Model 2200
Contents
1. EmES 5 1 11 2 n on the bar When approaching the center of the bar the red bars will disappear and the middle section of the bar will turn yellow figure 5 1 11 3 When the wheels are in the correct position the middle section will turn green figure 5 1 11 4 a E at Ey 5 1 11 4 n Hold the wheels steady until the screen changes to figure 5 1 11 5 Turn the wheels to the left and repeat the process described above When the left turn angle has been measured steer back and center the arrow again Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 28 m T E 5 1 11 5 Wait for the screen to display the Toe out on turns values To continue select the ENTER button key 5 1 12 LOCK TO LOCK STEERING TEST only with electronic turnplates Select this program to measure the total maximum steering angle NOTE This program requires electronic turnplates Prepare according to chapter 4 5 The screen now resembles figure 5 1 12 1 B E ri i E n 8 5 1 12 1 Turn the wheels to the full right lock position NOTE To save the measurement data select the SAVE button F3 The saved values will be shown in the right wheel values window 1 Turn the wheels to the full left lock position NOTE To save the measurement data select th2. 31 Select the field to be edited NOTE First remove the digit s to be modified Use the DEL or BACKSPACE keys Now type in the required digit at the correct space When correct select the ENTER button to save To discard all changes select the EXIT button key The old values will be preserved 5 2 1 3 Delete model Select this program to remove a model from the PERSONAL DATA data bank Select the car brand model version year from the successive windows The screen will look like figure 5 2 1 5 Select the ENTER button key TEC ERES E E c oF MM I 5 2 1 6 After selecting a confirmation is required Refer to figure 5 2 1 6 Select the NO button to keep the car in PERSONAL DATA data bank select the YES button to remove it 5 2 1 4 Delete brand Select this program to remove a brand make from the PERSONAL DATA data bank Select the brand from the selection list Refer to figure 5 2 1 7 After selecting a confirmation is required ae CER Tm XI 5 2 1 7 Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Page 32 Select the NO button to keep the make in PERSONAL DATA data bank select the YES button to remove it 5 2 1 5 Copy data from selection Select this program if the specifications of a vehicle in the aligner CAR DATA BANK are to be customized and saved NOTE Selec
3. 12 Remove the sensors from the right hand rear and left hand rear clamps and place them on the shafts at the end of the calibration frame Fig 5 2 4 4 13 Place the spirit level on the sensor arm level and lock it in place by tightening the sensor lock knob Repeat this operation on the second sensor 14 Press the CAL button of the rear left hand sensor The red O LED starts to flash then goes out and the LED indicating 180 illuminates Repeat this operation in the same manner on the second sensor 15 Remove the rear right hand sensor from the frame and put it back on the vehicle Fig 5 2 4 5 2 4 5 NOTE Atthis point the sensors have been calibrated together 2 Fig 5 2 4 2 2 16 Move the left hand rear sensor onto the side shaft of the frame The arm must be pointing outward Fig 5 2 4 6 Accu turn Model 2200 CCD Operator s Manual 17 Place the left hand front sensor on the other side shaft of the frame The sensors must be in optical communication as on the vehicle Fig 5 2 4 7 5 2 4 7 18 Place the level on the sensor arm then once it has been set level lock it in place by tightening the knob provided Repeat this operation on the second sensor 19 Press the CAL button of the front left hand sensor The yellow LED starts to flash then goes out Repeat the operation on the second sensor in the same manner NOTE Atthis point these sensors have been calibrated in
4. 2 Programs sequence Every Working Program is represented here by its number refer to chapter 5 1 The Working Programs Menu for an overview The order in which the numbers are set from top left to bottom right is the order in which they are called up when the ENTER button key is selected during the alignment sequence In this example the order is identical to counting from 1 Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Page 38 15 to 14 To edit the order click on the ARROW button to the right of the program number you would like to change The ARROW button will turn orange To select the next value click on the ARROW When you wish to change 11 to 12 click the ARROW once If you wish to change 12 to 11 click on it several times more Print firm name Select the ARROW button to toggle between Yes or No If No the 4 line header field number 1 will not appear on the printout 4 Specifications Select the ARROW button to toggle between Yes or No If No the vehicle specifications will not appear on the print out Units Select the ARROW button to toggle between g 100 hundreaths 9 60 minutes g stands for degrees or mm It is advised that the same units as with Toe Units field number 23 be selected Rim units Select the ARROW buiton to toggle between inches or mm Accu turn Model 2200 CCD Operator s Manual S
5. 2 Install the brake pedal depressor To start with the wheels straight ahead choose Working Program 4 or 10 figure 5 1 1 Turn the front wheels until the front toe angles are equal To achieve this move the white arrow to the center of the TOE bar by turning the steering wheel until the square in the center turns green Refer to figure 4 5 1 mI 5 m te an EL a 4 5 1 4 Levelthe sensor heads When level lock them by tightening the head locking knob To determine if the sensors are level will be indicated on the sensor head itself or on the screen if applicable In both cases the green level indicator should be illuminated If a red indicator is lit loosen the head locking knob Lightly tilt down the sensor head at the end indicated by the red LED until the green level indicator is illuminated Then lock the knob 5 Select the Working Program you desire to use Preparation requiring use of Spoiler Program application Usually the sensor heads must be level Sometimes a part of a spoiler or exhaust blocks the line of sight between the left and right side sensor heads on the same axle This can be solved in 2 Ways order a set of 4 sensor lowering brackets They are available in two lowering lengths 64 and 100 mm Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual s
6. 1 NOTE select it is possible to type the first letter of the make Pressing that letter again allows the cursor to scroll down the Accu turn Model 2200 CCD Operator s Manual list of makes starting with that letter Select the make of the car to be aligned 5 1 1 1 NOTE Ifthe car to be aligned is not in the current data bank select the OPTIONS button Select the appropriate data bank Refer to figure 5 1 1 2 The aligner software includes a wide selection of data banks covering most of the vehicles in 5 1 1 2 the world market The current data bank name is displayed on the title bar at the top of the screen Select a data bank by pointing and clicking and then click and enter Select the model and year from the data bank Refer to figure 5 1 1 3 NOTE Ifthe car can not be found in any data bank check if it has been stored it in your own data bank Select the PERSONAL DATA button to check If the g car is still not EE found add the car to your eg 23 3 53 APRH Td Th 3 3 Gi E3 E5 FEL iS FIDL iS 23 3 D y personal data a3 SERIES 90 51 E13 i SM Lap es bank refer to 3 SERIES chapter 5 2 1 a SEES a ae 3 1 REGED TI 21 IN from OF an lestie eria d 23 vL 9d 318 0 3 ra Cars a J Hi Fi HIL A
7. 4 5 NOTE Ifthe 10 or 20 button on the taskbar appears in red the sensors were not level prior to starting the procedure Consequently the measurements may be incorrect To restart select the Exit button Esc and re select this procedure The first step in measuring caster is to turn the front wheels straight head Turn the wheels to move the white arrow to the center of the bar As the wheels come close to straight ahead the center section of the bar will turn yellow figure 5 1 4 3 When the wheels are turned to the correct position the center section of the bar will turn green figure 5 1 4 1 When the wheels are steered to the correct position indicated by a green bar figure 5 1 4 1 hold the wheels steady The aligner will emit an audible sound and automatically proceed to the next step Refer to figure 5 1 4 2 Now turn the wheels to the right until the arrow centers on the bar When the arrow approaches the center the center section of the bar will turn yellow figure 5 1 4 3 When the wheels are in the correct position the center section will turn green figure 5 1 4 4 Hold the wheels steady until the screen changes to figure 5 1 4 5 The unit will sound Turn the wheels to the left and repeat the process described above When the left turning angle has been measured steer back and center the arrow again Wait for the screen to display the Caster values Immediately afterwards the screen will swi
