SBT-Pneumatic
Contents
1. clean air at work PRODUCT USER MANUAL contents Important safety instruction 2 PPP P P 2 Anto olio RD FOR EE 2 E 3 Product description eese 2 c 3 3 CE declaration 4 RR Bii 5 e 6 9 ACI ON 10 26 9 Installation trimming procedure 27 32 10 Maintenance 33 34 11 Cleaning and FAQ eere 35 PAR m T 35 15 Spare 36 39 Thank you for buying Plymovent product Before you unpack and put it into operation please read this product manual carefully and follow the instructions This manual should be handed over and kept by the service department after the installation International Sales England Canada USA Plymovent AB Plymovent Ltd Plymovent Inc Plymovent Corp Kopparbergsgatan 2 Marley Way Southam Road 24 1200 Aerowood Dr 115 Melrich Road SE 214 44 MALMO Banbury 6 2RA England Mississauga On L4W 2S7 Canada Cranbury New Jersey 08512 USA SWEDEN Tel 44 1295 25 93 11 Tel 1 905 564 4748 Tel 609 395 3500 Tel 46 40 30 31 30 44 1295 27 17 50 1 905 564 4609 609 655 0919 46 40 30 31 40 info plymov2. 8 INSTALLATION HOSE CONNECTION DRIVE THROUGH LOCATION PROCEDURE SBT track Hose connection Distance entrance gate exit gate Entrance gate Exit gate d Exhaust pipe a The hose connection 2 is positioned according to what side of the vehicle the exhaust pipe 6 is positioned on b The hose connection 2 is mounted on the SBT track on the opposite side of the vehicle C At a drive through station the hose connection 2 shall be positioned on the SBT track 1 at the half distance between entrance gate 4 and exit gate 5 PLAN VIEW PUM SBT 091102 EN WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury CAUTION Before lifting the rail be sure that the trolley is fixed in its place using both end stops This to avoid injury when trolley moves if the rail is uneven lifted 16 38 8 INSTALLATION SUSPENSION MOUNTING PROCEDURE SBT profile Support leg Mounting clamp Carriage bolts M 10x30 with washers and locking nuts Bolts MI0x70 with washers and locking nuts Brackets Upper Bracket Disconnect valve bracket JS UC M cd a The support legs 2 are cut to proper lengths b The mounting clamp 3 with two MI0x30 bolts 4 for the suspensions are inserted in the profile 1 Please Observe you insert these into the correct side of the profile In
3. GrabberBladder120 gt 991109 1 GrabberBladder100 5 512616 1 151 1 t jHoseSaddeO 100 1512624 1 1 jHoseSaddeO 125 6 985887 Compressed airhose White C mm 7 985895 x Compressedairhose YelhwvZ6mm 8 985960 x Compressed airhose 8mm 9 961458 1 151 itt jHoseClamp t00 S 9681490 1 jJHoseClam 125 10 9060474 11 f 1 1 jClampGraberio o 961458 11 t jClampGrabert20100 SDCH 100mm 4 Includes the MFD valve SDCH 125mm 5 Includes the MFD valve MDF Vave S MDF Valve compl with fittings MDF Valve bracket MDF Safety disc fittings MDF Knobo o J mq jmolycom 4 J Release valve with fittings Z Release valve with fittings and bracket Regulator compl with fittings manometer Z Manometer J JJ Endstop withrubbershockabsorber 1 PUM SBT 091
4. 11 Cleaning and FAQ HOSE PACKAGE Clean with water and a soap solution AIR COMPONENTS Use compressed air to blow equipment clean SBT RAIL AND SUSPENSIONS Clean with water and a soap solution Why ATTENTION Do not use solvents to clean the system The Grabber does not connect The pressure in the Grabber is not The pressure at the SBT Presure re tightly to the tailpipe high enough gulator should be increased 0 7 max 1 0 Bar The inflation time of the Grabber Leakage in the pressure air system Seal the leakage takes a long time You cannot operate the MFD opera The MFD valve is not connected Un twist the exhaust removal hose ting valve good enough correctly either at the connection between the hose and duct or saddle which should make operating the MFD valve pos sible again The Grabber is dragging over the The Grabber is hanging too low the Disconnect the saddle and reposition floor or is is pushed back too far balancer force is too strong it so that the hose is off the floor Or adjust the balancer force on the balancer The Grabber is transported out The disconnect point is too far for The release valve or and the end of the Garage too far and the hose ward swings back forcefully stop should be moved further back onto the rail The Grabber opens when the vehic The release valve releases air when The MFD pressure valve can be stuck les drives into the stati
5. Make sure the rubber cover for the hose clamp is fitted Insert the two 6mm air lines through the rubber grommets in the upper aluminium flange Connect the two 6mm air lines into the MFD valve P on the valve is for the bar Grabber supply the other tube fitting on the same side of the valve is for the release signal See image Floor to the right If the two 6 mm tubes are right connected to the valve check function re assemble the two plastic parts together with the same 6 screws Hereby attaching the lower half of the SDCH to the upper half including the lower aluminium flange Insert the lower flange in the hose and tighten the hose clamp Pneumatic version of the Safety Disconnect handle 7 i l m E 2 m TT F 4 T ET ji TT BH Cover the hose clamp with the rubber protective sleeve when the hose clamp is tightened Insert the lower flange in the lower hose and tighten the hose please note the following Cover the hose clamp with the rubber protective sleeve when In case of maintenance or adjustment of the Pneumatic valve the hose clamp is tightened Upper fitting P bar in Push the 8mm Grabber line in the hole just underneath the Lower fitting S 8 bar in valve in the plastic lower part of the SDCH Grabber connection A bar out Release R leave open Switch the compressed air on CAUTION Please apply and use the pre described
6. Sidebracew ciamp L 750mm 30 singe 81421011 1 J Sidebrace w clamp L 1800mm 6 single _ 33a 8145 1011 1 Sidebraces w clamp L 500mm 20 double 81461011 1 Sidebraces w clamp L 750mm 30 double jJ8t471011 1 Sideracesw clampL 1800mm 6 double 34 j8120 1011 1 JSupotlegLt 57900 19 p 35 8332 1011 1 SBTTRACK L 5790 19 J8331 1011 1 1 JSBTTRACKL 2685 95 o 05 0 36 516625 111111 1 1 JHoseconectr4 q 5 0 516641 1 1 JHesconedor 37 516401 Z 1 SupportlegBracketcomph J 38 516633 itt Splicingsleeve When ordering spare parts please quote Product No see label Batch No Description Part No Quantity For example SBTP 6 100 160 00040 Hoseclamp 961458 1 pc PUM SBT 091102 EN 39 38
