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5800 Refrigerated Sampler Pocket Guide

1. ENTER NEW PASSWORD If YES was selected enter a numeric password up to four characters then press Enter REENTER PASSWORD Re enter the password to confirm it The sampler will alert you ifthe passwords do not match and allow you to enter them again 3 18 Section 3 Programming Should you forget the password contact Teledyne Isco s Customer Service department for assistance 3 3 11 Language Select this option to change the display language and display units for length measurements 1 SELECT OPTION lt gt LANGUAGE Select the LANGUAGE option and press Enter 2 SELECT LANGUAGE lt gt ENGLISH Press the Next or Previous buttons to scroll through the options Press the Enter button when the desired option is displayed If you select a language other than English the sampler automatically displays length or distance units as meters and returns to the SELECT OPTION lt gt screen If you select English the sampler lets you choose between meters and feet then returns to the SELECT OPTION lt gt screen 3 19 5800 Refrigerated Sampler 3 3 12 System IDs Select this option to view the system IDs This function reports the unique ID for the sampler and its hardware and software versions These IDs are factory set 1 SELECT OPTION lt gt SYSTEM Ds Select the SYSTEM IDs option and press Enter 2 5800 SAMPLER I
2. 3 Rinses the suction line see section 3 3 4 4 Sends a three second event mark signal that begins at forward pumping The 3 21 5800 Refrigerated Sampler sampler deposits the programmed sample volume into the bottle If programmed to deposit a sample volume in more than one bottle the sampler a Moves the distributor arm over the next bottle b Deposits the programmed sample volume into the bottle c Repeats steps 4a and 4b until the programmed number of bottles per event is reached 5 Rinses the suction line see section 3 3 4 There are four categories of sampling program instructions that control the above actions in an event e Pacing instructions define what controls the sample collection interval and its frequency e Distribution instructions define where the collected liquid sample is placed Single bottle samplers can only distribute the sample to the composite bottle therefore skip the steps in this category e Volume instructions define how much liquid is collected at each interval and the total volume to collect e The Start Time tells the sampler when to begin operation 3 22 Section 3 Programming These categories and their related programming screens are illustrated in Figures 3 2 and 3 3 for time paced sampling programs and Figures 3 4 and 3 5 for flow paced sampling programs Each screen includes a section number that you can refer to should you need a detailed explanat
3. e DELAY BEFORE SAMPLE This event occurs at the start of a sample event prior to movement of the distributor arm When you select this output you will be prompted to enter a delay time between 1 and 99 seconds To configure the alarm output pins 1 SELECT OPTION lt gt OUTPUT PINS Select the OUTPUT PINS option and press Enter 2 SET OUTPUT _ lt gt PROGRAM COMPLETED Section 3 Programming Press the Previous or Next buttons to select an event type for the displayed output channel Press the Enter button to select the event type and advance to the next output channel Repeat until all four alarm outputs are programmed Refer to section 2 7 for details on connecting the alarm output pins to external devices 3 3 9 Tubing Life Select this option to view and reset the pump counts The Tubing Life feature serves as a reminder so you can replace the pump tube at regular intervals before its wall cracks and ruptures Several problems may arise from a weak or ruptured pump tube e The sampler will not pump the liquid e Pump jams e Inaccurate sample volumes e Faulty liquid detection To set the Tubing Life reminder 1 SELECT OPTION lt gt TUBING LIFE Select the TUBING LIFE option and press Enter 2 ___ PUMP COUNTS WARNING AT 1000000 3 15 5800 Refrigerated Sampler The sampler displays the current pump count The display automat
4. ul 299 0 wu p MOJ MOT leas ssajuiejs 1 U1E1 S MO 4 MOT 8 L 062 69 peull da4 AulA ujdeq pesoyoueun wnw xeyN eunnoy uoneolddy SI9AUTELS J91U99 aua AdoidAjod Spu 9815 ssojuIe s 19U1e1 S paybien JOulel S 2198 7006 09 JOquiNN Med 2 22 Section 2 Installation 2 5 1 Alternative to Strainers When sampling from high velocity streams with heavy suspended solids some field investigations suggest that more representative samples are obtained without the strainer Consider attaching a short piece of thin walled aluminum tubing to the end ofthe suction line anchor the tubing so that the inlet opens upstream The aluminum tubing s thin wall will not disturb the flow stream and most sample analyses disregard aluminum ions Under most conditions the pre sample line rinse removes any debris over the tubing entrance 2 5 2 Maximum Unanchored Length Table lists maximum unanchored length for each type of suction line During a pre or post sample line rinse the suction line is filled with air which might cause the suction line and strainer to float Ifthe length ofthe suction line and strainer exceeds the listed value securely anchor the strainer Even if the maximum length is not exceeded it is a good idea to anchor the suction line and strainer when sampling from high velocity or turbulent flow streams 2 23 5800 Refrigerated Sampler 2
5. 8 Close the liquid detector cover and secure it tightly with the large knob 5800 Refrigerated Sampler 9 Close the pump housing band and secure it with the latch 10 Reset the pump tube counter Follow the steps in section 3 3 9 and select YES when asked RESET PUMP COUNTER 11 Take a dry grab sample section 4 4 to test the new tube 12 Reconnect the suction line Pump Tube Life Several factors shorten the pump tube life Among them are e Incorrect installation e Abrasive materials suspended in sample liquid e Frequent line rinses e Long purge cycles such as those used with long suction lines To extend the life of the pump tubes e Always use Isco pump tubes e Install the tube properly aligning the blue collars correctly in the notches e Follow the natural curve of the tube when wrapping the tube around the pump rollers e Minimize the line rinses and sampling retries in the sampling programs e Use the shortest possible suction line Section 5 Maintenance 5 1 3 Cleaning the Pump Rollers Debris should be removed from the rollers and guides to keep the pump operating efficiently and to extend tubing life Remove loose debris from the pump rollers and guides with a stiff nylon bristle brush If debris has built up and cannot be removed with the brush scrape the rollers or guides with a plastic or wooden tool to loosen the debris Do not use a metal tool This mig
6. The sampler collects a sample each time this interval elapses while the program is running 3 5 3 Sample Every __ Pulses Flow Paced Only Use the Number buttons to enter the flow interval as a number of pulses While the program is running the sampler counts the flow pulses until this number is reached At this time the sampler collects a sample and resets the interval to begin counting again The volume that each flow pulse represents is determined by the flow measurement device With some instruments this volume is user defined others use a fixed volume Refer to the instruction manual of the flow measurement device For example consider an Isco 4250 Flow Meter programmed to send a flow pulse every 100 gallons If you are required to collect a sample 3 29 5800 Refrigerated Sampler every 10 000 gallons you would enter 100 flow pulses 10 000 gallons 100 gallons 100 pulses If the flow measurement device sends flow rate data via a 4 20 mA current loop instead of flow pulses the sampler converts this analog current to flow pulses representative ofa volume The sampler assumes that the current is linear from 4 mA at zero flow to 20 mA at the full scale flow rate This factory calibrated conversion produces one pulse every 12 seconds 5 flow pulses per minute at 20 mA and scales the pulse intervals until there are no pulses at 4 mA See Table 3 2 for flow pulse intervals at various currents To calculate the numb
7. mA signal from an external device including Isco s 2108 and accQcomm analog output 2 26 Section 2 Installation modules You can also connect the sampler to a non Isco device to receive flow pacing and enable pin signals to send sample event marks and alarm signals or to supply 12 VDC power All of these types of connections use the optional unterminated connect cable P N 68 5800 020 Figure 2 12 This 3 m 10 ft cable is unterminated at the device end to allow wired connections to compatible circuits Refer to Table 2 2 for wire identification and connection details o CE Figure 2 12 5800 Sampler unterminated connect cable Risk of equipment damage Only experienced electronic technicians should make the connections to an external device using cable 68 5800 020 To connect the external device refer to Table 2 2 and select the appropriate wires Splice the wires by soldering or using crimped connectors Trim back the tinned ends of any unused wires and provide appropriate electrical insulation To complete the connection be sure to protect it from the environment Running the cables through conduit and making the connections 2 27 5800 Refrigerated Sampler inside a watertight electrical box generally provides adequate protection The Isco Quick Disconnect Q D box P N 60 2004 228 can provide a convenient watertight connection to wiring from a non Isco device The sealed IP67 NEMA 4x enclo
8. oan Figure 3 3 1 Control Panel Buttons Table 3 1 Control Buttons Name Description Places the sampler in the On or Standby modes Note In either mode mains power is always connected to the refrigeration system 3 1 5800 Refrigerated Sampler Table 3 1 Control Buttons Name Description Run Press this button to start Program the sampling program Number Types a number Buttons Pump At the Main menu press Reverse this button to run the Purge pump in the reverse direction to purge the suction line In other menus press this button to type the number 1 Pump At the Main Menu press Forward this button to run the Fill pump in the forward direction to fill the suction line In other menus press this button to type the number 3 Previous Selects the previous menu option left or above the current choice Selects the next menu option right or below the current choice 3 2 Section 3 Programming Table 3 1 Control Buttons Name Description Stop Stops the pump or Cancel or distributor Pauses a Exit running sampling program In programming screens returns to the previous programming level Calibrate Press this button from the Main Menu to enter the Calibration mode Press this button from the Main Menu or the Paused state to take a grab manual sample Accepts a menu choice or number entry and goes to next screen 3