8. 5 2 2 9 Replace the floppy and retry 5 2 2 9 If a Customer Data file is present on the floppy the CUSTOMER DATA menu changes Refer to figure 5 2 2 10 The Copy on floppy disk and Read from floppy disk menus are removed Select any of the menus available Refer to the relevant previous chapters 5 2 2 10 When ready and returned to the modified CUSTOMER DATA menu select the EXIT button Esc to return to the normal CUSTOMER DATA menu NOTE The Customer Data file on the floppy can be opened by a database or spreadsheet program as well It is not possible to restore a Customer Data file onto the hard disk Accu turn Model 2200 CCD Operator s Manual 5 2 3 UPDATE CAUTION FIRST READ THE INSTRUCTIONS THAT COME WITH THE UPDATE TAKE CAREFUL NOTE REMARKS AND CAUTIONS Select this program to install aligner software updates Insert the data disk containing the update information in the appropriate drive Refer to figure 5 2 3 1 When done select the ENTER button Please refer to the documentation supplied with the update Follow the instructions carefully 5 2 4 USER CALIBRATION By means of the USER CALIBRATION procedure the CALIBRATION FRAME Fig 5 2 4 1 allows the user to restore the sensor zero setting in order to guarantee the reliability of the data obtained during vehicle wheel alignment 5 2 4 1 The sensors must be calibrated regularly every six months and
9. Toe angle is shown for reference only Changes due to adjustments will affect the value shown Prepare according to chapter 4 5 Perform adjustments to bring the values within the specified ranges green bar The closer the arrow comes to the center of the green bar the closer the adjustment is to the preferred specification e r Hu a 1 5 1 7 2 Select the ANIMATION button F4 to animated drawings and adjustment instructions when available With some car makes e g Mercedes the caster and camber angles should be adjusted when the Toe value is zero Press the MERCEDES button F1 to start this option Turn the wheel until the left toe is approximately zero Bargraph turns green Apply the steering wheel lock if necessary Adjust the Camber and Caster now Always maintain a green toe bargraph during camber and caster adjustments To continue select the ENTER button key Page 25 5 1 8 FRONT RIGHT ADJUSTMENT Select this program to adjust the Camber and Caster angles of the right front wheel The Toe angle is shown for reference only Changes due to adjustments will affect the Toe value shown 5 1 8 1 Prepare according to chapter 4 5 Perform adjustments to bring the values within the specified ranges green bar The closer the arrow comes to the center of the green bar the closer the adjustment is to the preferred specification Select the ANIMATION b
10. combination 3 Fig 5 2 4 2 2 20 Remove both the left hand sensors from the frame and place them on the vehicle Fig 5 2 4 2 21 Remove the right hand rear sensor from the vehicle and place it on the side shaft of the frame The arm must be pointing outward Fig 5 2 4 8 22 Place the right hand front sensor on the other side shaft of the frame The sensors must be in optical communication as on the vehicle Fig 5 2 4 9 23 Place the spirit level on the sensor arm then once it has been levelled lock it in place by tightening the knob provided Repeat this Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual operation on the second sensor 24 Press the CAL button of the front right hand sensor The yellow LED starts to flash then goes out Repeat the operation on the second sensor in the same way NOTE Atthis point these sensors have been calibrated in combination 4 Fig 5 2 4 2 2 25 Remove both the sensors from the frame and place them on the vehicle clamps 26 Press the CAL button on all four sensors once more NOTE When the key is pressed the LEDs of the electronic levelling device switch on restoring the sensor to the operating condition The wheel alignment procedure can now be carried out on the vehicle 5 2 5 INTERNET LINK Use this program to establish contact with the
11. data of vehicles not found in the aligner data bank introduced by the operator CUSTOMER DATA contains customer data grouped on a page The pages are stored in a file UPDATE to update the aligner software USER CALIBRATION to calibrate the sensor heads on the sensor calibration frame INTERNET LINK modem required establishes an Internet link 5 2 1 PERSONAL DATA Select these programs to input modify or delete the specifications for vehicles that are not contained in the Aligner CAR DATA BANK refer to figure 5 2 1 1 5 2 1 1 Accu turn Model 2200 CCD Operator s Manual The data bank created or modified here can be accessed in Working Program 1 CAR DATA BANK by selecting the PERSONAL DATA button 5 2 1 1 Data Input Select this program to create a specification database for a vehicle that is not in the Aligner CAR DATA BANK The screen should now resemble figure 5 2 1 2 5 2 1 2 If the make is not on the selection list or the selection list is empty select the NEW button F1 Refer to figure 5 2 1 3 Type in the vehicle manufacturer When correct select the ENTER button key Refer to figure 5 2 1 4 5 2 1 4 Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual Type in the model information When correct select another field using the Tab key or just click on the field you desi
12. designed for ease of operation accuracy reliability and speed With a minimum of maintenance and care your computer wheel aligner will provide many years of trouble free operation Instructions on the use maintenance and operational requirements of the machine are covered in this manual The aligner requires a very specific set of computer hardware components these components are integrated for optimum speed and functionality of the software Substitution of these items or the addition of any other computer components to the aligner could compromise proper operation and is not recommended Consult Technical Support prior to performing any changes to the hardware configuration The aligner s program is Windows based DO NOT manipulate change or copy any files onto the system configuration unless qualified to do so The aligner may not operate properly if unauthorised changes have been made STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE amp HEADTHISMANUAL THOROUGHLY warmina BEFORE USING THE MACHINE 1 1 FIELD OF APPLICATION The computer wheel aligner model ACCU 2200CCD is intended to be used as a device to measure the alignment angles of passenger cars and light trucks This device must be used only for the application for which it is specifically designed Any other use shall be considered as improper and thus unreasonable The manufacturer shall not be considered liable for possible damages c
13. manufacturer of the unit in order to obtain updates technical services etc NOTE This function is not activated in the current software 5 3 SYSTEM CONFIGURATION Select this menu to set the program flow and variables to suit your needs To save the changes select the SAVE button To reset all fields to their standard values select the STANDARD CHOICES button F3 CAUTION CHANGING THE VALUES IN THIS SCREEN MAY ALTER THE OPERATION OF YOUR EQUIPMENT Page 37 Field types Refer to figure 5 3 1 A ES C D ki E OL 5 3 1 This menu has 4 field types each having their own color A light blue Description of the field directly to its right B light grey Fields containing editable information If an arrow is present click it to alter the value If an arrow is not present select the field and type your text C dark blue Fields containing comments Not editable D purple Command icons E scrollbar To the right of the Technical Operations field a scroll bar is present E Instead of going through the text with the arrow keys select the UP or DOWN ARROW button with the mouse 5 3 1 Explanation of fields Refer to figure 5 3 2 All fields will be described in numerical order 1 Firm The first 4 lines in this field will appear as a header on every print out and will appear on the Logo Screen Generally the equipment owner and address will be here
14. on the adjustment to be done PLAY Select it to start the animation RESET Select it to restart the animation from the beginning PAUSE Select it to stop the animation on a picture frame Click again to continue the animation select the PRINT button to print the specifications select the EXIT button Esc to go to the previous screen select the ENTER button to confirm the vehicle The program will automatically enter the next working program in the program sequence The vehicle specifications from the database are the reference values used during measure ments and adjustments Measured differences from these values may cause the values to be shown in red meaning ad Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 22 justment is required 5 1 2 CUSTOMER INFORMATION Select this program to enter general information about the vehicle to be aligned The vehicle should be carefully inspected and information about vehicle identification mileage wear conditions of tires or major under car components Suspension exhaust drive train etc can be registered Refer to figure 5 1 2 1 A Li pa ur 5 1 2 1 This information together with the alignment results can be saved for future reference refer to chapter 5 1 14 The data file can be retrieved by entering the registration plate number refer to chapter 5 2 2 Se
