Gravity Guard™ Roofer`s Kit User Manual
Contents
1. 25 Roofer s Kit Manual 844 467 4443 To Inspect Webbing Bend a portion of the webbing 6 8 in 15 20 cm into an upside down U shape see Figure 29 Continue along all webbing inspecting for tears cuts fraying abrasion discoloration burns holes mold pulled or broken stitches or other signs of wear and damage Figure 29 Adjust all keepers buckles padding and D ring to inspect webbing hidden by these components Sewn terminations must be secure complete and not visibly damaged Check all buckles for damage distortion cracks breaks and rough or sharp edges Inspect for any unusual wear frayed or cut fibers or broken stitching of the buckle attachments Make sure buckles properly engage see Figure 30 Rigid Lifelines Gravity Guard Roofer s Kit Manual 26 844 467 4443 Tongue buckle grommet tongues should be free of distortion in shape and motion They should overlap the buckle frame and move freely back and forth in their socket The roller should turn freely on frame Inspect for loose distorted or broken grommets see Figure 31 Webbing should not have additional punched holes Figure 31 The outer bars and center bars on friction and slotted mating buckles must be Straight Ensure that the Quick Connect buckle s dual tab release mechanism Is free of debris and engages properly Double check the buckle locking mechanism by tugging on both halves of the buckle to make sure it is firm2. i a Part Number RL RK1 R a GID L FELINES ISO 9001 2008 Registered Manual 103 0064 General Safety Information Under Penalty of Law This User Instruction Manual is not to be removed except by the user of this equipment m Current User Instruction Manuals must always be available to the user m Read and understand these instructions before using equipment Do not throw away these instructions Misuse or failure to follow warnings and instructions may result in serious personal injury or death Users must read and understand the User Instruction Manual provided with the product and be properly trained by their employer prior to use per OSHA 29 CFR 1910 66 and 1926 503 or applicable local standards Compliant fall protection and emergency rescue systems help prevent serious injury during fall arrest For instructions about proper use refer to supervisor User Instruction Manual or call Rigid Lifelines at 844 467 4443 Rigid Lifelines Gravity Guard Roofer s Kit Manual 2 844 467 4443 Purpose The Rigid Litelines Gravity Guard Roofer s Kit RL RK1 is a cost effective compliant and complete personal fall arrest system for roof applications contained in a storage bucket for easy transporting and storage Figure 1 Rigid Lifelines Gravity Guard Roofer s Kit RL RK1 Model RL RK1 includes Evolve Lightweight Full Body Harness with mating buckle leg straps 50 ft 1
3. 4 oF Failure to have the leg straps of the Evolve Full Body Harness properly adjusted during fall arrest may result in serious personal injury or death Fasten the chest strap just above the nipple line see Figures 17 and 18 Chest strap should be snug with excess strap length secured through the web keepers see Figures 19 and 20 E Figure 19 Figure 20 Adjust shoulder straps with the two adjusters located at the lower end of the shoulder strap Adjust the left and right sides to the same length see Figure 21 Figure 21 Rigid Lifelines Gravity Guard Roofer s Kit Manual 1 8 844 467 4443 The chest strap and front D ring if applicable must be centered on your lower chest Adjustment of the shoulder straps may cause the dorsal D ring to move and may need to be repositioned up or down as needed to achieve correct position see Figure 22 Figure 22 6 After all straps have been tightened and harness fits snugly secure all excess straps through the web keepers see Figures 23 and 24 Figure 23 Figure 24 Rigid Lifelines Gravity Guard 1 9 Roofer s Kit Manual 844 467 4443 Materials Webbing All Rigid Lifelines full body harnesses are constructed with 134 in 44 mm polyester webbing Hardware All hardware on the full body harness meet the ANSI Z359 1 2007 standard and OSHA 29 CFR 1910 66 and 1926 502 requirements Installation of Gravity Guard Roofer s Kit
4. fasteners or missing parts components corrosion deterioration signs that indicate the product has been subjected to a fall arrest or any other indications of damage problems that may affect the integrity and operation of the product If in doubt contact the manufacturer Check the carabiner to be sure that it operates freely and only as intended by the manufacturer Ensure that gate keeper is seated properly without binding and is not distorted or obstructed The gate spring should exert sufficient force to firmly close the gate When the gate is closed the locking mechanism MUST prevent the gate from opening Devices that do not pass inspection or have been subjected to fall arresting forces must be removed from service Cleaning and Storage Basic care of all Rigid Lifelines Fall Protection equipment will prolong the durable lite of the unit and will contribute toward the performance ot its vital safety function Proper storage and maintenance after use are as important as cleansing the equipment of dirt corrosives or contaminants Storage areas should be clean dry and free of exposure to fumes or corrosive elements Clean equipment periodically with a soonge dampened in a mild solution of water and commercial soap or detergent to remove any dirt paint or other materials that may have accumulated Wipe dry with a clean cloth and or hang freely to dry away trom excessive heat steam or long periods of sunlight Store in a cle
