6. 8BVP power supply modules
Contents
1. 273 Chapter 5 Wiring Wiring 8BVP power supply modules 24V 1 lt Imin lt gt Imax DC y DC A 5V off on off DC gt DC Tw X4A die F i 24V 5 e e 24V 415V U lt Umin lt DC DC gt 15V mx Plug in module 8BAC0120 00x 1 8BAC0121 000 1 8BAC0122 000 1 8BAC0123 00x 1 8BAC0124 000 1 8BAC0132 000 1 i ADC gend T ot T idi E 2 R JL mt H W Figure 88 Input output diagram 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 Forts 274 ACOPOSmulti User s Manual V 0 39 Wiring 8BVP power supply modules Plug in module 8BAC0120 00x 1 8BAC0121 000 1 8BAC0122 000 1 8BAC0123 00x 1 8BAC0124 000 1 8BAC0132 000 1 X1 Ap ADC Zz 1 10k sie IGBT output stage K1 EA A XSA _ 8 16E L1 SC K2 L2 oe a n ca 13 29 8 16E qd PE Sc e O bev b e ERU UMS 8 16E e DC iI e c PE e DC Figure 88 Input output diagram 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 Forts ACOPOSmulti User s Manual V 0 39 275 Chapter 5 Wiring2. 00 2 3 Shield component set consisting of Shield component set for individual wires 1 shield plate 4x type 1 1 hose clamp W 9mm D 12 22mm with a diameter of 12 22 mm 85CS007 0000 00 Shield component set consisting of 1 shield mounting plate 2x 45 4 screws Base plate for mounting shield component set 8SCS008 0000 00 8BXF001 0000 00 ACOPOSmulti fan module Replacement fan for ACOPOSmulti modules 8BVP 8BOC 8BVI 8BVE 8BOK Replacement fan for ACOPOSmulti modules 8BVP 8BOC 8BVI 8BVE 8BOK 2 Only for 8BVP0880Hx00 000 1 52 Table 22 Optional accessories 8BVP power supply modules 1 Only for 8BVP0220Hx00 000 1 und 8BVP0440Hx00 000 1 ACOPOSmulti User s Manual V 0 39 6 2 Technical data Technical data 8BVP power supply modules Approbation data UL C UL US CSA Product ID Wall mounting 8BVP0220HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0220HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 General information C UL US listed In preparation Yes Available cooling and mounting methods Wall mounting Yes Cold plate or feed through mounting Yes Module width 4 Power mains connection Mains input voltage 3x220 to 3x480VAC 10 System configuration TT TN S TN C S Frequency 50 60 Hz 4 Installed load In preparation Starting current at 400 VAC
3. 4 8BVP power supply modules 4 1 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 ETHERNET Powerlink 8BVF X3 F 8BVF X3 F 8BVR T lt ETHERNET Powerlink 8BOC X1 COM 5 6 24 V 4 8BOC X1 CR OK gt lt N y y o F gx O70 010 E rl 3 000090 0000 o IM eS ba sie PESTO as y SNS 9 n Shane lof loo Cs Te Te mn 0 X4A X5A X5A EH LI x 2 E Gu ACOPOSmulti 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 8BVR W2 8BVR V2 gt 8BVR U2 8BVF X3 T 268 Figure 85 Overview of pin assignments 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 ACOPOSmulti User s Manual V 0 39 4 1 1 Pin assignments X1 plug Wiring 8BVP power supply modules xi Pin Name Function 1 T Temperature sensor 4 A e 2 T Temperature sensor B 3 COM 5 6 DC bus ready 0 V 2 Bm y 4 COM 5 6 DC bus ready 0 V 3 BIO 5 CR OK DC bus ready P m Joe 6 CROK DC bus ready 9 5 MIO e jO Table 111 Pin assignments for X1 plug 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 1 The CR OK output is only set if the following conditio
4. In preparation Switch on interval 10s Max chargeable DC bus capacitance 8mF Rated switching frequency 5 kHz Possible switching frequencies 5 10 kHz ntegrated line filter according to EN 61800 3 No A11 second environment limits from CISPR11 group 2 class A ntegrated regeneration choke No Capable of regeneration Yes Power Factor Control PFC Yes Design L1 L2 L3 PE Connectors Threaded bolt M8 PU Threaded bolt M5 No Shield connection Yes 2 Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves 0 5 16 mm 6 50 mm2 In preparation In preparation Terminal cable outer cross section dimension of the shield connection 23 35 mm 32 50 mm Table 23 Technical data 8BVP power