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Sun Fire V445 Server Service Manual

1. m Powering Off the System on page 18 a Sliding the Server Out of the Cabinet on page 22 a Avoiding Electrostatic Discharge on page 41 m Removing the Top Cover on page 28 a Removing the Multilane Data Cable Connector Board on page 126 What to Do 1 Gently remove the multilane data cable from its slot on the motherboard 130 Sun Fire V445 Server Service Manual February 2007 2 Disconnect the cable from the connector board Press the ejector buttons to release the cable What Next Complete this step a Installing the Multilane Data Cable on page 132 Chapter 5 Servicing Miscellaneous Components 131 Installing the Multilane Data Cable Before You Begin Complete this step a Removing the Multilane Data Cable on page 130 What to Do Complete these steps 1 Connect the cable to its slot on the Connector board 2 Connect the cable to its connector on the motherboard Press the cable end until it snaps into place 132 Sun Fire V445 Server Service Manual February 2007 What Next Complete these steps Installing the Multilane Data Cable Connector Board on page 128 Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 Powering On the System on page 17 Chapter 5 Servicing Miscellaneous Components 133 Removing the Hard Drive Backplane Before You Begin Note You must remove both hard drive f
2. on page 106 Installing the Motherboard on page 109 79 About Predictive Self Healing In Solaris 10 systems the Solaris Predictive Self Healing PSH technology enables Sun Fire V445 server to diagnose problems while the Solaris OS is running and mitigate many problems before they negatively affect operations The Predictive Self Healing technology covers the following Sun Fire V445 server components m UltraSPARC Ili processors a DIMMs a I O bus The PSH console message provides the following information m Type m Severity m Description a Automated Response Impact m Suggested Action for System Administrator For more information about PSH see the Sun Fire V445 Server Administration Guide and your Solaris 10 documentation About the DIMMs The Sun Fire V445 server uses 2 5 volt high capacity double datarate dual inline memory modules DDR DIMMs with error correcting code ECC Within each CPU Memory module the four DIMM slots are organized into groups of two The system reads from or writes to both DIMMs in a group simultaneously DIMMs 80 Sun Fire V445 Server Service Manual February 2007 therefore must be added in pairs The figure below shows the DIMM slots and DIMM groups on a Sun Fire V445 server CPU Memory module Adjacent slots belong to the same DIMM group The two groups are designated 0 and 1 Group 1 Group 0 FIGURE 4 1 Location of DIMM Groups 0 and 1 You must physically rem
3. on page 26 Removing the Top Cover on page 28 Installing the Top Cover on page 29 Removing the Server From the Cabinet on page 30 Installing the System Into the Cabinet on page 36 Avoiding Electrostatic Discharge on page 41 Service Guidelines Keep the following guidelines in mind when servicing the system m Except for the procedures described in Chapter 3 the system must be serviced only by qualified service providers a Only power supplies fan trays and hard drives can be serviced while the system is running You must power off the system to service any other component Note You must issue software commands to prepare the hard drives for removal and installation For more information see Chapter 3 m You must disconnect the AC power cords when servicing the following components a Motherboard a Power distribution board PDB a Advanced Lights Out Manager ALOM system controller card 16 Tools Required for Installation and Service The following tools are required to install and service the system m Screwdriver Phillips No 2 m Adjustable wrench m Electrostatic discharge ESD mat Sun part number 250 1088 or equivalent m Grounding strap wrist or foot The last two items help protect the system against damage due to electrostatic discharge For more information see a Avoiding Electrostatic Discharge on page 41 Sun Fire V445 Server Service Manual Febr
4. on page 93 a Removing the Multilane Data Cable Connector Board on page 126 m Removing the CPU Memory Module Bracket on page 102 What to Do 1 Disconnect the following from the motherboard m Power distribution board ribbon cable at J5903 a DVD ROM drive cable at J6101 m SAS backplane power cable at J7004 m SAS backplane data cable at J7001 a Motherboard fan tray cables at J7803 and J7805 m Front I O board ribbon cable at J7002 m Top cover interlock switch cable at J7301 106 Sun Fire V445 Server Service Manual February 2007 Tip Tuck the top cover interlock switch cable connector behind its cable to keep the connector securely out of the way Note For more information about system cables and cable routing see Appendix D 2 Loosen the four captive Phillips screws securing the motherboard power poles to the power distribution board 3 Remove the Phillips screw securing the motherboard to the system rear panel Chapter 4 Servicing the Motherboard Components 107 4 Slide the motherboard forward and tilt it away from the power distribution board Hold the motherboard by the green surfaces along the edges of the stiffener 5 Lift the motherboard up and out of the system What Next Complete this task a Installing the Motherboard on page 109 108 Sun Fire V445 Server Service Manual February 2007 Installing the Motherboard Caution The system supplies power to the mo
5. Before You Begin 51 What to Do 51 What Next 52 Installing a Hard Drive 53 Before You Begin 53 What to Do 53 What Next 54 Removing a Hard Drive Using a Hot Plug Operation 55 Before You Begin 55 What to Do 56 What Next 56 Installing a Hard Drive Using the Hot Plug Operation 57 Before You Begin 57 What to Do 58 What Next 58 Removing a Power Supply 58 Before You Begin 59 What to Do 59 What Next 60 Installing a Power Supply 60 Before You Begin 60 What to Do 61 Removing a PCI Card 62 Before You Begin 62 What to Do 62 What Next 65 Installing a PCI Card 66 Before You Begin 66 Sun Fire V445 Server Service Manual February 2007 What to Do 66 What Next 69 Removing the Front Bezel 70 Installing the Front Bezel 71 Removing the Removable Media Drive 71 Before You Begin 71 What to Do 72 What Next 72 Installing the Removable Media Drive 73 Before You Begin 73 What to Do 73 What Next 74 Reference for Fan Tray Status Indicators 74 Reference for Hard Drive Status Indicators 75 Reference for Power Supply Status Indicators 76 Servicing the Motherboard Components 79 About Predictive Self Healing 80 About the DIMMs 80 Memory Interleaving 82 Configuration Rules 82 About the IDPROM 82 Removing a CPU Memory Module 83 Before You Begin 83 What to Do 84 What Next 85 Installing aCPU Memory Module 86 Before You Begin 86 What to Do 86 Contents vii What Next 88 Removing a DIMM 89 Before You Begin 89 What to Do 89 What
6. m Powering On the System on page 17 Chapter 3 Servicing Customer Replacable Units 65 Installing a PCI Card Note This procedure describes how to install a PCI card including the SAS controller included with your system Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Avoiding Electrostatic Discharge on page 41 a a a m Removing the Top Cover on page 28 Read the documentation supplied with the PCI card for information about jumper settings PCI slot requirements and cable connections What to Do 1 Locate an unused PCI slot Note PCI slots 0 1 6 and 7 can handle PCIe cards Slots 2 3 4 and 5 can handle PCI X cards Note Use PCI Slot 4 for the SAS controller card 66 Sun Fire V445 Server Service Manual February 2007 2 Release the latch securing the PCI cards to the system Pull the pin forward and rotate the latch up and out of the way 3 If you are installing a PCI card into an unused slot remove the corresponding filler panel from the system rear panel Otherwise go to Step 4 Lift out the filler panel and save it for future use 4 Insert the PCI card into the appropriate slot on the motherboard Make sure that the faceplate of the PCI card is not bent A bent faceplate could affect the installation of the card a Insert the faceplate end of the card into the appropr
7. 2 Preparing to Service the System 19 20 To issue software commands you need to set up the system console This procedure assumes you are accessing the system console using the serial or network management port For more information see a Sun Fire V445 Server Administration Guide What to Do Turn on power to any peripherals and external storage devices Read the documentation supplied with the device for specific instructions Turn on power to the alphanumeric terminal or local graphics monitor or log into the ALOM system controller Do one of the following to obtain the ok prompt m If you are logged into the sc gt prompt type the following commands sc gt poweron sc gt console a If you are not logged into the sc gt prompt press the Power button then do an abort When the initializing memory messages appear on the system console immediately abort the boot process to access the system ok prompt The initializing memory messages appear after the system banner is displayed The system banner contains the Ethernet address and the host ID Sun Fire V445 No Keyboard Copyright 1998 2006 Sun Microsystems Inc All rights reserved OpenBoot 4 10 0 build_03 8192 MB memory installed Serial 02914931 Ethernet address 0 5 ba 27 0 4b Host ID 8127e54b Initializing 1MB of memory at addr 323feca000 To abort the boot process use one of the following methods m Press the L1 A Stop A keys
8. 22 Avoiding Electrostatic Discharge on page 41 a a a m Removing the Top Cover on page 28 126 Sun Fire V445 Server Service Manual February 2007 What to Do 1 Remove the Phillips screw securing the connector board to the CPU Memory module cage 2 Lift the Connector board out of the chassis 3 Disconnect the multilane data cable from the Connector board Press the ejector buttons to release the cable 4 Set the Connector board aside on an antistatic mat What Next Complete this task a Installing the Multilane Data Cable Connector Board on page 128 Chapter 5 Servicing Miscellaneous Components 127 Installing the Multilane Data Cable Connector Board Before You Begin Complete this task a Removing the Multilane Data Cable Connector Board on page 126 What to Do 1 Connect the multilane data cable to the Connector board Insert the connector until it snaps into place 128 Sun Fire V445 Server Service Manual February 2007 2 Insert the Connector board onto the SAS backplane 3 Secure the Connector board by installing the Phillips screw What Next To reassemble the system complete these tasks a Installing the Top Cover on page 29 m Sliding the Server Into the Cabinet on page 26 m Powering On the System on page 17 Chapter 5 Servicing Miscellaneous Components 129 Removing the Multilane Data Cable Before You Begin Complete these steps
9. DVD ROM cable backplane Power distribution board ribbon cable Appendix D Cable Routing and Board Connector Locations 171 Power Distribution Board Connectors Power poles 172 Sun Fire V445 Server Service Manual February 2007 Hard Drive Backplane Connectors Multilane data cable connector board SAS power cable Hard drive connectors SAS ribbon cable Appendix D Cable Routing and Board Connector Locations 173 Multilane Data Cable Connector Board Connector Multilane data cable connector 174 Sun Fire V445 Server Service Manual February 2007 I O Board Connectors Motherboard cable connector Front indicator panel cable connector USB connectors Front Indicator Board Connectors Front I O board cable connector Appendix D Cable Routing and Board Connector Locations 175 Removable Media Cable Backplane Connectors Removable media drive connector Motherboard connector 176 Sun Fire V445 Server Service Manual February 2007 APPENDIX E Alternate Data Cable Connector Board SAS Backplane Configuration This appendix describes service procedures for the alternate Data Cable Connector Board SAS Backplane configuration Removing the Alternate Multilane Data Cable Connector Board on page 178 Installing the Alternate Multilane Data Cable Connector Board on page 180 Removing the Alternate Multilane Data Cables on page 182 Installing the Alternate Multila
10. Indicators on page 3 for more information Reference for Hard Drive Status Indicators Each hard drive has a series of status indicators OK to Remove Service Required OK Activity FIGURE 3 2 Location of Hard Drive Status Indicators Chapter 3 Servicing Customer Replacable Units 75 See TABLE 3 2 for a description of hard drive indicators and their function TABLE 3 2 Hard Drive Status Indicators LED Color Notes Activity Green On Drive is receiving power Solidly lit if drive is idle Flashes while the drive processes a command Unused Amber Off Power is off OK to Remove Blue On The drive is ready for hot plug removal O P Off Normal operation Reference for Power Supply Status Indicators Each power supply contains a series of status indicators visible when looking at the back panel of the system oy DC Power On Service Required Ty AC OK SOOO OOS RAAAAAAAAAAAPE TAAA AAAARAA A OOOO GHOOOOCOOOOOS COOOOOO OF AAAA AARAA AAAA AAAA AAARAA AA AAA CO OF AAAA AAE PAAA AAA AA AAAI COOOOOSH OF totoot o SHSHOOHOOOOOSD OOOO OOOOD AAAA AAA AAAAAAAAAJ AAAA AAAA AAAAAAAAA d VAAAKAAAKAAAAAAAAK AAAA AA AAAAAAAAAAA d BROEOHRHARaARADHAAaARH FIGURE 3 3 Location of Power Supply Status Indicators 76 Sun Fire V445 Server Service Manual February 2007 See TABLE 3 3 for a description of power supply indicators and their function listed from top to bottom T
11. Memory module you must reactivate the relevant CPU Memory address to bring the new module online For more information see the Sun Fire V445 Server Administration Guide and the Solaris 10 documentation Removing the System Controller Card Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Avoiding Electrostatic Discharge on page 41 Removing the Top Cover on page 28 Chapter 4 Servicing the Motherboard Components 93 What to Do Caution The system supplies power to the system controller card even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the system controller card or any of its components 1 Disconnect the AC power cords from the back of the system 2 Locate the Advanced Lights Out Manager ALOM system controller card 94 Sun Fire V445 Server Service Manual February 2007 3 Rotate the ejector levers outward to eject the card from its slot in the motherboard 4 Pull the system controller card from its slot Hold the card by its edges Caution The IDPROM can be dislodged easily Ensure the IDPROM is not dislodged from the system controller during handling 5 Place the system controller card on an antistatic mat What Next To replace the system controller card complete this task m I
12. Next 91 Installing a DIMM 92 Before You Begin 92 What to Do 92 What Next 93 Removing the System Controller Card 93 Before You Begin 93 What to Do 94 What Next 95 Installing the System Controller Card 96 Before You Begin 96 What to Do 96 What Next 97 Removing the IDPROM 98 Before You Begin 98 What to Do 98 What Next 99 Installing the IDPROM 99 Before You Begin 99 What to Do 99 What Next 100 Removing the System Controller Battery 100 Before You Begin 100 WhattoDo 101 Sun Fire V445 Server Service Manual February 2007 What Next 101 Installing the System Controller Battery 101 Before You Begin 101 What to Do 101 What Next 102 Removing the CPU Memory Module Bracket 102 Before You Begin 102 What to Do 102 What Next 103 Installing the CPU Memory Module Bracket 104 Before You Begin 104 What to Do 104 What Next 105 Removing the Motherboard 106 Before You Begin 106 What to Do 106 What Next 108 Installing the Motherboard 109 Before You Begin 109 What to Do 109 What Next 112 Servicing Miscellaneous Components 113 Removing the Motherboard Fan Cage 114 Before You Begin 114 What to Do 114 What Next 115 Installing the Motherboard Fan Cage 115 Before You Begin 115 Contents ix x What to Do 115 What Next 116 Removing the Front I O Board 117 Before You Begin 117 What to Do 117 What Next 118 Installing the Front I O Board 119 Before You Begin 119 What to Do 119 What Next 120 Removing the Front Indicator Board 121 Befo
13. Regardless of system power state as long as the power cords are connected and providing standby power the ALOM is on and monitoring the system Chapter 2 Preparing to Service the System 17 4 Press the Power button Output is immediately displayed to the system console if diagnostics are enabled at power on and the system console is directed to the serial and network management ports The system can take anywhere from 30 seconds to 20 minutes before video is displayed on the system monitor or the ok prompt appears on an attached terminal This time depends on the system configuration number of CPUs memory modules PCI cards and the level of power on self test POST and OpenBoot Diagnostics tests being performed What Next To power off the system complete this task m Powering Off the System on page 18 Powering Off the System Before You Begin M Caution Applications running on the Solaris Operating System Solaris OS can be adversely affected by a poorly executed system shutdown Ensure that you have gracefully shut down any applications before powering off the system What to Do 1 Notify users that you are powering down the system 2 Back up the system files and data if necessary 3 Press and release the Power button on the system front panel The system begins a graceful software system shutdown Sun Fire V445 Server Service Manual February 2007 Note Pressing and releasing the P
