38884-BMU Manual Titan
Contents
1. automatically by pushing up or down Safety device will grab the safety wire and hold the gt platform Safety device will grab the safety wire and hold the platform Platform will be stopped Up and down direction is cut off Platform will be stopped Down direction is cut off Platform will be stopped Up direction is cut off Platform will be stopped Up and down direction is cut off Safety device will grab the safety wire and hold the platform gt Safety device will grab the _ Safety wire and hold the platform Platform will move down at a lower speed than the normal downwards speed Issue Date 2009 APR 23 Page 6 of 10 Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerfClimber BMU TITAN CE INSTALLATION Before the platform is packaged and shipped it is hung up and fully tested by Power Climber 1 Unpack the platform and examine it for any damage 2 Place the platform underneath the suspension system Check if the distance between the suspension points on the suspension system is equal to the distance between the suspension points on the platform 3 Secrue the male power supply plug into the power socket IMPORTANT The power supply must be2. Power on indicator The indicator lights up when the supply cable is connected correctly and the main switch is on Emergency stop The emergency stop immediately cuts ALL power In order to switch the power back on turn the button in the direction indicated by the arrow Hoist selector switch Left Both Right Allows you to operate the hoists separately for reeving unreeving or restoring the balance of the platform or simultaneously Hold to run buttons for operating up and downward Bypass button To be used when the platform needs to be set entirely at the bottom or for de reeving the hoists RED Warning light is ON in case of the following 1 When either or both electro mechanical overload detection devices are triggered Overload condition useful load exceeded by 25 2 Emergency stop activated 3 Ultimate top limit switch 4 Thermal protection motor Emergency Button UP DOWN selector switch Bypass Selector switch L 2 R Power on indicator Warning light Main Switch e Note The place of the buttons might change without warning Always verify the name of the button on the CCB to make sure you use the correct button Reference 38884 E Issue Date 2009 APR 23 Page 5 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicat
3. move through the hoist The tail end of the cable will come out at the bottom of the hoist 3 Repeat step 2 and 3 of the safety cable to load the suspension cable on the wire winder Tip If there are problems with reeving the suspension cable you can bend the tail end of the cable a little in the direction of the plate before putting the cable in the hoist B Dereeving the steel wire ropes Tip Always unreeve the safety cables first and keep the hoist cable tight so the slack cable fall safety stays open and the safety cable is easy to remove Safety rope Pull the safety rope manually out of the slack rope safety device and out of the wirewinding drum Suspension rope IMPORTANT The bottom trip bar must be bypassed manually in order to be able to dereeve the hoist cable 1 Push the bypass button on the central control panel 2 Operate the hoist downward until the hoist cable no longer comes out of the hoist at the top Then pull out the rest of the cable by hand Warning REEVING THE SUSPENSION CABLE INCORRECTLY IS THE MOST COMMON CAUSE OF ENTANGLEMENT OF CABLES SOLELY USE ORIGINAL POWER CLIMBER STEEL CABLES Reference 38884 E Issue Date 2009 APR 23 Page 8 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipm
4. secured with a earth leakage circuit breaker ELCB of 30 mA and an automatic fuse of 16 A type C Make sure the electrical extension cords are dimensioned properly to prevent a voltage drop 4 Check if the hoists work if the UP button is turned The wire winding drums must rotate away from the platform Make sure that only the hoists work when the DOWN button is pushed no operation of wire winders Note All phase 3 platforms are equipped with phase protection and will not work if not all phases are connected correctly For further information see Appendix 6 D Precautions Limitations WARNING Change NONE of the connections in the central contro panel Attach the supply cable to the suspension system using the cable retainer 6 Make sure the steel wire ropes are long enough both suspension and safety rope IMPORTANT Required length of the steel cable Height of the building 5 m 7 Unwind the safety cables and put them on the roof Attach the cables to the suspension system using the safety hooks and lower them to the ground Reeve the safety cables see Reeving the steel cables Unwind the hoist cables and put them on the roof Attach the cables to the suspension system using the safety hooks and lower them to the ground 10 Reeve the safety cables see Reeving the steel cables 8 9 Tip Prevent the cables from becoming entangled by reeving the safety cables and the hoist cables separately 11 Next