9. the beginning of every sample collection event e Receiving a linear 4 20 mA analog representation of the flow rate for variable time or variable volume sample collection e Sending alarm signals when user specified sampler events occur These types of connections can be categorized as Standard Isco device connections or other device connections Each type is discussed in sections 2 7 1 and 2 7 2 respectively This rear panel connection may also be used for communicating with a computer for the purpose of collecting reports Please refer to the 2 25 5800 Refrigerated Sampler Installation and Operation Guide for more information about this feature 2 7 1 Standard Isco Instrument Connections You can connect the sampler to an Isco 4100 Series flow logger or a 4200 Series flow meter With these Isco instruments you can e Receive flow pulses for variable time or variable volume sample collection e Receive an enable pin signal to enable sampler operation once site conditions warrant sample collection e Send a three second event mark at the beginning of every sample collection event e Power the flow measurement device To connect either of these instruments use the optional 7 6 m 25 ft connect cable 69 5804 043 Figure 2 11 alll Figure 2 11 5800 Sampler to Isco flow meter cable 2 7 2 Other Device Connections You can connect the sampler to receive a 4 20
10. 2 4 Section 2 Installation feet For one bottle configurations place the bubble level on the side rails of the refrigerated compartment Do not tip the sampler on its side or back Tipping the sampler more than 45 might cause oil to run into the compressor inlet which can permanently damage the refrigeration system 2 3 Installing a Bottle Kit The 5800 sampler can hold 1 2 4 and 24 bottles Each of these bottle configurations are supplied as a kit see Table 2 1 which is normally ordered with the sampler or when you desire to change the bottle configuration Table 2 1 Bottle Kits Part Number Description 68 5800 015 24 bottle Configuration Includes 24 polypropylene 1 liter wedge shaped bottles with caps retaining ring bottle rack and two discharge tubes 68 5800 016 24 bottle Configuration Includes 24 glass 350 ml round bottles with PTFE lined caps retaining rings bottle rack and two discharge tubes 2 5 5800 Refrigerated Sampler Table 2 1 Bottle Kits Continued Part Number 68 5800 017 Description 24 Container ProPak Configuration Includes 25 holders 100 bags retaining ring bottle rack and instruction sheet 68 5800 005 4 bottle Configuration Includes four polyethylene 10 liter round bottles with caps locating base and two discharge tubes 68 5800 006 68 5800 019 4 bottle Configuration Includes four glass 10 liter round bottles with PTFE lined
11. 6 Routing the Suction Line and Strainer Route the suction line so that it has a continuous slope from the liquid source to the sampler This helps to drain the line during pre and post sample line purges and rinses If a suction line exposed to freezing climates does not fully drain there is a risk of liquid in the suction line becoming frozen Frozen liquid will cause the sample collection to fail A warm sampling source can usually prevent this provided there are no traps or low spots in the suction line Some extreme situations may require more protective measures such as insulating the suction line or applying heat tape For representative samples place the strainer in the main current of the flow stream not in an eddy or at the edge of flow Placing a strainer at the bottom may produce samples with excess heavy solids and no floating materials while placing it at the top may produce the opposite conditions 2 7 Connecting the Sampler to External Devices You can connect the sampler to an external instrument Figure 2 10 for a variety of reasons Typical reasons include e Receiving flow pulses from a flow meter device for variable time or variable volume sample collection 2 24 Section 2 Installation Figure 2 10 External device connection at rear of sampler e Receiving an enable pin signal to enable sampler operation once site conditions warrant sample collection e Sending a three second event mark at
12. according to an input from an external flow rate measurement device or use a fixed volume at every time interval To use 3 37 5800 Refrigerated Sampler variable sample volumes sometimes called Constant Time Variable Volume CTVV sampling select YES To use fixed sample volumes select NO 3 5 12 Sample Volume _ ml This screen displays the defined sample volume Use the Number buttons to enter the sample volume Press the Enter button to accept the displayed value 3 5 13 Flow Pulses Analog Input Time Paced Only If you are collecting sample volumes dependent on flow section 3 5 11 select which type of flow rate input is provided by the external flow measurement device see section 2 7 3 5 14 10 ml for Every _ Pulses Time Paced Only If you selected FLOW PULSES to determine the sample volume section 3 5 13 use the Number buttons to enter the number of pulses required to deliver 10 ml of liquid This value establishes the ratio of flow rate to the sample volume at each event For example consider a time paced sampler programmed to collect a sample every hour and you entered 10 ml for every 5 pulses If the sampler records 100 pulses over the hour it will collect a 200 ml sample 100 pulses 5 pulses x 10 ml 200 ml 3 38 Section 3 Programming 3 5 15 Sample Volume at 20 mA _ ml Time Paced Only If you selected ANALOG INPUT to determine the sample volume section 3 5 13 use the Nu
13. life of the sampler When necessary clean the exterior and interior of the sampler with warm soapy water and brush then rinse with water Be sure to use a detergent that is compatible with low density polyethylene and polystyrene Avoid using strong solvents and acids 5800 Refrigerated Sampler 5 10
14. program The sampler will display RESUME IN MM SS VIEW LOG HALT The top line of the display shows a five minute count down timer Ifno buttons are pressed the sampler program will automatically resume when the count reaches 0 00 While paused you can e View the log see section 4 3 1 e Collect a Grab Sample see section 4 4 e Halt the program Press the Next or Previous buttons to select the HALT option Then press the Enter button e Resume the program Press the Next or Previous buttons to select the RESUME IN M SS option Then press the Enter Section 4 Operation button Or you can press the Stop button to exit the paused state and resume the program During the pause you can reset the countdown timer to five minutes by pressing the Number Next or Previous buttons While paused the sampler skips sample events that would have occurred otherwise These are reported in the Log as MISSED SAMPLES number PROGRAM PAUSED 4 3 Post Sampling Activities Post sampling activities include e Viewing the Log section 4 3 1 e Retrieving the Refrigerator Temperature Log refer to the Installation and operation guide e Removing the sample bottles section 4 3 2 4 3 1 View the Log The sampler records events during the running program and summarizes them in a log This log is held in the sampler memory until the next program is started To view the log after the completion of a progr
15. sampled Gravity will aid suction line 2 3 5800 Refrigerated Sampler rinses and allow the line to drain thereby reducing the possibility of sample cross contamination Refer to Table 1 2 for maximum suction line lengths and suction head heights Security The sample compartment and pump and control panel have a padlock feature but the location may need to provide some degree of security to prevent tampering or vandalism Accessibility The sampler must be installed in a location where personnel can easily exchange bottles and perform routine service The sampler requires about 2600 square centimeters 925 in of floor space Additional space must be allowed in front ofthe sampler at its left and right sides and above the sampler Do not block access to these areas Obstructions will make routine servicing activities difficult or impossible The back ofthe sampler may be placed against a wall as long as air at the top and bottom of the refrigerator can flow freely to surrounding air Unrestricted air flow behind and around the sampler will allow the refrigeration system to work efficiently Level surface The sampler should be placed on a level surface and the feet on the refrigerator body should be adjusted to prevent tipping or spills Ifthe sampler is not level the sample liquid may miss the bottle mouth To level the sampler place a bubble level on the bottle rack or locating base then adjust the
16. section 3 4 1 Start a Sampler Program Before starting a program e Verify that the pump tube is in good condition Refer to section 5 1 1 e Place empty bottles in the rack or locating base To start the program from the Main Menu screen press the green Run Program button If a sampler configured for multiple bottles was previously halted see section 4 2 the sampler will display a start bottle option when you press the Run Program Button This start bottle option only appears if no programming changes were made after halting the program ENTER START BOTTLE _ 1 max 5800 Refrigerated Sampler Using the Number buttons enter the starting bottle Then press the Enter button 4 1 1 Start Time Delay Ifthe program is set for NO DELAY TO START section 3 5 18 The sampler immediately begins to operate according to its Configure and Program settings Ifthe program is set to use a start time the sampler will wait for the specified time and date During this delay the display for time paced programs will show FIRST SAMPLE AT HH MM Or for flow paced programs START FLOW COUNT AT HH MM When the programmed start time and date match the sampler s time and date the sampler program begins to run If you press the green Run Program button after the programmed start time has passed by no more than 5 minutes the sampler program starts immediately Otherwise the program will start at the next p
17. state This ensures that the sampler will not attempt to operate the pump The sampler has a safety interlock that prevents the pump from operating when the pump housing band is open DO NOT tamper with the pump housing and band The pump is extremely powerful The pump can injure you severely if the sampler activates the pump while you are working on it Place the sampler controller in the Standby state before opening the pump housing 2 Refer to Figure 5 1 Release the latch H securing the metal pump housing band K Section 5 Maintenance Figure 5 1 5800 Pump A Pump Tube Bulkhead Fitting Tubing Connector Alignment Notches Alignment Collars Liquid Detector Cover Latch Knob 2 Om im Soom l Pump Housing J Pump Housing Band 3 Swing the pump housing band away from the pump housing 4 Inspect the following Pump tube Look for excessive wear caused by the pump rollers and for cracks along the sides of the tube Cracks might not be appar ent unless you flex or squeeze the tubing If 5 3 5800 Refrigerated Sampler cracks or excessive wear are evident replace the pump tube section 5 1 2 Pump Rotor Look for debris build up on the pump roller or guide surfaces Figure 5 2 Clean when needed section 5 1 3 Housing Look for debris inside the pump housing Clean as necessary section 5 1 4 Debris inside the housing is usually evi dence that
18. steps are 1 Position the sampler Section 2 2 2 Install a bottle kit 2 3 3 Attach the suction line 2 4 4 Attach a strainer 2 5 5 Route the suction line and strainer 2 6 6 Connect external instruments 2 7 7 Connect power 2 8 8 Configure and program the sampler 2 9 9 Lock the sampler 2 10 2 2 Positioning the Sampler There are a few considerations when selecting a site for the sampler The foremost concern should be personal safety 5800 Refrigerated Sampler The installation and use of this product may subject you to dangerous working conditions that can cause you serious or fatal injuries Take any necessary precautions before entering the worksite Install and operate this product in accordance with all applicable safety and health regulations and local ordinances If this product is used in a manner not specified in this manual the protection provided by the equipment may be impaired This product has not been approved for use in hazardous locations as defined by the National Electrical Code The sampler is heavy When lifting use a two person lift at the points identified in Table 1 1 When possible move the sampler using a two wheeled hand cart from the left or right side To prevent damage to the refrigeration system do not tip the sampler more than 45 Dangerous locations If you must enter a manhole confined space or other dangerous location to install the suct
