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IDEC FC5A Series MicroSmart Pentra PLC Web Server User`s Manual

1. IN Actions on page 13 4 0123156 7101112131415 RNR OUT X ERR LED LJ DI CI CIL DI DI CI CDI CJ pentra TIDEC Wes SERVER CPU MODULE UsER s MANUAL FC9Y B1278 13 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Reading Error Data When any error occurs during the Web server CPU module operation Error is indicated and error details can be read using WindLDR on a computer Monitoring WindLDR 1 From the WindLDR menu bar select Online Monitor Monitor The monitor mode is enabled 2 From the WindLDR menu bar select Online Status The PLC Status dialog box appears When any error exists Error is displayed in the error status box PLC Status System Information PLC Type Operation Status Run Stop Status Scan Time TIM CNT Change Status Calendar System Program Version FCSA D16RX1 211 Running Current 1 ms Maximum 2 ms unchanged Clear Confirm 09 01 16 Fri 09 05 19 change System Program Version D8029 Write Protection Unprotected 9 Details Button Read Protection Unprotected Error Status Error Clear Details Error Status Box D8005 general error code 3 Onthe right o
2. 1 Special internal relays cannot be used Devices in EMAIL Instruction S1 Source 1 Specify the e mail number A constant or data register can be specified D1 Destination 1 Specify an internal relay or output as the completion output bit When the Web server CPU module receives a reply from the sending e mail server the completion output bit is turned on The completion output bit is also turned on when there is no reply from the sending e mail server within the timeout D2 Destination 2 Specify a data register as the operation status Destination 2 occupies two consecutive data registers starting with the data register specified by D2 The operation status is stored in D2 D2 1 is reserved for the system Data registers DO to D1998 D2000 to D7998 and D10000 to D49998 can be specified Notes When the system program version is 100 do not specify the same e mail number in multiple EMAIL instructions When the system program version is 100 and a data register is specified as S1 do not store the same e mail number used by the other EMAIL instructions in the user program to the data register When a data register is specified as S1 do not change the data register value while EMAIL instruction is executed DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 10 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL The operation status incl
3. Protecua Unprotected Read Protection Unprotected Error Sut unies Cx Settings are now complete WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Start Stop Operation This section describes operations to start and stop the Web server CPU module and to use the stop and reset inputs Caution Make sure of safety before starting and stopping the Web server CPU module Incorrect operation on the Web server CPU module may cause machine damage or accidents Start Stop Schematic The start stop circuit of the Web server CPU module consists of three blocks power supply M8000 start control special internal relay and stop reset inputs Each block can be used to start and stop the Web server CPU module while the other two blocks are set to run the Web server CPU module Power Pd M8000 d Stop Reset Supply iStart Control Input Input i i WindLDR Start Stop Operation Using WindLDR The Web server CPU module can be started and stopped using WindLDR run on a Windows PC connected to the Web server CPU module When the Start button is pressed in the menu bar shown below start control special internal relay M8000 is turned on to start the Web server CPU module When the Stop button is pressed M8000 is turned off to stop the Web server CPU mo
4. Preface 2 About This Preface 3 General Information About the Web Server CPU nennen nnne nennen Logic Engine iius eene eri Basic Functions isecenih USB ejm CC Powerful Functions with the Ethernet Port Optional Abundance of Safety and High Quality System Setup Example Using the Web Server CPU Module in a LAN Using the Web Server CPU Module via Internet Important Notes Operation Examples Server client Communications SNTP Obtain Current Time Send E mail Web Server Module Specifications CPU Modules Slim Type Web 2 1 Parts DI I Te To fo o REEL 2 1 General Specifications RR 2 4 Function SPECITICATIONS ys itii ke 2 5 CPU Module Terminal Arrangement and I O Wiring Diagrams Slim Type Web Server 2 10 2 11 CPU Modules Slim Web Server ennemi 2 11 Installation and Wiring installation ers Tel
5. 3 Do not pull one end of the longer terminal block otherwise the terminal block may be damaged DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Removing the Communication Connector Cover Caution When using a thin screwdriver to pull out the communication connector cover insert the screwdriver carefully and do not damage the electronic parts inside the CPU module When first pushing in the communication connector cover to break take care not to injure your finger Before mounting a communication module or HMI base Communication module next to the slim type CPU module the Connector Cover communication connector cover must be removed from the CPU module Break the communication connector Bridges B cover on the slim type CPU module as described below Bridges A 1 Carefully push in the communication connector cover at position 1 to break bridges A as shown in either figure below 2 The other end 2 of the communication connector cover will come out as shown at left below Push in this end 3 Then the opposite end 3 will come out If the end does not come out insert a thin screwdriver into the gap and pull out the end
6. Error Causes and 5 User Program Execution Error essen nnne T Troubleshooting Diagrams sssesssesssseseeseseeee aa aaa aE CGI Common Gateway Interface A 1 Request Format Reading Device Data eene eene enne nnne nnne nnne nnne A 1 Reply Format Reading Device Data ssssessessseseeseeeee nennen enne nennen nennen nnne nnns ena A 1 Request Format Writing Device Data nnne nnne nennt nennt sena A 2 Reply Format Writing Device A 2 USB Driver Installation Procedure ssssssssssseseseeneenen eene rennen enn A 3 Installing on Windows A 3 Installing on WiridOWS ViSta uice 5 Installing on Windows 7 32 bit or 64 bit Edition A 5 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 gi DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 GENERAL INFORMATION Introduction This chapter describes general information about the powerful capabilities of the FC5A series Web server CPU modules and the system setups to use the Web server CPU module in various ways of communication About the Web Server CPU Module The FC5A series MICROSmart Pentra web server CPU modul
7. 3 1 AssemblingMOodules torrena E odd 3 2 Disassembling Modules 2 opere poet a re Fe esa ases pesa eps 3 2 Installing the HMI MOdUule cccccccssscccsscccsssececsssecseeeccseseeecseseecnseeesseaeeessessecessecsseseeessassensessaeeeseaeeeseeaess 3 3 Removing the HMI Module ccccccsscccssscccsecccssseeecsssecseseeecseseeecsesesssaeeesesseeesseseceeseeessesaeeseeeesesesesaseeseaeas 3 4 Securing USB Extension Cable Using Cable Tie eene nennen enne ener 3 5 Mounting 3 6 Removing from DIN Rail 3 6 Direct Mounting on Panel Surface ccccsesssccsssssecssseeeesssecceseeecseseecseaecesseeesesseeeceseeeseaeesssnaeesseae as 3 6 Mounting Hole Layout for Direct Mounting on Panel Surface 3 7 Installation in Control Panel 3 8 Removing the Terminal Blocks cccccccssecessscessssseecsssecesseeecseseeesseseecsaeeesesaeeesseeeceaeeessaeeeseueaeseseeaeeesenaees 3 9 Removing the Communication Connector Cover ccsscccssssesssececsssececssseecsseeecssseeecseesssaeeesseaeeesssaesenaeeess 3 10 3 11 QUE DUE WPI 3 11 Contact Protecti
8. PLC Status Batch Monitor Custom Monitor MICROSmart System Status System Information Item PLC Type System Program Verseion Item Run Stop Status Scan Time Current Scan Time Maximum General Error Code Item RTC Clock yy mm dd DoW hh mm ss SNTP Clock yy mm dd DoW hh mm ss Item MAC Address IP Address Subnet Mask Default Gateway Preferred DNS Server Alternate DNS Server The following data can be confirmed on the PLC status page System Information Value FCSA D12X1E 100 Operating Status Value Run 2ms 6ms 0000 Calendar Clock Value 2011 03 22 Tue 12 08 21 2011 03 22 Tue 12 08 21 Network Settings Value 00 04 A3 13 37 D2 10 1 6 31 255 255 255 0 10 1 6 254 10 1 201 130 10 1 201 131 Type number and system program version of the Web server CPU module can be confirmed Operating Status Run Stop scan time and error code can be confirmed By clicking on the button in the run stop status the Web server CPU module can be started or stopped Clock Information Calendar and clock data of the clock cartridge and calendar and clock data obtained from SNTP server are shown Network Settings The network settings of the Web server CPU module can be confirmed Connection Settings The IP addresses of the devices with which the Web server CPU module communicates The IP addresses of the client devices that are accessing the server ports are shown for the mainte
9. Are input signals connected to correct terminals Make sure that input signals are connected to correct terminals See Frequency Measurement of the basic volume page 5 30 Are the Function Area Settings completed Select Single phase High speed Counter in the Groups 1 through 4 Is the gate input on Is the reset input off Make sure that the gate input is on and the reset input is off Call IDEC for assistance WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 13 17 13 TROUBLESHOOTING Troubleshooting Diagram 11 The calendar clock does not operate correctly Is the clock cartridge installed correctly Is the ERR LED on Read the error data using WindLDR See Reading Error Data on page 13 2 Is Calendar clock error displayed Install the clock cartridge correctly See Clock Cartridge of the basic volume page 2 95 See Troubleshooting Diagram 3 The ERR LED is on Clear the error code See Clearing Error Codes from WindLDR on page 13 2 The clock data is broken Set the calendar clock using WindLDR See Setting Calendar Clock Using WindLDR of the advanced volume page 9 6 Adjust the clock cartridge accuracy See Adjusting Clock Cartridge Accuracy of the advanced volume page 9 8 Monitor the PLC status using WindLDR
10. 5 1 Program Capacity Selection eeesessssseeeeee seen enne enne enne nennen nennen 5 2 5 2 Description f 5 2 Programming 5 2 Watchdog Timer Setting e a a a aaa 5 3 PD DIICAt ONS 5 3 Description of 5 3 Programming WindLDR eese eene 5 3 Network Settings terr eret es e ev dave E aN 5 4 5 4 Description te ANA 5 4 Programming WiIHndL DR dre sual en cd a e 5 4 Special Data Registers Special Internal Relays sess 5 5 5 5 5 7 5 7 Description dee e en elg 5 7 Programming WinNdUDR retire et ei vs ee ea eit re RO A 5 7 Special Data Registers and Special Internal Relays 5 8 Connection Settings 5 10 Applications 5 10 Description of functions 5 10 Progr
11. a 15 5 Transition gt 5 ind Area 4 5 5 0 0 6 2 6 Input Current mA Inputs 12 and 15 26 4 24 amp 15 5 Transition 5 5 OFF Area 0 H H 12 42 7 77 Input Current mA WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 100 times minimum Input Internal Circuit Inputs 10 11 13 14 16 and 17 4 7kQ Input E 2 I COM O c Lg Inputs 12 and 15 3 3 Input co a l gt 2 qr s COM O Usage Limits When using the FC5A D12K1E S1E at an ambient temperature of 55 in the normal mounting direction limit the inputs and outputs respectively which turn on simultaneously on each connector along line 1 A 2 40 26 4 24 0 1 When using at 40 all 1 05 every i slim type CPU module can be turned 5 on simultaneously at 26 4V DC as 5 indicated with line 2 amp 0 poy 1 1 1 1 1 Lb gt 0 50 60 70 80 100 Simultaneous ON Ratio 96 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS Transistor Sink and Source Output Specifications Slim Type Web Server CPU Module Output Type FC5A D12K1E FC5A D12S1E FC5A D12K1E Sink output FC5A D12S1E Source output Output Points and Common Lines 4
12. Character Set E mail Address Settings in E mail Address Book Programming WindLDR E mail nr e RR Settings in E mail Programming WindLDR PING Instruction PING AD 11 1 Operation a eR RR Ba nd 11 1 Valid DEVICES 11 1 Devices ini PING IristFUctiO 5 eoe erret reip eta ere gerere der ea ex Ih eR C UR D de ER E 11 1 Programming WINGEDR iere eere erre erede seat o e ded eve v EUR DR EC E CER P ERR RR 11 2 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TABLE OF CONTENTS Cuapter 12 CHAPTER 13 A PPENDIX 1 NDEX Web Server 5 E Folder Structure Programming WindLDR Web Server Settings User Web Page Options System Web Page Overview Data Type System Web Page PLC Status Batch Monitor Custom Monitor Programming WindLDR Importing web pages Exporting web pages A
13. F Cancel Default Local Host Port No The port number that the Web server CPU module opens for the maintenance communication Number of Connections The number of connections that the Web server CPU module accepts through the local host port number The maximum number of connections is three Receive Timeout ms The timeout can be configured between 10 and 2550 ms The default timeout is 500 ms Restrict Access by IP Address The network devices allowed to access the Web server CPU module can be specified Enter the IP address that is allowed to access the Web server CPU module A maximum of three IP addresses can be specified When all IP addresses are 0 0 0 0 no access is restricted Server Connections 4 Select Maintenance Communication Server in the Server Connection 1 through 8 pull down list boxes The Maintenance Communication Server dialog box appears Maintenance Communication Server Local Host Port No Receive Timeout ms Allow Access by IPAddress Enable Pass Through over Modbus RTU Port 2 7 Cancel Default The server connection will be configured as the maintenance communication server For detail about each parameter in the dialog box see the descriptions of the standard maintenance communication server in the previous page When the server connections 1 through 8 are configured as the maintenance communication server the same local host port number with
14. Communication Completion and Communication Error Modbus communication finishes when a read or write process is completed successfully or when a communication error occurs Communication error occurs when communication failure has repeated three times When a communication error occurs the request is canceled and the next request is transmitted When the error status data register is designated the communication status of each request can be confirmed Communication Error Data When Error Status is configured in the Request Table from the Function Area Settings the error data of each request can be confirmed Use a single DR for all bit Error data of each communication request communication requests Error data the remote host number high order byte and error code low order byte of each request in the entire request table can be confirmed Data registers as many as the quantity of Unchecked requests are reserved for storing error data When an error occurs for a request an error code is stored to a corresponding data register Checked A single data register is shared by all requests When an error occurs for a request an error code is stored to the data register and the old value is overwritten Bit Allocation Remote Host Number high order byte 149955 completion 01h Function error 02h Access destination error address out of range address device quantity out of range 03h Device q
15. Dispose of the battery in the Web server CPU modules when the battery is dead in accordance with pertaining regulations When storing or disposing of the battery use a proper container prepared for this purpose This is required when equipment containing the Web server CPU module is destined for Europe When disposing of the Web server CPU module do so as an industrial waste DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 PREFACE 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Revision History Date Manual No Description March 2011 B 1278 0 First print Error code 8 is added in the error code table for EMAIL instruction June 2011 B 1278 1 Notes for devices of EMAIL and PING instructions are updated Descriptions for pass through over Modbus RTU is added in chapter 7 January 2013 B 1278 2 PREFACE 2 Wrong descriptions are revised WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com About This Manual This user s manual primarily describes entire functions installation and programming of the Web server CPU modules Also included are powerful communications of the Web server CPU module and troubleshooting procedures Chapter 1 General Information General information about features brief description on special functions and various system setup configurations f
16. 1 1 D uN Ne N Ethernet Advanced Settings The maximum data size 2 Ej 64 bytes Time delay between packets 0 FE ms Communication Options Use HGxG Pass Through Default Cancel 4 4 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS 12 The IP Address Settings dialog box appears Click on the New button IP Address Settines Port No MAC address Comment Delete Search Web Server Unit Configure Web Server Unit Always use the selected IP address to monitor upload or download the programs 13 The Input IP Address dialog box appears Enter the IP address configured in step 4 and click OK button Input IP address address Port No MAC address Comment 14 Select Online from the WindLDR menu bar and then click Monitor The IP Address Settings dialog box appears Click OK button 15 Select Online from the WindLDR menu bar and then click Status 16 The PLC Status dialog box appears Confirm that the PLC type and the system program version are properly displayed Weber Connection System Information PLC Tree System Software 196 Operation Status Run Stop Status Running Sesa Timer Current 1 TIM CNT Charge Stato rehomed Que tete Calendar
17. 5 FUNCTION AREA SETTINGS Maintenance Communication Server Status and Connected IP Address The connection status of the standard maintenance communication server with network client devices can be confirmed with special internal relays M8212 to M8214 When a connection with a client device is established the corresponding special internal relay is turned on When the connection is disconnected the corresponding special internal relay is turned off The IP addresses of the network client devices can be confirmed with special data registers D8350 to D8361 Special Internal Relays Device Address Description M8212 Maintenance Communication Server 1 Status M8213 Maintenance Communication Server 2 Status M8214 Maintenance Communication Server 3 Status Special Data Registers Device Address D8350 D8353 Description Maintenance Communication Server 1 Connected IP Address D8354 D8357 Maintenance Communication Server 2 Connected IP Address D8358 D8361 5 12 Maintenance Communication Server 3 Connected IP Address Details While a connection is established with a client device the special internal relay will be on When no connection is established it will be off Details IP address is stored in the corresponding special data registers For example when the IP address is aaa bbb ccc ddd each value is stored as follows D8350 aaa D8351 bbb D8352 ccc and D8353 ddd WEB SERVER CPU MODULE
18. CPU Modules Slim Type Web Server Slim type Web server CPU modules are available in 12 1 0 type and have 8 input and 4 output terminals Slim type Web server CPU module has built in Ethernet port for maintenance communication user communication Modbus TCP communication sending e mail and Web server Slim type Web server CPU module also has built in USB communication port for maintenance communication and can mount an optional RS232C or RS485 communication module for 1 N computer link user communication data link communication and Modbus ASCII RTU communication The HMI base module can also be mounted to install an optional HMI module and a communication adapter Every slim type CPU module has two cartridge connectors to install an optional memory cartridge and a clock cartridge CPU Module Type Numbers Slim Type Web Server Points Output Type Type No Transistor Sink Output 0 3A FC5A D12K1E 12 8 in 4 out Transistor Source Output 0 3A FC5A D12S1E Parts Description 14 Analog Potentiometer 15 Analog Voltage Input Connector 5 fm EL 2 Y LED 0 p i v Ln H sm 29 i 5 8 A H US I S A o o 05 5 A sA 0 3
19. Is the calendar clock operating normally YES Call IDEC for assistance 13 18 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 END Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com EipEc Troubleshooting Diagram 12 IDEC Analog 1 0 module does not work END refresh type Does the status DR store status code 4 hardware failure Does the status DR store status code 3 invalid parameter After changing settings was the CPU stopped and restarted Are data registers duplicated 13 TROUBLESHOOTING YES volume page 9 19 Supply the rated power voltage to the analog I O module See Wiring Diagram of the basic YES Make sure of correct parameters analog I O settings Stop and restart the CPU to configure the duplicated data registers Change data register numbers to eliminate Call IDEC for assistance WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 13 19 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagram 13 Data link communication is impossible Is the PWR LED on Check port 2 settings using WindLDR See Programming WindLDR of the basic volume page 11 8 Is data link
20. This section describes the network settings of the Web server CPU module Applications The network settings are configured to utilize functions that use the Ethernet port of the Web server CPU module Description of Functions The network settings can be configured in a similar manner to the network settings of the PC It is also possible to configure the network settings using special data registers The Web server CPU module supports DNS client and network devices to which the Web server CPU module communicates can be specified using host names Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Network Settings The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control Memory Backup Input Configuration Communication Ports Key Matrix Cartridges amp Modules Device Settings Program Protection Self Diagnostic Network Settings E mail Settings Network Management Connection Settings Web Server Ma Configure Networksettings Host Settings Host name IP Settings Obtain an IP address automatically DHCP Use special data registers to configure the IP address 6 Usethe following IP address IP Address 192 168 1 Subnet mask 255 255 255 Default gateway 0 0 0 DNS Settings 6 Use the following DNS server addresses Preferred DNS Server 0 Alternate DNS Server 0 Default Host Settings Specify
21. n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 13 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING User Program Execution Error This error indicates that invalid data is found during execution of a user program When this error occurs the ERR LED and special internal relay M8004 user program execution error are also turned on The detailed information of this error can be viewed from the error code stored in special data register D8006 user program execution error code User Program Execution Error Code Error Details D8006 1 Source destination device is out of range 2 MUL result is out of data type range 3 DIV result is out of data type range or division by O 4 BCDLS has S1 or S141 exceeding 9999 5 HTOB W has S1 exceeding 9999 6 BTOH has any digit of S1 exceeding 9 7 HTOA ATOH BTOA ATOB has quantity of digits to convert out of range 8 ATOH ATOB has non ASCII data for S1 through S144 WKTIM has S1 S2 and S3 exceeding the valid range S1 0 through 127 52 53 Hour data 0 through 23 minute data 0 through 59 9 S2 S3 can be 10000 WKTBL instruction is not programmed or WKTIM instruction is executed before WKTBL instruction when 1 additional days in the week table or 2 skip days in the week table is set for MODE in the WKTIM instruction WKTBL has S1 thr
22. the PING instruction sends a ping packet the remote host specified by 51 Once the Web server CPU module receives the reply from the remote host the completion output specified by D1 is turned on and the operation status operation transition state and error code is stored in the device specified by D2 D241 is reserved for the system Symbol Operation Details The PING instruction is executed when the input to the instruction is on While the input to the PING instruction is on the PING instruction is continuously executed To avoid executing PING instruction continuously a transitional off to on SOTU or on to off SOTD instruction should be used In order to use the PING instruction the remote host list of the Web server CPU module should be configured For details about the remote host list see Remote Host List on page 6 1 Valid Devices Device Function M R T C D Constant Repeat 51 Source 1 Remote host number 5 X 1 255 D1 Destination 1 Completion output X 1 D2 Destination 2 Operation status X 1 Special internal relays cannot be used Devices in PING Instructions S1 Source 1 Specify the remote host number A constant or data register can be specified D1 Destination 1 Specify an internal relay or output as the completion output bit When the Web server CPU module receives a reply from the remote host the completion
23. M Modbus Address Bit 0 P Bit 0 Bit 1 P Bit 1 Bit 2 P Bit 2 Master Slave Master Device Address Data Register Data Register D Modbus Address Word 0 615 614 b2 b1 bo 0 Word 1 b15 b14 Bit 41 Word 2 b15 614 b2 b1 bO gt Bit 2 Master Slave Word Data at Slaves Function Codes 03 04 06 and 16 Master Device Address Internal Relay Modbus Address Internal Relay M Word 0 Bit 0 15 14 2 1 0 Bit 16 431 430 18 17 16 Word 1 Bit 32 47 46 434 33 32 Word 2 Master Slave Master Device Address Data Register Modbus Address Data Register D Word 0 b15 b14 b2 b1 bo Word 0 Word 1 b15 b14 b2 b1 bo Word 1 Word 2 b15 b14 b2 b1 bo __ gt Word 2 Master Slave WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC 9 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Modbus TCP Server 9 TCP COMMUNICATION When the Web server CPU module is configured as the Modbus TCP server Modbus TCP client devices
24. when you click on a monitored value a dialog box appears Enter a new value and click OK button The new value is written to the CPU module Note when using format strings The system library considers all strings between and as format strings for monitoring Do not insert unnecessary characters such as spaces line breaks or HTML tags between the characters of the format string For example the following string is invalid and the data register is not monitored lt em gt W D 2058 0 0 HEX D lt em gt To emphasize the monitored value the above string can be described as follows lt em gt W D 2058 0 0 HEX D lt em gt n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 12 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Bar Graph Vertical When data register monitoring is enabled and the format string for vertical bar graph is included in a DIV tag in an html page that string is replaced with a vertical bar graph and the bar graph is updated according to the data register values read from the Web server CPU module The system library is responsible for reading data via CGI In order to show a vertical bar graph insert a DIV tag and assign a unique string as the id and vbar as the data graph attribute to the DIV tag The following parameters can be specified When the parameters are not specified default values are applied Therefore not a
25. 1 A 90 0 103 0 All dimensions in mm IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Installation in Control Panel The Web server CPU modules are designed for installation in a cabinet Do not install the Web server CPU modules outside a cabinet The environment for using the Web server CPU module is Pollution degree 2 Use the Web server CPU module in environments of pollution degree 2 according to IEC 60664 1 When installing the Web server CPU modules in a control panel take the convenience of operation and maintenance and resistance against environments into consideration 20 mm minimum 40 mm minimum 40 mm minimum ALL LLL LLL LLL LLL 20 mm minimum LLL LLL LLL LLL LL LLL LL Front Panel 20 mm minimum 20 mm minimum Wiring Duct Always mount the slim type CPU modules horizontally on a vertical plane as shown on the preceding page Any other mounting directions are not all
26. 3 Hold the communication connector cover at 3 and pull off the communication connector cover to break bridges B 3 10 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 n DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Input Wiring Separate the input wiring from the output line power line and motor line Use proper wires for input wiring All in one type CPU modules UL1015 AWG22 or UL1007 AWG18 Slim type CPU and I O modules UL1015 AWG22 Output Wiring e If output relays or transistors in the Web Server CPU or output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor circuit outside the Web server CPU module Connect a fuse to the output module selecting a fuse appropriate for the load Use proper wires for output wiring All in one type CPU modules UL1015 AWG22 or UL1007 AWG18 Slim type CPU and I O modules UL1015 AWG22 When equipment containing the Web server CPU module is intended for use in European countries insert an IEC 60127 approved fuse to each output of every module for protection against overload or short circuit This is required when equipment containing the Web server CPU module is destined for Europe IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTAL
27. 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Client Connection Status and Connected IP Address 5 FUNCTION AREA SETTINGS The connection status of client connections with remote hosts can be confirmed with special internal relays M8215 to M8217 When a connection with a remote host is established the corresponding special internal relay is turned on When the connection is disconnected the corresponding special internal relay is turned off The IP addresses of the remote hosts can be confirmed with special data registers D8394 to D8405 Special Internal Relays Device Address Description M8215 Client Connection 1 Status M8216 Client Connection 2 Status M8217 Client Connection 3 Status Special Data Registers Device Address D8394 D8397 Description Client Connection 1 Connected IP Address D8398 D8401 Client Connection 2 Connected IP Address D8402 D8405 Client Connection 3 Connected IP Address Sever Connection Status and Connected IP Address Details While a connection is established with a remote host the special internal relay will be on When no connection is established it will be off Details IP address is stored in the corresponding special data registers For example when the IP address is aaa bbb ccc ddd each value is stored as follows D8394 aaa D8395 bbb D8396 ccc and D8397 ddd The connect
28. 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL 3 Click New E mail Group or select an existing e mail address group and click Edit button The E mail Group dialog box appears E mail Group Group Name Comment OK Cancel Group Name Specify the name of e mail address group to register in the E mail Address Book dialog box Comment The comment for the e mail address group can be assigned The contents or the length of the comment has no effect on the CPU module operation The e mail addresses that have not been added to the e mail address group are shown in the list box on the left The e mails addresses are listed in the order that they were registered in the E mail Address Book dialog box In order to add an e mail address to the e mail address group select the e mail address to add and click on the gt gt button The selected e mail address is moved to the list box on the right and listed to the bottom of the e mails The e mail addresses for the e mail address group are shown on the list box on the right The e mail addresses are listed in the order that they were added to the e mail address group In order to remove an e mail address from the e mail address group select the e mail address to remove and click on the lt lt button The selected e mail address is moved to the list box on the left and listed to the bottom of the e mails In order to delete unused e mail addresses o