5. or other connection point in relation to the snap hook dimensions that would allow the snap hook keeper to be depressed by a turning motion of the snap hook Rollout A process by which a snap hook or carabiner unintentionally disengages from another connector or object to which it is coupled ANSI Z359 0 2007 Figure 2 Rigid Lifelines Gravity Guard Roofer s Kit Manual 8 844 467 4443 System Compatibility All Rigid Lifelines protection products are designed for use with Rigid Lifelines approved components Substitution or replacement with non approved component combinations or subsystems or both may affect or interfere with the safe function of each other and endanger the compatibility within the system This incompatibility may affect the reliability and safety of the total system Roof Anchors and Roof Fall Protection System Kits Before Installing Any Roof Anchor or Roof Fall Protection System m Carefully inspect to ensure that it is in usable condition m Check for missing or damaged parts Do not use if any component does not operate properly or appears to be damaged in any way m Refer to the inspection section of this manual Only trained and competent personnel should install and use this equipment Fall Clearance Anchor and system must be installed and used in such a manner as to minimize the potential for a swing fall hazard and limit free fall distance to 6 feet 1 8 m or less Ensure that the
6. use After a fall occurs this equipment must be removed from service and destroyed immediately Never use fall protection equipment for purposes other than those for which it was designed Fall protection equipment should never be used for towing or hoisting Use in a highly corrosive or caustic environment dictates a more frequent inspection and servicing program to ensure that the integrity of the system is maintained Always check for obstructions below the work area to make sure potential fall path is clear Allow adequate fall clearance below the work surface Rigid Lifelines Gravity Guard 5 Roofer s Kit Manual 844 467 4443 General Limitations For Use This equipment is designed to be used in temperatures ranging from 40 F to 130 F 40 C to 54 C m Do not expose this equipment to chemicals or harsh solutions that may have a harmful effect Contact Rigid Lifelines with any questions m Use caution when working with this product near moving machinery electrical hazards sharp edges or abrasive surfaces as contact may cause equipment failure personal injury or death Minors pregnant women and anyone with a history of back and or neck problems should not use this equipment Do not use or install equipment without proper training from a Competent Person as defined by OSHA 29 CFR 1926 32 f m Only Rigid Lifelines or entities authorized in writing by Rigid Lifelines shall make repair
7. 5 24 m of 5 8 in 1 6 cm diameter polyester rope with attached 3 ft 0 9 m shock absorbing manual rope grab Minimum tensile strength 6 000 Ib with snap hook on one end and taped on the other end Reusable roof anchor RL 01 A with attachment D ring Installation Nails Storage bucket with lid Rigid Lifelines Gravity Guard 3 Roofer s Kit Manual 844 467 4443 Table of Contents General Safety Information 2 Purpose 3 General Instructions For Use 5 General Limitations For Use 6 Fall Arrest System Components 6 Anchorage Requirements I Connection Compatibility Limitations 8 System Compatibility 9 Roof Anchors and Roof Fall Protection System Kits 9 Temporary and Permanent Roof Anchors 11 Temporary Reusable Roof Anchor RL 01 A 12 Rope Grabs RL 3002 13 Warnings For Vertical Lifelines 14 Connector System Compatibility 14 Full Body Harness 15 Materials 20 Installation of Gravity Guard Roofer s Kit Components 20 Clearance Requirements 21 Swing Falls 23 Training 24 Inspection And Maintenance 24 Freguency 24 Cleaning And Storage 30 Servicing 30 Labeling 30 Service Policy 35 Warranty Back Cover Rigid Lifelines Gravity Guard Roofer s Kit Manual 4 844 467 4443 General Instructions For Use For use by ONE person only Maximum capacity is 310 Ibs 140 6 kg including tools DO NOT EXCEED THIS WEIGHT Anchor points must be capable of supporting 5 000 Ibs 22 2 kN in the direction permitted by the sy
8. Components 1 Install Roof Anchor Refer to pages 12 13 of this manual for installation of the RL 01 A roof anchor 2 Connect Lifeline Snap Hook to Roof Anchor D ring The lifeline snap hook must be connected to the roof anchor D ring to ensure that the rope grab is pointed in the correct direction for proper operation Ensure that the snap hook completely closes and locks see Figure 25 Engraved arrow marking on rope grab must point toward lifeline snap hook for system to operate correctly and ensure user Safety See Figure 26 eee Figure 25 Figure 26 Attach lifeline snap hook to roof anchor D ring 3 Connect Lanyard Shock Absorber Pack Snap Hook To Full Body Harness Dorsal Back D Ring Ensure that snap hook completely closes and locks Rigid Lifelines Gravity Guard Roofer s Kit Manual 20 844 467 4443 Clearance Requirements These illustrations are an example of how to calculate fall clearance when using a self retracting lanyard or a shock absorbing lanyard Image 1 shows a self retracting lanyard anchored overhead with the other end connected to the dorsal D ring of a full body harness When positioning a self retracting lanyard include the following distances in your calculations Using the Defy Self Retracting Lanyard will require a total fall clearance of approximately 7 5 feet 2 3 meters as measured from the working level to the nearest obstruction below The total fall clearance combines the