7. PUM SBT 091102 EN Grabber 9 connected to vehicle 28 38 9 INSTALLATION TRIMMING PROCEDURE Release valve 2 Release plate PRODUCT MAY CONTAIN SHARP EDGES 3 Bolt M6x20mm and washer Use care when servicing unit Failure to do so could result in minor personal injury 4 Mounting clamp 5 Toggle joint of the release valve The release valve 1 is mounted on the truck side of the SBT profile with the toggle joint 5 pointing towards the gate approximately 1800 mm from end of track The valve is fitted with the mounting clamp 4 bolt M6x20mm and washer 3 Check that the release plate 2 pushes the release valve so that it nearly bottoms appr mm clearance BACK VIEW TRUCK SIDE VIEW Ducting PUM SBT 091102 EN 29 38 9 INSTALLATION TRIMMING PROCEDURE BALANCER SETTING PROCEDURE The balancer is delivered under tension Be carefull Balancer when fine tuning the balancer 2 Balancer safety chain The balancer is factory delivered at a pre tension In order to make sure the balancer is functioning optimally please follow the following procedure a After every component of the system is installed the balan
8. The exhaust hose assembly is straightened out on the floor with the Grabber amp pointing upwards against the door and facing upwards 2 Reposition if nessecary and align the Grabber 2 the MFD valve 3 and the hose saddle 4 in the show position 3 After hose alignment mount the hose 1 on the hose connection with the Grabber pointing upwards against the door Y Ww f F A MICAT PUM SBT 091102 EN Palati e m Pas r3 PFF ru La B i m 7j V P Ul Hi i 22 38 INSTALLATION 8 BALANCER SADDLE MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT profile Use care when servicing unit Failure to do so could 2 Trolley with disconnect plate result in minor personal injury 3 Balancer with safety chain and locking cable 4 Measurement safety chain to floor minus 250mm 5 Measurement saddle to Grabber nozzle 6 Grabber nozzle 7 Saddle ring 8 Grabber nozzle 250mm height over floor a The trolley 2 is slided in to the SBT profile 1 b The balancer 3 is hung in the forward lower suspension hole with the wire towards the door and the safety chain facing towards the back of the parking area Please see balancer instructions for the correct settings of the balancer c The Balancer locking cable is connected between the hose saddle and the trolley d Measure
9. WARNING Important warning to prevent fire Service and technical support For information about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact the supplier of the product He she will always be willing to help you Make sure you have the following specifications at hand The SBT Pneumatic product user manual PUM SBT 091102 EN l l Identification of the product The SBT system is made up out of various different parts which together form the SBT Exhaust Removal System All these individual parts can be traced back to this product user manual 3 PRODUCT DESCRIPTION The SBT system consists of a number of parts of which the Plymovent yellow and black extraction hose assembly is most visible to the user The extraction hose has a Safety Disconnect Coupling built in this to protect the system against misuse The hose is positioned in the Saddle which connects to the balancer The balancer is connected to the aluminium track via a special trolley This enables the balancer to move inside the aluminium profile which is positioned above and to the tailpipe side of the vehicle The aluminium profile is designed to a three 3 section principle of which two 2 sections have open areas one on the underside and one on the overside The overside open area is used for positioning the support legs duct and exhaust hose connector and the release valve The un
10. POH eters when trolley moves if the rail is uneven lifted 2 The rear support 2 is placed approximately 1000 mm 40 from the rear of the SBT profile 3 Depending on the lenght of the SBT track additional supports have to be mounted The normal distance between the supports is approximately 3 meter O feet SIDE VIEW 120 Kg Bolt N Eu 40 Kg Bolt 140 Kg Bolt Q 1000 mm 50 mm 2 cr PUM SBT 091102 EN 13 38 8 INSTALLATION WALL SUPPORT LOCATION PROCEDURE l SBT track 2 Support leg 3 Additional Brace The position of the SBT track 1 is determined first Please see to it that the profile is positioned within the gap of the open door The door is the initial point for the location of this 2 The support leg 2 is then measured versus the mounting position at the wall 3 Depending on the lenght of the SBT track additional supports have to be mounted The distance from the first installation bracket to the front and respectively the end of the rail should be minimal 1 5m 5 feet The distance between the side of the truck tailpipe and the SBT profile should be maximal 500mm 20 inch PUM SBT 091102 EN max 500 mm 20 WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury CAUTION Before lifting the rail be sure that the trolley is fixed in
11. adjust the bracket to an exact position and fix it by drilling a third hole 3 using the most centrered hole from the top row Prod No SBT MKV Art No 8150 101 Adjustable mounting kit horizontal The bracket that shall be used against the wall is the same as for the vertical kit see above but on the track side there is a new bracket which is adjusable in relation to the support leg When the bracket is fixed in the right position two through holes in the support legs two holes are drilled through the support leg using the bracket as a template Prod No SBT MKH Art No 8160 101 PUM SBT 091102 EN 7 38 7 DELIVERY Universal mounting cross The cross can be used if the wall or roof is angled but the only available beam is going in the wrong direction for the 22 standard bracket The position of the cross is between the NN e a SX bracket and the wall 4 oo Prod SBT UMC Art No 8170 101 I SBT Track The SBT track is delivered in 2 lengths SBT Track 5790mm 19 feet SBT Track 2895mm 9 5 feet Prod No SBT TRACK Art No 8332 101 I Prod No SBT TRACK 1I 2 Art No 8331 101 I Hose kit There are 7 hose kits available which also contents the hose connector Hose Temp resistance 150 C Hose diameters are 00 mm 4 or 125 mm 5 Length 6m 19 6 feet or 10m 33 feet Grabber 20mm 4 7 or 160mm 6 3 The different hose packages which contain the
