1024 max NUMDIGOUT UINT Number digital outputs CANopen only 1024 max NUMANAIN UINT Number analog inputs CANopen only 128 max NUMA UINT Number analog outputs CANopen only 128 max NAOUT NUML2MSG_ UINT Number of Layer 2 messa ges to receive 73 max 21 79 EFB s for AS BCAN 259 5 1 4 Relais operation con
127. le The name of the backup file is backup c this assumes that you never make more than 100 copies of your source code file The first backup file is named backup00 c In the event that you have carried out modifications on the definition file which do not call for any interface changes on the EFB you can avoid having to create a backup file by editing your source code file Objects Source If a backup file is created you can name it source file Base 2 Literals Base 2 literals are used to declare integer values in the binary number system The base must be marked with the prefix 2 The values may not have any signs Single underscores _ between the digits are not significant Example 2 1111_ 1111 or 2 11111111 decimal 255 2 1110_0000 or 2 11100000 decimal 224 Base 8 Literals Base 8 literals are used to declare integer values in the octal number system The base must be marked with the prefix 8 The values may not have any signs Single underscores _ between the digits are not significant Example 8 3_77 or 8 377 decimal 255 8 34_0 or 8 340 decimal 224 235 Glossary Base 16 Literals Base 16 literals are used to declare integer values in the hexadecimal number system The base must be marked with the prefix 16 The values may not have any signs Single underscores _ between the digits are not significant Example 16 F_F or 16 FF decimal 255 16 E_0 or 16 E0
128. llow Channel 0 transmit Rx1 5 yellow Channel 1 receive Tx1 6 yellow Channel 1 transmit Init 7 yellow Module has been initialized by PLC Qovr 8 yellow Queue overrun Ovr 9 yellow Internal overrun ActO 10 yellow Channel 0 operational Relay 11 yellow Status of internal relay CMT 12 yellow Module configured as CMT Master If the modules configured to use layer 2 massages only LED Act0 on indicates that the CAN controller chip of channel 0 is initialized and will go off if the chip is in Bus Off state 21 183 AS BCAN 259 Technical Specifications Allocation Device TSX Compact rail application Structure I O area 1 3 1 4 1 5 in AS HDTA 200 Number 3 AS BCAN 259 module per PLC CAN device class CANopen and CAN layer 2 V2 0 A and V2 0B support interface internally 5 VDC max 500 mA Data interface Internal I O bus parallel I O bus refer to basic User Manual Modicon TSX Compact Ch Specifications Processor memory capacity Type of processor Motorola 68332 16 MHz 24 KB 128 K bytes Flash 128 K bytes CAN ports 2 x SJA 1000 according to ISO11898 optically isola ted internal terminating resistor 120 OHM per chan nel Maximum number devices 64 per channel Supported Baudrates 10 20 50 125 250 500 800 1000 kbps Supported CAN Bus Spec 2 0A and 2 0B 11 bit and 29 bit identifires
129. lt H 6000 8 DigInd_8 6100 0 Nrinputs1 6 lt H 6100 0 Nilnputs 16 6100 1 Digin18_1 6100 1 Dighnt 6_1 New variables in the AS BCAN 259 are created by clicking on the New button in the graphical connection dialog If two AS BCAN 259 module are to be connected click on the Pair button In either case it is possible to assign a name to the variable within the AS BCAN 259 This variable must only exist once within a single AS BCAN 259 as it will be used in the corresponding Concept program Not adhering to this rule will prevent the variables from being accessible from within the Concept application Note that variable names can be changed by the user anytime after the connection has been made by using the node s variable list dialog or preferably the device access dialog 89 EFB s for AS BCAN 259 5 5 3 The slavecfg Tool Using the device access dialog of the AS BCAN 259 you may assign NMT and CMT specific parameters according to the object dictionary listed above In order to symplify NMT parameter setting you may select index 1F80H and click on the symbolic button The appearing dialog enables you to set the NMT master guarding parameters to the same value for all slaves in the network You may also select the NMT master to start all nodes simultaneously It is recommed to use this dialog and afterwards change those entries for nodes that need different guarding parameters Still the entries in the corresponding
130. lues for AS BDAU 252 Analog value Analog value Decimal value Range Current output Voltage output in Concept in mA in V 20 48 10 24 0 20 01 10 005 47 Under range 20 00 10 00 48 0 0 2048 Normalrange 20 00 10 00 4048 20 01 10 005 4049 20 48 10 24 4095 Uverrange 0 0 4096 Diagnostics The front of the module contains the following displays Table 22 Explanation of the LEDs Designation la Color Function No bel inlay 1 U yellow for the 24 V supply on Supply available off Supply not available 12 ready yellow for the isolated supply from the DC DC converter on Supply available off Supply not available Technical Specifications Allocation Device TSX Compact rail applications Structure in I O range 162 21 AS BDAU 252 Power supply external supply UB 24 VDC 20 30 VDC 150 mA max Reference potential M M2 internal via I O bus 5 V 60 mA max typically 40 mA Outputs Number 2 optionally as current or voltage output Type of networking Isolation through optical coupler to I O bus 24 V sup ply and 2nd Output Current output 20 mA lt 500 Ohm Voltage output 10 V gt 5 kOhm short circuit proof Overload approx 2 4 Fault at 0 60 degrees Celsius approx 0 6 Conversion time per output
131. m different powerSupply units e g 10 A or 25 A identified as N1 and N2 in the following so that interruptions caused by switching operations do not affect the power supply of the electronics For larger load currents additional power supply units must be configured for the working voltage N3 When designing the power supply please make sure that Each system is fed point to point with UB US and M2 M4 from the power supply m The UB M2 and US M4 supply lines are run in pairs avoid induction loops m You avoid any serial connection of several automatic circuit breakers because of increased inductive line share in the lead wires of the working voltage CF Note Your system will only be able tooperate perfectly if the individual modules are guaranteed a sufficient supply of power refer to chapter Total Current and to the respective module descriptions under Technical Specifications However start up currents large cable lengths and small line profiles may be responsible especially given a high coincidence factor for breakdowns in voltage supply Therefore power supply units should be configured with a sufficient power back up and cable profile as well as cable length must be selected appropriately 40 21 HW Configuration 3 2 2 1 2 3 4 Connection Scheme for Power Supply UB 24 VDC for Modules and Sensors Configure a joint power supply circuit with its own powe