9. Lifelines shall make repairs or alterations to the equipment Rigid Lifelines Gravity Guard Roofer s Kit Manual 1 4 844 467 4443 Rigid Lifelines Rope Grab RL 3002 assembly and vertical lifelines are designed for use with Rigid Lifelines approved components Substitution or replacement with non approved component combinations subsystems or both may reduce the equipment function and endanger the system compatibility This incompatibility may affect the reliability and safety of the total system Always use Rigid Lifelines Rope Grab assembly with specified Rigid Lifelines vertical lifelines Vertical Lifelines must have a minimum tensile strength of 6 000 pounds 27 kilonewtons Full Body Harness A full body harness must be inspected prior to each use for wear damage and other deterioration All webbing must be inspected for tears cuts fraying abrasion discoloration or other signs of wear and damage Sewn terminations should be secure complete and not visibly damaged No load indicators shall be deployed Damaged and other deteriorated and defective components must be immediately removed from service in accordance with the requirements of OSHA 29 CFR 1910 66 and 1926 502 Donning a Vest Style Full Body Harness Not all fall protection components are rated for the same user weight capacity Only use components rated for the same weight capacity There must be a functional rescue plan if users of fall protec
10. RL 15502D Size Universal Material Polyester Serial DO NOT REMOVE THIS LABEL Evolve Long Label WARNING REMOVE FROM SERVICE if subject to a fall arrest or if unit fails inspection lafsfols v e efulv my afc a a1a duos aseajd 25118114 jo aeg syluow g Asana 1SE9 JE jenu pue 138dSUI 0 UOSsed lUaladwog ASN HIVI 340438 LIAdSN LSNW YISN 9818414 JO BOQ WO4 SIEAA G SI JONPOAM Jo O41 AIMAS DO NOT REMOVE THIS LABEL WARNING Read all instructions before use Do not remove product labels Remove from service if subject to fall Avoid sharp edges and abrasive surfaces Inspect before each use Use only compatible connections Dorsal D Ring for fall arrest attachment If present side D Rings for positioning only A Shoulder Strap B Chest Strap C Front Adjustment Strap D Back D Ring E Lanyard Keeper Rigid Lifelines Gravity Guard 33 Roofer s Kit Manual 844 467 4443 Rigid Lifelines Gravity Guard Roofer s Kit Manual 34 844 467 4443 Service Policy 1 Obtain as much information as possible concerning the problem through personal observation by yourself or other authorized personnel familiar with the job and equipment include model serial and or part numbers voltages speeds and any other special identifying features Be prepared to discuss the situation in detail All authorized labor charges will be based on straight time Hourly ra
11. THER WARRANTIES WHATSOEVER WHETHER EXPRESS IMPLIED OR STATUTORY SELLER MAKES NO WARRANTY AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE EQUIPMENT AND MAKES NO OTHER WARRANTY EITHER EXPRESS OR IMPLIED Rigid Lifelines shall not be liable under any circumstances for any indirect special or consequential damages including but not limited to lost profits increased operating costs or loss of production This warranty shall not extend to damages including but not limited to lost profits increased operating costs or loss of production This warranty shall not extend to any components or accessories not manufactured by Rigid Lifelines example casters with the exception of the components systems or accessories involved with XSPlatforms and purchaser s remedy for such components and accessories shall be determined by the terms and conditions of any warranty provided by the manufacturer of such components and accessories Rigid Lifelines 730 Hemlock Road Suite 104 aa Morgantown PA 19543 Toll Free 844 467 4443 G R aGID Local 610 286 8030 LF FELINES Fax 610 286 6408 RigidLifelines com info rigidlifelines com 2014 All rights reserved Specifications subject to change without prior notice RLL RKO114V1
12. UO VK Temporary Reusable Roof Anchor RL 01 A Warnings and Limitations m For use by ONE person only Maximum capacity is 310 Ibs 140 6 kg including tools DO NOT EXCEED THIS WEIGHT The RL 01 A is for use by the original installer only m Anchor points must be capable of supporting 5 000 Ibs 22 2 kN in the direction permitted by the system while in use or provide a 2 1 safety factor m The RL 01 A roof anchor is designed for rooftop installations on fully sheathed roofs comprised of wood members Do not install on un supported roof structures such as eaves or gable overhangs Do not install on fascia boards m The RL 01 A roof anchor must be installed at least 2 ft 0 6 m from any roof edge m Due to the fatiguing of the nails it is recommended that new nails be used every time the anchor is installed The roof anchor must be inspected before each use m The RL 01 A roof anchor must be used in conjunction with a shock absorber that limits forces to 900 Ibs 4 KN or less Rigid Lifelines Gravity Guard Roofer s Kit Manual 1 2 844 467 4443 Installation i Locate and mark solid roof members support structures i e studs joists rafters trusses etc under roof sheathing at the location where the roof anchor will be installed Install the RA 01 Roof Anchor with 16D 3 inch nails Fill all roof anchor holes with 16D 3 inch nails to attach the RL 01 A roof anchor All nails must pass through t
13. act of harness with sharp or abrasive edges Do not remove this or any labels This harness is part of a system A qualified person must select the components materials and anchorage to match the system application the work work place hazards and the environment Connectors used on this harness must be compatible dimensionally to prevent accidental roll out or accidental disconnection Do not expose to acid acid fumes chemicals corrosives UV rays solar exposure or environments or temperatures above 190 degrees F that could weaken the parts of this harness Do not misuse harness abuse alter or attempt repairs to 3 this product Product complies with ANSI 2359 1 and OSHA standards A rescue plan must be in place and user must be properly trained R GID before using this product L FELINES RIGID LIFELINES Morgantown PA 19543 800 869 2080 or 610 286 7200 e rigidlifelines com Rigid Lifelines Gravity Guard 31 Roofer s Kit Manual 844 467 4443 Evolve Fall Indicator FALL INDICATOR Do not re use any unit that has arrested a fall or has this fall indicator deployed Remove from service immediately Rigid Lifelines Gravity Guard Roofer s Kit Manual 844 467 4443 32 Evolva WARNING Follow the manufacturer s instructions included with the equipment at the time of shipment before using Improper use of this equipment could result in serious injury or death Date of MFG Model