29. After the message Found New Hardware appears on the PC the driver installation wizard appears Select No not this time and click Next Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only Ov id every time connect a device Click Next to continue Next gt Cancel 3 Select Install the software automatically Recommended and click Next Found New Hardware Wizard This wizard helps you install software for IDEC PLC USB Port If your hardware came with an installation CD lt gt or floppy disk insert it now What do you want the wizard to do ei O Install from a list or specific location Advanced Click Next to continue lt Back Next gt Cancel un DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 A 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com APPENDIX 4 Click Continue Anyway button Hardware Installation The software you are installing for this hardware IDEC PLC USB Port has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installati
30. Checked at Status Power failure Stop OFF OFF Any time Watchdog timer error Stop OFF ON Any time Data link connection error Stop OFF OFF Initializing data link User program ROM sum check error Stop OFF ON Starting operation TIM CNT preset value sum check error Maintained Maintained OFF Starting operation User program RAM sum check error Stop Note 1 OFF ON During operation Keep data error ian UN OFF Turning power on User program syntax error Stop OFF ON Downloading user program User program writing error Stop OFF ON Downloading user program CPU module error Stop OFF ON Turning power on Clock IC error Maintained Maintained ON Any time es cartridge program transfer error Stop OFF ON T rning power on bus initialize error Stop OFF ON Turning power on User program execution error Maintained Maintained ON Executing user program Note 1 When a program RAM sum check error occurs operation is stopped momentarily for reloading the user program After completing the reloading operation resumes Note 2 Operation starts to run and outputs are turned on or off according to the user program as default but it is also possible to stop operation and turn off outputs using the Function Area Settings on WindLDR See Run Stop Selection at Memory Backup Error of the basic volume page 5 3 Note 3 Memory cartridge program transfer error bit is available on FC5A D12K1E and FC5A D12S1E only Error Causes and Actions 0001h Power Fail
31. Communication Ports iz Enable Maintenance Communication Server Configure Key Matrix Cartridges amp Modules E Device Settings Communication Mode Unused Program Protection Unused Self Diagnostic Unused Network Settings 3 Unused E mail Settings Unused Network Management Unused Connection Settings Unused Web Server Unused Client Connections Communication Mode Unused Unused User Communication Client Modbus TCP Client The User Communication Client dialog box appears User Communication Client Remote Host No E Make Connection when PLC starts Receive Timeout ms 7 Cancel Default Configure the remote host number and receive timeout If you want the Web server CPU module to establish the connection when it starts to run select Make Connection when PLC starts Click OK button to close the dialog box n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 8 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 ETHERNET USER COMMUNICATION 3 Edit the user program To insert Ethernet user communication instructions to the ladder editor select the Ethernet user communication instructions ETXD or ERXD instructions in the Coil Selection dialog box Coil Selection Symbol Name EI En
32. Connection Settings tab in the Function Area Settings dialog box Specifications User Communication Client Item User Communication Client Remote host number 1to 255 When ETXD ERXD Instructions are executed Establish connection When the Web server CPU module starts to run Note 1 When the Web server CPU module is stopped Disconnect connection When special internal relays M8230 to M8232 are turned on Number of remote hosts that the CPU 5 One remote host user communication client module can communicate simultaneously Receive timeout Note 1 10 to 2550 ms 10 ms increments Default 500 ms Note 1 The settings can be configured in the Connection Settings tab in the Function Area Settings dialog box Establishing Disconnecting User Communication Client Connections When user communication clients are configured connections are established on TCP IP protocol The connections are established when ETXD ERXD instructions are executed or when the Web server CPU module is started to run See Note 1 above After a connection has been established the connection will be kept open until either the Web server CPU module is stopped or a special internal relay allocated to the connection is turned on Device Address Description Operation M8230 Client Connection 1 Disconnect M8231 Client Connection 2 Disconnect when the reply on the corresponding connection is disconnected M8232 C
33. Life Approx 100 recharge cycles after discharging down to 10 of full charge Replaceability Not possible to replace battery Communication Function Communication Port Port 2 Communication Adapter FC4A PC1 FC4A PC2 FC4A PC3 Communication Module FC4A HPC1 FC4A HPC2 FC4A HPC3 Standards EIA RS232C EIA RS485 EIA RS485 Maximum Baud Rate 115 200 bps 115 200 bps 115 200 bps Maintenance communication Possible Possible Possible Computer Link User Communication Possible Possible Possible Modem Communication nee Possible Possible Data tink communitarian 31 slaves max Note 1 31 slaves max Note 1 Modbus Communication Possible Note 2 Possible Possible Special cable Special cable Maximum Cable Length Note 3 Note 3 200m Note 4 between Internal Circuit Not isolated Not isolated Not isolated and Communication Port Note 1 Maximum baud rate when using data link communication is 57 600 bps Note 2 1 1 Modbus communication only Note 3 For special cables refer to the Basic Volume Appendix Cables page A 12 Note 4 Recommended cable for RS485 Twisted pair shielded cable with a minimum core wire of 0 3 Conductor resistance 85 Q km maximum shield resistance 20 Q km maximum IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 2 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 8 2 MODULE SPECIF
34. See Execution Times for Instructions of the basic volume page A 1 Processing Time END processing 0 35 ms not including expansion I O service clock function processing data link processing interrupt processing USB communication processing and Ethernet communication processing See Breakdown of END Processing Time of the basic volume page A 5 Internal Relay 2 048 Shift Register 256 Timer 256 1 sec 100 ms 10 ms 1 ms Counter 256 adding dual pulse reversible up down selection reversible Data Register 2 000 Expansion Data Register 6 000 Extra Data Register 40 000 Input Filter Without filter 3 to 15 ms selectable in increments of 1 ms Four inputs I2 through I5 can be designated as catch inputs or interrupt inputs Catch Input 12 15 Minimum turn on pulse width 40 us maximum Interrupt Input Minimum turn off pulse width 150 us maximum Minimum turn on pulse width 5 us maximum Minimum turn off pulse width 5 us maximum 13 and 14 Self diagnostic Function Power failure watchdog timer data link connection user program sum check FROM external EEPROM timer counter preset value sum check user program RAM sum check keep data user program syntax user program writing CPU module clock IC I O bus initialize user program execution memory cartridge program transfer Start Stop Method Turning power on and off Start stop command in WindLD
35. Write PID module parameters after download Write device datafile to the PLC after download Setting Download comment data Setting Download system and user web pages F Meee Program Information Program Size 4 bytes Comment Size bytes Total bytes User Web Page Size bytes Max 1 048 576 bytes Communication Settings 7 After the download has been completed successfully select Online from the WindLDR menu bar and then click Monitor 8 Select Online from the WindLDR menu bar and then click Batch 9 The Batch Monitor dialog box appears Confirm that the IP address for confirured in step 4 is shown in D8330 to D8333 correctly EET DEC W E Device Comment 21 08410 08420 08430 D8470 cfolololololololololololololololo o o 5 08490 Ethernet Connection 10 Exit Monitor then select Online from the WindLDR menu bar and then click Set Up 11 The Communication Settings dialog box appears Select the Ethernet and then click on the Browse button Communication Settines Serial Ethernet Port Settings Ehemet IP Address 0 0 0 0 Browsers Ethernet USB Port 2101 Timeout 3000 x10 msec PLC Network Setting
36. and on Clear the error code using the HMI module or WindLDR on a computer If this error occurs frequently the Web server CPU module has to be replaced 0400h Clock IC Error This error indicates that the real time calendar clock in the clock cartridge has lost clock backup data or has an error caused by invalid clock data Clear the error code and set the calendar clock data using the HMI module or WindLDR on a computer The clock cartridge will recover from the error If the error continues the clock cartridge has to be replaced See Troubleshooting Diagram 11 on page 13 18 1000h Memory Cartridge Program Transfer Error This error indicates that the user program cannot be downloaded to uploaded from CPU module using the memory cartridge The memory cartridge program transfer fails when one of the following conditions is met When the user program in the CPU module is password protected and the password of the user program in the memory cartridge does not match Configure the correct password to the user program in the memory cartridge For details on entering the password see Programming WindLDR of the basic volume page 2 93 When uploading the user program from the CPU module is prohibited Upload cannot be executed 2000h I O Bus Initialize Error This error indicates that an 1 0 module has a fault If this error occurs frequently or normal 1 0 function is not restored automatically the I O module has to be replaced
37. be configured outside the Web server CPU module If such a circuit is configured inside the Web server CPU module failure of the Web server CPU module may cause disorder of the control system damage or accidents Install the Web server CPU module according to the instructions described in this user s manual Improper installation will result in falling failure or malfunction of the Web server CPU module N caution Caution notices are used where inattention might cause personal injury or damage to equipment The Web server CPU module is designed for installation in a cabinet Do not install the Web server CPU module outside a cabinet Install the Web server CPU module in environments described in this user s manual If the Web server CPU module is used in places where the Web server CPU module is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result The environment for using the Web server CPU module is Pollution degree 2 Use the Web server CPU module in environments of pollution degree 2 according to IEC 60664 1 Prevent the Web server CPU module from falling while moving or transporting the Web server CPU module otherwise damage or malfunction of the Web server CPU module will result Prevent metal fragments and pieces of wire from dropping inside the Web server CPU module housing Put a cover on
38. can access and communicate with the Web server CPU module When the Web server CPU module receives a valid request from a Modbus TCP client device the data is read or written according to the request received The communication data received from Modbus TCP clients are processed at the END processing Modbus TCP Server Specifications 0 Paametr Slave Number Ignored Response Time 1 5 ms Receive Timeout 1 500 ms Number of Clients that can Access Simultaneously 2 8 maximum Port Number 502 can be changed between 0 and 65535 Supported Function Code 01 Read Coil Status 02 Read Input Status 03 Read Holding Registers 04 Read Input Registers 05 Force Single Coil 06 Preset Single Register 15 Force Multiple oils 16 Preset Multiple Registers 1 When timeout occurs the MicroSmart discards the received data and waits for the first frame of the next valid communication 2 The value when all server connections are configured as Modbus TCP server is indicated Address Map Modbus Device Modbus Address Communication Applicable Name Map Decimal t Frame Address Microsmart Device Function Code 000001 000504 0000 01F7 Q0 Q627 Coil 000701 000956 02BC 03BB RO R255 TT 000000 and above 001001 003048 03E8 07F7 MO M2557 d 009001 009256 2328 2427 M8000 M8317 100001 100504 0000 01F7 10 1627 In
39. data register can be specified address Specify the device number length Specify the number of devices to read The valid range is between 1 and 64 driver Reserved for the system Specify O net no Reserved for the system Specify O The device value is returned as string in hexadecimal as XXXX When the length is bigger than or equal to 2 is inserted between device values Note When D2058 is 49910 C2F6h and D2059 is 59768 E978h request and returned values are as follows var raw data idec device_read D 2058 2 0 0 raw_data will be C2F6_E978 Writing Device Data var raw_data Idec device_write device address length driver net_no data device Specify the device type D data register can be specified address Specify the device number length Specify the number of devices to write The valid range is between 1 and 64 driver Reserved for the system Specify 0 net no Reserved for the system Specify O data Specify the data to write in hexadecimal When the length is bigger than or equal to 2 is inserted between device values When writing device data is completed successfully true is returned Otherwise false is returned Note When writing 49910 C2F6h to D2058 and 59768 E978h to D2059 request and returned values are as follows var status write idec device write D 2058 2 0 O C2F6 E978 When writing data is completed successfully true is stored in
40. default gateway then click OK button MicroSmart Function Area Settines Run Stop Control f Configure Networksettings Memory Backup Input Configuration Host Settings Communication Ports Host name Key Matrix Cartridges amp Modules IP Settings Seis 5 Obtain an IP address automatically DHCP Use special data registers to configure the IP address Program Protection 6 Usethe following IP address Self Diagnostic IP Address 192 168 1 5 Network Settings Subnet mask 255 255 295 0 E mail Settings a Nic Mangas Default gateway 0 0 0 0 Connection Settings Web Server DNS Use the following DNS server addresses Preferred DNS Server Alternate DNS Server 5 Select Online from the WindLDR menu bar and then click Download Note To communicate with the PLC using a USB connection the USB driver must be installed on your PC For the procedure to install the driver see USB Driver Installation Procedure on page A 3 n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 4 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS 6 The Download dialog box appears Click OK button Download Transfer Mode Binary ASCII Download Options 7 Automatic start after download Keep output during download Suspend 1 0 force before download Automatic device clear after download
41. in pixel The default value is 20 gutter Specify the space between the bars in pixel The default value is 20 typ Specify the shape of the tips of the bars The shape can be selected from square round sharp or soft The default shape is square scalewidth Specify the width of the scale in pixel The default value is 5 labelvgutter Specify the vertical space between labels and bars The default value is 20 labelhgutter Specify the horizontal space between labels for the scale and bars The default value is 30 bars Specify the array of parameters for each bar Describe each array between and and insert comma between the arrays The following parameters can be configured in bar Default values are applied to the parameters that are not specified min val Specify the minimum value of each bar This setting must be configured max val Specify the maximum value of each bar This setting must be configured label Specify the label for each bar The default label is the device name back col Specify the back color of each bar The default color is FFFFFF front col Specify the fore color of each bar The default color varies with each bar graph scale on Specify whether to show the scale The default is false no scale scale Ibl on Specify whether to show the label The default is false no label 12 14 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1
42. instruction list basic FC9Y B1268 Mt Si User s Manual instructions analog modules user communication data link communication Basic Volume Modbus ASCII RTU communication and troubleshooting Describes instruction list move instructions data comparison instructions binary arithmetic instructions boolean computation instructions shift rotate instructions data conversion instructions week programmer FC5A Series instructions interface instructions program branching instructions refresh instructions interrupt control instructions coordinate conversion MicroSmart Pentra i FC9Y B1273 TON instructions average instructions pulse output instructions PID instructions dual teaching timer instructions intelligent module access instructions Advanced Volume P trigonometric function instructions logarithm power instructions file data processing instructions clock instructions computer link communication modem communication Modbus TCP communication expansion RS232C RS485 communication modules and AS Interface master modules FC5A Series FC9Y B1283 PID Module Describes PID Module specifications and functions User s Manual PREFACE 4 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TABLE OF CONTENTS Cuaprer 1 Cuaprer 2 Cuaprer 3 IDEC S iliiehedsl ire AEEA AASA
43. is the product of this value and the monitoring interval Options Redirect target Specify the redirect target when the system top page of the Web server CPU module is accessed When you want to be redirected to the system web top page select System Web Top Page from the pull down list Select Disable Redirect to disable redirect Redirect may not work depending on each Web browser Language Select language for the system web pages Enable Web server Uncheck to disable Web server functions of the Web server CPU module When this is unchecked the Web server port remains closed and connection to the Web server using the Web browser is prohibited When the Web server is enabled you will be asked to enter a user name and password You can access the Web server once you enter the correct user name and the password on the dialog box shown on the browser 12 2 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com System Web Page Overview 12 WEB SERVER The system web page of the Web server CPU module consists of the following files system index html The PLC status can be monitored This is also the top page of the system web page system batch monitor html Batch monitor to monitor a group of data registers system custom monitor html Custom monitor to register and monitor a maximum of 30 data registers or internal relays system device r
44. name and click OK to rename the folder 5 Right click on the folder created with step 4 and select Import Files Project Window ax 3 project01 pjw Function Area Settings Expansion Modules Configuration 4 Custom Monitors Device Data Programs User Web Page O folder 1 1 pag Import Files N 7 Tag Edi Import Folder Remote New Folder i E mail A Rename La E mail E Delete Look in 3 project html My Recent Documents amp Desktop My Documents L pagel File name page2 html My Network Files of type All Files 7 The user web page is shown as below 12 8 WEB SERVER CPU 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Example Removing web pages from the user web page In this example steps to remove page33 html and folder44 are described Project Window Br ud project01 pjw f4 Function Area Settings j Expansion Modules Configuration Custom Monitors Device Data t X Programs User Web Page page2 html C3 folder44 pages5 html pagei html page33 html lt 7 Tag Editor lgi Remote Host List Q E mail Address Book we La E mail Editor 1 Right click on page33 html and select Delete Click OK button to confirm User Web Pa
45. or off as programmed when the Web server CPU module is powered up The selection is made in Configuration gt Run Stop Control gt Run Stop Selection at Memory Backup Error See Run Stop Selection at Memory Backup Error of the basic volume page 5 3 The backup duration is approximately 30 days typical at 25 C after the backup battery is fully charged 4 6 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Start Stop Operation Using the Power Supply The Web server CPU module can be started and stopped by turning power on and off 1 Power up the Web server CPU module to start operation See Introduction on page 4 1 4 OPERATION BASICS 2 If the Web server CPU module does not start check that start control special internal relay M8000 is on using WindLDR If M8000 is off turn it on See Start Stop Operation Using WindLDR on page 4 6 3 Turn power on and off to start and stop operation Note If M8000 is off the Web server CPU module does not start operation when power is turned on To start operation turn power on and turn M8000 on by clicking the Start button in WindLDR The response time of the Web server CPU module at powerup depends on such factors as the contents of the user program data link usage and system setup The table below shows an approximate time delay before starting operation after powerup Response t
46. output bit is turned on The completion output bit is also turned on when there is no reply from the remote host within the specified timeout that is configured in the Function Area Settings For details about the timeout setting see Programming WindLDR on page 11 2 D2 Destination 2 Specify a data register as the operation status Destination 2 occupies two consecutive data registers starting with the data register specified by D2 The operation status is stored in D2 D2 1 is reserved for the system Data registers DO to D1998 D2000 to D7998 and D10000 to D49998 can be specified DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 11 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 11 PING INSTRUCTION Notes When the system program version is 100 do not specify the same remote host number in multiple PING instructions When the system program version is 100 and a data register is specified as S1 do not store the same remote host number used by the other PING instructions in the user program to the data register When a data register is specified as S1 do not change the data register value while PING instruction is executed The Web server CPU module does not respond to a ping packet that is sent by itself The operation status includes the operation transition state status code and the error detail error code The status code can be obtained by masking the least 4 bits of th
47. points in 1 common line Terminal Arrangement See CPU Module Terminal Arrangement on page 2 10 Rated Load Voltage 24V DC Operating Load Voltage Range 20 4 to 28 8V DC Rated Load Current 0 3A per output point Maximum Load Current 1A per common line Voltage Drop ON Voltage 1V maximum voltage between COM and output terminals when output is on Inrush Current 1A maximum Leakage Current 0 1 mA maximum Clamping Voltage 39V 1V Maximum Lamp Load 8w Inductive Load L R 10 ms 28 8V DC 1 Hz Sink output 100 mA maximum 24V DC power voltage at the V terminal External Current Draw Source output 100 mA maximum 24V DC power voltage at the terminal Isolation Between output terminal and internal circuit Photocoupler isolated Between output terminals Not isolated Connector on Mother Board MC1 5 16 G 3 81BK Phoenix Contact Connector Insertion Removal Durability 100 times minimum Turn ON Time Q0 to Q2 5 us maximum Q3 300 us maximum Output Delay EPA E o Q2 us maximum Turn OFF Ti TE Q3 300 us maximum Output Internal Circuit FC5A D12K1E Sink Output FC5A D12S1E Source Output V Keo COM EN L 8 Y 5 Output 5 X Output z ETE EE c E gt
48. prepare the optional HMI base module HMI Base Module 1 See HMI Base Module of the basic volume page 2 81 2 Locate the HMI connector inside the HMI base module Push the HMI module into the HMI HMI Module connector in the HMI base module until the latch clicks 3 Remove the communication connector cover from the slim type CPU module See Removing the Communication Connector Cover on page 3 10 4 Place the HMI base module and CPU module side by side With the communication connectors aligned correctly and the blue unlatch button in the down position press the HMI base module and CPU module together until the latches click to attach the modules together firmly If the unlatch button is in the up position push down the button to engage the latches Unlatch Button Communication Connector Cover E DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Removing the HMI Module Caution Turn off the power to the Web server CPU module before installing or removing the HMI module to prevent electrical shocks Do not touch the connector pins with hand otherwise electrostatic discharge may damage the internal elements This section describes the procedures for removing the HMI module from the optional HMI base module mounted next to
49. registers D8304 through D8323 Store 0 function area settings D8303 Store the network settings to apply in D8304 through D8323 and turn on M8190 The values in D8304 through D8323 are applied as the network settings The values in the special data registers can also be applied as the network settings by turning power off and on Notes When the value in D8303 is 2 Use special data registers the special data registers can be used to configure the network settings by turning on M8190 or turning power off and on regardless of the network settings configured in the function area settings When the value in D8303 is 1 Enable DHCP the network settings can be obtained from DHCP server by turning on M8190 or turning power off and on regardless of the network settings configured in the function area settings To enable the network settings configured in the function area settings store 0 in D8303 and turn on M8190 or turn power off and on DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 5 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Special Internal Relays Device Address M8190 Special Data Registers Device Address D8303 Description IP Address Change Flag Description IP Address Switching Operation When M8190 is turned on the values in special data registers D8304 through 8323 are applied as the network settings Operatio
50. selected for port 2 correctly See Troubleshooting Diagram 1 The PWR LED does not go on Select data link for port 2 correctly and download the user program again See Programming WindLDR of the basic volume page 11 8 Is M8006 on at the master station Turn off M8006 using WindLDR Is the communication cable connected to the RS485 port correctly M8006 Data link communication prohibit flag M8007 Data link communication initialize flag Make sure of correct wiring See Data Link System Setup of the basic volume page 11 2 Check error codes for the troubled stations See Data Link Communication Error Code of the basic volume page 11 5 Is the error code O at all stations For the master station click the Initialize Data Link button see Operating Procedure for Data Link System of the basic volume page 11 12 or turn on M8007 during operation using WindLDR Clear the error codes at all stations using WindLDR See Clearing Error Codes from WindLDR on page 13 2 Turn off the power to the master station and turn on the power after a few seconds Are error codes YES cleared to O at all stations Call IDEC for assistance END 13 20 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 F
51. selected to read data from Modbus servers designate the first data register or internal relay number to store the data received from the Modbus server When function code 05 06 15 or 16 is selected to write data to Modbus servers designate the first data register or internal relay number to store the data to write to the Modbus server Data registers and internal relays can be designated as the master device address Data Size and Word Bit Designate the quantity of data to read or write The valid data size depends on the function code When function code 01 02 05 or 15 is selected designate the data size in bits When function code 03 04 06 or 16 is selected designate the data size in words For valid data sizes see Function Code on page 9 4 Remote Host No Designate the remote host number configured in the Remote Host List dialog box In the Remote Host List dialog box IP address host name and port number are configured for each remote host The default port number of Modbus TCP communication is 502 If the Modbus TCP server uses different port number configure that port number in the Remote Host List dialog box Slave No Designate slave numbers 1 through 247 The same slave number can be designated repeatedly for different request numbers which can be 1 through 255 The slave number is usually not referred by Modbus TCP server Configure the slave number if Modbus TCP server requires Slave Address Designate data memory
52. server is resolved using DNS server For details about DNS server settings see Network Settings on page 5 4 n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 5 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Special Data Registers and Special Internal Relays Special Internal Relays When M8191 is turned on the clock cartridge is adjusted with SNTP calendar clock data If M8191 is kept on the clock cartridge is adjusted every 24 hours SNTP Calendar Clock Data Write Flag M8191 Special Data Registers The calendar clock data obtained from the SNTP server is stored in the following special data registers Device Address Description Details O to 99 is stored The last 2 digits of the year are stored If the year is peas Year 2011 the stored value is 11 D8415 Month 1 to 12 is stored D8416 Day 1 to 31 is stored O to 6 is stored according to the day of the week as follows D8417 Day of Week O Sunday 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday D8418 Hour 0 to 23 is stored D8419 Minute 0 to 59 is stored D8420 Second 0 to 59 is stored Adjusting Clock Cartridge Calendar clock data obtained from an SNTP server can be used to adjust the clock cartridge When M8191 SNTP Calendar Clock Data Write Flag is turned on the values in D8414 to D8420 are written to the clock cartridge If M8191 is kept o
53. specified between 1 and 7 When word W or double D is selected the conversion type can be specified For example when a data register value is 4660 1234h the data register value is converted and embedded in the e mail body as follows Decimal 4660 Hexadecimal 1234 When the repeat is configured the values in the consecutive data registers can be embedded in the e mail body A space is inserted between the data register values For example when the data register values are D100 1234h D101 5678h and D102 ABCDh and the DR number is 100 the data type is Word the repeat is 3 and the conversion type is hexadecimal the following text will be embedded in the e mail body 1234 5678 ABCD When the Web server CPU module sends an e mail the e mail body configured in the E mail Editor dialog box is encoded according to the encoding type configured in the Function Area Settings 10 8 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 n DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 11 PING INSTRUCTION Introduction This chapter describes how to use the PING instruction The PING instruction sends a ping packet to the specified remote host to check if the communication can be done with the remote host on the Internet Protocol IP layer PING Ping The PING instruction sends a ping packet to the specified remote host PING si When the input to the PING instruction is