5. should be stored See Appendix 3 D Storage and maintenance for more details USE OF HAND WHEEL FOR MOVING UPWARD WITHOUT POWER SUPPLY This might be necessary to reset the slack cable fall safety after a power failure C 1 Turn off the main switch on the central control panel 2 Remove the plastic cover at the top of the motor shield to install the hand wheel 3 Take the hand wheel and insert it in the hole at the top of the motor 4 Turn the hand wheel simultaneously counter clockwise and lift ey ca the brake lever to open the brake 5 Release the brake lever and repeat the procedure TIP Hold the hand wheel firmly while the brake opens to prevent further lowering A 6 After use put the plastic cover back in the hole and put the hand wheel back in its storage place 7 Put on the main switch to continue working Reference 38884 E Issue Date 2009 APR 23 Page 10 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations
6. Cut the power supply using the main switch at the central control panel Pull up the brake lever on one hoist and check if you are able to lower the hoist at a controlled speed Continue pushing until the slack cable fall safety is activated at about 10 degrees so the platform cannot slope further Repeat the procedure by manually lowering the other hoist Reference 38884 E Issue Date 2009 APR 23 Page 9 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerfClimber BMU TITAN CE DAILY CHECK LIST Continued 6 Steel wire rope and power supply cable Move the platform all the way to the top Along the way check the safety cables and the hoist cables for kinks broken wires or other damage At the same time check the supply cable for damage IMPORTANT In every day use always be mindful of possible damage of the steel cables or the supply cable See Appendix 5 D Steel wire rope specifications for further details on steel cable NEVER USE MATERIAL THAT DOES NOT FUNCTION PROPERLY CHECK LIST AFTER USE 1 Turn off the main switch on the central control panel Lock if necessary 2 Disengage the supply cable 3 If the platform is not used for a longer period it
7. Issue Date 2009 APR 23 Page 3 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerClimber BMU TITAN CE Specifications TITAN PI Hoist Nominal traction W L Supply Current Intensity by WLL Engine Power Engine Speed Titan 403 PI 8 4 mm PUN sale Te breaking strength 52 3 KN Hoisting speed 8 5 m min po 8S mimin S UP 60 dBA DOWN ___ 64 dBA Emergency Sound speed Safety rope No power Emergency descent lever Electrical motor Overload detection Name plate serial number Electrical supply cable Se ai Reference 38884 E Issue Date 2009 APR 23 age 4 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerfClimber BMU TITAN CE CENTRAL CONTROL BOX CCB Main Switch Turn on the main switch Main switch can be blocked using a padlock in the off position padlock not included
8. PowerfClimber BMU TITAN CE User Manual BMU PLATFORM TITAN In accordance with machine guidelines 98 37 EC and EN1808 1999 This manual should be thoroughly read and understood before start of operations Any manoeuvre in conflict with these guidelines is on one s own responsibility This manual should be kept close to the platform at all times Only use original POWER CLIMBER parts and steel wire ropes Manufacturer POWER CLIMBER BVBA www PowerClimber be Satenrozen 7 Tel 32 3 451 05 00 B 2550 Kontich Fax 32 3 451 05 01 Belgium E mail info PowerClimber be Reference 38884 E Issue Date 2009 APR 23 Page 1 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerfClimber BMU TITAN CE Table of Contents TIDE OE COA ENIS rates crete aes cecs E E E ERE 2 General description BMU Platforim csccssssseeescsesseeseesseeeseenseeesoeeeeees 2 General view BMU Platform ccccssceceeceesseeeeeeseeeeeeesseeseenseeeseenseeesoenseees 3 Specifications TITAN Pi HOiSt ccccssseceeseeseeeeeeenseeseeeseeseeeseeesenenseesees 4 INSTALLATION rasta acca cece a ieee eee sec eee ete epee 7 INSTALLATION Continued ccccc
9. carry out all the actions as described in Appendix 1 D Tests and Checks 12 You can only make a first ride to the top after having fully carried out all tests At the top you can attach the drop plate IMPORTANT Solely attach the drop plate to the safety cable The hoist cable must be allowed to move freely Reference 38884 E Issue Date 2009 APR 23 Page 7 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerfClimber BMU TITAN CE INSTALLATION Continued A Reeving the steel wire ropes WARNING Always reeve the safety rope first before reeving the suspension rope Safety rope 1 Put the slack rope lever in its upright position to open the clamps lt gt of the slack rope safety device and push the safety cable through aS ol the rear slot of the slack rope safety 2 Put the tail end of the safety rope through the hole in the wirewinder 3 Operate upward in order to tighten the cable Suspension rope 1 Put the slack rope lever in its upright position and put the cable through the eye of the slack rope lever and at the top of the hoist Push until you experience resistance 2 Select the correct hoist and operate upward to allow the cable to