132. mation Connection of the peripheral device according to the Concept lists I O Map and Variable List Figure 51 Example of connection UB 24 VDC at DEP 256 UB 110 VDC at DEP 257 M1 lt lt o s UIs 1 U U 2 U U E1 3 1 1 14 2 2 5 3 3 e6 4 4 e7 5 5 8 6 6 4090 7 7 E8 10 8 8 1 M M U U U U E9 9 9 m 10 10 e 11 11 II 12 12 ih 13 13 I 14 14 0 15 15 E16 L21 16 16 M M card card 21 173 AS BDEP 256 AS BDEP 257 The appropriate signal names or signal addresses should be entered on the label inlays 3 Diagnostics The front of the module contains the following displays Table 24 Explanation ofthe LEDs Designation label Color Function No inlay 1 12 U yellow for external sensor supply on Sensor supply available off Supply not available 3 10 1 16 red for input signals 14 21 on Input carries 1 signal off Input carries 0 signal or is not con nected Cause Sensor supply not available Reference potential M1 interrupted For simulation the SIM 011 simulator can be plugged into each of the 8 inputs 11 pole screw plug in terminal 4 Technic
133. nd to the network first half of used memory e g byte 1 18 of ByteArr36 and data receive from the network second half e g byte 19 36 of ByteArr36 Usually an instance of CA NOPENDATA_SLOTO0 is connected to this input ERROR BOOL Error occured STATE UINT Current status or errorcode NWK_STAT NWK_STATE Network status information For additional info on the CFG anf ACCPT parameter refer to the the description of the CAN_CFG EFB Datatype NWK_STATE Along with this EFB library a set of derived datatypes has been created One of them is NWK_STATE It is a STRUCT of two arrays named NETWORKO and NETWORK1 They represent the CANopen networks that are connected to channel 0 and channel 1 Currently CANopen is only available on channel 0 therefore NETWORKI 1 to NETWORK1 127 are not used These arrays are tables of 128 entries of the datatype NODE_STATE NODE_STATE describes the status of a single CANopen node Index 1 represents the status of CANopen node 1 NODE_STATE consists of the following components Entry Datatype Meaning ONLINE BOOL Node is online INFO UINT General node status ERROR BOOL Node is in erroneous state ERRORCO BYTE Error information from node valid if ERROR is DE TRUE 21 97 CANopen Integration into Concept If the corresponding node is guarded and nodeguarding errors that indicate that the node is not present are encountered the node will be
134. nization unit into a number of steps and transitions that are connected one to another by one way connections For each step there is a number of actions and a transition condition is associated with each transition Expression Expressions are made up of operators and operands F FB Refer to Function Block Instance FBD Refer to Function Block Language FFB Functions Function Blocks Collective term for EFB Elementary Functions Function Blocks and DFB Derived Function Blocks FIR Filter Finite Impulse Response Filter Filter with a finite impulse response 243 Glossary Formal Parameter Input Output parameter used within the logic of an FFB and led out of the FFB as inputs outputs Function FUNK A program organization unit delivering exactly one data element at execution A function has no internal status information Multiple calls to the same function with the same input parameter values always deliver the same output values You will find details concerning the graphic form of the function calls in the definition of Function Block Instance In contrast to calls to function blocks function calls only have a single unnamed output since its name is the name of the function itself In FBD each call is identified by a unique number through the graphic block This number is created automatically and cannot be modified 244 20 Glossary Function Block Instance FB A function block is
135. ntext the meaningpis as follows MSB 0 no status information for the module MSB 1 the module has status information Module specific Register Assignment Next to the status information in the drop status thefollowing modules power supply module specific information The information is stored insone or several registers according to the module Register partitioning of AS BADU 256 Input module AS BADU 256 with four analog isolated inputs requires five 3x registers These are partitioned as follows 3x register 1 Input Status Word MSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LSB The status information of the low byte register are assigned as follows BitO Overflow or openycircuits I lt 2 08 mA at input 1 Bit 1 Overflow or open circuits I lt 2 08 mA at input 2 Bit 2 Overflowor open circuits I lt 2 08 mA at input 3 Bit 3 Overflow or open circuits I lt 2 08 mA at input 4 Bit 4 Unipolar Bit5 4 20mA 2 10V atinputs 1 4 Bit6 24 VDC missing Bit 7 ADU not ready cause Overflow or open circuit at one or several inputs Processor monitoring has responded 24 VDC is missing ADU is in initialization phase 116 20 Error Diagnostics for I O Modules The high byte register bits 8 15 has no function Translation value storage The translation values are stored in the 3x
136. ntries in the obeject dictionary of the module Generating the DTY File In order to access network data in NWM from within concept a special datatype must be created This is done by selecting DTY Generator from the AS BCAN 259 context menu A file named DXXX DTY is created in the network s subdirectory XXX is the node id of the AS BCAN 259 This file specifies a variable type named CANOPEN_DATA_SLOTO By connecting an instance of the datatype to the NWK_DATA pin of the CIA_SVR EFB the transfer of data from the CANopen network to the plc s state memory and vice versa will be enabled The DTY file must be copied to the local DFB directory of the concept project the AS BCAN 259 is associated with CF Note Because the datytype and therefore the DTY file is unique for every AS BCAN 259 concept projects for PLC s within the same network must not reside in the same subdirectory If you intend to use more than one AS BCAN 259 in one PLC as CANopen nodes you need to merge the resulting DTY files and rename the datatype CANOPEN_DATA_SLOTO0 to e g CANOPEN_DATA_SLOT1 CANOPEN_DATA_SLOT2 CANOPEN_DATA_SLOTS 91 EFB s for AS BCAN 259 92 21 CANopen Integration into Concept 6 This chapter describes how CANopen is integrated into the IEC 1131 environment of Concept 2 1 It explains which Elementary Function Blocks EFB s are used and what type of variables are necessarry 21 93 CANopen In
