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PANELWARE Hardware Installation User`s Manual, GFK

1. Dec Hex Character Control Dec Hex Character Control Character Character 064 40 oos seo 065 41 A 097 61 a 066 42 B 098 62 b 067 43 C 099 63 c 068 44 D 100 64 d 069 45 E 101 65 e 070 46 F 102 66 f 071 47 G 103 67 g 072 48 H 104 68 h 073 49 l 105 69 i 074 4A J 106 6A j 075 4B K 107 6B k 076 4C L 108 6C l 077 4D M 109 6D m 078 4E N 110 6E n 079 4F O 111 6F o 080 50 P 112 70 p 081 51 Q 113 71 q 082 52 R 114 72 r 083 53 S 115 73 S 084 54 T 116 74 t 085 55 U 117 75 u 086 56 v 118 76 v 087 57 W 119 77 w 088 58 X 120 78 X 089 59 Y 121 79 y 090 5A Z 122 7A z 091 5B 123 7B 1 092 5C 124 7C 093 5D 125 7D H 094 5E 126 7E PC 095 5F 127 7F DEL GFK 0848A Appendix B Character Sets B 3 Dec Hex Character Control Dec Hex Character Control Character Character 128 80 160 A0 129 81 161 A1 130 82 162 A2 131 83 163 A3 132 84 a 164 A4 n 133 85 165 A5 N 134 86 166 A6 a 135 87 C 167 A7 o 136 88 168 A8 137 89 169 A9 138 8A e 170 AA E 139 8B i 171 AB 15 140 8C i 172 AC 1 4 141 8D i 173 AD i 142 8E A 174 AE
2. i A 2 mi Cablmng Schematie su eon aute t e ied eho loathed et e eR RR A 3 Note For Panel Controller to PLC cabling information refer to the appropriate Application Manual for the protocol that you are using Panel Controller to PC Connections The Basic Panel Controller C200 or Genius Panel Controller C400 is connected to the PC via a serial interface The Panel Controller s IFO interface is connected to the RS 232 or the RS 422 interface of the PC COMI or COMO using a serial cable as illustrated in figures A 1 and A 2 i A F2 Panel Controller C200 Figure A 1 C200 Controller Connection to PC A GENIUS esa Panel Controller C400 EE Figure A 2 C400 Controller Connection to PC PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Cabling Schematic The serial cable that connects the Panel Controller to the PC can be ordered separately using catalog number IC750CBL 002 see chapter 6 for ordering details a45365 PIN PIN RXD 2 3 TXD S RS 232 DES SARO Interface GND 5 5 GND COMX IFO on DTR 4 4 DTR Interface Panel DSR 6 6 DSR eu ono Controller mrs 7 Sira si CTS 8 8 CTS 0 d 9 pin 9 pin 9 pin 9 pin male female female male Figure A 3 Serial Connection Between Controller and PC If the PC has a 25 pin connector instead of
3. aa 1 1 Operator Interface Panel Basics sess nnnnee eene n nentes 1 2 General Informations ava RR RE uiui uUum s 1 2 PANEEWARE Panel Ratings eat Ru 1 3 Interface Panel Components eese enne nen eene nne n nere nennen 1 4 Operation tte Alecia een ad obi lads due Sone a donde donde dti tradi iti 1 4 PANEL WARE Operator Panels 2 pertice eee tet Hei edet Hle Eee dente e hee 1 5 The Modiilar Concept 2 2 rcnt teet cedeesteceteesteceteestecadecelecedecetscodecstesetecstesees 1 5 Display Modules cedo LIL O LIL Ou uS 1 6 Keyblock Modules tete ie aa EA eden e Heic EH A DEEP Ee EE HE EE eI Eee dod 1 8 Panel Controllers rate e ede ed eo ee eee e 1 11 PANELWARE Operator Panel HOOK UP eene nee eene 1 13 Programming PANELWARE Operator Panels eene 1 14 Ordering Information wes e e RI ede eret segete eae eee a e rece nOn lie 1 15 Assembling System Components ecce eerte eee eee eee ette eee eese eee ette tasas esee eo 2 1 General Information erret esee edad e ded eoe a lana labile alia 2 2 Tools Required for Assembly eene nennen ener nennen 2 2 Component Descriptions i area dae re de eene ete shes aaa 2 2 Assembly ace EE m 2 3 NEMA 12 and IP54 Ratings sese nennen nennen sent 2 4 Power Connection and Grounding Recommendations eere 2 4 Panel Con
4. eene eee enn n nennen nennen enn 4 12 Key Switch Module nennen nnne nnne a enne 4 13 StatUStoDct iei bi eee eee ERR Eee Ee e E e Ee Xe ER Eee kan 4 15 Accessories Replacement Components iii 4 16 Chapter 5 Panel Controllers aaa 5 1 General Informationi iianara rana na i aaa ana Rega eek Fe t te ke Poen te iaaiiai 5 2 24 VDC Power Requirement eene nnne n eene nener senes 5 2 Connecting Power to Controller i 5 2 Settimo Number Switches eL Ie b eai Ee ad ead e i o s e eb ea 5 2 Basic Panel Controller C200 A ARRAS edes 5 3 Specifications xen ote oan ie d RR AIA 5 3 Overview of Connections and Operational Elements eene 5 4 viii PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Contents Genius Panel Controller C400 a a a a 5 8 Solel E LOr 1E L01 I HT 5 8 Overview of Connections and Operational Elements i 5 9 Operating the Controllers un Rene 5 13 FlashPROM mene aaa ecd dis esit edited 5 13 RESETOMOdOS rr eme ce T D e ene due E tede OE ee Due ai 5 13 Loading and Starting Panel Programs ii 5 14 Update Mode Reloading the Operating System eene 5 15 ACCESSORIES outer E RB RRU 5 15 Chapter 6 VELLE ETETE E FOREN RE eur NEAR Kun eer Ve ITTICA 6 1 Accessories Set Spare Parts niieiiessseessisrese
5. A CONNECTORS M5 STUD CUSTOMER MOUNTING PANEL Figure 2 2 Mounting Bezel Configuration 2 X 2 Bezel Chapter 2 Assembling System Components 13 44 lt o 25t 10 341MM 6 3 2 5MM E wis o TYP OTHER SIDE A 10 39 02 MOUNTING 2645 5 1NM HOLE PATTERN des 245MM Y DIR 6 97 02 9 281 DIA HOLES 6 O Sua ue 97 5 4 375 da sims CLEARANCE FOR M5 WELD STUDS 9 4 2 5MM Sae SIMM gt TYP TOP EDGE CUSTOMER CUTOUT 13 39 X 9 65 44B714638 001R01 340MM X 245MM EN E E 11 02 PANELWARE 280MM Y lo o o 14 57 p 870MM vi MOUNTING PLATE CUSTOMER M5STUD MOUNTING PANEL pi CONNECTORS Figure 2 3 Mounting Bezel Configuration 2 X 3 Bezel PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Package Contents Display Module Type 1 20 Character GFK 0848A a Mounting pins b Ribbon cable c Spring clips a Mounting pins b Ribbon cable c Spring clips Chapter 2 Assembl
6. Figure 3 1 Display Module Contrast Control 3 2 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Connection to the Panel Controller A connector on the top right hand side of the module allows connection to the Panel Controller see view B A ribbon cable is delivered with every Display Module Caution You must use the ribbon cable provided Do not try to use a longer different ribbon cable i Connector for link ta View B i Panel Controller Figure 3 2 Display Module Connection to Panel Controller Caution During operation do not disconnect the ribbon cable that connects the Display Module to the Panel Controller When connecting or disconnecting the ribbon cable do not use anything that might fray or put pressure on the cable Be sure power is off before connecting or disconnecting the ribbon cable GFK 0848A Chapter 3 Display Modules Overview 3 3 Display Modules with LCD Displays Display Module 2 x 20 LCD 35 mm 1 378 inch 192 mm 7 559 inch 96 mm 3 780 inch c Ex Figure 3 3 Display Module with 2 X 20 LCD Table 3 2 Specifications for Display Module with 2 X 20 LCD Catalog number IC750LCD220 Display type LCD Lines x characters 2 x20 Character height 5 0 mm 0 1969 inch Background lighting LED Color black on yellow Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to
7. 143 8F A 175 AF 144 90 176 B0 a 145 91 ee 177 BI JI 146 92 178 B2 y 147 93 179 B3 A 148 94 180 B4 149 95 181 B5 n 150 96 182 B6 0 151 97 183 B7 A 152 98 y 184 B8 u 153 99 185 B9 T 154 9A 186 BA p 155 9B CSI 187 BB o 156 9C 188 BC T 157 9D 189 BD o 158 9E R 190 BE Q 159 9F f 191 BF Y PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Dec Hex Character Control Dec Hex Character Control Character Character 192 CO 224 E0 al 193 C1 E 225 EI R 194 C2 R 226 E2 Il 195 C3 227 E3 y 196 C4 x 228 E4 o 197 C5 1 229 E5 Il 198 C6 2 230 E6 u 199 C7 3 231 E7 lll 200 C8 X 232 E8 I 201 C9 4 233 E9 b 202 CA 234 EA bl 203 CB 235 EB 9 204 CC FREE 236 EC 10 205 CD FREE 237 ED fi 206 CE FREE 238 EE FREE 207 CF FREE 239 EF 208 D0 A 240 FO lt 209 D1 E 241 F1 gt 210 D2 U 242 F2 211 D3 243 F3 L 212 D4 244 F4 oe 213 D5 A 245 F5 a 214 D6 246 F6 ES 215 D7 247 F7 216 D8 248 F8 217 D9 249 F9 amp 218 DA b 250 FA 219 DB TL 251 FB K 220 DC ui 252 FC gt 221 DD XK 253 FD BE 222 DE 3 254 FE FREE 223 DF M 255 FF FREE GFK 0848A Appendix B Character Sets B 5 Character Set for Chara
8. GFK 0848A GFK 0848A 4 Keys ii Catalog number IC750KBL440 Keys 4 LEDs 4 Label fields 4 Blank Module m Catalog number IC750KBL000 Keys None LEDs None Emergency stop i STOP Catalog number IC750KBL910 EMERGENCY STOP 2 normally closed high current contacts Chapter 1 System Overview Key Switch ON OFF Catalog number IC750KBL920 Key switch 1 Key switch high current contacts 1 normally open and 1 normally closed ON switch normally open high current contact OFF switch normally closed high current contact Start Stop STOP START Catalog number IC750KBL930 Keys 2 Label fields 1 1 normally open 1 normally closed high current contact The Emergency Stop Key Switch and Start Stop modules are special modules that conform to the same mechanical standards and design as all other PANELWARE modules They cannot however be connected electrically to other Keyblock modules or to the Panel Controller They must be connected to their respective functions by a qualified electrician The Blank Module falls in a separate class altogether as it has no electrical connections whatsoever PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Panel Controllers Table 1 5 Basic C200 Panel Controller Description Basic Panel Controller C200 Catalog number IC750C TR200
9. structure which permits combinations of different display sizes different numbers of keys and processing power This modular structure provides an abundance of Panel variations that can be configured to fit the requirements of industrial applications Every PANELWARE Panel consists of three basic elements which are described in detail in the following pages and illustrations m one Display module m one Panel Controller m Keyblock modules maximum seven Display Module Jalaja ER TE JET SHER DO 3B XX Dn DINI SOE Panel Controller Figure 1 2 PANELWARE Panel Elements GFK 0848A Chapter 1 System Overview Keyblock Modules The dimensions of all modules are based on the size of a Keyblack module Modular size can be refered b in this way E g 1x1 2x1 3x1 2x2 Display Modules Table 1 3 Display Module Descriptions Type 1 2 Wide Type 2 3 Wide Display Module 2 x 20 LCD Type 1 Bh h 4 Catalog number IC750LCD220 Size 2 lines of 20 characters Type Back lit LCD display Character height 5 0 mm Graphics capability No Ss b amp 9 A su um Sl e n E um Display Module 4 x 20 LCD Type 1 EEE Catalog number IC750LCD420 Size 4 lines of 20 characters Type Back lit LCD display Character height 8 0 mm Graphics capability No b e RSA SS A E SS mau Display Module
10. Accessories Chapter 1 System Overview Chapter Assembling System Components 2 This chapter describes how to assemble PANELWARE system components to suit the required application Illustrated easy to follow steps are provided as well as general information on system components and maintenance In addition to the general information provided in this chapter please refer to installation instruction sheets that are packaged with some individual components m General Information 2 2 A Tools Required for Assembly 2 2 A Component Descriptions 2 2 Q Assembly Tips 2 3 a NEMA 12 and IP54 Ratings 2 4 Q Cleaning the Display and Keys 2 4 Q Power Connection and Grounding Recommendations 2 4 Q Panel Configurations 2 4 m Installation Options 2 5 Q Cutout Dimensions and Installation 2 5 Q Mounting Bezels 2 6 m Package Contents 2 9 A Display Module Type 1 20 Character 2 9 A Display Module Type 2 40 Character 2 9 Q Standard Keyblock Modules 2 10 Q Special Keyblock Modules 2 10 A Panel Controllers 2 11 m Keyblock Label Insertion Exchange 2 12 m Installation Procedure 2 15 Q Panel Assembly 2 15 Q Panel Installation 2 19 m Panel Removal 2 21 m Panel Disassembly 2 23 m Controller Battery Installation Replacement 2 26 GFK 0848A 2 General Information Tools Required for Assembly Each PANELWARE Operator Panel module Display Keyblock or Panel Controller is shipped with all components and accessories necessary for assembl
11. GE Fanuc Automation Programmable Control Products PANELWARE Hardware Installation User s Manual GFK 0848A June 1995 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide or every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibi
12. L LELILILLLILILILLLILILLLILLILLLLLZLILIL Ae b IN O p gt Figure 5 2 Basic Panel Controller C200 Elements Connections 5 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A 1 Display Module Connector ribbon cable 2 24 V Power Supply Connector 3 IF0 RS 222 to PC labeled 0 4 IF1 RS 232 labeled 1 5 F2 RS 422 RS 485 labeled 2 24 V Power Supply item 2 figure 5 2 4 T EI Keyblock Module Connector Cover for Lithium Battery Mode Switch Operating Mode Seu OO ue A 9a and 9b Ventilation Holes 10 Reset Button Pin Description 424v ie Ground Ground The pins are to be connected using as short a cable as is possible If the Panel is mounted in a cabinet the connecting cable should be as short as possible IFO RS 232 Non isolated item 3 figure 5 2 TxD RRD TxD Send data over interface RxD Receive data over interface GFK 0848A Chapter 5 Panel Controllers Pin Description lc 2 RxD Receive Data Input 3 TxD Transmit Data Output 4 5V Power Supply 200 mA available to user 5 GND Signal Ground 5 Nc 7 RTS Request To Send Input 8 CTS Clear To Send Output 9 wc Ei IF1 RS 232 Non isolated item 4 figure 5 2 TxD s Pin Description RxD IF