supply modules ACOPOSmulti User s Manual V 0 39 53 Chapter 2 Technical data Technical data 8BVP power supply modules Product ID Wall mounting 8BVP0220HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0220HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 DC bus connection Voltage 800 VDC Max 900 VDC Continuous power supply and regeneration 4 15 kW 30 kW 60 kW Reduction of continuous power depending on mains input voltage Mains input voltage 3x400 VAC 37 5 W 75 W 150 W 400 mains input voltage 400 mains input voltage 400 mains input voltage Reduction of continuous power depending on switching
5. frequency and cooling method Switching frequency 10 kHz Wall mounting Installing the cold plate Feed through mounting Switching frequency 5 kHz Wall mounting Installing the cold plate Feed through mounting 0 27 kW K from 31 C 0 33 kW K from 49 C In preparation No reduction No reduction In preparation 0 35 KWIK from 10 C 9 0 43 kW K from 6 C 9 In preparation 1 11 kW K from 40 C 0 56 kW K from 45 C In preparation 0 64 kWIK from 5 C 9 0 95 kW K from 27 C In preparation 0 97 kW K from 41 C 1 3 kW K from 58 C In preparation Reduction of continuous power depending on installation altitude Starting at 500 m above sea level 1 5 kW per 1000 m 3 kW per 1000 m 6 kW per 1000 m Peak power supply and regeneration 37 5 kW 60 kW 120 kW Power loss at max device power In preparation In preparation In preparation DC bus capacitance 495 uF 825 uF 1650 pF Protective measures Overload protection Yes Short circuit and ground fault No Design ACOPOSmulti backplane 24 VDC supply 1 Input voltage 25 VDC 1 6 Input capacitance 4 7 UF Max power consumption Poa vou 0 100 My Pas vou 0 10 Wh My Fan8BVF 5 Fan8BVF i 2 PrangpoM 4 PrangBoM Design ACOPOSmulti backplane Line filter fan connection Output voltage 24V 45 8 0 1 Continuous current 42A Protective measures Overload protection No Shor
6. 2 non conductive material Overvoltage cat according to IEC 60364 4 443 1999 EN 60529 protection IP20 Storage and transport conditions Storage temperature 25 to 55 C Relative humidity during storage 5 to 95 non condensing Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table 23 Technical data 8BVP power supply modules Forts ACOPOSmulti User s Manual V 0 39 55 Chapter 2 Technical data Technical data 8BVP power supply modules Product ID Wall mounting 8BVP0220HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0220HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 Mechanical characteristics Dimensions Width 106 5 mm 213 5 mm Height 317 mm 317 mm Depth Wall mounting 263 mm 263 mm Cold plate 212 mm 212 mm Feed through mounting 209 mm 209 mm Weight Wall mounting Approx 5 2 kg Approx 5 5 kg Approx 10 2 kg Cold plate Approx 4 2 kg Approx 4 5 kg Approx 7 9 kg Feed through mounting Approx 4 2 kg Approx 4 5 kg Approx 7 9 kg Table 23 Technical data 8BVP power supply modules Forts 1 B amp R recommends operating the module at nominal switching frequency Operating the module at a higher switching frequency for application specific reasons reduces the continuous power and increases the CPU load The cable does not require shielding up to a total cable length between
7. 4A plug 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 4 1 5 Pin assignments X5A plug X5A Name Function PU Network Protective ground conductor le L3 Network Power mains connection L3 L2 Network Power mains connection L2 L1 Network Power mains connection L1 Table 116 Pin assignments for X5A plug 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 Danger Before turning on the module make sure that the housing is properly connected to ground PE rail The ground connection must be made even when testing the module or when operating it for a short time 272 ACOPOSmulti User s Manual V 0 39 4 1 6 Input output circuit diagram Wiring 8BVP power supply modules Trigger2 COM 5 COM 4 24V Out 1 COM 8 24V Out 2 CR OK CR OK COM 5 6 COM 5 6 Trigger1 COM 1 i 5V CR OK X2 o 30V 30V gt Triggeri X2 OG X2 30v 30V gt Trigger2 SS IS SIS OS SG Figure 88 Input output diagram 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 ACOPOSmulti User s Manual V 0 39