19. 1 000 000 counts when pumping relatively clean liquids at normal temperatures The importance of regular tubing replacement cannot be overstated The key is to replace the tube before failure not after When a pump tube ruptures grit and other abrasive debris can enter the pump housing Over time this abrasive material may degrade the sample collection performance Failure to maintain the pump tube may result in permanent damage to the sampler Check the condition of the pump tube regularly and if the tube shows signs of fatigue or wear replace it immediately A properly maintained sampler will provide years of reliable service that is expected of a Teledyne Isco Sampler 3 3 10 Program Lock Select this option to turn the Program Lock feature on or off and to change the password When this security feature is enabled the sampler requires a numeric password before a user can configure program calibrate run a program or grab a sample 5800 Refrigerated Sampler SELECT OPTION lt gt PROGRAM OPTIONS Select PROGRAM OPTIONS SELECT PROGRAM 1 2 3 4 Press the program number to lock and press Enter USE PROGRAM LOCK YES NO Select YES to turn on the Program Lock feature or NO to turn it off then press Enter If YES the CHANGE PASSWORD option is displayed CHANGE PASSWORD YES NO Select YES to change the password or NO to exit and leave the password unchanged
20. 17 Le 2 00 sojo 10 13 16 This Samples per Bottle feature can be combined with the Bottles per Sample Event section 3 5 4 to build more complex distribution schemes sometimes known as multiple bottle compositing An example is illustrated below Distribution scheme with e A l three bottles per sample 3 is s3 6 6 6 event and three samples 2 2 2 l5 5 5 per bottle Sample events are numbered iu EEE IE IE 3 35 5800 Refrigerated Sampler 3 5 9 Run Continuously Multiple Bottles Only Sample programs can run indefinitely by selecting YES atthe RUN CONTINUOUSLY screen Continuous sampling resets the distribution when the distribution sequence is complete That is when the last bottle set is reached the next bottle set is the first bottle set In this mode the sampler assumes that any filled bottles are replaced and ready to receive samples while the program is running thus the pacing interval is never interrupted If you select NO the sampler will run until it completes the distribution sequence at which time it stops the program and reports PROGRAM DONE The sampler will wait in this state until the bottles have been emptied and the program is restarted If your sampler is configured for composite sampling refer to section 3 5 16 for instructions on continuous sampling 3 5 10 Enter Sam
21. 2 Getting Started Apply power to the sampler see section 2 8 The start up screens appear on the LCD display Copyright 2006 2012 TELEDYNE ISCO 5800 SAMPLER 3 3 5800 Refrigerated Sampler After completing the start up routine turn the sampler on by pressing the Power button The control panel displays the Main Menu screen and waits for your input PROGRAM CONFI GURE VIEW LOG The Main Menu screen displays three menu options The active option blinks To change the active option use the Next and Previous buttons Press the Enter button to choose the blinking active option If you have just installed the sampler you will first need to configure the sampler section 3 3 Next you will need to program it for operation section 3 5 The View Log option section 4 3 1 will not contain meaningful data until you have run a sampling program 3 3 Configuring the Sampler Before operating the 5800 Sampler configure the sampler software Doing so will set the time and date and allow the sampler controller to correctly use the hardware and external connections To begin from the Main Menu press the Next or Previous button until the CONFIGURE option blinks Then press the Enter button The sampler displays the first configuration setting You can step through the Configure options using the Next or Previous buttons To review 3 4 Section 3 Programming or change the settings for
22. 3 37 3 5 12 Sample Volume _ml 3 38 3 5 13 Flow Pulses Analog Input 3 38 3 5 14 10 ml for Every __ Pulses 3 38 3 5 15 Sample Volume at 20mA __ ml 3 39 3 5 16 _ Composite Samples 3 39 3 5 17 Suction Head 3 40 3 5 18 No Delay to Start Set Start Time 3 41 3 5 19 Auto Re Run 3 41 3 5 20 First Sample At 3 42 3 5 21 Start Flow Count At 3 42 3 5 22 Select Days 3 42 3 5 23 First Valid Day 3 42 3 5 24 Maximum Run Time _ Hours 3 43 4 Operation 4 1 Start aSampler Program 4 1 4 1 1 Start Time Delay 4 2 4 1 2 The Run State 4 3 4 1 3 Completed Program 4 4 4 2 Pause or Stop a Running Program 4 4 4 3 Post Sampling Activities 4 5 4 3 1 View the Log 4 5 4 3 2 Remove Sample Bottles 4 10 4 4 Grab Samples 4 11 4 5 Calibrate Sample Volumes 4 12 4 6 Operate the Pump Manually 4 15 5 Maintenance 5 1 Periodic Maintenance Checklist 5 1 5 1 1 Pump Inspection 5 2 5 1 2 Pump Tube Replacement 5 4 5 1 3 Cleaning the Pump Rollers 5 7 5 1 4 Cleaning the Pump Housing 5 7 5 1 5 Cleaning or Replacing Wetted Darts Hussein 5 7 5 1 6 Sampler Cleaning Guidelines 5 9 vi 5800 Refrigerated Sampler Section 1 Introduction 1 1 Features The 5800 Series sampler features are identified in Figures 1 1 through 1 3 and des
23. 5800 Refrigerated Sampler This pocket guide is not intended to replace the instruction manual Read the instruction manual thoroughly before operating the sampler COPYRIGHT 2012 by Teledyne Isco 4700 Superior St Lincoln Nebraska U S A 68504 Phone 402 464 0231 Toll Free 800 228 4373 FAX 402 465 3022 Part 69 5803 085 Revision B October 1 2012 5800 Refrigerated Sampler Table of Contents 1 Introduction Lil Features u esa 8 24 GAR ee 1 1 1 2 Specifications 1 6 2 Installation 2 1 5800 Sampler Installation Overview 2 1 2 2 Positioning the Sampler 2 1 2 3 Installing a Bottle Kit 2 5 2 3 1 Installing the Distributor Arm and Discharge Tube 2 8 2 3 2 24 Bottles 2 10 2 3 3 4 10L 2 5 Gal Bottles 2 12 2 3 4 2 Bottles 2 12 2 3 5 4 20L 5 Gal Bottles 2 13 2 3 6 1 Bottle 2 15 2 4 Attaching the Suction Line 2 17 2 4 1 Vinyl Suction Line 2 18 2 4 2 FEP lined Suction Line 2 19 2 5 Attaching a Strainer 2 20 2 5 1 Alternative to Strainers 2 23 2 5 2 Maximum Unanchored Length 2 23 2 6 Routing the Suction Line and Strainer 2 24 2 7 Connecting the Sampler to External 3 Devices 20 e eee eee eee 2 24 2 7 1 Standard Isco Instrument Connections 2 26 2 7 2 Other Device Connections 2 26 2 8 Connec
24. CALI BRATE VOLUME DEFINE SAMPLE Select the CALIBRATE VOLUME option and press Enter 4 13 5800 Refrigerated Sampler 3 CALI BRATE VOLUME PRESS J WHEN READY Pull the lower pump tube from the bulkhead fitting Hold the end of the tube over the graduated cylinder Press the Enter button when you are ready TAKING om CALIBRATE SAMPLE Hold the graduated cylinder while the sampler collects the sample VOLUME DELIVERED mi Measure the sample volume collected in the graduated cylinder and enter it in the VOLUME DELIVERED screen ARE YOU SURE YES NO If there is a large difference between the expected volume and your entered volume the sampler asks you to confirm the entered volume Ifthe volume you entered is correct select YES Otherwise select NO and re enter the measured sample volume Return the pump tube to the bulkhead fitting For small volumes repeat the calibration to ensure the calibration is averaged and not unduly influenced by the normal random variations Section 4 Operation 4 6 Operate the Pump Manually The sampler pump can be operated manually from the Main Menu display To operate the pump 1 Press the 1 Number button to prepare the pump for reverse operation line purge PRESS J TO PUMP REVERSE Or press the 3 Number button to prepare the pump for forward operation sample PRESS J TO PUM
25. D The first line lists the Model Number The second line lists the unique ID for the sampler Press Enter to continue 3 HARDWARE SOFTWARE This screen lists the version numbers of the installed hardware and software Press the Enter button to return to the SELECT OPTION lt gt screen 3 3 13 Run Diagnostics Select this option to enter the sampler diagnostics mode to test the sampler memory display keypad pump distributor and various inputs and outputs For more information about this service related feature refer to the Installation and Operation guide 3 20 Section 3 Programming 3 3 14 Exit Configuration Select this option to exit the configuration mode and return to the Main Menu screen 3 4 Sampling Program Overview The sampling program controls how often sample events occur and what should take place at each event A sample event may happen when e you start a flow paced program that is programmed to Sample at Start section 3 3 5 e atime paced program reaches the First Sample time and date e your programmed time interval has elapsed e your programmed number of flow pulses has been reached or e a disabled sampler becomes enabled section 3 3 6 At each event the sampler 1 Resets the programmed flow or time pacing interval 2 Moves the distributor arm over the next bottle This step does not occur for samplers configured with the 20 liter composite bottle
26. P FORWARD 2 Press the Enter button to start the pump in the selected direction 3 Press the Stop button to stop the pump and return to the Main Menu 4 15 5800 Refrigerated Sampler 5800 Refrigerated Sampler Section 5 Maintenance This section describes how to maintain your sampler If you think your sampler requires repair or if you have questions concerning its operation or maintenance contact your authorized Isco service facility or Teledyne Isco s Technical Service Department Phone 800 228 4373 402 464 0231 international FAX 402 465 3001 E mail IscoService teledyne com 5 1 Periodic Maintenance Checklist Before each use o Inspect the pump Service as necessary o Inspect the pump housing and rollers e Clean or replace the wetted parts bottles suction line strainer pump tube and discharge tube e Clean the sampler as necessary 5800 Refrigerated Sampler 5 1 1 Pump Inspection Inspect the pump before each use Inspections are especially important when pumping large sample volumes over long distances or when the sample liquid contains a high percentage of suspended or abrasive solids Pumps in need of service might experience performance problems such as e Faulty liquid detection e Inaccurate sample volumes e The sampler will not pump any liquid e Pump jams To inspect the pump 1 Press the On Off button to place the sampler controller in the Standby
27. Rating IP67 NEMA 4X 6 Program Memory Flow Meter Signal Inputs Non volatile ROM Flash 5 to 15 volt DC pulse or 25 millisecond isolated contact closure for Isco flow meters 4 20 mA input for non Isco flow meters Digital Alarms 4 programmable outputs 5 VDC 100 mA Number of Composite Samples Programmable from 1 to 999 samples Internal Clock Accuracy 1 minute per month at 25 C Software Sample Frequency 1 minute to 99 hours 59 minutes in 1 minute increments 1 to 9 999 flow pulses Sampling Modes Constant Time constant volume Variable time constant volume Constant time variable volume Variable time and variable volume modes are controlled by an external flow meter signal Programmable Sample Volumes 10 to 9 990 ml in 1 ml increments 1 8 Section 1 Introduction Table 1 2 Specifications Continued Sample If no sample is detected up to 3 Retries attempts user selectable Rinse Cycles Automatic rinsing of suction line up to 3 rinses for each sample collection Controller Tests for RAM ROM pump Diagnostics display and electrical components 1 9 5800 Refrigerated Sampler 5800 Refrigerated Sampler Section 2 Installation 2 1 5800 Sampler Installation Overview The following sections provide general instructions for placing the sampler into operation In typical applications the