13. 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 200 mA requirements Sealing NEMA 12 Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 Chapter 3 Display Modules Overview 3 9 Accessories Accessory components are required for connecting and installing each Display Module These accessories are shipped in the same package as the Display Module in the quantities indicated below Table 3 8 Display Module Accessory Components Quantity Accessory Components 1x2 Display 1x3 Display Ribbon cable connects Display Module to Panel 1 1 Controller Spring clips 6 8 Mounting pins 1 bag 1 bag 4 small 2 large 4 small 2 large Keyblock cables N A N A Module connectors N A N A PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Chapter Keyblock Modules 4 This chapter explains how to connect the various Keyblock modules to each other and to the Panel Controller in order to create the desired unit It contains the following information m General Information iin eene e aee er Tee re ciae Ieri reb deeds 4 2 uq Dimensions a liana hene eh n tet o Pieter 4 2 Q Standard and Special Keyblock Modules eene 4 3 ud K yblock Labels uiestuen a dtuiteaieedtuien iced 4 3 O Keyblock Cables eni
14. A Accessories Display modules 3 10 Keyblock label sheets 6 4 Keyblock modules 4 16 lamps for Keyblock modules 6 5 lithium battery 6 3 mounting bezels 6 5 Panel Controllers 5 15 RS 232 RS 422 serial cables 6 5 Accessories set 6 2 Assembly tips 2 3 B Backlight 3 2 Basic Panel Controller C200 24 VDC power supply 5 5 connections and operational elements 5 4 IFO RS 232 5 5 IF1 RS232 5 6 IF2 RS 422 RS 485 5 6 Lithium Battery 5 7 number switch 5 7 overview 5 3 Reset button 5 7 Blank module 4 11 C Cables RS 232 serial 6 5 RS 422 serial 6 5 Cabling schematic Controller to PC A 3 for printers 7 3 Catalog numbers accessories set 6 2 bezels 2 6 lithium battery 2 26 6 3 mounting bezels 6 5 PANELWARE modules 1 15 replacement lamps 4 16 serial cables 6 5 A 3 Character sets character oriented LCD displays B 6 Index for character oriented LCD Displays B 6 Cleaning the display and keys 2 4 Connecting power to Controller 5 2 Connections C200 5 4 C400 5 9 cabling A 2 Display Module to Panel Controller 3 3 Keyblock module to Keyblock module 4 5 Keyblock module to Panel Controller 4 5 Panel Controller to PC A 2 printer to Panel Controller 7 2 Contrast 3 2 C UL listing 1 3 Cutouts for system 2 5 D Device number switch C400 5 11 Dimensions of Keyblock modules 4 2 Display Modules 2 x 20 LCD 3 4 2 x 20 VED 3 8 2 x 40 VED 3 9 4 x 20 LCD 3 5 4
15. All components of a PLC and the devices it is controlling must be properly grounded This is particularly important for the reasons listed below m A low resistance path from all parts of a system to earth ground minimizes exposure to shock in the event of short circuits or equipment malfunction m PANELWARE Operator Panels require proper grounding for correct operation The importance of grounding can not be over emphasized Panel Configurations When you are laying out the configuration for a Panel keep in mind that the unit must be rectangular in shape Any empty spaces must be filled by blank Keyblock modules Configurations that include special modules can not be mounted in a 2 X 2 mounting bezel In addition because of their depth some special Keyblocks will only work in a few of the possible Keyblock locations Cleaning the Display and Keys To keep the display and Keyblocks free from dust and smudges simply wipe them down gently using a damp soft cloth PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Installation Options Once a Panel unit is assembled it can be installed either directly into a precisely cut out opening in a panel or into a mounting bezel that is then installed in the cutout certain configurations only These pre cut bezels are available as an accessory and provide the benefit of allowing a less precise cutout to suffice for installation The following sections outline the two i
16. ur S tting Number Switches unie Iosue ehe pe Pee e ERR 5 2 m Basic Panel Controller C200 5 3 Gr oS pecificatioris o anie paetos i Ae RI ESAE 5 3 Q Overview of Connections and Operational Elements eese 5 4 m Genius Panel Controller C400 sss nennen enne nennen 5 8 G Speetficatioris ipee phe Rn e aree 5 8 Q Overview of Connections and Operational Elements eee 5 9 m Operating the Panel Controllers eene enne 5 13 Uu JashPROM shine E Pee Pee uen 5 13 Hu RESET Modes o unitate p Dn t Rn e eed 5 13 Q Loading and Starting Panel ProgramS iii 5 14 A Update Mode Reloading the Operating System eee 5 15 mi ACCESSOLICS ubere de epe P EO alia 5 15 GFK 0848A 5 1 EI General Information 24 VDC Power Requirement 24 VDC power must be supplied to the PANELWARE Controller unit The Controller in turn supplies the Keyblock and Display modules with power When estimating the total 24 VDC power consumption for a system add up the 24 VDC power supply requirements for all of the PANELWARE components being used then add an additional 30 to allow for power on surge currents Appendix C lists power requirements for PANELWARE components Connecting Power to Controller The 24 VDC power connector on the Controller is located on the top left corner of the unit The mating connector is supplied with
17. 078 4E N 110 6E n 079 4F Oo 111 6F o 080 50 P 112 70 p 081 51 Q 113 71 q 082 52 R 114 72 r 083 53 S 115 73 S 084 54 T 116 74 t 085 55 U 117 75 u 086 56 v 118 76 v 087 57 W 119 77 w 088 58 X 120 78 X 089 59 Y 121 79 y 090 5A Z 122 7A z 091 5B 123 7B 1 GFK 0848A Appendix B Character Sets B 7 Dec Hex Character Control Dec Hex Character Control Character Character 092 5C X 124 7C 093 5D 125 7D H 094 5E 126 7E gt 095 5F 127 7F T 128 80 FREE 160 A0 FREE 129 81 161 Al u 130 82 FRE 19 sa r 131 83 FREE 163 A3 J 132 84 164 A4 133 85 FREE 165 A5 m 14 86 FREE 166 A6 3 135 87 FREE 167 A7 F 136 88 FREE 168 A8 a 1 3 89 FREE 169 A9 fa 138 8A FREE 170 AA 139 8B FREE 171 AB 140 8C FREE 172 AC T 141 8D FREE 173 AD a 12 8E ova AE 3 143 8F FREE 175 AF my 144 90 FREE 176 BO 145 9 FEE 177 ssi T 146 92 FREE 178 4 147 93 FREE 179 sss 1 148 94 6 iso B4 T 149 95 FRE is1 ses 150 96 FREE is2 sho n ist 97 FRE 183 87 T 13 98 FREE ds B8 5 153 s99 iss spo T
18. 1 5 Programming 1 14 PANELWARE Panel Ratings 1 3 PC connections to Panel Controller A 2 Power connection 2 4 Power supply 24 VDC 5 10 Powering on for the first time 8 2 Printers cabling schematic 7 3 connecting to Panel Controller 7 2 Programming Operator Panels 1 14 R Reloading the operating system 5 15 Reset button C200 5 7 C400 5 12 RESET modes 5 13 S Serial cables ordering information 6 5 Setting number switches 5 2 Special Keyblock module 4 11 Start Stop module 4 15 Starting an application 8 2 System assembly component descriptions 2 2 cutouts 2 5 general information 2 2 inserting exchanging Keyblock labels 2 12 installation options 2 5 Index installing replacing the Controller battery 2 26 mounting bezels 2 6 Panel assembly 2 15 panel disassembly 2 23 Panel installation 2 19 panel removal 2 21 tips 2 3 tools required 2 2 T Tools required for assembly 2 2 Troubleshooting error diagnosis other errors 8 4 powering on for the first time 8 2 starting an application 8 2 visual check 8 2 U UL listing 1 3 Update mode 5 15 V Visual check 8 2 Index 3
19. 1 active Inc amp 9 RxD Receive Data Input 9 pin D Type M Txp Transmit Data Output 12V 200 mA available to user LED Meaning NC RTS Request To Send Input CTS Clear To Send Output TxD Send data over interface IF1 Interface IFI is active and IF2 is active inactive 1 2 3 4 5 GND Signal Ground E 7 8 9 RxD Receive data over interface TRO Description i Pin RS 422 RS 485 IF2 active RxD E Shien 2 SD B NC 6 9 pin D Type F 3 RD B DATA arr _rP_r r 4 NC NC LED Meaning 5 GND TxD Send data over interface 6 5Vpc 200 mA available to user RxD Receive data over interface galvanic isolation IF2 Interface IF2 is active and IF1 is ri SD A NC active inactive 3 RD A BTE Jo Nc NC 5 6 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A GFK 0848A Interfaces IF1 and IF2 comprise only one interface However because of their triple assignment to different interface types they are routed through one male and one female connector This means that only one of the interfaces can be active at any given time The active interface is indicated by an LED Interface selection is made automatically by the software depending on the PLC protocol being used i e S
20. 134 9A 186 BA J iss soB CSI 187 seg H 156 9C FREE 188 BC i 157 9D FREE 189 BD m PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Dec Hex Character Control Dec Hex Character Control Character Character 158 9E FREE 190 BE t 159 9F FREE 191 BF E 192 CO AZ 224 EO FREE 193 C1 225 SEI FREE 194 C2 226 E2 FREE 195 C3 T 227 E3 FREE 196 C4 R 228 E4 FREE 197 C5 229 SES FREE 198 C6 230 E6 FREE 199 C7 E 231 E7 FREE 200 C8 x 232 E8 FREE 201 C9 A 233 E9 FREE 202 CA 234 EA FREE 203 CB E 235 EB FREE 204 CC 7 236 EC FREE 205 CD 237 SED FREE 206 CE T 238 EE FREE 207 CF Pr 239 SEF FREE 208 D0 240 FO FREE 209 D1 di 241 F1 FREE 210 D2 x 242 F2 FREE 211 D3 T 243 F3 FREE 212 D4 F 244 F4 FREE 213 D5 1 245 F5 FREE 214 D6 3 246 F6 FREE 215 D7 247 F7 FREE 216 D8 d 248 F8 FREE 217 D9 ib 249 F9 FREE 218 DA Le 250 FA FREE 219 DB n 251 FB FREE 220 DC Mm 252 FC FREE 221 DD L 253 FD FREE 222 DE T 254 FE FREE 223 DF H 255 FF FREE Appendix B Character Sets B 9 Appendix C GFK 0848A Power Consumption The PANELWARE Controller unit requires 24 VDC power The Controller in turn supplies the Keyblock and display modul
21. 35 mm b 1 378 Tal Figure 4 4 Keyblock Module with 16 Keys 96 mm 3 780 inch Table 4 1 Specifications for Keyblock Module with 16 Keys Ess 96 mm 3 780 inch Catalog number IC750KBL160 Number of keys 16 short stroke keys Number of LEDs 16 yellow Labeling label strips are provided for creating application specific key labels Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 50mA requirements Sealing NEMA 12 and IP54 when properly mounted in a panel l Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 l Switch rating rated for 1 million operations minimum Chapter4 Keyblock Modules na cx Keyblock Module Numeric 1244 Keys v Ww Ball 5 6 7 7 2 3 E G 96 mm 3 780 inch Figure 4 5 Keyblock Module Numeric 12 4 Keys Note ee 96 mm 3 780 inch Your numeric Keyblock module may not have the E and C keys Instead the E key ENTER may be the 4 symbol and the C key CLEAR may be the symbol Table 4 2 Specifications f
22. 4 x 40 LCD Type 2 NECEM eee eee Catalog number IC750LCD440 f Size 4 lines of 40 characters f Type Back lit LCD display f f Character height 4 3 mm I Graphics capability No ar E rs FAT r F Jr Pa 3r E Display Module 8 x 40 LCD Graphic CFL Type 2 SS ee ANEIIU NAE NUN IM URL e Catalog number IC750CFL820 f Size 8 lines of 40 characters f Type Back lit LCD display i f Character height 4 0 mm i Graphics capability Yes E EEC TEO 1 6 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Table 1 3 Continued Display Module 2 x 20 VFD Type 1 t a __ aa Catalog number IC750VFD220 Size 2 lines of 20 characters Type VFD display Character height 5 0 mm Graphics capability No SS xe SH ou cu uo ww e Display Module 2 x 40 VFD Type 2 orc c og c AZZ Catalog number IC750VFD240 Size 2 lines of 40 characters Type VFD display Character height 5 0 mm Graphics capability No GFK 0848A Chapter 1 System Overview 1 7 Keyblock Modules Table 1 4 Keyblock Module Descriptions 16 Keys f Keys 16 LEDs 16 zx t Catalog number IC750KBL160 Numeric 12 4 Keys 7 AY e Catalog number IC750KBL400 Keys 16 5 LEDs 4 e m 8 Keys 7 n m Catalog number IC750KBL840 Keys 8 LEDs 4 Label fields 1 1 6 PANELWARE Hardware Installation User s Manual June 1995
23. 6 kBaud standard Dia Run Mode 153 6 kBaud standard or the baudrate set in PCS 6 Update Mode An update of the operating system can be performed with PCS 7 Teach Mode Panel programs that are created by means of PCS are transferred to the FlashPROM User Bank 8 9 Not allowed Run Mode The Panel Controller starts the operating system from the FlashPROM Bank 0 Existing Panel programs in FlashPROM User Bank are started automatically Loading and Starting Panel Programs A Panel program is created using PCS and then transferred loaded to the Panel through the serial interface when Teach Mode is selected To start an application RUN Mode must be selected The following sections outline how to load start and reload the operating system Loading the Panel Program Note If you are using a printer with either the C200 or C400 Controller the printer must be disconnected while the Panel program is loaded 1 Connect the PC COMI or COMO to the Panel Controller always IFO using the appropriate serial cable see appendix A Select Teach Mode position 7 Press the Reset button Wait until Teach Mode is displayed Start the transfer from PCS GSC i a b Wait until PCS acknowledges that the entire Panel program has been transferred Starting the Panel Program 1 Select Run Mode position 5 If you are using a C400 Controller select position 1 5 as appropriate 2 Connectthe PLC to the Panel Controll