54. status write 12 18 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 ZIDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Introduction This chapter describes the procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the Web server CPU module The Web server CPU module has self diagnostic functions to prevent the spread of troubles if any trouble should occur In case of any trouble follow the troubleshooting procedures to determine the cause and to correct the error Errors are checked in various stages While editing a user program on WindLDR incorrect devices and other data are rejected User program syntax errors are found during compilation on WindLDR When an incorrect program is downloaded to the Web server CPU module user program syntax errors are still checked Errors are also checked at starting and during operation of the Web server CPU module When an error occurs the error is reported by turning on the ERR LED on the Web server CPU module and an error message can be viewed on WindLDR Error codes can also be read on the HMI module ERR LED The MicroSmart CPU module has an error indicator ERR When an error occurs in the MicroSmart the ERR LED is lit See Troubleshooting Diagram 3 on page 13 11 For error causes to turn on the ERR LED see Error Causes and
55. stop or reset input is turned off M8000 is not turned on or off when the stop and or reset input is turned on or off When a stop or reset input is turned on during program operation the CPU stops operation the RUN LED is turned off and all outputs are turned off The reset input has priority over the stop input System Statuses at Stop Reset and Restart The system statuses during running stop reset and restart after stopping are listed below Internal Relay Shift Register Counter Mode Output Data Register Expansion DR Extra DR Timer Current Value Keep Type Clear Type Run Operating Operating Operating Operating Stop Stop input ON OFF Unchanged Unchanged Unchanged Reset Reset input ON OFF OFF Reset to zero OFF Reset to zero Reset to zero Restart Unchanged Unchanged OFF Reset to zero Reset to preset Note Expansion data registers are available on slim type CPU modules All expansion data registers are keep types IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 4 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Simple Operation This section describes how to edit a simple program using WindLDR on a PC transfer the program from the PC to the Web server CPU module run the program and monitor the operation on the WindLDR screen Connect the Web server CPU module to the PC as described in Introduction on page 4 1 Note See the Basi
56. sum check Error 13 5 logic engine 1 2 maintenance communication server 7 1 connected IP address 5 12 status 5 12 maximum quantity of applicable expansion modules 3 15 memory Q cartridge 2 7 cartridge program transfer error 13 5 R Modbus TCP server specifications 9 7 modbus TCP 9 1 client 6 1 9 1 client specifications 9 1 communication error 9 2 communication format 9 9 error status 9 5 function code 9 4 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 remote host number 9 5 request execution device 9 5 server 9 7 module HMI base 3 3 specifications 2 1 monitor operation 4 13 monitoring WindLDR 13 2 mounting hole layout for direct mounting 3 7 on DIN rail 3 6 on panel surface 3 6 strip 3 6 network settings 5 4 normal operating conditions 2 4 numerical display input 12 10 operating range input 2 8 status during errors 13 4 operation basics 4 1 output during errors 13 4 internal circuit 2 9 wiring 3 11 Phoenix 3 17 PING 6 1 instruction 11 1 ping error code 11 2 timeout 11 2 PLCstatus 12 4 13 2 port number 6 1 power failure 13 4 supply 2 4 3 13 voltage 3 13 wiring 3 13 program capacity selection 5 2 protection circuit for output 3 12 pulse output 2 6 quit WindLDR 4 13 reading error data 13 2 remote host list 6 1 remote host number modbus TCP 9 5 removing communication connector cover 3 10 from DIN rail 3 6 HMI module 3 4 terminal block 3 9 Phone 800 894 0412
57. t show this message again for this device Your device will not function until you install driver software Cancel 3 The User Account Control dialog box appears Click Continue button 4 The dialog box below appears Select Install this driver software anyway i gd Windows Security Windows can t verify the publisher of this driver software 2 Don t install this driver software You should check your manufacturer s website for updated driver software for your device i gt Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information i wv See details 5 Installation is complete once the message Your devices are ready to use appears in the bottom right corner of the desktop Installing on Windows 7 32 bit or 64 bit Edition 1 Connect a USB cable to the USB port on the FC5A D12X1E with power supplied and the PC running 2 The following message appears in the bottom right corner of the desktop li Installing device driver software X Click here for status 6 57PM EN 3 on of 3 Installation is complete once the message Your device is ready to use appears in the bottom right corner of the desktop un DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 A 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clr
58. the power line outside the Web server CPU module This is required when equipment containing the Web server CPU module is destined for Europe Power Supply Voltage The allowable power voltage range for the slim type Web server CPU module is 20 4 to 26 4V DC Power failure detection voltage depends on the quantity of used input and output points Basically power failure is detected when the power voltage drops below 20 4V DC stopping operation to prevent malfunction A momentary power interruption for 10 ms or less is not recognized as a power failure at the rated voltage of 24V DC Inrush Current at Powerup When the slim type CPU module expansion interface module or expansion interface slave module is powered up an inrush current of a maximum of 50A flows Power Supply Wiring Use a stranded wire of UL1015 AWG22 or UL1007 AWG18 for power supply wiring Make the power supply wiring as short as possible Run the power supply wiring as far away as possible from motor lines For a power supply wiring example of expansion interface modules see Power Supply Wiring Example of the basic volume page 2 77 Grounding To prevent electrical shocks connect the terminal to a proper ground using a wire of UL1015 AWG22 or UL1007 AWG18 The grounding also prevents malfunctioning due to noise Do not connect the grounding wire in common with the grounding wire of motor equipment Separate the grounding wires of the Web server CPU module and e
59. the standard maintenance communication server cannot be allocated The same local host port number can be allocated between the server connections configured as the maintenance communication server If the same local host port number is allocated to multiple server connections multiple network devices can access the Web server CPU module through the same port n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 7 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 MAINTENANCE COMMUNICATION SERVER When you enable Pass Through over Modbus RTU option the server connection can be used for the pass through over Modbus RTU You also have to configure the communication port 2 as Modbus RTU master The port used for the pass through over Modbus RTU cannot be used in any other server connections When you monitor a Modbus RTU slave with WindLDR via a Web server CPU module configured as Modbus RTU master select Ethernet and 1 N under PLC Network Settings and then enter the slave number of the Modbus RTU slave in the Communication Settings dialog box PLC Network Setting 1 1 1 N Slave Number 1 When the pass through over Modbus RTU is enabled in Web server CPU module it is also possible for a computer to communicate with Modbus RTU slaves via the Web server CPU module using USB port Select USB and configure the network settings in the Communication Settings dialog box Note Even If the same l
60. without special knowledge of JavaScript The Web server is protected with basic authentication Access from people who do not have user name and password can be prevented Folder Structure The tree structure of the web server functions in the Web server CPU module is shown below index html System top page Automatically generated by WindLDR system The root folder of the system web page system index html The top page of the system web page user The root folder of the user web page The imported files or folders in the Project Window of WindLDR are added under the root folder of the user web page If the IP address of the Web server CPU module is 192 168 1 5 enter the following URL on the web browser to access the top page of the system web page http 192 168 1 5 system index html When a folder is specified as URL index html in the folder is displayed For example the following URL opens the same page with the above URL http 192 168 1 5 system DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 12 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Web Server The Function Area settings dialog box appears MicroSmart Function Area Settines Control e Configure parameters for Web server Memory Backup Input Configuration Web Server Settings Communication
61. 0 8000 to 8300 and 10000 to 49800 If an invalid value is entered the value is corrected automatically 2 Select the monitor type to display the data registers in the desired format Data register values are shown in the format specified by the monitor type See the data type for the available data types 3 Click on a cell in which data register value is shown A dialog box to write a data is shown The entered value is written to the Web server CPU module n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 12 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Custom Monitor In the custom monitor a maximum of 30 devices and corresponding data types can be specified to monitor and control PLC Status gt Batch Monitor Custom Monitor Custom Monitor Enter data register internal relay and select monitor type to monitor Device Address Type Value 1 D0010 DEC W v 17312 2 D0010 HEX W 43A0 3 D0012 DEC F 5 602507 4 DEC W v 5 DEC W v 1 Enter the device type and number in the Device Number D data register or m internal relay can be specified Specify data device number in decimal such as D2058 or m0112 2 Select the monitor type to display the corresponding device in the desired format Data registers or internal relays values are shown in the format specified by the monitor type See the data type for the availab
62. 2 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 GENERAL INFORMATION Operation Examples Operation examples for the various functions of the Web server CPU module are described Server client Communications Client side FModbusTCP User Modbus 1 Communication User Communication r Maintenance Communication e na Maintenance 1 Communication Server side Maintenance PC Server side In addition to the three maintenance communication server connections there are eight server connections and three client connections available in the Web server CPU module The communication protocol can be selected for each server client connection The communication protocol for the server connections can be selected from maintenance communication server user communication server and Modbus TCP server The communication protocol for the client connections can be selected from user communication client and Modbus TCP client SNTP Obtain Current Time Request current time Request current time acu M 2 Send Current time 3 d current time received 3 Web Server P CPU Module SNTP server It is possible to perform calculations using year month day and time information obtained from an SNTP server The current time can be obtained from the specified SNTP server The time obtained from the SNTP server can also be written to the clock cartridge n DEC WEB SERVE
63. 278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Example The following format string shows the horizontal bar graph for D2040 and D2042 with data type Double div id div21 data graph hbar gt device D address 2040 driver 0 net_no 0 format DEC D width 300 height 300 line_col 000000 barhgutter 30 barwidth 20 gutter 20 type square scalewidth 5 bars 0 100 min_val 0 max_val 100 label dev A back_col s FFFFEF front_col 0000FF dva 0 scale on true scale Ibl on true 01 min_val 0 max_val 100 label dev B back_col FFFFFF front col HFFOOO0 scale on false scale Ibl on false div n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 12 15 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Trend Graph When data register monitoring is enabled if the format string for trend graph is included in a DIV tag in an html page that string is replaced with a trend graph and the trend graph is updated according to the data register values read from the Web server CPU module The system library takes care of reading data via CGI In order to show a trend graph insert a DIV tag and assign a unique string as the id and trend as the data graph attribute to the DIV tag The following parameters can be specified When the parameters are not spe
64. 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL Introduction This chapter describes how to use the e mail functions in the Web server CPU module The EMAIL instruction sends an e mail that is configured in WindLDR EMAIL Send E mail The EMAIL instruction sends an e mail Symbol EMAIL 51 Operation Details When the input to the EMAIL instruction is on the EMAIL instruction sends an e mail specified by S1 Once the Web server CPU module receives a response from the sending e mail server the completion output specified by D1 is turned on and the operation status operation transition state and error code is stored in the device specified by D2 D2 1 is reserved for the system In order to use EMAIL instructions the e mail settings such as e mail server name should be configured in the Function Area Settings E mails to send should also be configured in the E mail Editor dialog box The EMAIL instruction is executed when the input to the instruction is on While the input to the EMAIL instruction is on the EMAIL instruction is continuously executed To avoid executing the EMAIL instruction continuously a transitional off to on SOTU or on to off SOTD instruction should be used Valid Devices Device Function M R T C D Constant Repeat 51 Source 1 E mail number X 1 255 D1 Destination 1 Completion output X 1 D2 Destination 2 Operation status X
65. 94 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Data is not received correctly in the user communication mode Are communication parameters set correctly using WindLDR NO YES Is the data register designated as receive status used repeatedly YES NO NO Set the communication parameters to match those of the remote terminal using WindLDR Web server CPU module can use constants only for start and stop delimiters See Programming WindLDR of the basic volume page 10 5 Correct the program to replace the duplicate data register with a different data register Is a start delimiter specified in the RXD instruction YES Are inputs to more than 5 RXD instructions on simultaneously YES NO Did you check the start NO delimiter of incoming data YES Is one input used to start multiple RXD instructions Use one input to start one RXD instruction without a start delimiter Make sure that the start delimiter in the RXD instruction matches that of the incoming data Did you check the format of incoming data NO YES NO Is an end delimiter specified in the RXD instruction YES Did you check the end delimiter of incoming data NO YES Is the receive timeout value set correctly using WindLDR NO YES Did you make s
66. A e X Z Y x Y CcoM V 5i e O IDEC WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 2 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS CPU Module Terminal Arrangement and I O Wiring Diagrams Slim Type Web Server FC5A D12K1E 12 1 O Transistor Sink High speed Output Type CPU Module Applicable Terminal Blocks 16 supplied with the CPU module RUN Ei Terminal No Input Output 2 wire Sensor E 1 LIE oem E 3 E 4 5 81 S i E 6 7 i NPN 51 7 5 81 5 61 Ol 9 D USB Load Fuse 28 E I fi D ex TB1 Ly HO OFS Pays D D 4 1 Ethernet wy Outputs QO to Q3 are transistor sink outputs COM and COM terminals are not interconnected COM terminals are interconnected Connect a fuse appropriate for the load For wiring precautions see Input Wiring and Output Wiring on page 3 11 FC5A D12S1E 12 1 O Transistor Source High speed Output Type CPU Module Applica
67. A D32X3 g ECSA DIZXIE FC5A D16RX1 FC5A D16RK1 FC5A D16RS1 FC5A D32X3 FC5A D32K3 FC5A D32S3 FCSA D12X1E FC5A D12K1E FC5A D12S1E Use as Default FCSA D12XIE Default Press this button then the same PLC will be selected as default when Wind LDR is started next time 2 Select 012 1 in the selection box Click OK to save the changes 4 2 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Communication Setup Procedure This section describes the procedure to set up communication between a PC and the PLC using an example WindLDR is used to configure the network settings of the Web server CPU module and monitor the status of the CPU module using an Ethernet connection USB Connection 1 Select Online from the WindLDR menu bar then select Set Up The Communication Settings dialog box appears 2 Select USB and click OK button Communication Settings Serial USB Port Settings Ethernet Timeout 1000 USB PLC Network Setting Advanced Settings The maximum data size x 64 bytes Time delay between packets ms Communication Options E Use HGxG Pass Through 3 Select Configuration from the WindLDR menu bar and then click Network Settings 4 The Function Area Settings dialog box appears Enter the IP address subnet mask and
68. A T16K3 10 mA maximum FC4A K2C1 60 mA maximum Module FC4A T16S3 10 mA maximum FC4A K4A1 65 mA maximum FC4A T32K3 20 mA maximum FC4A T32S3 20 mA maximum AS Interface Master Module Note 1 FC4A AS62M 80 mA maximum Expansion RS232C Communication Module FC5A SIF2 e Expansion RS485 Communication Module FC5A SIFA 40 mA maximum FC5A F2MR2 65 mA maximum FC5A F2M2 65 mA maximum Note 1 A maximum of two AS Interface master modules can be mounted even if the total current draw is within the limits Only one expansion interface module or expansion interface master module can be mounted to a CPU module and is not included in the calculation of the total current draw by expansion modules Note 2 Values indicated in square brackets represent FCSA SIF2 earlier than version 200 IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 15 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Example Installing five expansion RS232C communication modules to the slim type CPU module Module FCSA SIF2 Type No Total Internal Current Draw Internal Current Draw Quantity 5V DC Expansion RS232C Communication Module Earlier than V200 5 85 mA 425 mA Maximum Applicable Expansion Modules Slim CPU 7 455 mA Balance 30 mA In the above example two more expansion modules can be added with a maximum total current draw
69. AL FC9Y B1278 12 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Bar Graph Horizontal When data register monitoring is enabled and the format string for horizontal bar graph is included in a DIV tag in an html page that string is replaced with a horizontal bar graph and the bar graph is updated according to the data register values read from the Web server CPU module The system library is responsible for reading data via CGI In order to show a horizontal bar graph insert a DIV tag and assign a unique string as the id and hbar as the data graph attribute to the DIV tag The following parameters can be specified When the parameters are not specified default values are applied Therefore not all parameters need to be configured device Specify the device type D data register can be specified address Specify the device address in decimal driver Reserved for the system Specify 0 net no Reserved for the system Specify O format Specify the data type width Specify the width of the division in pixel The default value is 300 height Specify the height of the division in pixel The default value is 300 line col Specify the color of the division The default color is 000000 barhgutter Specify the offset to the bar graph from the left boundary of the division in pixel The default value is 30 barwidth Specify the width of the bars
70. AL FC9Y B1278 2 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS 2 12 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Introduction This chapter describes the methods and precautions for installing and wiring Web server CPU modules Before starting installation and wiring be sure to read Safety Precautions in the beginning of this manual and understand precautions described under Warning and Caution Turn off the power to the Web server CPU module before starting installation removal wiring maintenance and inspection of the Web server CPU module Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the Web server CPU module If such a circuit is configured inside the Web server CPU module failure of the Web server CPU module may cause disorder of the control system damage or accidents Special expertise is required to install wire program and operate the Web server CPU module People without such expertise must not use the Web server CPU module Prevent metal fragments and pieces of wire from dropping inside the Web server CPU module housing Put a cover on the Web server CPU modules during installation and wiring Ingress of such fragments and chips may
71. ATION Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from the use of or the application of IDEC PLC components individually or in combination with other equipment All persons using these components must be willing to accept responsibility for choosing the correct component to suit their application and for choosing an application appropriate for the component individually or in combination with other equipment All diagrams and examples in this manual are for illustrative purposes only In no way does including these diagrams and examples in this manual constitute a guarantee as to their suitability for any specific application To test and approve all programs prior to installation is the responsibility of the end user IDE WEB SERVER CPU UsER s MANUAL FC9Y B1278 PREFACE 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com RELATED IVIANUALS The following manuals related to the FC5A series MicroSmart are available Refer to them in conjunction with this manual Type No Manual Name Description FC5A Series FCOY B1278 PEL E FC5A Slim Web server CPU module specifications and Web Server CPU Module Volume this manual FC5A Series Describes module specifications installation instructions wiring instructions MicroSmart Pentra basic operation special function device addresses
72. C9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Disable Tag Function The following example describes a simple procedure without using the tag function From the WindLDR menu bar select View then click the check box of Device Address Q Home Configuration Online il 12 2 Device Address Toolbox Tag Cross Project Info Editor Reference Window Window project l pjw WINDLDR View Tag Name No of Columns 10 E Line Width Times New Roma X Close All 10 B z ini Capture ont F Mnemonics Check the Device Address check box Edit User Program Rung by Rung Start the user program with the LOD instruction by inserting a NO contact of input IO 1 From the WindLDR menu bar select Home gt Basic gt A Normally Open Configuration Online View que B A M Eraser _ Horizontal Paste 43 Import select 1 Main Program Rung 1 1 Basic Advanced Macro Draw Line Vertical ER F A Normally Open B Normally Closed R OUT Output OUTN Output Not SET Set RST Reset E Single Output Timer Counter Shift Register Counter Comparison Data Register Comparison Program Flow 2 Move the mouse pointer to the first column of the first line where you want to inser
73. Expansion Connector 16 Cartridge Connector 1 2 Terminal Block 17 Cartridge Connector 2 10 USB Port 11 Ethernet Port 1 Power Supply Terminals LED Indicators Ethernet Port Indicators 4 Power LED PWR 5 Run LED RUN H 12 Link LED Orange 6 Error LED ERR 7 Status LED STAT 8 Input LED IN 9 Output LED OUT H 13 Network LED Green Fi DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 2 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS 19 Hinged Lid 22 Expansion Connector Seal 21 USB Port Cover 20 Dummy Cartridge As Ic b 1 Power Supply Terminals Connect power supply to these terminals Power voltage 24V DC 2 Terminal Block For connecting input and output signals 3 Expansion Connector For connecting digital and analog 1 0 modules 4 Power LED PWR Turns on when power is supplied to the CPU module 5 Run LED RUN Turns on when the CPU module is executing the user program 6 Error LED ERR Turns on when an error occurs in the CPU module 7 Status LED STAT The status LED can be turned on or off using the user program to in
74. FC5A SERIES _ _ pentra User s Manual Web Server CPU Module Automation Organizer WindLDR IDEC CORPORATION Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com SAFETY PRECAUTIONS Read this user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the Web server CPU module All Web server CPU modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system when using the Web server CPU module in applications where heavy damage or personal injury may be caused in case the Web server CPU module should fail In this user s manual safety precautions are categorized in order of importance to Warning and Caution N Warning Warning notices are used to emphasize that improper operation may cause severe personal injury or death Turn off power to the Web server CPU module before installation removal wiring maintenance and inspection of the Web server CPU module Failure to turn power off may cause electrical shocks or fire hazard Special expertise is required to install wire program and operate the Web server CPU module People without such expertise must not use the Web server CPU module Emergency stop and interlocking circuits must
75. Fax 888 723 4773 Web www clrwtr com Email info clrwtr com reset input 4 7 system status 2 6 response time 4 7 restart system status 2 6 revision history Preface 2 rung 4 9 S screwdriver 3 17 server connection 7 3 maintenance communication 7 1 user communication 8 5 server Connection connected IP address 5 13 server connection status 5 13 server connections 5 10 communication mode information 5 11 server client communications 1 5 sever connection status 5 13 simple operation 4 8 simulate operation 4 12 SMTP server 13 27 SNTP 1 5 calendar clock 5 7 time zone 5 7 5 9 SNTP server 5 7 special data register for error information 13 3 special data registers e mail 10 3 IP address 5 5 specifications CPU module 2 5 2 6 DC input CPU module 2 8 function 2 5 general 2 4 transistor output CPU module 2 9 start WindLDR 4 1 4 8 start stop operation 4 6 schematic 4 6 using power supply 4 7 using WindLDR 4 6 status sever connection 5 13 system 2 6 4 7 stop input 4 7 system status 2 6 strip direct mounting 3 6 subnet mask 5 6 system program version D8029 13 2 statuses at stop reset and restart 2 6 4 7 system library JavaScript functions 12 18 INDEX system setup example 1 4 system web page 12 3 language 12 2 terminal arrangement CPU module 2 10 block removing 3 9 connection 3 17 text encoding e mail 10 4 tightening torque 3 17 time zone offset 5 9 SNTP 5 7 5 9 timeout ping 11 2 time
76. ICATIONS DC Input Specifications Slim Type Web Server CPU Module Input Points and Common Lines FC5A D12K1E FCSA D12S1E 8 points in 1 common line Terminal Arrangement See CPU Module Terminal Arrangement on page 2 10 Rated Input Voltage 24V DC sink source input signal Input Voltage Range 20 4 to 28 8V DC Rated Input Current 10 11 13 14 16 17 4 5 mA point 24V DC I2 15 7 mA point 24V DC Input Impedance 10 11 13 14 16 I7 4 9 12 15 3 4 10 11 13 14 I6 I7 5 us filter value TUON I2 15 i filter value 10 11 13 14 16 I7 5 us filter value I2 15 ien us filter value isolation Between input terminals Not isolated Internal circuit Photocoupler isolated Input Type Type 1 IEC 61131 2 External Load for 1 0 Interconnection Not needed Signal Determination Method Static Effect of Improper Input Connection Both sinking and sourcing input signals can be connected If any input exceeding the rated value is applied permanent damage may be caused Cable Length 3m 9 84 ft in compliance with electromagnetic immunity Connector on Mother Board MC1 5 16 G 3 81BK Phoenix Contact Connector Insertion Removal Durability Input Operating Range The input operating range of the Type 1 IEC 61131 2 input module is shown below Inputs 10 11 13 14 16 and 17
77. IN rail before disassembling the modules Attempt to disassemble modules on a DIN rail may cause damage to the modules Turn off the power to the Web server CPU module before disassembling the modules Failure to turn power off may cause electrical shocks If the modules are mounted on a DIN rail first remove the modules from the DIN rail as described in Removing from DIN Rail on page 3 6 Push up the blue unlatch button to disengage the latches and pull the modules apart as shown When disassembling slim type CPU modules take the same procedure Unlatch Button WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 n DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Installing the HMI Module Caution Turn off the power to the Web server CPU module before installing or removing the HMI module to prevent electrical shocks Do not touch the connector pins with hand otherwise electrostatic discharge may damage the internal elements The optional HMI module FC4A PH1 can mount on any all in one type CPU module and also on the HMI base module mounted next to any slim type CPU module For specifications of the HMI module see HMI Module of the basic volume page 2 80 For details about operating the HMI module see HMI Module of the basic volume page 5 60 Slim Type 1 When using the HMI module with the slim type CPU module
78. Japanese Chinese Western European and Unicode are supported so that you can use a variety of languages to configure e mails When using English the length of the e mail subject can be up to about 180 characters and the e mail message body can be up to about 1500 characters Data register values can be embedded in the e mail message body Send E mail The status and data register values of the Web server CPU module can be monitored and data register values can be modified in the Web browser Web Server Web pages created by the user can be imported to WindLDR and downloaded to the CPU module The maximum capacity of the user web page is 1MB Data register values can be displayed and modified in the user web page PING PING can be sent using PING instructions to confirm if the specified remote host is active Optional Modules The Web server CPU module can be expanded with a variety of optional modules and function modules enabling you to add functions to match your application If the optional modules and function modules are installed to the Web server CPU module the following functions can be expanded Memory Cartridge A user program can be stored in an optional memory cartridge using WindLDR The memory cartridge can be installed on another CPU module to replace the user program without the need for connecting to a computer The original user program in the CPU module is restored after removing the memory cartridge The