28. Single Bottle Only Select YES to enable the Quick Cool mode NO to disable it 5800 Refrigerated Sampler Quick Cool lowers the target temperature by 2 5 C for the first 24 hours This feature can be quite useful when collecting warm liquids or larger sample volumes to draw down the temperature quickly To prevent the sample from freezing Quick Cool will not lower the target temperature below 0 5 C 3 3 8 Output Pins Select this option to configure the four alarm outputs An alarm output is based one ofthe following events e PROGRAM STARTED This event occurs when the Start Time is met For programs using NO DELAY TO START this will occur immediately when you press the Run button The alarm output signal lasts three seconds PROGRAM COMPLETED This event occurs when a running sampling program has finished This alarm output stays on as long as the run time display reads PROGRAM COMPLETED PUMP ERROR This event occurs when the sampler has detected a pump failure or an absence of liquid This condition must be corrected before the sampling program can resume This alarm output stays on until the pump is successfully operated or liquid is again present DISTRIBUTOR JAMMED This event occurs when the sampler has detected a 3 12 Section 3 Programming distributor failure This condition must be corrected before the sampling program can resume This alarm output stays on until the distributor is successf
29. a pump tube failed Figure 5 2 Rollers A and guides B on the pump rotor 5 1 2 Pump Tube Replacement The correct sampler pump tubing is easily recognized by the blue alignment collars Pump tubing from non Isco vendors and tubes designed for other types of samplers should not be used Incorrect pump tubing may result in 5 4 Section 5 Maintenance poor pump performance or even cause parts to fail prematurely Also note that the discharge tube is not the same as the pump tube Refer to Figure 5 1 and the following steps to replace the pump tube 1 Unplug the sampler that it will not attempt to operate the pump The sampler has a safety interlock that prevents the pump from operating when the pump housing band is open DO NOT tamper with the pump housing and band The pump is extremely powerful The pump can injure you severely if the sampler activates the pump while you are working on it Place the sampler controller in the Standby state before opening the pump housing 2 Loosen the Liquid Detector Cover G by unscrewing the large black knob I 3 Unlatch the Pump Housing Band K 4 Pull the tube A away from the bulkhead fitting B and disconnect the tubing connector and suction line 5 Pull the old pump tube through the pump 6 Thread the new pump tube through the pump Note that the short end inlet should extend from the top opening 7 Align the blue collars with the alignment notches
30. able Configurations 24 1 liter PP 24 350 ml glass 4 10 liter PE or glass 4 20 liter PE 2 10 liter PE or glass 1 20 liter PE or glass 1 10 liter PE or glass 24 ProPaks 1 liter wedge 1 ProPak 10 liter round Refrigerator Linear low density polyethylene Body LLDPE Power 115 VAC 10 60 Hz Requirements Running current 4 amperes 230 VAC 10 50 Hz Running current 2 amperes Installation ll Category Pollution Degree Maximum 2 000 meters Altitude 6 562 feet Humidity 0 to 100 1 6 Section 1 Introduction Table 1 2 Specifications Continued Operational Temperature 29 to 49 C 20 to 120 F Pump Intake Suction Tubing Length Material 1 to 30 m 3 to 99 feet Vinyl or FEP lined polyethylene Inside Diameter Pump Tubing Life 9 mm Sg inch Typically 1 000 000 pump counts Maximum Suction Lift 85m 28 feet Typical Repeatability 5 ml or 5 of the average volume in a set Typical Line Velocity at Head Height 0 9 m 0 91 m s 3 1 m 0 87 m s 4 6 m 0 83 m s 3 ft 3 0 ft s 10 ft 2 9 ft s 15 ft 2 7 ft s Liquid Presence Detector Non wetted non conductive sensor detects when liquid sample reaches the pump to automatically compensate for changes in head heights 1 7 5800 Refrigerated Sampler Table 1 2 Specifications Continued Controller Enclosure
31. align the bottle If your one bottle configuration has a 20 liter 5 gallon glass or polyethylene bottle simply place the bottle in the center ofthe refrigerator no rack or locating base is required Refer to the instructions for your bottle size 10 liter bottle To install the locating base and 10 liter bottle 1 Insert the bottle into the hole numbered 1 in the locating base 2 Slide the locating base into the bottom of the refrigerated compartment Figure 2 4 Note that the arrow must be pointing toward the back of the refrigerator When the sampler controller is configured for a single 10 liter bottle section 3 samples will only be distributed to bottle 1 If you place the bottle in any other position liquid will miss the bottle 20 liter bottle To install the 20 liter bottle The distributor arm should be removed to prevent it from being an obstruction while you replace the bottle To remove the arm 1 Remove the knurled nut that secures the distributor arm 2 Pull the distributor arm downward to remove it from the keyed shaft 2 15 5800 Refrigerated Sampler 3 Store the arm in a safe location for future use Then install the bottle 4 For the PE bottle screw the cap with a hole onto the bottle For the glass bottle insert the rubber stopper into the bottle opening 5 Place the bottle either glass or PE in the center of the refrigerator 6 Feed the discharge tube into the hole see Fig
32. am press the Stop or Enter button to return to the Main menu Then press the Next or Previous buttons to select the VIEW LOG 4 5 5800 Refrigerated Sampler option and press the Enter button You can also view the log while a program is paused While viewing the log you can e Step forward through the screens by pressing the Next or Enter buttons e Step backward by pressing the Previous button e Exit the log by pressing the Stop button The log generally contains the following information 1 COLLECTED OF ___ SAMPLES The log reports the number of successful samples out of the total number programmed 2 MISSED SAMPLES __ NO LIQUID DETECTED If samples were not collected the log reports the number of missed samples and the error message Ifthere are multiple reasons this screen will be repeated for the other error messages Error messages are described in Table 4 1 3 PROGRAM STARTED HH MM DD MON YY The log reports the time and date the program was started 4 6 Section 4 Operation PROGRAM COMPLETED HH MM DD MON YY If the program was allowed to finish the log reports the time and date the program was completed PROGRAM HALTED HH MM DD MON YY If the program was halted before the programmed completion time the log reports the time PROGRAM PAUSED _ SAMPLES REMAIN If you are viewing the log while the program is pa
33. ay be locked with a user supplied padlock Level The sampler includes two Adjustment level adjustment feet at Feet the front of the sampler Use these to keep the bottle rack or locating deck level inside the refrigerated compartment Liquid The non wetted liquid Detector and detector senses when the Pump liquid is at the pump to determine head height and sample volumes The peristaltic pump collects sample liquid and performs suction line rinses Lift Points If you must lift the 2 upper amp 2 sampler it can be safely lower each handled at these points side Lifting must be done by two people one on each side with the door closed and latched 1 4 Section 1 Introduction Table 1 1 5800 Sampler Features Continued Item Name External Device Connection Refrigeration Assembly Description Supports connections to external devices such as a flow meter for sample pacing and enable signals and connection to a personal computer for data collection Modular corrosion resistant refrigeration assembly cools the refrigerated compartment to a user selected temperature of 1 to 9 C 34 to 48 F AC Mains Line Cord Connects to AC power source 1 5 5800 Refrigerated Sampler 1 2 Specifications Table 1 2 Specifications General Size HxWxD 132 x 72 x 84 cm 52 x 29 x 33 in Weight 83 5 kg empty 184 Ib Bottle 13 configurations avail
34. caps locating base and two discharge tubes 4 bottle X 20 liter Configuration Includes four PPE 20 liter 5 gallon Square bottles with caps locating base distributor arm and two discharge tubes 68 5800 007 2 bottle Configuration Includes two polyethylene 10 liter round bottles locating base caps and two discharge tubes 68 5800 008 2 bottle Configuration Includes two glass 10 liter round bottles with PTFE lined caps locating base and two discharge tubes 68 5800 009 1 bottle Configuration Includes one polyethylene 2 5 gallon 10 liter round bottle locating base two caps and two discharge tubes 2 6 Section 2 Installation Table 2 1 Bottle Kits Continued Part Number Description 68 5800 010 1 bottle Configuration Includes on glass 2 5 gallon 10 liter round bottle two PTFE lined caps locating base and two discharge tubes 68 5800 018 Single ProPak Configuration for 5800 and 6700 Series FR Refrigerated Sampler Includes one composite ProPak holder with cap 100 ProPak bags two discharge tubes and an instruction sheet 68 5800 011 1 bottle Configuration Includes one polyethylene 20 liter round bottle two caps and two discharge tubes 68 5800 012 1 bottle Configuration Includes one glass 20 liter round bottle two silicone rubber stoppers and two discharge tubes If you have selected a multi bottle kit first install the distributor ar
35. cribed in Table 1 1 Figure 1 1 5800 Sampler features Front 5800 Refrigerated Sampler El Figure 1 2 pem 1 2 Section 1 Introduction Table 1 1 5800 Sampler Features Item Name Control Panel Cover Description Protects the control panel display and keypad Can be locked with user supplied padlock Control Panel Supports user control and programming of sampler operation Discharge Tube Carries liquid to the sample bottle For 24 4 2 and 10 liter one bottle configurations the discharge tube is routed through the distributor arm For the 20 liter one bottle configuration the discharge tube is routed directly into the bottle Distributor Arm Directs collected liquids to the bottle Movement of the distributor is controlled by user specified program settings Bottles Hold the collected samples Bottle Locator Rack Positions the bottles under the distributor 1 3 5800 Refrigerated Sampler Table 1 1 5800 Sampler Features Continued Item Name Description Refrigerator Protects the collected Door samples inside the refrigerated compartment Secures the door The latch mechanism m
