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WG20S-Installation-User Manual

1. LN 8 Tor aim Ei i Sei ri i NI The parameter setting operation can be performed using any radio trans mitter provided that it is memorised in mode 1 in the same way as that supplied see paragraph 10 4 Memorisation mode 1 If there is no transmitter memorised in mode 1 a single one may be mem orised for this phase after which it must be deleted immediately see paragraph 10 4 4 Deleting a radio transmitter CAUTION When making settings via a transmitter the control unit must be allowed sufficient time to recognise the command via radio in practice the keys must always be pressed and released slowly pressing for at least one second releasing for one second and so on To program the parameters see Table 3 01 Press T1 and T2 simultaneously fig 37 on the radio transmitter for at least 5 s 02 Release the two keys 03 Within three seconds complete the action as specified in Table 3 according to the parameter to be modified Example to set the pause time at 40 s 01 Press and hold the keys T1 and T2 simultaneously for at least 5 sec onds 02 Release T1 and T2 03 Press T1 three times All parameters can be adjusted as reguired without any contraindications only the Motor force setting May reguire special attention e Do not use force values to compensate for anomalous points of friction on the gate Excessive force settings may impair safety system
2. Fig 6 shows a system made using this product and other optional accessories in the Mhouse range These elements are positioned according to a typical standard layout The components are a 1 CL20S control unit b 1 FL100 flashing light with integrated aerial c 1 pair of PH100 photocells one TX and one RX d 1 KS100 key operated selector switch e 2 photocell posts fl 2 limit switch stops g 2 electromechanical gearmotors WG10SK WARNING Some of these devices are optional and may not be present in the kit see Mhouse product catalogue WARNINGS The fixed control devices must be positioned in sight of the automation far from moving parts at a height of at least 1 5 m from the ground not accessible by the public 4 1 2 Establish the position of all connection cables Refer to the instructions in paragraph 4 2 to establish the layout of the raceways for electric cable ducting 4 1 3 Ensure all equipment and materials for work are available Before starting work ensure that you have all equipment and materials required to complete the work Ensure that all items are in good condition and comply with local safety standards 4 1 4 Completing the set up work Prepare the area for subsequent installation of the devices completing all preliminary work such as digging of raceways for protection ducting of electric cables external ducting may be used as an alternative laying of p
3. GTX4 conform to the 1999 5 CE DIRECTIVE OF THE EUROPEAN PARLIAMENT AND COUNCIL of 9th March 1999 regarding radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity according to the following harmonised standards Health protection art 3 1 a EN 50371 2002 Electric safety art 3 1 a EN 60950 1 2006 Electromagnetic compatibility art 3 1 b EN 301 489 1 V1 8 1 2008 EN 301 489 3 V1 4 1 2002 Radio spectrum art 3 3 EN 300 220 2 V2 1 2 2007 In accordance with the directive 1999 5 EC appendix V the product is class 1 and marked C 0682 e Models WG10SK CL20S PH100 and FL100 conform to DIRECTIVE 2004 108 CE 108 EC OF THE EUROPEAN PARLIA MENT AND COUNCIL of 15th December 2004 regarding the approximation of member state legislation related to electro magnetic compatibility repealing directive 89 336 EEC according to the following harmonised standards EN 61000 6 2 2005 EN 61000 6 3 2007 In addition the product WG10SK and CL20S conform to the following directive according to the requirements for partly com pleted machinery 2006 42 EC DIRECTIVE OF THE EUROPEAN PARLIAMENT AND COUNCIL of 17 May 2006 regarding machinery repealing directive 95 16 EC e We hereby declare that the relevant technical documentation has been compiled in conformity with Annex VII B of directive 2006 42 EC and that the following essential requirements have been satisfied 1 1 1 1 2 1
4. actually received If the command reaches the OPEN input the relevant LED and the flashing light is off OPEN D should light up if a radio transmitter is used the LED ECSBus should emit two long flashes The manoeuvre does not start e Check that the STOP input is active in other words that the LED STOP C is on If this is not the case and the flashing light flashes check the device connected to the STOP input e The photocell test carried out at the beginning of each manoeuvre is negative check the photocells and refer to Table 11 The manoeuvre starts but is e The force selected is too low to move the gate Check for obstructions and if necessary select a higher immediately followed by an force as described in paragraph 10 1 1 inversion The manoeuvre is carried out but e During the manoeuvre ensure that there is voltage on the FLASH terminal of the flashing light as this is the flashing light is not working intermittent the voltage value is not significant Q09 n m Ai Di 10 6 DIAGNOSTICS AND SIGNALS Some devices directly provide particular signals to describe the state of operation or eventually a malfunction 10 6 1 Photocells The photocells contain a LED SAFE A fig 46 that provides informa tion at any moment on the state of operation see Table 11 TABLE 11 LED SAFE STATUS ACTION Off The photocell is not powered or it is faulty Check that the voltage on the phot
5. contact prompts the OPEN command For normally open and or 8 2kohm constant resistance type contacts or normally closed contacts with self learning of the normal status a variation with respect to the memorised status genera tes a STOP command 50 ohm for RG58 or similar type cable Mains power supply 30 m motor outputs 10 m other inputs outputs 20 m with antenna cable preferably less than 5 m observe warnings regarding the minimum section and type of cables 20 50 C No Vertical wall mounted IP44 180 x 240 h 110mm 2 8kg With GTX4 transmitters the control unit is set to receive one or more of the following com mands OPEN Partial opening Only Open and Only Close Up to 150 if memorised in mode 1 50 100 m This distance may vary in the presence of obstacles and electromagnetic disturbance present and is influenced by the position of the receiving antenna built into the flashing light Single cycle or Complete cycle automatic closure operating mode Motor speed low or high Pause time in complete cycle selectable from 10 20 40 and 80 seconds Type of partial opening selectable from 4 modes Obstacle detection system sensitivity selectable on 4 levels Open command operating mode selectable on 4 modes Self learning of devices connected to the ECSBus output Self learning of type of STOP device NO NC or 8 2 kQ resistance contact Self l
6. if the flashing light flashes three times the pause time is set at 40 s TABLE 5 To display the parameters see Table 6 01 Press T1 and T3 simultaneously on the radio transmitter for at least 5 s 02 Release the two keys 03 Within three seconds complete the action as specified in Table 6 according to the parameter to be modified 04 Release the key when the flashing light starts to flash 05 Count the number of flashes and according to the number check the corresponding value on Table 4 Pause Time Pass door Motor force OPEN function TABLE 6 Action Press and hold T1 Press and hold T2 Press and hold T3 Press and hold T4 Parameter Level of discharge of motor 1 on closing Level of discharge of motor 1 on opening Level of discharge of motor 2 on closing Level of discharge of motor 2 on opening 10 2 OPTIONAL ACCESSORIES As well as the devices in WG20S there are a number of optional acces sories which may be used to integrate the automation system PR1 24 V buffer battery in the event of a mains power failure this guar antees at least 10 complete cycles PF 24 V solar power system useful in cases in which there is no electri cal mains power PT50 Pair of columns height 500 mm with photocell PT100 Pair of columns height 1000 mm with two photocells For information on new accessories consult the MHOUSE catalogue or visit the website www mhouse com 10 2 1 Installing the P
7. installation environment for example a cable type HO3VV F is recommended for indoor environments and a cable type HO7RN F for outdoor environments is recommended 4 English E NI 2 MIN 250mm GRAPH 2 Maximum leaf weight kg maximum leaf length m English 5 INSTALLATION ASSEMBLY AND CONNECTION OF COMPONENTS STEP 5 IMPORTANT The following assembly phases show installation of a gearmotor model WG10SK To ensure correct system operation mechanical stops must be mounted on the floor or wall at the maximum leaf opening and closing points Note These stops are not supplied in the pack and are not part of the Mhouse product range WARNINGS e Incorrect installation may cause serious physical injury to those working on or using the system e Before starting automation assembly make the preliminary checks as described in STEP 3 5 1 INSTALLING THE GEARMOTOR WG10SK To secure the gearmotor proceed as follows 01 02 03 04 05 Select the fixing position observing the specifications in paragraph 3 1 Preliminary checks Ensure that the fixing surface is perfectly smooth level and sufficient ly compact WG10SK is not supplied with fixing devices which must be chosen also on the basis of the fixing surface material Lay the duct for routing the electric cable fig 8 To construct the rear Supports assemble the two brackets and rear plate as
8. installation phase if devices are added or removed the learning operation can be carried out again as follows 01 Press and hold key P2 B on the control unit for at least three sec onds fig 41 then release the key 02 Wait a few seconds for the control unit to complete the device learn ing phase 03 At the end of the learning the LED P2 A fig 41 should switch off If the LED P2 flashes it means there is an error see paragraph 10 5 Troubleshooting 04 After having added or removed a device the automation test must be carried out again as specified in paragraph 8 1 Testing English 19 10 3 4 Adding optional photocells Additional photocells to those supplied with the WG2S can be installed at any time On an automation for 2 leaf gates these can be positioned as shown in fig 42 In order for the control unit to correctly recognise the photocells they must be assigned with addresses using special electric jumpers The address assignment operation must be carried out on both TX and RX placing the electric jumpers in the same way and it is important to check that there are not any other pairs of photocells with the same address The photocell address assignment operation is necessary for them to be correctly recognised among the other devices of the ECSBus and to assign them their function 01 Open the housing of the photocell 02 Identify the position in which they are installed according to Figu