12. and normal personal protection devivices during installation and during service of the system in order to avoid injuries This also applies to the persons who enter the work area during installation or service activities ATTENTION Please ensure that the compressed air delivered to the Plymovent system is dry and clean Failure to supply this air may result in failure of the system 31 38 PUM SBT 091102 EN 9 INSTALLATION TRIMMING PROCEDURE SBT Profile 2 Release valve 3 Unregulated air for release valve 6 8 bar 4 Regulated air for Grabber amp coloured hose 0 7 1 0 bar 5 Regulator with manometer 6 Compressed air feeder 6 8 bar 7 MFD valve The compresed air max 8 bar is connected to the compressed air feeder 6 Unregulated air 3 is connected via the 8mm air hose to the release valve 2 This unregulated air is then connected from the release valve through the rubber grommet on the hose holder down through the exhaust hose and connected to fitting S on the MFD valve Regulated air 4 is connected from the regulator 5 through the rubber inlet in the hose holder down through the exhaust hose to the side of the MFD valve 7 Use the colours of the air hoses for orientation From the MFD valve 7 an 8mm air hose connects down to the Grabber PLAN VIEW PUM SBT 091102 EN CAUTION Please test if the pressure air hoses are connected into the system i
13. following parts Transition parts and regulator Exhaust removal hose 150 C 302 F USA hose is 400 F continuous and 500 F intermittent Hose saddle Safety disconnect Prod No _ MED valve SBT HK 100 6 100 8215 1011 Teflon air hose with complete Grabber nozzle SB FHK 100 6 120 8220 1011 SBT HK 100 6 160 8225 101 Grabber nozzle 100mm 4 or 120mm 5 or SBT HK 100 10 120 8230 101 60mm 6 3 SBT HK 100 10 160 8235 101 SBT HK 125 6 160 8240 101 SBT HK 125 10 160 8245 1011 PUM SBT 091102 EN 8 38 7 DELIVERY Splicing sleeve P If the track is longer than 5790 mm 19 ft a splicing sleeve a must be used Common material Common materials that are always included are gathered under product no SBT KIT Pneumatic Material included in the kit are Haz Release valve Prod No SBT Slice Art No 515633 End stop Security tape marking uie LJ p Trolley LEE JJ Balancer Balancer locking cable o Ww o Prod No SBT KIT Pneumatic Art No 8175 101 I PUM SBT 091102 EN 9 38 8 INSTALLATION BACK IN MEASUREMENT PROCEDURE Please determine the position of l Exhaust pipe 2 Gate Exit door 3 Distance Gate Exit door vs the exhaust pipe Determine the location of the exhaust pipe 1 on the vehicle which side
14. its place using both end stops This to avoid injury when trolley moves if the rail is uneven lifted 14 38 8 INSTALLATION HOSE CONNECTION BACK IN LOCATION PROCEDURE SBT Profile Hose connection connector Distance from the door to exhaust pipe Exit door Exhaust pipe Half the distance from exit door to exhaust pipe pe c Distance to hose connection is 600mm 2 to 1200mm 4 a The hose connection 2 is positioned according to what side of the vehicle the exhaust pipe 5 is positioned on b The hose connection 2 is mounted on the SBT track on the opposite side of the vehicle c The hose connection connector 2 is placed at the point calculated as followed Distance Exit door to exhaust pipe 3 divided by half 6 plus 500mm 20 inch 7 This is the position of the hose connection connector 2 relative to the exit door 4 NOTE It is important to have a margin on the hose length when driving in backwards please take this into account PUM SBT 091102 EN WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury CAUTION Before lifting the rail be sure that the trolley is fixed in its place using both end stops This to avoid injury when trolley moves if the rail is uneven lifted PLAN VIEW eS ME m sm 15 38
15. the distance between the safety chain and the floor and subtract 250mm 4 e This measurement is used to determine the measurement 5 from the Grabber opening to the saddle ring 7 GRABBER f The saddle is to be aligned according to Hose alignment procedure please see chapter Trimming Procedure of this Product User Manual UNCUT SIDE CUT SIDE 3 LNAAOWA Td PLYMOVENT oo 1 Lx NN S 5 gt lt gt I E S E I B eT PEE STE eed d 7 3 Tie Xil I TIT MIT VIT J 544 Ed d iii Lii A LAE LLULL Q Floor 23 38 PUM SBT 091102 EN 8 INSTALLATION WARNING HOSE Grabber amp INSTALLATION PROCEDURE PRODUCT MAY CONTAIN SHARP EDGES l SBT track height over floor Use care when servicing unit Failure to do so could minimum 3500mm 11 5 ft result in minor personal injury 2 Hose connection 3 Hose loop height 4 Grabber nozzle height over floor 5 Hose saddle a The SBT track height 1 is a major factor in determining the hose loop height 3 b The hose connection 2 location also affects the loop height also see Trimming procedure c Hose loop height 3 should not be less than 2 0m 6 5ft not to be in the way of fire personnel d Th
16. to people 2 38 4 SAFETY General The manufacturer does not accept any liability for damage to the product or personal injury caused by ignoring of the safety instructions in this manual or by negligence during installation use maintenance and repair of the product mentioned on the cover of this document and any corresponding accessories Specific working conditions or used accessories may require additional safety instructions Immediately contact your supplier if you detect a potential danger when using the product The user of the product is always fully responsible for observing the local safety instructions and regulations Please observe all applicable safety instructions and regulations User manual Everyone working on or with the product must be familiar with the contents of this manual and must strictly observe the instructions herein The management should instruct the personnel in accordance with the manual and observe all instructions and directions given Never change the order of the steps to perform Always keep the manual with or near the product Pictograms and instructions on the product if present The pictograms warning and instructions attached to the product are part of the safety features They must not be covered or removed and must be present and legible during the entire life of the product Immediately replace or repair damaged or illegible pictograms warnings and instr