15. whenever the Calibration message appears on the aligner monitor The sensors should also be calibrated when they receive even slight knocks Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual PHASE 1 Preliminary operations 1 Assemble the frame following the instructions provided with the accessory itself 2 Place the frame between the unit and the vehicle on a flat stable surface leaving enough space for the sensors to be placed later Fig 5 2 4 2 Use level to check and correct the level of the frame in both longitudinal and transverse directions Adjust each of thefour feet with its knob a Fig 5 2 4 2 1 When the system is level tighten the adjustment foot lock nut 5 2 4 2 1 NOTE the correct position and level of the frame has been obtained the frame must not be moved again until the calibration procedure on the sensors in combinations 1 2 3 4 Fig 5 2 4 2 2 has been completed PHASE 2 Calibration operation 4 Tosimplify the procedure the four sensors with self centering clamps should be attached to the vehicle 5 2 4 2 2 35 5 Connect the sensor cables between the sensors and the console NOTE The wires must remain connected though out the procedure 6 Start up the aligner and select the USER CALIBRATION program to make the on line help
16. will resemble figure 5 2 2 6 Insert the formatted floppy disk into the floppy drive When inserted select the ENTER button key The Page 33 screen will show Copy in progress To copy information to another floppy Remove the present floppy Insert a new formatted floppy into the drive e Select the ENTER button key To quit this program after copying select the EXIT button Esc 5 2 2 6 Count cars Select this program to see how many Customer Data pages have been created in any given day If every alignment is saved it also shows the order the alignments have been done The screen will resemble figure 5 2 2 7 The format of the date is dd mm yyyy day month year 5 2 2 7 The current computer date is shown To view another date modify the date shown Move the cursor to the required position Delete the number s you wish to edit by using the DELETE or BACKSPACE keys e Type in the number s to create the required date e Select the Enter button key Refer to figure 5 2 2 8 5 2 2 7 Read from floppy disk Select this program to read Customer Data files that were saved to floppy disk Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 34 5 2 2 8 Insert the floppy disk with the required data files NOTE Ifthe floppy disk did not contain the customer data file a message will be shown refer to figure
17. Accucturn A TURN FOR THE BETTER ACCU 2200 CCD COMPUTER WHEEL ALIGNER FOR CARS AND LIGHT TRUCKS WITH CCD SENSORS INSTALLATION AND OPERATION INSTRUCTIONS MAINTENANCE INSTRUCTIONS 2 Accu turn Model 2200 CCD Operator s Manual Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual Page 3 Copyright statement This manual and the materials contained within are the property of the Manufacturer The manual or any section page drawing or screen capture may not be reproduced by any means without the written consent of the Manufacturer The information and specifications in this manual are based on the latest information available at the time of publication The product manufacturer reserves the right to change the specifications at any time without notice Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 4 Accu turn Model 2200 CCD Operator s Manual Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual Page 5 TABLE OF CONTENTS TABLE OF CONTENTS 5 1 0 INTRODUCTION 7 1 1 FIELD OF APPLICATION 7 1 2 SAFETY 7 1 8 SPECIFICATIONS 9 1 4 DIMENSIONS 9 1 5 LAYOUT 9 1 6 STANDARD ACCESSOIRIES 10 1 7 OPTIONS 11 2 0 HANDLING 12 2 1 UNPACKING 12 2 2 MOVIN
18. CAN DAA GW N 5 3 2 7 Cal Test Click the ARROW button to toggle between Yes or No to indicate a Toe calibration warning message when the aligner senses the toe measuring devices are out of calibration If No the message WARNING Toe sensors may need to be calibrated will be suppressed If Yes the message will appear in the Title bar at the top of the screen Software release Shows the release version and registration number of your alignment software package The registration number is required for updates Communication error icon size Read out accuracy The number has a relation to the size of an error button The higher the number the larger the icon The read out accuracy can be changed by clicking in the area of or on the third symbol The value toggles to 4 all measurements except toe are read to the nearest tenth all readings are read to the nearest hundredth 10 Language Click on the field to select it and use the arrow keys of the key board to change the language of Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual the text in the aligner program To complete the change hold down SHIFT and press ENTER The lower half of this field displays whether the Help Information is available in this language or not 11 Platforms Turnplates Select t
19. D b JENE EIk 78 79 5 1 1 3 Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual With some vehicles alignment specifications depend on ride height Refer to figure 5 1 1 4 5 1 1 4 The program will ask you to measure and if required enter the variable ride height values To modify the values click on the bar click left mouse button and drag the indicator up or down press the left or right arrow key The alignment specifications are then automatically entered at the correct values When ready select the ENTER button key After selecting the car including ride height if necessary the vehicle specifications will be displayed Refer to figure 5 1 1 5 In this screen the following can be selected image select for animated adjustments video click on the ANIMATION ADJUSTMENT button s on the right side of the screen to reference the adjustment method of the angle named on the left side of the screen In the animation screen the following buttons may be selected 1 EXIT Esc images 3 21 Select to return to the vehicle specifications screen TOOL Select to see what special tools may be required for this job PARTS Select to see what parts may be required for this job INSTRUCTIONS Select to view instructions
20. G 12 3 0 INSTALLATION 13 4 0 GETTING STARTED 15 4 1 SHUTTING DOWN 16 4 2 NAVIGATION 16 4 3 SCREEN LAYOUT 16 4 4 SENSOR HEAD KEYPAD 18 4 5 PREPARATIONS 18 5 0 MAIN MENU 19 5 1 WORKING PROGRAMS 19 5 1 1 CAR SPECIFICATION DATA BANK 20 5 1 2 CUSTOMER INFORMATION 22 5 1 8 RUN OUT COMPENSATION 22 5 1 4 CASTER SAI MEASUREMENT 23 5 1 5 INITIAL MEASUREMENTS 24 5 1 6 ADJUSTMENT REAR AXLE 24 5 1 7 FRONT LEFT ADJUSTMENT 25 5 1 8 FRONT RIGHT ADJUSTMENT 25 5 1 9 FRONT TOE 26 5 1 10 CASTER CONTROL RECHECK 26 5 1 11 TOE OUT ON TURNS 27 5 1 12 LOCK TOLOCK STEERING TEST 28 5 1 13 4 WHEEL STEER TEST 28 5 1 14 FINAL MEASUREMENTS 29 5 1 15 Intentionally empty 30 5 2 UTILITY PROGRAMS 30 5 2 1 PERSONAL DATA 30 5 2 2 CUSTOMER DATA 32 5 2 3 UPDATE 34 5 2 4 USER CALIBRATION 34 5 2 5 INTERNET LINK 37 5 3 SYSTEM CONFIGURATION 37 5 3 1 Explanation of fields 37 5 4 SERVICE PROGRAMS 39 6 0 MAINTENANCE 39 6 1 CALIBRATION FRAME 40 7 0 TROUBLE SHOOTING 40 7 1 ERROR MESSAGES 40 8 0 STORAGE CONDITIONS 40 9 0 DISPOSING OF THE UNIT 42 Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 6 Accu turn Model 2200 CCD Operator s Manual Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual 1 0 INTRODUCTION Congratulations on purchasing the ACCU 2200CCD computer wheel aligner This wheel aligner is
21. and then the next recent and so on If the list is very long consider using the SEARCH BY NUMBERPLATE menu 5 2 2 2 Search by numberplate Select this program if the number plate of the vehicle is known Type in the exact number plate Select the ENTER button key to recall Customer Data page type in the first 2 characters select ENTER and select the correct number plate from the pick list Refer to figure 5 2 2 3 NOTE If only is typed all number plates will appear on the pick list Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD 5 Manual 5 2 2 3 Delete last Select this program to remove the most recently saved Customer Data page The customer name and the number plate of the Customer Data page to be removed are shown Refer to figure 5 2 2 4 5 2 2 4 A confirmation is required Select the NO button to keep the Customer Data page available select the YES button to remove it 5 2 2 4 Delete all Select this program to remove ALL Customer Data files The screen now equals figure 5 2 2 5 5 2 2 5 A confirmation is required Select the NO button to keep the Customer Data files available select the YES button to remove them 5 2 2 5 Copy on floppy disk Select this program to save the Customer Data file containing the Customer data pages to a formatted floppy disk The screen
22. ation without notice Accu turn Model 2200 CCD Operator s Manual 4 0 GETTING STARTED 1 Drive the vehicle to be aligned onto the lift or over the pit Ensure that the front and rear wheels are respectively centered on the turntables and slide plates If a vehicle with four wheel steering is to be aligned all 4 wheels should be centered on electronic turnplates 2 Attach the clamps to the rims Check that the clamp is securely locked and does not move CAUTION OVERTIGHTENING THE CLAMP N TIGHTENING KNOB MAY CAUSE DAMAGE TOTHE CLAMP Although most steel rims can be clamped from the inside of the rim edge it is recommended to clamp on the outer edge whenever possible Alloy rims should be clamped from the outside to avoid scratching the visible surface of the rim figure 4 1 An elastic safety strap of some sort may be attached to the rim and stretched around the wheel clamp for extra security 3 Ifthe Quick Clamps are used attach and center to the wheel with the appropriate adapters 4 Attach the sensor heads to the clamps Unscrew the head locking knob and press down the quick release button Now position the sensor head over the stub axle of the clamp figure 4 2 When the quick release button is released check to see that the sensor is locked in the stub axle groove The protruding sensor arms of the front sensor heads with 2 signal cable connectors on the side should point to the front of the vehicle a