9. instruction manual proceed as follows 01 On the terrestrial map supplied in the PF kit instruction manual 18 English this indicates the Standby function When the control unit receives a command it restores normal operation with a short delay This function is used to reduce consumption an important factor when the unit is pow ered by photovoltaic panels locate the point of system installation then read the value Ea and the degrees of latitude of this location E g Ea 14 and degrees 45 N 02 On the graphs North or South supplied in the PF kit instruction man ual locate the curve for the location s latitude e g 45 N 03 Choose the period of the year on which to base the calculation or select the lowest point of the curve to calculate the worst period of the year then read the corresponding value Am e g December Jan uary Am 200 04 Calculate the value of energy available Ed produced by the panel multiplying Ea x Am Ed e g Ea 14 Am 200 therefore Ed 2800 Calculating the energy consumed To calculate the energy consumed by the automation proceed as follows 05 On the table below select the box corresponding to the intersection between the line with the weight and the column with the opening angle of the gate leaf The box contains the value of the severity index K for each manoeuvre e g WG2S with a leaf of 180 Kg and opening of 95 K 105 Opening angle Leaf w
10. it is completely open and has come to a standstill e Do not allow children to play near the door or with the con trols e Keep the transmitters away from children 11 2 Gate Control e With radio transmitter The radio transmitter supplied is ready for use and the four keys have the following functions fig 48 Function This table must be compiled by the person who programmed the automation 11 3 Manually releasing or locking the gearmo tor fig 50 WG20S are equipped with a mechanical system that enables manual opening and closing of the gate i e as if there is not a gearmotor The manual operation must be carried out in case of power failure or system malfunction In case of power failure the buffer battery can be used optional accessory PR1 e Suspend the use of the automation immediately as soon as you notice something abnormal in the operation noises or jolting movements failure to follow this warning may cause serious danger and accidents e Do not touch moving parts e Regular maintenance checks must be carried out by quali fied personnel according to the maintenance plan e Maintenance or repairs must only be carried out by guali fied technical personnel e With selector optional accessory The selector has two positions with automatic return to the centre fig 49 Turned right OPEN Turned left STOP Stops movement of th
11. of the same type taking care to observe the specified polarity The batteries contain pollutant substances do not dispose of them with normal waste material follow the instructions foreseen by local regulations 11 6 Installing the remote control support To install the remote control support see fig 52 APPENDIX 2 CE DECLARATION OF CONFORMITY In conformity with Directive 2006 42 EC APPENDIX II part A EC declaration of conformity for machinery The undersigned company name or company name of the person responsible for commissioning of the power ope rated gate Hereby declares under his her sole responsibility that the automation power operated swing gate Complies with the essential requirements of the following directives 2006 42 EC Machinery Directive 2004 108 EEC Electromagnetic compatibility directive 2006 95 EEC Low Voltage Directive 1999 5 EC R amp TTE Directive and what is provided for by the following harmonised standards EN 12445 Industrial commercial and garage doors and gates Safety in use of power operated doors Test methods EN 12453 Industrial commercial and garage doors and gates Safety in use of power operated doors Requirements English 31 Downee Exclusive Australian Distributor Customer Service 03 9364 8288 See downee com au for your state office Tech Support 1800 241 733 techsupport downee com au downee com au Mhouse isa commer
12. ress 1 four times ess 12 once ess 12 twice ress T2 three times ress T2 four times ess 13 once ress T3 twice ress T3 three times ess 14 four times ress T4 once ress 4 twice ress T4 three times ress T4 four times Pause Time oaleini lt S O S o O O O O g O TAX eek pening of 1 leaf to mid travel otal opening of 1 leaf artial opening of 2 leafs to 1 4 of travel artial opening of 2 leafs to mid travel Pedestrian opening U U zi U O Motor force lt U edium low edium high O a J OPEN function Open Stop Close Stop Open Stop Close Open Open Close Open Close Opening only 5 Factory setting TABLE 4 Actions to be performed 075 Maximum Factory setting 16 English Parameters Value Minimum Discharge on closing Motor 1 o discharge 1s 4 s Medium 7S o discharge JST Maximum Minimum Discharge on opening Motor 1 4 s Medium 7S o discharge TS Maximum Minimum Discharge on closing Motor 2 4 s Medium 7S o discharge EST Maximum Minimum Discharge on opening Motor 2 4 s Medium i i LM fe Lo di e Fors Waxman meom VIN m 7 i 8 Tor Waxman mo dai du DI
13. shown in fig 9 the brackets and rear plate can be assembled in different ways to 6 English obtain the various values of C see fig 10 To construct the front support assemble the bracket and front plate as shown in fig 11 Remove the rear cover of the gearmotors pulling it out in the direction of the arrows fig 12 Move the leafs to the closed position With reference to the previously calculated position B fig 4 and 5 place the rear support on the fixing surface in the envisaged position Caution check the positions in fig 15 Trace the drilling points of the rear support using the support as a ref erence Using a drill make four holes on the surface for insertion of 4 plugs of at least 8 mm not supplied Fix the plate with suitable screws and washers fig 13 Ensure that the plate is perfectly level the slots on the bracket enable small corrections to alignment as shown in fig 14 Place the front support as shown in fig 15 Provisionally secure the front support to the leaf with a clamp fig 16 Lift the gearmotor and insert the fork in the hole of the front support Keeping the gearmotor raised pull to open the leaf and align the hole on the rear plate with the hole on the gearmotor Fix the gearmotor to the rear support A using screw B nut C and washer D fig 17 Tighten the nut fully down then loosen by approx half a
14. that all devices to be installed are in a sheltered location and protected against the risk of accidental impact e Verify the overall limits with reference to fig 2 e Ensure that there is sufficient space also when the gate is open fig 3 e On the basis of the leaf opening angle check to ensure observance of the positions in fig 4 and fig 5 Graph 2 e The bracket can be fitted in various ways fig 10 position C can vary from 53 mm to 176 mm It is normally approx 150 mm e Position D is easily measured on the gate e Position A is the sum of C and D e On the basis of value A and the leaf opening angle in the table value B can be calculated For example if A is 150 mm and the leaf open ing angle is 100 the value of B is approx 150 mm It is recommended to select similar values for A and B This guaran tees regular movement of the leaf and minimal stress on the gearmotor 3 2 PRODUCT APPLICATION LIMIT Before proceeding with installation perform the following checks in the spec ified Sequence and ensure conformity both with the data in this paragraph and the technical data provided in the chapter Technical Specifications 1 Ensure that the dimensions and weight of the gate leafs are within the following limits of use WG20S maximum length 4 5 m maximum weight 500 kg opening up to 130 The shape of the gate and weather conditions such as
15. the presence of strong winds may reduce these maximum values in this case the user must measure the torque required to move the leafs in the worst condi tions and compare this value with the technical specifications 2 Check the overall dimensions of the gearmotor fig 2 Note These measurements also serve as a reference to calculate the space occu pied by the foundation pit for routing the electrical cable ducting 3 Ensure that the estimated lifetime is compatible with the intended use see paragraph 3 3 4 Ensure that all limitations conditions and warnings in this manual can be fully observed 3 3 PRODUCT DURABILITY The lifetime is the average economic duration of the product The value of lifetime is strongly influenced by the intensity of the manoeuvres i e the sum of all factors that contribute to product wear see Table 1 To estimate the durability of your automation proceed as follows 01 Add up all the values in the items of Table 1 02 In Graph 1 from the value obtained above trace vertical line until it intersects the curve from this point trace a horizontal line until it inter sects the line of the manoeuvre cycles The value obtained is the estimated lifetime of your product The lifetime values specified in the graph are only obtainable if the mainte nance schedule is strictly observed see chapter 9 Maintenance sched ule The estimation of lifetime is made on the basis of design calcul
16. this product English 15 FURTHER INFORMATION STEP 10 10 1 ADVANCED SETTINGS 10 1 1 Parameter settings via radio transmitter The radio transmitter can be used to set a number of control unit operat ing parameters there are eight parameters 1 Pause time the time for which the leafs remain open in the case of automatic closure 2 Pedestrian opening Pedestrian leaf opening mode 3 Motor force motor force over which the control unit recognises an 5 Level of discharge of motor 1 on closing sets the duration of the brief inversion of the motor after a closing manoeuvre serving to reduce the final residual force 6 Level of discharge of motor 1 on opening sets the duration of the brief inversion of the motor after an opening manoeuvre serving to reduce the final residual force 7 Level of discharge of motor 2 on closing sets the duration of the brief inversion of the motor after a closing manoeuvre serving to reduce the final residual force 8 Level of discharge of motor 2 on opening sets the duration of the brief inversion of the motor after an opening manoeuvre serving to reduce the final residual force obstacle and inverts movement 4 OPEN function sequence of movements associated with each OPEN command TABLE 3 Parameters Action operation to be performed at point 3 of the settings phase Press T1 once ress T1 twice ress T1 three times
