TBVST-Manual2004
Contents
1. Tool kit Circled in Red Programming re TB ST EN SIO Cable 1m RP9041 010 ADP Cable 1m D cml E RP9050 010 Connector Converter RS232 485 Converter ADP 2 ADP 1 Mechatronics Cylinder PC Tool Kit TBVST Termi BUS Operation Manual Document No MNI MTX 00001B NA Ver 2 71 2002 10 21 Table of Contents 1 TBVST Termi BUS Tool Kit Summary cccssccsccseccsesenecenecnensnesesennesessaensenees 3 2 TBVST Termi BUS Tool Kit Installation cccccccccsceeceeceeceseeseeneeseesenesenensseses 3 3 DVS T onoir EEEO EEE 4 3 1 Selection of serial port 22222222222222222222222222222 nnnm 4 3 2 Main Menu 20 200 222220 2n nnn n nnn e m 4 JOG operation 5 Menu bar 6 3 3 Position Data Save Menu 2 2222222222222222222222222222222 n 7 3 4 Display Data Conversion Menu 22 2 22222222222222222222 2 10 3 5 Upload Download Menu 22222222222242222222222222 12 3 6 Trace Men 2 2222 22222 on nnn nnn nn nnn nnn nnn aaam 13 A GTA rte cts enced dh cca senate E ba ereeteenes ee 15 4 1 Serial port selection 00000002. Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 5 20 In order to save position data to the actuator please press this button to open Position Data Save Window Please refer to 3 3 Position Data Save Menu Saved position data can be executed by clicking the position number in the Position Run bar as follows Menu bar The menu bar has the following functions w Termi BUS Command Output Tool Dyadic Systems Co Ltd Trace T FielE SetUp C Help H amp ndiQ o end TBVST To display Help Menu To display mechanical resolution amp miscellaneous parameters Please refer 3 4 Display conversion set menu To open the menu of upload download data between files in the PC and Mechatronics Cylinder Please refer 3 5 Upload Download menu To open the trace menu for actual speed or position Please refer 3 6 Trace Display Menu Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 6 20 3 3 Position Data Save Menu When Position Data Save Menu is opened or Position No is selected the following question is displayed Select edit mode of position editor If Yes is selected the actual current position of Mechatronics Cylinder shaft rod will be saved as the target position Position Teaching If No is selected the target position data can be programmed in this menu by moving the slide bar or data typing w Term BUS Command Output Tool Dyadic
3. The At position width parameter allows the user to customize the distance from motion completion at which the actuator outputs the position complete signal The default data is about 4 pulses pitch in mm A larger setting for At position width would for example enable the actuator to make a continuous motion with several different soeeds The completion signal would be sent before the axis is stopped which would allow a new position to be executed without stop 200mms sec 150mm sec 100mm sec Stop Condition Posi Signal Posi Signal Posi Signal Position No Width Width Width Speed Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 8 20 opeedCommand mm sec This data entry box allows speed to be set for a given position Hax Accelaration The acceleration set in this box is by default applied to both the start and finish of motion for a given position The Max Acceleration selection box tells the axis to move as quickly as possible at the start of motion and use the identified acceleration rate to reduce velocity at the end of motion Programmed _ Speed 2 Acceleration Deceleration T EL nO Time Ultimate Acceleration Programmed according to the load Deceleration Servo gain amp 4 This menu specifies the gain used to drive the servo to the given position There is no unit of measurement for this The max gain is 15 and the default setting is 6 Usually there is no
4. xj The default axis number is 0 and it is written on the EEPROM memory in the controller of the Mechatronics Cylinder In case of a multi axis connection unique axis numbers must be assigned for each axis Therefore when multiple axes are connected each actuator must have been 5 assigned with different axis numbers by using this CTA 1 application software or the CTA 23 Teach Pendant At the axis number assignment operation only one axis should be connected Use the axis number assignment selection box to select the desired number to be assigned to the connected axis Save This button will save the edited data to EEPROM memory of Actuator amplifier oe eter This menu will allow us to transfer movement data files between the File Operation actuator and the PC Current Axis number Assign New Axis number Upload Start Clase O Q1934RR7S89ARCNFFE File name Test EEP EN Program Files iy TBYST J Rsatsit F Scll Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 16 20 This button will select Upload operation or Download operation File name This menu allows the user to specify the desired filename for a download Toa The file extension is not required Upload Start or Download Start Close By clicking Close the display will go back to the main menu These buttons start uploading or downloading Dyadic Systems Mechatronics Cylinder Manual MF 005500