14. Replacable Units 51 3 Holding the hard drive by the handle slide the hard drive out of the hard drive c rors RS S Ov Dy ESSE SES ISS SS ESSE ons ww so Soe KES HOS Y PS Note When you reinstall the hard drive or a replacement drive be sure to install the hard drive into the same drive bay as the one from which it was just removed Note If you intend to power up and operate the system without reinstalling the hard drive you must install a hard drive blank to ensure proper system cooling What Next To install a hard drive complete this task a Installing a Hard Drive on page 53 52 Sun Fire V445 Server Service Manual February 2007 Installing a Hard Drive This procedure describes the physical installation of a hard drive The procedure is different if you are installing a drive using the hot plug operation If you want to perform a hard drive hot plug installation see a Installing a Hard Drive Using the Hot Plug Operation on page 57 Before You Begin For additional information about internal hard drives and configuring hard drive arrays see m Sun Fire V445 Server Administration Guide Complete these tasks m Powering Off the System on page 18 a Avoiding Electrostatic Discharge on page 41 What to Do Release the hard drive handle on the hard drive Press the button to release the handle Align the hard drive to its drive bay Orient the hard dri
15. Since all front panel status indicators are powered by the system s standby power source fault indicators remain lit for any fault condition that results in a system shutdown At the top left of the system as you look at its front are six system status indicators Power OK indicator and the Service Required indicator provide a snapshot of the overall system status The Locator indicator helps you to quickly locate a specific system even though it might be one of numerous systems in a room The Locator indicator button is at the far left in the cluster and is lit remotely by the system administrator or toggled on and off locally by pressing the button OA Qm 0 oF of of FIGURE 1 2 Front Panel Indicators Each system status indicator on the front panel has a corresponding system status indicator on the back panel Chapter 1 Identifying Front Panel and Back Panel Features 3 4 Listed from left to right the system status indicators operate as described in the following table TABLE 1 1 System Status Indicators Icon Name Locator Service N Required OK Description This white indicator is lit by Solaris command Sun Management Center command Advanced Lights Out Manager ALOM commands or Locator button to help you locate the system in a data center See the Sun Fire V445 Server Administration Guide for information about turning on the Locator indicator This amber indicator lights steadily when a system fault
16. Sun Fire V445 Server Service Manual February 2007 4 Install the top front panel The panel is secured with four No 2 Phillips screws What Next Complete the following Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 Installing the Front Bezel on page 71 Powering On the System on page 17 Chapter 5 Servicing Miscellaneous Components 125 About the Data Cable Connector Board SAS Controller Configurations The Sun Fire V445 server supports two configurations for the Multilane Data Cable Connector board and SAS controller the standard configuration and the alternate configuration The standard configuration includes m SAS controller integrated into the motherboard m One cable connecting the data cable connector board to the SAS controller connector on the motherboard The alternate configuration includes a Aseparate SAS controller card installed in PCI slot 5 m Two cables connecting the Data Cable Connector board to the SAS Controller board Service information for the standard configuration is located in this chapter Service information for the alternate configuration is located in Alternate Data Cable Connector Board SAS Backplane Configuration on page 177 Removing the Multilane Data Cable Connector Board Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page
17. a Main Boards and Backplanes on page 164 m Miscellaneous Boards and Components on page 166 161 A ES SN F SLY 2 Customer Replacable Units SEES See fE 4 TERIN FIGURE C 1 Customer Replacable Units e February 2007 162 Sun Fire V445 Server Service Manual TABLE C 1 Customer Replacable Units CRUs Reference number Part name Sections 1 Top cover Removing the Top Cover on page 28 Installing the Top Cover on page 29 2 Power supplies About Hot Pluggable and Hot Swappable Components on page 46 Removing a Power Supply on page 58 Installing a Power Supply on page 60 Reference for Power Supply Status Indicators on page 76 3A Hard drive fan trays About Hot Pluggable and Hot Swappable Components on page 46 FT4 FT5 About the Fan Trays on page 46 3B Motherboard fan trays Removing a Fan Tray on page 47 FTO FT1 FT2 FT3 Installing a Fan Tray on page 49 Reference for Fan Tray Status Indicators on page 74 4 DVD drive Removing the Removable Media Drive on page 71 Installing the Removable Media Drive on page 73 5 Front bezel Removing the Front Bezel on page 70 Installing the Front Bezel on page 71 6 SAS hard drives About Hot Pluggable and Hot Swappable Components on page 46 Removing a Hard Drive on page 51 Installing a Hard Drive on page 53 Removing a Hard Drive Using a Hot Plug Operation on
18. by installing the Phillips screw What Next To reassemble the system complete these tasks a Installing the Top Cover on page 29 a Sliding the Server Into the Cabinet on page 26 m Powering On the System on page 17 Appendix E Alternate Data Cable Connector Board SAS Backplane Configuration 181 Removing the Alternate Multilane Data Cables Before You Begin Complete these steps m Powering Off the System on page 18 a Sliding the Server Out of the Cabinet on page 22 m Removing the Top Cover on page 28 m Avoiding Electrostatic Discharge on page 41 a Removing the Alternate Multilane Data Cable Connector Board on page 178 What to Do 1 Note the cable positions and how they are plugged to the SAS controller You must reconnect the cables into the correct connectors during reassembly 2 Gently remove the multilane data cables from their slot on the CPU Memory module cage 3 Disconnect the cables from the SAS controller Press the ejector buttons to release the cables What Next Complete this step a Installing the Alternate Multilane Data Cables on page 183 182 Sun Fire V445 Server Service Manual February 2007 Installing the Alternate Multilane Data Cables Before You Begin Complete this step a Removing the Alternate Multilane Data Cables on page 182 What to Do Complete these steps Connect the cables to their connectors on the SAS
19. controller Press the cable ends until they snap into place Note You must connect the data cables into the correct connectors on the SAS controller and the multilane data cable connector board Route the cables into their slot on the CPU Memory module cage What Next Complete these steps Installing the Alternate Multilane Data Cable Connector Board on page 180 Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 a a a m Powering On the System on page 17 Appendix E Alternate Data Cable Connector Board SAS Backplane Configuration 183 184 Sun Fire V445 Server Service Manual February 2007 Index B back panel indicators system status indicators 14 booting after installing new hardware 19 C cabinet installing the system into 36 removing the system from removing server from an equipment cabinet 30 sliding the system into 26 sliding the system out of 22 cable connections 170 cable routing 170 clearance specifications 159 connectors front panel indicator board 175 I O board 175 multilane data cable connector board 174 removable media cable 176 CPU memory module installing 86 Predictive Self Healing PSH in 84 removing 83 CPU Memory modules Predictive Self Healing in 88 D device trees rebuilding 21 DIMMs about 80 configuration 82 installing 92 Predictive Self Healing in 90 93 removing 89 E electrical specificat
20. for configuring administering and diagnosing problems with the server see the Sun Fire V445 Server Administration Guide This book does not cover the initial installation of the server For those instructions see the Sun Fire V445 Server Installation Guide Before You Read This Book Follow the instructions for mounting the server in a cabinet before continuing with the removal and installation instructions in this book You can find rackmounting instructions on the system top cover label and in the Sun Fire V445 Server Installation Guide xix How This Book Is Organized The procedures in this book are organized as follows a Before You Begin This section lists the procedures that you must complete before proceeding to the next section Complete these prerequisite procedures in the sequence in which they are printed a What to Do This section explains the procedure Complete the steps in the sequence in which they are printed paying special attention to notes and cautions ma What Next This section lists the procedures that you must complete to finish the current procedure or to return the system to operation Complete these procedures in the sequence in which they are printed This book contains the following chapters m Chapter 1 illustrates the front panel and back panel features and LED indicators m Chapter 2 offers procedures for powering on and powering off the system In addition it describes how to p
21. is detected For example the system Service Required indicator lights when a fault occurs in a power supply or fan tray In addition to the system Service Required indicator other fault indicators might also be lit depending on the nature of the fault If the system Service Required indicator is lit check the status of other fault indicators on the front panel and other components to determine the nature of the fault See the Sun Fire V445 Server Administration Guide for more information This green indicator blinks slowly then quickly during startup The OK indicator lights continuously when the system power is on and the Solaris Operating System is loaded and running Additional fault indicators indicate the type of service required These indicators are described in TABLE 1 2 TABLE 1 2 System Diagnostic Indicators Icon Name top Fan Tray Fault FT REAR Power Supply PS Fault CPU i Overtemperature Location Indicates a fault in a fan tray Additional indicators on the top panel indicate which fan tray requires service Indicates a fault in a power supply Look at the individual power supply status indicators on the back panel to determine which power supply requires service Indicates that a CPU has detected an overtemperature condition Look for any fan failures as well as increased ambient air temperature around the server Sun Fire V445 Server Service Manual February 2007 Power Button The sys
22. on your keyboard m Press the Break key on the terminal keyboard Sun Fire V445 Server Service Manual February 2007 4 At the ok prompt type the following commands ok setenv autoboot false ok reset all You must set the autoboot variable to false and issue the reset all1 command to ensure that the system correctly initializes upon reboot If you do not issue these commands the system might fail to initialize because the boot process was aborted in Step 3 5 At the ok prompt type ok setenv autoboot true You must set the autoboot variable back to true so that the system boots automatically after a system reset 6 At the ok prompt type ok boot r The boot r command rebuilds the device tree for the system incorporating any newly installed options so that the operating system recognizes them Note The system can take anywhere from 30 seconds to 20 minutes before the system banner appears This time depends on the system configuration number of CPUs memory modules PCI cards and the level of POST and OpenBoot Diagnostics tests being performed What Next The system status indicators provide power on status information For information about the system indicators see a Front Panel Indicators on page 3 Chapter 2 Preparing to Service the System 21 22 Sliding the Server Out of the Cabinet This procedure describes placing the server in position for servic
23. page 55 Installing a Hard Drive Using the Hot Plug Operation on page 57 Reference for Hard Drive Status Indicators on page 75 7 PCI cards Removing a PCI Card on page 62 Installing a PCI Card on page 66 Appendix C Illustrated Parts Breakdown 163 Main Boards and Backplanes FIGURE C 2 Main Boards and Backplanes e February 2007 164 Sun Fire V445 Server Service Manual TABLE C 2 Main Boards and Backplanes Reference number Part name Sections 1 Top cover interlock Removing the Top Cover Interlock Switch on page 145 switch Installing the Top Cover Interlock Switch on page 147 2 Motherboard Removing the Motherboard on page 106 Installing the Motherboard on page 109 3 Power distribution board Removing the Power Distribution Board on page 141 Installing the Power Distribution Board on page 143 4 DVD backplane Removing the DVD Backplane on page 139 Installing the DVD Backplane on page 140 5 Motherboard fan cage Removing the Motherboard Fan Cage on page 114 Installing the Motherboard Fan Cage on page 115 6 Top front cover Removing the Front Indicator Board on page 121 7 Front indicator board Installing the Front Indicator Board on page 123 8 Input output I O Removing the Front I O Board on page 117 board Installing the Front I O Board on page 119 Appendix C Illustrated Parts Breakdown 165 AN td
24. system performance However actual performance results can vary depending on the system application Two way interleaving occurs automatically in any DIMM bank where the DIMM capacities in DIMM group 1 do not match the capacities used in a DIMM group 2 For optimum performance install identical DIMMs in all four slots in a CPU Memory module Configuration Rules DIMMs must be added in pairs within the same group of DIMM slots Adjacent slots belong to the same DIMM group a Each group used must have two identical DIMMs installed that is both DIMMs must be from the same manufacturing vendor and must have the same capacity for example two 512 Mbyte DIMMs or two 1 Gbyte DIMMs m For maximum memory performance and to take full advantage of the Sun Fire V445 server s memory interleaving features use identical DIMMs in all four slots of a CPU Memory module a Only 333 MHz DIMMs are supported Note If DIMMs of different densities and speeds are installed as a pair both DIMMs operate at the lower density and slower speed 82 About the IDPROM The IDPROM stores system configuration variables and Media Access Control MAC addresses For more information about system variables stored on the IDPROM see the Sun Fire V445 Server Administration Guide Sun Fire V445 Server Service Manual February 2007 You can replace a functioning IDPROM and install it into another system thereby preserving the system s host ID infor
25. the server after you release the server and remove it Also agree on a route to follow and visually inspect the route for potential safety hazards for example cables on the floor other people working in the vicinity and so on 7 Locate the flat spring catches Each person should visually locate one of the two flat spring catches that release the server from the slide assemblies One catch is attached to each inner glide 8 Prepare to remove the server Each person should place one hand on the flat spring catch and the other hand beneath the server palm up ready to support the weight of the server 34 Sun Fire V445 Server Service Manual February 2007 9 Simultaneously press in on both flat spring catches to release them and then slide the system out of the slide assemblies Each person presses one flat spring catch and helps slide the system free of the slide assemblies supporting the weight of the system with both hands as the system slides free of the cabinet LSe SEU P SOS IS SSS SS SLOER AA He Note The inner slides lock into the extended position 10 Set the system on a workbench or other stable surface 11 If you are not immediately installing the server back into the cabinet push the empty slides back into their protective slide assemblies Note Release the spring catch to push the inner slides into the cabinet 12 Replace close and lock the cabinet doors as appropriate Chapt
26. to seat the module correctly What Next Complete the following Installing the System Controller Card on page 96 Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 a a a m Powering On the System on page 17 Note If you replaced the IDPROM with a new one you must complete a reconfiguration boot See Initiating a Reconfiguration Boot on page 19 Removing the System Controller Battery Caution The system supplies power to the system controller card even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the system controller card or any of its components Note The system alerts you if the system controller battery is depleted If you do not replace the battery before voltage falls below an acceptable threshold the system fails to boot At that point you must replace the system controller battery before you can restart the system Before You Begin Complete these tasks m Powering Off the System on page 18 a Sliding the Server Out of the Cabinet on page 22 m Removing the Top Cover on page 283 a Avoiding Electrostatic Discharge on page 41 m Removing the System Controller Card on page 93 100 Sun Fire V445 Server Service Manual February 2007 What to Do 1 Press the battery mounting tabs away from the ba
27. 12 What Next Caution High Leakage Current To prevent leakage current in excess of 3 5 mA a maximum of two power cords can be connected to a single branch circuit The remaining two power cords must be connected to a different branch circuit To reassemble the system complete these tasks Installing the CPU Memory Module Bracket on page 104 Installing the System Controller Card on page 96 Installing a PCI Card on page 66 Installing a CPU Memory Module on page 86 Installing the Top Cover on page 29 Installing the System Into the Cabinet on page 36 Powering On the System on page 17 Sun Fire V445 Server Service Manual February 2007 CHAPTER 5 Servicing Miscellaneous Components This chapter contains the following sections Removing the Motherboard Fan Cage on page 114 Installing the Motherboard Fan Cage on page 115 Removing the Front I O Board on page 117 Installing the Front I O Board on page 119 Removing the Front Indicator Board on page 121 Installing the Front Indicator Board on page 123 About the Data Cable Connector Board SAS Controller Configurations on page 126 Removing the Multilane Data Cable Connector Board on page 126 Installing the Multilane Data Cable Connector Board on page 128 Removing the Multilane Data Cable on page 130 Installing the Multilane Data Cable on page 132 Removing th
