User Manual - Abest Industrial Supply
Contents
1. use Operating Instructions 1 General Items a Handle bar must be operated by hand b Place jack at the safety area so that safe operation and adjustment of jack can be secured c Make sure that the jack s pulling capacity is appropriate to the job for safety reasons d Jack is designed for indoor use only and is not protected from rain or water Shorten interval of maintenance when using outdoors or in rough conditions Particularly take care of rust resistance of jack and supply grease prior to outdoor use In the case of extended outdoor use or bad conditions such as coastal use please contact ZINKO 2 Using More Than One Jack a When using more than one jack the load may tend to be applied unevenly to each jack Be sure to select jacks that have the appropriate capacity for the job Normally use jack not more than 50 to 70 of the rated capacity b nstruction and sign operation Take care of movement of load when operating jack s When using more than one jack operation order of each jack should be determined in advance to avoid any hazards 3 How to Use a Insert handle bar H into the bottom of socket part of ratchet handle When pulling push liner of ratchet handle to UP position and operate handle bar When retracting push liner of ratchet handle to DOWN position and operate handle bar as shown below Ratchet Wheel Liner DOWN UP retract pulling H Ratchet Handle Maintenance Visual Inspection 1 Mark2. MODEL ZPL 2510 Mechanical Pulling Jack ZINKO Hydraulic Jack Toll Free 7 800 579 8088 Web www zinko com Operation amp Maintenance Manual Safety Information Read and follow all WARNINGS CAUTIONS and INSTRUCTIONS included with each product to use the product correctly and to avoid personal injury or property damage during system operation ZINKO can not be held responsible for damage or injury resulting from unsafe use of products lack of maintenance or incorrect system application Application 1 This jack applies exclusively to pulling operations DO NOT use for any other purpose than stated above such as pushing lifting or lowering a heavy load 2 Electric driven is not available so be sure to operate jack manually 3 Operators shall be experienced or appointed by the supervisor Specifications and Components Ambient temperature range 20 C 60 C Pulling Force Stroke Handle Bar Weight Operating Torque ton in x in approx Ib approx Ib ft ZPL 2510 1x 27 6 12000 Ratchet Handle Grease Nipple Stroke max 100mm Ratchet Wheel Liner DOWN UP retract pulling H Tension Screw Ratchet Handle Stroke Limit Line Safety Information Read the manual before operation to avoid personal injury or damage to equipment Operators shall be instructed on the proper use of the jack s by an experienced user or by a person who is appointed by the supervisor AWAR
3. NING For Your Safety and to Prevent Injury DO NOT operate jack beyond its rated capacity Remove handle bar if jack is not operated and install jack on solid base Take care not to drop handle bar if jack is operated at a high place DO NOT use jack if damaged altered or in poor repair DO NOT apply slant loads or shock loads to jack Pull load straight to the center of load receivable part DO NOT throw or drop jack DO NOT use jack beyond stroke limit mark on the ram red line If operated by force jack gets locked and causes defect of jack DO NOT operate jack when hook touches jack body If operated by force screw gets locked causing defect of the jack Use the attached handle bar and insert it fully into the bottom part of socket until red mark of handle bar disappears Also push ratchet liner completely Operate jack at safety position Arrange support fix metal to the load after pulled off Safety shoes gloves helmet and clothes are recommended to protect operators This guide cannot cover every situation so always do the job with safety in mind Zinko Hydraulic Jack Model ZPL 2510 Ratchet Liner e Push surely to direction of arrow mark Red Mark Push carefully by palm until this face becomes the same Pre Use Inspection preliminary check by operator 1 Turn ratchet handle to check whether ram goes up and down slowly 2 Check jack visually for general condition before
4. ing Plate Make sure specifications and warning plate are not detached 2 Body and Ratchet Handle Make sure body and ratchet handle are not cracked or damaged 3 Hook Make sure the hook is not loosened or cracked at load receiving parts Check hooks for any other harmful damage 4 Ram and Key Check the ram and key for harmful score at sliding parts or for any other damage 5 Bolts Make sure bolts and set screw are not loosened Operation 1 Ratchet Handle Make sure that there is proper engagement and function of ratchet wheel and plungers 2 Screw Thread Check for excessive wear and damage and no backlash on ram 3 No Load Operation Make sure there is no unusual function for ram and pinion If ram and pinion is malfunctioning bring the jack to supplier for disassembly Notes 1 Pre Use Check a By operator without records b Every time prior to operation 2 Regular Check a By an appointed person in charge of making records of apparent external to provide the basis for continuing evaluation b Do regular checks on a fixed date depending on the frquency of use Rare Frequency of Use monthly use once every three months Frequent Use weekly USe ceeeeee ee once a month Outdoor Use or Bad Conditions once a week 3 If external conditions indicate possible internal difficulty contact your dealer Zinko Hydraulic Jack Model ZPL 2510 Lubrication grease supply Elimi
5. nate dust from friction part or rotating part of jack and supply grease regularly to remove dust NOTE Use Daphne Eponex Grease EP No 1 or equivalent 1 Supply grease from grease nipple for lubricating inside the jack 2 Supply grease to rotary part of ratchet wheel 3 Supply grease to shaft part of ratchet liner 4 Supply grease to slide part of tension screw 5 Supply grease from grease cup of ratchet handle CleaningJacks exposed to rain sand in the middle of a cloud of dust must be cleaned prior to use Jack operating handle bar and load bearing surfaces should be free of slippery material or fluids Storage Jack should be stored where it will be protected from the elements abrasive dust and damage Parts Breakdown ZINKO Hydraulic Jack PO Box 4903 Ontario CA 91761 2 Head Place amp Supporter 11 _ 5 Ratchet Plunger 7 Gear Case 10 Screw 11 Supporter 12 Thrust Ball Bearing 15 Handle Washer No 2 5 6 _ 7 8 9 10 Em 15 No Description 18 Spring 19 Machine Screw REV 092007 WARRANTY We warrant our products for one year after shipment In case defects arise from our workmanship and materials for which we found to be responsible we will replace with a new one or provide free replacement of parts to you However we are not responsible for damage and injury consequential or indirect which are caused by unsafe use wrong use i
6. ncomplete maintenance improper repairing modification natural calamity and improper applications http www zinko com Toll Free 1 800 579 8088 Phone 909 989 9526 Fax 909 989 1724
Download Pdf Manuals
Related Search