5. 000000000n nn nnnnnnnnnnnnnnnnnnnnnn 15 4 2 Main Menu 22 2200000002002 n nnn e nn a 15 DPD OCI IX airsoii an nEn EAEE EEEE ETE EEEO EEEN 18 5 1 PC Tool Soft ware installation memo 222222222222222222222 18 5 2 PC Tool Kit Parts TBVST EN SET 222 222222222222222222222 18 5 2 1 Contents of PC Tool Model TBVST EN SET 18 5 2 2 RS232C RS485 Junction Converter Circuit 18 5 2 3 Connector Converter ADP 2 19 5 2 4 Cables 19 Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 2 20 1 TBVST Termi BUS Tool Kit Summary TBVST Termi BUS Tool kit is an operational and set up tool for Mechatronics Cylinder including Termi BUS interface TBVST Termi BUS Tool kit consists of 2 applications TBVST and CTA 1 TBVST is an easy to use operational and teaching tool which allows the Mechatronics Cylinder to be programmed by GUI operation CTA 1 is a tool that allows direct editing of data on the Mechatronics Cylinder Servo Controller With this tool it is possible to use all functions of the Termi BUS Interface WARNING PLEASE ENSURE YOUR ACTUATOR HAS 24VDC POWER BEFORE RUNNING PC
6. need to change this data but if fast positioning time is critical it may be possible to reduce positioning time by changing this value to finely tune the servo control parameters to your load See section 3 6 Trace Mode for further detail on testing the effects of different servo gain settings Programmed Speed f Acceleration Deceleration D O N Time Work Stop _ _ JF Fee esses Condition Push a Movement oO na PusherForceCommand 30 4 A If the Pusher Valid check box is marked Push Force Mode will be used for the given position This mode consists of an approach movement and a Push Force movement e Approach movement data Set Position Speed and Acceleration same as regular positioning The approach position is the position where Push Force movement starts e Push Force movement will start from the approach position if the current position is before the approach position If the current position is past the approach position already the axis will immediately Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 9 20 commence the push motion when the start signal is given e Push Force direction is set by selecting Reverse Side push away from motor end or Forward Side push towards motor end e Push Force can be set by sliding the select bar or typing force in _ Cose By clicking Save the edited data will be saved By clicking Close the display will go
7. 12 Guerector gt ector D h h d a 2 Dimensions and circuit diagram Note In case of ADP 2 use please use at least one axis on CN2 5 2 4 Cables 2 Serial connector cable model RP9050 030 applicable for any Mechatronics Cylinders Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 19 20 5V Red Made by AMP Co 172167 1 170365 1 Manufactured by A Dyadic Systems Co Ltd Ni 66 3 Kanaiwa Honmachi Kanazawa Ishikawa Ken 920 0336 Japan Tel 81 76 267 9103 Fax 81 76 267 9104 Imported by Mirai Inter Technologies Systems Ltd 35 Pollard St Richmond Hill ON L4B 1A8 Canada Tel 905 763 9442 Fax 905 731 3165 Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 20 20
8. EN 1 7 20 5 Appendix 5 1 PC Tool Software Installation Memo If you experience any problems installing the Termi Bus ToolKit on your PC please contact Mirai Inter Technologies 5 2 PC Tool Kit Parts TBVST EN SET PC Tool is a single axis support tool to program Mechatronics Cylinder through PC display with jogging and other set ups The software is supplied on CD ROM 5 2 1 Contents of PC Tool TBVST EN SET see red circle in the following figure PC Software TBVST EN to install it in PC 2 RS232 RS485 Converter ADP 1 to connect with PC serial port 3 Connector Junction ADP 2 Junction for cables ADP Cable 1m RP9050 010 to connect Mechatronics Cylinder and ADP 2 SIO Cable 1m RP9041 010 to connect ADP 1 and ADP 2 PC Set Tool Kit TBVST EN SET ower Supply Programming software LK terminal with 24V SIO Cable 1m RP9041 010 ADP Cable 1m QE eT f c RP9050 010 Connector Converter Tool kit Circled in Red 5 2 2 RS232C RS485 Junction Converter Circuit Model ADP 1 1 Model No ADP 1 2 Dimensions Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 18 20 Dsub 9 Pin TM2REA 0606 manufacturer Hirose Note 1 Please refer 4 4 wiring examples of outside connections for connector connection Please use SIO cable 6 wires for connector cable 5 2 3 Connector Converter ADP 2 1 model ADP 2 CN2 5 CNA CNB 770174 1 CAMP THORE 12