23. aused by improper incorrect or unreasonable use Page 7 This productis intended for use by suitably qualified properly trained personnel familiar with health and safety procedures and practices relating to garage equipment There are many variations in the procedures techniques tools and parts for servicing vehicles as well as in the skill of the individual doing the work Because of the vast number of vehicle applications and potential uses of the product the manufacturer cannot possibly anticipate or provide advice or safety messages to cover every situation The operator is responsible for his knowledge of the maintenance procedures relating to the vehicle being worked on It is essential that proper service methods be used at all times and that work is carried out in an appropriate and acceptable manner that does not endanger your safety the safety of others in the work area the equipment or the vehicle being serviced Prior to using this equipment the operator should have a thorough understanding of the vehicle systems being serviced Operators should also have a thorough knowledge of the operation and safety features of racks or vehicle lifts used and have access to the proper hand and power tools required Before using this product always refer to and follow the safety messages and service procedures provided by the manufacturer of any other equipment being used or of the vehicle being serviced 1 2 SAFETY Thi
24. e SAVE button F3 The saved values will be shown in the left wheel measurements window 2 figure 5 1 12 2 Accu turn Model 2200 CCD Operator s Manual E Bg EG IT 5 1 12 2 To continue select the ENTER button key 5 1 13 4 WHEEL STEER TEST only with electronic turnplates Select this program to measure the Toe angles of the 4 steered wheels NOTE This program requires 4 electronic turntables This program creates a table and a graph using the measured values The graph clearly shows the relationship between the front and rear Steering angles Prepare according to chapter 4 5 Turn the wheels to the right until the arrow centers on the bar When approaching the center of the bar the red bars will disappear and the middle section of the bar will turn yellow When the wheels are in the correct position the middle section will turn green Hold the wheels steady until the screen resembles figure 5 1 13 1 5 1 13 1 Turn the wheels to the right until the right front toe is approximately 3 Hold the wheels steady To save the first measurement select the SAVE button F3 Under the right rear toe indicator the digit 1 will appear to indicate that one Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual measurement has been taken Each time a measurement is saved th
25. e indicator digit will increase by one Refer to figure 5 1 13 2 SDS 3nne 8 Continue to turn the wheels to the right About every 3 increase of front right wheel toe value select the SAVE button F3 Each time the save button is selected a point for each wheel is plotted on a graph to be viewed at the completion of the test When the full right lock position is reached check the results On screen select the 4WS TOE button F1 Refer to figure 5 1 13 3 e For a print out select the PRINT button F2 Fa L E Em E IT n 5 1 13 3 Steer straight ahead Repeat the whole test now steering to the full left lock position NOTE Itis possible to put both steering direction angles from 0 to the full right and to the full left into one 4 WHEEL STEER TEST This is no problem but the graph will show less detail and will therefore be harder to interpret For each WHEEL STEER TEST the data of up to 20 steering angle positions can be saved To continue select the ENTER button key Page 29 5 1 14 FINAL MEASUREMENTS This program displays all the angles measured on one screen The values on the screen refer to figure 5 1 14 1 are live with the exception of caster so a change in steering wheel position causes a change in values zg Values within the tolerances are displayed in green Values outside the tolerances are displayed in red Values for which
26. e mounting of the clamp or the rim shape Switch off and on the sensor head to dump the previous compensation values and repeat the run out compensation of the wheel Although not recommended it is possible to accept an excessive run out value by pressing CAL on the sensor head keypad Repeat operation described above for the remaining wheels 4 Make sure that all wheel clamp knobs are at 12 o clock Install a brake pedal depress to lock the vehicles brakes 5 Lower the vehicle Level all sensor heads and lock them 6 To continue select the ENTER button key or press the red P gt button on the sensor head i ar 2 B 0 Page 23 5 1 4 CASTER SAI MEASUREMENT Select this program to measure Caster and Steering Axis Inclination values NOTE The caster measurement turning angle will be determined either by the front electronic turnplates if installed or by the front sensor heads Refer to the System Configuration program chapter 5 3 Platforms Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 24 With the electronic turnplates it is possible to measure the caster at a 20 turning angle more accurate instead of 10 Select the 10 button F1 to switch from 10 to 20 The caster measurement is memorized until a new caster measurement is performed Prepare according to chapter
27. ear of the cabinet depressed down for ON If the monitor remains off check the monitor switch located underneath the right front corner of the monitor If still off check wiring main fuses or circuit breakers Check to see that the computer is switched on If itremains off check fuses or circuit breakers 4 Callservice NO COMM icon appears No communication between sensors and cabinet Figure 3 2 5 Checkto see that all sensors are on push button switch on front or rear of each unit 6 Check sensor head fuses located on front or rear of each unit 7 Check signal cables between sensors and cabinet 8 Checkto see that signal cables are connected properly Refer to Figure 7 0 1 7 1 ERROR MESSAGES The aligner may show messages to the user If a message appears record the displayed text and call service 8 0 STORAGE CONDITIONS In case the unit is not to be used for a long period of time 6 months or more e Check the proper functioning of the unit Have any necessary repairs done prior to the next steps Disconnect all power sources Clean all parts Coil up all cables neatly e Lightly oil all threads e Wrap the unit and all loose items in plastic to protect from dust Keep the unit away from direct sunlight The storage conditions are identical to the Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 41 Accu tur
28. ed on specific German cars 22 00113 Mechanical stainless steel turntable set Capacity 4000lbs per set Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 12 22 00106 Calibrator frame for sensor heads Allows the user to restore the sensor zero setting in order to guarantee the reliability of the data obtained during vehicle wheel alignment 2 0 HANDLING The unit is packed in a crate The crate is mounted on a pallet Handling of the machine in its packing must only be done with an appropriate lifting device pallet or forklift truck 2 1 UNPACKING Check the packing for damages upon receipt Unpack the unit ALWAYS WEAR GLOVES AND SAFETY GLASSES WHEN UNCRATING THE UNIT TO PREVENT INJURY TO THE EYES SCRATCHES OR ABRASIONS DUE TO SHARP STAPLES AND STRAPS Accu turn Model 2200 CCD Operator s Manual After removing the carton check for any visible damage to the machine and its components In case of doubts call qualified personnel for assistance The packing materials plastic bags polystyrene nails screws wood etc must be properly disposed of per local regulations 2 2 MOVING To move the aligner from the pallet to the floor it is advised to use straps Use straps of 10 ft length with a capacity of 1100165 Refer to figure 2 2 1 CAUTION NEVER use metal ropes to lift the aligner If the aligner must be reloca
29. el 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD 5 Manual A m n Z 5 1 10 4 5 1 11 OUT ON TURNS only with Electronic turnplates Select this program to measure the toe angle difference between the front wheels when turning the wheels The measured values may indicate any possible damage to the steering mechanisms The program flow depends on the turntables used Mechanical turntables The measurement of Toe out on turns 15 performed at the approximate 20 steering angle which is deducted from the inclination signal during the caster SAI acquisition NOTE Itis NOT possible to execute the TOE OUT ON TURNS program as a stand alone program with mechanical turntables Electronic turntables The measurement of Toe out on turns 15 performed during the Caster SAI acquisition NOTE Ifthe CASTER RECHECK program has been performed in the 20 mode TOE OUT ON TURNS is al ready measured In that case a message appears refer to figure Toe on turns already acquired with taster 5 1 11 1 Page 27 5 1 11 1 It will disappear after a few seconds Select the ENTER button key to go to the next Working Program if you do not intend to use this measurement Prepare according to chapter 4 5 The screen now resembles figure 5 1 11 2 Turn the wheels to the right until the arrow centres