17. to be added or removed at any time Caution Do not add devices before ensuring that they are fully compatible with WG20S for further details contact the MHOUSE technical assistance 10 3 1 ECSBus ECSBus is a system that enables connections of ECSBus devices using just two wires which convey both electrical power and communication signals All devices are connected in parallel on the same 2 wires of the ECSBus each device is recognised individually as it is assigned a unique address during installation Photocells and other devices using this system can be connected to ECSBus such as safety devices control buttons indicator lights etc For information on ECSBus devices refer to the MHOUSE catalogue or visit the website www mhouse com A special learning phase enables the control unit to recognise all connect ed devices individually and enables precise diagnostics procedures For this reason each time a device connected to ECSBus is added or removed the learning phase must be performed on the control unit see paragraph 10 3 3 Learning other devices 10 3 2 STOP Input STOP is the input that causes immediate shutdown of the movement fol lowed by a brief inversion of the manoeuvre This input can be connected to devices with contact types Normally Open NO as in the case of the KS100 selector switch Normally Closed NC or devices with a constant resistance of 8 2 kQ such as sensitive edges When set accordi
18. years estimated on the basis of 10 commands day lasting 1s at 20 C battery efficiency is redu ced at low temperatures 20 50 C No IP40 use in the home or protected environments 50 x 50h 17mm 16g English 27 APPENDIX 1 CE Declaration of Conformity Declaration in accordance with the Directives 1999 5 EC R amp TTE 2004 108 EC EMC 2006 42 EC MD Appendix II part B WG10SK CL20S GTX4 PH100 and FL100 and are produced by Nice S p a TV I MHOUSE S r l is a commercial trademark owned by the group Nice S p a Note The contents of this declaration correspond to declarations in the last revision of the official document deposited at the registered offices of Nice Spa available before this manual was printed The text herein has been re edited for editorial purpos es A copy of the original declaration can be requested from Nice S p a TV I Number 367 WG20S Revision 0 Language EN Manufacturer s Name NICE S p A Address Via Pezza Alta 13 Z I Rustign 31046 Oderzo TV Italy Person authorised to compile the technical documentation Sig Oscar Marchetto Product type Electromechanical gearmotor with accessories Model Type WG10SK CL20S GTX4 PH100 FL100 Accessories The undersigned Luigi Paro in the role of Managing Director declares under his sole responsibility that the above mentioned product conforms to the requirements of the following directives e he products CL20S and
19. 0 50 C No Vertical wall mounted IP44 64 x 89 2 h 29 mm 60 g English 25 Control unit CL2S Product type Adopted technology Max cycles freguency Power supply Absorbed rated power Emergency power supply Motor outputs Flashing light output ECSBus output OPEN input STOP input Radio aerial input Max cable length Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Assembly Protection rating Dimensions weight Possibility of remote control Compatible GTX4 transmitters GTX4 transmitter range Programmable functions Self programmed functions 26 English Control unit for 1 or 2 24Vdc motors for automation of automatic gates or doors complete with radio receiver for GTX4 transmitters Electronic board governed by 8 bit microcontroller with flash technology A transformer incorporated in the control unit but separated from the board reduces the mains voltage to the nominal 24 V voltage used in the whole automation system 30 cycles hour 230Vac 10 10 50 60Hz 120 W on start up power is 310 W for a maximum time interval of 2s For PR1 buffer batteries 2 for 24 Vdc motors with nominal current of 1 1A on start up maximum current is 3 5 A for a maximum time interval of 2 s For flashing lights with 12V maximum 21 W bulb 1 output with maximum load of 15 ECSBus units For normally open contacts closure of the
20. 1 3 1 2 1 1 2 6 1 5 1 1 5 2 1 5 5 1 5 6 1 5 7 1 5 8 1 5 10 1 5 11 e The manufacturer undertakes to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery without prejudice to intellectual property rights of the manufacturer e Should the partly completed machinery be put into service in a European country with an official language different from the one of this dec laration the importer must attach the translation of this document to the declaration e The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of directive 2006 42 EC In addition the product WG10SK and CL20S conform to the following directives EN 60335 1 2002 A1 2004 A11 2004 A12 2006 A2 2006 A13 2008 EN 60335 2 103 2003 The products WG10SK and CL20S also comply within the constraints of applicable parts with the following standards EN 13241 1 2003 EN 12445 2002 EN 12453 2002 EN 12978 2003 Oderzo 11 November 2010 Ing Luigi Paro Managing Director A i i i 28 English USER S GUIDE STEP 11 This guide must be stored safely and be accessible to all automa tion users 11 1 Safety instructions e Keep at a safe distance from the moving door until it is completely open or closed do not go through the door until
21. 5 EN 12453 EN 12635 and EN 13241 1 which enable declaration of presumed conformity of the automation In consideration of this all mains connection testing commissioning and maintenance operations must be performed exclusively by a qualified and skilled techni cian All preliminary set up installation and programming operations may be performed by personnel with standard skills provided that all instructions and the relative sequences in this manual are strict ly observed with particular reference to the warnings in this STEP 1 Installation warnings While reading this manual take care to observe all instructions marked with the following symbol These symbols indicate subjects that may be the source of potential hazards and therefore the prescribed operations must be performed exclusively by qualified and skilled personnel in observance of these instructions current safety standards e Before installation ensure that this product is suitable for automation of your gate or door see STEP 3 and chapter Product Technical Specifi cations If not suitable do NOT proceed with installation e On the system power mains install a device for disconnection not sup plied to guarantee a gap between contacts and complete disconnec tion in the conditions of overvoltage category Ill e All installation and maintenance operations must be performed with the automation disconnected from the power supply If the power disconne
22. ATIONS ADMISSIBLE TO THE USER 30 6 1 INSTALLING CL208 5 11 5 REMOTE CONTROL BATTERY REPLACEMENT 30 6 2 INSTALLING AND CONNECTING PHOTOCELLS PH100 7 11 6 REMOTE CONTROL BATTERY REPLACEMENT 30 6 3 INSTALLING AND CONNECTING THE FLASHING LIGHT FL100 7 6 4 ELECTRICAL CONNECTION TO CONTROL UNIT CL20S 7 APPENDIX 2 EC declaration of conformity 31 PROGRAMMING STEP 7 13 7 1 POWER SUPPLY CONNECTION 13 7 2 INITIAL CHECKS 13 7 3 LEARNING CONNECTED DEVICES 13 7 4 LEARNING THE GATE LEAF OPENING AND CLOSING ANGLES 13 7 5 CHECKING THE RADIO TRANSMITTERS 13 7 6 SETTING 13 TESTING AND COMMISSIONING STEP 8 15 8 1 TESTING 15 8 2 COMMISSIONING 15 English 1 GENERAL SAFETY WARNINGS AND PRECAUTIONS STEP 1 Safety warnings e CAUTION This manual contains important instructions and warnings for personal safety Incorrect installation could cause seri ous physical injury Carefully read all parts of this manual before starting any work If in doubt Suspend installation immediately and contact the Mhouse Technical Assistance CAUTION Important instructions keep this manual in a safe place to enable future product maintenance and disposal proce dures CAUTION According to the most recent European legislation the production of a power operated door or gate must comply with the standards envisaged in the Directive 2006 42 EC Machinery Directive and in particular standards EN 1244
23. MhouseKit WG20 ce For power operated swing gate g L IET E i u M x E m Ready CE r for Solar Y 4 42 1 Power Installation instructions and warnings and User Manual IS0010A00EN 28 03 2011 CONTENTS GENERAL SAFETY WARNINGS AND PRECAUTIONS MAINTENANCE STEP 1 2 STEP 9 15 KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR PRODUCT DISPOSAL 15 INSTALLATION STEP 2 2 FURTHER INFORMATION 2 1 PRODUCT DESCRIPTION AND INTENDED USE 2 STEP 10 16 2 2 COMPONENTS USED TO SET UP A COMPLETE SYSTEM 3 104 ADVANCED SETTINGS 16 10 2 OPTIONAL ACCESSORIES 17 PRELIMINARY CHECKS FOR INSTALLATION 10 3 ADDING OR REMOVING DEVICES 19 STEP 3 3 10 4 MEMORIZING ALL RADIO TRANSMITTERS 20 3 1 CHECKING SUITABILITY OF GATE TO BE AUTOMATED AND 10 5 TROUBLESHOOTING 22 SEE ENE 3 10 6 DIAGNOSTICS AND SIGNALS 22 3 2 PRODUCT APPLICATION LIMITS 3 29 PEELS nese TECHNICAL SPECIFICATIONS OF PRODUCT COMPONENTS 25 STEP 4 4 4 1 PRELIMINARY CHECKS FOR INSTALLATION 4 4 2 PREPARING ELECTRIC CABLES a APPENDIX 1 EC declaration of conformity 28 INSTALLATION ASSEMBLY AND CONNECTION USER S GUIDE OF COMPONENTS STEP 11 29 STEP 5 g 11 1 SAFETY INSTRUCTIONS 29 5 1 INSTALLING THE GEARMOTOR WG10SK 6 11 2 GATE CONTROL 29 11 3 MANUALLY RELEASING OR LOCKING THE GEARMOTOR 29 STEP 6 5 11 4 MAINTENANCE OPER
24. R1 buffer battery fig 39 CAUTION The electric connection of the battery to the control unit must only be made after completing all installation and programming phases as the battery constitutes an emergency power supply To install and connect the buffer battery PR1 to the control unit refer to fig 39 and the PR1 instruction manual When the automation is powered by the buffer battery 60 seconds after a manoeuvre is completed the control unit automatically switches off the output ECSbus and all connected devices output Flash and all leds with the exception of the ECSbus led which flashes at slower intervals this indicates the Standby function When the control unit receives a command it restores normal operation with a short delay This function is used to reduce consumption an important factor when the unit is pow ered by battery 10 2 2 Installing the PF solar power supply system fig 40 CAUTION When the automation is powered exclusively by the solar power system PF IT MUST NEVER BE POWERED at the same time by the mains To connect the PF solar power system to the control unit refer to fig 40 English 17 and the PF instruction manual When the automation is powered by the solar panel 60 seconds after a manoeuvre is completed the control unit automatically switches off the output ECSbus and all connected devices output Flash and all leds with the exception of the ECSbu