28. 177 Removing the Alternate Multilane Data Cable Connector Board 178 Before You Begin 178 What to Do 178 What Next 179 Installing the Alternate Multilane Data Cable Connector Board 180 Before You Begin 180 Contents xiii xiv What to Do 180 What Next 181 Removing the Alternate Multilane Data Cables 182 Before You Begin 182 What to Do 182 What Next 182 Installing the Alternate Multilane Data Cables 183 Before You Begin 183 What to Do 183 What Next 183 Index 185 Sun Fire V445 Server Service Manual February 2007 GURE 1 1 GURE 1 2 GURE 1 3 GURE 1 4 GURE 1 5 GURE 1 6 GURE 1 7 GURE 1 8 GURE 1 9 GURE 1 10 GURE 1 11 GURE 1 12 GURE 3 1 GURE 3 2 GURE 3 3 GURE 4 1 GURE C 1 GURE C 2 GURE C 3 Figures Front Panel Features 2 Front Panel Indicators 3 Location of Power Button 5 Location of Front USB Ports 6 Location of SAS Hard Drives 7 Location of Removable Media Drive 8 Back Panel Features 9 PCle and PCI X Slots as Identified in OpenBoot Firmware 10 System Controller Port Locations 11 System I O Port Locations 12 Gigabit Ethernet Port Locations 13 Back Panel System Status Indicators 14 Fan Tray Status Indicator Label 74 Location of Hard Drive Status Indicators 75 Location of Power Supply Status Indicators 76 Location of DIMM Groups 0 and 1 81 Customer Replacable Units 162 Main Boards and Backplanes 164 Miscellaneous Boards and Components 166 XV xvi Sun F
29. 819 3745 817 1960 Format PDF Printed PDF PDF PDF PDF Printed PDF PDF Location Online Shipping kit Online Online Online Online Shipping kit Online Online Documentation Support and Training Sun Function URL Documentation Support Training http www sun com documentation http www sun com support http www sun com training Preface xxiii Third Party Web Sites Sun is not responsible for the availability of third party web sites mentioned in this document Sun does not endorse and is not responsible or liable for any content advertising products or other materials that are available on or through such sites or resources Sun is not be responsible or liable for any actual or alleged damage or loss caused by or in connection with the use of or reliance on any such content goods or services that are available on or through such sites or resources Sun Welcomes Your Comments Sun is interested in improving its documentation and welcomes your comments and suggestions You can submit your comments by going to http www sun com hwdocs feedback Please include the title and part number of your document with your feedback Sun Fire V445 Server Service Manual part number 816 7729 xxiv Sun Fire V445 Server Service Manual February 2007 CHAPTER 1 Identifying Front Panel and Back Panel Features This chapter contains the following section
30. 87 188 Sun Fire V445 Server Service Manual February 2007
31. 99999909005599090 Identifying Front Panel and Back Panel Features 7 For more information about the SAS drives see the following sections About Hot Pluggable and Hot Swappable Components on page 46 Removing a Hard Drive on page 51 Installing a Hard Drive on page 53 Removing a Hard Drive Using a Hot Plug Operation on page 55 Installing a Hard Drive Using the Hot Plug Operation on page 57 Reference for Hard Drive Status Indicators on page 75 For more information about how to configure internal hard drives see the Sun Fire V445 Server Administration Guide Removable Media Drive The Sun Fire V445 server has a DVD ROM drive in a removable media bay EEE EE 99I 2 8 oO SOR 005 OOOO SIERI RRIRIK RISIKERE IVORI RIIKI 9 0 0 00000000000000000000000000 Removable media drive FIGURE 1 6 Location of Removable Media Drive For more information about servicing the DVD ROM drive see the following sections a Removing the Removable Media Drive on page 71 a Installing the Removable Media Drive on page 73 8 Sun Fire V445 Server Service Manual February 2007 Locating Back Panel Features The following illustration shows the system features that are accessible from the back panel PCle card slots Power supplies External ports System status indicators FIGURE 1 7 Back Panel Features Power Supplies There are four power supplies which provide fully
32. ABLE 3 3 Power Supply Status Indicators Indicator Icon Color Notes DC Power On Green Lit when the system is powered on and the D power supply is operating normally Service Required Amber Lit if there is a fault in the power supply AC OK NIS Green Lit when the power supply is plugged in and AC power is available regardless of system power state Note If a power supply is faulty the system status Service Required indicator is also lit See Front Panel Indicators on page 3 for more information Chapter 3 Servicing Customer Replacable Units 77 78 Sun Fire V445 Server Service Manual February 2007 CHAPTER 4 Servicing the Motherboard Components This chapter contains the following sections About Predictive Self Healing on page 80 About the DIMMs on page 80 About the IDPROM on page 82 Removing a CPU Memory Module on page 83 Installing a CPU Memory Module on page 86 Removing a DIMM on page 89 Installing a DIMM on page 92 Removing the System Controller Card on page 93 Installing the System Controller Card on page 96 Removing the IDPROM on page 98 Installing the IDPROM on page 99 Removing the System Controller Battery on page 100 Installing the System Controller Battery on page 101 Removing the CPU Memory Module Bracket on page 102 Installing the CPU Memory Module Bracket on page 104 Removing the Motherboard
33. Hold the drive by its top and bottom tabs 2 Press the drive in until the tabs snap into place 2O Chapter 3 Servicing Customer Replacable Units 73 What Next Complete the following a Installing the Front Bezel on page 71 Reference for Fan Tray Status Indicators The system top panel contains an array of fan tray status indicators Refer to these indicators to determine which fan tray needs to be replaced The fan tray status indicator label is located on the top panel ee e FTO FTL F2 FT3 FT4 FT5 5 A 57A 5A PAIR PAIR PAIR ATUL NOTE After installing a new FT wait 20 sec for LED to update LABEL PIN 263 2978 02 FIGURE 3 1 Fan Tray Status Indicator Label See TABLE 3 1 for a description of the fan tray indicator and its function TABLE 3 1 Fan Tray Status Indicator State Meaning Green The indicator is green when AC power is applied to the system and the fan is rotating at a speed above the low warning level Yellow The indicator is yellow when the fan is failing either not rotating at all or rotating below the low warning speed Off The indicator is off when there is no fan tray installed or AC power is not applied Note If a fan tray is not present its corresponding indicator is not lit 74 Sun Fire V445 Server Service Manual February 2007 Note If a fan tray is faulty the system Service Required indicator is also lit See Front Panel
34. Network Management Port 11 Serial Management Port 12 System I O Ports 12 USB Ports 12 Gigabit Ethernet Ports 13 DB 9 Serial Port 13 System Status Indicators 14 Preparing to Service the System 15 Service Guidelines 16 Tools Required for Installation and Service 16 Powering On the System 17 Before You Begin 17 What to Do 17 What Next 18 Powering Off the System 18 Before You Begin 18 What to Do 18 What Next 19 Initiating a Reconfiguration Boot 19 Before You Begin 19 What to Do 20 What Next 21 Sliding the Server Out of the Cabinet 22 Before You Begin 22 What to Do 23 What Next 25 Sliding the Server Into the Cabinet 26 Before You Begin 26 What to Do 26 What Next 27 Removing the Top Cover 28 Before You Begin 28 What to Do 28 What Next 29 Sun Fire V445 Server Service Manual February 2007 Installing the Top Cover 29 Before You Begin 29 What to Do 29 What Next 30 Removing the Server From the Cabinet 30 Before You Begin 31 What to Do 31 What Next 36 Installing the System Into the Cabinet 36 Before You Begin 36 What to Do 37 What Next 40 Avoiding Electrostatic Discharge 41 Before You Begin 41 WhattoDo 41 What Next 43 Servicing Customer Replacable Units 45 About Hot Pluggable and Hot Swappable Components 46 About the Fan Trays 46 Removing a Fan Tray 47 Before You Begin 47 What to Do 47 What Next 48 Installing a Fan Tray 49 Before You Begin 49 What to Do 49 What Next 50 Removing a Hard Drive 51 Contents
35. S amp o SUN microsystems Sun Fire V445 Server Service Manual Sun Microsystems Inc www sun com Part No 819 3742 11 February 2007 Revision A Submit comments about this document at http www sun com hwdocs feedback Copyright 2007 Sun Microsystems Inc 4150 Network Circle Santa Clara California 95054 U S A All rights reserved Sun Microsystems Inc has intellectual property rights relating to technology hat is described in this document In particular and without limitation these intellectual property rights may include one or more of the U S patents listed at http www sun com patents and one or more additional patents or pending patent applications in the U S and in other countries This document and the product to which it pertains are distributed under licenses restricting their use copying distribution and decompilation No part of the product or of this document may be reproduced in any form by any means without prior written authorization of Sun and its licensors if any Third party software including font technology is copyrighted and licensed from Sun suppliers Parts of the produet may be derived from Berkeley BSD systems licensed from the University of California UNIX is a registered trademark in the U S and in other countries exclusively licensed through X Open Company Ltd Sun Sun Microsystems the Sun logo Java docs sun com OpenBoot Sun Fire and Solaris are trademarks or registered
36. S data cables Alternate SAS Configuration Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard I O board Motherboard Motherboard SAS controller Power distribution board DVD ROM drive bay SAS backplane SAS backplane CPU Memory module bracket Motherboard fan cage I O board Front indicator panel Chassis side panel SAS data cable card SAS data cable card 170 Sun Fire V445 Server Service Manual February 2007 Note orientation of DVD ROM backplane Connect to backplane then to motherboard Connect to backplane then to motherboard Route under SAS drive backplane cables Note position and orientation of plugs on old cables Ensure that new cable is positioned and oriented the same way on the CPU Memory module bracket Note position and orientation of plugs on old cable ensure that new cable is positioned and oriented the same way on the fan cage Secure connector behind its wire when removing or installing the motherboard Note connections Secure under tab on rear of CPU Memory module bracket Motherboard Connectors PCle connectors PCI X connectors CPU Memory module connectors System controller connector P Back panel connectors Top cover interlock switch PCI X connectors I O board ribbon cable PCle connectors SAS backplane power cable SAS backplane ribbon cable Multilane data cable connector
37. V445 server s internal hard drive using the hot plug operation The following procedure describes the general steps involved but your specific device names might be different The following procedure assumes that you are accessing the system console by the default method of connecting to the serial management port SERIAL MGT of the Sun Fire V445 server Caution Do not hot plug drives without the correct preparations The system supports hot plugging hard drives but you must issue a software command before you remove or install a hard drive Before You Begin If a hard drive fails a console message indicates which hard drive failed If you have not configured the system with two boot disks you cannot hot plug a single boot disk You can only hot plug the boot disk when you have configured a two disk mirror of the boot disk for hot plugging If the system is configured with a boot disk and data disks you can hot plug the data disks but not the boot disk For more information on disk mirroring see m Sun Fire V445 Server Administration Guide Chapter 3 Servicing Customer Replacable Units 55 56 Complete these tasks m Obtain the logical device names for the devices you plan to remove See the Sun Fire V445 Server Administration Guide for more information m Select the disk and stop any activity or applications accessing the hard drive a Unmount any file systems mounted on the hard drive m Perform Avoiding Electrost
38. Wwe Miscellaneous Boards and Components FIGURE C 3 Miscellaneous Boards and Components 166 Sun Fire V445 Server Service Manual February 2007 TABLE C 3 Miscellaneous Boards and Components Reference number Part name Sections 1 CPU Memory module Removing a CPU Memory Module on page 83 Installing a CPU Memory Module on page 86 DIMM not shown About the DIMMs on page 80 Removing a DIMM on page 89 Installing a DIMM on page 92 2 CPU Memory module Removing the CPU Memory Module Bracket on page 102 bracket Installing the CPU Memory Module Bracket on page 104 3 PCI card Removing a PCI Card on page 62 Installing a PCI Card on page 66 4 System controller card Removing the System Controller Card on page 93 Installing the System Controller Card on page 96 IDPROM not shown Removing the IDPROM on page 98 Installing the IDPROM on page 99 System controller battery Removing the System Controller Battery on page 100 not shown Installing the System Controller Battery on page 101 5 Disk cage Removing the Hard Drive Backplane on page 134 6 Hard drive backplane Installing the Hard Drive Backplane on page 137 7 Multilane data cable Removing the Multilane Data Cable Connector Board on page 126 connector board Installing the Multilane Data Cable Connector Board on page 128 8 Multilane data cable Removing the Multilane Data Cable on pag
39. amp 56 0 to 12 000 meters 0 to 40 000 feet IEC 60068 2 13 0 001 g Hz 5 to 150 Hz 12db octave slope 150 to 500 Hz 15 0 g peak 11 milliseconds half sine pulse 1 0 inch roll off front to back 0 5 inch roll off side to side IEC 60068 2 27 60 mm 1 drop per corner 4 corners IEC 60068 2 31 0 85m s 3 impacts per caster all 4 casters 25 mm step up ETE 1010 01 158 Sun Fire V445 Server Service Manual February 2007 Reference for Agency Compliance Specifications For regulatory agency compliance specifications see 819 3746 Sun Fire V445 Server Important Safety and Compliance Information published at http www sun com documentation Reference for Clearance and Service Access Specifications TABLE B 4 describes minimum clearances needed for servicing the system TABLE B 4 Clearance and Service Access Specifications Blockage Required Clearance Front of System 36 in 91 4 cm Back of System 36 in 91 4 cm Appendix B System Specifications 159 160 Sun Fire V445 Server Service Manual February 2007 APPENDIX C Illustrated Parts Breakdown This appendix contains a sequence of illustrations that show how the various pieces of the system fit together Use the accompanying tables as a reference for identifying the parts and where they are described in this manual This illustrated parts breakdown is divided into the following sections a Customer Replacable Units on page 162
40. an trays FT4 and FT5 and all hard drives before performing this procedure Complete these tasks a Powering Off the System on page 18 a Removing the Front Bezel on page 70 a Sliding the Server Out of the Cabinet on page 22 a Avoiding Electrostatic Discharge on page 41 a Removing a Fan Tray on page 47 a Removing the Multilane Data Cable Connector Board on page 126 m Removing a Hard Drive on page 51 What to Do Caution The system supplies power to the hard drive backplane even when the system is powered off To avoid personal injury or damage to the system you must disconnect the AC power cords before servicing the hard drive backplane 1 Disconnect the data cable from the backplane Press the ejector tab to release the cable from its connector on the backplane 134 Sun Fire V445 Server Service Manual February 2007 2 Disconnect the power cable from the backplane Press the ejector tab to release the cable from its connector on the backplane 3 Loosen the two Phillips captive screws at the base of the hard drive backplane The two screws secure the back of the disk cage to the base of the chassis 4 Remove the four Phillips screws securing the disk cage to the chassis front panel Chapter 5 Servicing Miscellaneous Components 135 5 Slide the disk cage out of the front of the chassis 6 Remove the six Phillips screws securing the hard drive backplane to the di
41. applicable Route the cables through the cable management arm 3 3 E crt e s 9 Connect all external cables that were attached to the back panel of the system Examine each disconnected cable for information indicating the cable s origin and its terminating connection 10 Replace close and lock the cabinet doors as appropriate What Next To power on the system see a Powering On the System on page 17 40 Sun Fire V445 Server Service Manual February 2007 Avoiding Electrostatic Discharge Use the following procedure to prevent static damage whenever you are accessing any of the internal components of the system Before You Begin Complete these tasks m Powering Off the System on page 18 m Sliding the Server Out of the Cabinet on page 22 If you are servicing any internal components complete this task m Removing the Top Cover on page 28 You must have the following items m Antistatic wrist or foot strap a Antistatic mat or the equivalent What to Do Caution Printed circuit boards and hard drives contain electronic components that are extremely sensitive to static electricity Ordinary amounts of static from your clothes or the work environment can destroy components Do not touch the components or any metal parts without taking proper antistatic precautions Disconnect the AC power cords only when performing the following procedures Remov