17. 091102 EN TINT MM tl aw FLII nny COATT VU J ATTENTION Service and maintenance only to be done by qualified and trained persons in EU according to TRGS 554 Use sufficient climbing gear and safety guards when working on a higher level than 2 0 meter Only carry out service and maintenance when the system is fully disconnected from mains Besure no vehicle can enter the station bay when carrying out service maintenance M 33 38 10 MAINTENANCE INSTRUCTION Inspection and maintenance Continued 4 Check the correct attachment of the safety chain attaching the balancer to the trolley 5 Ensure the hose has the correct distance to the floor Spring tension must be adjusted when required 6 Check the correct movement of the trolley correct function of the release valve and end stops 7 Check that the trolley trip plate activates the release valve correctly The release valve must be activated to Imm from bottom position 8 Check the balancer see separate manual 9 Disconnect the hose from the balancer and inspect the hose for any faults 10 Check if the saddle is correctly supporting the hose Disassemble the Safety disconnect and clean 2 Ensure the hose is in the correct installation position see hose connection procedure PUM SBT 091102 EN 34 38
18. 10 20 and locking nut 4 check that the support is vertical before the bolts are fastened BACK VIEW WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury CAUTION Before lifting the rail be sure that the trolley is fixed in its place using both end stops This to avoid injury when trolley moves if the rail is uneven lifted SIDE VIEW c PUM SBT 091102 EN 18 38 8 INSTALLATION WALL SUPPORT MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES l SBT Profile Use care when servicing unit Failure to do so could 2 Horizontal wall support result in minor personal injury 3 Mounting clamp 4 Carriage bolts MIOx30 with washers and locking CAUTION ue Before lifting the rail be sure that the trolley is fixed 5 Nuts MIO with clamp for adjustment of height and in its place using both end stops This to avoid injury side to side when trolley moves if the rail is uneven lifted 6 Disconnect valve bracket a Cut the Horizontal wall support 2 to the correct length and follow the same steps as indicated in the suspension mounting procedure for installing the wall brackets b Fix the mounting clamp 3 with two M1I0x30 bolts 4 to the SBT Profile 1 Also insert the mounting clamp for the hose bracket see hose connection
19. 102 EN 38 38 14 SPARE PARTS BSAB No T3 1 SPARE PARTS LIST Ser No SBT RR Date Dec 10 Copyright All right reserved All information within this printed matter may not be reproduced handed over copied xeroxed or translated into another language in any form or any means without written permission from PlymoVent AB PlymoVent AB reserves the right to make design changes Produkt No Decription B 5 7 6 100160 C SBTP 6 100 120 o D JSBTP 6100 100 S Note _ _ 5 6 125 160 _ SS M ZZ SBTP 9 100 160 Se SBTP 9 100 120 Models with vertical support legs SBTP 9 125 160 po Models with horizontal support legs Abreviations Order as requiered state requiered length Pos Art No A B C D E F G H I J Descipion 26 9696917 1 JRubbershockabsorbe 27 jg0100 1011 1 Balancer 28 90100 007 1 j Spring e 5 29 90100 010 1 Wire Compet 30 j8150 1011 1 Adjustable mounting kit vertica 31 8260 1011 1 Adjustable mounting kit horizont J 32 8130 1011 1 jJSideraeclampkt p 398 j8140 1011 1 Sidebracew clamp L 500mm 20 singe jJet4t 1011 1
20. 2 3 4 5 WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT track Use care when servicing unit Failure to do so could End stop with rubber shock absorber result in minor personal injury Mounting clamp Carriage bolts M8 with washers and locking nuts Endstop a Endstop with rubber shock absorber 2 is mounted at the exit end of the SBT track 1 b The end stop with rubber shock absorber 2 is pushed in the SBT track 1 with the mounting clamp 3 on the underside of the track and then the locking nuts on the carriagebolts 4 are tightened Make sure the locking nuts are tightly fastened c The endstop without shock absorber 5 is mounted the same way at entrance parking end of the SBT track d The position of the end stop should be were the as balancer needs to stop in order to realise the Grabber disconnect at the exit door BACK VIEW On Q gt 4 v PUM SBT 091102 EN 26 38 9 INSTALLATION TRIMMING PROCEDURE Release valve 2 Bolts M5x25 and locking nuts 3 Release valve knee 4 Release valve bracket 5 Release plate The release valve 1 is delivered for assembly to the SBT Profile when using a RIGHT side exhaust When installing the SBT Profile for a LEFT side exhaust the re
21. cer tension must be adjusted to its final setting Increase the spring tension by turning the balancer counter clockwise until the rubber stop hits the balancer b Add two more quarter clicks to ensure full retraction of the balancer cable It s possible the balancer tension needs to be fine tuned after total system is installed and a test run is done Balancer tuning Problem The Grabber nozzle hits the ground after disconnection Solution Increase the balancer tension with one quarter click Problem The swing back of the hosedrop after disconnection is too extreme Solution Decrease the balancer tension with one quarter click PUM SBT 091102 EN 30 38 INSTALLATION SDCH TRIMMING PROCEDURE 9 The distance between the floor and the Grabber nozzle 1 should be 25 30cm 10 12 from finished ES floor 2 The distance between the floor and the safety disconnect handle 2 should be meter 3 3 feet from finished floor nm PULL T a I LEE PE M For the Pneumatic system Determine the position of the SDCH in the hose drop approx meter 3 3 feet above the floor Unscrew the upper and lower plastic parts of the new SDCH 6 screws on the bottom of the handle Position and fix the upper half of the new SDCH to around the upper hose Q Make sure the position of the valve is on the opposite site of the vehicle