137. o a word and transferred to the CPU by the EFB RIOSTAT According to the maximum configuration limit of four backplanes four words are produced EFB Elementary Function Block RIOSTAT The status bits healthy bits ofthe configured modules can be made available using the RIOSTAT EFBirefer to Figure 40 Figure 40 Symbolic representation of the RIOSTAT RIOSTAT UNIT DROP STATUS 1 Control bits of primary backplane HDTA 200 STATUS 2 Control bits in 1st expansion backplane HDTA 201 STATUS 3 Control bits in 2nd expansion backplane HDTA 201 STATUS 4 Control bits in3rd expansion backplane HDTA 201 STATUS 5 Notiused with Compact Always enter a 1 under Unit Under STAT1 STAT4 enter the addresses under which you want to store the single control words 4 xxxxx Register Significance of the control bits The module is OK i e the module answered with its hardware ID code HW ID and has been entered appropriately in the I O map The module is defective not entered appropriately not entered or missing The status of a module thus is 1 when it answers from the parameterized slot using the right hardware ID code The status 0 means that the module is not configured inappropriately configured not assigned or defective This status information is supplied by all I O modules 112 20 Error Diagnostics for I O Modules 71 2 Configuring the EFB
138. of Frame The length of the data may also be zero Marks the beginning of Data frames and Remote frames The Arbitration Field consists of the 29 Bit Identifier the SRR Bit the IDE Bit and the RTR Bit Control la Arbitration Field Field er DLC on l R 11 bit IDENTIFIER R 2 18 bit IDENTIFIER A 1 NOM In contrary to the standard formt the Identifier s length is 29 bit There are two sections defined in this format The Base ID consisting of 11 bits and the extended ID consisting of 18 bits The base ID is transmitted in order from 28 to 18 It is equivalent to to the format of the standard Identifier The Substitute RTR Bit is always a recessive bit Mixing of standard and extended frames is allowed giving standard frames a higher priority The Identifier Extension Bit is recessive In data frames this bit has to be dominant whereas in remote frames it will be recessive The Control Field consists of six bits The first two of them are reserved for future use and the four succeeding bits are the Data Length Code 20 27 Controller Area Network CAN Data Field CRC Field ACK Field END of Frame 2 2 4 The Data Length Code indicates the number of data bytes transmitted The Data Field contains up to eight bytes Each byte is transmitted MSB first The CRC Filed holds the CRC value and a recessive delimiter bit All nodes having correctly received t
139. of the program belong to the superset project for this specific automation task 20 255 Glossary General term for the complete set of programming and configuration data in the project database representing the source code which describes the automation of a system Project Database The database in the programming unit containing the configuration data of a project Prototype File Concept EFB The prototype file contains all the prototypes of the assigned functions Furthermore a standard definition of the internal status structure is specified if any PSB Parallel Systems Bus PV Process Variable Q R 24 KB Random Access Memory REAL REAL stands for data type floating point It is entered as a real literal or as a real literal with exponent The length of data elements is 32 bits The values for variables of this data type range from 8 43E 37 to 3 36E 38 Real Literals Real literals are used to declare floating point values in the decimal number system Real literals are identified through the declaration of the decimal point The values may be preceded by a sign Single underscores _ between the digits are not significant Example 12 0 0 0 0 456 3 14159 26 Real Literals with Exponent Real literals with exponent are used to declare floating point values in the decimal number system Real literals with exponent are identified through the declaration 256 20 Glossary
140. om 24 VDC 30 25 to 22 VDC 0 7 A 5 The module specific information includes Features and Functions Configuration mm Diagnostics Technical Specifications 411 Type of module Labeling foil Pwr ok LED field Protective cover Mounting area for terminal block 2 Input voltage 24 VDC Plug for PE connection Mounting area for terminal block 3 Output voltage 22 VDC 21 203 470 IPS 258 00 1 Features and Functions Physical characteristics The power supply module has a flat plastic housing that is narrower than the other TIO modules Above and below the labeling foil are ventilation slits which provide natural convection for cooling that will be sufficient for vertical mounting In case of failure the device can be easily exchanged because the wired terminal blocks can be pulled out without using any tools The labeling foil can be exchanged using a screw driver Function The input voltage 24 VDC is clocked The 22 VDC output voltage is controlled directly Electronic current limiting protects the power supply module against overloads A Transzorb diode protects the output against overvoltages 2 Configuration 2 1 Installing the Module Install the module onto a DIN mounting rail or on a wall using 2 screws only Mounting rail installation does not require any additional pos
141. on the bus The level with the relatively high voltage is called recessive and equals to value logical high A level of zero volts is called dominant and equals to a logical low If two transmitters are sending a different level at the same time than the resulting level on the bus is zero hence the expression of dominant and recessive If two messages are to be transmitted simultaneously the resulting bus access conflict is resolved by a bitwise arbitration using the identifier During the transmission of the message every transmitter compares the level on the bus with the level transmitted If levels are equal the device continues to transmit Otherwise it is assumed that a message with a higher priority is also transmitted and the unit withdraws from the bus It will try to start transmitting again once the current message has been transmitted 20 21 Controller Area Network CAN Because arbitration is based on the identifier messages are automatically given a certain priority on the bus thus insuring well defined latency times The lower the identifier the higher the priority In order to facilitate clock synchronization of nodes the method of bit stuffing is employed Bit stuffing is done whenever a sequence of more than five bits of the same polarity is transmitted In this case a bit of the complentary polarity is inserterd into the bit stream 22 20 Controller Area Network CAN 2 1 Hardware an