25. Remove the cover unscrewing the screw if present 02 Separate the base unscrewing the screws present to route the elec tric cables 03 Trace the drilling holes using the base as a reference and ensuring that the hole on the base is aligned with the cable outlet vertical fix ture A or horizontal fixture B 04 Use a percussion drill to drill the wall with a 6 mm tip and insert 6 mm plugs 05 Fix the base using the relative screws 06 Connect the electric cables in the relative FLASH and aerial termi nals as shown in the figure To facilitate operations remove terminals make connections then refit the terminals No polarity needs to be observed on the FLASH terminal while in the case of the shielded cable connection of the aerial the sheath must be connected 07 Insert the lamp holder in the base taking care to press it down so that it locks into place 08 Secure the body of the flashing light to the fixing Support and turn it left until it clicks into place then secure by means of the screw 6 4 ELECTRICAL CONNECTION TO CONTROL UNIT CL20S To make the electrical connection at very low voltage of the various devices refer to fig 24 01 To connect the gearmotors remove the gearmotor cover as shown in fig 20 02 Loosen the cable clamp located below the gearmotor route through the electric cable then tighten the cable clamp fully down fig 25 03 Make the electrical connections observing the co
26. able can be replaced with a HO7RN F version Final connection of the automation to the electrical mains or replacement of the cable supplied must be made exclusively by a qualified and skilled electrician in observance of the cur rent safety standards and the following instructions e For automation operation tests and programming use the cable supplied inserting the plug in an electrical socket Ifthe socket is far from the automation an extension may be used in this phase e For the automation testing and commissioning phase the con trol unit must be permanently connected to the power mains replacing the cable supplied with one of adequate length To connect the cable to the gearmotor control unit proceed as follows WARNING The power line must be fitted with a disconnect device that ensures com plete shut off of power to the automation The disconnect device must have contacts with a sufficient gap to ensure complete disconnection in compliance with the overvoltage category III according to the installation instructions If necessary this device guarantees quick and safe discon nection from the mains power and therefore must be positioned in sight of the automation If located in a concealed position it must be equipped with a system that prevents inadvertent or unauthorised reconnection of power to avoid potential hazards The disconnect device is not supplied with the product 01 To test insert the CL20S plug in a pow
27. ations and the results of tests performed on prototypes As it is only an estima tion it does not represent any form of guarantee on the effective lifetime of the product TABLE 1 TT seme Leaf length 0 10 25 Leaf weight 20 Ambient temperature over 40 C or lower than 0 C or humidity greater than 80 Solid lea Installation in windy zone GRAPH 1 125 000 100 000 Manouvre cycles 0 10 20 30 40 50 60 70 80 90 100 Severity index Example of durability calculation automation of a gate with a leaf length of 1 5 m with weight of 220 kg for example in a location subject to strong winds Table 1 states the severity index values for this type of installa tion 10 Leaf length 25 Leaf weight e 15 Installation in windy areas These values must be added up to obtain the overall severity index which in this case is 50 With the value obtained 50 check the horizontal axis of Graph 2 severity index for the corresponding value of manoeuvre cycles which our product can complete in its lifetime approx 55 000 cycles English 3 STEP 4 4 1 PRELIMINARY CHECKS FOR INSTALLATION 4 1 1 Establish the position of devices in the system With reference to fig 6 and 7 locate the approximate position for installa tion of each device envisaged in the system
28. be repeated at any time also after installation for example if a photocell is added simply repeat the procedure from point 01 PROGRAMMING 7 4 LEARNING THE GATE LEAF OPENING AND CLOSING ANGLES After learning devices the control unit must recognise the opening angles of the leafs In this phase the system reads the leaf opening angle from the mechanical closing stop through to the mechanical opening stop The presence of fixed and sufficiently strong mechanical stops is essential 01 Release the motors by means of the special keys see paragraph 11 3 User s Guide and move the leafs to mid travel so that they are free to move in the opening and closing directions then lock the motors 02 On the control unit press and release the key P3 B fig 33 wait for the control unit to perform the learning phase closure of motor M1 through to the mechanical stop closure of motor M2 through to the mechanical stop opening of motor M2 and motor M1 through to the mechanical stop complete closure of M1 and M2 If the first manoeuvre of one or both the leafs is not closure press P3 to stop the learning phase invert the polarity of the motor s that opened the leaf inverting the two brown and blue wires on the termi nal If the first motor to close is not M1 press PS to stop the learning phase and invert the motor connections on the terminals During the learning phase if any device trips photoce
29. catalogue or visit the website The limit switch stops are not supplied in the pack and are not part of the Mhouse product range STEP 3 3 1 CHECKING SUITABILITY OF GATE TO BE AUTOMATED AND RELATIVE ENVIRONMENT e Ensure that the mechanical structure of the gate complies with current national standards and that it is suitable for automation For this check refer to the information specified on the gate dataplate Important This product cannot be used to automate a gate that is not already effi cient and safe furthermore it cannot solve defects caused by incorrect gate installation or poor maintenance Manually move the gate leafs in both directions opening closing and ensure that friction is constant throughout travel there must be no points of increased or decreased force If the leaf is fitted in a pedestrian pass door or a door onto the leaf movement area ensure that this door does not obstruct normal travel and install a suitable interlock device if necessary e Manually move the gate to any position leave it stationary and ensure that it does not move when left e Ensure that the space around the site of gearmotor installation enables safe and easy manual gate release Ensure that the selected surfaces for installation of the various devices are solid and guarantee a stable fixture as regards photocells select a flat surface that guarantees correct alignment between photocells Tx and Rx Ensure
30. cell activated At the start of the manoeuvre one or more photocells do not enable 1 second pause movement check to see if there are any obstructions During the 2 flashes movement if there is an obstruction no action is required 3 flashes Gearmotor force limiting device activated During the movement the gate experienced excessive friction identify 1 second pause the cause 3 flashes 4 flashes STOP input activated At the start of the manoeuvre or during the movement the STOP input 1 second pause was activated identify the cause 4 flashes 10 6 3 Control unit The LEDs on the control unit provide particular signals to report on the normal operation and on possible faults see Table 13 TABLE 13 fig 47 Check that the unit is powered check that the fuses have not been activated if this is the case check the cause of the fault and replace them with other fuses with the same characteristics There is a serious fault switch off the control unit for a few sec onds if the status persists there is a fault and the electronic board must be replaced A variation to the status of the inputs OPEN STOP activation of the photocells or when the radio transmitter is used is normal Everything OK when the control unit receives a command normal operation is restored with a short delay The same signal as for the flashing light see Table 12 An overload has been detected therefore the power to the ECS Bus switched of
31. cial trademark owned by Nice S p a Nice S p a Via Pezza Alta 13 Z l Rustigne 31046 Oderzo TV Italia Tel 39 0422 85 38 38 Fax 39 0422 85 35 85
32. ct device is not visible from the location of the automa tion before work a notice should be affixed on the disconnect device with the text CAUTION MAINTENANCE IN PROGRESS e CAUTION Never power up the motor before fully installed on the column and leaf of the gate During installation handle the automation with care avoiding the risk of impact dropping or contact with any type of liquid Never place the product near to sources of heat and never expose to naked flames This may damage product components and cause malfunctions fire or haz ardous situations If this occurs suspend installation immediately and contact the Mhouse Technical Assistance Never make modifications to any part of the product Operations other than as specified can only cause malfunctions The manufacturer declines all liability for damage caused by makeshift modifications to the product If the power cable is damaged it must be replaced exclusively by a qualified technician to avoid potential risks Connect the control unit to an electric power line equipped with an earthing system This product is not designed to be used by persons including children whose physical sensorial or mental capacities are reduced or with lack of experience or skill unless suitable instructions regarding use of the product have been provided by a person responsible for safety The key operated selector switch must be positioned in sight of the automation but fa
33. e sectional or up and over door This item must be compiled by the person who programmed the automation e Control with safety devices out of service In the event of safety devices malfunctioning or out of service the door may still be moved 01 Activates the gate command with remote control or key operated selector switch The door will open normally if there is the consent of the safety devices otherwise the command must be activated and held within 3 seconds 02 After about 2 s the door will move in hold to run mode in other words until the command is pressed the door will con tinue to move the door will stop as soon as the command is released In the event of safety devices out of service arrange for repairs to the automation immediately In case of fault of the gearmotor the motor release can be used to check whether the fault is in the release mechanism 01 Turn the release cap cover anti clockwise until it coincides with the hole with the release pin 02 Insert the key in the release pin 03 Turn the key anti clockwise by about 90 until the gate is released 04 Then move the gate manually English 29 05 To reset the automation turn the key clockwise and at the same time move the gate until you hear the carriage engage 06 Remove the key and close the release cap cover by turning it clockwise 11 4 Maintenance operations admissible to the user The list of operations to be r