22. derside open area is used for positioning the end stops and for the sliding the trolley Method of use An automatic pneumatic controlled exhaust gas extraction system specially designed for fire and rescue vehicles with low level side exhaust pipes The system is used to remove the poisonous petrol and diesel gas fumes direct at the emission source the exhaust pipe When the vehicles are on their way out of the station the extraction hose connected to the exhaust by a special device called a Grabber moves along with the vehicle Poisonous diesel gases pass from the Grabber up the extraction hose and into the ducting and extraction fan before escaping to the atmosphere As the vehicles drive out through the doors the trolley moves over a release valve on the track which releases the air pressure in the Grabber allowing it to disconnect the ex haust pipe On the return of the vehicle to the station The SBT Pneumatic Grabber is easily re connected to the exhaust pipe At the same time the fan automatically starts up and the vehicle continues to its standard park position WARNING The use of exhaust removal hose is allowed for Moving of diesel vehicles in or out halls stations Short time maintenance work of diesel vehicles but only if the engine is running on the minimum rpm The vehicle must leave and enter the station with a modified speed in order to avoid damage to the system and possible injury
23. e hose saddle 5 should be placed in about half the distance between the Grabber nozzle and hose connection e The distance between the floor and the Grabber nozzle 4 must be approx 250mm 10 252302 S mmi 2 r O 24 38 PUM SBT 091102 EN 8 INSTALLATION PC 500 PRESSURE SWITCH INSTALLATION PROCEDURE PC 500 pressure switch 2 Drilling machine with Omm 0 4 drillbit 3 Measurement from ducting hose approx 00 4 a Drill a hole in the ducting using a drilling machine 2 above the riser bracket b Mount the pressure switch 1 by screwing it into the ductwork Turn as long as to the moment that the sensor is tight and both connection points are upwards Connect the electric wires with the supplied connection tags Or connect the PC 500 pressure switches to the wireless transmitters Tip when using more pressure sensors these can be mounted parallel C For connection to the control box various control boxes applicable please see Prodcut User Manual of the relevant control box PUM SBT 091102 EN WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury 10mm 0 4 25 38 9 INSTALLATION END STOP ATTACHMENT LOCATION PROCEDURE
24. ed personnel taking into account the applicable working practices and safety regula tions 4 38 6 AREA OF USE ATTENTION The SBT system is designed to be used in Fire and Rescue The SBT System is designed to operate under Stations where there is one 1 vehicle parked behind the standard vehicle performance conditions entry exit door Re generation is not considered to be a standard vehicle performance condition SBT is designed to handle exhaust gas temperatures of 150 C 302F short time 170 C 338F and an air WARNING pressure of max 8 0 bar Do not put hands or other body parts in the USA hose is 400 F continuous and 500 F intermittent Grabber Only activate the Grabber when placed on the tailpipe Do not bend over in the direction of the tailpipe when positioning the Grabber to the vehicle Exhaust gasses can enter the breathing zone of the user Side view Duct Hose S tl 1 8 m 6ft LA SS S Track End stop with 2 Fo Trolley rubber shock absorber 2 eS pipes FA zl 44 b i SS 1 8 m 6ft 3 5m 4 5m 11 5 ft 14 8 ft Track section Overview Support section Stabilizor section Trolley section max 0 5m 20 PUM SBT 091102 EN 5 38 7 DELIVERY The track is delivered in parts togethe
25. ent co uk info plymovent ca info plymovent com PUM MG SBT 100108 EN Rev 1 1 Plymovent AB reserves the right to make design changes IMPORTANT SAFETY INSTRUCTIONS 2 INTRODUCTION Please read these instructions before installing the Sliding Balancer Track hereafter called SBT system This will help you obtain the full benefit from the exhaust removal system you have selected A Read the Product user manual and Safety Instructions carefully Failure to follow these instructions could cause a malfunction in the system or unsatisfactory performance B Follow a regular service and maintenance schedule for efficient operation PREFACE Using this manual This manual is intended to be used as a work of reference for professional well trained and authorized persons user s to be able to safely install use maintain and repair the product mentioned on the cover of this document Pictograms and symbols The following pictograms and symbols are used in this manual ATTENTION A remark with additional information for the user A remark brings possible problems to the user s attention CAUTION Procedures if not carried out with the necessary caution could damage the product the workshop or the environment WARNING Procedures which if not carried out with the necessary caution may damage the product or cause serious personal injury WARNING Denotes risk of electric shock
26. ht 4 between 3 5m function system will not be airtight exhaust gasses 11 5 ft and 4 5m 15 ft over the floor on the side where can enter the premises the vehicles exhaust pipe 2 is situated The track is often mounted immediately under a sectional door 3 with a clear height from the track to the door of 100mm 4 to 150 mm 7 The SBT track is placed 160mm 6 3 to 508mm 20 5 from the truck side of the vehicle The recommended distance from the end of the track to the door s 6 is 1 0m 3 3 ft ELEVATION VIEW 4 134 um mum E es PLAN VIEW e PUM SBT 091102 EN 12 38 8 INSTALLATION WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could VERTICAL SUPPORT LOCATION l Front support result in minor personal injury 2 Rear support 3 Additional support s ATTENTION See side view for minimum load capacity on the fixing bolts The position of the front support 1 is determined first The door is the initial point for the location of this A open door requires a margin of 50mm 2 for the support Next to this the distance from the front CAUTION support to the start of the profile should be not larger 75m den 5m 5 keni disie notno sible pleas eue a Before lifting the rail be sure that the trolley is fixed wall mounting bracket to attach the front solidly ES Eee oe ele