30. elect the SPOILER button F3 The screen will display two arrows in the middle lower section as in figure 4 5 2 f r Slightly tilt the sensor heads on the affected axle to allow them to see each other underneath the obstacle If the sensor heads have the same tilt the arrows will turn green During the adjustment the relative positions of the tilted sensors are shown by the position of the arrows The tilted angle is limited to about 5 degrees Usually any more than this will cause a loss of sight between sensors on the same side of the vehicle 4 5 2 Page 19 5 0 MAIN MENU Refer to figure 5 1 To end the Aligner program return to the Logo screen by selecting the EXIT button Esc Select the sub menu to be opened WORKING PROGRAMS chapter 5 1 This sub menu contains the programs required to do an alignment UTILITY PROGRAMS chapter 5 2 This sub menu offers access to processing car data processing customer data performing an update user calibration creating an Internet link SYSTEM CONFIGURATION chapter 5 3 This sub menu allows configuration of the aligner units of measure Working Program sequence information included on print out etc SERVICE PROGRAMS chapter 5 4 This password protected sub menu is only accessible to Service Technicians To stop a program select the EXIT button Esc The program will return to the previous menu Repeatedly selecting EXIT Esc will eventually
31. function available If the help function is not present the procedure will still remain the same 7 Turn off all four sensors using the push button switch on the front of each sensor One sensor at a time press and hold the CAL button on the sensor keypad assembly while switching the sensor back on Keep CAL pressed until all the LEDs on that sensor except 0 LED go out Repeat this same procedure on the other three sensors 5 2 4 2 8 Remove the sensors from the front right hand and front left hand clamps and place them on the shafts at the end of the calibration frame Fig 5 2 4 3 NOTE Inthe next steps when pressing the CAL button of a sensor mounted the calibration frame use only enough pressure to depress the button so as not to deflect the shaft the sensor is mounted on 9 Place the spirit level on the sensor arm level and lock it in place by tightening the sensor lock knob Repeat this operation on the second sensor 10 Press the CAL button of the front left hand sensor The red O LED starts to flash then goes out and the LED indicating 180 illuminates instead Repeat the operation in the Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 36 same way on the second sensor 11 Put the front sensors back on the vehicle Fig 5 2 4 2 NOTE Atthis point the two front sensors have been calibrated together Fig 5 2 4 2 2
32. he ARROW button to toggle between Yes Electronic turntables or No Mechanical turntables 20 Turning and TOOT measurements are only possible with Electrical Turntables 12 Double video Displays whether or not it is possible to attach a second video monitor to the unit 13 Save Select to Save any changes to the set up as shown on the screen 14 Standard choices Select to discard all changes and reset the unit to the factory defined settings Pressing F3 has the same effect 15 Technical operations In this field you can edit comments regarding the unit 16 Modem Displays the status of the modem 17 Remote control Displays the status of the remote control 18 Nr of units Displays the number of sensor heads to be used with the unit 19 Date Time Displays the system date and time Must be changed in Windows 20 Data transmission Displays the transmission technology between the sensor heads and the unit 21 Model Displays the Aligner model 22 Thrust angle Select the ARROW button to toggle between Yes or No When No the thrust angle will not be calculated Page 39 23 Toe units Select the ARROW button to toggle between g 100 decimal degrees g 60 degrees and minutes and mm 24 Print inspections Select the ARROW button to toggle between Yes or No When No the print out will not include an inspection report on data entered under Tire Wear and Defective Parts headings stated in W
33. hould be a resistance of less than 1 ohm between the ground pin and earth ground NOTE outlet installation must be verified by a licensed electrician before connecting the wheel aligner NOTE Theyellow green wire of the power cable is the ground wire Never connect the ground wire to a hot terminal NOTE Checkthat the power supply has an automatic circuit breaker with a differential circuit set at 30 milliamperes Connect the console to the power supply now G Refer to figure 3 2 Connect the rear sensor heads one cable connector on the side to the front sensor heads rear most connector with the signal cables provided Connect the front sensor heads front most connector to the aligner Refer to Fig 7 0 1 Switch on all sensor heads If the Communication Error icon figure 3 3 appears check signal cables and or the sensor head power switch Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 14 Accu turn Model 2200 CCD 5 Manual To remove a plugged in signal cable hold the rear end of the plug in the left hand With the right hand 3 2 pull the front end of the plug slightly back The plug will unlock Keep both hands to the plug and move them away from the device H Familiarize yourself with the manuals for the monitor and the printer Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modific
34. ic etc that can be of future benefit to society when properly disposed of Parts of the unit may endanger the environment if not properly disposed of PLEASE DISPOSE OF THE UNIT ACCORDING TO YOUR LOCAL REGULATIONS THE UNIT MAY CONTAIN MATERIALS THAT HARM THE ENVIRONMENT Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice
35. lect the fields to be edited NOTE Ifthe field has an ARROW button at the right hand side select the ARROW button to change the value in the field When the information in a field is acceptable select the next field to be edited by clicking on it or pressing the tab key For the Customer Information to appear on the printouts select the Save F3 button The data is not yet saved to a data file for future reference NOTE Toerase all information except for the car model select the ERASE button F4 To continue without saving select the END button key or the EXIT button Esc 5 1 3 RUN OUT COMPENSATION Select this program to compensate for rim wheel run out after attaching the wheel clamps with sensor heads to the rims This procedure is required for accurate measurements unless the special Pro Clamp adapters are used Accu turn Model 2200 CCD Operator s Manual Prior to the run out compensation the sensor heads should be reset This can be done by switching them OFF and ON again or by resetting them with the RESET RUN OUT button refer to chapter 5 1 14 If the sensors have been disconnected after the previous alignment the previous compensation values have been reset 1 Mountthe self centering clamps and the sensor heads on the four wheels as described in section 4 0 Loosen the head locking knob to release the sensor heads so that they are able to swivel Lift the vehicle until wheels are free 2 S
36. n Model 2200 CCD Operator s Manual Looza0 3015 H3AIHO JOSUaE JUDY JO juoJj SUSS UCL JO Jo 29ULU 02 Je 6j 12auuo3 ajqea3 0 s J28uun02 Bjqea2 jo apis oj s 12euuoa2 6205 0P6 i apis 4018 m S H3AIHQ A 1 apis 187 IELA t BLOrZOrE 187 ucJ j cece aa 3129IH3A 319IH3A JO JO LNO34 20011327 BISFZOFB L LSrcOr i u 14605 X 1uBrg 3015 YSIONSSSVd JO Joj2auuo2 05002 jo apis tubi oj s 128uun2 ajqea2 j sj2auuna apis g 61052076 B 0GZ0FB J 0suss ung JO Jojo o 51590009 sqe quoJ 3dIS H39N3SSVvd L 0 7 aniy Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 42 Model 2200 CCD Operator s Manual operating conditions refer to chapter 1 3 When putting the unit back into operation First check the condition of all parts e tis advised that the heads be calibrated prior to using the unit e Check the unit for correct functioning of all devices before using it full time again 9 0 DISPOSING OF THE UNIT Contact your equipment reseller for a trade in offer The unit contains recycleable parts metal plast
37. nd those of the rear sensor heads should point to Page 15 the rear of the vehicle 5 Ifthe electronic turnplates were ordered optional connect the turnplate signal cable to the corresponding sensor head figure 4 3 6 Connect the sensor signal cables figure 4 4 7 Switch on the main switch located at the back of the console 8 Switch on the PC The aligner will automatically start up the aligner software program CAUTION NEVER SWITCH OFF THE MAIN N SWITCH OR THE COMPUTER SWITCH WHEN A PROGRAM IS RUNNING FOLLOW THE SHUT DOWN PROCEDURE AS DESCRIBED IN SECTION 4 1 Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 16 9 Switch on the heads The sensor micro controller will perform a lamp test to check if all LEDs are properly functioning 10 Level and lock each head following the indication given by the electronic level The sensor is levelled when the center green LED is lit If a red LED is lit tilt down the sensor head that end On the Logo Screen figure 4 5 press any key or click outside the OFF button area to enter the alignment program 4 1 Shutting down To shut down select the OFF button lower left corner on the Logo screen The aligner program will close and the computer will be switched off automatically Now switch off the main switch on the rear of the cabinet 4 2 NAVIGATION Throughout