34. e product surfaces use a soft damp cloth Use water only never use detergents or solvents for cleaning KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR INSTALLATION NOTES TO MANUAL This manual describes how to set up a complete and optimal automation such as that shown in fig 6 using all Mhouse devices that are part of the automation system named WG20S Some of these devices are optional and may not be present in the kit For a complete overview of the devices refer to the MHouse product catalogue This manual has been drawn up as a step by step guide There fore to ensure safe and facilitated assembly and programming procedures perform all operations described in the same order as specified in this document 2 English STEP 2 2 1 PRODUCT DESCRIPTION AND INTENDED USE The devices in this kit plus other accessories some optional and not included in the pack form the automation system named WG20S designed for the automation of a residential swing gate Any other use than as specified herein or in environmental conditions other than as stated in this manual is to be considered improper and is strictly pro hibited The main part of the automation comprises one control unit and two electromechanical gearmotors each equipped with a 24 V DC motor a worm reducer and a mechanical locking system with key to enable manu al opening and closing of the gate in the event of a power failure The contro
35. earning of manoeuvre length for each motor Self learning og the automation with 1 or 2 motors Indicator light FL100 Product Type Adopted technology Lamp Power supply Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Assembly Protection rating Dimensions weight GTX4 Transmitters Product Type Adopted technology Freguency Encoding Keys Radiated power Power supply Battery life Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Protection rating Dimensions weight Flashing indicator light for automations of automatic gates and doors The device incorporates a receiver antenna for remote control Indicator light with 12V 21W lamp controlled by the control units for MHOUSE automations 12V 21W fitting BA15 vehicle type lamp The device can only be connected to the terminals FLASH and AERIAL of the MHOUSE automation control units 20 50 C No Horizontal on a flat surface or vertical wall mounted IP55 120 x 60 h 170mm 285g Radio transmitters for remote control of automations for automatic gates and doors Encoded AM OOK radio modulation 433 92 MHz 64 Bit rolling code 18 billion billion combinations 4 each key can be used for different commands of the same control unit or to control different control units 0 001 W approx 3V 20 40 with 1 lithium battery type CR2032 3
36. ecisely when the LED flashes the third time 04 Wait about 4s for deletion to be completed during which the LED will emit quick flashes If the procedure is successful after a few moments the LED P1 will emit 5 slow flashes TABLE 9 OPEN Command Pedestrian opening command Once Twice Three times Only open command Activates the automation as described in Table 3 Open function Activates partial opening of one or two leafs as described in Table 3 Pedestrian opening Activates opening of the leafs open stop open etc Four times Five times Only close command Stop command Activates closing of the leafs close stop close etc Stops the manoeuvre Six times Apartment block open command On opening the command has no effect and on closing inverts movement i e opening of the leafs l inversione del movimento cio l apertura delle ante Seven times High priority open command Gives command even when automation is blocked Eight times Pedestrial opening 2 command Activates partial opening of the leaf M2 equal to approx mid travel Nine times Ten times Pedestrial opening 3 command Open block automation command Activates partial opening of the two leafs equal to approx mid travel It causes an opening manoeuvre after which the automation is blocked The control unit accepts no further commands with the exceptio
37. egularly carried out by the user is list ed below e For cleaning the surfaces of the devices use a slightly damp not wet cloth Never use substances containing alco hol benzene diluents or other flammable substances Use of these substances may damage the devices and cause fires or electric shocks e Disconnect the automation from the power supply before removing leaves or stones to stop anyone activating the door e Regularly check the system in particular the cables springs and supports and check for signs of unbalance wear or damage Do not use the automation if it needs to be repaired or adjusted as a fault or an incorrectly balanced door may cause injuries 30 English 11 5 Remote control battery replacement fig 51 When the battery charge is low the transmitter range is reduced significantly When a key is pressed if led L1 illuminates and then immediately fades and turns off this means that the battery is completely discharged and must be replaced immediately Otherwise if led L1 illuminates briefly this means that the battery charge is low in this case press and hold the key for at least half a second to enable the transmitter to attempt delivery of the com mand In any event if the battery charge is too low to complete a command and wait for a response led L1 fades and the trans mitter turns off In these cases to restore normal operation of the transmitter replace the old battery with a new version
38. eight 90 105 lt 100 Kg 61 76 105 120 100 150 Kg 72 92 150 200 Kg 84 200 250 Kg 105 144 06 On the table A below select the box corresponding to the intersec tion between the line with the Ed value and the column with the K val ue The box contains the maximum possible number of cycles per day e g Ed 2800 and K 105 cycles per day 22 If the number obtained is too low for the envisaged use or is located in the area not recommended for use the use of 2 or more photovoltaic panels may be considered or the use of a photovoltaic panel with a higher power Contact the Mhouse technical assistance service for further information The method described enables the calculation of the maximum possible number of cycles per day that can be completed by the automation while running on solar power The calculated value is considered an average val ue and the same for all days of the week Considering the presence of the battery which acts as an energy storage depot and the fact that the bat tery enables automation autonomy also for long periods of bad weather when the photovoltaic panel produces very little energy it may be possible to exceed the calculated maximum possible number of cycles per day pro vided that the average of 10 15 days remains within the envisaged limits Table B below specifies the maximum possible number of cycles accord ing to the manoeuvre s severity index K using exclusive
39. er socket using an extension if necessary 7 2 INITIAL CHECKS fig 31 After powering up the control unit perform the following checks 01 Ensure that the led ECSBus A fig 31 flashes regularly with the frequency of 1 flash per second 02 Ensure that the LED SAFE B fig 31 on the photocells is flashing both on TX and RX the type of flash is not important as this depends on other factors it is important that it is not off or perma nently lit 03 Ensure that the night time light on the KS100 key operated selector switch is on 04 If these events do not occur disconnect the control unit from the power supply and check the cable connections again with care For other useful information refer also to chapters 10 5 Troubleshooting and 10 6 Diagnostics and signals 7 3 LEARNING CONNECTED DEVICES fig 32 On completion of initial checks the control unit must be able to recognise the devices connected on the terminals ECSBus and STOP 01 On the control unit press and hold P2 C fig 32 for at least 3 sec onds then release 02 Wait a few seconds for the control unit to complete the device learn ing phase 03 At the end of the learning phase the STOP led B fig 32 must remain lit while the LED P2 C fig 32 should turn off If the LED P2 flashes it means there is an error see paragraph 10 5 Troubleshoot ing The phase for learning connected devices can
40. f Check by disconnecting the devices one at a time To restore power to the ECSBus simply send a command for example with a radio transmitter LED STOP B Off STOP input activated Check the devices connected to the STOP input n Everything OK STOP input active On OPEN input activated This is normal only if the device connected to the OPEN input is active English 23 LED P1 D Status Action mum 10 s from 1 to 4 mum 10s 5 quick flashes Deletion OK Deletion of a transmitter successfully completed 1 slow flash Command received from a transmitter which is not memorised 3 slow flashes Memorisation OK Memorisation successfully completed 5 slow flashes Deletion OK All radio transmitters successfully deleted Everything OK Low speed selected Everything OK High speed selected 1 flash per second The learning phase has not been carried Some faulty devices may be present check and if necessary out or there are errors in the memory data repeat the device learning phase see paragraph 10 3 3 Learning other devices 2 flashes per second Device learning procedure underway It shows that the search for connected devices is underway it lasts Maximum a few seconds Everything OK Cycle operation Everything OK Complete cycle operation 1 slow flash There is no memorised opening angle Perform the learning phase see chapter 3 5 2 Learning the leaf opening and closing angles 2 slow flashes Opening angle learn
41. f the base fig 20 03 Lay the duct for routing the electric cables so that they can be insert ed from the lower section of the control unit 04 Drill the lower side of the control unit and use special connectors for securing the ducts for routing electric cables as shown in fig 21 05 On the base use a Screwdriver to punch through the two holes trace the drilling points using the base as a reference fig 22 06 Use a percussion drill to drill the wall with a 6 mm tip and insert 6 mm plugs 07 Fix the base using the relative screws A 08 Before closing the control unit fig 23 make the electrical connec tion with reference to paragraph 6 6 and fig 24 09 To close the control unit place the cover on the base by approx 3 cm higher than the final position and push it downwards to engage it completely as shown in fig 23 6 2 INSTALLING AND CONNECTING PHOTOCELLS PH100 fig 29 Warning all installation operations must be performed with the system disconnected from the power supply if fitted the PR1 backup battery must also be disconnected Warnings lake care not to damage the o ring fitted fig 29 3 A Select the position of the two elements making up the photocell TX and RX observing the following e Place them at a height of 40 60 cm from the ground to the sides of the zone to be protected and as close as possible to the edge of the gate i e no further than 15 cm e There must be a raceway