8. J45 0 5 m X20CA0E61 0010 Ethernet POWERLINK connection cables RJ45 to RJ45 1 0 m X20CA0E61 0020 Ethernet POWERLINK connection cables RJ45 to RJ45 2 0 m X20CA0E61 0030 Ethernet POWERLINK connection cables RJ45 to RJ45 3 0 m X20CA0E61 0040 Ethernet POWERLINK connection cables RJ45 to RJ45 4 0 m X20CA0E61 0050 Ethernet POWERLINK connection cables RJ45 to RJ45 5 0 m X20CA0E61 0080 Ethernet POWERLINK connection cables RJ45 to RJ45 8 0 m X20CA0E61 0100 Ethernet POWERLINK connection cables RJ45 to RJ45 10 0 m X20CA0E61 0150 Ethernet POWERLINK connection cables RJ45 to RJ45 15 0 m X20CA0E61 0300 Ethernet POWERLINK connection cables RJ45 to RJ45 30 0 m X20CA0E61 0500 Ethernet POWERLINK connection cables RJ45 to RJ45 50 0 m X20CA3E61 0100 Ethernet POWERLINK connection cables RJ45 to RJ45 can be used in cable drag chains 10 0 m X20CA3E61 0150 Ethernet POWERLINK connection cables RJ45 to RJ45 can be used in cable drag chains 15 0 m X67CA0E41 0010 Ethernet POWERLINK attachment cables RJ45 to M12 1 0 m X67CA0E41 0050 Ethernet POWERLINK attachment cables RJ45 to M12 5 0 m X67CA0E41 0150 Ethernet POWERLINK attachment cables RJ45 to M12 15 0 m X67CA0E41 0500 Ethernet POWERLINK attachment cables RJ45 to M12 50 0 m X67CA3E41 0150 Ethernet POWERLINK attachment cables RJ45 to M12 can be used in cable drag chains 15 0 m 270 Table 114 Overview of B amp R Powerlink cables ACOPOSmulti User s Manual V 0 39 Wiri
9. Technical data 8BVP power supply modules 6 8BVP power supply modules 6 1 Order data 8BVP0440HC00 000 1 ACOPOSmul feed through ti power supply module 44A HV cold plate or mounting 8BVP0880HC00 000 1 ACOPOSmul feed through ti power supply module 88A HV cold plate or mounting Model number Short description Figure Wall mounting 8BVP0220HW00 000 1 ACOPOSmulti power supply module 22A HV wall mounting 8BVP0440HW00 000 1 ACOPOSmulti power supply module 44A HV wall mounting 8BVP0880HW00 000 1 ACOPOSmulti power supply module 88 A HV wall mounting Cold plate or feed through mounting 8BVP0220HC00 000 1 ACOPOSmulti power supply module 22A HV cold plate or feed through mounting 8BVP0880HC00 000 1 Table 20 Order data 88VP power supply modules Required accessories Model number Amount Short description Comment Page 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Plug for X1 connection 276 Label 1 numbered serially 8TB2108 2010 00 1 Screw terminal 8 pins 1 row RM5 08 Plug for X2 connection 276 Label 1 numbered serially 8TB2104 204A 00 1 Screw terminal 4 pins 1 row RM5 08 Plug for X4A connection 276 Label 4 T T F F Coding A 0000 8TB4104 202L 10 1 1 Screw terminal 4 pins 1 row RM10 16 Plug for X5A connection 276 Label 2 L1 L2 L3 PE Coding N 1010 Table 21 Required accessories 8BVP p
10. densation on page 203 must be taken into consideration 10 In the power supply modules a DC bus power supply is integrated for the electronic supply The 24 VDC supply from the ACOPOSmulti backplane only feeds the 24 VDC of the trigger inputs and the encoder power supplies on the encoder modules 11 The power consumption P y oyt corresponds to the power that is output on the module s X2 24 V Out 1 and X2 24 V Out 2 connections max 10 W 12 The power consumption Prangavr corresponds to the portion of the power that is output on the X4A F and X4A F connectors on the module and can be found in the technical data for the respective line filter 8BVF fan connection 13 The power consumption Pranggom corresponds to the portion of the power that is used by the fan modules in the mounting plate by the 8BOMO040HFF0 000 1 fan module and can be found in the technical data for the respective 8BOM mounting plate 14 Continuous operation of ACOPOSmulti power supply modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideration but results in a shorter lifespan 15 Continuous operation of ACOPOSmulti power supply modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 16 The dimensions define the true device
11. dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 143 2 56 ACOPOSmulti User s Manual V 0 39 Installation Dimension diagrams and installation dimensions Wall mounting 2 4 2 Power supply module 8BVP0220HW00 000 1 88VP0440HW00 000 1 2 600 8B0MnnnnHW00 000 1 HH nx 53 5 263 Oo o Oo o i J L n ya lo o o e jd S s o 1 o o IIA I 600 n Number of width units of the mounting plate O For proper air circulation at least 60 mm has to be left free above and below the module module To ensure that the fan modules in the mounting plate can be exchanged easily at least 250 mm has to be left free below the OO nnnn indicates the number of slots 0160 equals 16 slots Figure 23 Dimensional diagram and installation dimensions for 8BBVP0220HW 00 000 1 8BVP0440HW00 000 1 150 ACOPOSmulti User s Manual V 0 39 Wiring 8BVP power supply modules
12. n is met The loading relay is closed and the DC bus voltage Upc 270 VDC 4 1 2 Pin assignments X2 plug X2 Pin Name Function 1 Trigger1 Trigger 1 1 B amp 2 COM 1 Trigger 1 0 V 3 COM 4 24 V output 1 0 V 2 j 4 24V Out 1 24 V output 1 3 WS 5 Trigger2 Trigger 2 4 LJ e 6 COM 5 Trigger 2 0 V 5 E D 7 COM 8 24 V output 2 0 V 8 24V Out 2 24 V output 2 e Bm S 7 B s MO Table 112 Pin assignments for X2 plug 88 VP0220Hx00 000 1 88 VP0440Hx00 000 1 ACOPOSmulti User s Manual V 0 39 269 Chapter 5 Wiring Wiring 8BVP power supply modules 4 1 3 Pin assignments X3A X3B plugs X3A X3B Pin Name Function 1 RXD Receive signal 2 RXD Receive signal inverted 3 TXD Transmit signal 4 Shield Shield 5 Shield Shield 6 TXD Transmit signal inverted 7 Shield Shield 8 Shield Shield Table 113 Pin assignments for X3A X3B plugs 8BVP0220Hx00 000 1 8BVP0440Hx00 000 1 Usage guidelines for B amp R Powerlink cables Special usage guidelines Special usage guidelines must be adhered to for the following B amp R Powerlink cables Model number Short description X20CA0E61 0002 Ethernet POWERLINK connection cables RJ45 to RJ45 0 2 m X20CA0E61 0005 Ethernet POWERLINK connection cables RJ45 to R
13. ng 8BVP power supply modules The unlocking mechanism for this B amp R Powerlink cable is protected by a soft plastic clip see figure 86 B amp R Powerlink cable Unlocking mechanism N P d Soft plastic clip Figure 86 B amp R Powerlink cable This soft plastic clip connects the unlocking mechanism to the connector housing when extended and is designed to prevent the unlocking mechanism from breaking off when disconnecting the cable Disconnecting the B amp R Powerlink cable from ACOPOSmulti modules The RJ45 plug must be unlocked by pressing on the front part of the soft plastic clip and the B amp R Powerlink cable must then be disconnected from the ACOPOSmulti module see figure 87 Correct unlocking of B amp R Powerlink cables V here to unlock the B amp R Powerlink cable Unlocking mechanism N p i Soft plastic clip Figure 87 Correct unlocking of B amp R Powerlink cables Caution Before disconnecting the B amp R Powerlink cable from ACOPOSmulti modules make sure that the RJ45 plug is completely unlocked ACOPOSmulti User s Manual V 0 39 271 Chapter 5 Wiring Wiring 8BVP power supply modules 4 1 4 Pin assignments X4A plug X4A Name Function T Network Temperature sensor T Network Temperature sensor l F Network Fans F Network Fans OA Fe F T T Table 115 Pin assignments for X