79. L DTIM DTMH DTMS or TTIM 28 Unnormalized value is stored in source device of F float data type instruction 29 Result of F float data type instruction is out of the data type range 30 N_B for SFTL SFTR is out of range 31 FIEX instruction is executed before FIFOF instruction 32 TADD TSUB HOUR or HTOS has invalid data for source device S1 13 6 WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING User Program Execution Error Code Error Details 08006 33 In the RNDM instruction 51 is larger than S2 S1 S2 data exceeds 32767 34 NDSRC has invalid data for source device S3 35 In the SUM instruction the execution result exceeds the valid range for the selected data type 52 data is O IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 13 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagrams When one of the following problems is encountered see the trouble shooting diagrams on the following pages Problem Troubleshooting Diagram The PWR LED does not go on Diagram 1 The RUN LED does not go on Diagram 2 The ERR LED is on Diagram 3 Input does not operate normally Diagram 4 Output does not operate normally Diagram 5 Communication between
80. LATION AND WIRING Contact Protection Circuit for Relay and Transistor Outputs Depending on the load a protection circuit may be needed for the relay output of the Web server CPU modules Choose a protection circuit from A through D shown below according to the power supply and connect the protection circuit to the outside of the CPU or relay output module For protection of the transistor output of the Web server CPU modules connect protection circuit C shown below to the transistor output circuit Protection Circuit A Output y Inductive Load COM Protection Circuit B Output Q BB Inductive Load COM MV Protection Circuit C Output Q BB Inductive Load gt COM Protection Circuit D Output Q RR Inductive Load Pid COM Varistor 3 12 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 This protection circuit can be used when the load impedance is smaller than the RC impedance in an AC load power circuit R Resistor of approximately the same resistance value as the load 0 1 to 1 This protection circuit can be used for both AC and DC load power circuits R Resistor of approximately the same resistance value as the load C 0 1 to 1 This protection circuit can be used for DC load power circuits Use a diode with the following rati
81. LDR inserts links to the system JavaScript library files of the Web server CPU module in the head section of the imported htm or html files In order to disable the links for the library files uncheck Enable data register monitoring in Web Server settings in the Function Area Settings dialog box and import the files again Numerical Display Input When data register monitoring is enabled and the following string is included in html page that string is replaced with the value read from the Web server CPU module Since the system library is responsible for reading or writing data via CGI there is no need to create any programs Read Write Device Type Device Number Driver Number Network Number Data Type Example R D 123 0 0 DEC W Read Write Specify R or W When R is selected value read from the CPU module is shown When W is selected a new value can be written to the CPU module Device Type Specify the device type D data register can be specified Device Number Specify the device number in decimal Driver Number Reserved for the system Specify O Network Number Reserved for the system Specify O Data Type Specify the data type to show the device data in desired format Bit Button Form Button When data register monitoring is enabled and the following string is included in an html page that string is replaced with a form button and the button text is updated according to the bit state read from the Web server CPU
82. P Communication Overview The Web server CPU module can be used as Modbus TCP client server Modbus TCP server and client of the Web server CPU module can be used simultaneously When the Web server CPU module is configured as Modbus TCP server Modbus TCP client devices can access the Web server CPU module and read and write the data A maximum of eight server connections can be configured as Modbus TCP server If all eight server connections are configured as Modbus TCP server a maximum of eight Modbus TCP client devices can access and communicate with the Web server CPU module simultaneously When the Web server CPU module is configured as Modbus TCP client the Web server CPU module can access Modbus TCP server devices and read or write the data A maximum of three client connections can be configured as Modbus TCP client The Web server CPU module can communicate with multiple Modbus TCP server devices per a client connection For the specification and configuration of Modbus TCP client see Modbus TCP Client For the specification and configuration of Modbus TCP server see Modbus TCP Server on page 9 7 Modbus TCP Client Modbus TCP client communication settings and request tables for Modbus TCP servers can be programmed using the WindLDR Function Area Settings The Web server CPU module communicate with the Modbus TCP servers according to those settings Communication with Modbus TCP servers are performed in synchronism with user progr
83. PU module communicates with the client device according to the settings configured in the ETXD and ERXD instructions that are programmed for the server connection The local host number and other communication settings can be configured in the Connection Settings tab in the Function Area Settings dialog box Specifications User Communication Server Local host port number Item User Communication Server 2102 to 2109 Can be changed between 0 and 65535 Number of clients that can simultaneously One client per a user communication server communicate with the CPU module Receive timeout 10 ms to 2550 ms 10 ms increments User Communication Server Receive Instruction ERXD Cancel Flag The allocation of the user communication receive instruction cancel flags for each server connection is shown in the table below For details about the user communication receive instruction cancel flag see chapter 10 of the FC5A user s manual basic volume Device Address M8200 Description User Communication Receive Instruction Cancel Flag Server Connection 1 M8201 User Communication Receive Instruction Cancel Flag Server Connection 2 M8202 User Communication Receive Instruction Cancel Flag Server Connection 3 M8203 User Communication Receive Instruction Cancel Flag Server Connection 4 M8204 User Communication Receive Instruction Cancel Flag Server Connection 5 M8205 User Communication Rece
84. Ports Web server port 80 Key Matrix User name administrator Cartridges amp Modules Password Device Settings Program Protection User Web Page Self Diagnostic Z Enable data register monitoring Network Settings Monitoring interval ms 1000 E mail Settings Trend monitor interval x Monitoring interval ms Network Management _ Options Connection Settings Redirect Target System Web Top Page Web Server Language Engish iz Enable Web server Web Server Settings Web server port Specify the port number for the Web server of the Web server CPU module The default port number is 80 User name Specify the user name used for authentication The default user name is administrator Password Specify the password used for authentication The default password is password The password is shown as in the dialog box User Web Page Enable data register monitoring Check when using the system library such as numeric control or graphics This option is applied to html and htm files only Monitoring interval ms Specify the interval between communication requests to the Web server CPU module when monitoring the Web server CPU module using system library The monitoring interval can be specified in ms Trend monitor interval ns Specify the interval for reading device data used in the trend monitor The trend monitor interval
85. R Turning start control special internal relay M8000 on and off Turning designated stop or reset input off and on High speed Counter Total 4 points Single two phase selectable 100 kHz 2 points 100 kHz 2 points 0 to 4 294 967 295 32 bits Rotary encoder mode and adding counter Single phase Counting range Operation mode mode 1 point Analog Potentiometer Data range 0 to 255 IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 2 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS Analog Voltage Input Quantity Input voltage range Input impedance Data range 1 point 0 to 10V DC Approx 100 0 to 255 8 bits Pulse Output 3 points Maximu m frequency 100 kHz Communication Port Communication connector for port 2 Cartridge Connector 2 points for connecting a memory cartridge 32KB 64KB or 128KB and a clock cartridge Note 1 Select program capacity of 62 400 bytes or 127 800 bytes When 127 800 bytes is selected the run time program download cannot be used Note 2 The maximum number of outputs that can be turned on simultaneously is 54 Note 3 Among the additional I O modules the maximum number of outputs that can be turned on simultaneously is 54 System Statuses at Stop Reset and Restart Internal Relay Shift Register Counter Mode Output Data Regis
86. R CPU MODULE User s MANUAL FC9Y B1278 1 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 GENERAL INFORMATION Send E mail Mail server Mailsentto Mail sent from PLC external PC p i Mail received LI Li Mail sent to P mail server i i QNS Mail received N Portable terminal m External PC E mails can be sent from the Web server CPU module Data register values can be embedded in the e mail message body The Web server CPU module can send e mails periodically or when any event occurs Web Server CPU Module Web Server Send HTML page image file etc 7 Browser 7 Web Server x CPU Module 3 Request HTML page a HTML Image Web pages such as html or image files can be downloaded to the Web server CPU module The downloaded pages can be displayed in a web browser on your PC It is possible to show the device values data registers or internal relays on the web page using JavaScript 1 6 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS Introduction This chapter describes part names and specifications of Web server CPU modules Variety of modules such as 1 0 modules and analog 1 0 modules are available in Web server CPU modules For details about each module see FC5A User s Manual Basic Volume
87. System of the basic volume page 11 12 Turn on special internal relay M8007 data link communication initialize flag at the master station See Special Internal Relays for Data Link Communication of the basic volume page 11 7 0008h User Program ROM Sum Check Error The user program stored in the Web server CPU module EEPROM is broken Download a correct user program to the Web server CPU module and clear the error code using the HMI module or WindLDR on a computer 13 4 WEB SERVER CPU 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING When a memory cartridge is installed on the CPU module the user program in the memory cartridge is checked 0010h Timer Counter Preset Value Sum Check Error The execution data of timer counter preset values is broken The timer counter preset values are initialized to the values of the user program automatically Note that changed preset values are cleared and that the original values are restored Clear the error code using the HMI module or WindLDR on a computer 0020h User Program RAM Sum Check Error The data of the user program compile area in the Web server CPU module RAM is broken When this error occurs the user program is recompiled automatically and the timer counter preset values and expansion data register preset values are initialized to the values of the user program No
88. WindLDR on a computer and the Web server CPU module is not possible Diagram 6 Cannot stop or reset operation Diagram 7 Watchdog timer error occurs and the CPU does not run Diagram 8 The interrupt catch input cannot receive short pulses Diagram 9 Frequency measurement does not work Diagram 10 The calendar clock does not operate correctly Diagram 11 Analog 1 0 module does not work END refresh type Diagram 12 Data link communication is impossible Diagram 13 Data is not transmitted at all in the user communication mode Diagram 14 Data is not transmitted correctly in the user communication mode Diagram 15 Data is not received at all in the user communication mode Diagram 16 Data is not received correctly in the user communication mode Diagram 17 Modbus master communication does not work Diagram 18 WindLDR does not communicate with PLC via USB Diagram 19 Modbus master communication request is slow Diagram 20 E mail is not sent Diagram 21 13 8 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagram 1 The PWR LED does not go on Is power supplied Supply power YES Is the PWR LED on Supply the rated voltage All in one type 100 240V AC 24V DC Slim type 24V DC Is the power voltage correct YES NO YES Is the PWR LED on
89. Y Call IDEC for assistance IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 13 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagram 2 13 10 The RUN LED does not go on Is the ERR LED on Click the Start button in WindLDR on a computer connected to the Web server CPU module Is the RUN LED on YES See Troubleshooting Diagram 3 The ERR LED is on Note The Start button is found in the WindLDR menu bar Monitor M8000 start control special Note To monitor M8000 from the WindLDR menu bar select internal relay using WindLDR Online Monitor Monitor then Online Custom New Custom Monitor Enter M8000 in the Device box in the Custom Monitor dialog box Note To turn on M8000 enter 1 in the Current Value box in VES Is M8000 on the Custom Monitor dialog box Turn on M8000 using WindLDR NO Is stop or reset input YES designated using Function Is the RUN LED on Area Settings Turn off the stop and reset inputs YES Is the RUN LED on Y Call IDEC for assistance END WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting Diagram 3 The ERR LED is on Cl
90. able Interrupt EMAIL Send E mail ENCO Encode END ERXD First in Execution First in First out Format First out Execution Frequency Refresh Hour Meter Y OK Cancel The Ethernet User Communication Instruction dialog box appears ETXD Transmit over Ethernet Device Address Comment Server 1 II Server 1 Insert Delete Edit OK Cancel Select ETXD Transmit over Ethernet to transmit data or ERXD Receive over Ethernet to receive data as the instruction type Select the client connection from 1 through 3 and designate S1 D1 and D2 Click OK button to close the dialog box moooo 4 Download the user program D1 MALOO D2 DO100 The settings for the user communication client have been finished The specifications of Ethernet user communication instructions ETXD and ERXD instructions are identical to TXD and RXD instructions For details about TXD and RXD instructions see chapter 10 of the FC5A user s manual basic volume 8 4 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 ETHERNET USER COMMUNICATION User Communication Server When a server connection is configured as the user communication server a client device can access and communicate with the Web server CPU module The Web server C
91. ablished it will be off Details IP address is stored in the corresponding special data registers For example when the IP address is aaa bbb ccc ddd each value is stored as follows D8362 aaa D8363 bbb D8364 ccc and D8365 ddd WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 5 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS 5 14 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 REMOTE HOST LIST Introduction This chapter describes how to configure a list of network devices remote hosts in the network to which the Web server CPU module communicates Applications When the Web server CPU module accesses and communicates with other network devices in the network the remote host device should be specified The remote host list is required to use the following functions e PING Instructions ETXD ERXD Instructions User communication over Ethernet Modbus TCP Client Description of Functions The remote host consists of an IP Address or a Host Name and a Port Number When a remote host is specified with an IP address the Web server CPU module establishes connection with the remote host that has the specified IP address and the corresponding port number then communication is started When a remote host is specified with a host name the Web server CPU module t
92. addresses of Modbus servers The valid slave address range depends on the function code For valid slave addresses see the table above Request Execution Device To use request execution devices click the radio button for Use and designate the first internal relay number in the Modbus TCP Client Request Table Internal relays used for executing requests are automatically listed in the table To execute a request turn on the corresponding request execution device When request execution devices are not designated all requests programmed in the Request Table are executed continuously Error Status Data Register To use error status data registers click the radio button for Use and designate the first data register number in the Modbus TCP Client Request Table Data registers used for storing error statuses are automatically listed in the table When Use a single DR for all communication requests is selected the first data register is shared by all requests n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 9 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 MODBUS TCP COMMUNICATION Processing Requests The data for Modbus communication are processed between the client and servers as shown below Bit Data at Servers Function Codes 01 02 05 and 15 Master Device Address Internal Relay Internal Relay
93. adjusted using D8413 in a multiple of 15 minutes The time zone after the adjustment should be within GMT 12 00 to GMT 13 00 For example when the time zone configured in the function area settings is GMT 9 00 and D8413 is 1 15 minutes are added to the time zone and the adjusted time zone will be GMT 09 15 When D8413 is 2 30 minutes are subtracted from the time zone and the adjusted time zone will be GMT 8 30 Special Data Registers The time zone can be adjusted When 1 is stored in D8413 the clock will advance by 15 minutes When 1 is stored in D8413 the clock will be set back by 15 minutes The valid range of the time zone after the adjustment is GMT 12 00 to GMT 13 00 D8413 Time Zone Offset IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 5 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Connection Settings This section describes the configurations for client server connections of the Web server CPU module Applications The Web server CPU module supports Ethernet communication functions with a maximum of 11 server connections and a maximum of three client connections Using those connections maintenance communication user communication and Modbus TCP communication can be used Those communications can be configured in the Function Area Settings dialog box Description of functions The Web server CPU module has a maximum of three connections
94. al data register D8457 Note 2 When converting a data register value fails is inserted in the e mail body instead of data register value E mails can be sent to the recipients by the relay of the sending e mail SMTP servers Even when the value stored in D2 is 64 after the execution of an EMAIL instruction the recipients of the e mail may not be able to receive the e mail if one of the following conditions is met The Web server CPU module does not detect such problem 1 The SMTP server that relays the e mails is not functioning normally 2 The e mail recipient filters the in coming e mails by specifying the e mail address or e mail domain 10 2 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL Special Data Registers Confirm the error detail of EMAIL instruction When the error code stored in D2 of EMAIL instruction is 7 the response from sending e mail server can be confirmed with special data register D8457 The error code that the sending e mail servers return could vary with each sending e mail server For details about the error code contact the administrator of the sending e mail server Error Code Description Possible Cause 451 The requested action is canceled Sending e mail server is not working normally 530 Access denied SMTP authentication is not enabled in the Function Area Settings 535 Authenticati
95. am execution and the communication data are processed at the END processing in the order of request numbers specified in the request table Modbus TCP Client Specifications Parameter Modbus TCP Client Number of Remote Hosts 255 Slave Number 1 to 247 Maximum Number of Servers 255 Receive Timeout 1 100 to 25 500 ms in increments of 100 ms 1 Specifies the period of time before receiving a response frame from a server IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 9 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 MODBUS TCP COMMUNICATION Modbus TCP Client Start and Stop When request execution devices are designated in the Modbus TCP Client request table internal relays as many as the request quantity are allocated to execute Modbus TCP Client communication The internal relays are allocated in the order of requests For example when internal relay MO is designated as the request execution device MO is allocated to request No 1 M1 to request No 2 and so on To execute a request turn on the corresponding request execution device When communication is completed the request execution device turns off automatically When it is required to send requests continuously keep the corresponding request execution device on using a SET or OUT instruction When request execution devices are not designated all requests programmed in the request table are executed continuously
96. amming WindLDR 5 10 Special Data Registers Special Internal Relays nennen 5 11 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Cuaprer 6 Cuaprer 7 Cuaprer 8 Cuaprer 9 Cuaprer 10 Cuaprer 11 IDEC TABLE OF CONTENTS Remote Host List APpICatiIONS mogsa a 6 1 Description of Functions 6 1 Programming WindLDR 6 1 Maintenance Communication Server ApplicatiOris tee tei eie Rei ee easet e panis A SII 7 1 Description of FUNCTIONS aad RO d eR ERR IR dna Ria 7 1 Programming WiNA DR EE 7 2 Standard Maintenance Communication Server 7 2 Server Connections ceed lated end Ende RE aden 7 3 Ethernet User Communication Ethernet User Communication OVErViCW c cccccsscccsssscccsssecseseeecseeeccseeecsseeccesseeecssseeessressesueesseaaeeseseeaess 8 1 User COMMUNICATION Clienti renes cotone n Fo ERE n Peso sua FERE E CUu b ea eU en 8 2 Specifications User Communication Client esesseeeeee eene nnne nnne 8 2 Programming WindLDR User Communication Client nnne 8 3 User COMMUNICATION SerVer oiii
97. any slim type CPU module 1 Insert a thin flat screwdriver 43 0 mm maximum between the gap on top of the HMI module until the tip of the screwdriver bottoms 2 While turning the screwdriver in the direction as shown disengage the latch on the HMI module and pull out the HMI module Latch 3 Remove the HMI module from the HMI base module 3 4 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Securing USB Extension Cable Using Cable Tie When 5 012 1 51 is installed in a control panel it is possible to extend the USB Mini B port of the PLC to the panel surface using a USB extension cable Note 1 When using the USB extension cable it is recommended that the USB extension cable is secured to the USB port cover of the PLC using a cable tie Note 2 so that the USB extension cable does not come loose from the USB port of the PLC This section describes the procedure to secure the USB extension cable to the USB port cover using the cable tie 1 Open the USB port cover and insert the USB extension cable into the USB port 2 Pass a cable tie around the USB cable cover and the USB extension cable taking care to route the cable tie through the notches on the USB cover 3 Insert the tip of the cable tie through the locking section to make a loop Tighten t
98. are applied to the parameters that are not specified min_val Specify the minimum value of each bar This setting must be configured max_val Specify the maximum value of each bar This setting must be configured label Specify the label for each bar The default label is the device name back_col Specify the back color of each bar The default color is FFFFFF front_col Specify the fore color of each bar The default color varies with each bar graph scale_on Specify whether to show the scale The default is false no scale scale Ibl on Specify whether to show the label The default is false no label 12 12 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Example The following format string shows the vertical bar graph for D2040 and D2042 with data type Double div id div11 data graph vbar gt device D address 2040 driver 0 net_no 0 format DEC D 99 45 width 300 height 300 line_col 000000 100 barvgutter 30 barwidth 20 gutter 20 type square scalewidth 5 bars min_val 0 max_val 100 label dev A back_col FFFFFF front col HOOOOFF scale on true scale Ibl on true min_val 0 max_val 100 label dev B back_col FFFFFF front_col FF0000 scale_on false scale_lbl_on false devA devB div DEC WEB SERVER CPU MODULE UsER s MANU
99. ax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting Diagram 14 Data is not transmitted at all in the user communication mode Is the communication cable connected correctly Is the input to the TXD instruction on Is the PWR LED on 13 TROUBLESHOOTING Make sure of correct wiring Turn on the input to the TXD instruction See Troubleshooting Diagram 1 The PWR LED does not go on Call IDEC for assistance IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 21 13 TROUBLESHOOTING Troubleshooting Diagram 15 Data is not transmitted correctly in the user communication mode Set the communication parameters to match those NO of the remote terminal using WindLDR See Programming WindLDR of the basic volume page 10 5 Are communication parameters set correctly using WindLDR Correct the program to replace the duplicate data register with a different data register Is the data register designated as transmit status used repeatedly Correct the program to make sure that inputs to more than 5 TXD instructions do not go on simultaneously Are inputs to more than 5 TXD instructions on simultaneously s duration of the bus si
100. ble Terminal Blocks FCBA PMTS16EP supplied with the CPU module 2 10 PWR 0 EESE 2 wire Sensor 0 4 E 2 Dc aO E 3 E 4 ET S EX 5 85 LH 6 E PNP 51 S 8 O 9 24VDC T 59 E E n rm gt le Load Fuse O D n m TBi D n Fares d D 200 zd COM 4 Ethernet Y dig E Outputs QO to Q3 are transistor source outputs COM and COM terminals are not interconnected COM terminals are interconnected Connect a fuse appropriate for the load For wiring precautions see Input Wiring and Output Wiring on page 3 11 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS Dimensions CPU Modules Slim Type Web Server FC5A D12K1E FCSA D12S1E 90 0 S S S S 8 8 5 5 5 5 5 5 5 5 5 5 8 5 mm when the clamp is pulled out 45 All dimensions in mm IDEC WEB SERVER CPU MODULE USER s MANU
101. bus TCP client and server communication Modbus TCP communication format starts with the Modbus TCP header followed by the RTU mode communication format without the idle 3 5 characters at both ends and CRC as shown below Modbus TCP Communication Format Transaction ID Protocol ID Message Length Unit ID Pune Hon Data bytes Code Slave No punchon Data CRC Code RTU Mode Idle Communication Format 3 5 characters Idle 3 5 characters Transaction ID The Modbus TCP server slave returns the request ID sent from the client master without change When receiving the returned request ID the client can confirm to which request the response was returned When confirmation is not required designate O as a transaction ID Protocol ID Designate to identify Modbus TCP protocol Message Length Designate the length of the following message in bytes Unit ID The unit ID is Modbus TCP slave address 1 through 247 to identify the unit The Modbus TCP server of the Web server CPU module ignores the unit ID Function Code Designate a function code such as 01 read coil status and 02 read input status Data Designate required data for each function IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 9 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 MODBUS TCP COMMUNICATION 9 10 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888
102. c Volume Chapter 7 Basic Instructions page 7 1 for details on instructions See the Basic Volume Chapter 12 Modbus ASCII RTU Communication page 12 1 for information on how to connect the programming tool WindLDR and the main unit Sample User Program Create a simple program using WindLDR The sample program performs the following operation When only input IO is turned on output QO is turned on When only input 11 is turned on output Q1 is turned on When both inputs IO and 11 are turned on output Q2 flashes in 1 sec increments Rung No Input IO Input I1 Output Operation 1 ON OFF Output QO is turned ON 2 OFF ON Output Q1 is turned ON 3 ON ON Output Q2 flashes in 1 sec increments Start WindLDR From the Start menu of Windows select Programs Automation Organizer WindLDR WindLDR WindLDR starts and a blank ladder editing screen appears with menus and tool bars shown on top of the screen ICE projectO1 piw WINDLDR E 7 Al M 2 Eraser 3 4E Increment Insert Ces Find Convert Horizontal Decrement 7 Append X Replace Download Select Basic Advanced Macro Draw Ung g Set S Line Vertical Invert Comment 9 Disable Delete Compare gt J 1 JI lt FCSA D16RX1 1 9600 7 1 Network 1 1 Mode Edit Rung 1 Line 1 Column 1 4 8 WEB SERVER CPU MODULE USER s MANUAL F
103. can also be mounted on a panel surface inside a console When mounting a slim type CPU module digital 1 0 module analog 1 0 module HMI base module or communication module use optional direct mounting strip FC4A PSP1P as described below Direct Mounting Strip FC4A PSP1P Installing the Direct Mounting Strip 1 Remove the clamp from the module by pushing the clamp inward C TL TUE 2 Insert the direct mounting strip into the slot where the clamp has been removed A Further insert the direct mounting strip until the hook enters into the recess in the module B 3 6 WEB SERVER CPU 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email Groove 35 mm wide DIN Rail Clamp 35 mm wide DIN Rail Clamp FIDEC info clrwtr com 3 INSTALLATION AND WIRING Removing the Direct Mounting Strip A 1 Insert a flat screwdriver under the latch of the direct n mounting strip to release the latch A 2 Pull out the direct mounting strip Mounting Hole Layout for Direct Mounting on Panel Surface Make mounting holes of 24 3 mm as shown below and use M4 screws 6 or 8 mm long to mount the Web server CPU modules on the panel surface FCSA D12K1E FCSA D12S1E 47 5 gh 2 24
104. can be used for the pass through over Modbus RTU Programming WindLDR Standard Maintenance Communication Server 1 Select Configuration from the WindLDR menu bar and then click Connection Settings The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control B configure parameters for cient and server connections Memory Backup Input Configuration Maintenance Communication Server Communication Ports E Enable Maintenance Communication Server Configure Key Matrix Cartridges amp Modules Server Connections Device Settings Communication Made Program Protection E Unused Self Diagnostic Unused Network Settings Unused E mail Settings Unused Network Management Unused Connection Settings Unused Web Server Unused Communication Mode Unused Unused Unused 2 Check Enable Maintenance Communication Server The standard maintenance communication server is enabled 7 2 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 MAINTENANCE COMMUNICATION SERVER 3 Click on Settings button The Maintenance Communication Server dialog box appears Maintenance Communication Server Local Host Port No Number of Connections Receive Timeout ms Restrict Access by IP Address