14. an dry area when not in use Servicing Servicing of Rigid Lifelines equipment must only be carried out by Rigid Lifelines or persons or entities authorized in writing by Rigid Lifelines A record log of all servicing and inspection dates for this equipment must be maintained Only original Rigid Lifelines replacement parts are approved for use in this equipment Non repairable devices that do not pass inspection must be disposed of in a manner to prevent inadvertent further use Contact Rigid Lifelines at 844 467 4443 if you have any questions Rigid Lifelines Gravity Guard Roofer s Kit Manual 30 844 467 4443 Labeling Reusable Roof Anchor Instructions This anchor when installed in accordance with the manufacturer s instructions from the beginning of the roof line Additional anchors should be placed no more than every 10 ft included at the time of shipment will provide an anchor point at the peak of the roof which is suitable with the last anchor 5 ft from the end of the roof line Remove ridge vents when attaching peak i for use with compliant fall arrest systems The roof peak anchor should be used in conjunction with anchors Each anchor should be fastened to the roof using 16D 3 inch nails The center row of holes R GID roof bracket walk planks when installing conventional roofing systems on truss rafter and plywood must be secured to the plywood sheathing Use all holes provided in nailing the anchor to the L FELINES sheat
15. anchor point selected Is at a height that will not allow a lower level to be struck should a fall occur To ensure adequate fall clearance consider the following m Rope grabs have a maximum fall arrest distance of 39 in 1 m m Synthetic rope lifelines may stretch up to 5 For synthetic rope lifelines add 1 ft 0 3 m of fall clearance for each 20 feet 6 m of rope above the connection point Always remember that shock absorbers will elongate when subjected to fall arrest forces Refer to the labels on the connecting device to obtain the maximum elongation distance m In addition to the above it is essential to consider other components and variables including but not limited to the height to the worker s back D ring the length of the lanyard the position of the worker in relation to the anchorage and potential harness stretch of up to 1 ft 0 3 m Rigid Lifelines recommends that a 3 ft 0 9 m safety factor be added to all fall clearance calculations Call Rigid Lifelines Technical Service if there is any question about calculating Tall clearance Rigid Lifelines Gravity Guard 9 Roofer s Kit Manual 844 467 4443 General Roof Anchor Warnings Fall arrest systems must be rigged in accordance to regulatory reguirements All instructions and warnings provided with the components of the personal fall arrest system must be read understood and followed Make sure that all connections within the fall arrest s
16. be legible and attached to the equipment Perform the following procedures if applicable to your product and or system Roof Anchor Inspection Inspect product for any of the following bent cracked distorted worn malfunctioning or damaged parts rough or sharp edges loose fasteners or missing parts components corrosion deterioration signs that indicate the product has been subjected to a fall arrest or any other indications of damage problems that may affect the integrity and operation of the product If in doubt contact the manufacturer Rigid Lifelines Gravity Guard Roofer s Kit Manual 24 844 467 4443 Full Body Harness Inspection Full body harnesses must be inspected prior to each use and annually by an OSHA defined Competent Person other than the user If inspection reveals any defect inadequate maintenance or unsafe condition remove from service Any harness with noticeable wear or damage must be removed from service immediately Contact Rigid Lifelines for help with replacement After a fall occurs or if any part of the load indicator warning located on webbing below dorsal D ring pad is showing the full body harness must be removed from service Figure 27 shows an intact load indicator while Figure 28 shows a deployed load indicator Figure 27 Figure 28 All components of the full body harness must be inspected Inspect labels for presence and legibility Rigid Lifelines Gravity Guard
17. bers see Figures 33 and 34 Weakened areas trom extreme loads will appear as a noticeable change in original diameter The rope diameter should be uniform throughout following a short break in period Figure 33 Figure 34 Rigid Lifelines Gravity Guard Roofer s Kit Manual 28 844 467 4443 Snap Hooks Thimbles Inspect closely for hook and eye distortions cracks breaks corrosion pitted surfaces and rough or sharp edges see Figure 35 The gate keeper should seat into the nose without binding and should not be distorted or obstructed The gate spring should exert sufficient force to firmly close the gate When the gate is closed the locking mechanism MUST prevent the gate from opening The thimble must be firmly seated in the eye of the splice and the splice should have no loose or cut strands The edges of the thimble must be free of sharp edges distortion or cracks Figure 35 Pack Type Shock Absorber The outer portion of the pack should be examined for burn holes and tears Stitching on areas where the pack is sewn to the lanyard or hardware should be examined for loose strands rips deterioration or other signs of activation see Figures 36 and 37 o u S o wW Figure 37 Rigid Lifelines Gravity Guard 29 Roofer s Kit Manual 844 467 4443 Carabiners Inspect product for any of the following bent cracked distorted worn malfunctioning or damaged parts rough or sharp edges loose