9. Systems Co_ Ltd_ l X TracelT FilelF SetUp C Help H Endit AXIS No Position No jo bo PosittionCommand Relative At position width opeedCommand cCcelarationCommand a2o0 4 Max Accelaration G ising ameco i OMe sie Reverse sde oe cr ld fee sas ones data Soo MF 005500 EN 7 20 Dyadic Systems Mechatronics Cylinder Manual Position No After pressing the Position Data Save Menu button the above question dialog Edit mode selection will appear lo After answering this menu the above data edit menu will appear showing the current position number of the actuator The data displayed on this screen is stored in the EEPROM memory of the actuator If another position is selected the data for that position will be read from the actuator and displayed in this menu z After editing parameters for a position press the save button to zis save the new data Relative The Relative option under Position Command is used to identify of Incremental movement If this box is checked the Position Command becomes the increment by which the cylinder will move when it receives the start signal for that step By using this incremental movement a Mechatronics Cylinder can execute more than 16 positions as long as some of the positions are executed with constant displacement Programmed speed f 3 Acceleration Deceleration a EL tn Time stop Condition
10. TOOL RUNNING PCTOOL WITH AN UNPOWERED AXIS CONNECTED MAY RESULT IN DAMAGE TO YOUR SERIAL PORT 2 TBVST Termi BUS Tool Kit Installation TBVST Termi BUS Tool kit is supplied on CD ROM On this CD ROM you will find 2 zipped files DISK1 and DISK2 Please unzip them execute Setup exe in DISK1 and follow the installation instructions If you experience any errors during the installation process please call Mirai Intertech at 905 763 9442 After installation is complete the TBVST Termi BUS Tool Kit folder will be created in the Windows Start menu as follows Ua Rasas Media LesKriop LS McAfee fn Microsoft Games Windows Update Microsoft Global IME fa Microsoft Office Small Business Tools iza Microsoft Office Tools d d d d WinZip r a teanen Microsoft Reference _ i Online Services j F ge Open Office Document POF Creator 3 QuickTime for Windows j Programs F E Roxio Easy CD Creator 5 Simply Accounting Pro Documents d ie StartUp amp S Settings aia TBYST Termi BUS Toolkit LS winzip E TRYST Help aeae TA Wizip Selt Extractor t TRYST amp Internet Explorer Help Microsoft Access Run LH Microsoft FrontPage Microsoft Outlook Log Uff Default Microsoft Publisher Microsoft Word ea Outlook Express Hsen H eo e IS windows Media Player Shut Down Before running Termi Bus Tool Kit a Mechatronics Cylinder must be connected to your computer Use the components supplied to connect
11. ailable This menu will set the profile of the homing motion Zone Signal Output T G 2 on Acceleration Decelelation Time Stop t Condition fone Signal Output Area This function energizes the Zone signal when the actuator is in the zone defined by these end points Units are shipped with the forward boundary set to zone signal start position and reverse boundary set to zone signal end position Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 1 1 20 3 5 Upload Download Menu Click File to view this screen This menu will allow us to transfer position data files between the EEPROM of the actuator and the PC i Termi BUS Command Output Tool Dyadic Sistem Co Ltd pIC Help H Endl These buttons select Upload operation or Download operation 1 05a003 EEP SObau04 EEF SOBDEMO EEF SISEMI EEP Termi Bus Tool Kit comes complete with sample files for each Mechatronics Cylinder product This menu Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 12 20 is used to select the file to upload or download To transfer setup data from the axis to your PC simply type the name of the file you want to save it to without extension in the File Name box and click Upl oad Start J pload stan These buttons start uploading or downloading or i Download Start By clicking Close the display will go back t
12. back to the main menu 3 4 Display Data Conversion Menu After the communication establishment you may click on SetUp to display the following menu w Termi BUS Command Output Tool Dyadic Systems Co Ltd A X Trace File F Set UpiC Help H End l Actuator Set Up Type of actuater Motor Resolution Save Linear 500 pulse Motor Revolution Close Pitch Unit F ram f Motor Revolution Disoly Resolution Coordinate System Homing Reverse End Total Stroke 149 993 mm Current Limitter in Homing Fo 5 ONE Boundary 22 Forward Boundary l F 056 mm Reverse Boundary 5055 mm Homing Profile Velocity an mm sec Accelaration 0 041 G Transmitted data Hece Received data LWIOR4AFFFFFESDDD This menu displays values for Encoder resolution and mechanism positioning distance conversion data and allows customization of Homing behavior and Zone Boundaries Type of actuater Motor Resolution Linear 500 pulse Motor Revolution Disply Resolution Pitch Unit 0 007 f mm Motor Revolution Encoder resolution unit and axis mechanical data are read from the connected axis therefore this menu Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 10 20 is display only and it is not necessary to edit the settings The cancel button returns to the main menu Reverse End This menu will select the home position Forward end and backward end positions are av