105. cause fire hazard damage or malfunction Do not touch the connector pins with hand otherwise electrostatic discharge may damage the internal elements Keep the Web server CPU module wiring away from motor lines Installation Location The Web server CPU module must be installed correctly for optimum performance The Web server CPU module is designed for installation in a cabinet Do not install the Web server CPU module outside a cabinet The environment for using the Web server CPU module is Pollution degree 2 Use the Web server CPU module in environments of pollution degree 2 according to IEC 60664 1 Make sure that the operating temperature does not drop below 0 or exceed 55 C If the temperature does exceed 55 C use a fan or cooler Mount the Web server CPU module on a vertical plane as shown at right Slim Type To eliminate excessive temperature build up provide ample ventilation Do not install the Web server CPU module near and especially above any device which generates considerable heat such as a heater transformer or large capacity resistor The relative humidity should be above 30 and below 95 The Web server CPU module should not be exposed to excessive dust dirt salt direct sunlight vibrations or shocks Do not use the Web server CPU module in an area where corrosive chemicals or flammable gases are present The modules should not be exposed to chemical oil or water splashes End Cl
106. ce Settings Program Protection Unused Self Diagnostic Unused Network Settings Unused E mail Settings Network Management Unused Connection Settings Unused 1 2 3 4 5 Unused 6 8 Web Server Unused Client Connections No Communication Mode T Unused 2 Unused 3 Unused 2 Configure maintenance communication server server connections or client connections 5 10 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Maintenance Communication Server When Enable maintenance communication server is enabled the standard maintenance communication server can be configured For details see Maintenance Communication Server on page 7 1 Server Connection Select the communication mode for each server connection in the corresponding pull down list box A maximum of eight server connections can be configured Maintenance communication server user communication server or Modbus TCP server can be selected as the communication mode Leave the communication mode of server connections as Unused if those connections are not used Client Connection Select the communication mode for each client connection in the corresponding pull down list box A maximum of three client connections can be configur
107. cified default values are applied Therefore not all parameters need to be configured device Specify the device type D data register can be specified address Specify the device address in decimal driver Reserved for the system Specify O net no Reserved for the system Specify O format Specify the data type width Specify the width of the division in pixel The default value is 300 height Specify the height of the division in pixel The default value is 300 line col Specify the color of the division The default color is 000000 min val Specify the minimum value of the trend graph This parameter must be configured max val Specify the maximum value of the trend graph This parameter must be configured plot num Specify the number of data to plot This parameter must be configured scale col Specify the color of the scale The default color is 000000 x val col Specify the color of the X axis labels The default color is 000000 y val col Specify the color of the Y axis labels The default color is 000000 gx Specify the horizontal position to start drawing the trend graph in pixel The default value is 50 gx Specify the vertical position to start drawing the trend graph in pixel The default value is 30 g width Specify the width of the trend graph in pixel The default value is 200 g height Specify the height of the trend graph in pixel The d
108. d address Specify the device number of the target device in hexadecimal length Specify the number of data registers to write in hexadecimal The valid range is 1 to 64 0001h to 0040h driver Reserved for the system Specify 00 net no Reserved for the system Specify 00 data Specify the values to write to the target data registers in hexadecimal When the length is bigger than or equal to 2 insert between the values to write to the data registers Example When writing 49910 C2F6h to D2058 and 59768 E978h to D2059 the format for CGI is as follows system device_write cgi device D amp address 080A amp length 0002 amp driver 00 amp net no O00 amp data C2F6 E978 Reply Format Writing Device Data The Web server CPU module returns the following reply after receiving above request Content type text javascriptt json charset utf 8 STATUS 0 DEVICE D ADDRESS 080A LENGTH 0002 DRIVER 00 NET_NO 00 STATUS 0 indicates normal reply Any other values indicate an error DEVICE ADDRESS LENGTH DRIVER and NET_NO The parameters in the request are stored A 2 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 m I DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com APPENDIX USB Driver Installation Procedure Installing on Windows XP 1 Connect a USB cable to the USB port on the FC5A D12X1E with power supplied and the PC running 2
109. dbus TCP Server Unused Unused Unused Unused Client Connections Communication Mode User Communication Client Unused Unused Configure Default The User Communication Server dialog box appears User Communication Server Local Host Port No Receive Timeout ms Allow Access by IP Address Cancel Default Configure the local host port number and receive timeout If you want to restrict the access using IP address configure the allowed IP address 8 6 WEB SERVER CPU 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Edit the user program 8 ETHERNET USER COMMUNICATION To insert Ethernet user communication instructions to the ladder editor select the Ethernet user communication instructions ETXD or ERXD instructions in the Coil Selection dialog box Selection Symbol Name EI EMAIL ENCO Enable Interrupt Send E mail Encode Transmit over Ethernet Exponent First in Execution First in First out Format First out Execution Frequency Refresh Hour Meter v ERXD Receive over Ethernet ED ERXD Port No OK Cancel The Ethernet User Communication Instruction dialog box appears Tag Name Device Address Comment Beer 119 Insert Dele
110. dding removing web pages ccccccssccssscesccssseessecesecssecseeecseeceseeceaecaeeceseeceasecsasecseseateceseeesaasaees 12 7 ct losses cass 12 10 Numerical Display Input c cccccccccssccsscsssccsscccseecsssececeseeceseeceassseecaeecsaeceseesessesascessecessesessens 12 10 Bit Button Form ButtOn cccccccccsscccscccsseeccsssecccseeesseseeesesseecsseeesssaeeecsssesseseeesseaeeesseaesesee nnns 12 10 Bit Button 12 11 Graph Vertical REM 12 12 Bar Graph Horizontal esses essen eene enne ener nnne nnns nennen nnns sensn senes 12 14 12 16 JavaScript FUNCTIONS aeaniee arabia aeree eee Vae 12 18 Reading DEVICE Data saves E Ea Re a 12 18 Writing DEVIC Data 12 18 Troubleshooting ERR WED m Reading Error Data scsscssesessscaccseostacationtacavicaveaieaassens Special Data Registers for Error Information c cccccsscccssccesssseeessreessteeeeees General Error Codes nennen enne nnne ennt rennes CPU Module Operating Status Output and ERR LED during Errors
111. der No Pcs Pkt Crimping Tool CRIMPFOX ZA 3 12 01 88 2 1 For power supply terminals SZS 0 6 x 3 5 12 05 05 3 10 For I O modules Screwdriver communication adapter communication module SZS 0 4 x 2 5 1205037 10 expansion RS232C RS485 communication modules CPU modules 0 5 N m I O modules Communication adapter Communication module Expansion RS232C RS485 communication modules Screw Terminal Tightening Torque 0 22 to 0 25 IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 17 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING 3 18 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Introduction This chapter describes general information about setting up the basic Web server CPU module system for programming starting and stopping Web server CPU module operation and introduces simple operating procedures from creating a user program using WindLDR on a PC to monitoring the Web server CPU module operation Start by setting up the maintenance environment Then connect a PC that has WindLDR installed and the Web server CPU module with a USB cable If WindLDR is not installed on the PC install WindLDR USB Port Mini B Plug USB Cable Start WindLDR From the Start menu of Windows select Programs Automation Organize
112. dicate a specified status 8 Input LED IN Turns on when a corresponding input is on 9 Output LED OUT Turns on when a corresponding output is on 10 USB Port For connecting a computer to download a user program and monitor the PLC operation on a computer using WindLDR Programs written in WindLDR can be downloaded to the PLC 11 Ethernet Port For connecting a LAN cable to communicate with PCs PLCs or any other network devices 12 Link LED Orange Turns on when the CPU module is connected to another network device using a LAN cable 13 Network LED Green Flashes when CPU module sends or receives data from the Ethernet port 14 Analog Potentiometer Sets a value of through 255 to a special data register All slim type CPU modules have one potentiometer which can be used to set a preset value for an analog timer 15 Analog Voltage Input Connector For connecting an analog voltage source of 0 through 10V DC The analog voltage is converted to a value of 0 through 255 and stored to a special data register 16 Cartridge Connector 1 For connecting an optional memory cartridge or clock cartridge 17 Cartridge Connector 2 For connecting an optional memory cartridge or clock cartridge 2 2 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 n DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS 18 Communication Connector For connecting an o
113. dule 1 Connect the PC to the Web server CPU module start WindLDR and power up the Web server CPU module See Introduction on page 4 1 2 Check that a stop input is not designated using Configuration gt Run Stop Control gt Stop and Reset Inputs See Stop Input and Reset Input of the basic volume page 5 2 Note When a stop input is designated the Web server CPU module cannot be started or stopped by turning start control special internal relay M8000 on or off 3 Select Online from the WindLDR menu bar The Online tab appears LEGI E ta project01 Home Configuration 3 Status g Lg 9 amp Clear Download Upload Device Stop Pod Monitor E f Initialize Data List Main Program 1 Rung 4 1 4 Click the Start button to start operation then the start control special internal relay M8000 is turned on 5 Click the Stop button to stop operation then the start control special internal relay M8000 is turned off The PLC operation can also be started and stopped while WindLDR is in the monitor mode Select Online gt Monitor gt Monitor and click the Start or Stop button Note Special internal relay M8000 is a keep type internal relay and stores the status when power is turned off M8000 retains its previous status when power is turned on again However when the backup battery is dead M8000 loses the stored status and can be turned on
114. e Expansion Interface Module of the basic volume page 2 72 This equipment is suitable for use in Class Division 2 Groups A B C D or non hazardous locations only Explosion hazard Substitution of components may impair suitability for Class 1 Division 2 Explosion hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Make sure that the total internal current draw by all connected expansion modules does not exceed the allowable current draw of the CPU module Otherwise the CPU and other modules do not operate correctly The CPU module does not d etect the excessive current draw The expansion RS232C communication module cannot be mounted on the right of expansion interface modules FCSA EXM2 FC5A EXM1M and FCSA EXM1S Expansion interface modules be mounted on the right of the expansion RS232C communication module 3 16 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Terminal Connection Make sure that the operating conditions and environments are within the specification values Be sure to connect the grounding wire to a proper ground otherwise electrical shocks may be caused Do not touch live terminals otherwise electrical shocks may be caused Do not touch terminals immediately after power is tu
115. e is a slim type micro programmable logic controller that has built in Ethernet and USB ports The Web server CPU module is equipped with highly scalable modular structure and powerful communication functions as well as convenient functions The Web server CPU module has the compatibility with the other FC5A Series MicroSmart and can use all optional modules The Web server CPU module has 12 1 0 terminals transistor output and operates on 24V DC Using expansion I O modules the I O points can be expanded to a maximum of 492 The program capacity of the Web server CPU module can be selected from 62 400 bytes 10 400 steps or 127 800 bytes 21 300 steps The Web server CPU module features Logic Engine for superior ladder processing capabilities User programs for the Web server CPU module can be edited using WindLDR on a Windows PC IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 1 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 GENERAL INFORMATION Features Logic Engine The Web server CPU module features the Logic Engine to achieve fast execution of instructions 0 056 us for a basic instruction LOD and 0 167 us for an advanced instruction MOV This improves real time performance for executing the user program Basic Functions The Web server CPU module is fully equipped with functions as a programmable logic controller to achieve the best system USB Port The Web server CPU modu
116. e operation status The error code is stored in the least 4 bits of the operation status Status Code Operation Transition State Description Decimal n From turning on the start input for a PING instruction until the ping 16 Preparing transmission packet is sent out to the specified remote host From sending the ping packet to the specified remote host until the 32 Waiting for response 8 ping p P response is received The execution of the PING instruction is completed allowing for the 64 PING instruction complete g next transmission to be processed Note If the status code is anything other than the codes listed above an error of PING instruction is suspected Error Code Error details Completion output 0 Normal ON The status code is 64 Timeout error ON 3 The host name of the target remote host could not be resolved ON with DNS The specified remote host does not exist in the remote host list ON Multiple PING instructions are executed simultaneously ON Parameter error ON Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Network Management The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control Memory Backup Input Configuration Communication Ports Key Matrix Cartridges amp Modules Device Settings Program Protection Self Diagnostic Network Settings E mail Settings Netwo
117. ead cgi CGI for reading device data used by JavaScript system device write cgi CGI for writing device data used by JavaScript Data Type The following data types can be specified in batch monitor custom monitor or user web pages when the system library parts are used Data Type Data Size Valid Range HEX W Hexadecimal 1 word 0000 to FFFF HEX D Hexadecimal 2 words 00000000 to FFFFFFFF DEC W Decimal 1 word 0 to 65535 DEC I Decimal 1 word 32768 to 32767 DEC D Decimal 2 words 0 to 4294967296 DEC L Decimal 2 words 2147483648 to 2147483647 DEC F Decimal 2 words IEEE754 format Digits is 7 BIN B Binary 1 word 0000 or 0001 Note Note BIN B is used in the custom monitor when internal relay is monitored 0000 is OFF and 0001 is ON IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 12 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER System Web Page The Web server CPU module features the system web page which can be used to check PLC status monitor and update data register values and internal relay Since the system web page is embedded in the Web server CPU module you can easily access and utilize the system web page PLC Status In the PLC status page the Web server CPU module status such as the system program version or scan time can be confirmed You can also run or stop the Web server CPU module using the Run Stop button
118. ear error codes using WindLDR See Note below YES 13 TROUBLESHOOTING Is the ERR LED turned off See General Error Codes on page 13 3 Identify the error code and correct the error Note Temporary errors can be cleared to restore normal operation by clearing error codes from WindLDR See Clearing Error Codes from WindLDR on page 13 2 IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com END 13 11 13 TROUBLESHOOTING Troubleshooting Diagram 4 Input does not operate normally YES Is the input LED on Are input device addresses correct Is the input wiring correct Correct the program LL Correct the input wiring 3 Is the input terminal powered correctly NO Y Supply the rated voltage to the input terminal Input voltage range All in one CPU input mixed 1 0 modules 20 4 to 28 8V DC Slim type CPU modules 20 4 to 26 4V DC AC input module 85 to 132V AC Are wiring and operation of external devices correct Correct the external device wiring YES END Y Call IDEC for assistance 13 12 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 W
119. eb www clrwtr com Email info clrwtr com Troubleshooting Diagram 5 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Output does not operate normally Is the RUN LED on Click the Start button in WindLDR on a computer connected to the Web server CPU module Note The Start button is found in the WindLDR menu bar 13 TROUBLESHOOTING Is the output LED on Make sure of correct output wiring Check the output allocation numbers Are output device addresses correct Correct the program Monitor the output using WindLDR Does the monitored output turn on and off YES The output circuit in the CPU or output module is damaged Replace the module Is the expansion interface module used See I O Refreshing by Expansion Interface Module Appendix of the basic volume Call IDEC for assistance WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 END 13 13 13 TROUBLESHOOTING Troubleshooting Diagram 6 Communication between WindLDR on a computer and the Web server CPU module is not possible Is the computer link cable connected correctly Connect the cable completely E BOUE REB m See Troubleshooting Diagram 1 The PWR LED does not go on Correc
120. ed User communication client or Modbus TCP client can be selected as the communication mode Leave the communication mode of client connections as Unused if those connections are not used For details on each communication function see the corresponding chapter in this manual Special Data Registers Special Internal Relays Communication Mode Information The communication mode information of the server and client connections can be confirmed with special data registers D8278 and D8279 The communication mode information of the client connections 1 through 3 are stored in D8278 The communication mode information of the sever connections 1 through 8 are stored in D8279 Communication mode information for client connections 1 through 3 is stored in D8278 as follows 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Client 3 Client 1 Client 2 00 Reserved 01 User Communication 10 Modbus TCP Client 11 Unused Communication mode information for server connections 1 through 8 is stored in D8279 as follows 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 D8279 A A A A A A A A Server 7 Server 5 Server 3 Server 1 Server 8 Server 6 Server 4 Server 2 00 Maintenance Communication 01 User Communication 10 Modbus TCP Server 11 Unused DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 5 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
121. ed to the CPU module or when the CPU module is turned on Notes The default network settings are fixed IP address of 192 168 1 5 The following functions require the DNS server configured Send E mail function DNS server is required to resolve SMTP server name SNTP function DNS server is required to resolve SNTP server name PING function DNS server is required to resolve the host names of remote hosts Server Client Communications DNS server is required to resolve the network devices to communicate with Special Data Registers Special Internal Relays Special Data Registers to Confirm Network Settings The IP Settings and DNS Settings of the Web server CPU module can be confirmed with the special data registers D8330 through D8349 Special data registers Device Address Description Details 08330 08333 Address When the address is aaa bbb ccc ddd each value is stored in special D8334 D8337 Subnet Mask data registers as follows D 0 aaa D 1 bbb D 2 ccc and D8338 D8341 Default Gateway D 3 ddd D8342 D8345 Preferred DNS Server For example when the IP address is 192 168 1 5 each value is stored D8346 D8349 Alternate DNS Server as follows D8330 192 D8331 168 D8332 1 and D8333 5 Specifying IP Settings and DNS Settings Using Special Data Registers When use special data registers is configured in the function area settings IP settings and DNS settings can be configured with special data
122. een the Web server CPU module and the client devices A maximum of eight server connections of the Web server CPU module can be allocated to user communication If all eight connections are allocated to user communication a maximum of eight client devices can simultaneously access and communicate with the Web server CPU module When using the Web server CPU module user communication client the Web server CPU module can access and communicate with the server devices using the protocol of the server device A maximum of three client connections of the Web server CPU module can be allocated to user communication User communication client functions and configuration are described in User Communication Client on page 8 2 User communication server functions and configuration are described in User Communication Server on page 8 5 WindLDR version 6 4 or higher is required to use Ethernet user communication DEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 8 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 ETHERNET USER COMMUNICATION User Communication Client When a client connection is configured as the user communication client the Web server CPU module communicates with the specified server device according to the settings configured in the ETXD and ERXD instructions that are programmed for the client connection The remote host number and other communication settings can be configured in the
123. efault value is 100 g line col Specify the color of the border of the trend graph The default color is the same with the line col g line width Specify the width of the border of the trend graph in pixel The default width is 1 g back col Specify the back color of the trend graph The default color is When the specified number of data is plotted the trend graph reaches the right boundary of the trend graph The behavior of the graph can be specified from the following mode one Discard the oldest data half Discard the first half of the plotted data all Clear all logged data legend gutter Specify the gap between the trend graph and the legend The default value is 30 legend margin x Specify the horizontal margin in the legend in pixel The default value is 10 legend margin y Specify the vertical margin in the legend in pixel The default value is 10 legend line width Specify the width of the lines in the legend in pixel The default value is 20 legend line gutter Specify the height in pixel when multiple lines are shown in the legend The default value is 30 legend line col Specify the line color in the legend The default color is the same with line col legend width Specify the width of the legend in pixel The default value is 100 line width Specify the initial width of the lines of the trend graph The default value is 1 marker on Specify whether to sh
124. entire system are satisfactory Connect the functional ground terminal of the communication device to the OV line of the power supply so that the noises from the external device do not flow through the communication line e Connect an isolator to the communication line so that a loop circuit to induce noises can not be formed 3 14 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Maximum Quantity of Applicable Expansion Modules This section describes precautions for installing the expansion RS232C communication module in connection with the internal current draw by other expansion modules The all in one 24 1 0 type CPU module except 12V DC power type can mount a maximum of three expansion RS232C communication modules The slim type CPU module can mount a maximum of five expansion RS232C communication modules Including expansion RS232C communication modules and other expansion modules the all in one type CPU module can mount a maximum of four expansion modules and the slim type CPU module can mount a maximum of seven expansion modules unless the total internal current draw by all connected expansion modules exceeds the allowable current draw of the CPU module Make sure that the total internal current draw does not exceed the current capacity of the CPU module Allowable Total Internal Current Draw Quantity o
125. er Data Type Off State Image On State Image Example R m 123 0 0 BIT BIT_IMG_OFF jpg BIT_IMG_ON jpg Read Write Specify R or W When R is selected the specified on or off state picture is shown according to the state of the specified bit read from the CPU module When W is selected the bit state can be toggled Device Type Specify the device type m internal relay can be specified Device Number Specify the device number in decimal Driver Number Reserved for the system Specify 0 Network Number Reserved for the system Specify 0 Data Type Specify BIT Off State Image Specify the image to show when the bit state is off with the relative path On State Image Specify the image to show when the bit state is on with the relative path Example When using Numerical Display if D2058 is 49910 C2F6h and D2059 is 59768 E978h those data register values are shown as follows on web browser W D 2058 0 0 HEX W C2F6 W D 2058 0 0 HEX D C2F6E978 W D 2058 0 0 DEC W 49910 W D 2058 0 0 DEC I 15626 W D 2058 0 0 DEC L 1024005768 W D 2058 0 0 DEC F 123 456 If the formats of strings are invalid those strings are not replaced with values read from the CPU module If the communication with the CPU module fails or the specified device does not exist device values are shown as When W is specified as Read Write device data can be written to the CPU module on web browser For example
126. er connections Memory Backup Input Configuration Maintenance Communication Server Communication Ports iz Enable Maintenance Communication Server Configure Key Matrix Cartridges amp Modules Server Connections Device Settings No Communication Made Unused Program Protection haa Unused Self Diagnostic Maintenance Communication Server User Communication Server Network Settings Modbus TCP Server M E mail Settings Unused Network Management Unused Connection Settings Unused Web Server Unused Client Connections Communication Mode Unused Unused Unused Default Cancel The Modbus TCP Server dialog box appears 3 Configure the parameters and click on OK button Modbus TCP Server Local Host Port No Allow Access by IP Address Cacal Default 4 Download the user program to the CPU module Now programming for the Modbus TCP server is complete The specification and setting of each parameter are the same with Modbus slave communication For details about the Modbus slave communication see chapter 12 of FC5A user s manual basic volume 9 8 WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 TCP COMMUNICATION Modbus TCP Communication Format This section describes the communication format used for Mod
127. esignate an internal relay number Keep unnecessary internal relays turned off and turn on internal relays only when 13 TROUBLESHOOTING sending requests END Troubleshooting Diagram 21 E mail is not sent ZiDEC Is the EMAIL instruction error code 7 The request for sending e mail is received by the SMTP server but the e mail is not transferred The error code received from the SMTP server is stored in D8457 Confirm the stored error code and consult with the administrator of the SMTP server for details about the error code Note Is the EMAIL instruction error code 0 The request to send e mail is not submitted to the SMTP server Confirm the error code detail Note The following two points should also be checked 1 15 the LAN cable properly connected 2 Are the network settings correct The request for sending e mail is received by the SMTP server and the e mail is transferred normally If the recipients do not receive the e mail e mail settings of recipients should be checked Confirm the following points 1 The configured e mail addresses are incorrect 2 The e mail transfering at the recipient is not working when the e mail from the Web server CPU module is transferred to other e mail addresses 3 The e mail is filtered by the e mail server of the recipients as a junk e mail or a spam e mail 4 Therecip
128. esistance 147 m s 15G 11 ms duration 3 shocks per axis on three mutually perpendicular axes IEC 61131 2 ESD Immunity Contact discharge 4 kV Air discharge 8 kV IEC 61000 4 2 Weight 200g Power Supply Rated Power Voltage 24V DC Allowable Voltage Range 20 4 to 26 4V DC including ripple Maximum Input Current 700 mA 26 4V DC Maximum Power Consumption Note 1 2 CPU module 7 1 0 modules expansion module 8 1 0 modules 19W 26 4V DC Allowable Momentary Power Interruption 10 ms at 24V DC Dielectric Strength Between power A terminals Between 1 0 and terminals 500V AC 1 minute 500V AC 1 minute Insulation Resistance Between power A terminals Between 1 0 and terminals 10 MQ minimum 500V DC megger 10 MQ minimum 500V DC megger Noise Resistance DC power terminals terminals coupling clamp 1 0 kV 50 ns to 1 us 1 5 kV 50 ns to 1 us Inrush Current 50A maximum 24V DC Grounding Wire UL1015 AWG22 UL1007 AWG18 Power Supply Wire UL1015 AWG22 UL1007 AWG18 Effect of Improper Power Supply Connection Reverse polarity Improper voltage or frequency Improper lead connection No operation no damage Permanent damage may be caused Permanent damage may be caused Note 1 Among relay output modules connected to the CPU module a maximum of 54 points can be turned on simultaneously Among re
129. etae tbt asado be ed iai oed Leo ga resa Ve dU Nue 8 5 Specifications User Communication Server sessi nnne 8 5 Programming WindLDR User Communication Server eene enne nnne nenne 8 6 Modbus TCP Communication Modbus TCP Communication Overview eseseseseeeeee eene eene nnne nnne nennen nnns een rnns enn senes ener rines 9 1 Modbus TEP Cent ee Decet qe a 9 1 Modbus TCP Client Specifications ccccccccssccsssseccssssccsssseeecerecssnseecsesaeecsaseessaeeessaeeessseessnaeeeeseaes 9 1 Programming WindLDR Modbus Client nennen nnne nnne nnns 9 3 Processing 5 eie duende chos saan Ree cU Cue Ca a ERA 9 6 amp 5 Ter 9 7 Modbus TCP Server Specifications 9 7 Programming WindLDR Modbus TCP 9 8 Modbus TCP Communication 9 9 E mail EMAIL Send Emails E Operation Details Valid Devices in EMAIL Instruction Special Data Registers Confirm the error detail of EMAIL instruction Programming WindLDR General Settings SMTP Authentication
130. f Expansion RS232C Quantity of Expansion Total Internal Current Draw Communication Modules Modules 5V DC 260 mA maximum CPU Module All in one 24 1 0 Type CPU Module Slim Type CPU Module 4 maximum 3 maximum Note 5 maximum 7 maximum 455 mA maximum Note The all in one 24 I O type CPU module cannot use the expansion RS232C RS485 communication module in combination with function modules listed below When using the expansion RS232C RS485 communication module and these function modules use the slim type CPU module Function Module Type No Analog I O Module FC4A LO3A1 FC4A LO3AP1 FC4A J2A1 FC4A J4CN1 FC4A J8C1 1 FCAA K1A1 FC4A K2C1 FC4A K4A1 AS Interface Master Module FC4A AS62M Internal Current Draw by Expansion Modules Module Type No ib rey Draw Module Type No Draw FC4A NO8B1 25 mA maximum Mixed I O FC4A MO8BR1 25 mA maximum FC4A N16B1 40 mA maximum Module FC4A M24BR2 65 mA maximum Input Module FC4A N16B3 35 mA maximum Analog I O FC4A LO3A1 50 mA maximum FC4A N32B3 65 mA maximum Module FC4A LO3AP1 50 mA maximum FC4A NO8A11 60 mA maximum FC4A J2A1 50 mA maximum Relay Output FC4A RO81 30 mA maximum Analog Input FC4A J4CN1 50 mA maximum Module FC4A R161 45 mA maximum Module FC4A J8C1 40 mA maximum FC4A TO8K1 10 mA maximum FC4A J8AT1 45 mA maximum FC4A TO8S1 10 mA maximum FC4A K1A1 50 mA maximum m FC4