36. e first programming screen Refer to Figures 3 2 through 3 5 and the following descriptions 3 5 1 Pacing There are two pacing methods for sampling programs Time paced sampling programs use the sampler s internal clock to collect samples at a constant time interval When you program the sampler for time pacing the sampler will prompt you to enter the time between sample events in hours and minutes Flow paced sampling programs require an electronic signal from a flow measurement device This electronic signal is typically a pulse that indicates some user programmed volume interval has passed through the flow channel Because each pulse represents a volume interval flow pacing rates are proportional to the volume of water flowing through the channel This is sometimes called Constant Volume Variable Time CVVT sampling When you program the sampler for flow pacing the sampler will prompt you to enter the number of pulses to count before collecting a sample 3 28 Section 3 Programming All Isco flow meters provide a compatible flow pulse Non Isco flow measurement devices may be used to paced the sampler Refer to section 2 7 Connecting the Sampler to External Devices for more details Use the Next or Previous buttons to select the time or flow option then press the Enter button 3 5 2 Sample Every _ Hours _ Minutes Time Paced Only Use the Number buttons to enter the time interval in hours and minutes
37. e stored in the center of the bottle rack 3 Locate the back of the rack arrow Figure 2 2 This end has a notch that fits a key on the rear wall of the refrigerator 4 Lift and insert the back of the rack into the refrigerated compartment Section 2 Installation Figure 2 2 Insert the keyed end first so that it faces the back of the refrigerated compartment by a latch on the left side Figure 2 3 The 24 bottle rack is held in place 2 11 5800 Refrigerated Sampler There are four metal guides along the sidewall of the refrigerator two on each side The front two guides fit along the left and right sides of the rack The back two guides run along the top of the rack to prevent the rack from tipping forward 5 Slide the rack along the guides Push the rack in until the left side latch inset Figure 2 3 secures the rack 2 3 3 4 10L 2 5 Gal Bottles The four bottle configuration uses a locating base to hold and align the bottles To install the base and bottles 1 Insert the four uncapped bottles into the numbered holes in the locating base 2 Slide the locating base into the bottom of the refrigerated compartment Figure 2 4 Note that the arrow must be pointing toward the back of the refrigerator Bottle caps can be stored between the bottles 2 3 4 2 Bottles The two bottle configuration uses a locating base to hold and align the bottles To install the base and bottles 1 Ins
38. er of flow pulses to enter in this sampler programming screen follow the steps below 1 Determine the full scale flow rate Qmax that is represented by the flow measurement device at 20 mA 2 Divide Qmax by a time factor Fy n to find the volume represented by a single flow pulse The time factor you choose is determined time unit on which the flow rate is based Time Unit Ftime Factor seconds cfs m3s etc 0 08333 minutes gpm l m etc 5 hours gph m3h etc 300 days mgd m3d etc 7200 3 30 Section 3 Programming Table 3 2 Flow Pulse Intervals at Various Input Currents Input Current mA Seconds Between Pulses of Full Scale Flow Rate 4 oo no pulses 0 3 Divide the sample interval I mp by the result of step 2 The final value is the number of pulses you enter in this screen 3 31 5800 Refrigerated Sampler The steps can be summarized in the equation below Isamp Qmax Ftime Number of pulses The equation requires similar units for Qmax and Isamp That is the volume and flow rate units must use the same basic unit cubic feet and cubic feet per second gallons and gallons per minute etc If they are dissimilar convert the units before applying them to the equation Example 1 Consider a flow meter programmed to output 20 mA at 1 000 liters per minute the peak flow rate of the channel If you are required t
39. ert the two uncapped bottles into the holes numbered 1 and 2 in the locating base Section 2 Installation 2 Slide the locating base into the bottom of the refrigerated compartment Figure 2 4 Note that the arrow must be pointing toward the back of the refrigerator Figure 2 4 Installing the locating base M Note When the sampler controller is configured for two bottles section 3 samples will only be distributed to bottles 1 and 2 If you place the bottles in positions 3 or 4 the liquid will miss the bottle M Note Bottle caps can be stored between the bottles 2 3 5 4 20L 5 Gal Bottles 1 Place the four bottles in the locating base with the bottle mouths positioned above the holes in the base refer to Figure 2 5 5800 Refrigerated Sampler 2 Slide the locating base into the bottom of the refrigerated compartment The arrow must point toward the back ofthe refrigerator The discharge tube for this configuration must be entered during programming as a custom length of 17 5 445mm Bottles caps can be stored between the bottles O O O fr f 4 39 IS Se Qs O O O KR NSA NEE TON iC i ret LI o F E Ot o Figure 2 5 Four bottle 20L locating base Bottle mouth placement 2 14 Section 2 Installation 2 3 6 1 Bottle If your one bottle configuration has a 10 liter 2 5 gallon polyethylene glass or ProPak bottle use a locating base to hold and
40. ht damage the plastic rollers and guides 5 1 4 Cleaning the Pump Housing Remove loose debris from the pump housing with a stiff nylon bristle brush If needed flush debris from the housing with water Do not forcefully spray with water This might force water through the seals and bushings and damage internal components 5 1 5 Cleaning or Replacing Wetted Parts For general cleaning you can wash the strainer and sample bottles with a brush and soapy water then rinse with clean water You can clean the liquid path through the wetted parts Figure 5 3 by placing the strainer in a cleaning solution and pumping it through the delivery system Next place the strainer in clean water and pump it through the delivery system to rinse it If these items are severely contaminated replace them 5800 Refrigerated Sampler A coocoo Figure 5 3 Wetted Parts A Strainer 316 stainless steel polypropylene or CPVC Suction Line vinyl Tubing Connector 316 stainless steel Pump Tube silicone Bulkhead Fitting 316 stainless steel Discharge Tube silicone Bottle glass polypropylene or polyethylene For application specific requirements consult with your laboratory to establish cleaning or replacement protocols 5 8 Section 5 Maintenance 5 1 6 Sampler Cleaning Guidelines Keeping the sampler clean and protected from harsh elements may extend the usable
41. ically advances in four seconds or press Enter to continue 3 RESET PUMP COUNTER YES NO If you have replaced the pump tube select YES then press Enter Otherwise select NO 4 __00000 PUMP COUNTS TO WARNI NG Type an interval and press Enter The default value is 5 The sampler counts pump revolutions in both the forward and reverse cycles with a resettable counter When the counter reaches the default of 500 000 counts the sampler displays an alert message WARNING REPLACE PUMP TUBE After replacing the pump tube see section 5 1 2 reset the count to zero so the sampler can begin tallying the pump counts for the new tube Opening the pump housing and replacing the pump tube will not reset the counter The default count of 500 000 represents the average interval at which the pump tube should be inspected Because liquid properties and site conditions affect the life of the pump tube you can change this interval to better suit your application If a pump tube inspection section 5 1 1 at 500 000 counts reveals little or 3 16 Section 3 Programming no wear this value can be increased to avoid needless replacements Conversely ifan inspection reveals significant wear at 500 000 counts this value should be reduced to prevent a pump tube failure Pump tubes wear out sooner when the sampled liquid contains a high percentage of suspended or abrasive solids Pump tubes typically last
42. igerated Sampler PROGRAM FLOW PACED 3 5 1 SAMPLE EVERY PULSES 1 9999 3 5 3 One Bottle Multiple Bottles BOTTLES PER SAMPLE EVENT 1 max 3 5 4 Pacing Distribution SWITCH ON TIME NUMBER OF SAMPLES 3 5 5 SWITCH BOTTLES EVERY HOURS __ MINUTES 3 5 6 FIRST SWITCH TIME AT HH MM 3 5 7 SAMPLES PER RUN CONTINUOUSLY BOTTLE 1 max YES NO 3 5 8 3 5 9 Volumes ENTER SAMPLE VOLUME SAMPLE VOLUME USE DEFINED SAMPLE ml 10 max 3 5 10 3 5 12 Continued Figure 3 4 Flow paced sampling program flow chart 3 26 Section 3 Programming Continued Volumes One Bottle Multiple Bottles COMPOSITE SAMPLES 0 max 3 5 16 if applicable 3 5 17 NO DELAY TO START Start Time SET START TIME 3 5 18 R AUTO RE RUN START FLOW COUNT AT YES NO aa 3 5 19 3 5 21 g MAXIMUM RUN TIME SELECT DAYS DONE HOURS SU MO TU WE TH FR SA 3 5 24 3 5 22 PROGRAMMING SEQUENCE FIRST VALID DAY COMPLETE IS DD MM F 3 5 23 Figure 3 5 Flow paced sampling program flow chart continued 3 27 5800 Refrigerated Sampler 3 5 Programming Steps To begin programming from the Main Menu screen use the Next or Previous button to select PROGRAM Press the Enter button to display th
43. ing minimum flow rate at 4 mA maximum flow rate at 20 mA This input is paired with pin 13 Blue White Analog Input See pin 12 4 20 mA Blue Black Ground Common ground Same as pin 2 Black White Not used Bare Not used a All voltage levels are referenced to com mon ground on pins 2 and 14 b Forcolor pairs the first named color is the predominant color the second named col or is the spiral stripe around it c This pin is also used as the Serial Data In put for use with PC connections Cable 69 5804 042 is recommended instead for a serial data connection See the Installa tion and Operation guide 2 30 Section 2 Installation d See section 3 3 8 to configure alarm con ditions 2 8 Connecting Power Before connecting the sampler to an AC power source be familiar with the Electrical Requirements listed atthe front ofthe Installation and Operation manual The factory assembles the sampler for either 100VAC 50 Hz 115 VAC 60 Hz or 230 VAC 50 Hz The serial number label located inside the refrigerator identifies the AC power configuration of your sampler You cannot convert the sampler in the field without purchasing a replacement refrigeration module The mains power cord for 115 VAC samplers is equipped with aNEMA 5 15P plug for standard North American outlets The mains power cord for 230 VAC samplers is equipped with an EU 16P plug for standard CEE 7 European o
44. ion line and strainer observe standard safety precautions Refer to Section 2 Installation Appendix B ofthe Installation and Operation guide for a discussion of safety considerations Support The sampler should be installed on a surface capable of safely supporting the sampler full liquid containers and personnel AC Power The mains line cord is the disconnect device should you need to remove power Therefore the electrical power outlet should be accessible Environmental The sampler is designed for outdoor use Refer to Table 1 2 for environmental specifications When possible avoid subjecting the sampler to chemical attacks and direct sunlight Avoid submersion Although the control panel will resist damage rated NEMA 4x 6 IP 67 the refrigerator system and bottle compartment cannot prevent liquid from entering In the event of submersion liquid entering the refrigeration system could permanently damage the sampler liquid entering the bottle compartment could contaminate the collected samples Liquid entering the electrical compartment for the refrigeration system could result in a short circuit and possible shock hazard Liquid sample collection point It is best to keep the distance between the sampler pump and the collection point as short as possible The shorter distance will increase pumping efficiency and pump tubing life Also the pump inlet should be located above the liquid surface to be