27. lease valve 1 has to be changed as follows Unscrew the bolts and nuts 2 turn the valve with the knee 3 pointing to the gate reassemble the valve on the bracket 4 Check that the release plate 5 pushes the release valve so that it nearly bottoms out with approximately mm clearance TRUCK SIDE VIEW RIGHT SIDE EXHAUST EXIT gt DOOR S PUM SBT 091102 EN WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury TRUCK SIDE VIEW LEFT SIDE EXHAUST 27 38 9 INSTALLATION TRIMMING PROCEDURE THE HOSE l SBT hose assembly 2 Grabber nozzle 3 0 5 1 of wire out of balancer 4 Hose connection D Hose loop height a The SBT hose assembly 1 is mounted trimmed up with the Grabber nozzle 2 at a height of 0 5m 20 above the floor when the Grabber reaches the exit door b At correct length of the exhaust hose 0 5 I m of wire should be out of the balancer 3 when the Grabber 9 is at disconnect point The exhaust hose is cut to length with a knife and a wire cutter if the length needs to be shortened d The hose loop height 5 should not be less than 2000mm in order not to be in the way of fire personnel WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury Grabber at disconnect position
28. mounting procedure Next to this insert the disconnect valve bracket 6 between the first and second suspension leg c Profile 1 with mounting clamps 3 and supports 2 are mounted together with washers and locking nuts MIO The nuts 5 are loosened to adjust the track vertical and horizontal BACK VIEW O o Q PUM SBT 091102 EN 19 38 8 INSTALLATION HOSE CONNECTION MOUNTING PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES SBT Profile Use care when servicing unit Failure to do so could Hoseconnecti n result in minor personal injury Mounting clamp gt Carriage bolts MIOx30 with washers and locking nuts a The mounting clamp 3 with two M1I0x30 bolts 4 for the hose connection are inserted in the profile 1 together with the mounting clamps for the support legs see support legs mounting procedure in this product user manual b The hose connection 2 is tightened in place with washers and locking nuts Please note the hose connection should be opposite the vehicle position of the rail PLAN VIEW ELEVATION VIEW PUM SBT 091102 EN 20 38 8 INSTALLATION TRACK SPLICE ATTACHMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES l SBT t
29. n the correct way 0 7 1 0 bar before you pressurise the system Also test the pressure air system after the safety disconnect has released ATTENTION Please ensure that the compressed air delivered to the Plymovent system is dry and clean Failure to supply this air may result in failure of the system Pneumatic version of the Safety Disconnect handle In case of maintenance or adjustment of the Pneumatic valve please note the following bar in 8 bar in Upper fitting Lower fitting Grabber connection Release Am leave open n TRUCK SIDE VIEW 32 38 10 MAINTENANCE INSTRUCTION Inspection and maintenance Inspection maintenance shall be done according to fol lowing scedule 0 500 turn outs year 500 1500 turn outs year 1500 3000 turn outs year 3000 turn outs year every l6th week every I2th week every 8th week every 4th week Check the compressed air systems mechanical attachments and leakages on couplings realease valve and regulator 2 Check adjust the air pressure max 1 0 bar 3 Remove the hose assembly from the balancer and check the hose compressed air hoses suspension halter MFD valve and Grabber The safety disconnect coupling should be disassembled and cleaned The hose assembly should be aligned prior to mounting see Alignement mounting of hose assemby in the mounting instructions PUM SBT
30. n this printed matter may not be reproduced handed over copied xeroxed or translated into another language in any form or any means without written permission from PlymoVent AB PlymoVent AB reserves the right to make design changes Produkt No Decription B ISBTP 6 100 160 C SBTP 6 100 120 S o D JSBTP 6100100 E SBTP 6 125 160 F j SBTP 9 100 160 1 1 Modes with vertical support legs LJ Models with horizontal supportlegs Abreviations Order as requiered state requiered length Pos Art No A B C D E F Gj H Description CS 1 s87990 2 1 1 1 Exhausthose 100L 6M gt j 9884512 1 JExhasthoseO125L 6M s8800602 iit JExhasthoseO100L 3430M 9884692 1 Exhausthose 125L 10M 2 987842 1 1 1 itt Exhausthose O100L 06M 988576 1 ExhauthoseO125L 6M _ 1 1 Grabberbend100 160 gt f 4146 1 1 jGrabbrbend 100120 f 44145 1 jGraberbnd10100 14 1418 1 jGraberbed125 160 gt 4 s91299 f1 1 1 jGrabbrBladder 6O 991125 1 1
31. n to your work Do not use the product when you are under the influence of drugs alcohol or medicine Air which might contain health hazardous components such as chrome Nickel Beryllium Cadmium Lead etc should never be recycled This type of air must always be removed from the working area Use Inspect the product and check for damages Verify the functioning of the safety features Check the working area Please keep unauthorised persons away from the working area Protect the product against water and humidity Make sure the room is always sufficiently ventilated this applies especially to confined spaces Make sure that the workshop in the vicinity of the product contains sufficient approved fire extinguishers if any elctronics such as control boxes are used The user of the product always has full responsibility for the correct execution of the safety guidelines and instructions These are all the safety guidelines and instructions which apply to the use of the system ATTENTION After shutting down the ventillation system wait minimal 10 seconds before handeling the system and prodcuts when performing service maintenance and or repairs PUM SBT 091102 EN Service maintenance and repairs Observe the maintenance intervals given in this manual Overdue maintenance can lead to high costs for repair and revisions and can render the guarantee null and void Always use tools material
32. of the vehicle it is positioned on i e were does the exhaust exit the vehicle and that diameter does the exhaust pipe have 2 Measure the height and width of the gate 2 Check what type of gate Slidegate Overhead gate Other type Check at what height the track can be installed 3 Measure the distance between the gate and the exhaust pipe 3 this is the required length of the SBT track Check before installation that this is the minimum required length of the SBT in a vehicle back in application situation The recommended distance from the end of the track to the door s is 1 8m 6 ft PLAN VIEW PUM SBT 091102 EN WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when installing and servicing the products Failure to do so could result in minor personal injury CAUTION Be sure to order the right Grabber dimension If a incorrect version is used on the tailpipe the system could be damaged too small Grabber or will dis function system will not be airtight exhaust gasses can enter the premises 10 38 8 INSTALLATION DRIVE THROUGH MEASUREMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury Please determine the position of l Exhaust pipe 2 1 Entrance door CAUTION 22 Exit door Be sure to order the right Grabber dimension If a incorrect version is used on the