142. ons of safety and maintenance of documented systems data repairs on components should only made by the manufacturer 20 Information y gt Ie MIN Example Symbols Used LF Note This symbol is used to emphasize important facts Acia This symbol refers to sources of frequently occurring errors anino This symbol points out potential sources of danger that may lead to financial losses and health hazards or other serious consequences Expert This symbol is used when further information is provided exclusively intended for experts specialized training Skipping this information in no way impedes the understanding of the document nor does it restrict the standard operation of the product A kr Tip This symbol is used to emphasize the explanation of special tips when working with the product This symbol represents examples of application gt Please proceed as follows This marks the beginning of a series of instructions that must be executed in order to achieve a certain product function 20 Information This symbol points to manuals sources dealing more thoroughly with the theme in question td This symbol identifies the menu path 20 Information Terms and Abbreviations Used Numbers are written according to international practice as well as according to the approved SI Systeme International d Unites layout The thousands are separated by
143. optical coupler to I O bus and 2 stacked groups Signal level at 24 VDC Voltage Current IE at 1 signal Voltage Current at 0 signal Reference current IR 12 33 6 V 6 0 7 1 MA 3 5 V 1 7 2 9 MA 10 1 mA max Signal level at 48 VDC Voltage Current IE at 1 signal Voltage Current at 0 signal 24 72 V 2 0 2 5 mA 6 10 V 3 4 2 5 MA IG 8 x IE IR Reference current IR 7 1 mA max Operating level 0 after 1 signal 28 33 of Usch Input delay 4 ms Operating frequency 100 Hz max Input current per group 80 mA max Data interface Internal I O bus parallel I O bus refer to basic user manual Modicon TSX Compact chapter Specifications Physical characteristics Module in standard size case Format 3HE 8T Weight approx 260 g Type of connection Process 2 clip on 11 pole screw plug in terminals Systems bus internal 1 3 C30M 21 169 AS BDEP 254 Environmental conditions Regulations VDE 0160 LES DB Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 4 W Shock vibration according to LES DB 170 21 AS BDEP
144. ork wide coordinated data acquisition and actuation Synchronous transfers are supported by predefined communication objects i e Sync Objects transmitted on a cyclic time period and Time Stamp objects Asynchronous or event messages may be sent at any time and allow a device to immediately notify another device without having to wait for a synchronous data transfer to take place The content of both synchronous and event messages Process Data Objects may be dynamically configured at boot up by the machine controller Although CAN is restricted to transfers of a maximum of 8 data bytes within one message data transfers larger than 8 bytes are also provided for by the protocol Service Data Objects The Object Dictionary All device parameters and data are listed in the standardized CANopen Object Dictionary and each entry is assigned a 16 bit index which is used to access the data The Object Dictionary contains the description data type and structure of each parameter The CANopen Object Dictionary is organized in several sections comprising a data type area a communication profile area a device profile area and a manufacturer specific area The general structure is shown in the following table Index Object Dictionary Section 0001 001F Static Data Types e g Boolean Integer 16 0020 003F Complex Data Types e g PDO CommPar SDO Parameter 0040 005F Manufacturer Specific Data Types 0060 009F Device Profile
145. ormat 3 HE 8 T Weight approx 220 g Type of connection Process 2 clip on 11 pole screw plug in terminals Systems bus internal 1 3 C30M 175 AS BDEP 256 AS BDEP 257 Environmental conditions Regulations VDE 0160 LES DB Systems data refer to the basic user manual Modicon TSX Com pact chapter Specifications Authorized ambient operating temperature 25 70 degrees Celsius permanent 30 85 degrees Celsius temporary 10 minutes Power dissipation typically 3 W Shock vibration according to LES DB 176 21 AS BCAN 259 AS BCAN 259 Communications Module for CAN AS BCAN 259 is an interface module on the CAN as per CIA specification CAN in Automation It is used to link the Modicon TSX Compact to the CAN Enclosed you will find the following module specific information Features and functions u Hardware configuration m Diagnostics Technical specifications AS BCAN 2 AS WCAN 201 CAN TAP 470 NAV 511 ee Connectors to activate the Bus terminator 59 00 fail CAN interface 1 and relay output for a Watchdog signal CAN interface 2 and RS 232 interface CAN TAP 470 NAV 511 00 Connectors to activate the Bus terminator
146. ources 14 Power supply 33 Power supply module 14 197 Primary unit 8 Program 11 Program hierarchy 10 Programming language 10 Programming units 11 Project 10 Project design Configuration data 11 Program 11 Project 10 Section 11 Protective circuit 143 150 151 R Rack 185 RC combination 143 150 Relay outputs 144 151 Reset lockout 135 S Section 11 Service life of contacts 151 Shield 42 63 SIM 011 135 143 162 168 Slot No 31 Software packages 12 Suppressor diode 33 T TIO accessories 14 Top hat rail 47 Total current 31 Translation values of the AS BDAU 252 156 V Voltage measure 128 Voltage output 157 W Wiring of analog modules 120 Working voltage 43 Z Z screw 188 268 21
147. pe CAN_ACCPT CAN_ACCPT is a table of 73 entries of the type CAN_MSG that describes which Layer 2 messages are accepted by the AS BCAN 259 for reception from the network Only messages entered in this table can be received by CAN_RCV There is one line for every message The entries are as follows Entry Data Type Meaning CHANNEL UINT Channel to receive data from 0 1 IDENT UDINT Message identifier EXT BOOL Message has extended frame RTR BOOL Message is RTR frame 21 81 EFB s for AS BCAN 259 f 5 2 CAN_SND D gt gt 5 2 1 Short Description This EFB enables the transmission of simple Layer 2 messages The parameters are as follows 5 2 2 Layout Symbol CAN_SND ENABLE DONE SLOT CHANNEL ERROR IDENT STATE EXT RTR DATA 82 21 EFB s for AS BCAN 259 Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Start transmission rising edge SLOT UINT Slot where the AS BCAN 259 is located 3 5 CHANNEL UINT Channel for transmission 0 1 IDENT DINT Message identifier EXT BOOL Use extended identifier 29 bit RTR BOOL Send RTR frame DATA is ignored DATA ANY Data to be transmitted up to 8 byte The number of bytes transmitted is determined by the size of DATA variable If the size of the DATA variable is greater than