18. ck Absorbing Lanyard Meets ANSI Z359 13 A10 32 2012 and OSHA requirements Serial Number Capacity 130 310 Ibs max including tools Date of Manufacture Max Elongation 48 Model Number RL 3002 Material Polyester Max Free Fall Limit 6 Ft R AGID DO NOT REMOVE THIS LABEL LI FELINES Full Body Harness Evolve logo EVOIVD Evolve Warning Label A This entire label must be read and understood before using this harness The entire user s manual for this harness must also be read and understood before using this harness f you do not have the user s manual for this harness contact RIGID LIFELINES for a free copy WARNINGS THIS HARNESS MUST BE INSPECTED PRIOR TO EACH USE Inspect for rips tears fraying excessive wear dry rot deterioration UV rays or solar exposure paint chemical salt water acid acid fume contamination or any possible reason that would compromise the harness during a fall Failure to do so may result in serious injury or death Always use common sense Harness must be removed from service immediately if there is any suspicion that the harness could be compromised during a fall if there is a fall or if the unit fails inspection Maximum capacity including man tools clothes and equipment is 310 LBS The inspection log must be maintained by a fall protection competent person at least every six months The maximum arresting force force of the fall shall be no greater than 900 LBS Avoid cont
19. elines warrants all Rigid Lifelines fall protection soft goods devices connectors and accessories to be free from defects in material and workmanship for a period of one 1 year Commencing on the date of shipment to the first retail purchaser Purchaser Rigid Lifelines is dedicated to offering superior service and quality products to all of our customers If you would like to contact a customer service representative please call the following number 1 844 467 4443 We will be happy to assist you in any way that we can These warranties do not extend to equipment which has been subject to misuse use in excess of rated capacity negligent operation use beyond Rigid Lifelines published service factors improper installation or maintenance adverse environments and does not apply to any equipment which has been repaired or altered without Rigid Lifelines written authorization This warranty Is void for any product that is designed to deform or absorb energy during a fall event and needs to be replaced after a fall event has occurred Written notice of any claimed defect must be given to Rigid Lifelines within thirty 30 days after such defect is discovered Rigid Lifelines obligation and Purchaser s sole remedy under this warranty is limited to at Rigid Lifelines discretion the replacement or repair of the equipment at Rigid Lifelines factory or at a location approved by Rigid Lifelines THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL O
20. es the foreseeable force for certified anchorages per ANSI Z359 2 2007 Anchorages used in work positioning systems must be capable of supporting loads of 3 000 ft lb 13 3 kN for non certified anchorages or two times the foreseeable force for certified anchorages per ANSI Z359 2 2007 Anchorages should be located as vertically as possible above the user s head and be positioned as not to exceed the maximum allowable free fall for the system Rigid Lifelines Gravity Guard 7 Roofer s Kit Manual 844 467 4443 Connection Compatibility Limitations All Rigid Li elines equipment must be coupled to compatible connectors OSHA 29 CFR 1926 502 prohibits snap hooks from being engaged to certain objects unless two requirements are met 1 It must be a locking type snap hook 2 It must be designed for making such a connection a Designed tor means that the manufacturer of the snap hook specifically created the snap hook to be used to connect to the equipment in question The following conditions can result in rollout when a non locking snap hook is used Avoid the following connections also see Figure 2 m Direct connection of a snap hook to horizontal lifeline Two or more snap hooks connected to one D ring Two snap hooks connected to each other m A snap hook connected back on its integral lanyard m A snap hook connected to a webbing loop or webbing lanyard Improper dimensions of the D ring rebar
21. f lanyard to the nearest obstruction below The total fall clearance combines the sum of the length of the lanyard free fall distance the maximum elongation of the lanyard 5 feet or 1 5 meters the average distance between the worker s dorsal D ring 5 feet or 1 5 meters and the safety factor 3 feet or 0 9 meters Image 2 Shock Absorbing Lanyard SAL From Connection Point of Lanyard to Anchorage Point Before Fall j Length of Lanyard 6 feet Deceleration Distance 48 inches or 60 inches Required Fall Clearance Average Height to Worker s Dorsal D Ring 5 feet Safety Factor 3 feet Rigid Lifelines Gravity Guard Roofer s Kit Manual 22 844 467 4443 Swing Falls To minimize the possibility of a swing fall work as directly under the anchorage connector as possible Striking objects horizontally due to the pendulum affect may cause serious injury Swing falls also increase the vertical fall distance of a worker compared to a fall directly below the anchorage connector Swing falls may be reduced by using overhead anchorage connectors that move with the worker Swing Fall WARNING Workers accessing areas greater than 30 off plumb from overhead anchorage are at a higher risk for severe injury Worker s accessing areas greater than 30 off plumb from overhead anchorage are at a higher risk for severe injury Striking objects horizontally due to the pendulum effect of a swing fal