24. C200 Specifications i 7 E m o Du x P is i 1 5 F b a o 2 in o E E rd 6 j ha a nu 65 Inch 182 65 inel Be P mm 2 165 inch i az mm 7 185 inch B Figure 5 1 Basic Panel Controller C200 Table 5 1 Specifications for Basic Panel Controller C200 Catalog number IC750CTR200 Interfaces IFO RS 232 not galvanically isolated IF1 RS 232 not galvanically isolated IF2 RS 422 RS 485 galvanically isolated Programming PANELWARE Configuration Software Power supply 24 VDC min 18 VDC max 30 VDC Real time clock YES with battery installed non volatile Connection of Display modules 1 Keyblock modules maximum of 7 Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 10 to 95 non condensing Storage 10 to 95 non condensing GFK 0848A Chapter 5 Panel Controllers Table 5 1 Continued Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Processor Motorola 68302 16 MHz 24 VDC power requirements 150 mA Sealing NEMA 12 and IP54 when mounted in a panel properly Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 x A
25. Components Quantity Standard Special Accessories Keyblock Keyblock Modules Modules Module connectors one double nosed and two single nosed 3 3 Cable covers 2 2 Short Keyblock cable connects Panel Controller to Keyblock module or 1 connects Keyblock module to Keyblock module Spring clips 2 2 Mounting pins 1 bag 1 bag Table 4 10 Replacement Lamps Type Catalog Number 24 30 VAC 2 W BA9S RAFI 1 90060 133 110 130 VAC 2 W BA9S RAFI1 90060 137 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Chapter Panel Controllers 2 Two Panel Controllers C200 basic and C400 Genius are available for use with the PANELWARE system This chapter presents specifications connections interfaces and describes the hardware configuration for both units The hardware information for the C400 Panel Controller is duplicated for your convenience in the PANELWARE MMI Application Manual for GE Fanuc Genius Protocol User s Manual GFK 1115 Refer to GFK 1115 for additional information about operating the PANELWARE system with Genius protocol For other protocols refer to the appropriate Application Manual listed in the Preface m General Informations sonno ee PI eee hb een 5 2 O MDCPowerRequitetient unies eese teh nu Lian 5 2 Q Connecting Power to Controller i 5 2
26. Lithium Battery Mode Switch Operating Mode 5 10 24 VDC Power Supply item 2 figure 5 5 The pins are to be connected using as short a cable as is possible If the Panel is mounted in a Pin Description 424v fe Ground Ground cabinet the connecting cable should be as short as possible IFO RS 232 Non isolated item 3 figure 5 5 TxD RRD TxD Send data over interface RxD Receive data over interface PANELWARE Hardware Installation User s Manual June 1995 RxD Receive Data Input 1 2 3 TxD Transmit Data Output 4 5V Power Supply GND Signal Ground NC CTS Clear To Send Output 200 mA available to user 5 6 7 RTS Request To Send Input 9 GFK 0848A Genius Bus Connector Isolated item 4 figure 5 5 Pin Description a45318 SHLD OUT Shield Out to next physical device on bus SHLD IN Shield In from previous physical device on bus X2 Serial 2 Xl Serial 1 Mode Switch item 6 figure 5 5 The mode of operation for the Panel Controller is selected by setting the Operating Mode switch see Table 2 2 for operating modes Device Number Switches item 8 figure Device Number 5 5 Operating Mode The Genius bus address for the C400 Controller is set using the Device Number switch
27. and any other protrusions are tucked inside the Panel flush against the unit before installing in a cutout or mounting bezel GFK 0848A Chapter 2 Assembling System Components 2 3 NEMA 12 and IP54 Ratings All PANELWARE Operator Panels are rated for NEMA 12 and IP54 operation once they are properly sealed and mounted in a Panel cutout m A NEMA 12 rating indicates that the enclosure provides a degree of protection against dust falling dirt and dripping non corrosive liquids It is designed to meet drip dust and rust resistance tests m An IP54 rating indicates that the enclosure is protected against dust dust may not interfere with operation and splashing water These ratings are not guaranteed if the included sealant is not used to install the Panel Power Connection and Grounding Recommendations The 24 VDC power connector on the Controller is located on the top left corner of the unit It is an orange 4 pin connector Caution Do not try to run PANELWARE off a Series 90 30 power supply revision M or earlier Although some configurations might function under this setup it is not recommended Damage to the 90 30 power supply could result The suitability of a Series 90 30 revision N or later power supply depends on the 24VDC isolated load requirements of the modules in your PLC Refer to the Series 90 30 Programmable Controller I O Module Specifications GFK 0898 to determine additional load requirements of your system
28. each Controller Caution Do not try to run PANELWARE off a Series 90 30 power supply revision M or earlier Although some configurations might function under this setup it is not recommended Damage to the 90 30 power supply could result The suitability of a Series 90 30 revision N or later power supply depends on the 24VDC isolated load requirements of the modules in your PLC Refer to the Series 90 30 Programmable Controller I O Module Specifications GFK 0898 to determine additional load requirements of your system All components of a PLC and the devices it is controlling must be properly grounded This is particularly important for the reasons listed below m A low resistance path from all parts of a system to ground minimizes exposure to shock in the event of short circuits or equipment malfunction m PANELWARE Operator Panels require proper grounding for correct operation The importance of grounding can not be over emphasized Setting Number Switches Number switch settings on the Panel Controller can be set using a small flathead screwdriver to turn the switch dial to the desired setting the arrow will point at the current setting The assembled Panel configuration provides minimal space to reach the number switches once the Panel is installed If possible these settings should be made before the Controller is installed PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Basic Panel Controller
29. error code each time to determine if one of them or its connecting cable is defective The cables between Keyblock modules must be connected from the output of one to the input of another otherwise module failure may result No program A Panel tries to start a user created Panel program after a power on or Reset If no Panel program exists the No program message appears on the screen e Transfer a Panel program from a PC using PCS See the PANELWARE Configuration Software Reference Manual GFK 0849 and the appropriate Application Manual for the protocol you are using for details GFK 0848A Chapter 8 Troubleshooting Error Diagnosis 8 3 Other Errors The following problems may occur with no error message displayed If one of these problems is encountered take the appropriate action outlined below Display is dark e Is the ribbon cable connected correctly between the display module and the Panel Controller e Is the power switched on e Inorder to locate the error exchange the display module with one that is functioning e Ifthe replacement display is also dark check the Panel Controller and its operating system e Ifthe status message is seen on the replacement display the initial display is defective Display is illuminated but no text is seen e Is the ribbon cable connected correctly between the display module and the Panel Controller LEDs do not light on the Key
30. 0 inch 288 mm 11 339 inch Figure 3 6 Display Module with 8 X 40 LCD Table 3 5 Specifications for Display Module with 8 X 40 LCD Catalog number IC750CFL840 Display type LCD graphics capable Lines x characters 8x 40 Pixel Resolution 64 vertical x 240 horizontal Each character cell consists of 8 x 6 pixels Character height 4 0 mm 0 1575 inch Character sizes single double and quadruple size Background lighting CFL miniature fluorescent lamp Color black on white Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 10 to 90 non condensing Storage 10 to 90 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 200 mA requirements Sealing NEMA 12 and IP54 when properly mounted in a panel Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 Chapter 3 Display Modules Overview Display Modules with VFD Displays Display Module 2 x 20 VFD 192 mm 7 559 inch E 96 mm 3 780 inch a B Figure 3 7 Display Module with 2 X 20 VFD Table 3 6 Specifications for Display Module with 2 X 20 VFD Catalog number IC750V
31. 0 to 60 C 4 to 140 F Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 12 mA requirements Sealing NEMA 12 and IP54 when mounted in a panel properly l Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 Switch rating rated for 1 million operations minimum PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Special Modules Blank Module GFK 0848A nc eS 96 mm 3 780 inch 96 mm 3 780 inch md as Figure 4 8 Blank Keyblock Module Table 4 5 Specifications for Blank Keyblock Module cum Catalog number IC750KBLOO0 Number of keys none Number of LEDs none Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Sealing NEMA 12 and IP54 when mounted in a panel properly Chapter 4 Keyblock Modules Emergency Stop S
32. 1 plus MSDS sheet Label sheets 1 A4 size 1 8 5 X 11 for Keyblock modules with 4 keys 8 keys and 16 keys 12 4 l Power connector 1 Long keyboard cable Screws 1 Phillips for connecting Panel Controller to Display or 4 Keyblock modules 1 set Chapter 5 Panel Controllers Chapter GFK 0848A 6 Accessories This chapter describes and illustrates the accessories that are included in the accessories set for use as replacement parts and those that can be purchased individually It includes the following information m Accessories Set Spare Parts nennen nere nennen nnne 6 2 n Lithium Battery esisin aa a a A T nitet ud 6 3 m L belSheet oce e e dae Go a dubs dun e RE ECCE NR End 6 4 m Mounting Bezelsz ius ied pde APR lla 6 5 m Serial Cables and Adapter iii 6 5 m Lamps for Special Keyblock Modules eene nennen 6 5 Accessories Set Spare Parts The standard accessories set contains replacement parts for every type of module The following illustration and table show the contents of an accessories set THEE 088 KO Olh NS Se c SO Figure 6 1 Accessories Set Table 6 1 Contents of Accessories Set Item Catalog Number 1 Accessory Set IC750ACC004 Contents a 1 set of mounting pins b 2 mounting pins c 3 module connectors d 1 termination resistor e 2 Keyblock cables f 1 tube of sealant w
33. 140 F Relative humidity Operating 10 to 90 96 non condensing Storage 10 to 90 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 100 mA requirements Sealing NEMA 12 and IP54 when properly mounted in a panel Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A e Display Module 4 x 20 LCD 96 mm 3 780 inch 35 mm 1 378 inch 192 mm 7 559 inch Pa A Figure 3 4 Display Module with 4 X 20 LCD Table 3 3 Specifications for Display Module with 4 X 20 LCD Catalog number IC750LCD420 Display type LCD l Lines x characters 4x 20 Character height 8 0 mm 0 3150 inch Background lighting LED Color black on yellow Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 10 to 90 non condensing Storage 10 to 90 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 200 mA requirements Sealing NEMA 12 and IP54
34. 3 Remove Controller and set aside Note The metal Controller screws self tap into plastic and can only be removed a limited number of times before the plastic will begin to lose grip Remove cable covers using a small flathead screwdriver to pry them loose PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Disconnect and remove remaining Keyblock cables and the termination resistor using a small flathead screwdriver to pry tabs up Remove module connectors using a small flathead screwdriver to pry them up GFK 0848A Chapter 2 Assembling System Components 2 25 Controller Battery Installation Replacement Each Controller is delivered with a lithium battery in a plastic bag inside the box This battery should be installed before unit operation and replaced every two years or as needed Remove the battery cover on the back of the Controller by inserting a fingernail into the slot and pushing back to lift cover off Install exchange battery using fingers do not touch battery with a conductive device Use the following battery type RENATA CR2477N GE catalog number IC750ACC002 Note Dispose of old battery in accordance with the MSDS sheet provided 2 26 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Chapter Display Modules Overview 3 This chapter describes the various PANELWARE Display Modules and explains how to connect