33. on the vehicle is moved into the station or the release valve on the trolley is positioned too high The Grabber does not close while The pressure air line in the hose is Disconnect the hose and check the the manometer indicates there is twisted and or blocked pressure air lines in the hose and un pressure twist unblock them 12 DISPOSAL The level of Service and Maintenance on the Plymovent systems is relatively low The Service and Maintenance department of Plymovent consists of well trained personnel who can offer you a Service and Maintenance contract which ensures your system will function for many years to come Disposal Cardboard packaging Recycle Aluminium profile Recycle Hose Rest waste Grabber Nozzle Rest waste PUM SBT 091102 EN When dismantling the system please ensure to follow the similar safety precautions as mentioned in this manual for installation Dismantling must be done contrary to the installation instructions Dismount loose parts before the rail is dismounted 35 38 14 SPARE PARTS See separate Balancer manual SPARE PARTS 14 SPARE PARTS BSAB No T3 1 SPARE PARTS LIST Ser No SBT RR Date Dec 10 Copyright All right reserved All information withi
34. or Extraction i e filtering of sigaretes sigars oil rags or any other burning particles objects or acids CAUTION Please apply and use the pre described and normal personal protection devivices during installation and during service of the system in order to avoid injuries This also applies to the persons who enter the work area during installation or service activities 3 38 Installation The installation of the products should only be performed by trained and authorised persons For other persons and to be trained persons the products should only be handled under supervision of a responsible and authorised person when installing Please use appropriate lifing materials and equipment when working in an area over 2m 6 5 feet Please ensure that on the side of the vehicle were the system is installed no persons are present in an area of one meter under and or around the SBT system and or between the vehicle and the entry exit door when the vehicle exits the building This way possible injuries can be avoided by a possible backwards motion of the Grabber in the direction of the station and park position Never install the product in front of entries exits or passage ways which are to be used by emergecy services Check before installation if the structure of the wall roof is stabile enough to hold the components which are to be attached to it Use common sense Stay alert and keep your attentio
35. r with a product manual Fan fan control device and compressed air supply need to be added individually depending on application Vertical mounting Horizontal mounting The SBT in all different versions is built out of a few standard components which will be described in this section Support leg The aluminium support leg is used for both vertical and horizontal mounting The standard length is 5790 mm 19 feet and it has to be cut to proper lengths during instal lation The dimension of the support leg is 50x50x2 5 mm 2x2x0 l inch Side brace There are three different lengths available 500 mm 20 inch 750 mm 30 inch 1800 mm 70 inch The brace can be mounted separately or in pairs using the same brackets PUM SBT 091102 EN Prod No SBT SL Art Nr 8120 101 Prod No SBT SB S 500mm Art Nr 8140 101 Prod No SBT SB M 750mm Art Nr 8141 101 Prod No SBT SB L 800mm Art Nr 8142 101 6 38 7 DELIVERY Side brace clamp kit The kit includes two aluminium brackets for one or two side braces Prod No SBT SBCK Art No 8130 101 I Adjustable mounting kit vertical 2 The two brackets are exactly the same They can also be used if the roof is angled and they can be mounted in both directions Maximum angle is 30 degrees OJ In order to fasten the bracket to the support leg three through holes have to be drilled Start by drilling hole 1 and 2 Then
36. rack Use care when servicing unit Failure to do so could Splicing sleeves result in minor personal injury 3 Bolts M6 50 and locking nuts a The track splicing sleeves 2 shall be fixed in position on each side of the SBT track 1 with a clamp b Be sure you have the SBT track 1 in equal length covered by the splicing sleeve 2 Check that you have the splicing sleeves in equal position d Drill 6mm holes through the SBT track using the pre drilled track splicing sleeve holes e Assemble the splicing sleeve with the four bolts M6 50 and the locking nuts 3 ELEVATION VIEW SIDE VIEW PUM SBT 091102 EN 21 38 8 INSTALLATION TAPE LABEL APPLICATION PROCEDURE l SBT track 2 Hazard tape 3 Plymovent sticker a The SBT track 1 can be taped hanging in the support legs but is easiest taped before installation b Clean the SBT track with a cloth and solvent before putting on tape and stickers The SBT track shall be taped with supplied hazard tape 2 on both sides The supplied Plymovent stickers 3 are applied on both sides of the SBT track 1 on the hazard tape 2 600mm 24 from exit end SIDE VIEW HOSE ALIGNMENT PROCEDURE SBT hose 2 Grabber nozzle 3 MFD valve 4 Hose saddle The exhaust hose assembly shall be aligned at installation as follows