42. ing phase is underway Opening angle learning phase is underway or it could be in Standby mode 24 English TECHNICAL SPECIFICATIONS OF PRODUCT COMPONENTS The product WG20S is produced by Nice S p a TV I Mhouse S r l is a company part of the NICE S p a group In order to improve its products NICE S p a reserves the right to modify the technical characteristics at any time without prior notice In any case the manufacturer guarantees their func tionality and fitness for the intended purposes Note all technical specifications refer to a temperature of 20 C Model type Product type Adopted technology Maximum start up torque Nominal torque No load speed Speed at nominal torque Stroke Maximum frequency of cycles Maximum frequency of cycles Application limits Power supply Max absorbed rated power Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Assembly Protection rating Dimensions weight Photocells PH100 Product type Adopted technology Detection capacity TX transmission angle RX reception angle Useful range Power supply output Absorbed power Max cable length Possibility of address assignment Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Assembly Protection rating Dimensions weight Straight gearmotor for WG10SK swing gates Electromechanical gear
43. l unit comprises a board and incorporated radio receiver which receives the commands sent by the user via a transmitter It can memo rise up to 256 GTXA transmitters if memorised in Mode I and up to 6 pairs of PH100 photocells Connection of the control unit with the various devices is by means of a single 2 wire cable ECSbus system The control unit can also be mains powered 230 V or alternatively by the Mhouse PF photovoltaic system If powered from the mains it can house a buffer battery model PR1 optional accessory which ensures that the automation can perform a number of manoeuvres for several hours in the event of a power failure During the power failure or at any other time the gate leaf can be moved manually if required by first releasing the gearmotor using the relative key see chapter 11 3 User s Guide 2 2 COMPONENTS USED TO SET UP A COMPLETE SYSTEM Fig 1 illustrates all components used to set up a complete system such as that shown in fig 6 Components shown in Fig 1 A 2 electromechanical gearmotors WG10SK with fixing brackets B 3 release keys C 1 pair of PH100 photocells one TX and one RX D 2 GTX4 radio transmitters E 1 FL100 flashing light with integrated aerial F 1 control unit CL20S G Metal hardware Notes Some devices and accessories specified in the manual are optional and may not be present in the kit For a complete description refer to the Mhouse product
44. lls key oper ated selector switch P3 pressed etc the learning phase is stopped immediately In this case the entire learning phase must be repeated 03 If LED P3 A fig 33 flashes at the end of the learning phase it means there is an error see paragraph 10 5 Troubleshooting The phase for learning the opening angles can be repeated at any time also after installation for example if one of the opening stops is moved simply repeat the procedure from point 1 7 5 CHECKING THE RADIO TRANSMITTERS To check transmitters simply press one of its 4 keys ensure that the LED flashes and that the automation performs the associated command The command associated with each key depends on the mode in which they were memorised see paragraph 10 4 Memorising radio transmit ters The transmitters supplied are already memorised and the keys when pressed send the following commands fig 34 Key T1 OPEN command Key 12 Pedestrian opening command Key T3 Only open command Key T4 Only close command 7 6 SETTINGS 7 6 1 Selecting the leaf speed Leaf opening and closing can be at two speeds low or high To change from one speed to another briefly press key P2 B fig 35 the corresponding led P2 A fig 35 will turn on or off when the led is off the speed setting is low when the led is on the speed setting is high 7 6 2 Selecting the operating c
45. lour coding shown in fig 26 04 Close the cover of the gearmotor fig 27 At this point make the electrical connections of the various devices see the paragraphs of the various accessories e The terminals have the same colour as the terminals on the correspon ding devices for example the grey terminal OPEN of the KS100 key operated selector switch must be connected to the grey terminal OPEN of the control unit e No polarity is needed for virtually any of the connections only in the case of the shielded cable of the aerial the central core and sheath must be connected as shown in detail A of fig 24 Notes To facilitate connections terminals can be removed as shown in fig 28 B after making the connections refit the terminals in their seats At the end of connections use cable ties to secure the electric cables to the relative fixtures fig 28 C English 7 usibu3 8 English ysijbuj English 9 10 English M2 Q sei M1 Yellow Green NU II SZ English 11 A B 12 11 RR UA md 9 A B 12 English Au STEP7 7 1 POWER SUPPLY CONNECTION WARNINGS The power cable is in PVC and is designed for installation indoors If installed outdoors the entire cable must be covered with a protection ducting Otherwise the c
46. ly the energy stored by the battery It is considered that initially the battery is complete ly charged e g after a prolonged period of good weather or recharging via the optional PCB power supply unit and that the manoeuvres are per formed within a period of 30 days When the battery runs out of the stored energy the led starts to indicate the battery low signal by flashing briefly every 5 seconds accompanied by a beep TABLE A Maximum possible number of cycles per day K 75 K 100 K 125 K 150 K 175 K 200 K 225 K 250 K 275 K 300 K 325 123 92 14 61 53 46 41 37 33 31 28 116 87 70 58 50 44 39 35 32 29 27 109 82 66 55 47 41 36 33 30 27 25 103 17 62 51 44 39 34 31 28 26 24 96 12 58 48 41 36 32 29 26 24 22 89 67 54 45 38 34 30 2f 24 22 21 83 62 50 41 35 31 28 25 23 21 76 57 46 38 33 29 25 23 21 19 69 52 42 35 30 26 23 21 19 17 63 47 38 31 27 24 21 19 17 16 56 42 34 28 24 21 19 17 15 14 49 37 30 25 21 19 16 15 18 12 43 32 26 21 18 16 14 13 12 11 36 27 22 18 15 14 12 11 10 9 29 22 18 15 18 11 10 9 8 23 17 14 11 10 9 8 Y 6 6 16 12 10 8 7 6 9 Area of use not recommended 9 7 6 TABLE B Maximum number of cycles using exclusively battery power K 125 K 150 K 175 K 200 K 225 K 250 K 275 445 371 318 10 3 ADDING OR REMOVING DEVICES An automation using WG20S enables devices
47. motor for automations of automatic gates and doors 24Vdc motor helical gear reducer mechanical release 1800N 600N 0 016 mm s 0 014m s 480 mm 26 cycles hour 15 minutes approx The structural design of this product makes it suitable for use on gates with a weight up to 250 kg or leaf width up to 4 5 m and opening angle up to 130 24Vdc 1 1A on start up maximum current is 3 6 A for a maximum time interval of 2 s 20 50 C gearmotor efficiency is reduced at low temperatures No Horizontal with specific fixing plates IP44 908 x 100 h 117 10kg Presence detector for automations of automatic gates and doors type D according to standard EN 12453 comprising a transmitter TX and receiver RX Optical by direct interpolation of TX RX with modulated infra red rays Opaque objects located on the optical axis between TX and RX larger than 50 mm and moving slower than 1 6 m s 20 approx 20 approx 10 m for maximum TX RX misalignment 5 the device can signal an obstacle even in the event of particularly adverse weather conditions The device can only be connected to the ECSBus networks from which it receives mains power and sends the output signals 1 ECSBus unit Up to 20 m observe warnings regarding the minimum section and type of cables UP to 7 detectors with protection function and 2 with opening command function Automatic synchronisation prevents interference between the various detectors 2
48. n of Open high priority and Release automation Close block automation command Eleven times It causes a closure manoeuvre after which the automation is blocked The control unit accepts no further commands with the exception of Open high priority and Release automation Twelve times Block automation command It causes the manoeuvre to stop and the automation to block The control unit accepts no further commands with the exception of Open high priority and Release automation Thirteen times Unblock automation command It causes the automation to be released and normal operation to resume English 21 10 5 TROUBLESHOOTING Table 10 gives possible indications on how to deal with malfunctions that may be met during installation or due to a fault TABLE 10 fig 45 Symptoms Probable cause and possible solution The radio transmitter does not e Check whether the batteries are flat and if necessary replace them see paragraph 11 5 emit any signal the LED A does not light up The manoeuvre does not start e Check that the power supply cable is correctly inserted in the mains socket and the LED e Check that the fuses E and F have not been activated if this is the case check the cause of the fault ECSBus B does not flash and replace them with other fuses with the same characteristics The manoeuvre does not start e Check that the command is
49. ngly more than one device can be connected to the STOP input also different from one another see Table 7 Note 1 The NO and NC combination can be obtained by placing the two contacts in parallel and placing an 8 2kQ resistance in series with the NC contact it is therefore possible to combine 3 devices NA NC and 8 2kQ Note 2 Any number of NO devices can be connected to each other in parallel Note 3 Any number of NC devices can be connected to each other in 2 8 247 222 202 series Note 4 Only two devices with an 8 2 kQ constant resistance output can be connected in parallel multiple devices must be connected in cas cade with a single 8 2 kQ termination resistance TABLE 7 u 1 device type NO In parallel note 2 note 1 In parallel 5 Q gt To 9 o ke g CN note 1 In series note S In series In parallel note 4 Caution If the STOP input is used to connect devices with safety functions only the devices with 8 2 kQ constant resistance output will guarantee the fail safe category 3 As with the ECSBus the control unit recognises the type of device con nected to the STOP input during the learning phase subsequently the control unit gives a STOP command when it detects a variation with respect to the learned state 10 3 3 Recognition of other devices The learning operation of the devices connected to the ECSBus and STOP input is usually carried out during the