35. 995 GFK 0848A Start Stop 53 13 95 845510 Figure 4 11 Start Stop Module Caution It is not possible to place a Controller directly behind this Keyblock module due to the module s depth Table 4 8 Specifications for Start Stop Module Catalog number IC750KBL930 Number of keys 2 keys labeled START and STOP Labeling a label strip is provided for creating an application specific key label Label fields 1 field for additional information Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Contacts 1 NORMALLY CLOSED 1 NORMALLY OPEN 10 Amps 220 VAC 7 5 Amps 380 VAC Sealing NEMA 12 and IP54 when mounted in a panel properly Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 Switch rating rated for 1 million operations minimum GFK 0848A Chapter 4 Keyblock Modules 4 15 Accessories Replacement Components Accessory components are required for connecting and installing each Keyblock module The accessories are shipped in the same package as the Keyblock module in the quantities indicated in table 4 9 Table 4 10 lists ordering information for replacement lamps Table 4 9 Keyblock Module Accessory
36. Another Keyblock Module Standard Keyblock modules are connected to the Panel Controller or to another Keyblock module using the cable s provided maximum length is 230mm as shown in figure 4 2 Two telephone connectors on each module figure 4 3 view A are indicated as input or output see view B An output on the Controller must be connected to an input of a Keyblock module and so forth A termination resistor must be plugged into the output connection of the last Keyblock module in the chain Warning Do not connect a Keyblock module input to another Keyblock module input or an output to another output Caution The use of custom length cables is not encouraged If custom cables are used their total connection length should not exceed 230 mm Schematic Keybock Module Keytlock Module Pane Controller v v reuso Figure 4 2 Keyblock Module Connection Schematic GFK 0848A Chapter4 Keyblock Modules 4 5 7 7 7 Z View A Connector for inking to a Pane Controller or to another Keyblock module View B from Panel Controller or Keyblock module to next Keyblock module SL Connectors are or termination connector MN indicated with A termination cable must be plugged M Input n the last output of the last module Mrs Output Figure 4 3 Keyblock Module Connection Details PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Keyblock Module 16 Keys GFK 0848A
37. ED220 Display type VED Lines x characters 2x20 Character height 5 0 mm 0 1969 inch Background lighting none Color green 505 nm Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 20 to 85 non condensing Storage 20 to 90 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 200 mA requirements Sealing NEMA 12 and IP54 when properly mounted in a panel Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Display Module 2 x 40 VFD GFK 0848A E Y 35 mm 1 378 inch 2858 mm 11 339 ind EI Figure 3 8 Display Module with 2 X 40 VFD Table 3 7 Specifications for Display Module with 2 X 40 VFD Catalog number IC750LCD240 Display type VFD Lines x characters 2x 40 Character height 5 0 mm 0 1969 inch Background lighting none Color green 505 nm Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 20 to 85 non condensing Storage 20 to 90 96 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec
38. Interfaces RS 422 485 RS 232 RS 232 Programming software PANELWARE Configuration Software PCS GFK 0848A Chapter 1 System Overview 1 11 Table 1 6 Genius C400 Panel Controller Description C400 Panel Controller Catalog number IC750CTR400 Interfaces RS 232 GENIUS Programming software PANELWARE Configuration Software PCS PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A PANELWARE Operator Panel Hook up Panel to PLC Panels with Controller C200 or C400 can be linked directly to a PLC as shown below Panel nirn e SD CALI Lim piss lodata PILE wash Region kede Module AAT saiva created using PANELWIARE Panel Figure 1 3 PANELWARE Panel Connection to PLC GFK 0848A Chapter 1 System Overview 1 13 Programming PANELWARE Operator Panels The complete visualization and management of Keyblock functionality is handled by the Panel Controller A program is created using PCS running on a PC then transferred to the Panel This program takes care of the PLC data exchange data is written to or read from the PLC to the display and from the keys Note For information on loading and running PCS see the PANELWARE Configuration Software Reference Manual GFK 0849 For information specific to the Genius C400 Panel Controller refer to the PANELWARETM MMI Application Manual for GE Fanuc Genius Protocol User s Manual GFK 1115 14 PANELWARE Hardware Installat
39. NP IF2 L1 IF1 Lithium Battery item 7 figure 5 2 The lithium battery is stored in its own compartment in the Controller and covered for its own and the user s protection It should be replaced every two years or whenever the software indicates that the battery is low Instructions for replacing the battery are provided in chapter 2 Warning Lithium batteries are considered harmful waste Please dispose of them in accordance with the instructions in the Material Safety Data Sheet MSDS that accompanied the battery and in accordance with local regulations Mode Switch item 8 figure 5 2 The mode of operation for the Panel Controller is set using the Operating Mode switch see table 5 2 for operating modes Device Humber Operating Mode Reset Button see 10 figure 5 2 A hardware reset can be executed by pressing this button Depending on the mode switch settings and the boot selection switch setting different functions can be executed These functions are explained in the descriptions of the connections and operational elements that follow RESET Key Genius Panel Controller C400 Specifications 245517 7 165 182mm 2 165 55mm 7 165 182mm Figure 5 3 Genius Panel Controller C400 Table 5 2 Specifications for Genius Panel Controller C400 Catalog number IC750CTR400 Interface
40. RU Feri Doe e DEDE EE P EE ERE EE 4 4 m Standard Keyblock Modules ace ee aee ii 4 5 Q Connection to Panel Controller or to Other Keyblock Modules 4 5 d Keyblock Module 16 Keys iile epe peel Eon Lan 4 7 a Keyblock Module Numeric 124 4 Keys 4 8 ur Keyblock Module 8 Keys n nos pte ere n Pete or a 4 0 O Keyblock Module 4 Keys noyri ene geeet ae aeae Ee eani 4 10 n Sp cial Modules 5 ionin ia utet E E E 4 11 d BlankModul n vie ERO PRAG e E PERDER evens 4 11 Gr Emergency Stop Switch iii iaia bali uni Austen 4 12 Ely Key SwitClra ius hi GEL eh ELE Ea RU eeu 4 13 Di OStart Stop iisisco fica d RU TR ERE RUD I otio eatis 4 15 mi ACCESSOLIES oe ng OP eh D ERE FOE ta seston ERE P GERD DEEP SERA EAE saat ovens 4 16 GFK 0848A 4 1 General Information Dimensions All standard Keyblock modules and some special modules have the following identical dimensions regardless of the number layout of the keys Ex 96 mm 3 780 inch 35 mm 1 378 inch 96 mm 3 780 inch a ml Figure 4 1 Keyblock Module Dimensions PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Standard and Special Keyblock Modules Keyblock modules provide keys that are pressed to activate the panel s individual programmed functions Removable label sheets allow each key to be identified by a name or an icon If a key has an associated LED the LED is located in th
41. a 9 pin D Type male serial interface an adapter is necessary This adapter is provided when you order the RS 232 cable GFK 0848A Appendix A Cabling Information A 3 Appendix Character Sets b This appendix lists the following character sets that are available for use on the PANELWARE display modules m Character Set for VFD and Graphics Capable LCD Displays B 2 m Character Set for Character Oriented LCD Displays B 6 GFK 0848A B Character Set for VFD and Graphics Capable LCD Displays Dec Hex Character Control Dec Hex Character Control Character Character 000 00 032 20 SPC 001 01 033 21 002 02 034 22 003 03 035 23 004 04 036 24 005 05 037 25 006 06 038 26 amp 007 07 039 27 008 08 BS 040 28 009 09 041 29 010 0A LF 042 2A 5 011 0B 043 2B 012 0C 044 2C 013 0D 045 2D 014 0E 046 2E 015 0F 047 2F 016 10 048 30 0 017 11 XON 049 31 1 018 12 DC2 050 32 2 019 13 XOFF 051 33 3 020 14 DC4 052 34 4 021 15 053 35 5 022 16 SYN 054 36 6 023 17 055 37 7 024 18 056 38 8 025 19 057 39 9 026 1A 058 3A 027 1B ESC 059 3B 028 1C 060 3C lt 029 1D 061 3D 030 1E 062 3E gt 031 1F 063 3F PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A
42. al for Genius Protocol User s Manual GFK 1115 for more information e To aid in sizing the bulk 24 VDC power supply a consolidated list of power consumption figures for all PANELW ARE components has been added See appendix C e Revision B of the Keyswitch module IC750KBL920C has a normally closed OFF switch as compared to Revision A of this module which has a normally open OFF switch Content of This Manual GFK 0848A Chapter 1 System Overview outlines the basics of the PANELWARE Operator Panels and provides an overview of possible PANELWARE configurations Chapter 2 Assembling System Components describes the modular mechanical structure of PANELWARE panels and illustrates how to assemble a combination to suit the required application It contains directions for installing the unit in a cabinet or a rack as well as removing and dismantling it and illustrates the packing contents of each shipped component Chapter 3 Display Modules provides a description of the display modules available and explains how to connect them to the panel controller Chapter 4 Keyblock Modules describes and explains how to connect the various Keyblock modules to each other and to the panel controller in order to create the required unit iii Preface Chapter 5 Panel Controllers describes the various panel controllers their connections interfaces and all operational elements for which hardware must be configured on the modular panel Chapt
43. ananionanicnanionicnea ninna iii B 1 Character Set for VFD and Graphics Capable LCD Displays eese B 2 Character Set for Character Oriented LCD Displays eene B 6 Appendix C Power ConsumbpLoOon e eese venena irata e vanno a eo ehe Yon a n eae apap eoe iano C 1 GFK 0848A Table of Contents ix Chapter GFK 0848A 1 System Overview This chapter provides a basic description of PANELWARE Operator Interface Panels and gives an overview of possible configurations It includes the following information Operator Interface Panel Basics nnne nennen neret 1 2 a General Information Junior dm p UP eH dee Re p REUS 1 2 O PANELWARE Panel Ratings ee 1 3 Q Interface Panel Components eee 1 4 CP Operations iine ren D p ER OE ER ei TES EEES ERREUR eee eta 1 4 PANELWARE Operator Panels 1 ethernet ripetere er rp n 1 5 O Th Modul r Concept 5 iii Ee e ru 1 5 Eis Display Module numerum el T ot 1 6 H Keyblock Modules 5 en Sox ee Pa eei e ERE e EET ede bbe 1 8 u Panel Controllers seeded ee e tede Probe ry 1 11 PANELWARE Operator Panel Hook up eene eene nene 1 13 Programming PANELWARE Operator PanelS eere 1 14 Ordering Information ee Ro PO nO P REPE HEU 1 15 1 1 Operator Interface Panel Basics General Information The visualization of applications and their creation using software has becom
44. application The largest Panel does not always provide the best solution modular Panels that can be configured and combined to suit your needs might provide the optimal solution PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A PANELWARE Panel Ratings All PANELW ARE Operator Panels are rated for NEMA 12 and IP54 operation once they are properly sealed and mounted in a panel cutout These ratings are not guaranteed if the included sealant is not used to install the Panel Table 1 2 lists the PANELWARE components that have UL and C UL listings Table 1 2 PANELWARE Components That Have UL and C UL Listings Component Catalog Number Revision C200 Controller IC750CTR200 B C400 Controller IC750CTR400 16 Key 16 LED Keyblock IC750KBL160 B Numeric Keyblock IC750KBL400 B 4 Key 4 LED Keyblock IC750KBLA40 B 8 Key 4 LED Keyblock IC750KBL840 B Emergency Stop Block IC750KBL910 B Key Switch Block IC750KBL920 C Star Stop Block IC750KBL930 B 20 x 20 LCD Display IC750LCD220 B 4x 20LCD Display IC750LCD420 B 4x 40 LCD Display IC750LCD440 B 2x 20 VFD Display IC750VFD220 B 2x40 VED Display IC750VFD240 B 8x 40 CFL Display IC750CFL840 B For each component the revision level shown and all subsequent revisions have UL and C UL listings GFK 0848A Chapter 1 System Overview Interface Panel Components Operation Operator Pa
45. block cables for the top right module as shown clips should point down and away by pushing in until they snap into place The output from this module should be left unattached to connect to the Panel Controller later PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A a Connect all Keyblock modules b Use care to connect inputs to outputs and vice versa see triangular markings c Insert termination resistor into the output of the last Keyblock module d Insert cable covers as shown by lining up the tabs in the middle and gently adjusting until they snap into place Set Controller in place making sure the ribbon cable connectors from the Controller and the display are aligned atop one another Note If possible set number switch settings at this time before the unit is installed in a Panel Note Your Controller may have different dimensions from the model shown GFK 0848A Chapter 2 Assembling System Components 2 17 a Align mounting holes and screw Controller into place using the 4 mounting screws b Connect the top right Keyblock output cable to Controller c Gently connect ribbon cable as shown aligning tabs Caution Do not use anything that might fray or put pressure on the ribbon cable when connecting it Your fingers will work best After assembly the termination resistor connector and the Keyblock cables should not extend be