37. s lubricants and service techni ques which have been approved by the manufacturer Never use worn tools and do not leave any tools in or on the product e Safety features which have been removed for service maintenance or repairs must be put back immediately after finishing these jobs and it must be checked that they still function properly Please ensure that no vehicle enters or exits the station during the service maintenance and repair activities Tools These tools are needed to install the Plymovent System Power drill Battery operated power drill Alllen key set Phillips srewdriver set Measuring tape Please note that additional tools and machines may be needed depending on the installation situation installation height space available etc 5 CE DECLARATION CE declaration of conformity for machinery We Plymovent Kopparbergsgatan 2 SE 214 44 Malmo Sweden herewith declare on our own responsibility that the product s Sliding Balancer Track System is are in conformity with the following harmonized standard s and or other such normative documents amendments if any DIN 14572 2002 DIN 31000 A1 2007 DIN EN 12100 1 A1 2009 DIN EN 12100 2 A1 2009 ZEK 01 02 08 Alkmaar the Netherlands 18 06 2010 AG C J M Knijn Chief Operations Officer ATTENTION Service Maintenance and Repairactivities shall only be performed in line with TRGS 554 by authorized trained and qualifi
38. sert the Disconnect vallve bracket 8 between the first and second suspension leg c The mounting clamp for the hose pipe bracket see Hose connection mounting procedure in this product user manual is inserted in the profile d Drill two holes in the support leg 2 one for the upper and one for the lower bracket 6 Mount the Brackets 6 to the support leg 2 the upper bracket can be adjusted by up to 30 degrees if needed e When the complete track 1 is adjusted correclty fix the brackets by drilling a second and a third hole through the brackets 5 into the support legs 2 Use the pre drilled holes in the brackets 6 and fix tightly using the most centered holes BACK VIEW PUM SBT 091102 EN WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury CAUTION Before lifting the rail be sure that the trolley is fixed in its place using both end stops This to avoid injury when trolley moves if the rail is uneven lifted SIDE VIEW 17 38 8 INSTALLATION SUPPORT LEG MOUNTING PROCEDURE SBT Profile Side brace Longitudinal brace Bolts 10 20 and locking nuts A U N a Both side braces 2 are mounted on the same bracket b Longitudinal brace 3 is mounted in a separate bracket Use
39. tailpipe the system could be damaged too small Grabber or will dis function system will not be airtight exhaust gasses can enter the premises 3 Distance between Entrance door Exit door Determine the location of the exhaust pipe 1 on the vehicle which side of the vehicle it is positioned on i e were does the exhaust exit the vehicle and that diameter does the exhaust pipe have 2 1 and 2 2 Determine the gate height and width Check what type of gate Slidegate Overhead gate Other type Check at what height the SBT track can be installed 3 Measure the distance between the gate and the exhaust pipe 3 this is the required minimal length of the SBT track Check before installation that this is the minimum required length of the SBT in a vehicle back in application The recommended distance from the end of the track to the door s is 1 0m 3 3 ft PLAN VIEW PUM SBT 091102 EN 11 38 8 INSTALLATION SBT TRACK LOCATION PROCEDURE PRODUCT MAY CONTAIN SHARP EDGES l SBT Profile Use care when servicing unit 2 Exhaust pipe Failure to do so could result in minor personal 9 Door ale 4 Height of track CAUTION Distance to vehicle Be sure to order the right Grabber dimension If a 6 The longitudinal track incorrect version is used on the tailpipe the system could be damaged too small Grabber or will dis The SBT track 1 is mounted at a heig
40. u are familiar with the necessary tools equipment utility connections and potential hazards Installation should be performed only by a qualified service provider Failure to do so could result in reduced performance of the unit serious personal injury or death WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing and installing the system Failure to do so could result in minor personal injury Technical specifications The specifications given in this manual must not be altered If the hose air supply of suction hose is damaged please contact you supplier for service When the air supply hose is broken disconnect the system from the pressurized air system and call you supplier Modifications Modifications of parts of the system product is not allowed Product combinations When the product is used in combination with other products or machines the safety instructions in this manual will remain valid as well as the safety instructions in the manuals of the other combined products 1 The intended use in accordance with EN 12100 1 is the use of he technical product in accordance with the manufacturers description including its statements in the sales brochure In case of doubt this is of use which can naturally be derived from the design construction and operation of the product Intended use also includes compliance with the instructions in the manual WARNING FIRE HAZARD Never use the product f
41. uctions Users e The use of this product is exclusively reserved to authorized trained and qualified users Temporary personnel and personnel in training can only use the product under supervision Use common sense Stay alert and keep your attention to your work Do not use the product when you are under the influence of drugs alcohol or medicine The product is not designed to be installed or operated by persons with limited physical sensory or mental issues and or limited knowledge of the system the trained person is responsible to supervise the operation and give possible directions e aware that no person is within a range of one meter besides the vehicle when it leaves the station and no persons are allowed in the station entrance to avoid injury e system is not to be played with Intended use 1 The product has been designed as an exhaust removal system using the Grabber 9 coupling system Using the product for other purposes is considered contrary to its intended use The manufacturer accepts no liability for any damages or injury resulting from such use The product has been built in accordance with state of the art standards and recognized safety regulations Only use this product when in technical perfect condition in accordance with its intended use and the instructions explained in the user manual PUM SBT 091102 EN WARNING Do not attempt installation of this system unless yo
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