148. r electronic equipment used on rail vehicles GENELEC EN 50 155 Electromagnetic compatibility for industrial process measurement and control equipment Parts 1 through 5 225 Overview of Standards IEC 807 2 Sup miniature connector standard see DIN 41 652 IEC 870 5 1 Telecontrol equipment and systems Part 5 Transmission protocols Section 1 Transmission frame formats formerly TC 57 IEC 1158 2 Fieldbus standard for use in industrial control systems Part 2 Physical layer specification and service definition 226 Overview of Standards ISO 3309 ISO 7498 1 ISO 8073 ISO 8482 ISO 8802 2 ISO 9506 1 ISO 9506 2 ISO IEC 9646 1 UIC 556 UIC 558 VE Information Processing Systems Data communication High level data link control procedures Frame strucure 3rd edition 1984 10 01 Information Processing Systems Open Systems Interconnection Basic Reference Model Information Processing Systems Open Systems Interconnection Connection oriented Transport Service Specification 1988 Transceiver standard see EIA RS 485 ANSI IEEE Std 802 2 1985 Local Area Networks Logical Link Control Manufacturing Message Specification Service Definition Manufactoring Message Specification Protocol Specification Definition Information technology Open Systems Interconnection Conformance testing methodology and framework Part 1 General concepts 1991 ORE B 108 3 Fiche No 556
149. r supply unit for the supply of the modules and sensors inputs Note The layout shown applies to supply voltage line lengths between the power supply and TSX Compact of approx 5 m The circuits shown must be regarded as examples Figure 8 Mapping example for connection scheme of power supply UB 24 VDC CPU CAN 259 DEP 254 DEP 256 DAP 250 DAP 252 DAP 253 DAP 258 ADU 256 DAU 252 DET IP Refer to Detailed connectionfor CPUs and remote I Os Refer to Detailed connection for the supply of discrete inputs Refer to Detailed connection for the supply of output relays Refer to Detailed connection for the supply of analog I Os 21 41 HW Configuration Figure 9 Example of layout for installation accessories to ALU 202 to ADU DAU CAN In Hm fee C1 capacitive discharge terminal GND 001 F automatic circuit breakers F1 automatic circuit breaker 10 A N3 DC DC transformer IPS 258 V1 overvoltage protection OVP 001 Z1 shield connection included in delivery as part of cable grounding rail GER 001 Z2 grounding clamp EDS 000 Z3 cable grounding rail CER 001 42 21 HW Configuration Figure 10 Connection overview of power supply UB 24 VDC U UB 24 VDC u IPS 25
150. r voltage UB 24 VDC 40 external working voltage US 24 VDC 40 internal via I O bus 5 V 60 mA max typically 35 mA Inputs Sensor supply UB 14 4 33 6 VDC for all 8 inputs Reference potential M M1 for all 8 inputs Number of inputs 8 Type of networking Optical coupler isolation to I O bus and to outputs Rated signal value 24 V Signal level 1 signal 12 37 V 0 signal 2 5 V Input current 7 mA at 24 V 8 5 mA at 30 V Input delay 4ms 142 21 AS BDAP 250 Outputs Working voltage U US 14 4 33 6 VDC for all 8 outputs Reference potential M M4 for all 8 outputs Number 8 semiconductor outputs Design short circuit and overload protected without reclosing lockout group display in case of overload short circuit group signal through systems marker Type of networking potential free optical coupler Actuator connection between output and reference potential M4 Signal language positive logic Signal output level 1 signal U Us 0 4 V 0 Signal 0 2 V lt 1 mA Upper limit of inductive disconnect voltage at 15 VDC built in field forcing Load current per output 10 mA 2 A 10 W max for incandescent lamps Starting current for incandescent lamp lon 10x Load current of all outputs 8 A max Required external fuse 10A fast Operating delay lt 1 ms Protective circu
151. re 59 For a potential free installation loosen the Z screw in the AS HDTA 200 This will ground the capacitance of the OV potential 1 nF For details on grounding please refer to chapter Grounding in the TSX Compact user manual The expansion backplanes AS HDTA 201 and 202 do not have a Z screw The OV only connection to the DIN top hat rail is strictly capacitive Equipment Mounting Please perform the equipment mounting as required for this task The following applies Primary backplane AS HDTA 200 The AS HDTA 200 in slot O must be equipped with a CPU or a connection module DEA The 3 remaining slots 1 3 are free to be used for I O modules and experts Expansion backplane AS HDTA 201 The AS HDTA 201 can be equipped with up to five 8T wide I O modules and the corresponding amount of 16T wide modules Termination backplane AS HDTA 202 The AS HDTA 202 can be equipped with two 8T wide or one 16T wide I O module You may leave single I O slots free 194 25 AS HDTA 200 202 2 3 Installation Use the enclosed user information to carry out the installation You can also carry out the installation according to chapter Installation Backplane in the TSX Compact User Manual All modules of each individual backplane are fitted with a front panel of the proper width which covers the wiring m contains a window for the signal LEDs underneath contains panels for insertable label inl
152. registers word by word in a range from 0 to 4095 This applies to each of the four inputs 3x register 2 Channel 1 0 4095 10 V 10 V etc MSB 3x register 3 Channel 2 0 4095 10 V 10 V etc MSB 3x register4 Channel 3 0 4095 10 V 10 V etc MSB 3x register 5 Channel 4 0 4095 10 V 10 V etc MSB I O map status word of AS BADU _ 256 MSB 7 Bit 2 f 15 14 13 12 11 10 reserved LSB LSB LSB LSB LSB 20 117 Error Diagnostics for I O Modules Register partitioning of AS BDAP 250 Input output module AS BDAP 250 with eight isolated inputs outputs requires one 3x register and one 4x register each These are partitioned as follows 3x register 15 14 13 12 11 10 9 8 7 6 5 4 3 2 17 0 MSB LSB Input 1 Input 8 4x register MSB 15 14113 1211 10 9 8 7 615 4 3 2 1 10 LSB Output 1 Output 8 I O map status word of AS BDAP 250 7 Bit2 G MSB 154 144 13 12111 1 1019 8 7 61855 4139 2 1 0 Additional
153. ry Token The network token controls the ownership of the temporary permission to transmit through a node The token runs through the nodes in the increasing order of their addresses All nodes follow the token cycle and can contain any possible data sent along Traffic Cop The traffic cop is an I O map generated from user I O maps The traffic cop is managed in the PLC and for example also contains status information concerning the drops and modules in addition to the user I O map Transition The condition in which the control of one or several predecessor step s is are transferred to one or several successor step s along a one way connection TS Traffic Store U UDEFB User Defined Elementary Functions Function Blocks Functions or function blocks created in the C programming language and made available by Concept in libraries UDINT UDINT stands for data type unsigned double integer It is entered as an integer literal base 2 literal base 8 literal or base 16 literal The length of the data elements is 32 bits The values for variables of this data type range from 0 to 2 exp 32 1 UINT UINT stands for data type unsigned integer It is entered as an integer literal base 2 literal base 8 literal or base 16 literal The length of the data elements is 16 bits The values for variables of this data type range from 0 to 2 exp 16 1 Unlocated Variable The variable is managed and stored by the system