46. block module After a power on or a Reset the LEDs on the Keyblock modules must illuminate briefly and run a test pattern If this does not occur check the following e Is the termination resistor attached to the last Keyblock module e Are Keyblock connections made properly Caution The cables between Keyblock modules must be connected from the output of one to the input of another otherwise module failure may result e Test individual Keyblock modules with only one module connected to the Controller at a time with termination resistor connected in order to locate the defective module 6 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A GFK 0848A Cannot make connection with PC The Panel must be connected through interface IFO to the PC on which PCS is installed If no Panel program can be transferred to or from the Panel check the following e Is the operating mode set correctly on the Panel Controller Teach Mode e Isthe proper serial cable connected connected properly and in good shape e Isthe serial cable connected to interface IFO of the Panel Controller e Is the proper PC interface defined for communication in PCS Chapter 8 Troubleshooting Error Diagnosis 8 5 Appendix A GFK 0848A Cabling Information This appendix explains and illustrates the connection cabling between the C200 Panel Controller and the PC as follows m Panel Controllers to PC Connections
47. by means of the SINEC L1 protocol GFK 1113 PANELWARE Application Manual for the Modicon MODBUS RTU ASCII Driver Contains specific information on the configuration of PANELWARE Panels that communicate with MODICON controllers by means of the MODBUS protocol GFK 1115 PANELWARE Application Manual for Genius Protocol User s Manual This manual contains specific information on the configuration of PANELWARE Panels that communicate with GE Fanuc controllers by means of the Genius protocol PANELWARE Hardware Installation Users Manual June 1995 GFK 0848A Preface GFK 1142 PANELWARE Configuration Software Quick Start Guide This guide a companion to the PANELWARE Configuration Software Reference Manual GFK 0849 provides basic information for configuring and using PCS GFK 0898 Series 90 30 Programmable Controller I O Module Specifications Describes the discrete and analog I O modules for the GE Fanuc Series 90 30 PLC Contains descriptions of each I O module and provides specifications and wiring information for each module We Welcome Your Comments and Suggestions At GE Fanuc Automation we strive to produce quality technical documentation After you have used this manual please take a few moments to complete and return the Reader s Comment Card located on the next page Libby Allen Senior Technical Writer GFK 0848A Preface y Chapter 1 Chapter 2 GFK 0848A Contents rircu ladg n d
48. corner locks inward using a small flathead screwdriver or your finger b Remove the module bottom by lifting out and up Insert exchange the printed label sheet making sure the label alignment matches the Keyblock layout and the key function labels are visible through the keys GFK 0848A Chapter 2 Assembling System Components 2 13 Carefully replace the bottom position tabs into tab slots on the top by pressing in on the corner locks and gently pushing until bottom snaps into place Gently turn screw locks to the CLOSE position as shown and replace any mounting pins if they were removed PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Installation Procedure Panel Assembly Place Keyblock and Display modules upside down in the desired positions on a soft relatively flat surface making sure to fit beveled edges together The diagonal lines should line up from module to module GFK 0848A Chapter 2 Assembling System Components 2 15 Insert the module connectors between the modules as shown and press firmly into place Note Two of the module connectors have one flat end and one triangular shaped end the third connector has two triangular shaped ends Make sure the flat ends of the connectors are located at the edges of the Panel and the triangular edges meet each other in the middle Connect Key
49. cter Oriented LCD Displays Dec Hex Character Control Dec Hex Character Control Character Character 000 00 032 20 SPC 001 01 033 21 I 002 02 034 22 n 003 03 035 23 004 04 036 24 005 05 037 25 006 06 038 26 amp 007 07 039 27 008 08 BS 040 28 009 09 041 29 010 0A LF 042 2A 011 0B 043 2B 012 0C 044 2C 013 0D 045 2D S 014 0E 046 2E 2 015 0F 047 2F 016 10 048 30 0 017 11 XON 049 31 1 018 12 DC2 050 32 2 019 13 XO FF 051 33 3 020 14 DC4 052 34 4 021 15 053 35 5 022 16 SYN 054 36 6 023 17 055 37 7 024 18 056 38 8 025 19 057 39 9 026 1A 058 3A 027 1B ESC 059 3B 028 1C 060 3C PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Dec Hex Character Control Dec Hex Character Control Character Character 029 1D 061 3D 030 1E 062 3E gt 031 1F 063 3F 064 40 096 60 065 41 A 097 61 a 066 42 B 098 62 b 067 43 C 099 63 c 068 44 D 100 64 d 069 45 E 101 65 e 070 46 F 102 66 f 071 47 G 103 67 g 072 48 H 104 68 h 073 49 l 105 69 i 074 4A J 106 6A j 075 4B K 107 6B k 076 4C L 108 6C l 077 4D M 109 6D m
50. dual label from the sheet simply locate one of the six perforated squares and tear gently along the perforated lines Gently insert the label behind the plastic Keyblock cover as outlined in Chapter 2 Assembling System Components Figure 6 3 Label Sheets Table 6 3 Label Sheets for Keyblock Modules Ordering Information Item Catalog Number 1 set of label sheets IC750ACCO005 Contents 5 label sheets for 4 key modules A4 size 5 label sheets for 8 key modules A4 size 5 label sheets for 16 or 12 4 key modules A4 size 5 label sheets for 4 key modules US letter size 5 label sheets for 8 key modules US letter size 5 label sheets for 16 or 12 4 key modules US letter size 6 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A L5 Mounting Bezels For easier Panel installation two different mounting bezel configurations can be ordered separately one for a 2 X 3 unit 2 high by 3 wide and one for a 2 X 2 unit 2 high by 2 wide Mounting bolts are welded to the bezels with mounting captive locking washers and nuts provided An assembled PANELWARE unit is mounted and sealed inside the bezel which is then mounted and sealed into the cutout The cutout and mounting holes for the bezels must match the dimensions provided in the Installation Options section of chapter 2 Table 6 4 Mounting Bezel Ordering Information Item Catalog Number 1 mounting beze
51. e one of the most important developing factors in automation technology Operator interface Man machine interface MMI devices provide the means of entering accurate machine parameters as well as displaying the status of various operations throughout a process application Applications involving visualization and automation tasks can be completed effectively using a wide range of devices from full terminals to moderate and low cost smaller Operator Interface Panels Table 1 1 MMI Device Comparison Panels vs Terminals Panel Terminal Display Primarily line displays Usually semi or full graphic monitors Type LCD VFD EL or TFT displays CRT EL or TFT displays Size Depends on the number of lines Mainly 12 inch or 14 inch CRT screens Character size Approx 4 to 15 mm 15 to 59 inches Unit size Panels are smaller and more compact than terminals Unit depth Panels generally have a shallower depth than terminals The mounting depth of terminals with an EL or TFT display averages somewhere between that of Panels and of terminals with CRT displays Weight Panels are usually lighter The advantages of Operator Panels include m Compact structure m Light weight m Shallow mounting depth m Sturdier than terminals A wide range of Operator Panels is required to visualize and control industrial applications Cost size and efficiency are a few of the criteria examined when choosing the right Panels for an
52. e top left corner Keyblock modules are divided into two categories m Upto seven Standard Keyblock Modules can be cascaded and connected to a Panel Controller m Special Keyblock Modules are identical in design and sometimes dimension to the standard Keyblock modules They cannot however be connected electrically to a Panel Controller or a standard Keyblock module Special modules must be connected to their respective functions by a qualified electrician e g linking the Emergency Stop switch to the emergency stop security chain All panel configurations must be rectangular in shape Any empty spaces must be filled by blank Keyblock modules Note Configurations that include special modules can not be mounted in a 2 X 2 configuration In addition some special Keyblocks will only work in a few physical locations because of their depth See the descriptions that follow Caution Do not press Keyblock keys with a sharp or pointed object Keyblock Labels GFK 0848A Keyblock modules can perform different application functions depending on how the key assignments are programmed Removable sheets allow you to switch key labels whenever you change the panel program A separate label sheet can be used for each application with individual key functions written or typed on the corresponding key template Each label sheet consists of six perforated legend layouts with triangular cutouts that allow an LED to show through on the Keyb
53. er see the Application Manual that pertains to the PLC protocol you are using 3 Press the Reset button PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Update Mode Reloading the Operating System The Panel Controller s operating system can be reloaded from PCS The steps for accomplishing this transfer are identical to those in Loading the Panel Program except that Update Mode position 6 is selected Note The Update Mode is required only to support a future operating system upgrade To update in this mode proceed as follows 1 Select Update Mode position 6 Press the Reset button In PCS begin the update operation Wait until PCS acknowledges that the update is complete cs des ONS appropriate 6 Press the Reset button to start the existing Panel program Accessories GFK 0848A Select Run Mode position 5 If you are using a C400 Controller select position 1 5 as Accessory components are required for connecting and installing each Panel Controller These accessories are shipped in the same package as the Panel Controller in the quantities indicated below Table 5 5 Panel Controller Accessory Components Accessories Termination resistor connected in the output of the last Keyblock module Quantity 1 Sealant for creating a seal between the panel and the cutout or bezel 1 tube with nozzle and squeezing tool Lithium battery
54. er 6 Accessories illustrates and describes the accessories set and various other optional and replacement PANELWARE components Chapter 7 Printers explains the configurations and connections between the serial printer and the C200 panel controller Chapter 8 Troubleshooting Error Diagnosis provides an overview of possible PANELWARE errors including their causes and possible corrections Appendix A Cabling Information Connection to the PC describes the connection and the interface cable required to allow communication between the PANELWARE panel and the PC Appendix B Character Sets lists the two character sets that are available for use on the display modules Appendix C Power Consumption provides a list of power requirements for PANELWARE components to assist in sizing the 24 VDC bulk power supply for the system Related Publications GFK 0849 PANELWARE Configuration Software Reference Manual Describes the PANELWARE Configuration Software and provides the program setups for Panels that are equipped with a programmable controller GFK 0850 PANELWARE MMI Application Manual for GE Fanuc Series 90 Protocol SNP Contains specific information on the configuration of PANELWARE Panels that communicate by means of GE Fanuc Series 90 Protocol GFK 1112 PANELWARE Application Manual for Siemens SINEC LI Driver Contains specific information on the configuration of PANELWARE Panels that communicate with Siemens controllers
55. es Valid device numbers are 00 to 31 inclusive GFK 0848A Chapter 5 Panel Controllers The lithium battery is stored in its own compartment in Lithium Battery item 7 figure 5 5 A ar w ra JU A HI js kd s 4 the Controller and covered for its own and the user s 5 protection It should be replaced every two years or whenever the software indicates that the battery is low Instructions for replacing the battery are provided in chapter 2 Warning Lithium batteries are considered harmful waste Dispose of them in accordance with the instructions in the Material Safety Data Sheet MSDS that accompany the battery and in accordance with local regulations Reset Button item 9 figure 5 3 A hardware reset can be executed by pressing this button Depending on the setting of the mode selection switch different functions can be executed These functions are explained in the descriptions of the connections and operational elements that follow RESET Key PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Operating the Controllers Unless indicated otherwise the information in this section applies to both types of Controller C200 and C400 FlashPROM The Panel Controller has non volatile memory called FlashPROM which is split into two separate areas banks The System Bank contains the operating system which is necessary for the Panel program to be processed You can not del