38. no specifications are available are displayed in yellow NOTE To readjust an angle select the EXIT button Esc Select the Working Program to be used and proceed through the sequence until the Final Measurements Working Program is entered again After the vehicle is aligned properly the final measurements should be saved and printed if desired To save all alignment data select the SAVE button F1 To print the values select the PRINT button F2 To end the alignment on this vehicle RESET THE RUN OUT VALUES NOW e Select the RESET RUN OUT button F4 or Switch off and on all sensor heads Select the ENTER button key to finish this alignment sequence Selecting ENTER in the FINAL MEASUREMENTS screen will result as follows The car specifications its measurements and the customer information will be dumped from the Working Program The aligner will be reset to the Car Specification Data Bank screen Working Program 1 figure 5 1 1 1 ready for the next alignment Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 30 5 1 15 INTENTIONALLY EMPTY At this moment the current software version contains no Working Program number 15 5 2 UTILITY PROGRAMS This set of programs allows editing of several databases Refer to figure 5 2 1 CUSTOMER DATA UPDATE E USER CALIBRATION INTERNET LINE PERSONAL DATA contains
39. nsure the equipment is disconnected from its power source when not in use ALWAYS ensure the area surrounding the equipment is restricted to qualified personnel only ALWAYS ensure that where vehicle lifts or jacks are used the manufacturers safety instructions are Strictly followed ALWAYS ensure vehicles are properly secured on vehicle lifts before use Leave vehicles with automatic transmission in park or with manual transmission in gear unless equipment operation steps specifically require otherwise Apply the parking brake Use wheel chocks when a vehicle is positioned on a vehicle lift NEVER wear wrist watches rings or other jewelry when working on a vehicle as they may catch in moving parts or cause an electrical short circuit NEVER touch hot exhaust systems manifolds or engine parts which may cause burns NEVER operate the unit or connect power to it when the equipment e Shows signs of visible damage e has been subjected to severe transportation Accu turn Model 2200 CCD Operator s Manual stresses has been subjected to prolonged storage under unfavourable conditions has been recently exposed to rain excessive moisture or had liquids spilt on it NEVER connect or attempt to operate the unit at voltages frequencies other than specified on the product label NEVER operate the unit in an area where there are exposed flammable liquids or fumes NEVER operate the unit on wet su
40. oks as if itis positioned somewhat higher than the other fields or it stands out That field is said to be highlighted or selected To select a field you have to bring the cursor the highlight bar to that field This can be done with the mouse point and click on the left mouse button once the UP or DOWN ARROW keys or the TAB key Sometimes it may be necessary to additionally press the ENTER key to start the program This program is Windows based for more information you can refer to the Windows information supplied with the computer 4 3 SCREEN LAYOUT After switching on the aligner and the computer the Accu Aligner program will be automatically executed and the Logo screen will be displayed 1 To shut down select the OFF button Shift F 10 in the lower left corner CAUTION ALWAYS SHUT DOWN THE COMPUTER BY SELECTING THE OFF BUTTON OTHER METHODS MAY CREATE START UP ROBLEMS Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual 2 Atthe bottom of the screen a customized shop message is shown To edit refer to chapter 5 3 3 Inthelower right corner the software version and release number are displayed To start working with the aligner software press the Enter key or click on the screen outside the OFF button area The Main Menu will appear The screen contains 2 areas 1 The taskbar Bright b
41. orking Program 2 25 Nr of copies The number of printouts desired per print command 2 indicates 2 printouts 26 Printer Displays the printer installed 5 4 SERVICE PROGRAMS This menu and its underlying programs are accessible for Service Technicians only Access is password protected 6 0 MAINTENANCE DISCONNECT THE APPATATUS FROM THE ELECTRIC POWER SUPPLY DURING ALL MAINTENANCE OPERATIONS ONLY USE SPECIALLY APPROVED CHEMICAL CLEANERS ON THE MONITOR HOUSING AND SCREEN USE CLEANER SPARSELY gt F DO NOT SPILL LIQUID INTO THE MONITOR CALL SERVICE IF THIS OCCURS DO NOT SWITCH ON THE MONITOR YOURSELF DAILY maintenance A Clean the turntables and slide plates with a brush WEEKLY maintenance A Clean the monitor screen with a soft and damp cloth water Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 40 B Clean the keyboards of the console of the sensors with a cloth dampened with glass cleaner C Clean the lenses of the CCD sensor units and of the infrared receivers with a soft cloth dampened with glass cleaner D Clean all metal and plastic surfaces with a soft cloth and glass cleaner E Clean the screws of the clamps with a brush Lubricate with a thin mineral oil F Clean the support shaft on every clamp and the shaft location on the sensor unit with a brush Lubricate with a thin mineral oil Ever
42. r cars and light trucks The aligner has the following specification Power supply requirements 110 1ph 50 60 Hz 1A 230 1ph 50 60 Hz 1A Weight standard 155 kg 340 Ibs Weight of sensor and standard clamp 7 5 kg 16 45 Ibs Operation temperature 0 50 C 32 122 Relative humidity 0 90 96 Measurement Range Accuracy Rim diameter Minimum 10 Maximum 20 Total toe 9 09 2 0 Individual toe 4 5 1 0 Camber 8 0 3 0 Caster 21 0 7 0 Setback 3 0 1 0 Steering axis inclination 21 0 6 0 Thrust angle 5 0 1 0 Read out resolution 0 01 Accuracy 0 05 Page 9 57 1450 mm uu d AGES TORT ___ 1 4 1 1 4 DIMENSIONS 1450x1050x600 mm 57 x41 3 x23 5 HxWxD 1 5 LAYOUT Familiarity with the layout of the parts of the aligner is required before installation use or maintenance operations are attempted 1 2 3 4 11 10 7 6 7 1 5 1 Refer to figure 1 5 1 8 1 Console 2 SVGA monitor 8 Storage cabinet 3 Mouse 9 Sensor Head on 4 Computer keyboard clamp 10 Storage for 5 Printer in drawer sensor heads 6 Computer 11 Tightening knob 7 Storage system for wheel clamp sensor heads Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 10 Accu turn Model 2200 CCD Operator s Manual 1 6 STANDARD ACCESSOIRIES The monitor has its own power switch
43. re NOTE Inthe YEAR field only the last 2 digits of the last model year can be typed in E g 1975 78 Type in the specifications in decimal degrees Each value field has four spaces 1 Fora negative value type a minus symbol in the first space For a positive value leave the first space blank or type a plus symbol Thedegree value The first decimal of the value the second decimal of the value Example 3 24 degrees would be entered accordingly A minus symbol would be typed into the first space a 3 would be typed in the second space just left of the decimal point a 2 would be typed in the third space just right of the decimal point and a 4 would be typed in the last space To move within the field use the arrow left or right backspace space or Delete keys When all fields have been filled out correctly select the ENTER button AUN 5 2 1 2 Data Modification Select this program to modify data for vehicles that are not specified in the aligner CAR DATA BANK but have been entered into the Personal Data Bank previously lt is now possible to modify the vehicle specifications Select the vehicle from the selection list Select the ENTER button key or the SEE DATA button F1 Refer to figure 5 2 1 5 Select the Esc button key to get back The other buttons are not programmed WAATENAER deluxe 1979 EE Gau hm 5 2 1 5
44. return you to the Logo screen Select a program to be run and refer to the corresponding chapter in this manual 5 1 WORKING PROGRAMS The Working Programs menu figure 5 1 1 gives access to the programs required to align a vehicle Each program is displayed as a button A program Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 20 can be selected by point and click with the mouse typing in the number that is shown at the top left corner of each button To enter a number higher than 9 e g 11 press Shift 1 The Working Programs that can be selected are CAR SPECIFICATION DATA BANK CUSTOMER INFORMATION RUN OUT COMPENSATION CASTER SAI MEASUREMENT INITIAL MEASUREMENTS ADJUSTMENT REAR AXLE Camber Toe values only 7 FRONT LEFT ADJUSTMENT Camber Caster Toe values 8 FRONT RIGHT ADJUSTMENT Caster Camber Toe values 9 FRONT TOE 10 RECHECK CASTER 11 TOE OUT ON TURNS 12 LOCK TO LOCK STEERING TEST 13 4 WHEEL STEER TEST 14 FINAL MEASUREMENTS 15 REAR SHIMS ADJUSTMENT 16 JACK UP AND ADJUST pr EISE Itis possible to change the default order in which the Working Programs are sequenced refer to chapter 5 3 In the manual the standard order is described 5 1 1 CAR SPECIFICATION DATA BANK Select this program to chose a vehicle from the data base Select the make of the car to be tested Refer to figure 5 1 1