42. atic Discharge on page 41 What to Do Log in as superuser o su Password Remove the hard drive from the device tree using the following command cfgadm c unconfigure c1 dsk c1t3d0 where cit3d0 is the name of the hard drive to be removed The blue OK to Remove hard drive indicator lights Allow the disk to spin down completely Physically remove the hard drive from the system Follow Step 1 through Step 3 of the procedure Removing a Hard Drive on page 51 What Next To install a hard drive using the hot plug operation complete this task a Installing a Hard Drive Using the Hot Plug Operation on page 57 Sun Fire V445 Server Service Manual February 2007 Installing a Hard Drive Using the Hot Plug Operation The system s disk hot plug feature enables you to insert a hard drive without shutting down the operating system or turning off the system power When installing a disk you must insert the hard drive and wait for it to spin up to operating speed Then you re create or reconfigure the file systems so that the Solaris OS recognizes the hard drive Finally you configure your application if necessary to operate with this new drive Use the c gadm command to install a Sun Fire V445 server s internal hard drive using the hot plug operation The following procedure describes the general steps involved but your specific device names might be different The followin
43. chine name sc gt ok obdiag gt Preface xxi xxii Typographic Conventions Typeface Meaning AaBbCc123 The names of commands files and directories on screen computer output AaBbCc123 What you type when contrasted with on screen computer output AaBbCc123 Book titles new words or terms words to be emphasized AaBbCc123 Command line variable replace with a real name or value The settings on your browser might differ from these settings Sun Fire V445 Server Service Manual February 2007 Examples Edit your login file Use 1s a to list all files You have mail su Password Read Chapter 6 in the User s Guide These are called class options You must be superuser to do this To delete a file type rm filename Related Documentation Application Late breaking product information Installation overview Installation Administra tion Site planning Site planning data sheet Sun Advanced Lights Out Manager ALOM system controller Title Sun Fire V445 Server Product Notes Sun Fire V445 Server Getting Started Guide Sun Fire V445 Server Installation Guide Sun Fire V445 Server Administration Guide Site Planning Guide for Sun Servers Sun Fire V445 Server Site Planning Data Sheet Sun Advanced Lights Out Manager ALOM 1 6 Online Help Part Number 819 3744 819 4664 819 3743 819 3741 819 5730
44. ckplane to the removable media drive bay using the captive Phillips screw Ensure the DVD backplane is oriented correctly 2 Connect the DVD cable into J6101 on the motherboard 140 Sun Fire V445 Server Service Manual February 2007 What Next Complete these tasks Installing the CPU Memory Module Bracket on page 104 Installing a PCI Card on page 66 Installing a CPU Memory Module on page 86 Installing the Multilane Data Cable Connector Board on page 128 Installing a Fan Tray on page 49 Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 Powering On the System on page 17 Removing the Power Distribution Board Before You Begin Caution Disconnect all power cords before performing this procedure Note You must remove all four power supplies and both hard drive fan trays FT4 and FT5 before performing this procedure Complete these tasks Removing the Server From the Cabinet on page 30 Removing a Power Supply on page 58 Removing the Top Cover on page 28 Avoiding Electrostatic Discharge on page 41 Removing a Fan Tray on page 47 Removing a CPU Memory Module on page 83 Removing a PCI Card on page 62 Removing the System Controller Card on page 93 Removing the Multilane Data Cable Connector Board on page 126 Removing the CPU Memory Module Bracket on page 102 Rem
45. d system console output Note The system controller is accessed through the serial management port by default You must reconfigure the system controller to use the network management port For more information see the Sun Fire V445 Server Administration Guide The network management port has a Link indicator that operates as described in TABLE 1 3 TABLE 1 3 Network Management Port indicator Name Description Link This green indicator is lit when an Ethernet connection is present Chapter 1 Identifying Front Panel and Back Panel Features 11 12 Serial Management Port The serial management port labeled SER MGT provides the default connection to the system controller You can connect to the serial management port using a VT100 terminal a TIP connection or a terminal server System I O Ports In addition to the ALOM ports the system includes additional I O ports These are described in the following sections USB ports DB9 serial port TTYB Gigabit Ethernet ports FIGURE 1 10 System I O Port Locations USB Ports There are two USB ports on the back panel These comply with the USB 2 0 specification For more information about the USB ports see the Sun Fire V445 Server Administration Guide Sun Fire V445 Server Service Manual February 2007 Gigabit Ethernet Ports The Sun Fire V445 server has four Gigabit Ethernet ports NETO NET1 FIGURE 1 11 Gigabit Ethernet Port Locations Each
46. dule Handle the DIMM only by its edges Do not touch the components or any metal part Always wear an antistatic grounding strap when you handle the DIMM For more information see Avoiding Electrostatic Discharge on page 41 Caution The CPU Memory module and the DIMMs can be hot Handle the CPU Memory module and the DIMMs carefully to avoid injury Locate the slot where you want to install the DIMM Rotate out the DIMM ejector levers for that slot Holding the bottom edge of the DIMM parallel to its socket carefully align the DIMM so that each of its contacts is centered on a socket pin Make sure that the DIMM is correctly oriented A notch along the bottom of the DIMM corresponds to a tab on the socket Push firmly and evenly on both ends of the DIMM until its bottom edge is firmly seated in the socket You hear a click when the ejector levers lock into place Sun Fire V445 Server Service Manual February 2007 5 Repeat Step 1 through Step 4 for all DIMMs to be installed 6 Attach the air baffle to the CPU Memory module a Orient the air baffle over the CPU Memory module b Insert the lower tabs of the air baffle into their slots on the CPU Memory module c Gently snap the upper tabs into place on the module What Next To reassemble the system complete this task a Installing a CPU Memory Module on page 86 Note If you used the PSH utilities in Solaris 10 to isolate a faulty CPU
47. e c Lift the air baffle up off the module 2 Identify the DIMM to be removed See the Sun Fire V445 Server Administration Guide for information about isolating failed parts Note Faulty DIMMs can be isolated and brought offline using the PSH features in Solaris 10 For more information see the Sun Fire V445 Server Administration Guide and the Solaris 10 documentation 90 Sun Fire V445 Server Service Manual February 2007 3 Push down on the ejector levers on each side of the DIMM simultaneously until the DIMM ejects from its socket Apply even pressure on both levers 4 Grasp the top corners of the DIMM and pull it up and out of its socket 5 Place the DIMM on an antistatic mat 6 Repeat Step 1 through Step 4 for all the DIMMs to be removed What Next To replace a memory module complete this task a Installing a DIMM on page 92 Chapter 4 Servicing the Motherboard Components 91 92 Installing a DIMM Before You Begin Read the section a About the DIMMs on page 80 Complete these tasks a Avoiding Electrostatic Discharge on page 41 a Removing a CPU Memory Module on page 83 What to Do Caution DIMMs are made of electronic components that are extremely sensitive to static electricity Static electricity from your clothes or work environment can destroy the DIMM Do not remove a DIMM from its antistatic packaging until you are ready to install it on the CPU Memory mo
48. e 130 Installing the Multilane Data Cable Connector Board on page 128 Appendix C Illustrated Parts Breakdown 167 168 Sun Fire V445 Server Service Manual February 2007 APPENDIX D Cable Routing and Board Connector Locations This appendix describes cable connections illustrates the connector locations on the system boards It contains the following sections Cable Connections and Routing on page 170 Motherboard Connectors on page 171 Power Distribution Board Connectors on page 172 Hard Drive Backplane Connectors on page 173 Multilane Data Cable Connector Board Connector on page 174 I O Board Connectors on page 175 Front Indicator Board Connectors on page 175 Removable Media Cable Backplane Connectors on page 176 169 Cable Connections and Routing Use the following table as a guide for connecting and routing system cables Match cable ends with the corresponding board connectors TABLE 0 1 Cable Connections and Routing Cable Name and Part Number Routed From Routed To Cable Management Notes Power distribution board ribbon cable DVD ROM cable backplane SAS hard drive backplane ribbon cable SAS hard drive backplane power cable SAS hard drive fan tray cable Motherboard fan tray cables 2 I O board ribbon cable Front indicator panel cable Top cover interlock switch SAS data cable Standard SAS Configuration SA
49. e Hard Drive Backplane on page 134 Installing the Hard Drive Backplane on page 137 Removing the Power Distribution Board on page 141 Installing the Power Distribution Board on page 143 113 Removing the Motherboard Fan Cage Before You Begin Note You must power off the system and remove all four motherboard fan cages labeled FTO FT1 FT2 and FT3 before performing this procedure Complete the following Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Avoiding Electrostatic Discharge on page 41 n n s m Removing a Fan Tray on page 47 What to Do 1 Loosen the four captive screws securing the fan cage to the floor of the chassis 114 Sun Fire V445 Server Service Manual February 2007 2 Gently lift the fan cage up and out of the chassis Note The fan tray power cables are still connected to the motherboard Tilt the fan cage back and let it rest on top of the system 3 Disconnect the two fan tray power cables from J7803 and J7805 on the motherboard Pinch the release tab to disconnect the plugs from the motherboard What Next Complete this task a Installing the Motherboard Fan Cage on page 115 Installing the Motherboard Fan Cage Before You Begin Complete this task m Removing the Motherboard Fan Cage on page 114 What to Do 1 Connect the two fan tray cables to J7803 and J7805 on
50. e by sliding it out of the cabinet without removing it from the rack All service procedures can be performed while the server is still attached to the rack Note Sliding the system out of the cabinet is not required for servicing hard drives power supplies or the removable media drive Before You Begin Caution Unless the cabinet is bolted to the floor you must extend the cabinet s antitip legs and adjust their stabilizing feet to the floor You must level and secure the cabinet to provide a safe working environment See Tools Required for Installation and Service on page 16 for tools required for this procedure Sun Fire V445 Server Service Manual February 2007 What to Do 1 Extend and adjust the cabinet s antitip legs 2 Open or remove the front and back cabinet doors 3 Note each cable s origin and its terminating connection 4 If you have not installed a cable management arm disconnect all external cables from the back panel of the server Caution Do not disconnect the power cords from the system power inlets unless you are installing or replacing the motherboard the power distribution board PDB the Advanced Lights Out Manager ALOM system controller card the front input output I O board the front indicator board or the hard drive backplane The power cords ground the system Chapter 2 Preparing to Service the System 23 5 Remove the four screws securin
51. ebruary 2007 What to Do 1 Extend the cabinet antitip legs 2 With one person on each side of the server lift the server and approach the cabinet with the back of the server facing the front of the cabinet Chapter 2 Preparing to Service the System 37 3 Align the rounded ends of the inner glides on the system with the slide assemblies in the cabinet Le SERS SES IS SSS SS 7 BESS TITS Note Ensure that the inner glides attached to the server are inserted within the ball bearing runners 4 Holding the system level slide it evenly all the way into the cabinet until the inner glides stop Note The server locks into the extended position 5 Press the catch on each inner glide in order to slide the server all the way back into the cabinet Tip Slide the server in and out of the cabinet slowly and carefully to ensure that the slide assemblies are working correctly and are free from obstructions 38 Sun Fire V445 Server Service Manual February 2007 6 Slide the system evenly into the cabinet until the system stops moving 7 Secure the system to the front rails using four M6 or 10 32 screws depending on your cabinet to attach the chassis brackets to the rack N ts R 2 a a a 2 io 3 Ped H a y N C ls 4 pe ae y r Chapter 2 Preparing to Service the System 39 8 Attach the cable management arm to the system if
52. ents are those that you can install or remove while the system is running without impacting system operation Hot pluggable components require issuing a software command as part of the remove or install procedure In a Sun Fire V445 server SAS hard drives are hot pluggable components For information about performing a hot plug operation on a mirrored hard disk see m Sun Fire V445 Server Administration Guide Hot swappable components can be removed or installed while the system is running without issuing a software command In a Sun Fire V445 server fan trays and power supplies are hot swappable 46 About the Fan Trays The Sun Fire V445 server contains six fan trays labeled FTO FT1 FT2 FT3 FT4 and FT5 arranged in three pairs Fans FTO through FT3 provide cooling for the motherboard CPU Memory modules and related components FT4 and FT5 provide cooling for the power supplies SAS disk drives and removable media drive Each pair of fan trays provides N 1 redundancy For example FTO and FT1 are a redundant pair If FTO fails FT1 provides enough cooling to maintain proper operating temperature in the system Caution If both fan trays in a pair fail the system might experience an overtemperature condition Each fan tray has a corresponding status indicator visible in the top panel For more information about fan tray status indicators see Reference for Fan Tray Status Indicators on page 74 Sun Fire V445 Se
53. er 2 Preparing to Service the System 35 What Next To install the system into the cabinet see m Installing the System Into the Cabinet on page 36 Installing the System Into the Cabinet This procedure assumes that the slide assemblies are already installed in the cabinet For information about installing the slide assemblies see a Sun Fire V445 Server Installation Guide Caution The system is heavy Two people are required to install the system into the cabinet Before You Begin Complete these tasks m Identify a helper to assist you in installing the server m Verify that your helper can safely lift and carry 40 Ib 18 kg which is approximately half the weight of a fully equipped server m Review the steps in the next section with your helper and discuss how to coordinate your efforts to ensure your mutual safety m Assemble the correct tools for the procedure See Tools Required for Installation and Service on page 16 m Open and remove the cabinet front door and back door is stabilized so that it cannot move or tip forward See the cabinet documentation for i Caution Before you install the system into the cabinet make sure that the cabinet information about stabilizing the cabinet Note Ensure that each slide assembly is fully retracted into the rack and check that the ball bearing runner on each slide assembly is all the way forward 36 Sun Fire V445 Server Service Manual F
54. erial Management Connector Diagram SERIAL MGT Serial Management Connector Signals For Serial Management connector signals see TABLE A 1 TABLE A 1 Serial Management connector signals Pin Signal Description Pin Signal Description 1 Request to Send 5 Ground 2 Data Terminal Ready 6 Receive Data 3 Transmit Data 7 Data Set Ready 4 Ground 8 Clear to Send 150 Sun Fire V445 Server Service Manual February 2007 Reference for the Network Management Port Connector The network management connector labeled NET MGT is an RJ 45 connector located on the ALOM card and can be accessed from the back panel This port needs to be configured prior to use Network Management Connector Diagram lt e e gt NET MGT Network Management Connector Signals For Network Management connector signals see TABLE A 2 TABLE A 2 Network Management connector signals Pin Signal Description Pin Signal Description 1 Transmit Data 5 Common Mode Termination 2 Transmit Data 6 Receive Data 3 Receive Data 7 Common Mode Termination 4 Common Mode Termination 8 Common Mode Termination Appendix A Connector Pinouts 151 Reference for the Serial Port Connector The serial port connector TTYB is a DB 9 connector that can be accessed from the back panel Serial Port Connector Diagram 12345 oo CE 6789 Serial Port Connector Signals For serial port connector signals see TABLE A 3 TABLE A 3 Serial port connect