56. es with power Table C 1 summarizes 24 VDC power requirements for PANELWARE modules Note When estimating the total 24 VDC power consumption for a system add up the rated power requirements for all PANELWARE components being used then add an additional 30 to allow for power on surge currents Table C 1 Power Requirements 24 VDC Power Consumption Module Catalog Number mA Watts Display Module 2 x 20 LCD 1c7s0LCp220 100 24 Display Module 4 x 20 LCD IC750LCD420 200 4 8 Display Module 4 x 40 LCD IC750LCD440 250 6 0 Display Module 8 x 40 LCD IC750LCD840 200 4 8 Display Module 8 x 40 CFL IC750CFL840 200 4 8 Display Module 2 x 20 VFD IC750VFD220 200 4 8 Display Module 2 x 40 VFD IC750VFD240 200 4 8 Keyblock Module 16 keys IC750KBL160 50 1 2 Keyblock Module Numeric 12 4 1C750KBL400 12 0 3 keys Keyblock Module 8 keys IC750KBL840 12 0 3 Keyblock Module 4 keys IC750KBL440 12 0 3 Keyblock Module Blank module IC750KBL000 N A N A Keyblock Module Emergency Stop IC750KBL910 N A N A key Keyblock Module Key switch IC750KBL920 N A N A Keyblock Module Start Stop IC750KBL930 N A N A Basic Panel Controller C200 IC750CTR200 150 3 6 Genius Panel Controller C400 IC750CTR400 185 44 GFK 0848A 2 24 VDC power requirements Panel Controller 5 2 24 VDC power supply C200 5 5
57. ete the system bank Routine operating system updates to a higher revision level are performed with PCS in Update Mode The User Bank contains the Panel program that controls and is used by the Display and Keyblock modules The Panel program is created using PCS on a standard PC and sent in Teach Mode RESET Modes The operating mode that is entered after a Reset or power on depends on the setting of the mode switch operating mode The mode switch is used to select run update or teach mode In addition for the Genius C400 Controller settings 1 5 select the baudrate in run mode The following tables list the operating modes Table 5 3 C200 Controller Mode Switch Settings See item 4 figure 5 2 Switch Setting Description 1 4 Reserved for future applications 5 RUN Mode The Panel Controller starts the operating system from the FlashPROM Bank 0 Existing Panel programs in FlashPROM User Bank are started automatically 6 Update Mode An update of the operating system can be performed using PCS Teach Mode Panel programs that are created by means of PCS are transferred to the FlashPROM User Bank 8 9 Not allowed GFK 0848A Chapter 5 Panel Controllers 5 13 Table 5 4 C400 Controller Mode Switch Settings See item 6 figure 5 3 Switch Setting Description 1 Run Mode 153 6 kBaud extended 2 Run Mode 76 8 kBaud 3 Run Mode 38 4 kBaud 4 Run Mode 153
58. face Selection scita cal entities 7 2 mw Cabling Schematics eo en bent e oi ee ee tege s D ates 7 3 GFK 0848A 7 1 Printer to Panel Controller A printer can be connected to the IFO serial interface of the Panel Controller as illustrated below The printer must be run through an RS 232 serial interface Printer to C200 Figure 7 1 Printer Connections to C200 Printer to C400 Figure 7 2 Printer Connections to C400 Interface Selection The desired serial interface IFO and the baud rate that should be used by the Panel Controller must be selected via the Panelware Configuration Software 7 2 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Cabling Schematic GFK 0848A The serial printer cable can be connected to the IFO serial interface on the Panel Controller as illustrated below a45366 fox RS 232 m Interface 2 RS 232 IFO oe Interface on b of the Panel DE printer Controller Ma a 9 pin 9 pin 25 pin 25 pin female male male female Figure 7 3 Serial Printer Cable Connections Chapter 7 Printers Chapter S GFK 0848A Troubleshooting Error Diagnosis This chapter provides guidelines for finding and diagnosing unit errors relating to the hardware installation Refer to the PANELWARE Configuration Software Reference Manual GFK 0849 and to the appropriate Application Manual for the protocol you are using for troubleshootin
59. figurations RR nte t nte eee eee 2 4 Cleaning the Display and Keys eR Redeem 2 4 Installation OptionSs nisssiiessissssdicesdssisessdeiiissdds sdsis ssdds sdsiddssdsdsssdsis sss iii 2 5 Cutout Dimensions and Installation i 2 5 Moun ng Bezels voce cee ra pil ertet e Eee re e cS Ga Shen bade Fe ge Te Pee btn Sdn een Sdn bn odo Bt 2 6 Package Contehts alli illa e 2 9 Display Module Type 1 20 Character eene 2 9 Display Module Type 2 40 Character esee 2 9 Standard Keyblock Modules 5 erret dedecus deste db eene 2 10 Special Keyblock Modules pula lia ee s 2 10 Panel Controllers dd dee eed edenda dene 2 11 Keyblock Label Insertion Exchange eese nennen enne 2 12 Installation Proced re 4 roter er RH REESE HE EE Ee eee aaa 2 15 IN eon eii 2 15 Panel Installation 3 02 2 nt gd det et t n e Eee iE e 2 19 Panel Remoyals itte tit tuere be e auf bad Pe iara Habd efe Fiber e oboe de an Se I litri 2 21 Panel Disassembly enn niet eh e e e ep dae 2 23 Controller Battery Installation Replacement seen 2 26 Contents Chapter 3 Display Modules Overview rara 3 1 General Information liana eddie de s eie alla 3 2 Backlight LCD Displays Only 3 2 Contrast LCD Displays ODIY Jori iiir oaoa testes een eee tte ten tee ae aa eden aeta ee ties 3 2 Connec
60. following sections for information on error messages Starting an Application In order to test a Panel completely an entire application can be started before the installation is finished thereby ensuring the modular unit is functional PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Error Messages on Panel Displays with C200 or C400 Controllers Caution The cables between Keyblock modules must be connected from the output of one to the input of another otherwise module failure may result To test a PANELWARE Panel the 24 V supply is connected to the designated connector After a brief delay a status message appears on the display This status message may be overwritten immediately by the following messages or by the Panel program Keyboard Error Code 7511 m The daisy chain connecting the keyboard units in your system is incomplete Check the following items Caution Remove power from the system before disconnecting and connecting cables e Make sure all Keyblock cables are securely installed and fully seated A simple click does not mean secure installation e Verify that the Keyblock cable termination plug is installed it is shipped in the Controller box e Use the process of elimination to detect a failed keyboard module Move the termination to the first Keyblock in the daisy chain and check for the error code If the first Keyblock is OK add one Keyblock at a time checking for the
61. g diagnosis information relating to software operation This chapter includes the following information General Information ug ERE Ute UR a 8 2 d Misual Check ea tilde ttu og D TERRE 8 2 O Powering On for the First Time iii 8 2 Gr Starting an Applications cis o EP PIRE pee ano 8 2 Error Messages on Panel Displays with C200 or C400 Controllers 8 3 Other Errors iie etie epitomae deep TAE E TEES 8 4 8 1 General Information Before a completed Panel is installed into a cabinet a rack or a machine it must be fully tested as outlined below Visual Check Before connecting power to and powering up the unit the following visual checks should be performed m Are mechanical attachments making a good connection m Is the ribbon cable correctly connected between the display module and the Panel Controller m Are Keyblock connections made properly Caution The cables between Keyblock modules must be connected from the output of one to the input of another otherwise module failure may result m Are all cables that will come in contact with the bezel located inside the Panel lip m Is the termination resistor attached to the last Keyblock module m If necessary check number switch settings Powering On for the First Time With 24 V power connected to the Panel the LEDs will be illuminated and run a test pattern then a message should appear on the display See the
62. gged into the output of the last Keyblock module A lithium battery allows the Controller to store data such as historical alarm lists A battery cover on the back of the Controller lifts off to provide access to the housed battery A tube of sealant with application nozzle and squeezing tool is provided to install the assembled Panel into a cutout or ungasketed mounting bezel this sealant must be used to maintain the NEMA 12 and IP54 ratings Paper Keyblock label sheets axe written on and inserted into each Keyblock module to indicate programmed key functions A blank label sheet comes pre installed in every Keyblock module extras are provided with each Controller and can be ordered separately Four metal screws are provided for attaching the Controller Phillips 1 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Assembly Tips The following assembly tips and comments should make Panel assembly and installation easier Caution Failure to observe these assembly tips may result in damaged equipment and or additional assembly time Caution Handle plastic parts gently using force may cause plastic to break m Insert and remove the ribbon cable carefully Do not use a screwdriver or other metal object to remove the cable as this could strip insulation off of the wires m When applying sealant observe the following guidelines Q Use sealant in a well ventilated area do not inhale vapors for prolonged peri
63. ing System Components Standard Keyblock Modules a Mounting pins b Short Keyblock cable c Spring clips d Module connectors e Cable covers a Mounting pins b Spring clips c Module connectors d Cable covers 2 10 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Panel Controllers Please refer to the instruction sheet that is packaged with your Panel Controller for detailed installation instructions The C200 Controller is shown in the figure below a Termination resistor b Screws c Battery d Sealant application nozzle and squeezing tool e Keyblock label sheets f Long Keyblock cable g Power connector h Genius connector not shown C400 Controller only GFK 0848A Chapter 2 Assembling System Components 2 11 Keyblock Label Insertion Exchange The following procedure is for use on an uninstalled Keyblock module To change the label in an installed Panel Keyblock module the entire unit may need to be disassembled You may however be able to remove the Controller and the cable covers then continue with the following procedure Remove mounting pins if desired by turning each pin to the middle and pulling up this is not necessary but sometimes makes the process easier Gently turn both screw locks to the OPEN position as shown using a small flathead screwdriver 2 12 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A a Press
64. ion User s Manual June 1995 GFK 0848A Ordering Information GFK 0848A Table 1 7 Product Catalog Numbers Product Catalog Number Display Modules Display Module 2 x 20 LCD IC750LCD220 Display Module 4 x 20 LCD IC750LCD420 Display Module 4 x 40 LCD IC750LCD440 Display Module 8 x 40 LCD IC750CFL840 Display Module 2 x 20 VFD IC750VFD220 Display Module 2 x 40 VFD IC750VFD240 Keyblock Modules Keyblock Module 16 keys IC750KBL160 Keyblock Module Numeric 12 4 keys IC750KBL400 Keyblock Module 8 keys IC750KBL840 Keyblock Module 4 keys IC750KBLA40 Keyblock Module Blank module IC750KBL000 Keyblock Module Emergency Stop key IC750KBL910 Keyblock Module Key switch IC750KBL920 Keyblock Module Start Stop IC750KBL930 Panel Controllers Basic Panel Controller C200 IC750CTR200 Genius Panel Controller C400 IC750CTR400 Accessories Accessories set spare parts kit IC750ACC004 Lithium battery RENATA CR2477N IC750ACC002 Label sheets IC750ACCO05 Mounting bezel 2X3 configuration IC750ACC230 Mounting bezel 2X2 configuration IC750ACC220 RS 232 serial cable with 25 pin to 9 pin adapter IC750CBL002 RS 422 serial cable IC750CBL001 The components that are delivered with each module are listed in the corresponding chapters in this manual Display Modules Keyblock Modules Panel Controllers and
65. it GFK 0848A Panel Removal Carefully remove spring clips by pulling out with fingers or prying loose using a small screwdriver Caution Take care not to break plastic parts during Panel removal Remove Panel from cutout location or bezel by pushing firmly on the back of unit and gently prying up the sealed edges Note If the Panel is installed in a bezel the mounting bezel may need to be removed from the cutout as described above GFK 0848A Chapter 2 Assembling System Components 2 21 PANELWARE Hardware Installation User s Manual June 1995 DO NOT remove mounting pins Before reinstalling the Panel remove remaining sealant from around Panel and cutout or bezel edges using a spatula a rag or paper Note Remember to apply new sealant before reinstalling the unit GFK 0848A Panel Disassembly Caution Use extreme care when removing plastic parts Plastic may break if force is used a Disconnect ribbon cable carefully by gently prying it loose Caution When disconnecting the ribbon cable do not use anything metal that might fray or put pressure on it b Disconnect Keyblock cable from Controller using a small flathead screwdriver to pry tab up c Remove the four Controller mounting screws Note Your Controller may have different dimensions from the model shown GFK 0848A Chapter 2 Assembling System Components 2 2