154. ry have to choose another name The name must be in accordance with the IEC nomenclature otherwise an error message will appear The instance name created automatically is always structured as follows FBI_n_m FBI function block instance n section number running number m number of the FFB object in the section running number Instancing The creation of an instance Instruction LL984 When programming electrical controllers the user must implement op coded instructions in the form of graphic objects divided into recognizable types of contacts The program objects designed are converted to op codes usable by the computer during the loading process at the user level The op codes are decoded in the CPU and processed by the firmware functions in such a way that the desired control is being implemented Instruction IL Instructions are the commands of the IL Each instruction starts on a new line and is followed by an operator possibly including modifiers and by operands if required for the operation In case several operands are used they are separated by commas A marker followed by a colon may appear in front of the instruction The comment if any must be the last part of the line Instruction List IL IL is a text language as per IEC 1131 in which operations such as conditional or unconditional calls to function blocks and functions conditional or unconditional jumps etc are represented by instructions
155. s design guidelines with instructions for start up of the Modicon TSX Compact For the system design configure the following I O map and definition of I O nodes as well as total current on the I O bus refer to chapter 3 1 page 34 Power supply for supply voltage UB refer to chapter 3 2 page 38 and chapter 3 2 2 page 41 Power supply for working voltage US refer to chapter 3 2 page 38 and chapter 3 2 3 page 48 Sensor cabling refer to chapter 3 2 2 page 41 and chapter Grounding Shielded Lines page 68 Cabling actuators refer to chapter 3 2 3 page 48 and chapter Grounding Shielded Lines page 68 m Installation refer to chapter 3 3 page 52 Installation of the CAN line refer to chapter 3 3 5 page 60 Grounding refer to chapter 3 3 6 page 65 33 HW Configuration 3 1 3 1 1 Hardware Configuration m m Mapping and specifying I O slots Total current Mapping and Specifying I O Slots During configuration it must be defined where to plug in which modules i e at which location in the respective backplane In the primary backplane the CPU has the fixed slots 1 1 and 1 2 All other slot numbers are used to_receive the I O modules or the communications modules Not all I O slots must be equipped with a module leave empty or insert a dummy For each I O slot number use the programming software to enterthe corresponding I O type Specifying I O slot
156. s without stacked drop layout When designing the controller in a single row the slots are numbered according to therfollowing figure The first 1 O slot in the primary backplane AS HDTA 200 has position 1 3 The first expansion backplane AS HDTA 201 has the positions 2 1 to 2 5 The next 3 1 to 3 5 etc 34 21 HW Configuration Figure 4 Slot numbers on the TSX Compact AS HDTA 200 AS HDTA 201 AS HDTA 201 AS HDTA 201 1 1 1 3 1 5 2 1 2 3 2 5 3 1 _ 3 3 3 5 4 1 4 3 4 5 1 2 1 4 2 2 2 4 3 2 3 4 4 2 4 4 AS HDTA 200 AS HDTA 202 1 2 1 4 2 2 21 35 HW Configuration 3 1 2 LF Note The slot number is also called node number device number or address number refer to module descriptions When using the termination backplane AS HDTA 202 addressing can not be continued Specifying I O slots in stacked drop layout Refer to the Basic User Manual Modicon TSX Compact Total Current Please check whether the CPU can sufficiently supply all nodes attached to the I O bus PAB In the table of power load actuators Table 8 List of power load actuators I O and communications modules you will find the list of all nodes withran indication of the maximum current requirement The loading for the dimensioning of the 24 V power Supply units can be determined inthe same way Table 7 List of current sources I 24V max l 5 V max Module Type of potentials primary secondary for I Os
157. supported 1400H Receive PDO Parameter 1600H Receive PDO Mapping 21 213 The Object Dictionary of AS BCAN 259 00 Index Sub Meaning Value Comment index 1800H Transmit PDO Parameter 1A00H Transmit PDO Mapping 1F22H Concise DCF Used for Configuration Manager 1F22H 0 Number of Elements 127 max Number of nodes on CANopen network 1F22H 1 12 ConciseDCF_1 127 Domain for node 1 configuration 8 1F25H ConfigureSlave Used to control CMT operation 1F25H 0 Number of Elements 128 max Number of nodes on network 1 entry for all nodes 1F25H 1 12 Configure slave with if conf 666E6F63H is written 7 node id of subindex to subindex n node n is configured 1F25H 128 Configure all nodes same as subindex 1 127 but all nodes are configured 1F80H Slavelnfo CMT and NMT information the value consists of four bytes byte 0 bit 0 O this node is no slave 1 this node is associated slave It will be configured and set to operational state bit 1 2 3 describes guarding error behavior if bit O 1 0 stop guarding and notify PLC 1 Set into operational mode and re start guarding 2 Set all nodes into pre operational state and restart guarding 3 Set all nodes into pre operational then operational state and restart guarding 4 notify PLC and restart guarding byte 0 own node id bit 0 O start associated slaves only 1 send start all