14. ower supply modules 1 Only for 8BVP0220Hx00 000 1 und 8BVP0440Hx00 000 1 ACOPOSmulti User s Manual V 0 39 51 Chapter 2 Technical data Technical data 8BVP power supply modules Optional accessories Model number Amount Short description Comment Page 8BAC0120 000 1 max 2 ACOPOSmulti plug in module 99 EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module EnDat 2 2 interface 8BAC0122 000 1 max 2 ACOPOSmulti plug in module 107 Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module 127 SinCos interface 8SCS005 0000 00 Up to2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots 8SCS002 0000 00 1 Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws 8SCS008 0000 00 1 Shield component set consisting of Shield component set for power cables with 1 shield plate 2x type 0 a diameter of 23 35 mm 1 hose clamp W 9mm D 23 35mm 85CS003 0000 00 2 1 Shield component set consisting of Base plate for mounting shield component 1 shield mounting plate 4x 45 set 85CS001 0000 00 or 8SCS004 0000 8 screws 00 85CS004 0000 00 2 1 Shield component set consisting of Shield component set for power cables with 1 shield plate 4x type 0 a diameter of 32 50 mm 2 hose clamps W 9mm D 32 50mm 8SCS001 0000
15. t circuit protection Yes Cable breakage monitoring No Undervoltage monitoring No Max over current limitation 10A Table 23 Technical data 8BVP power supply modules Forts 54 ACOPOSmulti User s Manual V 0 39 Technical data 8BVP power supply modules DC bus voltage 260 315 VDC DC bus voltage 315 900 VDC Product ID Wall mounting 8BVP0220HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0220HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 Trigger inputs Number of inputs 2 Wiring Sink Electrical isolation Input Power supply module Yes Input Input Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5V HIGH 15V Input current at rated voltage Approx 10 mA Switching delay Positive edge 52 ys 0 5 ys digitally filtered Negative edge 53 ys x 0 5 ys digitally filtered Modulation compared to ground potential Max 38 V 24 V Out Amount 2 Output voltage 25 VDC DC bus voltage 315 24 VDC 6 Fuse protection 500 mA slow blow electronic automatic reset Operational conditions Ambient temperature during operation 5 to 40 C Max ambient temperature 55 C Relative humidity during operation 5 to 85 non condensing Installation at altitudes above sea level 0 to 500m Maximum installation altitude 15 4000 m Degree of pollution according to EN 60664 1
16. the line filter regeneration choke and power supply module of 3 m Please contact B amp R when using cable lengths gt 3 m 3 The connection is made with cable lugs using an M8 threaded bolt 4 Valid in the following conditions 40 C ambient temperature installation altitude lt 500 m above sea level 5 Valid in the following conditions Nominal DC bus voltage 800 VDC minimum permissible coolant flow volume 3 l min The nominal switching frequency values for the respective ACOPOSmulti inverter module are marked in bold 6 The temperature specifications are based on the ambient temperature 7 The temperature specifications are based on the return temperature of the cold plate mounting plate 8 The module cannot supply the full continuous current at this switching frequency This unusual value for the ambient temperature at which a derating of the continuous current must be accounted for ensures that the derating of the continuous current can be determined in the same manner as at other switching frequencies 9 The module cannot supply the full continuous current at this switching frequency This unusual value for the return temperature at which a derating of the continuous current must be accounted for ensures that the derating of the continuous current can be determined in the same manner as at other switching frequencies Caution Condensation can occur at low flow temperatures and low return temperatures The designs in the section Con
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