55. erver to the left and right vertical rails at the front of the cabinet SSeS SR TST CALA N p ECAA y r wo NN eee r w ors 4 Connect all external cables that were attached to the back panel of the server Examine each cable for information indicating the cable s origin and its terminating connection 5 Replace close and lock the cabinet doors as appropriate What Next To power on the server see m Powering On the System on page 17 Chapter 2 Preparing to Service the System 27 Removing the Top Cover Caution The system powers off immediately if the top cover is removed To avoid possible component damage or loss of data power off the system before removing the top cover Before You Begin Complete these tasks a Powering Off the System on page 18 a Sliding the Server Out of the Cabinet on page 22 What to Do 1 Press the release button on the top cover and slide the top cover back toward the back of the server 28 Sun Fire V445 Server Service Manual February 2007 2 Lift the cover up and off the chassis What Next To replace the top cover see m Installing the Top Cover on page 29 Installing the Top Cover Note The system cannot be powered on with the top cover removed Install the top cover before attempting to power on the system Before You Begin Complete this task m Removing the Top Cover on page 28 W
56. es marques de fabrique ou des marques d pos es de SPARC International Inc aux Etats Unis et dans d autres pays Les produits portant les marques SPARC sont bas s sur une architecture d velopp e par Sun Microsystems Inc L interface utilisateur graphique OPEN LOOK et Sun a t d velopp e par Sun Microsystems Inc pour ses utilisateurs et licenci s Sun reconnait les efforts de pionniers de Xerox dans la recherche et le develo pement du concept des interfaces utilisateur visuelles ou graphiques pour l industrie informatique Sun d tient une license non exclusive de Xerox sur l interface utilisateur graphique Xerox cette licence couvrant galement les licenci s de Sun impl mentant les interfaces utilisateur graphiques OPEN LOOK et se conforment en outre aux licences crites de Sun LA DOCUMENTATION EST FOURNIE EN L TAT ET TOUTES AUTRES CONDITIONS DECLARATIONS ET GARANTIES EXPRESSES OU TACITES SONT FORMELLEMENT EXCLUES DANS LA LIMITE DE LA LOI APPLICABLE Y COMPRIS NOTAMMENT TOUTE GARANTIE IMPLICITE RELATIVE A LA QUALITE MARCHANDE A L APTITUDE A UNE UTILISATION PARTICULIERE OU A L ABSENCE DE CONTREFA ON 4 Adobe PostScript Contents Preface xix Identifying Front Panel and Back Panel Features 1 Locating Front Panel Features 2 Front Panel Indicators 3 Power Button 5 USB Ports 6 SAS Hard Drives 7 Removable Media Drive 8 Locating Back Panel Features 9 Power Supplies 9 PCI Slots 10 System Controller Ports 11
57. g procedure assumes that you are accessing the system console by the default method of connecting to the serial management port SERIAL MGT of the Sun Fire V445 server Caution Do not hot plug drives without the correct preparations The system supports hot plugging hard drives but you must issue a software command before you remove or install a hard drive Before You Begin If you have not configured the system with two boot disks you cannot hot plug a single boot disk You can only hot plug the boot disk when you have configured a two disk mirror of the boot disk for hot plugging If the system is configured with a boot disk and data disks you can hot plug the data disks but not the boot disk For more information on disk mirroring see m Sun Fire V445 Server Administration Guide Complete this task a Avoiding Electrostatic Discharge on page 41 Chapter 3 Servicing Customer Replacable Units 57 What to Do Note If you are installing a new hard drive such as one shipped to you as an option you must assign a label to it before you can add the drive to the device tree See your Solaris documentation for more information 1 Insert the hard drive into its bay Follow Step 1 through Step 4 of Installing a Hard Drive on page 53 2 Log in as superuser oe su Password 3 Configure the new hard drive using this command cfgadm c configure dev rdsk c0t0d0 where cO0t0d0 is t
58. g the I O board to the floor of the chassis Chapter 5 Servicing Miscellaneous Components 117 3 Slide the I O board back off its studs and lift it up 4 Disconnect the front indicator board ribbon cable from J586 on the I O board Place the I O board on an antistatic mat What Next Complete the following a Installing the Front I O Board on page 119 118 Sun Fire V445 Server Service Manual February 2007 Installing the Front I O Board Caution The system supplies power to the front I O board even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the front I O board Before You Begin Complete the following m Removing the Front I O Board on page 117 What to Do 1 Connect the front indicator board ribbon cable to J586 on the I O board Chapter 5 Servicing Miscellaneous Components 119 2 Place the I O board on the mounting studs in the floor of the chassis and slide the T O board forward 3 Replace the two Phillips No 2 screws securing the I O board to the chassis 4 Connect the I O ribbon cable to the I O board What Next Complete the following Installing the Motherboard Fan Cage on page 115 Installing a Fan Tray on page 49 Sliding the Server Into the Cabinet on page 26 a a a a Powering On the System on page 17 120 Sun Fire V445 Server Service Ma
59. g the server to the left and right vertical rails at the front of the cabinet is iJ R 3 aai p r R J v r 24 Sun Fire V445 Server Service Manual February 2007 6 Slide the server evenly out of the cabinet until the inner glides stop in the slide Grasp the server s front bezel and pull the server smoothly out of the cabinet Continue pulling the server until the back of the chassis clears the cabinet and you hear the flat spring catches in the glides engage with an audible clicking sound The server is then fully extended and secure Te eee eas sas eases s p s A ISESE ZALLA 2 AA What Next To slide the server into the cabinet see m Sliding the Server Into the Cabinet on page 26 Chapter 2 Preparing to Service the System 25 Sliding the Server Into the Cabinet Before You Begin If you have been working inside the server see a Installing the Top Cover on page 29 What to Do 1 Press the two green spring catches that lock the server into its current position Press both spring catches to free the server glides One flat spring catch is attached to each inner glide on the server verse se S Sje S j5 sabeass ZALAI AIA T OLAR AAAA AAA 26 Sun Fire V445 Server Service Manual February 2007 2 Slide the server evenly into the cabinet until the server stops moving 3 Replace the four screws that secure the s
60. ge 41 Removing a Fan Tray on page 47 Removing the Multilane Data Cable Connector Board on page 126 Removing a CPU Memory Module on page 83 a a a a a a a m Removing a PCI Card on page 62 What to Do 1 Loosen the two captive Phillips screws securing the CPU Memory module bracket to the right side of the chassis 2 Loosen the two captive Phillips screws securing the CPU Memory module bracket to the left side of the chassis 3 Loosen the six captive Phillips screws securing the CPU Memory module to the motherboard 102 Sun Fire V445 Server Service Manual February 2007 4 Gently lift the CPU Memory module bracket up and out of the chassis Note The fan tray power cables are still connected to the motherboard 5 Disconnect the hard drive fan cable from connector J7801 Pinch the release tab to disconnect the connector from the motherboard What Next Complete this task a Installing the CPU Memory Module Bracket on page 104 Chapter 4 Servicing the Motherboard Components 103 Installing the CPU Memory Module Bracket Before You Begin Complete this task m Removing the CPU Memory Module Bracket on page 102 What to Do 1 Connect the hard drive fan cable into connector J7801 on the motherboard Ensure the fan cable is routed under the SAS backplane power and data cables 104 Sun Fire V445 Server Service Manual February 2007 2 Lower the CPU Memory
61. gigabit Ethernet port has a corresponding status indicator described in TABLE 1 4 TABLE 1 4 Ethernet indicators Color Description None No connection present Green This indicates a 10 100 Megabit Ethernet connection The indicator blinks to indicate network activity Amber This indicates a Gigabit Ethernet connection The indicator blinks to indicate network activity DB 9 Serial Port There is a DB 9 serial port labeled TTYB For more information about using these serial ports see the Sun Fire V445 Server Administration Guide Chapter 1 Identifying Front Panel and Back Panel Features 13 System Status Indicators The back panel system status indicators consist of the System Activity indicator the system Service Required indicator and the Locator indicator These indicators are located in the bottom center of the back panel and operate as described in TABLE 1 1 System status indicators FIGURE 1 12 Back Panel System Status Indicators 14 Sun Fire V445 Server Service Manual February 2007 CHAPTER 2 Preparing to Service the System This chapter contains the following sections Service Guidelines on page 16 Tools Required for Installation and Service on page 16 Powering On the System on page 17 Powering Off the System on page 18 Initiating a Reconfiguration Boot on page 19 Sliding the Server Out of the Cabinet on page 22 Sliding the Server Into the Cabinet
62. hat to Do 1 Insert the front edge of the top cover under the lip on the front panel 2 Lower the top cover onto the chassis Chapter 2 Preparing to Service the System 29 3 Slide the top cover forward until it snaps into place What Next To power on the server see m Sliding the Server Into the Cabinet on page 26 m Powering On the System on page 17 Removing the Server From the Cabinet You can perform all service procedures while the server is still attached to the rails extended from the cabinet If you want to remove the server from the cabinet for any other reason follow the instructions in this section Caution The server is heavy Two people are required to remove the server from the cabinet in the following procedure 30 Sun Fire V445 Server Service Manual February 2007 Me Before You Begin Complete these tasks Identify a helper to assist you in removing the server Verify that your helper can safely lift and carry 40 Ib 18 kg which is approximately half the weight of a fully equipped server Review the steps in the next section with your helper and discuss how to coordinate your efforts to ensure your mutual safety Assemble the correct tools for the procedure See Tools Required for Installation and Service on page 16 Turn off system power See Powering Off the System on page 18 Open and remove the cabinet front door and back door Caution When c
63. he name of the hard drive to be configured The blue OK to Remove indicator goes out and the green Activity indicator flashes as the hard drive is added to the device tree What Next Mount any file systems associated with the hard drive Restart any applications accessing the hard drive Removing a Power Supply Caution If a power supply fails and you do not have a replacement available leave the failed power supply installed to ensure proper system cooling 58 Sun Fire V445 Server Service Manual February 2007 Before You Begin If you are replacing a faulty power supply review the following section a About Hot Pluggable and Hot Swappable Components on page 46 m Reference for Power Supply Status Indicators on page 76 What to Do Slide the system partially out of the cabinet or rack From the rear of the system unlatch the cable management arm from the inner glide and move it out of the way Pull the release pin out to disengage the cable management arm from the inner glide Disconnect the AC power cord from the power supply you want to remove Grasp the power supply by its handle and press the release latch with your thumb Chapter 3 Servicing Customer Replacable Units 59 5 Slide the power supply out of the system Support the power supply with your other hand as you pull the power supply out of the system What Next Complete the following a Installing a Power Suppl
64. hese tasks a Avoiding Electrostatic Discharge on page 41 a Removing a CPU Memory Module on page 83 What to Do Identify the CPU Memory module slot into which you want to install the CPU Memory module The CPU Memory module slots are marked at the top of the CPU cage Inspect the CPU Memory module connector and the motherboard connector for foreign objects Ensure that the ejector levers on the CPU Memory module are rotated up to a 90 degree angle Sun Fire V445 Server Service Manual February 2007 4 Slide the CPU Memory module into the guides in the CPU cage Slide the CPU Memory module into the chassis until the connectors on the module begin to engage the socket on the motherboard 5 Push down on both ejector levers simultaneously until the levers are completely pressed into their slots Note Do not press down directly on the CPU Memory module Let the levers press the CPU Memory module into its socket Chapter 4 Servicing the Motherboard Components 87 6 Tighten the two captive screws that secure the CPU Memory module to the CPU cage What Next To reassemble the system complete these tasks a Installing the Top Cover on page 29 m Sliding the Server Into the Cabinet on page 26 m Powering On the System on page 17 Note If you used the PSH utilities in Solaris 10 to isolate a faulty CPU Memory module you must reactivate the relevant CPU memory addre
65. iate opening in the rear panel b Push the card into the corresponding connector on the motherboard Apply even pressure along each edge of the card Chapter 3 Servicing Customer Replacable Units 67 Caution Do not apply excessive force to one end or one side of the card Doing so could damage the card or the motherboard connector 68 Sun Fire V445 Server Service Manual February 2007 5 Replace the PCI card latch Rotate the latch down and secure it with the retaining pin 6 If necessary connect any internal cables to the PCI card internal connectors Note If you are replacing the SAS controller card attach the multilane data cables to their connectors on the SAS controller Be sure to connect the cables into the appropriate connectors on the SAS controller Press the connectors in until they snap into place 7 If necessary connect any external cables to the PCI card What Next To reassemble the system complete these tasks a Installing the Top Cover on page 29 Chapter 3 Servicing Customer Replacable Units 69 a Installing the System Into the Cabinet on page 36 When you are ready to restart the system be sure to run OpenBoot Diagnostics tests to verify that the system functions correctly with the new parts you have just installed For additional information see m Sun Fire V445 Server Administration Guide You must also perform a reconfiguration boot so that your system is able t
66. ice procedure 42 Sun Fire V445 Server Service Manual February 2007 What Next To reassemble the system see a Installing the Top Cover on page 29 Chapter 2 Preparing to Service the System 43 44 Sun Fire V445 Server Service Manual February 2007 CHAPTER 3 Servicing Customer Replacable Units This chapter describes procedures for servicing customer replacable units CRUs It contains the following sections About Hot Pluggable and Hot Swappable Components on page 46 About the Fan Trays on page 46 Removing a Fan Tray on page 47 Installing a Fan Tray on page 49 Removing a Hard Drive on page 51 Installing a Hard Drive on page 53 Removing a Hard Drive Using a Hot Plug Operation on page 55 Installing a Hard Drive Using the Hot Plug Operation on page 57 Removing a Power Supply on page 58 Installing a Power Supply on page 60 Removing a PCI Card on page 62 Installing a PCI Card on page 66 Removing the Front Bezel on page 70 Installing the Front Bezel on page 71 Removing the Removable Media Drive on page 71 Installing the Removable Media Drive on page 73 Reference for Fan Tray Status Indicators on page 74 Reference for Hard Drive Status Indicators on page 75 Reference for Power Supply Status Indicators on page 76 45 About Hot Pluggable and Hot Swappable Components Hot pluggable compon
67. ing and installing the motherboard Removing and installing the power distribution board PDB Removing and installing the Advanced Lights Out Manager ALOM card Removing and installing the front input output I O card Removing and installing the front indicator board Removing and installing the hard drive backplane The AC power cords provide a discharge path for static electricity so they should remain connected except when you are servicing the parts noted above Chapter 2 Preparing to Service the System 41 2 Use an antistatic mat or similar surface When performing any installation or service procedure place static sensitive parts such as boards cards and hard drives on an antistatic surface The following items can be used as an antistatic surface m The bag used to wrap a Sun replacement part a The shipping container used to package a Sun replacement part m Sun electrostatic discharge ESD mat Sun part number 250 1088 available through your Sun sales representatives a Disposable ESD mat shipped with replacement parts or options 3 Use an antistatic wrist strap Attach the appropriate end of the strap to the system chassis sheet metal and attach the other end of the strap to your wrist Refer to the instructions that come with the strap Note Ensure that the wrist strap is in direct contact with the metal on the chassis 4 Detach both ends of the strap after you have completed the installation or serv