158. sured values and monitoring Control sequencing m Diagnostics Communication via CAN This architecture facilitates installation on the top hat rail where the backplane is secured see Figure The backplane is a baseplate for the accommodation of modules General Information Concerning the Compact PLC Backplanes come in a width of 1 2 19 and 3 height units To cover the front connectors of the modules front panels matching the backplane can be used The function indicators are visible through the front panel which has spaces for label inlays to identify individual terminal assignments When the modules are exchanged the label identification remains 21 General Information Concerning the Compact PLC 1 2 Configuration Limits The TSX Compact consists of a primary unit and of up to 3 expansions depending on the definition of the design refer to Figure 2 figure The primary unit is made up of Primary backplane AS HDTA 200 a CPU with integrated power supply module an CAN communications module and up to 2 I O modules An expansion consists of m Expansion backplane AS HDTA 201 with up to 5 I O modules or Terminating backplane AS HDTA 202 with up to 2 I O modules The following maximum build limits apply to the TSX Compact I O peripherals Table 1 Maximum build limits Configuration O slots Primary backplane AS HDTA 200 3 Expansion backplane AS HDTA 201 5
159. tegration into Concept 6 1 Configurator When using the AS BCAN 259 it is a necessarry to enter the module into the l O map by selecting BKF201 16W from I O modules selection This indicates the the corresponding slot is used and therefore not available for other modules The 3XXXX and 4XXXXX references that must be assigned to this module should not be used in PLC program You do not need to use the Params option in the I O map dialog 94 21 CANopen Integration into Concept 6 2 EFB Overview A standard CANopen application requires at least the CIA_SVR EFB More sophisticated applications that need to perform special tasks on the network may take advantage of the additional EFB s Here is an overview of the EFB s that can be found in the library CAN in the group named Canopen CIA_SVR Used for Initialization of the AS BCAN 259 PDO data transfer and network diagnosis CIA_SDOW Used for SDO write operations Either the local object dictionary or any network node s object dictionary can be written to CIA_SDOR Used for SDO read operations Either the local object dictionary or any network node s object dictionary can be read CIA_NMT Used to issue NMT Master commands CIA_CMT Used to initiate CMT downloads to specific nodes or the entire network CIA_EMCY Transmits the CiA defined emergency object CIA_ISCL Used for scaling of analog values coming in from the ne
160. tended Format 0 0 cece rennen ernennen 23 Remote Frame Blase 24 Error Frame eeii Ha re bella 25 Remark on Identifiers sad pei be He en 25 The ISO OSI Reference Model ccc cece seen een 26 CANopen as the Application Layer Layer 7 0 cece seen nennen 26 Communications mode 0 cece 27 The Object Dictionary wes ance 422 rare ees Magee RR a Bae 27 Service Data Objects SDO 0 cee 28 Process Data Objects PDO cece cece ett ttt eens 28 20 Contents Chapter3 HW Configuration 00 cece cece eee nennen nn 29 3 1 Hardware Configuration 0c ee 30 3 1 1 Mapping and Specifying I O Slots 0 0 eee ee 30 3 12 Total Current ios Peis Saas sa ae be eee hen eda 31 3 2 Configuring the Power Supply 0 cece cece eee 33 3 2 1 Planning and Distribution of Circuits 0 0 00 cee eee ee 35 3 2 2 Connection Scheme for Power Supply UB 24 VDC for Modules and Sensors 0c eects 36 3 2 3 Connection Scheme of the Working Voltage Supply US 24 VDC 43 3 3 Installation i070 cee acetal Va eae aes HB lab eran eed 47 33 1 Top hat ral au ser ra eae Aa a RE laa ee eee 47 3 3 2 Backplane 0 tints re sade sarap tanta vai Ohid Mink ebay gaye tented a auai 49 3 93 32 M odules 3 42 gt eS deo ete IH 52 3 3 4 Mounting 470 IPS 258 00 and 470 NAV 511 00 2 222 eee eee 54 3 3 5 Installing the CAN
161. ting range from 25 to 70 degrees Celsius 124 22 AS BADU 256 2 1 Operating mode 5 VDC SI PsB 1 of 4 inputs 80c31 Bi 14 it 15VOV 15V 15VOV 15 V Bilt f PSB l l Bit 11 MUX Param 5 EA E A D serial m A gt gt PSB Hm E Bit 0 U D Py 2 SE l REF so 422P i 528p 6 p 47 p 2 E Zk uy ready nek I K IL TOTUSN M 1 4 GA PSB U zeb u 1138 B 148 YE U 158 R vr 15 V 3 168 moe 17 D N oV 18 15V 19 p 7 z 4 _lbo 21 B M 222 p Configuration Configure the following Mounting Location Select the module s mounting location slot on the backplane according to the Concept list I O map For each respective mounting location use the software to select the module designation ADU 2x6 282 For installation onto the backplane follow the enclosed user information 22 125 AS BADU 256 2 2 Wiring mm Use shielded cables twisted 2 x 2 x 0 5 qmm for each input e g KAB 2205 LI for connection purposes All analog inputs or outputs can be routed in a common shielded cable as well m m When connecting sensors in a 4 wire connec
162. tion e g Pt 100 the wires must be twisted in pairs The shield must be connected to the ground earth with a short wire lt 20 cm on one side The cable may not be run together with power supply wires or any other similar source of electrical noise Distance gt 0 5 m Grounding of shields Run the shielded cables through cable grounding rail CER 001 m Remove the shield isolation at the level of the corresponding cable clamp mm Slip the exposed part of the cable into the cable clamp contact with the top hat rail m Relieve the tension of each cable using cable clips Figure 41 Shield grounding Cable grounding rail CER 001 126 22 AS BADU 256 2 3 Connection Perform the connection of the peripherals according to the Concept lists l O Map and Variable List Figure 42 Example of connection i Q ER Lg A N 9 2 l E Tra M ready U U 15 x U amp 17 a zu 9 A 19 4 With power j G 20 inputs please 21 use enclosed M jumpers Optionally the following can be connected 2 pole voltage sensor 1 V 0 1 V 0 2 1 V 10 V 0 10 V 2 10Vor 2 pole current sensor 20 mA 0 20 m
163. tion into several small ones The scroll bar can be used to scroll through the section Serial Ports Information is transferred bit by bit in serial ports COM Separator Format 4 00001 The first digit in the reference is separated by a colon from the five digit address SFC Refer to execution language Signal Memory The signal memory is the memory location of all items referred to by references direct representation in the user program For example input bits output marker bits input words and output marker words are located in the signal memory Source Code File Concept EFB The source file is a standard C source file Upon choosing the Library Produce files menu command this file contains an EFB code frame into which you must enter a specific code for the selected EFB To do this choose the Objects Source menu command ST Refer to Structured Text ST Standard Format 400001 The five digit address appears right after the first digit of the reference 20 259 Glossary Status Bits For each node with global input or specific input output of peer cop data there is a status bit If a defined group of data is successfully transferred within the preset timeout the corresponding status bit is set to 1 In the opposite case the bit is set to 0 and all data belonging to this group is cleared to 0 Structured Text ST ST is a text language as per IEC 1131 in which operations such as