45. rfaces or otherwise expose it to moisture or rain Our products are generally intended for indoor use only unless otherwise specified NEVER short circuit or bypass safety devices NEVER remove access panels or covers without first of all ensuring that power to the unit has been removed NEVER wear a necktie scarf or loose clothing near a unit which may have exposed rotating parts NEVER attempt to lift the unit without adopting the correct lifting procedures NEVER operate the equipment where there is a risk of exposure to flammable vapours CAUTION ANY MISUSE OR MODIFICATION OF THIS DEVICE OR OF ITS PARTS OR COMPONENTS NOT PREVIOUSLY AUTHORIZED BY THE MANUFACTURER RELIEVES THE MANUFACTURER OF ANY DAMAGE CONSEQUENT ON OR RELATED TO THE ABOVE MENTIONED MISUSES OR MODIFICATIONS i CAUTION THIS EQUIPMENT IS DESIGNED TO RECEIVE ORIGINAL SPARE PARTS AND ACCESSORIES ONLY SAFETY DEVICES OR WARNING LABELS OF THE MACHINE IS A WARNING VIOLATION OF THE SAFETY REGULATIONS l REMOVING OR BYPASSING Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual THE INSTALLATION AS WELL AS THE ELECTRICAL CONNECTION SHALL BE CARRIED OUT ONLY BY WARNING QUALIFIED PERSONNEL AND WITHIN THE SCOPE OF THE INSTRUCTIONS PROVIDED FOR IN THIS MANUAL 1 3 SPECIFICATIONS Computer wheel alignment apparatus with CCD sensors fo
46. s equipment is designed and manufactured to stringent safety requirements In order to maintain the equipment in a safe condition and ensure its safe operation the operating instructions MUST be followed and warnings and cautions strictly observed ALWAYS ensure this equipment is only operated by personnel trained in its correct use and familiar with its operation as outlined in the Operator s Manual Operators should be familiar with all the safety features of the machine and must at all times operate the machine only for its intended purpose ALWAYS ensure that the main supply is connected to an outlet with protective earth grounding Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice 8 ALWAYS the power cord away from moving parts and in such a manner that it will not be tripped over pulled or damaged ALWAYS ensure that if a power extension cord 15 used that it has a current rating equivalent to that of the power cord supplied and has a protective earth ground circuit We recommend that where possible the use of such a power extension cord is avoided ALWAYS ensure that replacement fuses or circuit breakers are of the correct rating and type as specified ALWAYS ensure safety clothing or eye protection is used where specified ALWAYS ensure all access panels have been replaced after any service work has been carried out on the unit ALWAYS e
47. sed that this program always be run This program must be run if the new caster measurements are to appear on the final print out 5 1 10 1 Accu turn Model 2200 CCD Operator s Manual Prepare according to chapter 4 5 The screen now resembles figure 5 1 10 1 NOTE This program is identical to the CASTER SAI MEASUREMENT Working Program 4 Refer to chapter 5 1 4 NOTE If CASTER RECHECK is performed in the 20 steering angle mode electronic turntables only the TOE OUT ON TURNS program uses the same data This will save time Turn the wheels to the right until the arrow centers on the bar When approaching the center of the bar the red bars will disappear and the middle section of the bar will turn yellow figure 5 1 10 2 When the wheels are in the correct position the middle section will turn green figure 5 1 10 3 Hold the wheels steady until the screen changes to figure 5 1 10 4 The unit will sound Turn the wheels to the left and repeat process described above When the left turn angle has been measured steer back and center the arrow again Wait for the screen to display the caster values NOTE DONOT make any adjustments when in this Working Program If adjustments are required select the EXIT button Esc and select the appropriate Working Program When finished adjusting caster select the CASTER RECHECK program again To continue select the ENTER button key Accu turn Mod
48. t a car from the CAR DATA BANK Working Program 1 before selecting this program NOTE When inthe SELECTION screen figure 5 1 1 5 be sure to select the ENTER button key to complete the vehicle selection Select the copy data from the Select program The selection list will appear Select the brand under which the specifications of the selected car will be saved Refer to figure 5 2 1 2 NOTE _ If that make is not on the selection list select the NEW button F1 Type in the make When ready select the ENTER button key Edit the specifications in the same way as in the DATA MODIFICATION menu chapter 5 2 1 2 5 2 2 CUSTOMER DATA Select these programs to view find save or delete customer information Refer to figure 5 2 2 1 5 2 2 1 NOTE The only way to create a Customer Data page is to save a complete alignment This can be done in the Final Measurements screen by selecting the SAVE button F1 in Working Program 14 Accu turn Model 2200 CCD Operator s Manual 5 2 2 1 Show data Select this program to view the Customer Data pages already saved onto the hard disk By selecting the Up or Down arrow buttons keys SHIFT TAB itis possible to scroll through the list of Customer Data pages Refer to figure 5 2 2 2 5 2 2 2 The order of the list is identical to the order the pages were created saved in the FINAL MEASUREMENTS Working Program In other words the most recent will be the first page
49. tart at any of the four wheels as follows e heO LED on the sensor keypad is already flashing Rotate the wheel until the tightening knob of the clamp is at the 12 o clock position Refer to figure 5 1 3 1 4 4 1 Levelthe sensor head and lock it with the head locking knob The center green LED of the electronic level must be on Press the R O key on the sensor head keypad The 180 LED now flashes e Rotate the wheel 180 until the tightening knob of the clamp is at the 6 o clock position Levelthe sensor head and lock it When level press the R O key e heO LED now flashes momentarily to indicate that the wheel must be rotated 180 back to its original position e Rotate the wheel 180 until the tightening knob is at the 12 o clock position again e Donotlevel the sensor head and lock it at this time IF THE WHEEL COMPENSATED IS ADRIVE WHEEL DO NOT LOCK THE SENSOR HEAD AT THE END OF THE OPERATION TO PREVENT DAMAGE TO THE Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD 5 Manual SENSOR HEAD WHEN COMPEN SATING THE OPPOSITE WHEEL 5 1 3 2 The screen displays a perspective view of a vehicle When a wheel has been compensated for run out that wheel is highlighted Refer to figure 5 1 3 2 NOTE Ifthe run out detected is too high both 0 and 180 LEDs will flash on the sensor head keypad Check th
50. tch to the Initial Measurment Screen Working Program 5 5 1 5 INITIAL MEASUREMENTS Select this program to view all of the angles measured Throughout the alignment program colors are used Accu turn Model 2200 CCD Operator s Manual Lite 20 045 ud 5 1 5 1 to indicate the value status GREEN Measurement is within the manufacturers specified range RED Measurement is outside the specified range YELLOW No specification is available for this measurement To continue select the ENTER button key 5 1 6 ADJUSTMENT REAR AXLE Select this program to adjust the camber and toe angles of the rear axle Working Program 6 ra E E T 5 1 6 1 Prepare according to chapter 4 5 Perform adjustments to bring the values within the specified ranges green bar The white arrow moves according to the adjustments made The closer the arrow comes to the center of the green bar indicates the closer the adjustment is to the preferred specification Select the ANIMATION button F4 to view animated videos and adjustment instructions when available To continue select the ENTER button key Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD 5 Manual J Base fe E i CON 5 1 7 1 5 1 7 FRONT LEFT ADJUSTMENT Select this program to adjust the Camber and Caster angles of the left front wheel The
51. ted to another working area proceed as follows e disconnect the aligner from the electric power supply disconnect all signal cables to the sensor heads e check the storage area for items that may fall e ifthe unit must be moved across an uneven surface remove the sensor heads from the storage brackets e remove all objects from the top of the console that may fall off during the relocation If the aligner is to be relocated to another workshop consider placing it on a pallet for relocation Accu turn Model 2200 Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD Operator s Manual 3 0 INSTALLATION Each workshop is unique Locate the aligner in a location that is most convenient to the operator Sight of the monitor is necessary during most steps of a wheel alignment Most users position the aligner in front of the alignment lift offset to either the left or the right side To install the aligner proceed as follows A Install the aligner in a dry and covered place Refer to the temperature and moisture limits as stated in the technical specifications B Checkthe lighting conditions The aligner may not work properly when direct or reflected sun light shines into the sensors DIRECT OR REFLECTED SUNLIGHT INTO THE TOE SENSORS CAUSE INCORRECT READINGS AND CONSEQUENTLY INCORRECT ADJUSTMENTS C The ACCU 2200CCD wheel aligner must be