68. ions 157 environmental specifications 158 F front bezel installing 71 removing 70 front I O board installing 119 front indicator board connectors 175 installing 123 removing 121 front panel indicators 3 H hard drive caution 17 installing 53 installing using a hot plug operation 57 removing 51 removing using a hot plug operation 55 hard drive backplane connectors 173 installing 137 removing 134 185 hot pluggable components about 46 l I O board connectors 175 removing removing T O board 117 indicators back panel status 14 front panel 3 installing CPU memory module 86 DIMMs 92 front bezel 71 front I O board 119 front indicator board 123 hard drive 53 hard drive backplane 137 hard drive using a hot plug operation 57 motherboard 109 multilane data cable connector board 128 180 multilane data cables 132 183 peripheral component interconnect PCI card 66 power distribution board 143 power supply 60 removable media drive 73 server into an equipment cabinet 36 system controller card 96 top cover 29 top cover interlock switch 147 M MAC addresses 82 memory interleaving 82 motherboard connectors 171 installing 109 removing 106 moving the system caution 17 multilane data cable connector board connectors 174 installing 128 180 removing 126 178 multilane data cables 186 Sun Fire V445 Server Service Manual February 2007 installing 132 183
69. ire V445 Server Service Manual February 2007 TABLE 1 1 TABLE 1 2 TABLE 1 3 TABLE 1 4 TABLE 3 1 TABLE 3 2 TABLE 3 3 TABLE A 1 TABLE A 2 TABLE A 3 TABLE A 4 TABLE A 5 TABLE B 1 TABLE B 2 TABLE B 3 TABLE B 4 TABLE C 1 TABLE C 2 TABLE C 3 TABLE 0 1 Tables System Status Indicators 4 System Diagnostic Indicators 4 Network Management Port indicator 11 Ethernet indicators 13 Fan Tray Status Indicator 74 Hard Drive Status Indicators 76 Power Supply Status Indicators 77 Serial Management connector signals 150 Network Management connector signals 151 Serial port connector signals 152 USB connector signals 153 Gigabit Ethernet connector signals 154 Physical specifications 156 Electrical Specifications 157 Environmental Specifications 158 Clearance and Service Access Specifications 159 Customer Replacable Units CRUs 163 Main Boards and Backplanes 165 Miscellaneous Boards and Components 167 Cable Connections and Routing 170 xvii xviii Sun Fire V445 Server Service Manual February 2007 Preface The Sun Fire V445 Server Service Manual includes detailed service procedures for the Sun Fire V445 server This book is intended for technicians system administrators qualified Sun service providers and advanced computer system end users who have experience removing and installing server hardware For information about the Sun Fire V445 server and detailed instructions
70. mation and configuration settings Thus migrating an IDPROM from one system to another can smooth transitions to new or upgraded systems or quickly bring up a backup system if a primary system becomes unavailable without disrupting the system s identity on the network If the system fails to retain host ID settings or MAC address settings it could be due to a faulty or defective IDPROM Contact your Sun service representative to obtain a new IDPROM Note Failure to retain host ID settings or system variables could also be due to a faulty or depleted system controller battery If you are replacing a defective IDPROM you must contact a Sun service representative to obtain a new card with the existing server s host ID and MAC address Caution Do not handle the IDPROM unless you need to transfer it to another system Note If the system fails to retain OpenBoot configuration settings but the Ethernet address is retained it could be due to a faulty or depleted system configuration controller battery Replace the system controller battery first before attempting to replace the IDPROM See Removing the System Controller Battery on page 100 Removing a CPU Memory Module Before You Begin If a CPU Memory module fails POST diagnostics OpenBoot forwards a message string to ALOM and the system Service Required indicator illuminates Check system console messages to determine which CPU Memory module has failed C
71. ment Port Connector 150 Serial Management Connector Diagram 150 Serial Management Connector Signals 150 Reference for the Network Management Port Connector 151 Network Management Connector Diagram 151 Network Management Connector Signals 151 Reference for the Serial Port Connector 152 Serial Port Connector Diagram 152 Serial Port Connector Signals 152 Reference for the USB Connectors 153 USB Connector Diagram 153 USB Connector Signals 153 Reference for the Gigabit Ethernet Connectors 154 Gigabit Ethernet Connector Diagram 154 Gigabit Ethernet Connector Signals 154 Sun Fire V445 Server Service Manual February 2007 System Specifications 155 Reference for Physical Specifications 156 Reference for Electrical Specifications 157 Reference for Environmental Specifications 158 Reference for Agency Compliance Specifications 159 Reference for Clearance and Service Access Specifications 159 Illustrated Parts Breakdown 161 Customer Replacable Units 162 Main Boards and Backplanes 164 Miscellaneous Boards and Components 166 Cable Routing and Board Connector Locations 169 Cable Connections and Routing 170 Motherboard Connectors 171 Power Distribution Board Connectors 172 Hard Drive Backplane Connectors 173 Multilane Data Cable Connector Board Connector 174 I O Board Connectors 175 Front Indicator Board Connectors 175 Removable Media Cable Backplane Connectors 176 Alternate Data Cable Connector Board SAS Backplane Configuration
72. module bracket into the system Make sure the bracket is aligned with its mounting holes 3 Tighten the six captive screws securing the CPU Memory module bracket to the motherboard 4 Tighten the four captive Phillips screws securing the bracket to the sides of the chassis There are two captive screws on each side along the edges of the bracket What Next Complete these tasks Installing a PCI Card on page 66 Installing a CPU Memory Module on page 86 Installing the Multilane Data Cable Connector Board on page 128 Installing a Fan Tray on page 49 Installing the Top Cover on page 29 Chapter 4 Servicing the Motherboard Components 105 a Sliding the Server Into the Cabinet on page 26 m Powering On the System on page 17 Removing the Motherboard Caution The system supplies power to the motherboard even when the system is powered off To avoid personal injury or damage to the motherboard you must disconnect the AC power cords before servicing the motherboard Before You Begin Complete these tasks a Powering Off the System on page 18 m Sliding the Server Out of the Cabinet on page 22 m Avoiding Electrostatic Discharge on page 41 m Removing the Top Cover on page 28 m Removing a Fan Tray on page 47 m Removing a PCI Card on page 62 a Removing a CPU Memory Module on page 83 m Removing the System Controller Card
73. ne Data Cables on page 183 177 Removing the Alternate Multilane Data Cable Connector Board Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Removing the Top Cover on page 28 a a a a Avoiding Electrostatic Discharge on page 41 What to Do 1 Remove the Phillips screw securing the connector board to the CPU Memory module cage 178 Sun Fire V445 Server Service Manual February 2007 2 Lift the connector board out of the chassis 3 2 2 Aen SIS 3 2 LSPA ASA SOOO LONG SSS OE 3 Disconnect the multilane data cables from the connector board Press the ejector buttons to release the cables 4 Set the connector board aside on an antistatic mat What Next Complete this task a Installing the Alternate Multilane Data Cable Connector Board on page 180 Appendix E Alternate Data Cable Connector Board SAS Backplane Configuration 179 Installing the Alternate Multilane Data Cable Connector Board Before You Begin Complete this task a Removing the Alternate Multilane Data Cable Connector Board on page 178 What to Do 1 Connect the multiliane data cables to the connector board 2 Insert the connectors in until they snap into place 180 Sun Fire V445 Server Service Manual February 2007 3 Insert the connector board onto the SAS backplane 4 Secure the connector board
74. nect the AC power cords before servicing the system controller card or any of its components A Caution The system supplies power to the system controller card even when the Before You Begin Read the section About the IDPROM on page 82 Complete these tasks m Powering Off the System on page 18 m Sliding the Server Out of the Cabinet on page 22 m Removing the Top Cover on page 28 a Avoiding Electrostatic Discharge on page 41 m Removing the System Controller Card on page 93 What to Do 1 Pull the IDPROM up off its mounting pins on the system controller card 2 Set the IDPROM on an antistatic mat 98 Sun Fire V445 Server Service Manual February 2007 What Next Complete the following a Installing the IDPROM on page 99 Installing the IDPROM Caution The system supplies power to the system controller card even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the system controller card or any of its components Before You Begin Complete the following a Removing the IDPROM on page 98 What to Do Orient the IDPROM so that the notch on the module aligns with the corresponding notch on the system controller card Chapter 4 Servicing the Motherboard Components 99 2 Attach the IDPROM to the system controller card Press down firmly and evenly
75. nnectors to eject them from the controller card Make note of how the cables were attached to the SAS controller so that you can connect them correctly when reinstalling the card 62 Sun Fire V445 Server Service Manual February 2007 3 Release the latch securing the PCI card to the chassis Pull the pin forward and rotate the latch up and out of the way Chapter 3 Servicing Customer Replacable Units 63 4 Pull the PCI card from its slot Hold the card by the faceplate and its opposite edge Pull up while rocking the card from end to end until it is freed from its slot Caution Do not apply excessive force to one end or one side of the card Doing so could damage the card or the motherboard connector Caution Do not touch any internal cable connectors while removing the card Doing so could damage the card 5 Place the PCI card on an antistatic mat 6 If you are not replacing the PCI card install a PCI filler panel The PCI filler panel prevents debris from entering the system and ensures proper cooling 64 Sun Fire V445 Server Service Manual February 2007 7 Replace the PCI card latch Rotate the latch down and secure it with the retaining pin What Next To install a PCI card complete this task a Installing a PCI Card on page 66 To reassemble the system complete these tasks a Installing the Top Cover on page 29 m Sliding the Server Into the Cabinet on page 26
76. nstalling the System Controller Card on page 96 Chapter 4 Servicing the Motherboard Components 95 96 Installing the System Controller Card Before You Begin Complete this task m Removing the System Controller Card on page 93 What to Do Caution The system supplies power to the system controller card even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the system controller card or any of its components Locate the slot for the system controller card Insert the system controller card into its slot on the motherboard Push the card into the connectors on the motherboard Caution The IDPROM can be dislodged easily Ensure the IDPROM is not dislodged from the system controller during handling Sun Fire V445 Server Service Manual February 2007 3 Apply even pressure along each edge of the card until the ejector levers rotate up and snap into place 4 Connect the AC power cords to the back of the system What Next To reassemble the system complete these tasks a Installing the Top Cover on page 29 m Sliding the Server Into the Cabinet on page 26 m Powering On the System on page 17 Chapter 4 Servicing the Motherboard Components 97 Removing the IDPROM system is powered off To avoid personal injury or damage to the system controller card you must discon
77. nual February 2007 Removing the Front Indicator Board Before You Begin Complete the following tasks Powering Off the System on page 18 Removing the Front Bezel on page 70 Sliding the Server Out of the Cabinet on page 22 Removing the Top Cover on page 28 Avoiding Electrostatic Discharge on page 41 Chapter 5 Servicing Miscellaneous Components 121 What to Do 1 Remove the top front panel The front panel is secured with four No 2 Phillips screws along its front edge 2 Disconnect the indicator board cable from the I O board and the side of the chassis The cable is secured to the inside of the chassis with a length of adhesive tape 122 Sun Fire V445 Server Service Manual February 2007 3 Remove the Phillips screws securing the indicator board to the chassis 4 Lift the indicator board away from the front panel and out of the chassis What Next a Installing the Front Indicator Board on page 123 Installing the Front Indicator Board Before You Begin Complete the following m Removing the Front Indicator Board on page 121 Chapter 5 Servicing Miscellaneous Components 123 What to Do 1 Fasten the front indicator board to the chassis using the two Phillips screws 2 Connect the cable to the I O board 3 Secure the cable to the side of the chassis using a new piece of adhesive tape The tape is supplied with the new indicator board 124
78. o recognize the new PCI card For additional information see a Initiating a Reconfiguration Boot on page 19 Removing the Front Bezel Carefully pull the front bezel off the front panel of the system The bezel is secured to the front panel with four standoff snaps 70 Sun Fire V445 Server Service Manual February 2007 Installing the Front Bezel 1 Position and orient the front bezel in front of its mounting points on the front panel 2 Carefully press the front bezel onto the front panel The bezel is secured to the front panel with four standoff snaps Removing the Removable Media Drive Before You Begin Complete the following step a Removing the Front Bezel on page 70 Chapter 3 Servicing Customer Replacable Units 71 What to Do 1 Press the tabs above and below the removable media drive to release it from the chassis Caution Do not squeeze the sides of the drive or pull against its front panel Doing so could seriously damage the drive 2 Pull the drive forward and out of the system What Next Complete the following a Installing the Removable Media Drive on page 73 72 Sun Fire V445 Server Service Manual February 2007 Installing the Removable Media Drive Before You Begin Complete the following a Removing the Removable Media Drive on page 71 What to Do 1 Insert the removable media drive into its bay in the chassis Note
79. omplete these tasks m Powering Off the System on page 18 a Sliding the Server Out of the Cabinet on page 22 a Avoiding Electrostatic Discharge on page 41 Chapter 4 Servicing the Motherboard Components 83 a Removing the Top Cover on page 28 What to Do 1 Identify the CPU Memory module to be removed See the Sun Fire V445 Server Administration Guide for information about isolating failed parts Note Faulty CPU Memory modules can be isolated and brought offline using the PSH features in Solaris 10 For more information see the Sun Fire V445 Server Administration Guide and the Solaris 10 documentation 2 Loosen the two captive Phillips screws securing the CPU Memory module to the CPU cage 84 Sun Fire V445 Server Service Manual February 2007 3 Rotate the CPU Memory module ejector levers upward so that the CPU Memory module connectors disengage from the CPU cage 4 Pull the CPU Memory module from the chassis by the levers and place it on an antistatic mat Support the CPU Memory module from underneath as you transfer it to the antistatic mat Caution The CPU Memory module can be hot Handle the CPU Memory module carefully to avoid injury What Next To replace the CPU Memory module complete this task a Installing a CPU Memory Module on page 86 Chapter 4 Servicing the Motherboard Components 85 86 Installing a CPU Memory Module Before You Begin Complete t
80. ompleting a two person procedure always communicate your intentions clearly before during and after each step to minimize confusion What to Do Disconnect all external cables from the back panel of the server Note each cable s origin and its terminating connection Chapter 2 Preparing to Service the System 31 2 Disconnect the cable management arm from the server f E 3 E E Note To secure the cable management arm at the back of the cabinet when the server is removed from the cabinet connect its end to the outer slide 32 Sun Fire V445 Server Service Manual February 2007 3 Extend the cabinet s antitip legs Caution Unless the cabinet is bolted to the floor you must extend the cabinet s antitip legs and adjust their stabilizing feet to the floor Level and secure the cabinet to provide a safe working environment See Tools Required for Installation and Service on page 16 for tools required for this procedure Chapter 2 Preparing to Service the System 33 4 Remove the four M4 M6 or 10 32 screws securing the server to the front mounting rails Sse ssw TST C oe FIST Sje 5 as 8 VN o 0M o op STDS 5 Extend the server from the cabinet until the server locks into the extended position 6 Position one person on each side of the server facing the server glides When you are both in position verify that your helper understands what to do with
81. or signals Pin Signal Description Pin Signal Description 1 Data Carrier Detect 6 Data Set Ready 2 Receive Data 7 Request to Send 3 Transmit Data 8 Clear to Send 4 Data Terminal Ready 9 Ring Indicate 5 Ground 152 Sun Fire V445 Server Service Manual February 2007 Reference for the USB Connectors Two Universal Serial Bus USB ports are located on the motherboard in a double stacked layout and can be accessed from the back panel USB Connector Diagram USB3 USB2 USB Connector Signals For USB connector signals see TABLE A 4 TABLE A 4 USB connector signals Pin Signal Description Pin Signal Description Al 5 V fused B1 5 V fused A2 USB0 1 B2 USB2 3 A3 USB0 1 B3 USB2 3 A4 Ground B4 Ground Appendix A Connector Pinouts 153 Reference for the Gigabit Ethernet Connectors Four RJ 45 Gigabit Ethernet connectors NETO NET1 NET2 NET3 are located on the system motherboard and can be accessed from the back panel The Ethernet interfaces operate at 10 Mbit sec 100 Mbit sec and 1000 Mbit sec Gigabit Ethernet Connector Diagram lt ooe gt Gigabit Ethernet Connector Signals For Gigabit Ethernet connector signals see TABLE A 5 TABLE A 5 Gigabit Ethernet connector signals Pin Signal Description Pin Signal Description 1 Transmit Receive Data 0 Transmit Receive Data 2 Transmit Receive Da