22. he sheathing and into a support structure If this warning is not followed the anchorage connection will be weakened and serious injury or death could occur in the event of a fall Attach to the D ring only with a locking snap hook locking carabiner or other Rigid Lifelines approved connector or connecting device Rope Grabs RL 3002 Warnings For Rope Grabs Wire Rope Grabs For use by ONE person only Maximum capacity is 310 pounds 140 6 kilograms including tools DO NOT EXCEED THIS WEIGHT Do not use if any part of the device appears to be damaged Do not attempt to service the device or alter it in any way Attach the device to appropriate vertical lifelines only Do not use this product on unstable surfaces fine grain materials or particulate solids ex sand or coal Maximum arrest distance 39 inches 1 meter Rigid Lifelines Gravity Guard 1 3 Roofer s Kit Manual 844 467 4443 Warnings For Vertical Lifelines Rigid Lifelines vertical lifelines have a minimum tensile strength of 6 000 pounds 27 kilonewtons Note OSHA requires a minimum tensile strength of 5 000 pounds 22 2 kilonewtons Lifelines must be attached independently of the working surface and anchored above the user to prevent a swing fall Lifelines must be kept clean Never allow the lifeline to become slack or to pass under or entwine around arms legs neck or any other obstacle Do not tie knots in lifelines When evalua
23. hing construction Begin by placing the first anchor along the peak of the roof at a point 5 ft building structure Inspect rafter from the inside structure to ensure the wood is sound and free of DO NOT REMOVE THIS LABEL any deterioration When working on a flat surface the anchor can be installed by extending the two Reusable Roof Anchor flat plates out leaving the D Ring in the middle This roof anchor must be visibly inspected before each use and also inspected by a competent person at least every six 6 months from the date of Model RL 01A Anchor Point Must purchase Do not use if roof anchor has any signs of cracks corrosion dents deformities or Capacity 310 Ibs withstand 5000 Ibs per bending Meets ANSI Z359 1 2007 A10 14 OSHA 1910 1926 User 1 Person Max worker attached DO NOT REMOVE THIS LABEL Rope Grab WARNING Follow manufacturer s instructions provided with this lanyard at time of shipment Fully read and understand these instructions before using Improper use of this product could result in serious injury or death Avoid contact with sharp edges and abrasive surfaces that can cut or damage the webbing or components Make only safe compatible connections For use only with other OSHA and ANSI compliant equipment as part of a personal fall arrest system Remove this lanyard from service if a fall has incurred USER MUST INSPECT BEFORE EACH USE Attach shock absorber end of lanyard to fall arrest D Ring on harness Sho
24. l may cause serious injury or death Rigid Lifelines Gravity Guard 23 Roofer s Kit Manual 844 467 4443 Training Employers are responsible for providing training to any employee who may be exposed to fall hazards Training will enable an employee to recognize and reduce tall hazards Training must be conducted by a Competent or Qualified Person Trainer and trainees must not be exposed to fall hazards during the training course Inspection And Maintenance Rigid Lifelines Gravity Guard Roofer s Kit fall protection system must be visually inspected by the user before each use and inspected by a Competent Person on a regular basis If inspection reveals any defect inadequate maintenance or unsafe condition remove from service immediately Any equipment that has been subjected to the forces of arresting a fall must be removed from service immediately Note Only manufacturer or entities authorized in writing by the manufacturer may make repairs to the product Otherwise equipment must not be altered in any way Frequency All equipment must be inspected prior to each use according to the manufacturer s instructions Annual inspections must also be performed by an OSHA defined Competent Person other than the user All equipment should be inspected by a Qualified Person on a regular basis All equipment must be free of corrosion chemical attack alteration excessive heating or extreme wear All markings must
25. ly connected and will not disengage All markings must be legible and attached to the product All hardware must be free of cracks sharp edges deformation corrosion or any evidence of defect Rope Grab Inspection Inspect product for any of the following bent cracked distorted worn malfunctioning or damaged parts rough or sharp edges loose fasteners or missing parts components corrosion deterioration signs that indicate the product has been subjected to a fall arrest or any other indications of damage problems that may affect the integrity and operation of the product If in doubt contact the manufacturer Be sure that rope grab operates properly freely and only as intended by the manufacturer Rigid Lifelines Gravity Guard 27 Roofer s Kit Manual 844 467 4443 Lanyard Vertical Lifeline Inspection When inspecting lanyards and vertical lifelines begin at one end and work to the opposite end Slowly rotate the lanyard or lifeline so that the entire circumference is checked see Figure 32 Webbing Stitches While bending webbing over a pipe or mandrel observe each side of the web lanyard This will reveal any cuts snags or breaks Swelling discoloration cracks and or charring are obvious signs of chemical or heat damage Observe closely for any breaks in the stitching Figure 32 Rope Rotation of the rope lifeline while inspecting from end to end will bring to light any fuzzy worn broken or cut fi
26. ry depending on the application Anchorage Reguirements All anchorages to which the Personal Shock Absorbers and Shock Absorbing Lanyards attach must meet the requirements of OSHA 29 CFR 1910 66 and ANSI Z359 1 2007 OSHA states Anchorages to which personal fall arrest equipment is attached shall be capable of supporting at least 5 000 pounds 22 2 kilonewtons per employee attached or shall be designed installed and used as part of a complete personal fall arrest system which maintains a safety factor of at least two under the supervision of a qualified person ANSI Z359 1 2007 states that anchorages in a personal fall arrest system must have strength capable of sustaining static loads applied in all directions permitted by the system of at least a Two times the maximum arrest force permitted on the system with certification or b 5 000 Ib 22 2 kN in the absence of certification When more than one personal fall arrest system Is attached to the anchorage the strength in a and b must be multiplied by the number of personal fall arrest systems attached to the anchorage Anchorages used in controlled descent and rescue systems must be capable of supporting loads of 3 100 ft lb 13 8 kN for non certified anchorages or a 5 1 safety factor for certified anchorages per ANSI Z359 4 2007 Anchorages used in restraint systems must be capable of supporting loads of 1 000 ft lb 4 5 kN for non certified anchorages or two tim