66. ith application nozzle and squeezing tool g 1 battery compartment cover h 1 ribbon cable i 3 cable covers j 8 spring clips k 4 Controller screws 1 power connector 1 PANELWARE assembly and installation sheet PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Lithium Battery The lithium battery for the Controller can be ordered separately as a replacement part or purchased locally using the ordering information below Figure 6 2 Lithium Battery RENATA CR2477N Warning Used lithium batteries are considered hazardous waste and should be disposed of in accordance with the MSDS guidelines that accompany each battery and in accordance with local regulations Caution Pick up the battery using your fingers only do not touch any conductive material to the battery e g pliers Table 6 2 Lithium Battery Ordering Information Item Catalog Number 1 lithium battery IC750ACCO02 Renata CR2477N type battery For details on installing or changing the lithium battery see Chapter 2 Assembling System Components GFK 0848A Chapter 6 Accessories sl Label Sheets Packages of label sheets for each Keyblock module can be ordered separately for creating new applications Sheets are delivered in two sizes A4 and US letter 8 5 X 11 Each label sheet consists of six perforated legend layouts that allow an LED to show through on the Keyblock To remove an indivi
67. l for a 2 X 2 unit IC750ACC220 Mounting bezels include the necessary mounting hardware to install the unit 1 mounting bezel for a 2 X 3 unit IC750ACC230 into the cutout Serial Cables and Adapter Two cables can be ordered separately an RS 232 cable and an RS 422 cable A 25 pin to 9 pin adapter accompanies the RS 232 cable Table 6 5 Serial Cables Ordering Information Function Item Catalog Number Connects Panel to Series 90 1 RS 422 serial cable IC750CBL001 Connects PC to Panel RS 232 serial cable IC750CBL002 with 25 pin to 9 pin adapter See chapter 8 and appendix A for details on connecting the serial cables Lamps for Special Keyblock Modules Lamps in the Keyswitch Start Stop and Emergency Stop Keyblock modules may need to be replaced Ordering information for replacement lamps is provided in table 6 7 Table 6 6 Ordering Information for Replacement Lamps Type Catalog Number 24 30VAC 2W BAIS RAFI1 90060 133 110 130VAC 2W BA9S RAFI1 90060 137 GFK 0848A Chapter 6 Accessories 6 5 Chapter Printers This chapter describes and illustrates the connections from the printer to the C200 and C400 Panel Controllers as follows m Printer to Panel Controller iier eco c er e Pei eet EE ioni 7 2 ur Printebto C200 seven o Petite rode 7 2 GP Printer 10 400 ERR e ia ERE URN Nee E TIE TRE 7 2 Hi Inter
68. lity for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Field Control Modelmaster Series One CIMPLICITY GEnet ProLoop Series Six CIMPLICITY Genius PROMACRO Series Three PowerTRAC Genius PowerTRAC Series Five VuMaster CIMPLICITY 90 ADS Helpmate Series 90 Workmaster CIMSTAR Logicmaster Copyright 1995 GE Fanuc Automation North America Inc All Rights Reserved Preface This manual provides a description of the PANELWARE Operator Panels including Display modules Keyblock modules and Panel Controllers It contains technical data installation instructions and general information on using PANELWARE Operator Panel applications Some of the products mentioned or illustrated in this manual may not be released when this document is published Please do not rely on any references made to these units Your local GE Fanuc distributor will inform you of any new product releases Revisions to This Manual e Changes made to this manual describe new features of the PANELWARE system hardware Additionally corrections have been made where necessary The following list describes the major revisions in this manual as compared to the previous version GFK 0848 e Availability of the Genius Panel Controller C400 Refer to PANELWARE Application Manu
69. lock Each Keyblock module is shipped with a blank label sheet already in place Label sheets come in two sizes A4 and US letter 8 5 inches X 11 inches See chapter 6 for information on ordering additional label sheets To remove an individual label from a label sheet locate one of the six perforated squares and tear gently along the perforated lines Write using non smearing ink or type the desired key functions or identifying icons on the corresponding keys you may wish to create a word processing template for this function making sure the writing will be clearly visible from behind the plastic key cover Gently insert the label behind the plastic Keyblock cover in the orientation that matches the Keyblock layout For more instructions on removing or inserting labels see chapter 2 Chapter 4 Keyblock Modules 4 3 Keyblock Cables Each Keyblock module is shipped with a short Keyblock cable for connecting it to either the Controller or another Keyblock module The short cable s length is that required to connect one Keyblock module to another when they are side by side To accommodate Keyblock configurations that require a longer cable e g two Keyblock modules separated by a blank module each Controller is shipped with a long 230 mm Keyblock cable You may or may not need to use this cable 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Standard Keyblock Modules Connection to Panel Controller or
70. nels are comprised of two main external components keys and a display The keys on a Keyblock module are used to make function selections that cause actions to occur and messages to appear on the display The number of keys on a module and the number of lines and characters that can appear on a display vary from device to device Lf ut PEA e Display DISPLAY ZL Keys p p 7 eall 9 Y ly e p 4 Bee sh O7 YF 27 NBI S Y PP _ P p o EJ Figure 1 1 Interface Panel Components Intelligent Panels are completely self sufficient in their Keyblock and display management A dedicated processor takes over the task of data display This processor handles the visualization of PLC data in the form of animated bar graphs lists numeric values or messages The Panel responds when programmed keys are pressed and the resulting data is either displayed on the Panel or sent to the PLC The PLC only sends the data the Panel modifies that data into the desired format and delivers it to the operator over the display In this way intelligent Panels save on PLC processing requirements PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A PANELWARE Operator Panels The Modular Concept PANELWARE Operator Panels are based upon a modular
71. nstallation options Cutout Dimensions and Installation The cutouts that will house the operator Panels must be precision cut rectangles with tolerances of 0 0 5mm per dimension Cutout size should be calculated as follows Dimension mm 96 number of blocks 4mm 0 0 5mm tolerance dimension Table 2 1 Product and Cutout Dimensions Matrix Size Product Dimensions Cutout Dimensions 1 96 mm 3 78 inch 92 mm 3 63 inch 2 192 mm 7 56 inch 188 mm 7 41 inch 3 288 mny11 34 inch 284 mny11 19 inch 4 384 mm 15 12 inch 380 mm 14 97 inch D Tolerances 0 mm 40 5 mm 0 inch 0 02 inch GFK 0848A Chapter 2 Assembling System Components 2 5 The following figure shows an example cutout for a 2 X 3 operator Panel W Length 288 mm 11 34 woo Width 192 mm 7 56 Cutcur Dimensions 284 x 1858 mm 11 15x 7 41 Figure 2 1 Cutout Example for a 2 X 3 Panel Mounting Bezels A pre cut stainless steel mounting bezel can be used for installing two specific configurations of PANELWARE Panels units that are 2 X 3 2 high by 3 wide and units that are 2 X 2 2 high by 2 wide Each bezel has mounting bolts welded to it and the remaining installation hardware captive locking washers and nuts is provided as well The mounting bezel can be installed in a less precise cut making Panel installation simpler and less costly The assembled Panel is sealed into
72. numeric 4 8 Overview 1 8 special 4 11 Start Stop 4 15 types 4 3 L Lamps for Keyblock modules ordering information 4 16 6 5 Lithium battery 5 7 C400 5 12 installing replacing 2 26 ordering information 6 3 Mounting bezels ordering information 6 5 overview 2 6 N NEMA 12 rating 1 3 2 4 Number switch C200 5 7 O Operating mode switch C400 5 11 Operating system reloading 5 15 Operational elements C200 5 4 C400 5 9 Operator Interface Panel Basics 1 2 Operator Panel Hook up Panel to PLC 1 13 Operator Panels Hook up 1 13 Programming 1 14 Ordering information 1 15 P Package contents 2 9 display module type 1 2 9 display module type 2 2 9 Panel Controller C200 2 11 special Keyblock modules 2 10 standard Keyblock modules 2 10 Panel assembly 2 15 Panel Components 1 4 Panel configurations 2 4 Panel Controllers 24 VDC power 5 2 accessories 5 15 C200 5 3 C400 5 8 connecting power 5 2 GFK 0848A GFK 0848A connecting to printers 7 2 FlashPROM 5 13 loading panel program 5 14 loading starting Panel programs 5 14 Overview 1 11 reloading the operating system 5 15 RESET modes 5 13 setting number switches 5 2 starting panel program 5 14 update mode 5 15 Panel disassembly 2 23 Panel installation 2 19 Panel programs loading 5 14 overview 5 14 starting 5 14 Panel removal 2 21 PANELWARE Operator Panels 1 5 Basic Elements 1 5 Hook up 1 13 Modular Concept
73. ods Q Make sure the mounting surface is clean and free of grease A Remove sealant cap and attach the application nozzle then use the squeezing tool if necessary to expel sealant Q Applied sealant requires approximately 2 hours at room temperature to cure Q Squeeze out a thin line of sealant and try not to create clumps If too much sealant is applied it may ooze onto front of unit A Ifapplying sealant around the mounting bezel take care not to place sealant too close to the spring clips Place the sealant around each mounting bolt as well If you are using a gasket around the mounting bezel do not use sealant on the gasket or the bezel A To remove sealant rub lift it off with a spatula a rag or paper Wash off any residue using benzene or a similar solvent m Write on and insert Keyblock labels prior to unit assembly if functions are programmed m The metal Controller screws self tap into plastic and can only be inserted and removed a limited number of times before the plastic will begin to lose grip m Insert mounting pins at an angle lining up the pin tab with the groove in the insertion point m Set the Panel Controller number switch settings operating mode before installing the unit into the cutout If possible leave enough room to access these settings with a screwdriver after installation m Units should not be permanently installed until programming has been completed m Make sure all cable connections
74. or Numeric Keyblock Module Catalog number IC750KBL400 l Number of keys 16 short stroke keys Number of LEDs 4 yellow Labeling 12 keys are labeled as a numeric block 4 keys can be labeled using the labels provided Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 12 mA requirements Sealing NEMA 12 and IP54 when mounted in a panel properly l Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 Switch rating PANELWARE Hardware Installation User s Manual June 1995 rated for 1 million operations minimum GFK 0848A gt Keyblock Module 8 Keys T i i z 1 Q i y 3 e E o o i Sm j 35 mm E BU 378 Inch es 96 mm 3 780 inch GFK 0848A Figure 4 6 Keyblock Module with 8 Keys Table 4 3 Specifications for Keyblock Module with 8 Keys Catalog number IC750KBL840 Number of keys 8 short stroke keys Number of LEDs 4 yellow Note PANELWARE Configuration Software allo
75. os ersi se sssasto ts kansioo sises idas ioesioas roit 6 2 lithium Battery eno a a a ee eee 6 3 IEabel Sheets AAAA AAA T EE TEESE 6 4 Mounting Bezels ern n nrar e eng dada andina diana 6 5 serial Cables and Adapter end RERO eeu 6 5 Lamps for Special Keyblock Modules eee 6 5 Chapter 7 PENES e eb REPRE UTERE RR TERRARUM IR RARO 7 1 Printer to Panel Controller de ee 7 2 Printer to C200 eere KEE ENES TESKE ES edes ee eee et 7 2 Printer tox 400 co tots ath eu etn ri rit Nan a 7 2 Interface Selection erre REED A ua aaa 7 2 Cabling Schematic 5 5 once eeir pare ieii ea nani nani 7 3 Chapter 8 Troubleshooting Error Diagnosis 4 esee eee eene eene eee eene ette etna a eee e ee een 8 1 General Information os cscs eden e eL DEED He rta dede secvescaneesttes 8 2 Vasual Check 2212 c ugue detinere e Pe dere eee d 8 2 Powering On for the First Time i 8 2 Starting an Application 2 2 a a eie i oe EE BE e eode e ie nde rb aee odas 8 2 Error Messages on Panel Displays with C200 or C400 Controllers 8 3 Other Eftots sede debe eet el ife 8 4 Appendix A Cabling Information uere eon ee eerie rine aant a ee npe Rune oae nono euro En are NE pana S Ure n aae Ung A 1 Panel Controller to PC Connections ii A 2 Cabling Schematie a kan Gada ERRARE e eee ee ed e A 3 Appendix B Character Sels siivicionariniini