45. ion of the step 3 23 5800 Refrigerated Sampler PROGRAM Pacing TIME PACED Distribution SWITCH SETS EVERY 3 5 1 __ HOURS __ MINUTES 3 5 2 SAMPLE EVERY HOURS 352 NUTES FIRST SWITCH TIME AT_HH MM One Bottle en Multiple Bottles __ BOTTLES PER __ SAMPLES PER SAMPLE EVENT 1 max BOTTLE 1 max 3 5 4 3 5 8 SWITCH ON TIME RUN CONTINUOUSLY NUMBER OF SAMPLES YES 0 3 5 5 3 5 9 Volumes ENTER SAMPLE VOLUME VOLUMES DEPENDENT USE DEFINED SAMPLE ON FLOW YES NO 3 5 10 3 5 11 SAMPLE VOLUME _ m 10 max 3 5 12 FLOW PULSES 10 ml FOR EVERY ANALOG NPUT ___ PULSES 1 9999 3 5 13 3 5 14 SAMPLE VOLUME AT 20 mA ____ m 3 5 15 Continued Figure 3 2 Time paced sampling program flow chart 3 24 Section 3 Programming Continued Volumes One Bottle Multiple Bottles __ COMPOSITE SAMPLES 0 max 3 5 16 If Applicable 3 5 17 Start Time NO DELAY TO START SET START TIME 3 5 18 AUTO RE RUN FIRST a AT YES NO 3 5 19 3 5 20 SELECT DAYS DONE PROGRAMMING SEQUENCE SU MO TU WE TH FR SA COMPLETE 3 5 21 1S FIRST VALID DAY DD MM 3 5 23 Figure 3 3 Time paced sampling program flow chart continued 3 25 5800 Refr
46. le One rinse cycle draws liquid through the suction line until it reaches the Liquid Detector Then the pump reverses direction and to clear the suction line Note that Rinse Cycles add to the Pump Counts section 3 3 9 and requires more frequent pump tube changes 3 3 5 Flow Mode Sampling Select this option to indicate whether or not the sampler should take a sample when the Run Program button is pressed The Sample At Start option is only applicable to Flow Paced programs 1 SELECT OPTION lt gt FLOW MODE SAMPLIN Select the FLOW MODE SAMPLING option and press Enter 2 SAMPLE AT START YES NO Select YES to take the first sample when the start time is reached Select NO to wait until the flow count triggers the first sample If you select YES when you run the program the sampler takes the first sample immediately Gf NO DELAY TO START see section 3 5 18 and starts counting flow pulses for the next interval 5800 Refrigerated Sampler 3 3 6 Enable Pin Select this option to specify which actions the sampler controller should take when the Enable Pin state changes The Enable Pin feature allows an external device section 2 7 to control the running programs SELECT OPTION lt gt ENABLE PIN Select the ENABLE PIN option and press Enter REPEATABLE ENABLE VES NO Select YES for unlimited enable disables Select NO to allow only one enable after
47. m and discharge tube Section 2 3 1 then refer to the instructions for your selected bottle configuration e 24 Bottle configurations section 2 3 2 e 4 10L Bottle configurations section 2 3 3 e 2 Bottle configurations section 2 3 4 e 4 20L Bottle configurations section 2 3 5 2 7 5800 Refrigerated Sampler If you have selected a single composite bottle kit refer to the instructions in section 2 3 6 For first time use of the sampler or if you have changed the bottle kit be sure to configure the software for the new bottle kit section 3 3 2 2 3 1 Installing the Distributor Arm and Discharge Tube The distributor arm is already installed on its mounting shaft inside the refrigerator Figure 2 1 Figure 2 1 Installing the distributor arm and discharge tube 1 Thread the discharge tube through the body of the distributor arm 2 Push the end of the discharge tube up to the outlet hole on the distributor arm The end of the tubing should be flush with or within 3 mm 8 of the lower edge of the hole Section 2 Installation The discharge tube should not extend below the hole in the distributor arm This could cause the distributor to fail if the excess tubing catches a bottle 3 Pull on the loose end of the discharge tube to remove any slack The tube should follow the contour of the distributor arm 4 Push the loose end of the discharge tube through the tubing arm and
48. mber buttons to enter the sample volume to be collected at the maximum flow rate 20 mA The sampler will linearly scale sample volumes at flow rates less than maximum 3 5 16 _ Composite Samples Single Bottle Only Use the Number buttons to type the number of composite samples to take Press the Enter button to accept the value The sampler calculates the maximum possible number of samples by dividing the configured bottle size section 3 3 2 by the size of each sample volume section 3 5 12 If you enter zero the sampler collects samples without regard for the total number of samples If you enter zero keep in mind that the sampler might overfill the bottle 3 39 5800 Refrigerated Sampler 3 5 17 Suction Head This screen is displayed only ifthe liquid detector is turned off section 3 3 4 Use the Number buttons to type the suction head height Press the Enter button to accept the value Suction head height is the vertical distance from the liquid surface to the pump inlet To measure the suction head height refer to Figure 3 6 For most applications Teledyne Isco recommends that you turn on the liquid detector section 3 3 4 The sampler will automatically calculate the suction head height typically resulting in more accurate and repeatable sample volumes Figure 3 6 Suction Head Height 3 40 Section 3 Programming Applications that collect samples from a pressurized line are an exception Teledy
49. me with three bottles per sample event 3 33 5800 Refrigerated Sampler 3 5 5 Switch on Time or Number of Samples Multiple Bottles Only The sampler can switch bottles at regular time intervals or switch after a specified number of samples Use the Next or Previous buttons to select your choice 3 5 6 Switch Bottles Sets Every _ Hours _ Minutes Multiple Bottles Only If you selected Switch on Time use the Number buttons to enter the desired time interval for bottle or bottle set switches 3 5 7 First Switch Time Flow Paced Multiple Bottles Only If you are switching bottles by time intervals use this screen to specify the first switch time All other bottle or bottle set switches will be relative to this time Press the Number buttons to enter the time of day in 24 hour format 3 5 8 __Samples per Bottle Multiple Bottles Only The sampler places a sample volume from one or more sample events in a bottle Use this screen to enter the number of sample volumes to place in a bottle The 3 34 Section 3 Programming following diagrams illustrate the effect of this number Distribution scheme with ah Po Pot one sample per bottle Sample events are numbered 1 2 3 4 5 6 Distribution scheme with two samples per bottle Distribution scheme with three samples per bottle 12 15 18 11 14
50. ne Isco offers a pressurized line option for the sampler Contact the factory for more information When using Teledyne Isco s pressurized line option disable liquid detection and enter 1 at the suction head screen Sample volumes should use the DEFINED SAMPLE option Refer to section 3 5 10 3 5 18 No Delay to Start Set Start Time At this screen you have the option to start the sampling program immediately when you press the green Run Program button or delay the sampling program until user defined start time is met To program the sampler to start immediately use the Next and Previous buttons to select the NO DELAY TO START option and press the Enter button To set a start time and date use the Next and Previous buttons to select the SET START TIME option Then press the Enter button to advance to the next screen section 3 5 21 If you enter a First Sample At or Start Flow Count At month less than the current month the sampler interprets the start time as next year s date 3 5 19 Auto Re Run If a program reaches its end without using all of the bottles AUTO RE RUN causes the 3 41 5800 Refrigerated Sampler sampler to begin with the next available bottle in the sequence the next time the program is run 3 5 20 First Sample At Time Paced Only Use the Number buttons to set the start time hours Press the Enter button to accept the value and advance to the minutes Repeat to complete
51. ns 3 3 9 and 5 1 2 Table 4 1 5800 Errors Message Description No Liquid The sampler was unable to Detected detect liquid No More After the sampler detected liquid Liquid and while the sample was being taken the liquid detector stopped detecting liquid Power Failed The power was interrupted at the sample event time User Stopped The Stop button was pressed Pump during the sample event Program The program was paused at the Paused time of the sample event Pump Failure The pump did not operate correctly The sampler reports this error when some obstruction has stopped the pump rotor from turning or when the pump band is open Program The program was halted Halted Probable The sampler did not deliver the Overflow sample because it would have over filled the bottle 4 9 5800 Refrigerated Sampler 4 3 2 Remove Sample Bottles After the program is complete the bottles can be removed and prepared for the laboratory Gain access to the bottles by releasing the door latch and swinging the door open The bottles can then be removed from the rack or locating base Push the distributor arm out ofthe way if needed If you are using the 24 bottle rack you can slide it out to easily reach the bottles in the back When sliding the rack out observe the rack guides Figure 4 1 The back two guides run along the top ofthe rack to prevent the rack from tipping forward Do not pull the
52. o collect a sample every 10 000 liters you would enter 50 flow pulses according the equation 10000 liters 1000 liters min 5 50 pulses Example 2 Consider a flow meter programmed to output 20 mA at 20 cubic feet per second If you are required to collect a sample every 2400 cubic feet you would enter 10 flow pulses according the equation 2400 cu ft 20 cfs 0 08333 10 pulses Example 3 Consider a flow meter programmed to output 20 mA at 8 mgd million gallons per day and you are required to collect a sample every 10 000 gallons Because the base units are dissimilar you first must convert 3 32 Section 3 Programming either the flow rate to gallons per day or your sample interval to millions of gallons The example below shows the flow rate converted to gallons per day After completing the equation you would enter 9 flow pulses 10000 gal 8000000 gal day 7200 9 pulses 3 5 4 __Bottles per Sample Event Multiple Bottles Only The sampler places a sample volume in one bottle or sets of bottles at each sample event Use this screen to enter the number of bottles to repeat the sample volume at each sample event The effect of this number is illustrated below Distribution scheme with a Sa a en one bottle per sample event Sample events are numbered 1 2 3 4 5 16 Distribution scheme with two bottles per sample event Distribution sche
53. o the pump tube removal is difficult and may require cutting the tube Figure 2 7 Attaching the suction line to the pump tubing 2 4 2 FEP lined Suction Line Inserting a tube coupler into FEP lined suction line will damage the thin lining Instead refer to Figure 2 8 and the instructions below to attach FEP lined suction line to the pump tube 2 19 5800 Refrigerated Sampler 1 Slide a suitable clamp over the pump tube inlet 2 Push about 20 mm ofthe FEP lined suction line into the end of the pump tube 3 Slide the clamp over the union and tighten Do not overtighten this might cause the tubing to collapse or restrict the flow Figure 2 8 Connecting FEP lined suction line A to pump tube B 2 5 Attaching a Strainer To select the right strainer for your application refer to Figure 2 9 and the table that follows 2 20 Section 2 Installation Low Flow me 69 2903 138 Weighted 60 9004 367 SR I l OPC B 60 3704 066 a j Figure 2 9 Strainers To attach the strainer to the suction line carefully screw the strainer s threaded connector into the suction line If attaching the strainer to an FEP lined suction line heat the suction line end before threading the strainer into the line Warming FEP lined tubing will make it more pliable to avoid damage 2 21 5800 Refrigerated Sampler u LE L ww g sje w sp nbij alploe A y H JOUIENS IAdD 990 v0ZE 09