27. s or alterations to the equipment All synthetic material must be protected from slag hot sparks open flames or other heat sources The use of heat resistant materials is recommended in these applications Fall Arrest System Components System Components Overview A complete fall arrest system consists of the following components Anchorage Body Support and Connecting Devices Note For continuous protection more than one system may be needed Anchorage OSHA 29 CFR 1926 502 states that an anchorage Shall be independent of any anchorage being used to support or suspend plattorms and capable of supporting at least 5 000 Ib 22 2 kN per employee attached or shall be designed installed and used as follows as part of a complete personal fall arrest system which maintains a safety factor of at least two and under the supervision of a qualitied person Body Support A body support is the component of a personal fall arrest system that is worn on or around the body Per OSHA 29 CFR 1926 502 effective January 1 1998 body belts are not acceptable as part of a personal fall arrest system Full body harnesses must be used for all fall arrest systems Note The use of a body belt is acceptable in a positioning device system Rigid Lifelines Gravity Guard Roofer s Kit Manual 6 844 467 4443 Connecting Devices A connecting device is the link between the body support and anchorage Connecting devices will va
28. stem while in use or provide a 2 1 safety factor All instructions warnings and requirements pertaining to the individual system components must be read understood and followed Rope grab must be oriented on the lifeline with the engraved arrow pointing toward the roof anchor for proper operation of the system Maximum system arrest force is 900 Ibs 4 kN Failure to follow all instructions and limitations on the use of this equipment may result in serious personal injury or death Before using a personal fall arrest system employees shall be trained in accordance with the requirements of OSHA 29 CFR 1910 66 in the safe use of the system and its components Prior to each use inspect all personal fall arrest system equipment for wear damage and other deterioration Defective components must be removed from service immediately in accordance with the requirements of OSHA 29 CFR 1910 66 and 1926 502 Thoroughly evaluate and plan all elements of your fall protection system s before using your equipment Make sure that your system is appropriate for your needs and facility Also be sure to calculate fall clearance and swing fall clearance Users must have a rescue plan and the means to implement it This plan must provide prompt employee rescue or assure that employees have the ability to rescue themselves in the event of a fall Store this equipment in a cool dry and clean environment that is out of direct sunlight when not in
29. sum of the maximum allowable fall arrest distance of 54 inches or 4 5 feet 1 4 meters and the safety factor of 3 feet 0 9 meters Image 1 Self Retracting Lanyard SRL gt Before Fall From Walking Working Surface Maximum Arrest Distance 54 inches Required Fall Clearance Safety Factor 3 feet Image 2 shows a shock absorbing lanyard anchored overhead with the other end connected to the dorsal D ring of a full body harness Note that the length of your shock absorbing lanyard in relation to where it is attached is directly related to the amount of fall clearance that you will need When using a shock absorbing lanyard include the following distances in your calculations Using the 6 Foot Connex Shock Absorbing Lanyard will require a total fall clearance of approximately 18 feet 5 5 meters as measured from the anchorage point of lanyard to the nearest obstruction below The total fall clearance combines the sum of the length of the lanyard the maximum elongation of the lanyard 4 feet or 1 2 meters the average distance between the worker s dorsal D ring 5 feet or 1 5 meters and the safety factor 3 feet or 0 9 meters Rigid Lifelines Gravity Guard 21 Roofer s Kit Manual 844 467 4443 Using an extended free fall 12 foot Connex Shock Absorbing Lanyard will require a total fall clearance of approximately 20 feet 6 1 meters when anchored at foot level and measured from the anchorage point o
30. tes estimated man hours and not to exceed total dollar amount required for corrections are to be agreed upon before authorization is given There will be no allowances for overtime except in dire emergencies and then only with prior approval A verbal agreement may be reached immediately on both the method of correction and the approximate cost A warranty authorization number will be assigned for the specific incident A confirming written authorization will be torwarded to the distributor The distributor must send an itemized invoice showing our release number or invoice number and warranty authorization number after authorized corrections have been made A credit memo will be issued by accounting after the invoice has been received and approved Warranty charges ARE NOT to be deducted from outstanding open account invoices under any circumstances Any field corrections made prior to an authorization by Rigid Lifelines will not be accepted as a warranty charge or the responsibility of Rigid Lifelines Any modification to the equipment made without prior approval of the seller will void all warranties A verbal authorization tor modification may be obtained in which event a warranty authorization number will be assigned for the specific modification A confirming written authorization will be forwarded to the distributor Rigid Lifelines Gravity Guard 3 5 Roofer s Kit Manual 844 467 4443 One Year Equipment Warranty Rigid Lif