131. f the Error Status in the PLC Status dialog box click the Details button The PLC Error Status screen appears FC54 D16RX1 PLC Error Status General Error Codes Power failure Clearing Error Codes from WindLDR After removing the cause of the error clear the error code using the following procedure 1 From the WindLDR menu bar select Online gt Monitor gt Monitor The monitor mode is enabled 2 From the WindLDR menu bar select Online gt Status The PLC Status dialog box appears 13 2 WEB SERVER CPU 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING 3 On the right of the Error Status in the PLC Status dialog box click the Clear button This procedure clears the error code from special data register D8005 general error code and the error is cleared from the PLC Status dialog box PLC Status System Information PLC Type System Program Version Operation Status Run Stop Status Scan Time TIM CNT Change Status Calendar Write Protection Read Protection Error Status FCSA D16RX1 211 Running Current Maximum Unchanged 1 ms 2 ms Clear Confirm 09 01 16 Fri 09 06 1 1 Change Unprotected Unprotected Clear Button Details Special Data Registers for Error Information Two data registers are assigned to store informat
132. for the maintenance communication server as standard WindLDR on a PC can monitor download or upload the user program using the standard maintenance communication server In addition to the standard maintenance communication server the Web server CPU module has eight server connections that can be used for maintenance communication user communication or Modbus TCP communication Even when the maintenance communication is configured for additional server connections the user program cannot be downloaded or uploaded through those server connections When Modbus TCP is configured the same port number can be configured in multiple server connections so that multiple Modbus TCP clients can access the Web server CPU module through the same port To limit the access to the Web server CPU module IP address flittering can be used By specifying the IP address that can access the Web server CPU module anonymous access can be limited Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Connection Settings The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control configure parameters for client and server connections Memory Backup Input Configuration Maintenance Communication Server Communication Ports z Enable Maintenance Communication Server Configure Key Matrix Cartridges amp Modules Server Connections No Communication Mode Devi
133. g timer value can be changed between 100 ms and 4000 ms Note The watchdog timer can be reset by inserting a NOP instruction in a ladder program Caution The Watchdog Timer monitors the scan time to confirm that the system is operating normally When changing the watch dog time setting consider the safety of the system and configure the appropriate value Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Self Diagnostic The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control Configure self diagnosticfunctions Memory Backup Input Configuration Watchdog Timer Settings Communication Ports Watchdog Timer 400 ms m Key Matrix 100ms 200 ms 400 ms Device Settings 600 ms 800 ms dba eredi sr zs 1000 ms Self Diagnostic 1200 ms 1400 ms 1600 ms E mail Settings 1800 ms 2000 ms Network Management 2200 ms Cartridges amp Modules Program Protection Network Settings Connection Settings 2400 ms 2600 ms Web Server penne 3000 ms 3200 ms 3400 ms 3600 ms 3800 ms 4000 ms Watchdog timer Settings Select the watch dog timer setting between 100 ms and 4000 ms The default time is 400 ms n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 5 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Network Settings
134. ge The selected file will be deleted OK to continue Cancel 2 Right click on folder44 and select Delete Click OK button to confirm folder44 and all files folders in folder44 will be deleted User Web Page All Files From Folder44 will be deleted OK to continue Cancel Notes f you want to remove all user web pages right click on the User Web Page in the Project Window and select Delete All Click OK button to confirm All imported files and folders will be removed User Web Page files from User Web Page will be deleted OK to continue Cancel Use UTF8 as encoding type of htm or html files imported to the user web page Create backup files on the PC before importing those files to WindLDR The behavior of web browser varies with type and version of each web browser Test the Web server of the Web server CPU module thoroughly with the client devices that are used for accessing the Web server un DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 12 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Monitoring Function In the user web pages data register values can be monitored without directly using JavaScript or CGI To enable monitoring function check Enable data register monitoring in Web Server settings in the Function Area Settings dialog box Note When the ladder program is converted in WindLDR Wind
135. gnal at the remote terminal less than 5 sec Make sure that the busy signal at the remote terminal does not exceed 5 sec Did you make sure of source 1 device of the TXD instruction Make sure that the transmit data designated as source 1 device is correct Call IDEC for assistance When the user communication still has a problem after completing the above procedure also perform the procedure of Diagram 14 described on the preceding page 13 22 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting Diagram 16 Data is not received at all in the user communication mode Is the communication cable connected correctly Is the input to the RXD instruction on Is the PWR LED on 13 TROUBLESHOOTING Make sure of correct wiring Turn on the input to the RXD instruction See Troubleshooting Diagram 1 The PWR LED does not go on Call IDEC for assistance IDEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 23 13 TROUBLESHOOTING Troubleshooting Diagram 17 Correct the program to make sure that inputs to more than 5 RXD instructions do not go on simultaneously 13 24 Phone 800 8
136. he loop until it is the suitable size and trim the excess cable tie using wire cutters YBBBBBBWBBOBQBOQ Note 1 IDEC USB extension cable for USB Mini B HG9Z XCE21 is recommended Note 2 HellermanTyton cable tie T18R 1000 is recommended n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Mounting on DIN Rail Caution Install the Web server CPU modules according to instructions described in this user s manual Improper installation will result in falling failure or malfunction of the Web server CPU module Mount the Web server CPU modules on a 35 mm wide DIN rail or a panel surface Applicable DIN rail IDEC s BAA1000PN10 or BAP1000PN10 1000mm 39 4 long 1 Fasten the DIN rail to a panel using screws firmly 2 Pull out the clamp from each Web server CPU module and put the groove of the module on the DIN rail Press the modules towards the DIN rail and push in the clamps as shown on the right 3 Use BNL6 end clips on both sides of the Web server CPU modules to prevent moving sideways Removing from DIN Rail 1 Insert a flat screwdriver into the slot in the clamp 2 Pull out the clamps from the modules 3 Turn the Web server CPU modules bottom out Direct Mounting on Panel Surface Web server CPU modules
137. ients filters the e mail by specifying the allowed domains Note For details about the error code see Devices in EMAIL Instruction on page 10 1 and Confirm the error detail of EMAIL instruction on page 10 3 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 27 13 TROUBLESHOOTING 13 28 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com APPENDIX CGI Common Gateway Interface The device data can be read from or written to the Web server CPU module via CGI using JavaScript This section describes the CGI formats The CGI format described here may not operate properly if they are not used with JavaScript Request Format Reading Device Data Device data can be read from the Web server CPU module with the following format using the GET method system device_read cgi device DEV amp address XXXX amp length XXXX amp driver XX amp net_no XX The CGI parameters are as follows system device_read cgi CGI file name device Specify the device type of the target device using a character D Data Register is supported address Specify the device number of the target device in hexadecimal length Specify the number of data registers to read in hexadecimal The valid range is 1 to 64 0001h to 0040h driver Reserved for the system Specif
138. ignals or thermocouple types K J and T and resistance thermometer Pt100 Pt1000 Ni100 and Ni1000 signals The output channel generates voltage 0 to 10V DC or 10 to 10V DC and current 4 to 20 mA signals AS Interface Master Module One or two AS Interface master modules can be mounted to communicate with a maximum of 124 slaves or 496 inputs and 372 outputs such as actuators and sensors through the AS Interface bus PID Module Two PID loops can be added per PID module A maximum of seven PID modules 14 PID loops can be connected Expansion RS232C RS485 Communication Module The Web server CPU module can be used with a maximum of five expansion RS232C RS485 communication modules to expand up to seven communication ports Expansion RS232C RS485 communication modules can be used for computer link communication user communication data link and Modbus communication Abundance of I O Points The 1 0 points can be expanded a maximum of 492 1 0 Safety and High Quality The Web server CPU module maintains the safety and high quality that conforms to international standards enabling the Web server CPU module to be used in various areas of the world n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 1 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 GENERAL INFORMATION System Setup Example To use the Web server CPU module the network environment must be arranged Setup exa
139. ime when no data link is used Program Size 13 800 bytes 2 300 steps After powerup the CPU starts operation in No memory cartridge is installed Approx 1 7 seconds Memory cartridge is installed Approx 1 5 seconds 27 000 bytes 4 500 steps Approx 2 5 seconds Approx 2 1 seconds 54 000 bytes 9 000 steps Approx 4 5 seconds Approx 3 5 seconds 62 400 bytes 10 400 steps Approx 5 seconds Approx 4 seconds 127 800 bytes 21 300 steps Approx 9 seconds Approx 7 seconds Order of Powerup and Powerdown Module P To ensure 1 0 data transfer power up the I O modules first Module Power followed by the CPU module or power up the CPU and 1 0 modules at the same time When shutting down the system power down the CPU first followed by I O modules or power down the CPU and I O modules at the same time CPU Module Power gt it it 0 sec or more 0 sec or more Start Stop Operation Using Stop Input and Reset Input Any input terminal available on the CPU module can be designated as a stop or reset input using the Function Area Settings The procedure for selecting stop and reset inputs is described in Stop Input and Reset Input of the basic volume page 5 2 Note When using a stop and or reset input to start and stop operation make sure that start control special internal relay M8000 is on If M8000 is off the CPU does not start operation when the
140. ion on errors D8005 General Error Code Error Cleared D8006 User Program Execution Error Code Example This ladder program clears the error information using the error clear bit of special data register D8005 General Error Codes The error code is stored in special data register D8005 If 1 is stored in each bit of D8005 the corresponding error is occurring D8005 Bit15 14 13 12 11 S MO D8005 15 MO 10 9 8 7 6 5 4 3 2 1 0 AAA A AA kh A A AeA A Reserved L A i Power failure Watchdog timer error Data link connection error L_ User program ROM sum check error PESE Timer counter preset value sum check error User program RAM sum check error User CPU mod Clock IC error Reserved L Memory cartridge program transfer error 1 0 bus initialize error User program syntax error Keep data sum check error program writing error ule error m Error clear bit Error information bits WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 13 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING CPU Module Operating Status Output and ERR LED during Errors Error Items Operating Output ERR LED
141. ion status of server connections with network client devices can be confirmed with special internal relays M8220 to M8227 When a connection with a client device is established the corresponding special internal relay is turned on When the connection is disconnected the corresponding special internal relay is turned off The IP addresses of the client devices can be confirmed with special data registers D8362 to D8493 Special Internal Relays Device Address Description M8220 Server Connection 1 Status M8221 Server Connection 2 Status M8222 Server Connection 3 Status M8223 Server Connection 4 Status M8224 Server Connection 5 Status M8225 Server Connection 6 Status M8226 Server Connection 7 Status M8227 Server Connection 8 Status Special Data Registers Device Address D8362 D8365 Description Server Connection 1 Connected IP Address D8366 D8369 Server Connection 2 Connected IP Address D8370 D8373 Server Connection 3 Connected IP Address D8374 D8377 Server Connection 4 Connected IP Address D8378 D8381 Server Connection 5 Connected IP Address D8382 D8385 Server Connection 6 Connected IP Address D8386 D8389 Server Connection 7 Connected IP Address D8390 D8393 Server Connection 8 Connected IP Address Details While a connection is established with a client device the corresponding special internal relay will be on When no connection is est
142. ip BNL6 DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Assembling Modules N caution Assemble Web server CPU modules together before mounting the modules onto a DIN rail Attempt to assemble modules on a DIN rail may cause damage to the modules Turn off the power to the Web server CPU module before assembling the modules Failure to turn power off may cause electrical shocks The following example demonstrates the procedure for assembling the all in one 24 I O type CPU module and I O module together When assembling slim type CPU modules take the same procedure 1 2 When assembling an input or output module remove the expansion connector seal from the 24 1 O type CPU module Place the CPU module and 1 0 module side by side Put the expansion connectors together for easy alignment With the expansion connectors aligned correctly and the blue unlatch button in the down position press the CPU module and 1 0 module together until the latches click to attach the modules together firmly If the unlatch button is in the up position push down the button to engage the latches Disassembling Modules ution 1 COO Unlatch Button Remove the Web server CPU modules from the D
143. is removed n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 10 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL Enter the subject of the e mail in the subject field Enter the body of the e mail in the text box on the bottom The e mail body can be written in multiple lines 2 Click on the Insert Data Register button The Variable Data Register dialog box appears Variable Data Register DR No gz Data Type Word W Repeat 1 Conversion Type Decimal OK Cancel The data register values can be embedded in the e mail body when the Web server CPU module sends e mails DR Number Specify the data register number Word W The 1 word value stored in the specified data register is converted to an unsigned 16 bits value Integer I The 1 word value stored in the specified data register is converted to a signed 15 bits value Double D The 2 word value stored in the two consecutive data registers starting with the specified data register is converted to an unsigned 32 bits value Long L The 2 word value stored in the two consecutive data registers starting with the specified data register is converted to a signed 31 bits value Float F The 2 word value stored in the two consecutive data registers starting with the specified data register is converted to a floating point value according to IEEE754 format Digits can be
144. ive Instruction Cancel Flag Server Connection 6 M8206 User Communication Receive Instruction Cancel Flag Server Connection 7 M8207 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com User Communication Receive Instruction Cancel Flag Server Connection 8 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 8 5 8 ETHERNET USER COMMUNICATION Programming WindLDR User Communication Server To use the user communication server configure the user communication server settings in the Function Area Settings dialog box and then download the user program to the CPU module 1 Select Configuration from the WindLDR menu bar and then click Connection Settings The Function Area settings dialog box appears 2 Select the User Communication Server as the communication mode for the server connection 1 MicroSmart Function Area Settines Run Stop Control Memory Backup Input Configuration Communication Ports Key Matrix Cartridges amp Modules Device Settings Program Protection Self Diagnostic Network Settings E mail Settings Network Management Connection Settings Web Server B Configure parameters for cient and server connections Maintenance Communication Server Server Connections E Enable Maintenance Communication Server Configure No Communication Mode Unused Unused Maintenance Communication Server User Communication Server Mo
145. l of output QO 7 From the WindLDR menu bar select Home Basic OUT Output 8 Move the mouse pointer to the third column of the first ladder line where you want to insert an output coil and click the left mouse button Note Another method to insert an instruction either basic or advanced is to type the instruction symbol OUT where you want to insert the instruction The Output dialog box appears 9 Enter QO in the Tag Name field and click OK A NO output coil of output QO is programmed in the right most column of the first ladder line This completes programming for rung 1 project02 pjw WINDLDR Configuration Online View fa Tues B A M Eraser 3 Increment x plit Insert _ Horizontal Decrement Join B Append Paste 43 Import Select Basic Advanced Macro Draw oil ung a T Line Vertical ig Invert Comment i Disable Delete Main Program 1 Rung 1 meu O 10000 10001 4 10 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Continue programming for rungs 2 and 3 by repeating similar procedures A new rung is inserted by pressing the Enter key while the cursor is on the preceding rung A new rung can also be inserted by selecting Home Append Append a Rung When completed the ladder program looks like be
146. lay outputs connected beyond the expansion module a maximum of 54 points can be turned on simultaneously Relay outputs exceeding these limits may not turn on correctly Note 2 Maximum power consumption for individual CPU module is 3 0W 125 mA at 24V DC 2 4 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS Function Specifications CPU Module Specifications CPU Module Program Capacity FCSA D12K1E FC5A D12S1E 62 400 127 800 bytes 10 400 21 300 steps Note 1 Expandable I O Modules 7 modules additional 8 modules using the expansion interface module 1 O Points 8 Expansion 224 Note 2 Output 4 Additional 256 Note 3 User Program Storage FROM 10 000 rewriting life Backup Duration Approx 30 days typical at 25 C after backup battery fully charged Backup Data Internal relay shift register counter data register expansion data register Battery Lithium secondary battery RAM Backup Charging Time Approx 15 hours for charging from 096 to 9096 of full charge Battery Life 5 years in cycles of 9 hour charging and 15 hour discharging Replaceability Not possible to replace battery Control System Stored program system Instruction Words 42 basic 152 advanced Basic instruction 83 us 1000 steps
147. le data types 3 Click on a cell in Value column in which data register value is shown A dialog box to write a data is shown The entered value is written to the Web server CPU module 12 6 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Programming WindLDR The procedure to configure the tree structure in the user web page is described The user web page is managed in the User Web Page in the Project Window Importing web pages If there are already tree structured web pages on your PC the entire files and folders can be imported to the user web page Right click on the User Web Page in the Project Window and select Import Folder The Browse For Folder dialog box appears Select the folder to import and then all files and folders stored in the specified folder are imported Exporting web pages The entire user web page registered in WindLDR can be exported The tree structure or files can be modified Right click on the User Web Page in the Project Window and select Export The Browse For Folder dialog box appears Select the folder to export then all files and folders stored in the user web page are exported to the specified folder Adding removing web pages Each file can also be added or deleted in the Project Window Right click on the User Web Page in the Project Window and select Import Files or Delete to add or rem
148. le has a built in Mini B type USB port as standard By connecting your PC to the Web server CPU module with a USB cable it is possible to switch the operating status of the Web server CPU module confirm the I O status change register values update programs and perform system program updates Powerful Functions with the Ethernet Port Various communication functions such as server client communications Web server E mail and SNTP are possible through the built in Ethernet port An overview of each function is shown in the table below Function Description Maintenance Communication The user program can be downloaded uploaded or monitored using WindLDR via Ethernet Modbus TCP server user communication server or maintenance communication server can Server Connection be selected and used with each server connection A maximum of eight server connections are available Modbus TCP client or user communication client can be selected and used with each client Client Connection connection A maximum of three client connections are available The current time can be obtained from an SNTP server The time obtained from the SNTP SNTP Obtain current time server can also be written to the clock cartridge to adjust the time The time zone can be configured within the range of GMT 12 00 to GMT 13 00 A maximum of 255 e mails can be configured and each e mail can be sent using EMAIL instructions English
149. les 3 2 DNS server 5 6 download program 4 12 edit user program 4 9 EMAIL 10 1 e mail 1 6 10 1 authentication login 10 4 body 10 7 character set 10 4 data register 10 8 decimal symbol 10 4 error code 10 2 general settings 10 3 special data registers 10 3 text encoding 10 4 troubleshooting 13 27 e mail address 10 5 book 10 5 e mail address group 10 6 e mail editor 10 7 end clip 3 1 ERRLED 13 1 during errors 13 4 error causes and actions 13 4 code user program execution 13 6 status box 13 2 error code e mail 10 2 ERXD 8 2 ethernet 4 4 user communication 6 1 8 1 ETXD 8 2 ferrule 3 17 function communication 2 7 specifications 2 5 function area settings 5 1 function code 9 7 IDEC Phone 800 894 0412 Fax WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 888 723 4773 Web www clrwtr com Email info clrwtr com INDEX general specifications 2 4 grounding 3 13 high speed counter 2 5 HMI module installing 3 3 removing 3 4 host name 6 1 1 0 bus initialize error 13 5 usage limits 2 8 input internal circuit 2 8 operating range 2 8 specifications N CPU module 2 8 wiring 3 11 inrush current at powerup 3 13 installation and wiring 3 1 in control panel 3 8 location 3 1 installing HMI module 3 3 instruction EMAIL 10 1 ERXD 8 2 ETXD 8 2 PING 11 1 internal circuit input 2 8 output 2 9 current draw 3 15 IP address 5 6 6 1 change flag 5 6 special data registers 5 5 keep data
150. lient Connection 3 Disconnect User Communication Client Receive Instruction ERXD Cancel Flag The allocation of the user communication receive instruction cancel flags for each client connection is shown in the table below For details about the user communication receive instruction cancel flag see chapter 10 of the FC5A user s manual basic volume Device Address Description M8171 User Communication Receive Instruction Cancel Flag Client Connection 1 M8172 User Communication Receive Instruction Cancel Flag Client Connection 2 M8173 User Communication Receive Instruction Cancel Flag Client Connection 3 8 2 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 ETHERNET USER COMMUNICATION Programming WindLDR User Communication Client To use the user communication client configure the user client communication settings in the Function Area Settings dialog box and then download the user program to the CPU module 1 Select Configuration from the WindLDR menu bar and then click Connection Settings The Function Area settings dialog box appears 2 Select the User Communication Client as the communication mode for the client connection 1 MicroSmart Function Area Settines Run Stop Control configure parameters for cient and server connections Memory Backup Input Configuration Maintenance Communication Server
151. ll parameters need to be configured device Specify the device type D data register can be specified address Specify the device address in decimal driver Reserved for the system Specify 0 net no Reserved for the system Specify O format Specify the data type width Specify the width of the division in pixel The default value is 300 height Specify the height of the division in pixel The default value is 300 line col Specify the color of the division The default color is 000000 barvgutter Specify the offset to the bar graph from the top boundary of the division in pixel The default value is 30 barwidth Specify the width of the bars in pixel The default value is 20 gutter Specify the space between the bars in pixel The default value is 20 type Specify the shape of the tips of the bars The shape can be selected from square round sharp or soft The default shape is square scalewidth Specify the width of the scale in pixel The default value is 5 labelvgutter Specify the vertical space between labels and bars The default value is 20 labelhgutter Specify the horizontal space between labels for the scale and bars The default value is 30 barsil Specify the array of parameters for each bar Describe each array between and and insert comma between the arrays The following parameters can be configured in bar Default values
152. low Configuration Online View aR Wer B A M Eraser 3 Increment fu I split Insert a 2 _ Horizontal JF Decrement Joir Append Paste 43 Import Select Basic Advanced Macro Draw Ri i ung Line Vertical vir Invert Comment Disable Delete E Main Program Rung 1 1 10000 10001 00000 Rung 2 2 10000 10001 00001 Rung 3 10000 10001 To insert new ladder line without creating a new rung press the down arrow key when the cursor is on the last line or press the right arrow key when the cursor is at the right most column of the last line 0010 M8121 The ladder program can be checked whether it contains any user program syntax error 10 From the menu bar select Home gt Convert above Program When the instruction symbols are connected correctly conversion is completed successfully If any error is found the errors are listed on the screen Then make corrections as necessary Now save the file with a new name 11 Select the WindLDR application button at the upper left corner of the WindLDR screen followed by Save and type TESTO1 in the File Name field Change the Folder or Drive as necessary un DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 4 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Simulate Operation Before downloading the user p
153. m Email info clrwtr com 9 MODBUS TCP COMMUNICATION 4 Configure the requests of the Modbus TCP Client A maximum of 255 requests can be entered in one request table Specify the Modbus TCP servers with the remote host numbers After all requests are configured click OK button to close the dialog box Choose to use Request Execution Devices and Error Status data registers When using Request Execution Devices and Error Status data registers enter the first number of the devices Modbus TCP Client Request Execution Device Use MODO Error Status Unuse Use piso Unuse Use a single DR for all communication requests Req No Function Code Read Holding Registers 01 Read Coil Status 03 Read Holding Registers Master Device Address 00000 00100 00000 Remote Host No Data Size WordjBit 20 Word 1 192 168 1 100 502 12 Bit 2 192 168 1 101 502 13 Word 2 192 168 1 101 502 Slave Number 1 to 247 Execution Slave Address Device Error Status 400001 moo00 01500 001001 0001 01501 400101 0002 01502 Communication Settings Import Export Use hexadecimal valuefor slave address 5 Download the user program to the CPU module Now programming for the Modbus TCP client is complete Details about parameters and valid values are as follows Function Code The MicroSmart accepts eight function codes as lis
154. max_val 100 plot_num 10 line_width 3 marker_on true marker_width 5 lines label dev A front col 40000FF b label dev B front_col FF0000 lt div gt 100 0 Notes about the graphs The parameters for graphs are described between lt div gt and lt div gt and are given to the system library Spaces or line breaks can be inserted however comments cannot be inserted Non value parameters should be quoted with double quotes Insert comma between all parameters Do not insert a comma after the last parameter If the format of parameters is invalid graph is not drawn The look of the graphs may differ with each web browser The update time may be extended according to the monitoring interval or the number of plots of the trend graph n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 12 17 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER JavaScript Functions When data register monitoring is enabled device data can be read or written with the following JavaScript functions included in the system library Since data register values exchanged via CGI can be directly used in your JavaScript programs the values can be flexibly manipulated For details about CGI interface see Appendix on page A 1 Reading Device Data var raw data Idec device read device address length driver net no device Specify the device type D
155. ment Settings Server Register Device Settings Program capacity selection can be configured Self Diagnostic Watchdog timer value can be configured Network Settings Network settings and host name of the Web server CPU module can be configured E mail Settings Basic settings to use E mail function can be configured Network Management SNTP settings and PING timeout can be configured Maintenance communication server user Communication server client Modbus Connection Settings server client can be configured Web Server Web server settings can be configured IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 5 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Program Capacity Selection This section describes the program capacity selection Applications The program capacity selection enables you to increase the program capacity to 127 800 bytes when the default program capacity of 62 400 bytes is insufficient Description of Functions The program capacity selection enables you to configure the program capacity for the Web server CPU module to either 62 400 bytes or 127 800 bytes The program capacity of your program can be confirmed under the Program Information in the Download dialog box The user web page size is not included in the program capacity Notes When 127 800 bytes is selected the Online Edit cannot be used When a memory car