164. trol These parameters define the operation mode of the AS BCAN 259 internal relais or they may be used to enable passive nodeguarding The least significant byte of RELAISCTLO defines the global operation mode Mode Operation relais off monitor CAN message all nodes configured and network started CANopen on channel 0 flash if module is healthy copy module firmware version into RELAISCTL1 format XX XX a Poam o relais off activate passive nodeguarding CANopen The most significant byte of RELAISCTLO hold additional information for operation mode 1 and 2 Bit Meaning if bit is set to TRUE 31 MSB channel select 0 channel 0 1 channel 1 30 message is RTR frame layer 2 only 29 message is extended identifier layer 2 only 28 If mode 1 is selected 0 after timeout has occured and message is received switch on relay again 1 after timeout has occured relay remains in inactive state until module is restarted If mode 1 is selected RELAISCTL1 holds the timeout value in milliseconds for the CAN message to be monitored RELAISDATA is the identifier of this message If mode 4 is selected RELAISCTL1 will receive the firmware version for the module If mode 5 is selected RELAISCTL1 holds the timeout value in milliseconds for the CANopen nodeguard message to receive 80 21 EFB s for AS BCAN 259 Data Ty
165. twork CIA_OSCL Used for scaling of analog values sent to the network 21 95 CANopen Integration into Concept 6 3 6 3 1 6 3 2 FEF rt CIA_SVR Short Description This EFB enables the CANopen functionality It is used for AS BCAN 259 initialization CANopen configuration and communication It also enables Layer 2 functionality Either CIA_SVR or CAN_CFG must be used exactly once for every AS BCAN 259 installed Data are sent to and received from the network NWM Plc inputs 1XXXX and 3xxxx may also be sent to the network directly HDM Data that are received from the network may also be copied to plc outputs OXXXX and 4XXXxX directly without any additional logic Make sure that the outputs configured in your CANopen Configuration are not written elsewhere in plc program The number of data to be copied by the latter two funtions is determined by the Configuration data parameter Layout Symbol CIA_SVR ENABLE ERROR SLOT STATE CFG NWK_STAT ACCPT NWK_DATA 96 21 CANopen Integration into Concept 6 3 3 Description of the Parameters Parameter Data Type Meaning ENABLE BOOL Enable EFB every rising edge will reconfigure the module SLOT UINT Slot where the AS BCAN 259 is located 3 5 CFG CAN_CFG_DATA Configuration data ACCPT CAN_ACCPT Message acceptance data NWK_DATA ANY Data to to se
166. uts 24 VDC isolated 4 relay outputs 24 VDG 230 VAC 2A AS BDAP 253 _ 8 inputs 110 VDC isolated 4 relay outputs 24 VDC 230 VAC 2A Table 5 Overview of analog I O modules Module Function Input modules AS BADU 256 4 inputs 1 V 10 V 0 10 VDC 20 mA 0 20 mA isolated Output modules AS BDAU 252 2 outputs 10 V 20 mA isolated back to back 16 21 General Information Concerning the Compact PLC Table 6 Overview of accessories Module Function Power supply modules 470 IPS 258 00 Power supply module 24 VDC 30 25 to 22 VDC 5 Module accessories for Compact AS BNUL 200 Dummy for the pre wiring of future points AS BNUL 202 Dummy for the placement ofsupply lines SIM 011 Simulator clip on for 8 discrete inputs TIO accessories bus bars terminals 170 XTS 006 00 Single row screw terminal 170 XTS 005 00 Double row screw terminal 170 XTS 004 00 Triple row screw terminal 170 XCP 200 00 Set of coding wedges and coding riders 170 XTS 011 00 Set of screw plug in terminals 8 pin 3 each Physical system HUT 3573 Top hat rail as per DIN EN 50 022 profile 35 x 7 5 mm by the meter CER 001 Cable grounding rail for 8 cables EDS 000 Grounding clamp GND 001 Capacitive discharge terminal OVP 001 Overvoltage protection 10 A OVP
167. when an instance of the function block type is called This set of operations can either be expressed in one of the IEC languages DFB type or in C EFB type A function block type can be instantiated several times Function Block Language FBD One or several sections containing the graphically represented networks of functions function blocks and connections 245 Glossary Function Number The function number is used to clearly identify a function in a program or DFB The function number cannot be edited and is assigned automatically The function number is always structured as follows n m n section number running number m number of the FFB object in the section running number G Generic Data Type A data type that can take the place of several other data types Global Derived Data Types Global derived data types are available in all Concept projects and are stored in directory DFB directly under the Concept directory Global DFBs Global DFBs are available in all Concept projects and are stored in directory DFB directly under the Concept directory Global Macros Global macros are available in all Concept projects and are stored in directory DFB directly under the Concept directory Groups EFBs Some EFB libraries e g the IEC library are broken down into groups This makes it much easier to find EFBs especially in very large libraries H HU 19 height units 1 HU 44 45 mm 246
168. ws Windows that are not selected are inactive Actual Parameter Current online input output parameter Addresses Direct addresses are memory areas on the PLC These are located in the signal memory and can have input output modules assigned to them Analysis The process through which the value of a function or of the outputs of a function block is determined during the execution of the program ANL_IN ANL_IN stands for data type Analog input and is used for analog value processing The 3x references of the configured analog input module specified in the I O map are automatically assigned to the data type and may therefore only be allocated by unlocated variables ANL_OUT ANL_OUT stands for data type Analog output and is used for analog value processing The 4x references of the configured analog output module specified in the I O map are automatically assigned to the data type and may therefore only be allocated by unlocated variables ANY In the present version ANY includes data types ANL_IN ANL_OUT BOOL BYTE DINT INT REAL UDINT UINT TIME and WORD as well as derived data types ANY_BIT In the present version ANY_BIT includes data types BOOL BYTE and WORD 20 233 Glossary ANY_ELEM In the present version ANY_ELEM includes data types BOOL BYTE DINT INT REAL UDINT UINT TIME and WORD ANY_INT In the present version ANY _INT includes data types DINT INT UDINT and UINT

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