54. onto the bulkhead fitting in the top front corner of the refrigerator 5 Inspect the discharge tube An incorrectly installed discharge tube can cause the distributor arm to fail It can also cross contaminate samples To prevent these problems inspect the discharge tube as described in the following steps a Manually rotate the arm to make sure that the tube does not obstruct its movement If the tube obstructs arm movement re route the discharge tubing b The discharge tube must slope downward from the bulkhead fitting to the arm throughout the range of arm motion Otherwise liquid may pool in the tube and cross contaminate samples 2 9 5800 Refrigerated Sampler Note that the discharge tube has a natural curve Should the tube create a low spot where liquid can pool twist the end of the tube connected to the bulkhead fitting so that the natural curve holds the tube in a downward sloping position Then retest the tube at other arm positions 2 3 2 24 Bottles The 24 bottle configurations use a rack to hold and align the containers To install the bottles in the refrigerator using the rack 1 Place the uncapped bottles in the rack 2 If you are using 350 ml glass bottles compress the retaining ring and place it in the center of the bottles Release the ring and the outward force of the ring will secure the bottles The polypropylene and ProPak bottles do not use a retaining ring Bottle caps can b
55. ple Volume Use Defined Sample At this screen you have the option to enter a sample volume factory default is 200 ml or use a manually defined sample volume based on pump counts If you choose ENTER SAMPLE VOLUME the programming displays will step through a series of screens that let you enter the sample volume When running a program the sampler 3 36 Section 3 Programming will use these settings and vary the sample collection cycle to deliver the entered sample volume at any suction head height For complete definitions of each of these steps refer to your user manual To view or change the entered sample volume use the Next or Previous button to select ENTER SAMPLE VOLUME Then press the Enter button to advance to the next screen Section 3 5 12 If you choose USE DEFINED SAMPLE the sample collection cycle is always a fixed number of pump counts This option can be beneficial when collecting samples from pressurized lines whenever exceptional sampling conditions make it difficult to detect liquids and collect accurate sample volumes To USE DEFINED SAMPLE press the Next or Previous button to select this option Then press the Enter button When using defined samples be sure to DEFINE SAMPLE using the calibrate button See user manual M Note Selecting USE DEFINED SAMPLE will disable bottle overflow detection 3 5 11 Volumes Dependent on Flow Time Paced Only The sampler can vary the sample volume
56. rack out beyond these guide pins unless you are securely holding the rack Removed bottles should be capped and labeled according to the protocol established by your laboratory Section 4 Operation Figure 4 1 Sliding the 24 bottle rack out 4 4 Grab Samples Grab samples let you take a single sample on demand and collecting it in an external container You can collect a grab sample while the sampler is running a program paused or at the Main Menu screen To collect a grab sample 1 Press the GRAB SAMPLE button 2 The sampler asks how much liquid to collect To collect a sample volume defined by pump counts select USE DEFINED SAMPLE To collect a different volume 4 11 5800 Refrigerated Sampler select the ENTER SAMPLE VOLUME then use the Number buttons to enter the desired grab sample volume M Note If you selected the USE DEFINED SAMPLE option the sampler will collect the sample volume according to the DEFINED SAMPLE calibration setting For more information on this feature see section 3 6 1 3 The sampler displays GRAB SAMPLE PRESS enter WHEN READY and waits for you to prepare to collect a grab sample Pull the lower pump tube from the bulkhead fitting Hold the end ofthe tube over a container Press the Enter button when you are ready 4 The sampler goes through a complete sample collection cycle and deposits the requested amount of liquid in the container 5 Ret
57. revious or Next buttons to highlight the installed bottle configuration Press Enter to select it 3 BOTTLE VOLUME IS _ m 300 65500 Press the Number buttons to enter the bottle volume in milliliters For multi bottle samplers enter the bottle volume of one bottle not the total volume of all bottles If you enter a non standard bottle volume the sampler will ask ARE YOU SURE Answer NO to re enter a standard volume or answer YES to confirm the non standard volume 3 3 3 Suction Line Select this option to enter the suction line length section 2 4 The sampler uses this input along with the pump tables it creates to determine the duration of the pump fill and purge cycles and to calculate sample volumes 3 6 Section 3 Programming To set the suction line length 1 SELECT OPTION lt gt SUCTION LINE Select the SUCTION LINE option and press Enter 2 SUCTION LINE LENGTH _ ft 3 99 Press the Number buttons to enter the suction line length 3 PLEASE WAIT CREATING PUMP TABLES The sampler creates pump tables before returning to the SELECT OPTION lt gt screen When accurate repeatable sample volumes are important use care to cut the suction line and enter the correct measurement If using English units of measure cut the suction line to the nearest whole foot When using metric units of measure cut the suction line to the nearest 0 1 me
58. rogrammed start time 4 2 Section 4 Operation 4 1 2 The Run State Because the sampler operation is fully automated no user intervention is required Should there be a need to check on the running program you can view the sampler display It always reports the current state or operation and the refrigerator temperature Typically the display will count down to the next sample event This countdown screen may alternate with other messages Ifthe sampler is disabled by an external device the display will show PROGRAM DISABLED If the sampler is currently taking a sample the display will show TAKING SAMPLE number If the sampler has encountered error conditions during the running program the display will show ERRORS HAVE OCCURRED If the sampler is programmed for time switched bottles section 3 5 5 the display will show NEXT BOTTLE AT HH MM SS DD MON YY If any programmed sampler operations are based on the sampler s internal clock the display will show the current time and date 5800 Refrigerated Sampler 4 1 3 Completed Program When the program is complete the display will show PROGRAM DONE and list the number of samples If the sampler encounters an error at any time during the running program this display will alternate with an ERRORS HAVE OCCURRED message Error messages are listed in Table 4 1 4 2 Pause or Stop a Running Program Press the red Stop button to pause a running
59. sure contains seven terminal blocks and is equipped with a mounting plate The hazardous location rating of Q D box does not apply when used with an Isco sampler Table 2 2 Unterminated Connect Cable Pin Wire Signal Parameters Color Name Comments Output 14 5 to 12 0 VDC 0 to1 ampere maximum Common ground Input 25 millisecond minimum pulse 5 to 15 VDC Bottle number output Also for use with PC connections Optional serial cable is recommended See the Installation and Operation guide 2 28 Section 2 Installation Table2 2 Unterminated Connect Cable Continued Pin Wire Color Signal Name Parameters Comments Output 3 second 12 VDC pulse at beginning of sample collection Input Ground this input short to pin 2 to disable sampler operation Leave this input open floating to collect samples White Black Red Black Alarm 14 Output 14 5 to 12 0 VDC 0 t01 ampere maximum Output 0 to 5 VDC 100 mA maximum Red White Alarm 24 Output 0 to 5 VDC 100 mA maximum Orange Black Alarm 34 Output 0 to 5 VDC 100 mA maximum Green Black Alarm 44 Output 0 to 5 VDC 100 mA maximum 2 29 5800 Refrigerated Sampler Table2 2 Unterminated Connect Cable Continued Pin Wire Signal Parameters Color Name Comments Green White Input Linear current loop signal represent
60. ter The sampler displays units of measure appropriate for the selected language see section 3 3 11 3 3 4 Liquid Detector Select this option to turn liquid detection on or off This setting also allows you to configure suction line rinses and sample retries 3 7 5800 Refrigerated Sampler 1 SELECT OPTION lt gt LIQUID DETECTOR Select the LIQUID DETECTOR option and press Enter 2 USE LIQUID DETECTOR YES NO Select YES the factory default for improved sample volume accuracy and to enable Rinse Cycles and Sampling Retries Select NO to turn off all of these features and return to the SELECT OPTION lt gt screen 3 __ RINSE CYCLES 0 3 Press a Number button to specify how many rinse cycles should be performed before collecting a sample 4 RETRY UP TO __ TIMES WHEN SAMPLING 0 3 If the sampler fails to detect liquid it can try again to collect the sample Press a Number button to specify how many retries the sampler should attempt For most sampling applications you should use Liquid Detection Selecting NO may adversely affect sample volume repeatability and will turn off Rinse Cycles and Sampling Retries You can use Rinse Cycles to condition the suction line and strainer before collecting a sample Rinse Cycles may also improve sample 3 8 Section 3 Programming volume repeatability by ensuring the suction line is wetted before each samp
61. the 2 17 5800 Refrigerated Sampler line should run the shortest possible distance from the collection point to the pump preferably with a gradual upward slope Excess suction line should be cut not coiled Coiled suction line will hold liquid between sample events which could cross contaminate samples or freeze in cold climates Ifthe standard lengths are too short or if you are cutting compatible s inch ID suction line from a bulk spool you can use lengths up to 30 m 99 ft When accurate repeatable sample volumes are important use care to cut the suction line to the correct increments e When the sampler is using metric units of measure cut the line in 0 1 m increments For instance cut 4 2 m not 4 26 m e When using English units of measure cut the line in increments of 1 foot Record this cut length Later you will enter this value in the SUCTION LINE configuration option section 3 2 4 1 Vinyl Suction Line Attach the vinyl suction line to the pump tube with the tubing coupler part 69 4703 106 First screw the threaded end into the suction line until the flat surface is flush against the suction line Failure to do this will allow air to leak into the sample and adversely effect the sample volume accuracy Then push the other 2 18 Section 2 Installation end ofthe coupler into the end ofthe pump tube until the other flat surface is flush against the tubing Once the coupler is attached t