13. ings will be effective from the next trace execution Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 14 20 ae Cancels the data edit and closes this display returns to Trace menu 4 CTA 1 4 1 Serial port selection After turning the Actuator power ON and starting TBVST the first menu displayed is the serial port selection dialog as follows Please select the serial port number that connects with the actuator now Set up Communication zj i T This number is PC serial port number to connect with ADP 1 COM1 is 1 COM2 is 2 Port Select the Port number that connect with the Teanmn rBuS After selecting the serial port number please press the set button This will establish communication between the PC and the actuator connected to the serial port 4 2 Main Menu After communication is established the following main menu will be displayed w Term BUS Command Output Tool Dyadic Systems Co Ltd i Axis No Transmitted data Received data 3E UR4A0000001 Foes LIQRAD000001 04 Bank memory Editor Bank Number gt Name 0 COMG Address __ r Data Number Name 3FFFFFFF HEX 0000 CNTM 107341523 DEC Save File Operation Assign New Axis number Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 15 20 Please select the actuator axis number that is connected In case of only one axis connected it is not necessary to change this value Assign New Axis number
14. o the main menu 3 6 Trace Menu This function allows the user to display and print the behavior for the last movement sequence of the axis shown as speed or position vs time w Trace Display E x Trace Set D Weave Clear File Read L File Write S Prnt P Trace Endis QOOOOO05 QOUOO006 Click this button to display a graph of the last axis movement according to the settings chosen in the Trace Set menu Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 13 20 w Trace Display Trace Set D Wave Clear File Read L File Write S Print P Trace Endis To close the trace menu and go back to main To print out the displayed trace curve To save the displayed trace curve in a file To read and display a saved trace curve To clear the displayed trace curve To edit the trace display set up After a change these settings become effective from next trace Trace set D To select the trace type velocity or position and the scales of the X and Y axes of the graph Trace Set D Hax value Velocity 2500 min Set Position 5000 pulse i Clase ae 300 ms Poem Max value To set the maximum value of the vertical axis of the curve Velocity 2500 r min F Position 5000 puse Time To set the maximum value of the horizontal time axis of the JUU ms bs curve To save the trace profile settings and go back to the Trace menu Set Changed sett
15. onnection each actuator must have been assigned with different axis numbers by using the CTA 1 application software or CTA 23 Teach Pendant If Servo is not ON yet please press this button to turn the servo ON so that the motor will be active Before initiating position teaching please press this button to home the actuator JOG operation The JOG operation bar can move the actuator to desired position This feature can be useful for teach style programming when the actuator has been jogged to the desired position click the Position Data Save Window Button more detail in section 3 3 Forward Limit Return Limit Stroke ated E lt 4e lt lt lt s Tjo E Ca i Cy Drag this square side to side with your mouse to move the actuator at the positioning parameters speed amp acceleration of the current position Move the actuator by the minimum displayed conversion unit by clicking this area The Mechatronics Cylinder by default displays units in mm therefore the actuator will move by 1 m per click Move the actuator by the minimum unit of the encoder by clicking this square This motion can be multiplied by 10 or 100 using the radio buttons on the right By keeping this square pressed the actuator will move continuously se these radio buttons to control the distance the actuator moves with each click The actual position of the actuator is displayed underneath of the JOG bar as follows
16. to a serial port on your computer Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 3 20 3 TBVST 3 1 Selection of serial port After turning the Actuator power ON and starting TBVST you will see the serial port selection dialog as follows Please select the serial port number to which the actuator is connected now This number is PC serial port number to connect with ADP 1 COM1 is 1 COM2 is 2 w Set up Communication Port Select the Po rt number After the selection of serial port number please that connect with the press this set button This will establish the Termi Blis communication between PC and the actuator connected to the serial port 3 2 Main Menu After communication is established the following main menu will be displayed w Termi BEUS Command Output Tool Dyadic Systems Co_ Ltd_ Trace T File F SetUp C Help H End a AXIS No a i onenen eee Sera iene Serna fo gt ON es lie Pega fee one Servo monitor Received data Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 4 20 Please select the actuator axis number that is connected When only one axis is connected it will not be necessary to change this value The default axis number is 0 and it is written on the EEPROM memory in the controller of the Mechatronics Cylinder In case of a multi axis connection unique axis numbers must be assigned for each axis Therefore in case of multiple c
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TBVST Manual2004