31. ting your workspace for fall clearance consider these lifeline elongation characteristics in your calculations Rope stretch 5 Wire rope stretch 0 5 Connector System Compatibility A Competent Person must ensure compatibility of all connections and all system elements Do not use the system if the device does not lock onto the lifeline or if any component in the system does not operate properly Install and use device and lifeline in a manner that reduces potential swing fall Allow sufficient clearance in the event of a Tree fall For synthetic rope lifelines add 1 foot 3 meters of fall clearance for every 20 feet 6 meters of rope above the connection point If a shock absorber is used you must also allow for an additional 3 5 feet 1 06 meters maximum elongation Rig system to limit free fall distance to 6 feet 1 8 meters or less Do not expose this equipment to harmful chemicals or solutions Contact Rigid Lifelines with questions Use caution when working with this product near moving machinery electrical hazards sharp edges or abrasive surfaces as contact may cause equipment failure personal injury or death Minors pregnant women and anyone with a history of back and or neck problems should not use this equipment Do not use or install equipment without proper training from a Competent Person as defined by OSHA 29 CFR 1926 32 f Only Rigid Lifelines or entities authorized in writing by Rigid
32. tion systems cannot rescue themselves Note Sewn terminations should be secure complete and not visibly damaged No load indicators shall be deployed Damaged and other deteriorated and defective components must be immediately removed from service in accordance with the requirements of OSHA 29 CFR 1910 66 and 1926 502 Rigid Lifelines Gravity Guard 1 5 Roofer s Kit Manual 844 467 4443 Fitting an Evolve Full Body Harness 1 Hold the dorsal back D ring of the harness and shake to allow all straps to fall into place see Figure 6 Straps must not be buckled or twisted Figure 6 2 Slip shoulder strap over one shoulder then pull the other shoulder strap around the back and over the second shoulder much like putting on a jacket see Figures 7 and 8 The dorsal D ring will be located on your back while the chest strap is located in the front Straps must not be tangled as the harness hangs freely trom shoulders W Figure 7 Figure 8 Rigid Lifelines Gravity Guard Roofer s Kit Manual 1 6 844 467 4443 Pull one leg strap between your legs and connect it to the opposite end on the same side see Figures 9 through 16 Repeat with second leg strap Ensure that the leg straps are not twisted or crossed Leg straps must be comfortably snug to achieve proper adjustment Figure 12 Figure 14 Figure 15 Figure 16 Rigid Lifelines Gravity Guard 1 7 Roofer s Kit Manual 844 467 4443
33. tor of at least two All roof anchors when installed per Rigid Lifelines instructions as part of a Rigid Lifelines personal fall arrest system meet the OSHA anchorage strength requirement of maintaining a safety factor of at least two Rigid Lifelines Gravity Guard Roofer s Kit Manual 1 0 844 467 4443 Temporary and Permanent Roof Anchors Rigid Lifelines temporary roof anchors are anchorage connectors designed for rooting applications and are to be used with complete Rigid Lifelines Roof Systems The RL 01 A roof anchor Figure 3 is a reusable anchorage connector designed to be repositioned as work progresses provided that the roof anchor has not seen fall arrest forces and has not been damaged in any way refer to the inspection section of this manual It is recommended that new fasteners hardware be used each time the roof anchor is installed Figure 3 Reusable Anchorage Connector RL 01 A Rigid Lifelines RL O5 roof anchor Figure 4 may only be used as a single use temporary anchor point and must not be used where permanent anchors are needed Additionally the RL 05 roof anchor is designed for single use Figure 4 Single Use Temporary Anchor Point RL 05 Rigid Lifelines Gravity Guard 1 1 Roofer s Kit Manual 844 467 4443 Where permanent anchors are needed use Rigid Lifelines RL O2 A permanent roof anchors Figure 5 Figure 5 Permanent Roof p Anchor RL 02 A Vay dd WAN as RS
34. ystem are compatible The anchorage connector must be compatible with the snap hook or carabiner of the connecting device and must not be capable of causing a load to be applied to the gate keeper Use only locking carabiners locking snap hooks or other Rigid Lifelines approved connectors or connecting devices to attach to this equipment Never use an anchorage connector which will not allow snap hook or carabiner gate keeper to close Rigid Lifelines roof anchors and roofing system kits are designed FOR USE BY ONE PERSON ONLY Never work above the roof anchor i e higher level dormer higher root structure etc Use of these systems Is not suitable when the user is positioned on an unstable surface fine grain material or particulate solids such as sand or coal Lifelines must be kept clean Never allow the lifeline to become slack between the rope grab and roof anchor Never allow the lifeline to pass under or entwine around arms legs neck or any other obstacle Do not tie knots in lifelines Use rope grabs only with the appropriate vertical lifeline included in the system kit Do not use system If rope grab does not lock onto the lifeline The structure that this anchor system is attached to must be capable of supporting 5 000 lbs 22 2 kN per user attached or be designed installed and used under the supervision of a qualified person as part of a complete personal fall arrest system which maintains a safety fac
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