50. ngth of each cable Caution No cable must exceed the specific maximum length stated in Table 2 WARNING ECSbus technology enables the interconnection of devices using a single bus cable with 2 internal electrical wires Connection of ti several devices can be in the configuration cascade star or the latter two combined combined 3 cascade AN star TABLE 2 Technical specifications of electric cables Connection Type of cable minimum section values Max admissible length cable 3x 1 5 mm cable 2 x 0 5 mm RG58 shielded cable type A Power line B FLASH flashing light output C Radio aerial 30 m note 1 20m 20 m less than 5 m recommended D input output ECSbus E STOP input cable 2 x 0 5 mm cable 2 x 0 5 mm 20 m note 2 20 m note 2 F OPEN input cable 2 x 0 5 mm 20 m note 2 G Motor output M1 and M2 cable 3 x 1 mm 10 m Note 1 If the power cable is longer than 30 m a cable with a larger section is required e g 3x2 5 mm and safety earthing is necessary in the vicinity of the automation Note 2 For cables of ECSbus and those of the STOP and OPEN inputs a single cable with multiple internal wires may be used to combine several connections for example the STOP and OPEN inputs can be connected to the KS100 selector switch with a cable of 4 x 0 5 mm CAUTION The cables used must be suited to the
51. number of times equal to the required command according to Table 9 e g 3 times for the Only open command 03 Check that LED P1 A fig 44 flashes quickly for a number of times equal to the command selected 04 Within 10 s press the required key on the radio transmitter for at least 2 sto memorise it If the memorisation procedure is successful the LED P1 will emit 3 slow flashes 05 If there are other transmitters to be memorised for the same type of command repeat step 03 within the next 10 s otherwise the memo risation phase will end automatically 10 4 3 Remote memorisation A new radio transmitter can be memorised on the control unit without having to use the unit itself It is sufficient to have an OLD working and memorised radio transmitter The NEW radio transmitter will inherit the characteristics of the OLD one in other words if the old one is memorised in Mode 1 then the NEW one will also be memorised in Mode 1 in this case during the memorisation phase press any one key on the two trans mitters If the OLD radio transmitter is memorised in Mode 2 press the key with the required command on the OLD transmitter and press the key on the NEW transmitter with which you wish to associate the new command Take the two transmitters and position yourself within the action range of the automation and follow the following steps 01 Press the key on the NEW radio transmitter for at least 5 s then relea
52. ocell terminals is of about 8 12 Vdc if the voltage is correct then the photocell is probably faulty 3 quick flashes and 1 Device not recognised by the control unit Repeat the learning procedure on the control unit Check that second pause all the photocell pairs on ECSBus have different addresses see Table 8 1 very slow flash The RX receives an excellent signal Normal operation 1 slow flash The RX receives a good signal Normal operation 1 quick flash The RX receives a poor signal Normal operation but check TX RX alignment and correct 1 very quick flash The RX receives a bad signal At the limit of normal operation check TX RX alignment and correct cleaning of photocell lenses Always lit The RX does not receive any signal Check for any obstruction between TX and RX Check that the LED on the TX flashes slowly Check TX RX alignment 22 English 10 6 2 Flashing light During a manoeuvre the flashing light flashes every second in case of anomalies the light flashes at more frequent intervals half a second the flashes are repeated twice with an interval of one second see Table 12 TABLE 12 1 flash ECSbus error At the beginning of the manoeuvre the devices present do not corre 1 second pause spond with those recognised check and eventually carry out the learn 1 flash ing procedure 10 3 3 Recognition of other devices One or more devices may be faulty check and if necessary replace them 2 flashes Photo
53. of the automation which must include at least the following documents overall layout drawing e g fig 3 electrical wiring diagram e g fig 24 risk assessment and solutions adopted manufacturer s declaration of conformity for all devices used use appendix 1 02 Affix a dataplate on the door specifying at least the following data type of automation name and address of manufacturer responsible for commissioning serial number year of construction and CE mark 03 Permanently attach to the gate the label supplied in the pack regard ing the procedure for manual locking release of the gearmotor 04 Compile and provide the automation owner with the declaration of conformity use appendix 2 05 Prepare and provide the automation owner with the User s guide for this purpose appendix 3 User s guide may be used as an example chapter 11 3 06 Prepare and provide the owner with the form Maintenance sched ule containing all maintenance instructions for all devices in the automation 07 Before commissioning the automation ensure that the owner is ade quately informed of all associated risks and hazards MAINTENANCE STEP 9 Maintenance must be performed in strict observance of the safety provisions in this manual and according to current legislation and standards The automation devices do not require special maintenance However a check should be performed at least every si
54. opera tion or cause damage to the gate e If the Motor force control is used in support of the system for impact force reduction after each adjustment the force measurement proce dure must be performed as envisaged by standard EN 12445 e Weather conditions can influence gate movement new adjustments may be required periodically To program the parameters see Table 4 01 Press T1 and T3 simultaneously fig 38 on the radio transmitter for at least 5 s 02 Release the two keys 03 Within three seconds complete the action as specified in Table 4 according to the parameter to be modified Example to set discharge on closing of motor 2 on level 4 01 Press and hold the keys T1 and T3 simultaneously for at least 5 s seconds 02 Release T1 and T3 03 Press T3 four times 10 1 2 Checking settings via a radio transmitter With a radio transmitter memorised in Mode 1 the user can check settings at any time for each parameter as follows To display the parameters see Table 5 01 Press T1 and T2 simultaneously on the radio transmitter for at least OS 02 Release the two keys 03 Within three seconds complete the action as specified in Table 5 according to the parameter to be modified 04 Release the key when the flashing light starts to flash 05 Count the number of flashes and according to the number check the corresponding value on Table 3 Example After pressing T1 and T2 for 5 s followed by 11
55. r from moving parts and at a height of at least 1 5 m from the ground not accessible by the public If this is used in hold to run mode ensure that there are no persons in the vicinity of the automation e In the vicinity of the automation children must be supervised to ensure that they do not play with it e Ensure that there are not points of entrapment or crushing with fixed parts when the gate leaf is in the maximum opening or closing position protect parts if necessary e The product may not be considered an efficient system of protection against intrusion If an efficient protection system is required the automation must be integrated with other safety devices e The automation must not be used before performing the commissioning procedure as specified in the chapter Testing and commissioning e Check the automation frequently to ensure there is no imbalance signs of wear or damage to electrical or mechanical parts Do not use the automation if adjustments or repairs are necessary e In the event of long periods of disuse to avoid the risk of leaks of harm ful substances from the optional battery PR1 disconnect it from the automation and store in a dry location Do not allow children to play with fixed control devices Keep remote control devices out of reach of children e The product s packaging materials must be disposed of in full compli ance with local regulations Operation warnings e For cleaning th
56. r is treated separately and for one single control unit there can be some transmitters memorised in mode 1 and others in mode 2 OPEN Command Pedestrian opening command The overall maximum memory capacity is of 150 units mode 1 memori sation occupies one unit per transmitter while mode 2 occupies one unit per key Caution As memorisation procedures have a time limit 10 s it is important to read the instructions in the next paragraphs before starting Only open command Only close command 20 English Press key P1 B fig 44 for at least 3 s When the LED P1 A fig 44 switches on release the key 02 Within 10 s press any one key on the transmitter for at least 3 s to memorise it If the memorisation procedure is successful the LED P1 will emit 3 flashes 03 If there are other transmitters to be memorised repeat step 2 within the next 10 s otherwise the memorisation phase will end automatical ly 10 4 2 Memorisation mode 2 With Mode 2 transmitter memorisation each key can be associated with any one of the commands shown in table 9 In Mode 2 each key requires its own memorisation phase 01 If the transmitter to be memorised is already memorised such as the transmitters supplied which are already memorised in mode 1 the transmitter must be deleted following the procedure described in 10 4 4 Deleting a radio transmitter 02 Press key P1 B fig 44 on the control unit the
57. re 70 and place the jumper according to Table 8 Unused jumpers must be placed in the special compartment for future use fig 43 03 Carry out the learning phase as described in paragraph 10 3 3 Recognition of other devices TABLE 8 Photocell Photocell Jumpers Jumpers A Photocell on right with activa Photocell h 50 cm triggered na tion on opening on closure B Photocell h 100 cm trig gered on closure Photocell on left with activa tion on opening C Photocell h 50 cm triggered i Photocell h 100 cm triggered on opening and closure on opening and closure 10 4 MEMORIZING ALL RADIO TRANSMITTERS e Mode 2 each key can be associated to one of the four commands available If this mode is used appropriately 2 or more different automa The control unit contains a radio receiver for GTX4 transmitters the trans tions can be controlled for example mitter included in the box is already memorised and ready to use There are two ways of memorising a new transmitter Only open Automation N 1 command Only close Automation N 1 command OPEN Automation N 2 command OPEN Automation N 3 command e Mode 1 in this mode the radio transmitter is used as a whole i e all the keys carry out a preset command the transmitter supplied with the WG2S is memorised using Mode 1 Obviously a radio transmitter in mode 1 can only control one single automation that is Obviously each transmitte