156. module The system library is responsible for reading or writing data via CGI Read Write Device Type Device Number Driver Number Network Number Data Type Off State String On State String Example R m 123 0 0 BIT_FORM BITOFF BITON Read Write Specify R or W When R is selected the state of the specified bit read from the CPU module is shown on the form button When W is selected the bit state can be toggled by clicking on the form button Device Type Specify the device type m internal relay can be specified Device Number Specify the device number in decimal Driver Number Reserved for the system Specify 0 Network Number Reserved for the system Specify 0 Data Type Specify BIT_FORM Off State String Specify the string to show on the form button when the bit state is off On State String Specify the string to show on the form button when the bit state is on 12 10 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 ZIDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Bit Button Image When data register monitoring is enabled and the following string is included in an html page that string is replaced with specified images and the images are switched according to the bit state read from the Web server CPU module The system library is responsible for reading or writing data via CGI Read Write Device Type Device Number Driver Number Network Numb
157. mples and important notes are shown below Using the Web Server CPU Module in a LAN PC for Maintenance PC for Browsing Downloading Monitoring each register Uploading Writing values to registers Monitoring Receiving e mail Settings changes Web Server CPU Module Router A DN Monitoring each register Writing values to registers Touch Screen for Monitoring Using the Web Server CPU Module via Internet Mail server PC External PC Downloading Monitoring each register Uploading Writing values to registers Monitoring Receiving e mail Settings changes Router Portable terminal Web Server CPU orta Module Browsing Touch Screen for Monitoring Important Notes The solid lines in the drawing represent LAN cables and the broken lines represent the external network When accessing the Web server CPU module via the Internet sufficient safety measures are necessary Be sure to consult your network administrator or Internet service provider IDEC bears no responsibility for problems concerning any system trouble when using the Web server CPU module via Internet Asthe security measures be sure to use a firewall to restrict parts and IP addresses of the network devices that can connect to the Web server CPU module Use WindLDR to configure the Web server CPU module 1 4 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 041
158. n 0 3 to 255 Follow function area settings 1 Enable DHCP 2 Use special data registers D8304 D8307 IP Address D8308 D8311 Subnet Mask D8312 D8315 Default Gateway D8316 D8319 Preferred DNS Server D8320 D8323 5 6 Alternate DNS Server When the address is aaa bbb ccc ddd each value is stored in special data registers as follows 0 0 D 1 bbb D 2 ccc and D 3 ddd For example when the IP address is 192 168 1 5 each value is stored as follows D8330 192 D8331 168 D8332 1 and D8333 5 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS SNTP Server This section describes the configurations for using SNTP server Applications The Web server CPU module can obtain the current time from an SNTP server in the network The obtained time is stored in the special data registers and can be used to adjust the clock cartridge When the clock cartridge is not installed calendar clock data obtained from SNTP server can be used as a simple clock Description of Functions When the Web server CPU module is powered on the current time GMT is obtained from the SNTP sever and adjusted according to the time zone The adjusted time is stored in the special data registers D8414 through D8420 After the current time is obtained from the SNTP server the calendar clock st
159. n the clock cartridge is adjusted every 24 hours Note When using a clock cartridge week programmer instructions operate using the time information of the clock cartridge The calendar clock data of the clock cartridge is stored in D8008 to D8014 Using SNTP Calendar Clock as a Simple Clock When a clock cartridge is not used the calendar clock data obtained from an SNTP server can be used as a simple clock When a clock cartridge is not installed on the Web server CPU module week programmer instructions operate using the calendar clock data obtained from SNTP the server The values in D8414 to D8420 calendar clock data obtained from SNTP server are automatically transferred to D8008 to D8014 calendar clock data of memory cartridge No modification is required in the ladder programs using the values in D8008 and D8014 Note When the Web server CPU module is powered it does not have time information Once the current time is obtained from the SNTP server the calendar clock data is stored in special data registers If the Web server CPU module cannot access SNTP server SNTP calendar clock cannot be used 5 8 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Adjusting the time zone with a special data register D8413 The time zone GMT 12 00 to GMT 13 00 configured in the function area settings can be
160. n Area Settings dialog box The character set is applied to the configured texts spaces and line breaks and embedded data register values and then the entire text is encoded Size of encoded text must be within the maximum size of texts When only single byte ASCII characters are used approximately 200 characters can be entered for e mail subject and 1 400 characters for e mail body When multi byte characters are used approximately 100 characters can be entered for e mail subject and 700 characters for e mail body Programming WindLDR 1 Double click on the E mail Editor in the Project Window The E mail Editor dialog box appears E mail Editor 2 3 4 5 6 7 8 9 Subject OK Cancel All e mails that can be configured are shown in the list box on the left in the dialog box The contents of the selected e mail are shown on the right Each e mail consists of the following three parameters recipients subject and body To and Cc can be configured as the recipients All e mail addresses registered in the E mail Address Book are shown in the list box on the upper left Select an e mail address or e mail address group in the list box on the upper left and click on the gt gt button for To or Cc When an e mail address or e mail address group is selected in the list boxes on the upper right for To or Cc and the lt lt button is clicked the selected e mail address or e mail address group in the corresponding list box
161. n server can be used simultaneously with other server client connection communications By using the maintenance communication server of the Web server CPU module the network devices supporting the maintenance communication such as touch screens or WindLDR can read and write the device values in the Web server CPU module There is a maximum of three maintenance communication server connections available in the Web server CPU module as standard In addition to those 3 connections a maximum of eight server connections can be configured as the maintenance communication server If all server connections are configured as the maintenance communication server a total of 11 network devices supporting the maintenance communication can communicate with the Web server CPU module simultaneously The Web server CPU module also supports the pass through over Modbus RTU When the Web server CPU module is configured as Modbus RTU master it is possible for a remote computer to communicate with FCSA MicroSmart CPU modules configured as Modbus RTU slaves via the Web Server CPU module Device values or user programs of those slaves can be read written from a remote computer The user program can be transferred with the Web server CPU module using the standard maintenance communication server However the user program cannot be transferred using the additional server connections configured as the maintenance communication server Pass Through over Modbus RTU The
162. nance communication server and the server connections The IP addresses of the remote hosts to which the Web server CPU module communicates are shown for the client connections 12 4 WEB SERVER CPU IMODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Batch Monitor In the batch monitor 200 consecutive data registers can be monitored and controlled with the specified data type i EE id Batch Monitor Data Register Custom Monitor i Device Number 0 Monitor DEC W v 0 1 2 3 4 5 6 7 8 9 D0000 25 45 0 0 0 2 0 0 0 0 D0010 16840 0 116095 26355 0 0 0 0 0 0 00020 16088 24940 16232 969 48856 24940 0 0 0 0 D0030 16310 6235 16372 484 16147 53066 0 0 0 0 D0040 17038 17159 17086 41338 16870 62436 0 0 0 234 00050 0 71 0 95 0 28 0 0 0 0 00060 2134 0 0 0 0 0 0 0 0 00070 0 0 0 0 0 0 0 0 0 0 00080 0 0 0 0 0 0 0 0 0 0 00090 0 0 0 0 0 0 0 0 0 0 D0100 71 0 0 0 0 0 0 0 0 0 D0110 17230 0 16486 6829 0 0 0 0 0 0 D0120 0 0 0 0 0 0 0 0 0 0 D0130 0 0 0 123 0 0 0 0 0 0 D0140 0 0 0 0 0 0 0 0 0 0 D0150 0 0 0 0 0 0 0 0 0 0 D0160 0 0 0 0 0 0 0 0 0 0 D0170 0 0 0 0 0 0 0 0 0 0 D0180 0 0 0 0 0 0 0 0 0 0 D0190 0 0 0 0 0 0 0 0 0 0 1 Enter the device number in the Device Number 200 consecutive data registers starting with the specified data register are monitored The valid device numbers are 0 to 780
163. ner nennen nennen nnns nnns rsen nennen senes sena 4 3 USB CONNECTION Emm 4 3 Ethernet Connection iei 4 4 Start Stop Operationen een m pre v rre yd 4 6 Start Stop SCHEMALIC ccccccsscessscssecssecsssecsssecsecesseceasecsuecsseeceeecssecessecaecseecessecesseseasessesasaeeeneees 4 6 Start Stop Operation Using WindLDR ssesssseseseeeeeeee eene nnne nnne nennen 4 6 Start Stop Operation Using the Power Supply nnne nnne nnne 4 7 Start Stop Operation Using Stop Input and Reset Input nennen 4 7 Simple ODeratiOn 4 8 Sample User a 4 8 Start WAMGLDR 4 8 Disable Tag FUNCTION MEET DTE DLL ELDER 4 9 Edit User Program by RUNG nnns entren nnns inns nennen nns siens enitn an 4 9 Simulate OperatiO tec seccassiasesconcsasdacavasecneevacecnnssdcaseacesddaacdeassagaynaevs canals 4 12 Download ius cocos necs one eroe Ea e near age ni posa gan ponas ad dundee bev acdzesdeeastacaseasscedaabolatedeyy 4 12 Monitor OperatiOn etse na tonne eene sue o a a a 4 13 QUIE WINGUDR Senn 54 13 Function Area Settings Function Area Settings eade ada read
164. ngs Reverse withstand voltage Forward current Power voltage of the load circuit x 10 More than the load current This protection circuit can be used for both AC and DC load power circuits Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Power Supply Use a power supply of the rated value Use of a wrong power supply may cause fire hazard The allowable power voltage range for the slim type Web server CPU module expansion interface module FC5A EXM2 and expansion interface slave module FCSA EXM1S is 20 4 to 26 4V DC Do not use the Web server CPU module on any other voltage If the power voltage turns on or off very slowly the Web server CPU module may run and stop repeatedly or I O operation may fluctuate at a voltage lower than the rated voltage When Web server CPU module I O signals are connected to a device which may cause a major accident in case of an error take a measure to secure safety such as providing a voltage monitoring circuit outside the Web server CPU module Use one power supply to power the CPU module and the expansion interface module or expansion interface slave module When using a separate power supply power up the expansion interface module or expansion interface slave module first followed by the CPU module otherwise the CPU module causes an error and cannot start and stop operation Use an IEC 60127 approved fuse on
165. nput Configuration Maintenance Communication Server Communication Ports zz Enable Maintenance Communication Server Configure Key Matrix Cartridges amp Modules Server Connections Device Settings No Communication Mode Unused Program Protection mee Unused Self Diagnostic Unused Network Settings Unused E mail Settings Unused Network Management Lnussd Connection Settings Unused Web Server Unused Client Connections No Communication Mode 1 Unused 2 Unused User Communication Client 3 Modbus TCP Client Default Cancel The Modbus TCP Client Request Table dialog box appears Modbus TCP Client Request Execution Device Error Status Unuse Use Unuse Master Remote Host No Slave Number Req Execution Function Code Device Address Data Size WordjBit zi 1to 247 Slave Address Device Error Status Communication Settings Import Export E Usehexadecimal valuefor slave address 3 Click on the Communication Settings button The Communication Settings dialog box appears Configure the timeout and click OK button to close the Communication Settings dialog box Communication Settines Receive Timeout 100ms OK Cancel un DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 9 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr co
166. ocal host port number is allocated to the multiple server connections configured as the maintenance communication server only one IP address can be configured as the allowed IP address WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 n DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 ETHERNET USER COMMUNICATION Introduction This chapter describes the Ethernet user communication for the Web server CPU module Ethernet user communication works on TCP IP protocol The Web server CPU module can be used as a user communication client server With Ethernet user communication instructions ETXD and ERXD instructions the Web server CPU module can exchange the data with devices on the network Except for the port number and the allocation of user communication receive instruction cancel flags Ethernet user communication instructions ETXD and ERXD instructions are identical to TXD and RXD instructions For details about TXD and RXD instructions see chapter 10 of the FC5A user s manual basic volume Ethernet User Communication Overview The Web server CPU module can be used as an Ethernet user communication client server It can be used simultaneously with the maintenance communication server Modbus TCP server and Modbus TCP client When using the Web server CPU module user communication server the client devices can access the Web server CPU module and the communication can be performed betw
167. of 30 mA The following table shows an example of installing the maximum quantity of expansion modules Internal Current Draw Total Internal Module Type No Quantity 5V DC Current Draw S FC5A SIF2 Expansion RS232C Communication Module Earlier than V200 5 85 mA 425 mA FC4A T08S1 10 mA 10 mA Transistor Output Module FC4A T32K3 20 mA 20 mA Total 7 455 mA Example Installing an expansion interface module and RS232C communication modules When using an expansion interface module the current draw by the expansion interface module is not included in the total of internal current draw the current capacity of the CPU module as shown in the example below Area Module Type No Quantity posi B Expansion RS232C Communication Module V200 5 85 mA 425 mA Total 5 425 mA Expansion Interface Module FC5A EXM2 or FC5A EXM1M FCSA EXM1S Input Module FC4A N32B3 4 65 mA 260 mA Additional Transistor Output Module FC4A T32K3 4 20 mA 80 mA Total 8 340 mA In the additional area on the right of the expansion interface module 2 FCSA EXM1M 5 15 a maximum of eight digital 1 0 modules can be mounted regardless of the internal current draw of the digital 1 0 modules Expansion RS232C communication modules cannot be m ounted on the right of expansion interface module For details about the expansion interface modules se
168. of a data register embedded in the e mail body is float data register value is converted and shown as a floating point value in the e mail body Period Period 7 2Eh is used Comma 2Ch is used 10 4 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL E mail Address Book Settings in E mail Address Book The e mail addresses and e mail address groups can be configured in E mail Address Book dialog box E mail addresses can be grouped into an e mail address group The e mail address group can be used to specify a group of e mail addresses in each e mail Programming WindLDR 1 Double click on the E mail Address Book in the Project Window The E mail Address Book dialog box appears E mail Address Book Category E mail Address Comment 2 Click on New E mail Address or select an existing E mail address and then click Edit button The E mail Address dialog box appears E mail Address E mail Address Comment E mail Address Specify the e mail address to register in the E mail Address Book dialog box A maximum of 40 ASCII characters can be entered Comment The comment for the e mail address can be assigned The contents or the length of the comment has no effect on the CPU module operation un DEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 10 5 Phone 800
169. off YES YES Is M8000 off Y Call IDEC for assistance Turn off the start control special internal relay M8000 using WindLDR on a computer Note To turn off M8000 enter 0 in the Current Value box in the Custom Monitor dialog box IDEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 13 15 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagram 8 Watchdog timer error occurs and the CPU does not run Is the scan time longer than 400 ms Call IDEC for assistance Troubleshooting Diagram 9 13 16 The interrupt catch input cannot receive short pulses Are the input ON OFF voltage levels correct Call IDEC for assistance Change the watchdog timer value in the Function Area Settings For details see Watchdog Timer Setting on page 5 3 Make sure of correct input voltage ON voltage 15V DC minimum OFF voltage 5V DC maximum WEB SERVER CPU 5 5 MANUAL FC9Y B1278 END Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting Diagram 10 ZIDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Frequency measurement does not work 13 TROUBLESHOOTING
170. ommunication Error Data of Each Request of the basic volume page 12 4 O1h function error compatible with the function code 13 TROUBLESHOOTING Make sure that the slave is 02h access destination error Make sure of the valid slave address range and master settings 03h device quantity error 1 bit write data error Data size and actual data may not match Make sure that slave settings and hardware are correct without noise and failure 16h timeout error Make sure that the slave number and communication settings are correct Confirm slave settings again Note Error data are stored in D8069 to D8099 when Modbus master is used with port 2 For port 3 through port 7 data registers in which error data are stored are specified in the Function Area Settings ZiDEC WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 13 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagram 19 13 26 WindLDR does not communicate with PLC via USB 5 communication error displayed when monitoring is started on WindLDR YES s IDEC PLC USB COMx listed in Device anager on the PC 5 error message Unable to open the COM displayed when WindLDR starts monitoring Resta
171. on Circuit for Relay and Transistor Outputs 3 12 Power SUPPI y COEUR RE CEDE ARUM 3 13 Power Supply Volta gin 3 13 3 13 Power Supply WIFIDE 3 13 EKo e 3 13 Precautions for Connecting Communication 3 14 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TABLE OF CONTENTS Cuapter 4 CHAPTER 5 Maximum Quantity of Applicable Expansion Modules esses nnne 3 15 Allowable Total Internal Current Draw esssssssseeeeeeeeenee enne nennen ener enne 3 15 Internal Current Draw by Expansion Modules eseeeesseeeeeeenenee enne nnne 3 15 Terminal CONNSCHON vx cavctexecevaceas B 3 17 Ferrules Crimping Tool and Screwdriver for Phoenix Terminal Blocks 3 17 xz ldati 2ajr 10h eL EPI 3 17 Crimping Tool and Screwdriver Order No esses eene enne nnns ennt enne 3 17 Operation Basics Start WAIMGEDR wii ve M 4 1 des I Tene X 4 2 Communication Setup Procedure ssssessssseseeeeee eene e
172. on error Account name or password for the authentication is incorrect Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click E mail Settings The Function Area settings dialog box appears MicroSmart Function Area Settines Memory Backup Input Configuration General Settings Communication Ports SMTP server Key Matrix SMTP Server Port Cartridges amp Modules Sender e mail address Device Settings Sender name Program Protection Self Diagnostic SMTP Authentication login Network Settings Authentication is required to send e mail E mail Settings Network Management Connection Settings Text Encoding Character set Unicode UTF 8 Web Server Encode text using Base 64 Decimal Symbol Period General Settings SMTP Server Specify the host name of the sending e mail server that is used to send e mails A maximum of 40 ASCII characters can be entered SMTP Server Port Specify the port number of the sending e mail server The port number of the sending e mail SMTP server is usually 25 When the SMTP authentication is enabled the port number 587 is usually used Sender E mail Address Specify the e mail address that is included in the sender field of the e mails to be sent from the Web server CPU module A maximum of 40 ASCII characters can be entered Sender Name Specify the name that is included in the sende
173. on of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation If the installation is aborted without showing the dialog box above Block is selected in the Driver Signing Options in Driver Signing in the System Properties dialog box If the installation is aborted this option should be changed to Warn After changing the option to Warn reconnect the Web server CPU module and retry the installation procedure from the step 1 5 Installation is now complete Click Finish A 4 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com APPENDIX Installing on Windows Vista 1 Connect a USB cable to the USB port on the FC5A D12X1E with power supplied and the PC running 2 The dialog box below appears Select Locate and install driver software recommended 1 7 Found New Hardware Windows needs to install driver software for your IDEC PLC USB Port Locate and install driver software recommended Windows will guide you through the process of installing driver software for your device gt Ask me again later Windows will ask again the next time you plug in your device or log on Don
174. or communication for the Web server CPU module Chapter 2 Module Specifications Specifications of the Web server CPU module Chapter 3 Installation and Wiring Methods and precautions for installing and wiring the Web server CPU module Chapter 4 Operation Basics General information about setting up the Web server CPU module for programming starting and stopping MicroSmart operation and simple operating procedures from creating a user program using WindLDR on a PC to monitoring the MicroSmart operation Chapter 5 Function Area Settings Program capacity selection watchdog timer network settings SNTP server and connection settings Chapter 6 Remote Host List Detailed description on remote host list Chapter 7 through 9 Various communication functions such as maintenance communication user communication and Modbus TCP communication Chapter 10 E mail Detailed description on configurations and procedure to configure e mail function in WindLDR Chapter 11 PING Instruction Detailed description on PING instruction Chapter 12 Web Server Detailed descriptions on Web server function and system library for user s web pages Chapter 13 Troubleshooting Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the MicroSmart Appendix Additional information about of Web server and the procedure to install USB driver Index Alphabetical listing of key words IMPORTANT INFORM
175. ored in D8414 through D8420 are updated with an internal timer of the Web server CPU module The Web server CPU module obtains the current time from the SNTP server and adjust the current time every 10 minutes Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Network Management The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control amp Configure parameters for network management Memory Backup Input Configuration SNTP Settings Communication Ports E Acquire the current date and time from an SNTP server Key Matrix SNTP server name 1 Cartridges amp Modules SNTP Server Port 123 Device Settings Time zone cmT 00 00 Program Protection Self Diagnostic PING Settings Network Settings Timeout 1 30 sec E mail Settings Network Management Connection Settings Web Server Cem 2 Enable Acquire the current date and time from an SNTP server 3 Configure SNTP server name SNTP server port and time zone SNTP Server Name Specify the host name of SNTP server A maximum of 40 ASCII characters can be entered SNTP Server Port Specify the port number of the SNTP server The default port number is 123 Time Zone Specify the time zone of the location where the Web server CPU module is installed The time zone can be configured between GMT 12 00 to GMT 13 00 Note The host name of the SNTP
176. ough Sn out of range 10 Month 01 through 12 Day 01 through 31 11 DGRD data exceeds 65535 with BCD5 digits selected 12 CVXTY CVYTX is executed without matching XYFS XYFS and CVXTY CVYTX have the same S1 but have different data types 13 CVXTY CVYTX has S2 exceeding the value specified in XYFS 14 Label in LCAL or DJNZ is not found 15 TXD RXD is executed while the RS232C port 1 or 2 is not set to user communication mode 16 PID instruction execution error see S142 Operating Status of the advanced volume page 14 4 17 Preset value is written to a timer counter whose preset value is designated with a data register Attempt was made to execute an instruction that cannot be used in an interrupt program 18 SOTU SOTD TML TIM TMH TMS CNT CDP CUD SFR SFRN WKTIM WKTBL DISP DGRD TXD RXD DI El XYFS CVXTY CVYTX PULS PWM RAMP ZRN PID DTML DTIM DTMH DTMS TTIM RUNA and STPA see Notes for Using Interrupt Inputs and Timer Interrupt of the basic volume page 5 35 19 Attempt was made to execute an instruction that is not available for the PLC 20 PULS PWM RAMP or ZRN has an invalid value in control registers 21 DECO has S1 exceeding 255 22 BCNT has S2 exceeding 256 23 ICMP gt has S1 S3 24 Reserved 25 BCDLS has S2 exceeding 7 26 DI or El is executed when interrupt input or timer interrupt is not programmed in the Function Area Settings 27 Work area is broken when using DTM
177. ove files in the user web page Example Creating the user web page tree structure 1 Decide the web page tree structure and create web pages page1 html and page2 html as follows page1 html folder page2 html 2 Right click on the User Web Page in the Project Window and select Import Files Project Window ud project04 pjw amp Function Area Settings Pi Expansion Modules Configuration 4 Custom Monitors Device Data Programs 9 User Web Page i 49 Tag Editor Import Files a Remote Host U Import Folder Q E mail Address New Folder J E mail Editor Export Delete All Help 3 Select page1 html in the Open dialog box and click Open button Look in project_html N pagel html 2 page2 html My Recent Documents Desktop My Documents 3s My Computer File pagel html My Network Files of type All Files 3 J Cancel n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 12 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER 4 Right click on the User Web Page in the Project Window and select New Folder The New Folder dialog box appears Enter the folder name folder and click OK button A new folder is created under the User Web Page New Folder Name folder OK Cancel If you want to rename the folder right click on the folder and select Rename Enter the
178. ow markers on the trend graph The default is false no markers marker width Specify the size of the markers in pixel The default value is 3 lines Specify the array of parameters for each series Describe each array between and and insert comma between the arrays The following parameters can be configured in lines Default values are applied to the parameters that are not specified label Specify the label for each series The default label is the device name front col Specify the fore color of the line for each series The default color varies with each series 12 16 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER marker col Specify the color of the markers The default color is the same with the front col Specify the width of the line for each series in pixel This setting has a priority than the initial line width specified with line width Specify the size of markers in pixel This setting has a priority than the initial marker color specified with marker marker width Example The following format string shows the trend graph for D2040 and D2042 with the plot number 10 and data type Double div id div31 data graph trend gt device D address 2040 driver 0 net_no 0 format DEC D width 400 height 300 line_col 000000 min_val 0
179. owed Incorrect Mounting Direction 3 8 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 Hoos Incorrect Mounting Direction Incorrect Mounting Direction EipEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Removing the Terminal Blocks Caution Turn off the power to the Web server CPU module before installing or removing the terminal blocks to prevent electrical shocks Usethe correct procedures to remove the terminal blocks otherwise the terminal blocks may be damaged This section describes the procedures for removing the terminal blocks from slim type CPU modules FCbA D16RK1 FC5A D16RS1 FCSA D12K1E and FC5A D12S1E 1 Before removing the terminal blocks disconnect all wires from the terminal blocks Remove the shorter terminal block on the left first then remove the longer one on the right El C1 DI n C IUPTTTTT EI y 24 0 9000000000000000 DODO ERE ET e eo Def bo B Ethernet gt 2 When removing the longer terminal block hold the center of the terminal block and pull it out straight
180. ownload comment data Setting Download system and user web pages emprogra Detail Program Information Note When downloading a user program all values and Program Size 52 bytes selections in the Function Area Settings are also Comment Size 0 bytes downloaded to the Web server CPU module Total 52 bytes User Web Page Size 651 bytes Max 1 048 576 bytes Communication Settings 4 12 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS Monitor Operation Another powerful function of WindLDR is to monitor the PLC operation on the PC The input and output statuses of the sample program can be monitored in the ladder diagram From the WindLDR menu bar select Online Monitor Monitor When both inputs IO and 11 are on the ladder diagram on the monitor screen looks as follows project02 pjw WINDLDR Online i Status g F7 custom Power amp Clear Batch d Port Stat Stop ji atio por JF Forced 1 0 tata Cance Initialize Main Program Rung 1 Rung 1 1 0 When both inputs IO and 11 10000 10001 0000 on output QO is turned off Rung 2 C Rung 2 E 10000 10001 Q001 When both inputs 10 and I1 are on output Q1 is turned off Rung 3 Rung 3 10000 10001 m0010 When both in
181. pass through over Modbus RTU enables you to monitor FC5A MicroSmart CPU modules configured as Modbus RTU slaves via a Web server CPU module configured as Modbus RTU master from a remote computer You can remotely read write device values or transfer the user programs of the Modbus RTU slaves The Web server CPU module with the system program version 1 20 or later can be used as the master of Modbus RTU pass through 5 MicroSmart CPU modules with the system program version 2 40 or later can be used as the slaves of Modbus RTU pass through The Web server CPU modules FC5A K1E S1E cannot be used as the slaves DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 7 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 MAINTENANCE COMMUNICATION SERVER Modbus RTU Master Modbus RTU Slave Modbus RTU Slave Configurations for Pass Through over Modbus RTU Configuring Modbus RTU Master To configure a Web server CPU module as Modbus RTU master for pass through enable Modbus RTU Pass Through in one of the eight server connections Note 1 and configure the communication port 2 as Modbus RTU master Note 2 Configuring Modbus RTU Slave To configure an MicroSmart CPU module as a Modbus RTU slave for pass through configure the communication port 2 as Modbus RTU slave Note 2 Note1 Only one server connection can be configured for the pass through over Modbus RTU Note2 Only port 2