52. the aligner program you will be asked to select a button key field or enter data in a field What we mean by that is Button This is a rectangular area field on the screen that will activate a function or program when selected The buttons are usually situated in the taskbar to the left side of the screen figure 4 3 1 Key This refers to the keys on the keyboard or on the sensor head keypad The sensor head keypad can be used as a simplified remote control refer to chapter 4 4 Accu turn Model 2200 CCD Operator s Manual Field The aligner program shows information on the screen This information is put in certain areas called fields Some of the fields just show data and will not be discussed others can be selected see ahead and or edited A field can be named after the text in it the function it performs button the description before it Sometimes a function can be performed by selecting a field or by pressing a function key In that case you will be instructed to Select the PRINT button F2 Meaning select the button that performs a print out refer to chapter 4 3 or press the F2 function key on the keyboard If the button and the key have the same name we will only mention the button name like Select the Enter button Selecting a field On the screen you can see that most of the time the contents of one field has a different color compared to the other similar fields It also lo
53. used in combination with a pit or a lift to allow under car adjustments Usable types of lifts are scissors lifts parallelogram lifts and certain 4 post lifts Levelling tolerances between each of the front turntables and each of the rear sliding plates is 0 1 inch 2 5 mm at the height where the measurements are made LEVEL DIFFERENCES OTHER THAN THESE TOLERANCES WILL j CAUSE INCORRECT READINGS AND ADJUSTMENTS FOR THE INSTALLATION USE AND MAINTENANCE OFTHE LIFT REFER TO THE LIFT USERMANUAL D Lift the console from the pallet figure 2 2 1 and place it in the location intended for installation The console may be moved across an even surface on its own wheels E Install the monitor on top of console Remove the six screws of the rear cover panel situated under the main switch Connect the Page 13 power cable video signal cable microphone and loudspeaker cables from the monitor to the PC The cables should enter the console through the hole situated below the monitor Refer to figure 3 1 3 1 F The electrical specifications of the power source must be identical to the requirements shown on the specification plate Electrical specifications are also clearly marked on a label at the end of the electric cord ALL ELECTRICAL CONNECTIONS SHALL BE PERFORMED BY A L LICENSED TECHNICIAN CONTACT YOURPOWER SUPPLIER IF IN DOUBT Check that the power supply has a sufficient grounding system There s
54. utton F4 to view animated drawings and adjustment instructions when available With some car makes e g Mercedes the Caster and Camber angles should be adjusted when the toe value is zero Press the MERCEDES button F1 to start this option Turn the wheel until the right toe is approximately zero Bargraph turns green Apply the steering wheel lock if necessary Adjust the Camber and Caster now Always maintain a green toe bargraph during camber and caster adustments To continue select the ENTER button key ar 2 5 1 8 2 Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice 26 5 1 9 FRONT TOE Select this program to adjust the individual left and right front toe and total toe Prepare according to chapter 4 5 Center and lock steering wheel Perform adjustments to bring the toe angle values of the individual wheels within the specified ranges green bar The closer the arrow comes to the center of the green bar the closer the adjustment comes to the preferred specification ADEN 5 1 9 1 1 Select the ANIMATION button F4 to view animated drawings and adjustment instructions when available To continue select the ENTER button key 5 1 10 CASTER CONTROL RECHECK Select this program to measure the new Caster S A I measurements after adjustments NOTE Itis advi
55. uttons may be selected shadowed buttons may not 2 The Working area 1 2 4 3 1 ABOUT F1 Displays program data MERCEDES F1 Starts the Mercedes program to display caster readings at zero toe only 10 F1 Caster measurement is computed at a 10 steering angle electronic turnplates only 20 F1 Caster measurement is imputed at 20 steering angle electronic turnplates only 4WS F1 Displays 4 Wheel Steer toe table and graph electronic turnplates only ShtTab Tab Page 17 PRINT F2 Prints a screen or a report SPOILER Activates spoiler program With this program it is possible to lower the sensor arms in order to see under spoilers or other objects SAVE Saves data to hard disk ANIMATION F4 Displays animated How to videos ERASE F4 Erases data RESET RUN OUT F4 Resets the sensor heads for the next alignment by dumping the run out compensation values of the previous alignment HELP F6 Displays Help information ENTER Enter To start the execution of a command or continue to the next program in the program sequence In some programs the button is replaced by the END button EXIT Esc Saves and or exits the current program or it steps one screen back within a program TABS Shift TAB or TAB Use these buttons to move to another field Accu turn Model 2200 CCD Release 01 February 2001 Accu reser
56. ves the right of modification without notice 18 dicates that communication between PU and sensors 15 active NO COMM If communication is interrupted the NO COMM icon is shown 4 4 1 4 4 SENSOR HEAD KEYPAD The function of keys located on the sensor head keypad refer to figure 4 4 1 CAL 1 Press during the Calibration Program as described in chapter 5 2 4 2 When pressed down together with the P gt key the program will back up one screen R O This key is only used during the Run out compensation program Every time the sensor heads with wheel clamps are attached to a wheel a run out must be performed Refer to chapter 5 1 9 gt Pressing this key will advance the program to the next screen This function 15 identical to the ENTER button 0 180 indicator LEDs When blinking rotate the wheel to the required position O means the wheel clamp tightening knob with screw should be in the twelve o clock position Level indicator LEDs If the sensor head is level the green LED in the center will be illuminated If unlevel either of the two red LEDs will be illuminated Accu turn Model 2200 CCD Operator s Manual 4 5 PREPARATIONS Always handle the sensor heads with care They are sensitive and highly accurate devices Normal preparation At the beginning of each Working Program that performs a measurement 1 Make sure the front turnplates are unpinned
57. which should be left on all the times plus controls to adjust settings such as horizontal vertical brightness etc Refer to monitor manual supplied with each alignner NOTE monitor may differ from the one shown 1 5 2 31222 00102 17 SVGA multimedia monitor Refer to figure 1 5 2 1 On off switch PC 2 Floppy disk drive CD ROM drive 1 5 3 Refer to figure 1 5 3 1 Main switch 2 Ventilation grille 15122 00103 Inkjet Color printer hs N NOTE printer may differ from the one shown Refer to printer manual for controls switches and maintenance of printer 1 5 4 Refer to figure 1 5 4 Sensor head keypad Head locking knob Head quick release button On off head switch Fuse holder Electronic turntable cable receptacle 22 00111 Steering lock Signal cable receptacle Track toe CCD module Cross toe CCD module Accu turn Model 2200 CCD Release 01 February 2001 Accu reserves the right of modification without notice Accu turn Model 2200 CCD 5 Manual Page 11 22 00104 Electronic turntable set 22 00110 Brake pedal depressor Capacity 1760lbs 1 7 OPTIONS 22 00109 Universal Quick Clamp 22 00112 Mechanical painted mild steel turntable Centers on alloy wheels run out compensation not set necessary Capacity 4000lbs per set 4024662 Pro Clamp kit Audi Porsche Mercedes BMW Centres with studs for special centring holes provid
58. y YEAR maintenance A Check the calibration of the sensor units The calibration may be performed by an Accu Industries Authorised Service Center ALWAYS RECALIBRATE THE SENSOR HEADS IF THEY HAVE BEEN DROPPED A WHEEL ALIGNMENT PERFORMED WITH MISCALIBRATED SENSORS WILL CAUSE INCORRECT READINGS AND ADJUSTMENTS 6 1 CALIBRATION FRAME The calibrator frame is a precision instrument and must therefore be used and handled with the greatest care Take special care when handling to ensure that the sensor support shafts do not receive violent knocks The extruded aluminium section structure is especially rigid to guarantee accuracy and stability over time No weights causing bending of any kind must be applied to tt Even when not in use the CALIBRATION FRAME must be kept protected from accidental knocks and dust If no suitable place is available the frame should be dismantled into its main parts as it was when you received it and placed in its original packaging Clean the entire structure with a soft cloth dampened with a little water Accu turn Model 2200 CCD Operator s Manual Clean the sensor fixing pins and the thread of the adjustable feet and lubricate with light machine oil Wrap the structure completely in plastic sheeting before putting it away for a long period out of use 7 0 TROUBLE SHOOTING Aligner will not turn on 1 Check power outlet at the wall 2 Switch ON the main switch on the r
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