82. ove a CPU Memory module from the system before you can install or remove DIMMs The DIMMs must be added in pairs within the same DIMM group and each pair used must have two identical DIMMs installed that is both DIMMs in each group must be from the same manufacturing vendor and must have the same capacity for example two 512 Mbyte DIMMs or two 1 Gbyte DIMMs Note Each CPU Memory module must be populated with a minimum of two DIMMs installed in either group 0 or group 1 Caution DIMMs are made of electronic components that are extremely sensitive to static electricity Static electricity from your clothes or work environment can destroy the DIMM Do not remove a DIMM from its antistatic packaging until you are ready to install it on the CPU Memory module Handle the DIMM only by its edges Do not touch the components or any metal part Always wear an antistatic grounding strap when you handle the DIMM For more information see Avoiding Electrostatic Discharge on page 41 Chapter 4 Servicing the Motherboard Components 81 You can use the PSH features in Solaris 10 to diagnose and identify problems in DIMMs For more information see the Sun Fire V445 Server Administration Guide Memory Interleaving You can maximize the system s memory bandwidth by taking advantage of its memory interleaving capabilities The Sun Fire V445 server supports two way interleaving In most cases higher interleaving results in improved
83. oving the Motherboard on page 106 Chapter 5 Servicing Miscellaneous Components 141 What to Do Caution The power distribution board is live regardless of system power state To avoid serious injury or death ensure that all power cords are disconnected and all four power supplies are removed before performing this procedure 1 Loosen the captive screw securing the power distribution board to the power supply cage 2 Slide the power distribution board up and off its retaining pins 3 Lift the power distribution board up and out of the chassis 142 Sun Fire V445 Server Service Manual February 2007 What Next Complete the following task a Installing the Power Distribution Board on page 143 Installing the Power Distribution Board Before You Begin Complete the following task m Removing the Power Distribution Board on page 141 What to Do 1 Align the mounting holes on the power distribution board with the corresponding pins on the power supply cage Chapter 5 Servicing Miscellaneous Components 143 2 Slide the power distribution board down onto its mounting studs 3 Tighten the Phillips captive screw on the power distribution board Note Ensure the screw is secured tightly What Next Caution High Leakage Current To prevent leakage current in excess of 3 5 mA a maximum of two power cords can be connected to a single branch circuit The remaining two power cords m
84. ower button initiates a graceful software system shutdown Pressing and holding in the Power button for four seconds causes an immediate hardware shutdown Caution Whenever possible you should use the graceful software shutdown method Forcing an immediate hardware shutdown can cause hard drive corruption and loss of data Use that method only as a last resort What Next Continue with your parts removal and installation as needed Initiating a Reconfiguration Boot After installing any new internal option or external storage device you must perform a reconfiguration boot so that the operating system is able to recognize the newly installed devices In addition if you remove any device and do not install a replacement device prior to rebooting the system you must perform a reconfiguration boot in order for the operating system to recognize the configuration change This requirement also applies to any component that is connected to the system IC bus including memory modules CPU Memory modules and power supplies This requirement does not apply to any component that is m Installed or removed as part of a hot plug operation a Installed or removed before the operating system is installed m Installed as an identical replacement for a component that is already recognized by the operating system Before You Begin Caution Before you power on the system ensure that all access panels are properly installed Chapter
85. re You Begin 121 What to Do 122 What Next 123 Installing the Front Indicator Board 123 Before You Begin 123 What to Do 124 What Next 125 About the Data Cable Connector Board SAS Controller Configurations 126 Removing the Multilane Data Cable Connector Board 126 Before You Begin 126 What to Do 127 What Next 127 Installing the Multilane Data Cable Connector Board 128 Before You Begin 128 What to Do 128 What Next 129 Removing the Multilane Data Cable 130 Sun Fire V445 Server Service Manual e February 2007 Before You Begin 130 What to Do 130 What Next 131 Installing the Multilane Data Cable 132 Before You Begin 132 What to Do 132 What Next 133 Removing the Hard Drive Backplane 134 Before You Begin 134 What to Do 134 What Next 136 Installing the Hard Drive Backplane 137 Before You Begin 137 What to Do 137 What Next 139 Removing the DVD Backplane 139 Before You Begin 139 What to Do 139 What Next 140 Installing the DVD Backplane 140 Before You Begin 140 What to Do 140 What Next 141 Removing the Power Distribution Board 141 Before You Begin 141 What to Do 142 What Next 143 Installing the Power Distribution Board 143 Contents xi Before You Begin 143 What to Do 143 What Next 144 Removing the Top Cover Interlock Switch 145 Before You Begin 145 What to Do 146 What Next 146 Installing the Top Cover Interlock Switch 147 Before You Begin 147 What to Do 147 What Next 147 Connector Pinouts 149 Reference for the Serial Manage
86. redundant AC DC capabilities N N For more information about power supplies see the following sections About Hot Pluggable and Hot Swappable Components on page 46 Removing a Power Supply on page 58 Installing a Power Supply on page 60 Reference for Power Supply Status Indicators on page 76 More information about power supplies is also available in the Sun Fire V445 Server Administration Guide Chapter 1 Identifying Front Panel and Back Panel Features 9 PCI Slots The Sun Fire V445 server has four PCle slots and four PCI X slots These are identified from left to right as you look at the back panel as PCIO through PCI7 in OpenBoot firmware PCIO PCI6 PCI3 PCI5 PCl2 PCI4 FIGURE 1 8 PCIe and PCI X Slots as Identified in OpenBoot Firmware For more information about how to install a PCI card see a Installing a PCI Card on page 66 More information about PCI cards is available in the Sun Fire V445 Server Administration Guide 10 Sun Fire V445 Server Service Manual February 2007 System Controller Ports There are two system controller ports Both ports use an RJ 45 connector Network management port Serial management port NET MGT SER MGT FIGURE 1 9 System Controller Port Locations Network Management Port The Network Management port labeled NET MGT provides direct network access to the ALOM system controller when configured and can access the ALOM prompt an
87. removing removing multilane data cables 130 182 P peripheral component interconnect PCI card installing 66 removing 62 physical specifications 156 power specifications 157 turning off 18 turning on 17 power distribution board 141 connectors 172 installing 143 removing 141 power supply installing 60 output capacity 157 removing 58 Predictive Self Healing in DIMMs 93 Predictive Self Healing PSH 80 in CPU Memory modules 88 in CPU memory modules 84 in DIMMs 82 Predictivie Self Healing in DIMMs 90 R reconfiguration boot initiating 19 removable media cable connectors 176 removable media drive removing 71 removablle media drive installing 73 removing 141 CPU memory module 83 DIMMs 89 front bezel 70 front indicator board 121 hard drive 51 hard drive backplane 134 hard drive using a hot plug operation 55 motherboard 106 multilane data cable connector board 126 178 peripheral component interconnect PCI card 62 power supply 58 removable media drive 71 system controller card 93 top cover 28 top cover interlock switch 145 S service access specifications 159 specifications clearance 159 electrical 157 environmental 158 physical 156 service access 159 system controller card installing 96 removing 93 system specifications See specifications T top cover installing 29 removing 28 top cover interlock switch installing 147 removing 145 Index 1
88. repare the system for service including the tools required and how to avoid electrostatic discharge m Chapter 3 provides procedures for servicing customer replacable units CRUs including serially attached SCSI SAS drives power supplies and fan trays m Chapter 4 provides procedures for servicing the motherboard components a Chapter 5 provides procedures for servicing miscellaneous components including the hard drive backplane input output board and power distribution board This book also includes the following reference appendixes m Appendix A is a reference for connector pinouts m Appendix B lists physical and environmental specifications m Appendix C shows system components and links to relevant service procedures m Appendix D contains information about cable routing and board connectors xx Sun Fire V445 Server Service Manual February 2007 Using UNIX Commands This document might not contain information about basic UNIX commands and procedures such as shutting down the system booting the system and configuring devices Refer to the following for this information Software documentation that you received with your system m Solaris Operating System documentation which is at http docs sun com Shell Prompts Shell C shell C shell superuser Bourne shell and Korn shell Bourne shell and Korn shell superuser ALOM OpenBoot firmware OpenBoot Diagnostics Prompt machine name ma
89. rver Service Manual February 2007 Removing a Fan Tray Before You Begin Before removing a fan tray read the following a About Hot Pluggable and Hot Swappable Components on page 46 a About the Fan Trays on page 46 m Reference for Fan Tray Status Indicators on page 74 Complete the following m Sliding the Server Out of the Cabinet on page 22 What to Do Determine which fan tray needs to be removed See Reference for Fan Tray Status Indicators on page 74 for more information Open the appropriate fan tray door A latch secures the fan tray door to the chassis top panel Release the fan tray from its bracket Pull the two green release pins up Chapter 3 Servicing Customer Replacable Units 47 4 Grasp the fan tray by its release pins and pull the fan tray up and out of the system What Next Complete the following a Installing a Fan Tray on page 49 48 Sun Fire V445 Server Service Manual February 2007 Installing a Fan Tray Before You Begin Complete the following m Removing a Fan Tray on page 47 What to Do 1 Slide the fan tray into its frame in the system chassis The fan tray is keyed to prevent it from being installed incorrectly 2 Press down firmly to seat the fan tray connector into its socket Chapter 3 Servicing Customer Replacable Units 49 3 Press the release pins down to secure the fan tray in its bay 4 Confirm that
90. s a Locating Front Panel Features on page 2 a Locating Back Panel Features on page 9 For background information about the Sun Fire V445 server and detailed instructions for installing configuring and administering the server see a Sun Fire V445 Server Installation Guide m Sun Fire V445 Server Administration Guide Locating Front Panel Features The illustration below shows the system features that you can access from the front panel Control panel SAS drives 8 USB ports Removable media drive FIGURE 1 1 Front Panel Features For information about front panel indicators see Front Panel Indicators on page 3 The system is configured with up to eight serially attached SCSI SAS drives which are accessible from the front of the system In addition there are a removable media drive and two USB ports 2 Sun Fire V445 Server Service Manual February 2007 Front Panel Indicators Several front panel indicators provide general system status alert you to system problems and help you to determine the location of system faults During system startup the indicators are toggled on and off to verify that each one is working correctly Indicators located on the front panel work in conjunction with specific fault indicators For example a fault in the power supply subsystem illuminates the power supply Service Required indicator on the affected power supply as well as the system Service Required indicator
91. s droits de propri t intellectuels relatifs la technologie d crite dans ce document En particulier et sans limitation ces droits de propri t intellectuels peuvent inclure un ou plusieurs des brevets am ricains list s sur le site 7 http www sun com patents un ou les plusieurs brevets suppl mentaires ainsi que les demandes de brevet en attente aux les Etats Unis et dans d autres pays Ce document et le produit auquel il se rapporte sont prot g s par un copyright et distribu s sous licences celles ci en restreignent l utilisation la copie la distribution et la d compilation Aucune partie de ce produit ou document ne peut tre reproduite sous aucune forme par quelque moyen que ce soit sans l autorisation pr alable et crite de Sun et de ses bailleurs de licence s il y ena Tout logiciel tiers sa technologie relative aux polices de caract res comprise est prot g par un copyright et licenci par des fournisseurs de Sun Des parties de ce produit peuvent d river des syst mes Berkeley BSD licenci s par l Universit de Californie UNIX est une marque d pos e aux Etats Unis et dans d autres pays licenci e exclusivement par X Open Company Ltd Sun Sun Microsystems le logo Sun Java docs sun com OpenBoot Sun Fire et Solaris sont des marques de fabrique ou des marques d pos es de Sun Microsystems Inc aux Etats Unis et dans d autres pays Toutes les marques SPARC sont utilis es sous licence et sont d
92. sk cage 7 Place the backplane on an antistatic mat Note Ensure you have enough slack in the cable to connect it to the backplane later during reassembly What Next Complete this task a Installing the Hard Drive Backplane on page 137 136 Sun Fire V445 Server Service Manual February 2007 Installing the Hard Drive Backplane Before You Begin Complete this task a Removing the Hard Drive Backplane on page 134 What to Do 1 Secure the backplane to the back of the disk cage using the six Phillips screws Ensure that the ribbon connector is oriented along the bottom of the disk cage 2 Slide the disk cage in through the front of the chassis Chapter 5 Servicing Miscellaneous Components 137 3 Connect the SAS backplane ribbon cable into its connector on the backplane Press the cable in until the tab locks it into place Note Ensure the SAS backplane ribbon cable is routed above the fan tray power cable 4 Connect the SAS backplane power cable into its connector on the backplane Note Ensure the SAS backplane power cable is routed above the fan tray power cable 5 Secure the front of the disk cage to the front panel using the four Phillips screws 6 Secure the back of the disk cage to the floor of the chassis using the two captive Phillips screws 138 Sun Fire V445 Server Service Manual February 2007 What Next To reassemble the system complete these tasks Ins
93. ss to bring the new module online For more information see the Sun Fire V445 Server Administration Guide and the Solaris 10 documentation 88 Sun Fire V445 Server Service Manual February 2007 Removing a DIMM Before You Begin If a memory module DIMM fails POST diagnostics OpenBoot forwards a message to ALOM and the system status Service Required indicator illuminates Read the section a About the DIMMs on page 80 Complete these tasks m Avoiding Electrostatic Discharge on page 41 a Removing a CPU Memory Module on page 83 What to Do Caution DIMMs are made of electronic components that are extremely sensitive to static electricity Static electricity from your clothes or work environment can destroy the DIMM Do not remove a DIMM from its antistatic packaging until you are ready to install it on the CPU Memory module Handle the DIMM only by its edges Do not touch the components or any metal part Always wear an antistatic grounding strap when you handle the DIMM For more information see Avoiding Electrostatic Discharge on page 41 Caution The CPU Memory module and the DIMMs can be hot Handle the CPU Memory module and the DIMMs carefully to avoid injury Chapter 4 Servicing the Motherboard Components 89 1 Remove the air baffle from the CPU Memory module a Release the air baffle tabs from the top of the CPU Memory module b Rotate the air baffle away from the CPU Memory modul
94. ta 0 Transmit Receive Data 1 Transmit Receive Data 1 Transmit Receive Data 3 e WO N o N A A Transmit Receive Data 2 Transmit Receive Data 3 154 Sun Fire V445 Server Service Manual February 2007 APPENDIX B System Specifications This appendix provides the following specifications for the Sun Fire V445 server Reference for Physical Specifications on page 156 Reference for Electrical Specifications on page 157 Reference for Environmental Specifications on page 158 Reference for Agency Compliance Specifications on page 159 Reference for Clearance and Service Access Specifications on page 159 155 Reference for Physical Specifications TABLE B 1 describes physical specifications for the system TABLE B 1 Physical specifications Measurement U S Metric Height 6 85 in 17 5 cm Width 17 48 in 44 5 cm Depth 25 in 64 4 cm Weight Minimum 70 lbs 31 kg Maximum 82 Ibs 37 2 kg Power Cord 8 2 ft 2 5 m 156 Sun Fire V445 Server Service Manual February 2007 Reference for Electrical Specifications TABLE B 2 provides the electrical specifications for the system All specifications pertain to a fully configured system operating at 50 Hz to 60 Hz TABLE B 2 Electrical Specifications Parameter Value Input Nominal Frequencies 50 to 60 Hz Nominal Voltage Range Maximum Current AC RMS Output 12 VDC 3 3 VDC Maximum DC Output of 2 Power Supplies Ma