76. s IFO RS 232 not galvanically isolated GENIUS isolated Programming PANELWARE Configuration Software Power supply 24 VDC min 18 VDC max 30 VDC Real time clock YES with battery installed non volatile Connection of Display modules 1 Keyblock modules maximum of 7 Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 10 to 95 non condensing Storage 10 to 95 non condensing PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A GFK 0848A Table 5 2 Continued Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Processor Motorola 68302 16 MHz 24 VDC power 185 mA 24 VDC requirements 260 mA 18 VDC minimum power voltage typical 150 mA 30 VDC maximum power voltage Sealing NEMA 12 and IP54 when properly mounted in a Panel Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 a45516 Figure 5 4 Genius Panel Controller C400 Elements Connections 1 Display Module Connector ribbon cable gi Bes Oe N 24 VDC Power Supply Connector IFO RS 232 to PC labeled 0 Device Number Switches M M MA Reset Button Genius Bus Connector Keyblock Module Connector Cover for
77. the bezel then the entire unit is installed and sealed into the system cutout Note If you are using a gasket on the bezel do not apply sealant to either the gasket or the bezel The 2 X 3 bezel can be ordered using catalog number IC750ACC230 the 2 X 2 bezel can be ordered using order number IC750ACC220 See chapter 6 Accessories for more information The mounting bezel s dimensions and cutout information are provided in figures 2 2 and 2 3 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A GFK 0848A 9 65 ra 4 25t 10 245MM 6 3 2 5MM 17 O TYP OTHER SIDE A 10 39 02 264 5 51MM MOUNTING HOLE PATTERN 9 65 245MM Y J o 281 DIA HOLES 4 O 37 10 CLEARANCE FOR M5 WELD STUDS AE 10 15 02 9 4 525MM 258 51MM TYP TOP EDGE CUSTOMER CUTOUT 9 65 X 9 65 44B714638 002R01 245MM X 245MM A o x o H 11 02 PANELWARE 280MM Y o o F 10 78 lt 4 274MM gt MOUNTING PLATE
78. them It provides the following information m General Information 3 2 a Backlight LCD Displays Only 3 2 Q Contrast LCD Displays Only 3 2 Q Connection to the Panel Controller 3 3 m Display Modules with LCD Displays 3 4 A Display Module 2 x 20 LCD 3 4 A Display Module 4 x 20 LCD 3 5 A Display Module 4 x 40 LCD 3 6 A Display Module 8 x 40 LCD 3 7 m Display Modules with VFD Displays 3 8 A Display Module 2 x 20 VFD 3 8 A Display Module 2 x 40 VFD 3 9 m Accessories 3 10 GFK 0848A 3 General Information Backlight LCD Displays Only All LCD Display Modules are equipped with backlights as described below Table 3 1 Backlights on Display Modules Display Module 2 x 20 LCD LED Back Lit 2x40LCD 4x40LCD Black on yellow Display Module 8 x 40 LCD CFL Back Lit Black on white Contrast LCD Displays Only All LCD Display Modules are equipped eee F View B with a potentiometer for adjusting screen y contrast The contrast adjustment is located on the top of the module see view A For best results contrast adjustments should be made after the display has warmed up but before the display is mounted in a unit Turn the potentiometer gently Caution Use a very small Phillips head screwdriver to adjust the potentiometer Do not View A Polentiameter for contrast turning counter clockwese push on the brightens the contrast potentiometer because it may come loose from the board
79. tion to the Panel Controller ii 3 3 Display Modules with LCD Displays nennen mener 3 4 Display Module 2 x 20 LCD itii teet ebore Ii Aia 3 4 Display Module4 x 20 LCD c eerte fne ete eee eee deis 3 5 Display Module 4 x 40 L CD 040 a ALE Lan alal cl aLaaa laid 3 6 Display Module 8 x 40 LCD eese enne nennen n enrr eene een 3 7 Display Modules with VFD DisplayS eene eene 3 8 Display Module 2 x 20 VED i praga eren tee re tte ten dp ten dep fena Suan oben Sdn Shen bs 3 8 Display Module 2 x 40 VED 3 9 ANCCeSSOFIeS 5 ngu RUNHQGSRWG ununi 3 10 Chapter 4 Kevblock Modules leleine 4 1 General Informations tata 4 2 Dimensions RENS 4 2 Standard and Special Keyblock Modules eene 4 3 Keyblock Labels cane ener eet nep Moe ee e hee epee eee 4 3 Keyblock Cabl s esee re ona lea e E Re edes 4 4 Standard Keyblock Modules i 4 5 Connection to Panel Controller or Another Keyblock Module sss 4 5 Keyblock Module 16 Keys ertet eene rte tert tite ine tie cd 4 7 Keyblock Module Numeric 12 4 Keys eese eene eene 4 8 Keyblock Module 8 KeyS eene eene nennen enne 4 9 Keyblock Module 4 KeySs eese enne nnne nennen nennen enne nenne 4 10 Special Modul s 7 5 akan etnies edidic ae ee en 4 11 Blank Modu le ftw aie RUNE 4 11 Emergency Stop Switch
80. when properly mounted in a panel l Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 If the front panel of the display is touched immediately after power up black lines may appear on the display temporarily This effect is minimal after the display has warmed up GFK 0848A Chapter 3 Display Modules Overview 3 5 Display Module 4 x 40 LCD E Y 1 378 inch 258 mm 11 339 inch Losi Figure 3 5 Display Module with 4 X 40 LCD Table 3 4 Specifications for Display Module with 4 X 40 LCD Catalog number IC7S0LCD440 Display type LCD Lines x characters 4x 40 Character height 4 3 mm 0 1693 inch Background lighting LED Color black on yellow Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 10 to 90 non condensing Storage 10 to 90 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 250 mA requirements Sealing NEMA 12 and IP54 when properly mounted in a panel l Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Display Module 8 x 40 LCD GFK 0848A 35 mm 1 378 inch a45455 96 mm 3 78
81. witch 1 18 245508 30 mm 2 01 51 mm Figure 4 9 Emergency Stop Switch Module Caution It is not possible to place a Controller directly behind this Keyblock module due to the module s depth Table 4 6 Specifications for Emergency Stop Switch Module Catalog number 1C750KBL910 Number of switches 1 EMERGENCY STOP switch Temperature Operating Storage 0 to 50 C 32 to 122 F 20 to 60 C 4 to 140 F Relative humidity Operating Storage 5 to 95 non condensing 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Contacts 2X NORMALLY CLOSED 10 Amps 220 VAC 7 5 Amps 380 VAC Sealing NEMA 12 and IP54 when mounted in a panel properly Switch rating rated for 1 million operations minimum PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A Key Switch Module 1 os 845509 E Figure 4 10 Key Switch Module Warning Revision B and later Key Switch modules not interchangeable with revision A Key Switch Modules Because the type of OFF switch has been changed the two versions operate differently If you replace an A version of the module with a B or later version or vice versa you must also modify your s
82. ws configuration of 8 LEDs for this module This capability is provided for future expansion Labeling label strips are provided for creating application specific key labels Label fields 1 field for additional information Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis 24 VDC power 12 mA requirements Sealing NEMA 12 and IP54 when mounted in a panel properly Noise Immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 l Switch rating rated for 1 million operations minimum Chapter4 Keyblock Modules Keyblock Module 4 Keys 35 mm 1 378 inch ix Figure 4 7 Keyblock Module with 4 Keys Table 4 4 Specifications for Keyblock Module with 4 Keys 96 mm 3 780 inch Be p 96 mm 3 780 inch aa Catalog number IC750KBL440 Number of keys 4 short stroke keys Number of LEDs 4 yellow Labeling label strips are provided for creating application specific key labels Label fields 4 fields for additional information Temperature Operating 0 to 50 C 32 to 122 F Storage 2
83. x 40 LCD 3 6 8 x 40 LCD 3 7 accessories 3 10 Backlight 3 2 Connection to the Panel Controller 3 3 contrast 3 2 Overview 1 6 With LCD Displays 3 4 With VFD Displays 3 8 E Emergency Stop switch module 4 12 Error messages 8 3 F FlashPROM 5 13 G General Information Controllers 5 2 Display Modules 3 2 Keyblock modules 4 2 Operator Interface Panels 1 2 system assembly 2 2 troubleshooting error diagnosis 8 2 GENIUS bus connector C400 5 11 Index 1 Index Index 2 Genius Panel Controller C400 24 VDC power supply 5 10 connections and operational elements 5 9 device number switch 5 11 GENIUS bus connector 5 11 IFO RS 232 5 10 lithium battery 5 12 operating mode switch 5 11 reset button 5 12 Grounding recommendations 2 4 IFO RS 232 C200 5 5 C400 5 10 IF1 RS 232 C200 5 6 IF2 RS 422 RS 485 C200 5 6 Inserting exchanging Keyblock labels 2 12 Installation options 2 5 Installing replacing the Controller battery 2 26 Interface Panels Components 1 4 Intelligent Panels 1 4 Operation 1 4 IP54 rating 1 3 2 4 K Key switch module 4 13 Keyblock cables 4 4 Keyblock cables 4 4 Keyblock labels 4 3 inserting exchanging 2 12 ordering information 6 4 Keyblock Modules 16 Keys 4 7 4 keys 4 10 8 keys 4 9 accessories 4 16 blank 4 11 connections 4 5 dimensions 4 2 Emergency Stop switch 4 12 general information 4 2 key switch 4 13 labels 4 3
84. y The following tools not provided are required for assembly and maintenance of the Panel Phillips head screwdriver 1 size 1 small flat head screwdriver Component Descriptions Each of the components accessories required to connect and install PANELWARE modules is described briefly below Purple plastic mounting pins that resemble keys are inserted at an angle with the tab fitting into the corner of the hole in the corners of modules then turned to the left or right to lock into place These are used to mount the spring clips A 1 inch ribbon cable 30 pin connects the Panel Controller to the Display module Small tabs in the middle of each connector must be aligned tabs up for insertion Purple plastic spring clips are fastened around the edges of the installed Panel to snug it up to the cutout or mounting bezel Short Keyblock cables with telephone type connectors on each end connect Keyblock modules to each other and to the Panel Controller input to output These cables are held in place by cable covers once they are installed A longer Keyblock cable is provided with each Controller unit Module connectors are placed between Keyblock modules when a multi Keyblock configuration is created to connect the units to one another Purple plastic cable covers approximately 1 5 inches long are snapped into place over Keyblock cables to keep them in place A termination resistor with one telephone type connector is plu
85. yond the outer edges of the unit Once the Panel is assembled 24V power can be connected PANELWARE Hardware Installation User s Manual June 1995 GFK 0848A GFK 0848A Panel Installation Chapter 2 Assembling System Components Insert mounting pins at corners as shown inserting key tabs into slots at an angle in the middle then turning the pins to the right or left to lock Note Your Controller may have different dimensions from the model shown Attach application nozzle to the sealant tube then apply a thin line of sealant around the edges of the assembled Panel the outer edge is about 1 8 inch deep Be sure to apply sealant only on the outer edge PANELWARE Hardware Installation User s Manual June 1995 Quickly install Panel in cutout or bezel location see Installation Options in this chapter by pushing Panel through the front of the cutout or bezel and pressing on edges to make a seal Note Sealant curing time is 2 hours at room temperature a Install spring clips around edges of unit as shown by aligning grooves with tabs and pushing until the clips snap into place b If the Panel is mounted in a bezel apply sealant around the outer edges and bolts then bolt the entire assembly into the cutout Note If a gasket is placed between the bezel and the cutout do not apply sealant to either the gasket or the bezel c Connect 24 V power to the un
86. ystem configuration accordingly before powering up Revision B OFF contacts are normally closed and open momentarily when the OFF switch is pressed Revision A OFF contacts are normally open and close momentarily when the OFF switch is pressed Caution It is not possible to place a Controller directly behind this Keyblock module due to the module s depth GFK 0848A Chapter 4 Keyblock Modules 4 13 Table 4 7 Specifications for Key Switch Module Catalog number IC750KBL920 Number of 1 Key switch switches 1 ON OFF switch Temperature Operating 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative humidity Operating 5 to 95 non condensing Storage 5 to 95 non condensing Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Contacts Key switch 1 NORMALLY CLOSED 1 NORMALLY OPEN 10 amps 220 VAC 7 5 amps 380 VAC ON switch 1 NORMALLY OPEN 10 amps 220 VAC 7 5 amps 380 VAC OFF switch 1 NORMALLY CLOSED Revision B and later see WARNING on page 4 13 10 amps 220 VAC 7 5 amps 380 VAC Sealing NEMA 12 and IP54 when mounted in a panel properly Switch rating rated for 1 million operations minimum PANELWARE Hardware Installation User s Manual June 1

PANELWARE Hardware Installation User`s Manual, GFK

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