10. cssessseeeeeeseeseessneeeeeeeseeeesssseeeseseeeaesenees 8 DAILY Gs eG Bl LS eee eee ern en eee eee erences nee 9 DAILY CHECK LIST Continued ccsecccesssnnsssseeeeeecccnnnsseeeeeeesesens 10 CHECK LIST AFTER USE cccccsssssssseeeeeeceeceessseeeeeeseeeaeasseeeeeesseeaeensnees 10 Appendix 1 Tests and CHeOCKS sccccsesseeseeseeeeseeseeneeneseeseeeseseeeneesoneeeens Appendix 2 Safety systems ccccsssseessesneeeseeeseeseeeseeeeeeesseeseenseeesoes 3 Pag Appendix 3 Storage and maintenance ccccssssessseseeeseseeeeenseseeaes 1 Pag Appendix 4 Tuning the wire winding CGrUMS cccceeseeeseeeeeseeeeeeens 1 Pag Appendix 5 Specifications of the steel wire ropes cccceeeeeee 1 Pag Appendix 6 Precautions Restrictions cccceeeseeeeeeeeeeeeeeeneeeeees 3 Pag Appendix 7 Tuning the Titan overload limiter ccccesseeeeeseeeeees 1 Pag Appendix 8 Troubleshooting ccsessccceesecceenseeeenseseenseeseeneeseenseseoass 1 Pag General description BMU Platform The purpose of a BMU platform is to move people and their equipment upward or downward for maintenance and inspection of buildings or structures The platform can be used inside as well as on the outside wall of a building Every BMU platform is designed for a specific building and will stay in or on this building at all times The BMU platform is made up of two aluminium side panels an alumi
11. ent complies with local rules and regulations PowerClimber BMU TITAN CE DAILY CHECK LIST TEST MUST BE PERFORMED BEFORE START OF OPERATION OF THE BMU Inspect the platform visually to detect damage loose or missing parts before beginning with the check list 1 5 Slack rope safety device and no power descent Bottom trip bar Emergency top limit switch and ultimate top limit switch Check if the controls are function correctly e Power on indicator lights up e UP and DOWN buttons i e Hoist selector switch b a e Check whether the hoists and the winding drums work properly when pushing the UP button The winding drum must turn away from the platform The wirewinders cannot rotate when pushing the DOWN button eosioe mmen sie mareni Raise the bottom trip bar Check if the downward movement has been cut Push the bypass button to check if the platform is allowed to move downward again Push the emergency stop on the central control panel and check whether the platform can still move up or downward to undo action turn the button in the direction indicated by the arrow on the button Push down the end switch lever and check whether the platform can no longer move upward but downward Push down the emergency ultimate end switch lever Make sure the platform can move neither upward nor downward Repeat this procedure for the other hoist
12. ive only The user must ensure that the equipment complies with local rules and regulations BMU TITAN CE SAFETY FUNCTIONS HAZARD Breaking of Suspension wire Inclination of the platform Inclination of the platform Overspeed condition of a hoist Overload condition or the platform is hooked under a part of the building Platform is a hitting part Of the building or reaches ground level Platform has reached top position Failure of top limit switch Slack of Suspension wire Slowly creeping down of one hoist Power failure Reference 38884 E Tel 32 3 451 05 00 PowerfClimber SAFETY ACTION Suspension wire becomes Slack Slack rope safety device is activated Electronic tilting switch is activated Slack rope safety device is activated when the inclination is 10 degrees Platform will become inclined and the slack rope safety device is activated Overload detection device is activated Bottom limit trip bar is activated Top limit switch is activated by striker plate Ultimate top limit is activated by striker plate Slack rope safety device is activated The platform will become inclined Slack rope safety device is activated Release service brake manually by pulling the emergency descent lever E mail Info PowerClimber be Safety device will grab the gt safety wire and hold the platform Platform levels
13. nium floor panel and two rails These are mounted onto two steel stirrups The TITAN hoists are attached to these stirrups The hoist and safety cables are wound up using the cable winding drums The TITAN hoist is operated by a central control panel in the platform Reference 38884 E Issue Date 2009 APR 23 Page 2 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerfClimber BMU TITAN CE General view BMU Platform 7 5 TITAN hoist with electro mechanical overload protection Central control box 7 Soft wall rollers 1 2 3 Twin Wire winding drums 4 Internal coating winding drum 5 6 8 Storage bin for supply cable Bottom limit trip bar 9 Top limit switch 0 Ultimate limit switch 1 Slack rope safety device 2 Cladding Castor wheels Buffers 2m om Width across rails 510mm 510mm Nominaitengn L1 Distance between hoist cables L2 Fulllength o Width across rais Max usetulioad 2500N 250N Numberotpersons 2 2 For special orders See design in Appendix 0 1 Selfweight i e without steel cables nor supply cables Add 1 35 kg m when using 4 steel cables and 1 supply cable Reference 38884 E
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