62. the displayed option press the Enter button The sampler will return to the SELECT OPTION lt gt screen when there are no more settings for the selected option To return to the SELECT OPTION lt gt screen sooner press the Stop button Pressing the Stop button at any input screen will exit the current screen without saving changes You can press the Stop button again to exit the sampler configuration screens and return to the Main Menu screen 3 3 1 Set Clock Select this option to set the sampler s internal clock to your local time and date The sampler uses this internal clock to start and stop sample programs and to time stamp events in the log 1 SELECT OPTION lt gt SET CLOCK Press Enter 2 ENTER TIME AND DATE HH MM DD MON YY Press the Number buttons to type the hours using 24 hour format Then press Enter to accept the hours and move to the minutes Repeat for all settings and the display will return to the SELECT OPTION lt gt screen 3 3 2 Bottle and Sizes Select this option to specify the installed bottle configuration section 2 3 The sampler uses 3 5 5800 Refrigerated Sampler this setting to determine available bottle options and control the operation ofthe distributor 1 SELECT OPTION lt gt BOTTLES AND SI ZES Select the BOTTLES AND SIZES option and press Enter 2 NUMBER OF BOTTLES 1 2 4 24 Press the P
63. the minutes date and month 3 5 21 Start Flow Count At Flow Paced Only Use the Number buttons to set the start time hours Press the Enter button to accept the value and advance to the minutes Repeat to complete the minutes date and month 3 5 22 Select Days Use the arrow buttons to select the desired days ofthe week pressing Enter to activate or deactivate selections When selections are completed select DONE then press Enter to advance to the next screen 3 5 23 First Valid Day Use the number keys to set the program starting day and month pressing Enter to accept the values 3 42 Section 3 Programming 3 5 24 Maximum Run Time __ Hours Flow Paced Only Use the Number buttons to set the maximum run time The sampler will stop the running sampling program when this time has elapsed This feature is useful for applications that require the collection of a total sample volume proportional to the flow volume over a specific duration An example of this would be a flow weighted composite sample representative ofthe total daily flow volume 24 hours If your application does not limit the sample collection to a specific duration enter zero 3 43 5800 Refrigerated Sampler 3 44 5800 Refrigerated Sampler Section 4 Operation This section describes how to operate the sampler These instructions assume that the sampler has been correctly installed section 2 configured and programmed
64. ting Power 2 31 2 9 Configuring and Programming the Sampler 0 00 eee 2 32 2 10 Locking the Sampler 2 32 Programming 3 1 Control Panel Description 3 1 3 2 Getting Started 3 3 3 3 Configuring the Sampler 3 4 3 3 1 Set Clock 3 5 3 3 2 Bottle and Sizes 3 5 3 3 3 Suction Line 3 6 3 3 4 Liquid Detector 3 7 3 3 5 Flow Mode Sampling 3 9 3 3 6 Enable Pin 3 10 3 3 7 Refrigeration 3 11 3 3 8 Output Pins 3 12 3 3 9 Tubing Life 3 15 3 3 10 Program Lock 3 17 3 3 11 Language 3 19 3 3 12 System IDs 3 20 3 3 13 Run Diagnostics 3 20 3 3 14 Exit Configuration 3 21 3 4 Sampling Program Overview 3 21 3 5 Programming Steps 3 28 3 5 1 Pacing 04 3 28 3 5 2 Sample Every _ Hours __ Minutes 3 29 3 5 3 Sample Every _ Pulses 3 29 3 5 4 __ Bottles per Sample Event 3 33 3 5 5 Switch on Time or Number of Samples 0 3 34 3 5 6 Switch Bottles Sets Every __ Hours __ Minutes 3 34 3 5 7 First Switch Time 3 34 Table of Contents 3 5 8 _ Samples per Bottle 3 34 3 5 9 Run Continuously 3 36 3 5 10 Enter Sample Volume Use Defined Sample 3 36 3 5 11 Volumes Dependent on Flow
65. ully operated 3 WAY VALVE CONTROL This event occurs whenever a sample is initiated and controls the optional Three way Valve This sampler option is useful when collecting samples from a pressurized line For more information about the optional Three way valve option and sampling from pressurized lines contact your Isco dealer or the Teledyne Isco factory TAKING SAMPLE This event occurs each time a sample is taken The alarm output stays on until the sample event is completed PUMPING FORWARD This event occurs for the duration of the forward pumping step of a sampling event between pre and post purge POWERED UP This event occurs when power is supplied to the sampler PUMPING REVERSE This event occurs for the duration of the reverse pumping steps of a sampling event pre and post purge Is also active for manual reverse pumping BOTTLE FULL This event occurs if a composite program using a bottle larger 3 13 5800 Refrigerated Sampler than 10 500 ml purges liquid from the sample bottle Sample volumes larger than 60 ml and a post sample purge larger than 100 counts are required for this alarm The alarm will not occur until after the first five samples have been taken This allows the sampler to determine normal operating conditions The alarm remains on until a key is pressed to exit this screen Note A bottle full condition will not halt a running program unless a BOTTLE FULL output is selected
66. ure 2 6 7 Connect the other end of the discharge tube to the bulkhead fitting at the top front corner of the refrigerator gt ce SS as De UN Figure 2 6 One 20 liter PE bottle configuration with discharge tube through the bottle cap Section 2 Installation The glass bottle does not have a lid just place the discharge tube in the bottle opening The discharge tube must slope downward from the bulkhead fitting to the bottle Otherwise liquid might pool in the tube and cross contaminate samples Note that the discharge tube has a natural curve Should the tube create a low spot where liquid can pool twist the end of the tube connected to the bulkhead fitting so that the natural curve holds the tube in a downward sloping position 2 4 Attaching the Suction Line The suction line is the tubing from the sampling point to the pump tube inlet The sampler uses a s inch ID suction line of lengths from 3 to 99 feet Teledyne Isco offers vinyl or FEP lined suction lines The FEP lined tubing has a polyethylene jacket to protect it from kinks and abrasions The vinyl suction line contains a very low parts per million level of phenols If phenol content affects your sample analysis use the FEP lined suction line Teledyne Isco ships suction line in standard lengths of 3 0 m 10 ft or 7 6 m 25 ft Either length should be cut to the shortest length feasible for the installation When installed
67. urn the pump tube to the bulkhead fitting If a grab sample is taken while a program is running it is not counted as part of the number of samples 4 5 Calibrate Sample Volumes The sampler can deliver sample volumes repeatable to 5 ml or 5 of the average volume in a set For accurate sample volumes the sampler uses the suction line length section 3 3 3 to generate pump tables The pump tables along with the liquid detector are 4 12 Section 4 Operation used to determine the suction head height and measure the liquid volume By calculating the suction head the delivered volumes are not affected by varying liquid levels Incorrect suction line values disabling the liquid detector and worn pump tubes may adversely affect the sample volume accuracy Calibrating the sampler can enhance sample volume accuracy To calibrate sample volumes follow the steps below These steps assume that the sampler has been correctly installed section 2 and the suction line has been cut and its length entered in the sampler configuration section 3 3 3 These steps also require a graduated cylinder to measure the delivered sample volume Teledyne Isco offers a 1000 ml graduated cylinder Order part number 299 0020 00 To calibrate the sample volume An alternative method using manually defined sample volumes may be helpful for difficult applications See section 3 5 10 1 At the Main Menu press the Calibrate button 2
68. used the log displays the number of samples that remain POWER LOST HH MM DD MON YY If power was lost during the program the log reports the time of the most recent power failure event and the time that power was restored REFRIG TEMP DATA AVERAGE C The log reports the average refrigerator temperature and the most recent time of the minimum and maximum recorded temperatures LAST CALI BRATED HH MM DD MON YY 4 7 5800 Refrigerated Sampler 10 11 12 13 14 15 The log reports the time and date ofthe last sample volume calibration see section 4 5 or the last DEFINE SAMPLE section 3 6 1 LAST PROGRAMMED HH MM DD MON YY The log reports the last time the program was modified CLOCK SET AT HH MM DD MON YY The log reports the last time the clock was set 5800 SAMPLER ID The log reports the unique ID for the sampler control panel This identifier is assigned at the factory HARDWARE SOFTWARE The log reports the hardware and software revision of the control panel TEXT TRANSLATION REVISION If the sampler displays a language other than English the translation revision is displayed WARNI NG CHANGE PUMP TUBE 4 8 Section 4 Operation If the pump tubing count is exceeded the log will display a warning For more information on the pump tube warning see sectio
69. utlets For other types of outlets that supply compatible AC power convert the mains power cord plug with a locally purchased adapter Plug the mains power cord into the outlet The sampler control panel will briefly show the start up displays 2 31 5800 Refrigerated Sampler Copyright 2006 2012 TELEDYNE ISCO 5800 SAMPLER 2 9 Configuring and Programming the Sampler To complete the installation the sampler software should be configured and programmed Refer to Section 3 for instructions Configure the sampler to make sure that it knows what bottle configuration is installed the length of the suction line etc Program the sampler to specify how and when the sampler should collect liquid samples 2 10 Locking the Sampler Locking the sampler is an optional step that can prevent tampering with the sampler operation or collected samples To prevent tampering with the sampler operation the sampler has a PROGRAM LOCK When enabled this software feature requires a numeric password to access most of the control panel functions Refer to Section 3 3 10 to enable this option 2 32 Section 2 Installation To prevent tampering with the collected samples place a padlock on the refrigerator door latch control panel and pump cover 2 33 5800 Refrigerated Sampler 2 34 5800 Refrigerated Sampler Section 3 Programming 3 1 Control Panel Description ao Hie Fal eed
70. which the sampler will remain enabled until the end of the program sequence SAMPLE AT ENABLE VES NO If your application requires a sample when the sampler becomes enabled select YES Otherwise select NO and the sampler will take the first sample at the programmed interval RESET SAMPLE INTERVAL YES NO Select YES to reset the time or flow pacing interval to zero at the moment the sampler becomes enabled Select NO and the sampler will continue with the current count 3 10 Section 3 Programming The sampler controller is disabled when pin 6 of the External Device connector is held at ground potential Isco devices do this by shorting pins 6 Enable and 2 GND together A non Isco device can disable the sampler by using a relay contact closure to short these two pins together The sampler is enabled when pins 6 and 2 are no longer shorted that is pin 6 is open or allowed to float 3 3 7 Refrigeration Select this option to set the target temperature of the refrigeration system The sampler will operate the cooling or heating systems as needed to maintain this target temperature 1 SELECT OPTION lt gt REFRI GERATI ON Select the REFRIGERATION option and press Enter 2 TARGET TEMPERATURE 1 9 Use the Number buttons to set the target temperature as degrees Celsius Press Enter to save the setting 3 QUICK COOL FOR FIRST DAY YES NO

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