58. rotection ducting and embedding in concrete sizing of all electric cables to required length see paragraph 4 2 and routing in protection ducting Caution In this phase do not make any electrical connections Warnings e The hoses and ducting serve to protect electrical cables and prevent accidental damage in the event of impact e When laying pipelines take into account the risk of possible deposits of water in the branch wells where condensate may form in the pipelines and the control unit with possible damage to the electronic circuits e Position the ends of the ducting at the points envisaged for fixture of the various components 4 2 PREPARING ELECTRIC CABLES To prepare all connection cables proceed as follows a Refer to fig 7 to check the connections of the various devices to the control unit and terminals to be used for each connection Important Only devices using ECSbus technology can be connected to the terminal ECSbus b Refer to fig 6 to check positions of the electrical cables in the area Then draw a similar diagram on paper adapting it to specific require ments of your system Note This diagram will be useful to establish the route of the raceways for cable ducting and to draw up a com plete list of the cables required c Read Table 2 to determine the type of cables to be used then refer to the diagram drawn above and on site measurements to determine the le
59. s led which flashes at slower intervals 10 2 3 Maximum possible number of cycles per day This product is specifically designed to operate also with the PF solar power supply system Special technical provisions have been envisaged to minimise energy consumption when the automation is stationary by turning off all devices not essential to operation for example photocells and the key operated selector switch In this way all energy available and stored in the battery is used to move the gate Caution When the automation is powered by the solar power system PF IT MUST NEVER BE POWERED at the same time by the mains Application limits maximum possible number of cycles per day within a set period of the year The PF solar power system enables complete power autonomy of the automation until the energy produced by the photovoltaic panel and stored in the battery remains above the amount consumed during gate manoeuvres A simple calculation enables an estimate of the maximum number of cycles per day performed by the automation in a certain period of the year provided that a positive energy balance is maintained The first step in calculating the energy available is dealt with in the PF instruction manual the second step in calculating the energy con sumed and therefore the maximum number of cycles per day is dealt with in this chapter Calculating the energy available To calculate the energy available refer also to the PF
60. se it 02 Press the key on the OLD radio transmitter slowly 3 times 03 Press the key on the NEW radio transmitter slowly once At this point the NEW radio transmitter will be recognised by the control unit and will take on the characteristics of the OLD one Repeat these steps for each new transmitter to be memorised 10 4 4 Deleting a radio transmitter It is necessary to have a radio transmitter to delete it If the transmitter is memorised in Mode 1 one single deletion phase is suf ficient and at point 3 any key can be pressed If the transmitter is memo rised in Mode 2 a deletion phase must be carried out for each key 01 Press and hold key P1 B fig 44 on the control unit 02 Wait for the LED P1 A fig 44 to switch on and within three sec onds 03 Press the key on the radio transmitter to be deleted for at least three seconds If deletion is successful LED P1 will emit five quick flashes If LED P1 emits one slow flash it means that the deletion has not been completed because the transmitter is not memorised 04 To delete other transmitters keep key P1 pressed and repeat step 3 within 10 seconds otherwise the deletion procedure will end auto matically 10 4 5 Deleting all radio transmitters This procedure deletes all memorised transmitters 01 Press and hold key P1 B fig 44 on the control unit 02 Wait for LED P1 A fig 44 to switch on then off and then flash 3 times 03 Release P1 key pr
61. tly observed 02 Using the selector or radio transmitter test a gate closing and open ing cycle and ensure that the leaf Movement corresponds to specifi cations A number of tests should be performed to ensure that the gate moves smoothly and that there are no assembly defects incor rect settings or any points of friction 03 Check operation of all system safety devices one at a time photo cells sensitive edges etc In particular each time a device trips the ECSBus led on the control unit emits a longer flash to confirm con trol unit recognition of the event 04 To test photocells and in particular that there is no interference with other devices pass a cylinder fig 36 diameter 5 cm length 30 cm through the optic axis first close to the TX and then the RX and then mid way between the two Ensure that in all cases the device engages changing from the active status to alarm status and vice versa then ensure that the action envisaged is performed on the control unit during closure inverts movement 05 Measure the force as specified in the standard EN 12445 If the motor force control is used as an auxiliary function for reduction of impact force test and identify the setting that obtains the best results 8 2 COMMISSIONING Commissioning can only be performed after positive results of all test phases Partial or makeshift commissioning is strictly prohibit ed 01 Produce the technical documentation
62. tube at the point envisaged for routing cables e Point the transmitter TX at receiver RX with a maximum tolerance of 5 01 Remove the front glass panel fig 29 1 02 Position the photocell at the point where the cable routing tube arrives 03 Trace the drilling points using the base as a reference Use a percus sion drill to drill the wall with a 5 mm tip and insert 5 mm plugs 04 Route the electric cables through the specific holes pierce those required see the two options in fig 29 2 05 Fix the base using the relative screws B of fig 29 3 ensuring that the hole on the base C of fig 29 3 is aligned with the cable outlet 2 self tapping screws are also supplied for fixture on surfaces with a different density 06 Connect the electrical cable in the relative terminals of both TX and RX fig In electrical terms TX and RX must be connected in parallel fig 29 5 and to the blue terminal of the control board There is no need to observe polarity 07 Fix the covering shell D of fig 29 6 with the two screws E of fig 29 6 using a Phillips screwdriver Lastly insert the external cover F in fig 29 6 pressing it slightly to secure in place 6 3 INSTALLING AND CONNECTING THE FLASHING LIGHT FL100 fig 30 Select the position of the flashing light so that it is in the vicinity of the gate in a visible location It can be fixed on either a horizontal or vertical surface Fig 30 shows the two options 01
63. turn to enable rotation of the gearmotor on its support Secure the gearmotor to the front support tightening the screw E and washer F then tighten the screw fully down fig 18 Unlock the gearmotor again using the release keys see paragraph 11 3 User s Guide 19 Test a number of manoeuvres moving the gate by hand Check that the fork slides smoothly on the worm gear of the gearmotor and that there are margins of at least 5 mm on the opening and closing limits while avoiding a situation in which an excessive section of the worm gear is not used 20 If necessary adjust the limit switch of the gearmotor loosening it by means of the hex wrench G and moving it to the required position fig 19 The mechanical opening limiter H is only used if there are no limit stops present After adjusting the limiters tighten the screws fully down 21 Fix the front support permanently using screws suited to the leaf material 22 Unlock the gearmotor again using the release keys See paragraph 11 3 User s Guide Make electrical connections Refer to figure 24 and step 6 STEP 6 6 1 INSTALLING CL20S CONTROL UNIT 01 Select the installation position in an area protected against potential impact and in the vicinity of the gate to reduce the overall length of the cables 02 Remove the cover levering it off with a screwdriver from the opening on the base slide it by a few centimetres then lift it of
64. x months to ensure complete efficiency of all devices For this purpose the tests and checks envisaged in paragraph 8 1 Test ing should all be performed as well as all procedure in the paragraph Maintenance operations permitted for the user If other devices are present follow the instructions in the relative mainte nance schedule no manutenzione PRODUCT DISPOSAL This product is an integral part of the automation and therefore must be disposed together with the latter As in installation also at the end of product lifetime the disassembly and scrapping operations must be performed by qualified personnel This product is made of various types of material some of which can be recycled while others must be scrapped Seek information on the recy cling and disposal systems envisaged by the local regulations in your area for this product category Caution some parts of the product may contain pollutant or hazardous substances which if disposed of into the environment may cause serious damage to the environment or physical health As indicated by the symbol alongside disposal of this product in domestic waste is strictly prohibited Separate the waste into categories for disposal according to the methods envisaged by current legislation in your area or return the product to the retailer when purchasing a new version Caution Local legislation may envisage serious fines in the event of abusive disposal of
65. ycle Gate opening and closing can be performed in two different operating modes e Single cycle semi automatic with one command the gate opens and remains open until the next command which activates closing e Complete cycle automatic closure with one command the gate opens and closes again automatically after a short interval for the time interval see paragraph 10 1 Parameter settings via radio transmitter To change from one mode to another briefly press key P3 B fig 34 the corresponding led A fig 34 will turn on or off when the led is off the cycle is single when the led is on the cycle is complete English 13 ysi 6uz 14 English A TESTING AND COMMISSIONING STEP 8 These are the most important phases when setting up an automation in order to guarantee maximum safety Testing can also be used as a periodic check of devices in the automa tion Testing of the entire system must be performed by skilled and quali fied personnel who are responsible for the tests required to verify the solutions adopted according to the risks present and for ensur ing observance of all legal provisions standards and regulations with particular reference to all requirements of the standard EN 12445 which establishes the test methods for testing automations for power operated gates 8 1 TESTING 01 Ensure that all instructions and warnings in STEP 1 have been stric

WG20S-Installation-User Manual

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