95. talling the Multilane Data Cable Connector Board on page 128 Installing a Hard Drive on page 53 Installing a Fan Tray on page 49 Sliding the Server Into the Cabinet on page 26 Installing the Front Bezel on page 71 Powering On the System on page 17 Removing the DVD Backplane Before You Begin Complete the following tasks Powering Off the System on page 18 Removing the Front Bezel on page 70 Removing the Removable Media Drive on page 71 Sliding the Server Out of the Cabinet on page 22 Removing the Top Cover on page 28 Avoiding Electrostatic Discharge on page 41 Removing a Fan Tray on page 47 Removing the Multilane Data Cable Connector Board on page 126 Removing a CPU Memory Module on page 83 Removing a PCI Card on page 62 Removing the CPU Memory Module Bracket on page 102 What to Do Remove the captive screw securing the DVD backplane to the removable media drive bay Disconnect the DVD data cable at J6101 on the motherboard Lift the DVD backplane up and out of the sytem Place the DVD backplane on an antistatic mat Chapter 5 Servicing Miscellaneous Components 139 What Next Complete the following a Installing the DVD Backplane on page 140 Installing the DVD Backplane Before You Begin Complete the following task a Removing the DVD Backplane on page 139 What to Do 1 Secure the DVD ba
96. tem Power button is recessed to prevent accidentally turning the system on or off If the operating system is running pressing and releasing the Power button initiates a graceful software system shutdown Pressing and holding in the Power button for four seconds causes an immediate hardware shutdown Caution Whenever possible use the graceful shutdown method Forcing an immediate hardware shutdown can cause hard drive corruption and loss of data Power button FIGURE 1 3 Location of Power Button Chapter 1 Identifying Front Panel and Back Panel Features 5 USB Ports The Sun Fire V445 server has four Universal Serial Bus USB ports two on the front panel and two on the back panel All four USB ports comply with the USB 2 0 specification USB ports FIGURE 1 4 Location of Front USB Ports For more information about the USB ports see your Sun Fire V445 Server Administration Guide 6 Sun Fire V445 Server Service Manual February 2007 SAS Hard Drives The system has up to eight hot pluggable internal serially attached SCSI SAS hard drives LOLOL OOOOOOOOOOOOOOOO OO OOO WOCSS III III OP OS QO S K K I K K KEELES KI IIKI III KII KKI KK RRR EREE VWLLLLOOOOOOOOOOOLOLOOOOOOOOO OO VLLLLLL LOLOL OOOO OOO OOOOOOOOLO 29999 VLOVOVO OOOO OOOO OOOO OVO OO OOD FIGURE 1 5 Location of SAS Hard Drives Chapter 1 SAS hard drives 8 o660000990990000000999900000000 o909090999990900009
97. the motherboard Press the connectors in until the locking tabs snap into place Chapter 5 Servicing Miscellaneous Components 115 2 Lower the fan cage into the chassis Ensure the cables are routed behind the fan cage and that the captive screws are positioned directly over the studs in the chassis 3 Tighten the four captive screws securing the fan cage to the floor of the chassis What Next Complete these tasks a Installing a Fan Tray on page 49 a Sliding the Server Into the Cabinet on page 26 a Powering On the System on page 17 116 Sun Fire V445 Server Service Manual February 2007 Removing the Front I O Board Caution The system supplies power to the front I O board even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the front I O board Before You Begin Note You must remove all four motherboard fan trays FTO FT1 FT2 and FT3 before performing this procedure Complete the following tasks m Powering Off the System on page 18 a Sliding the Server Out of the Cabinet on page 22 a Avoiding Electrostatic Discharge on page 41 m Removing a Fan Tray on page 47 a Removing the Motherboard Fan Cage on page 114 What to Do Disconnect the I O ribbon cable from the rear of the I O board Remove the two Phillips No 2 screws securin
98. the new fan tray is working The fay tray indicator should be green See Reference for Fan Tray Status Indicators on page 74 for more information 5 Close the fan tray door A latch secures the door to the chassis top panel What Next Complete the following m Sliding the Server Into the Cabinet on page 26 50 Sun Fire V445 Server Service Manual February 2007 Removing a Hard Drive This procedure describes the physical hard drive removal The procedure is different if you are removing a hard drive using the hot plug operation If you want to perform a hard drive hot plug removal see m Removing a Hard Drive Using a Hot Plug Operation on page 55 Before You Begin Read the following m Reference for Hard Drive Status Indicators on page 75 For more information about the hard drives and managing hard drive arrays see m Sun Fire V445 Server Administration Guide You must follow antistatic precautions when handling a hard drive Complete these tasks a Powering Off the System on page 18 a Avoiding Electrostatic Discharge on page 41 What to Do 1 Identify the hard drive to be removed and note the bay in which it is installed See the Sun Fire V445 Server Administration Guide for more information about isolating failed parts Note The lower bay is the default system disk drive location 2 Press the button to release the hard drive handle Chapter 3 Servicing Customer
99. therboard even when the system is powered off To avoid personal injury or damage to the motherboard you must disconnect the AC power cords before servicing the motherboard Before You Begin Complete this task a Removing the Motherboard on page 106 What to Do Position the motherboard inside the chassis Ensure that the system cables are folded back out of the way Chapter 4 Servicing the Motherboard Components 109 110 2 Slide the motherboard back toward the rear of the chassis Hold the motherboard by the green surfaces along the edges of the stiffener Hold here ES Ensure the motherboard stiffener is seated correctly into the tabs in the floor of the chassis Sun Fire V445 Server Service Manual February 2007 3 Replace the Phillips screw that secures the back edge of the motherboard to the rear panel of the chassis 4 Tighten the four captive Phillips screws to secure the power poles to the power distribution board Note Tighten these screws to the torque value stated on the power distribution board 24 in Ibs 2 7Nm 5 Replace the following cables Power distribution board ribbon cable at J5903 DVD ROM drive cable at J6101 SAS backplane power cable at J7004 SAS backplane data cable at J7001 Motherboard fan tray cables at J7803 and J7805 Front I O board ribbon cable at J7002 Top cover interlock switch cable at J7301 Chapter 4 Servicing the Motherboard Components 111 1
100. trademarks of Sun Microsystems Inc in the U S and in other countries All SPARC trademarks are used under license and are trademarks or registered trademarks of SPARC International Inc in the U S and in other countries Products bearing SPARC trademarks are based upon an architecture developed by Sun Microsystems Inc The OPEN LOOK and Sun Graphical User Interface was developed by Sun Microsystems Inc for its users and licensees Sun acknowledges the pioneering efforts of Xerox in researching and developing the concept of visual or graphical user interfaces for the computer industry Sun holds a non exclusive license from Xerox to the Xerox Graphical User Interface which license also covers Sun s licensees who implement OPEN LOOK GUIs and otherwise comply with Sun s written license agreements U S Government Rights Commercial use Government users are subject to the Sun Microsystems Inc standard license agreement and applicable provisions of the FAR and its supplements DOCUMENTATION IS PROVIDED AS IS AND ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NON INFRINGEMENT ARE DISCLAIMED EXCEPT TO THE EXTENT THAT SUCH DISCLAIMERS ARE HELD TO BE LEGALLY INVALID Copyright 2007 Sun Microsystems Inc 4150 Network Circle Santa Clara Californie 95054 Etats Unis Tous droits r serv s Sun Microsystems Inc poss de le
101. ttery 2 Remove the battery from its receptacle on the system controller card What Next Complete the following a Installing the System Controller Battery on page 101 Installing the System Controller Battery Caution The system supplies power to the system controller card even when the system is powered off To avoid personal injury or damage to the system controller card you must disconnect the AC power cords before servicing the system controller card or any of its components Before You Begin Complete the following m Removing the System Controller Battery on page 100 What to Do 1 Insert the battery into the carrier Ensure the positive side of the battery is facing inward 2 Press firmly and evenly to seat the battery on the system controller card The latch in the connector clicks into place when the battery is seated correctly Chapter 4 Servicing the Motherboard Components 101 What Next Complete the following Installing the System Controller Card on page 96 Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 a a a m Powering On the System on page 17 Removing the CPU Memory Module Bracket Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Removing the Top Cover on page 28 Avoiding Electrostatic Discharge on pa
102. uary 2007 gt amp Powering On the System Before You Begin Do not use this power on procedure if you have just added any new internal option or external storage device or if you have removed a storage device without replacing it To power on the system under those circumstances you must initiate a reconfiguration boot For those instructions see a Initiating a Reconfiguration Boot on page 19 Caution Never move the system when the system power is on Movement can cause catastrophic hard drive failure Always power off the system before moving it Caution Before you power on the system make sure that all access panels are properly installed What to Do Turn on power to any external peripherals and storage devices Read the documentation supplied with the device for specific instructions Establish a connection to the system console If you are powering on the system for the first time connect a device to the serial management port using one of the methods described in the Sun Fire V445 Server Administration Guide Otherwise use one of the methods for connecting to the system console also described in the Sun Fire V445 Server Administration Guide Connect the AC power cords As soon as the AC power cords are connected to the system the ALOM boots and displays its power on self test POST messages Though the system power is still off the ALOM is up and running and monitoring the system
103. ust be connected to a different branch circuit To reassemble the system complete the following tasks a Installing the Motherboard on page 109 a Installing the CPU Memory Module Bracket on page 104 144 Sun Fire V445 Server Service Manual February 2007 Installing the System Controller Card on page 96 Installing a PCI Card on page 66 Installing a CPU Memory Module on page 86 Installing the Multilane Data Cable Connector Board on page 128 Installing a Fan Tray on page 49 Installing the Top Cover on page 29 Installing the System Into the Cabinet on page 36 Powering On the System on page 17 Removing the Top Cover Interlock Switch Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Avoiding Electrostatic Discharge on page 41 Removing the Top Cover on page 28 Removing a CPU Memory Module on page 83 Note You must remove all four CPU Memory modules in order to perform this procedure Chapter 5 Servicing Miscellaneous Components 145 What to Do 1 Disconnect the top cover interlock switch connector at J7301 on the motherboard SLAPS Ss RNN A 2 Remove the two screws that secure the switch to the side of the chassis What Next Complete this task m Installing the Top Cover Interlock Switch on page 147 146 Sun Fire V445 Ser
104. ve so that the hard drive latch is on the bottom Note If you are replacing a drive that you removed previously ensure that you install the hard drive into the same drive bay from which it was removed Chapter 3 Servicing Customer Replacable Units 53 3 Insert the hard drive into the hard drive bay guide rails Slide the hard drive into the bay until it barely contacts the backplane y gt SSO SS COOLS LS s 4 Firmly press the center of the hard drive handle toward the hard drive until the latch closes securing the hard drive in place What Next Complete this task m Powering On the System on page 17 54 Sun Fire V445 Server Service Manual February 2007 Removing a Hard Drive Using a Hot Plug Operation The system s disk hot plug feature enables you to remove a hard drive without shutting down the operating system or turning off the system power The way in which you remove a hard drive depends on the application you are using and whether you are replacing a drive adding a new one or removing a drive permanently When you remove a drive using the hot plug operation you need to stop the hard drive and take it offline to remove the logical software links to the hard drive and to reconfigure the file systems so that they now ignore the removed drive You might also have to reconfigure your application software to operate without the removed drive Use the c gadm command to remove a Sun Fire
105. ver Service Manual February 2007 Installing the Top Cover Interlock Switch Before You Begin Complete this task m Removing the Top Cover Interlock Switch on page 145 What to Do Replace the two screws which secure the top cover interlock switch to the side of the chassis Ensure the switch is oriented correctly Install the switch connector into J7301 on the motherboard What Next Complete these tasks Installing a CPU Memory Module on page 86 Installing the Top Cover on page 29 Sliding the Server Into the Cabinet on page 26 a a a m Powering On the System on page 17 Chapter 5 Servicing Miscellaneous Components 147 148 Sun Fire V445 Server Service Manual February 2007 APPENDIX A Connector Pinouts This appendix provides reference information about the system back panel ports and pin assignments Topics covered in this appendix include Reference for the Serial Management Port Connector on page 150 Reference for the Network Management Port Connector on page 151 Reference for the Serial Port Connector on page 152 Reference for the USB Connectors on page 153 Reference for the Gigabit Ethernet Connectors on page 154 149 Reference for the Serial Management Port Connector The serial management connector labeled SERIAL MGT is an RJ 45 connector located on the back panel This port is the default connection to the system console S
106. ximum AC Power Consumption Maximum Heat Dissipation 100 to 240 VAC 13 2 A 100 VAC 11 A 120 VAC 6 35 A 208 VAC 5 74 A 230 VAC 0 to 45A 0 to 3A 1100 W 100 VAC to 240 VAC 1320W for operation 100 VAC to 240 VAC maximum configuration 4505 Btu hr for operation 100 VAC to 240 VAC Refers to total input current required for four AC inlets when operating with all four power supplies or current required for a dual AC inlet when operating with the minimum of two power supplies Appendix B System Specifications 157 Reference for Environmental Specifications TABLE B 3 describes the operating and nonoperating environmental specifications for the system TABLE B 3 Environmental Specifications Parameter Operating Temperature Humidity Altitude Vibration random Shock Nonoperating Temperature Humidity Altitude Vibration Shock Handling Drops Threshold Impact Value 5 C to 35 C 41 F to 195 F noncondensing IEC 60068 2 1 amp 2 20 to 80 RH noncondensing 27 C max wet bulb IEC 60068 2 3 amp 56 Up to 3000 meters 10 000 feet maximum ambient temperature is derated by 1 C per 500m above 500m IEC 60068 2 13 0 0001 g Hz 5 to 150 Hz 12db octave slope 150 to 500 Hz 3 0 g peak 11 milliseconds half sine pulse IEC 60068 2 27 40 C to 60 C 40 F to 140 F noncondensing IEC 60068 2 1 amp 2 Up to 93 RH noncondensing 38 C max wet bulb IEC 60068 2 3
107. y on page 60 Installing a Power Supply Before You Begin Complete the following a Removing a Power Supply on page 58 60 Sun Fire V445 Server Service Manual February 2007 What to Do 1 Slide the power supply into its bay in the system Support the power supply with one hand as you slide it in with the other hand 2 Press the power supply firmly until it latches into place You hear an audible click as the power supply latch engages with the chassis 3 Connect the AC power cord to the power supply 4 Reattach the cable management arm to the inner glide Pull the release pin out until it clears the mounting tab on the inner glide 5 Slide the system back into its cabinet or rack Chapter 3 Servicing Customer Replacable Units 61 Removing a PCI Card Note This procedure describes how to remove a PCI card including the SAS controller included with your system Before You Begin Complete these tasks Powering Off the System on page 18 Sliding the Server Out of the Cabinet on page 22 Avoiding Electrostatic Discharge on page 41 a a a m Removing the Top Cover on page 28 What to Do 1 Disconnect any external cables attached to the faceplate of the PCI card 2 Disconnect any internal cables connected to the PCI card internal connectors Note If you are removing the SAS controller card press the release buttons on either side of the multilane data cable co

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