182. ptional communication module or HMI base module Remove the connector cover before connecting a module 19 Hinged Lid Open the lid to gain access to the cartridge connectors 1 and 2 analog potentiometer and analog voltage input connector 20 Dummy Cartridge Remove the dummy cartridge when using an optional memory cartridge or clock cartridge 21 USB Port Cover Open this cover to use the USB port 22 Expansion Connector Seal Remove the expansion connector seal when connecting an expansion module DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 2 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 MODULE SPECIFICATIONS General Specifications Normal Operating Conditions CPU Module Operating Temperature FC5A D12K1E FCSA D12S1E 0 to 55 C operating ambient temperature Storage Temperature 25 to 70 C Relative Humidity 10 to 9596 non condensing operating and storage humidity Pollution Degree 2 IEC 60664 1 Degree of Protection IP20 IEC 60529 Corrosion Immunity Atmosphere free from corrosive gases Altitude 0 to 2 000m 0 to 6 565 feet 0 to 3 000m 0 to 9 840 feet Operation Transport Vibration Resistance When mounted on a DIN rail or panel surface 5 to 8 4 Hz amplitude 3 5 mm 8 4 to 150 Hz acceleration 9 8 m s 1G 2 hours per axis on each of three mutually perpendicular axes IEC 61131 2 Shock R
183. put IO and I1 are n on internal relay M10 is M0010 M8121 00002 turned on M8121 is the 1 sec clock special internal relay While M10 is on output Q2 flashes in 1 sec increments If the USB cable is disconnected and connected during monitoring operation the USB port may not be detected correctly by WindLDR See Troubleshooting Diagram 19 on page 13 26 Quit WindLDR When you have completed monitoring you can quit WindLDR either directly from the monitor screen or from the editing screen In both cases from the WindLDR application button click Exit WindLDR n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 4 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS 4 14 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS This chapter describes the various functions of the Web server CPU module along with applications and procedures to use those functions Function Area Settings This section describes the Function Area Settings me d SS is we PLC Expansion Run Stop Memory Input Comm Key Cartridges amp Device Program Self Network E mail Network Connection Web Expansion Data Type Modules Control Backup Configuration Ports Matrix Modules Settings Protection Diagnostic Settings Settings Manage
184. put Relay 101001 101256 O3E8 04E7 TO T255 timer contact 2 100000 and above 101501 101756 050 06DB CO C255 counter contact Input Register 300001 300256 0000 OOFF TO T255 timer current value 300000 and above 300501 300756 01F4 02F3 CO C255 counter current value 400001 408000 0000 1F3F DO D7999 408001 408500 1F40 2133 D8000 D8499 ae 409001 409256 2328 2427 TO T255 timer preset value 409501 409756 251C 261B CO C255 counter preset value 410001 450000 2710 C34F D10000 D49999 3 6 16 1 Addresses generally used for Modbus communication For details about the calculation method of Modbus addresses for MicroSmart devices see chapter 12 of FC5A user s manual basic volume WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 9 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 MODBUS TCP COMMUNICATION Programming WindLDR Modbus TCP Server In order to use Modbus TCP server configure the Modbus TCP server in the Function Area Settings dialog box and then download the user program to the CPU module 1 From the WindLDR menu bar select Configuration Connection Settings The Function Area Settings dialog box appears 2 Select Modbus TCP Server as the communication mode for the server connection 1 MicroSmart Function Area Settines Run Stop Control B Configure parameters for cient and serv
185. r WindLDR WindLDR WindLDR starts and a blank ladder editing screen appears with menus and tool bars shown on top of the screen JL IM NL project01 pjw WINDLDR Home Se Online View ES f Er 4B In plit Insert Find V Convert u l New B A M 2 Eraser 3 d fUr Wf Fin a _ Horizontal Decrement Jo PL Append 9 Replace Download i3 asic Advanced Macro Draw Col ung E tme 2 Vertical invert Comment Disable X Delete gt GoTo 3 Compare 1 i Main Program T Rung 1 1 FCSA D12X1E 1 9600 7 5 1 Network 1 1 Mode Edit Rung 1 Line i Column 1 n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 4 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS PLC Selection Before programming a user program on WindLDR select the PLC type 1 Select Configuration from the WindLDR menu bar then select PLC Type The PLC Selection dialog box appears PLC Selection Option CPU Module Type No FC5A C10R2 FC5A C10R2X FC5A C10R2C PLC Selection f FC5A C10R2D T FCSA CIBRZ pec FC5A C16R2X FC5A C16R2C FC4A D20X3 FC5A C16R2D FC4A D20RX1 Configure FC4A D40X3 FC5A C24R2 FCSA C10R2X FCSA C16R2X FC5A C24R2X FC5A C24R2C FCSA DIGRXL FCSA C24R2D FC5
186. r counter preset value sum check error 13 5 transistor output specifications CPU module 2 9 trend graph 12 16 troubleshooting 13 1 diagrams 13 8 USB 4 3 driver installation A 3 user program EEPROM sum check error 13 4 execution error 13 6 RAM sum check error 13 5 syntax error 13 5 writing error 13 5 user communication cancel flag 8 2 8 5 client 8 2 ethernet 8 1 server 8 5 user web page 12 2 watchdog timer 5 3 watchdog timer error 13 4 web server 1 6 12 1 bar graph horizontal 12 14 bar graph vertical 12 12 batch monitor 12 5 bit button form button 12 10 bit button image 12 11 custom monitor 12 6 datatype 12 3 numerical display input 12 10 PLCstatus 12 4 redirect 12 2 system web page 12 3 trend graph 12 16 user web page 12 2 Web server CPU module 1 1 WindLDR clearing error codes 13 2 communication setup 4 3 monitoring 13 2 n DE WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INDEX quit 4 13 start 4 1 4 8 wiring 3 1 diagrams 2 10 input 3 11 output 3 11 power supply 3 13 IV WEB SERVER CPU 5 5 MANUAL FC9Y B1278 IDE C Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
187. r e mail address groups from the E mail address book select the e mail address or e mail address group to delete and click Delete button in the E mail Address Book dialog box When the deleted e mail address is used in the e mail address groups the deleted e mail address is removed from all e mail address groups 10 6 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL E mail Editor Settings in E mail Editor The e mails can be configured in E mail Editor dialog box The following three parameters should be configured for each e mail E mail recipients To and Cc E mail address or e mail group can be specified as the recipients The maximum size of texts for To or Cc is 512 bytes Comma is inserted as a separating character between e mail addresses For example the total size of an e mail group ccc containing two e mail addresses aa example com 15 bytes including a comma and bbb example com 16 bytes including a comma is 31 bytes If the size of e mail addresses is 30 bytes 16 e mail addresses can be specified in To and CC respectively An e mail can be sent to 32 e mail addresses simultaneously E mail subject E mail body The maximum size of texts is 256 bytes for e mail subject and 1 536 bytes for e mail body The size of texts depends on the character set and the encoding configured under E mail Settings in the Functio
188. r field of the e mails to be sent from the Web server CPU module A maximum of 40 ASCII characters can be entered Example The sender e mail address and sender name are grouped and shown in the sender field of the e mail If the sender e mail address is test sample com and the sender name is Test Mail the text shown in the sender field will be as follows Test Mail lt test sample com gt n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 10 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 E MAIL SMTP Authentication login Depending on each sending e mail server and network environment SMTP authentication may be required The Web server CPU module supports the login method of the SMTP authentication and can utilize sending e mail servers that require the SMTP authentication with the login method Contact the administrator of the sending e mail server to confirm if the e mail server requires the SMTP authentication Authentication is required to send e mail Check if the sending e mail server requires the SMTP authentication with the login method Account Name Specify the account name used for the login authentication A maximum of 40 ASCII characters can be entered Password Specify the password used for the login authentication A maximum of 40 ASCII characters can be entered Character Set The character set used for the e mail subject and body can be specified ASCII Specify
189. remote hosts repeat the same procedure After adding remote hosts has been completed click on Close button 4 If you want to delete an unused remote host select that remote host in the Remote Host List dialog box and click on Delete button Once a remote host is deleted the remote host numbers of the following remote hosts are changed As a result the functions referring to those remote hosts such as PING instructions Modbus TCP client or User communication client will be affected Note The PING instruction pings a remote host that has the specified IP address or host name The port number of the remote host has no effect on the operation of the PING instruction 6 2 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 MAINTENANCE COMMUNICATION SERVER Introduction This chapter describes the specification and configuration procedure of the maintenance communication server functions of the Web server CPU module Applications The Web server CPU module features the maintenance communication server functions WindLDR can monitor the device values in the Web server CPU module and can also download or upload the user program to or from the Web server CPU module through the maintenance communication server Description of Functions The Web server CPU module can be configured as a maintenance communication server The maintenance communicatio
190. ries to obtain the IP address from the specified host name using the DNS server If the IP address is successfully obtained the Web server CPU module establishes connection with the remote host that has the specified IP address and the corresponding port number then communication is started For details about DNS server settings see Network Settings in the Function Area Settings Programming WindLDR 1 Double click on the Remote Host List in the Project Window The Remote Host List dialog box appears Remote Host List Edit Delete Remote Host Port No Comment un DEC WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 6 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 REMOTE HOST LIST 2 Click New button or select an existing remote host and click Edit button The Remote Host dialog box appears Remote Host Remote Host IP Address Host name Port Comment IP Address Specify the remote host with an IP address Host Name Specify the remote host with a host name Port Number Specify the port number of the remote host Comment The comment for the remote host can be assigned The contents or the length of the comment has no effect on the CPU module operation 3 Configure the parameters in the Remote Host dialog box and then click on Add button A new remote host will be added in the Remote Host List dialog box If you want to add additional
191. rk Management Connection Settings Web Server Configure parameters for network management SNTP Settings Acquire the current date and time from an SNTP server PING Settings Timeout 1 30 sec Default 2 Enter the PING timeout The valid timeout range is between 1 and 30 seconds The default timeout is 1 second 11 2 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 uu DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 WEB SERVER Introduction This chapter describes the Web server functions in the Web server CPU module Web Server Overview The Web server enables you to access the Web server CPU module using web browser on your PC in order to monitor the status or change the device data You can create your own web pages and download them to the Web server CPU module The web pages can be customized for each Web server CPU module When the user s web page is downloaded to the Web server CPU module the system web page is downloaded at the same time On the system web page the PLC status can be monitored and data register values can be changed The Web server CPU module provides CGI so that you can access data register values of the Web server CPU module from a web browser using JavaScript The system library is also provided so that you can show data register values on your web page using system library parts such as numerical input bar graph or trend graph
192. rned off otherwise electrical shocks may be caused When using ferrules insert a wire to the bottom of the ferrule and crimp the ferrule When connecting a stranded wire or multiple solid wires to a screw terminal block use a ferrule Otherwise the wire may slip off the screw terminal block Ferrules Crimping Tool and Screwdriver for Phoenix Terminal Blocks The screw terminal block can be wired with or without using ferrules on the end of cable Applicable ferrules for the Phoenix terminal blocks and crimping tool for the ferrules are listed below The screwdriver is used for tightening the screw terminals on the Web server CPU modules These ferrules crimping tool and screwdriver are made by Phoenix Contact and are available from Phoenix Contact Type numbers of the ferrules crimping tool and screwdriver listed below are the type numbers of Phoenix Contact When ordering these products from Phoenix Contact specify the Order No and quantity listed below Ferrule Order No Quantity of Cables Cable Size Phoenix Type Order No Pcs Pkt UL1007 AWG16 Al 1 5 8 BK 32 00 043 100 UL1007 AWG18 Al 1 8 RD 3200030 100 For 1 wire connection UL1015 AWG22 AI 0 5 8 WH 3200014 100 UL2464 AWG24 Al 0 25 8 YE 32 03 03 7 100 UL1007 AWG18 AI TWIN 2 x 0 75 8 GY 32 00 807 100 For 2 wire connection UL1015 AWG22 AI TWIN 2 x 0 5 8 WH 32 00 93 3 100 Crimping Tool and Screwdriver Order No Tool Name Phoenix Type Or
193. rogram you can simulate the operation on the WindLDR screen without connecting the Web server CPU module From the WindLDR menu bar select Online Simulation The Simulation screen appears project02 pjw WINDLDR Home Configuration Status F Custom 8 Power Line Batch Port Monitor Simulation L Set Up amp Clear Start Stop f Initialize Main Program Rung 4 1 10000 10001 Rung 2 10000 10001 Qooo1 Rung 3 3 10000 10001 M0010 M0010 M8121 Q0002 To change an input status place the mouse pointer on the input and right click the mouse In the pop up menu select Set or Reset to set or reset the input To quit simulation from the WindLDR menu bar select Online gt Simulation Download Program You can download the user program from WindLDR running on a PC to the Web server CPU module From the WindLDR menu bar select Online Download The Download Dialog appears then click the OK button The user program is downloaded to the Web server CPU module Note The Download Dialog is also shown by selecting Home Download Download Transfer Mode Binary ASCII Download Options Z Automatic start after download Keep output during download Suspend force before download Automatic device clear after download Write PID module parameters after download E Write device data file to the PLC after download 7 D
194. rt the PC and try again Is the problem solved YES Carry out the steps 1 and 2 below and try again Step 1 Check the cabling Disconnect and reconnect the USB cable connecting the PC and the PLC If the PC and the PLC are connected via a USB hub connect the PC and the PLC directly using a single USB cable Step 2 Check communication settings Open the Communication Settings dialog box in WindLDR Select USB and uncheck the Use HGxG Pass Through check box The USB port of the connected FC5A is not recognized Install or update the driver and then try again Terminate the Pass Through Tool WindO I NV2 and other applications that may use COM port and then try again Confirmation procedure 1 Right click on My Computer and select Properties 2 In the System Properties dialog box select the Hardware tab and click Device Manager 3 All available communication ports are _ displayed under Ports COM amp LPT p Replace the USB cable and try again Is the problem solved YES Call IDEC for assistance WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 END Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting Diagram 20 Modbus master communication request is slow Select to use request execution internal relay and d
195. sion cable refer to Securing USB Extension Cable Using Cable Tie on page 3 5 Note 3 Communication modules that can be connected to port 2 are listed in the following table 2 6 WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Memory Cartridge Option Memory Type 2 MODULE SPECIFICATIONS EEPROM Accessible Memory Capacity 32 KB 64 KB 128 KB The maximum program capacity depends on the CPU module When using the 32 KB memory cartridge on the slim type CPU module the maximum program capacity is limited to 30 000 bytes Hardware for Storing Data CPU module Software for Storing Data WindLDR Quantity of Stored Programs One user program can be stored on one memory cartridge Note 1 Program Execution Priority Note 1 User Web data is not stored Clock Cartridge Option Accuracy When a memory cartridge is installed the user program on the memory cartridge is executed User programs can be downloaded from the memory cartridge to the CPU module User programs can also be uploaded to the memory cartridge from the CPU module 30 sec month typical at 25 C Backup Duration Approx 30 days typical at 25 C after backup battery fully charged Battery Lithium secondary battery Charging Time Approx 10 hours for charging from 0 to 90 of full charge Battery
196. t a NO contact and click the left mouse button Online View 74 B A M T 22 Eraser Paste 3 la Import _ Horizontal Select Basic Advanced Macro Draw gt tine Vertical nl Sg aea Main Program Rung 1 1 Ra Note Another method to insert a NO or NC contact is to move the mouse pointer where you want to insert the contact and type A or B The Normally Open dialog box appears n DEC WEB SERVER CPU MODULE User s MANUAL FC9Y B1278 4 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 OPERATION BASICS 3 Enter 10 in the Tag Name field and click OK Normally Open Type A Normally Open Tag Name B Normally Closed Device Address Comment A NO contact of input IO is programmed in the first column of the first ladder line Next program the ANDN instruction by inserting a NC contact of input I1 4 From the WindLDR menu bar select Home gt Basic gt B Normally Closed 5 Move the mouse pointer to the second column of the first ladder line where you want to insert a NC contact and click the left mouse button The Normally Closed dialog box appears 6 Enter I1 in the Tag Name field and click OK A NC contact of input 11 is programmed in the second column of the first ladder line At the end of the first ladder line program the OUT instruction by inserting a NO coi
197. t the Communication Settings using WindLDR See Communication Settings of the advanced volume page 21 3 Is the Communication Settings correct Call IDEC for assistance When only program download is not possible Only program download is not possible Disable the user program protection For details see User Program Protection of the basic volume page 5 44 Is Protect User Program enabled Call IDEC for assistance 13 14 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 TROUBLESHOOTING Troubleshooting Diagram 7 Cannot stop or reset operation Note To monitor M8000 from the WindLDR menu bar select Online Monitor Monitor then Online Custom New Custom Monitor Enter M8000 in the Device box in the Custom Monitor dialog box Monitor the start control special internal relay M8000 using WindLDR on a computer Is stop or reset input designated in the WindLDR Function Area Settings NO Is the designated stop or reset input on Monitor the designated stop or reset input using WindLDR on a computer Turn on the designated input The input circuit in the CPU module is damaged Replace the CPU module Does the monitored input turn on and
198. te Edit Server 2 Server 3 Server 4 Server 5 Server 6 Server 7 Server 8 Client 1 Client 2 Client 3 Select ETXD Transmit over Ethernet to transmit data and ERXD Receive over Ethernet to receive data as the instruction type Select the server connection from 1 through 8 and designate S1 D1 and D2 Click OK button to close the dialog box moooo 4 Download the user program The settings for the user communication server have been finished D1 40 100 D2 poino The specifications of Ethernet user communication instructions ETXD and ERXD instructions are identical to TXD and RXD instructions For details about TXD and RXD instructions see chapter 10 of the FC5A user s manual basic volume WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 8 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 ETHERNET USER COMMUNICATION 8 8 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 TCP COMMUNICATION Introduction This chapter describes the Modbus TCP communication of the Web server CPU module The Web server CPU module can be used as Modbus TCP client server The Web server CPU module can communicate with the devices supporting Modbus TCP communication on the network Modbus TC
199. te that changed preset values are cleared and that the original values are restored Clear the error code using the HMI module or WindLDR on a computer 0040h Keep Data Sum Check Error This error indicates that the data designated to be maintained during power failure is broken because of memory backup failure Note that the keep data of internal relays and shift registers are cleared Data of counters and data registers are also cleared Clear the error code using the HMI module or WindLDR on a computer If this error occurs in a short period of power interruption after the battery has been charged as specified the battery is defective and the CPU module has to be replaced 0080h User Program Syntax Error This error indicates that the user program has a syntax error Correct the user program and download the corrected user program to the Web server CPU module The error code is cleared when a correct user program is transferred 0100h User Program Writing Error This error indicates a failure of writing into the Web server CPU module ROM when downloading a user program The error code is cleared when writing into the EEPROM is completed successfully If this error occurs frequently the Web server CPU module has to be replaced When a memory cartridge is installed on the CPU module writing into the memory cartridge is checked 0200h CPU Module Error This error is issued when the ROM is not found When this error occurred turn power off
200. ted in the table below Function Code Data Size Slave Address MicroSmart as Modbus Slave 01 Read Coil Status 1 to 128 bits 000001 065535 Reads bit device statuses of Q output R shift register or M internal relay 02 Read Input Status 1 to 128 bits 100001 165535 Reads bit device statuses of I input T timer contact or C counter contact 03 Read Holding Registers 1 to 64 words 400001 465535 Reads word device data of D data register T timer preset value or C counter preset value 04 Read Input Registers 1 to 64 words 300001 365535 Reads word device data of T timer current value or C counter current value Changes a bit device status of Q output R shift 05 Force Single Coil 1 bit 000001 065535 register M internal relay a Preset single 1 word 400001 465535 Changes word device data of D data register Register 15 Force Multiple oils 1 to 128 bits 000001 065535 Changes multiple bit devi e statuses of Q output R shift register or M internal relay 16 Preset Multiple Registers 9 4 1 to 64 words WEB SERVER CPU USER S MANUAL FC9Y B1278 400001 465535 Changes multiple word device data of D data register Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 TCP COMMUNICATION Master Device Address When function code 01 02 03 or 04 is
201. ter Expansion DR Extra DR Timer Current Value Keep Type Clear Type Run Operating Operating Operating Operating Stop Stop input ON OFF Unchanged Unchanged Unchanged Reset Reset input ON OFF OFF Reset to zero OFF Reset to zero Reset to zero Restart Unchanged Unchanged OFF Reset to zero Reset to preset Note All expansion data registers are keep types Communication Function FC5A D12K1E FC5A D12S1E Function Maintenance Communication Note 1 Cable USB cable from the third party A connector to Mini B connector Note 2 Isolation between Internal Circuit uSp and Communication Port Not isolated USB Type USB Mini B USB Standard USB 2 0 Electrical Characteristics IEEE 802 3 compliant Transmission Speed 10BASE T 100BASE TX Function Maintenance communication user communication Modbus TCP communication e mail Web server Ethernet Recommended Cable CAT 5 STP Isolation between Internal Circuit and Communication Port Pulse transformer isolated User Web Data Storage FROM User Web Data Capacity 1MB Port 2 Optional Note 3 Possible Note 1 To use the USB port USB driver must be installed on the PC For the procedure to install the driver refer to USB Driver Installation Procedure on page A 3 Note 2 A USB maintenance cable HG9Z XCM42 and a USB Mini B extension cable HG9Z XCE21 are available as optional accessories For instructions on using the USB exten
202. the Web server CPU modules during installation and wiring Ingress of such fragments and chips may cause fire hazard damage or malfunction Use a power supply of the rated value Use of a wrong power supply may cause fire hazard Use an IEC 60127 approved fuse on the power line outside the Web server CPU module This is required when equipment containing the Web server CPU module is destined for Europe Use an IEC 60127 approved fuse on the output circuit This is required when equipment containing the Web server CPU module is destined for Europe Use an EU approved circuit breaker This is required when equipment containing the Web server CPU module is destined for Europe Make sure of safety before starting and stopping the Web server CPU module or when operating the Web server CPU module to force outputs on or off Incorrect operation on the Web server CPU module may cause machine damage or accidents If relays or transistors in the Web server CPU modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor circuit outside the Web server CPU module Do not connect the ground wire directly to the Web server CPU module Connect a protective ground to the cabinet containing the Web server CPU module using an M4 or larger screw This is required when equipment containing the Web server CPU module is destined for Europe Do not disassemble repair or modify the Web server CPU modules
203. the host name of the Web server CPU module A maximum of 15 ASCII characters can be entered IP Settings Specify the IP address subnet mask and default gateway DNS Settings Specify the preferred DNS server and alternate DNS server DNS server settings are required when the Web server CPU module communicates with remote hosts using its host names 5 4 WEB SERVER CPU 5 5 MANUAL FC9Y B1278 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS IP and DNS settings can be configured with one of the following three methods 1 Obtain network settings automatically from the DHCP server A DHCP server must exist on the network in which the Web server CPU module is installed All network settings are configured automatically The network settings are obtained from the DHCP server when the user program is downloaded to the CPU module or when the CPU module is turned on 2 Configure network settings using special data registers Network settings can be configured with special data registers D8304 through D8323 Values in those special data registers are applied as the network settings when the CPU module is turned on or when M8190 IP address change flag is turned on 3 Configure fixed network settings Fixed network settings can be configured in the Function Area Settings dialog box Network settings are applied when the user program is download
204. tridge is installed on the CPU module user programs exceeding the capacity of the memory cartridge cannot be downloaded For details see page 2 31 of FC5A user s manual basic volume Programming WindLDR 1 Select Configuration from the WindLDR menu bar and then click Device Settings The Function Area settings dialog box appears MicroSmart Function Area Settines Run Stop Control d Configure device settings Memory Backup Input Configuration 32 bit Data Storage Setting Communication Ports From Upper Word 14 Upper word is stored inthe first device Key Matrix Cartridges amp Modules Program Capacity Selection ee Program Capacity 1 62 400 bytes Program Protection 127 800 bytes Self Diagnostic Device Settings Network Settings E mail Settings Network Management Connection Settings Web Server Program Capacity Selection Select either 62 400 bytes or 127 800 bytes The default program capacity is 62 400 bytes 5 2 WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 FUNCTION AREA SETTINGS Watchdog Timer Setting This section describes watchdog timer setting Applications The watchdog timer value for the Web server CPU module is 400 ms by default When the default setting of 400 ms is too small the watchdog timer value can be changed Description of functions The watchdo
205. uantity error 1 bit write data error 12h Frame length error 14h Slave number error 16h Timeout error Error Code low order byte Modbus TCP Communication Request Table A maximum of 255 requests can be configured in the Modbus TCP Client Request Table Notes 10 bytes of the user program area are needed per each request Request execution devices and error status data registers are allocated in the order of request numbers When deleting a request or changing the order of requests the relationship of the request to the request execution devices and error status data register is changed If the internal relay or data register is used in the user program the device addresses must be changed accordingly 9 2 WEB SERVER CPU MODULE 5 5 MANUAL FC9Y B1278 1 DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 TCP COMMUNICATION Programming WindLDR Modbus TCP Client In order to use Modbus TCP client configure the Modbus TCP client in the Function Area Settings dialog box and then download the user program to the CPU module 1 From the WindLDR menu bar select Configuration Connection Settings The Function Area Settings dialog box appears 2 Select Modbus TCP Client as the communication mode for the client connection 1 MicroSmart Function Area Settines Run Stop Control configure parameters for client and server connections Memory Backup I
206. udes the operation transition state status code and the error detail error code The status code can be obtained by masking the least 4 bits of the operation status The error code is stored in the least 4 bits of the operation status Status Code A Operation Transition State Description Decimal From turning on the start input for an EMAIL instruction until the 16 Preparing transmission win e mail is sent out to the sending e mail server n From sending the e mail to the sending e mail server until the 32 Waiting for response g response is received The execution of the EMAIL instruction is completed allowing for the 64 EMAIL instruction complete next transmission to be processed Note If the status code is anything other than the codes listed above an error of EMAIL instruction is suspected Error Code Error details Completion output 0 Normal ON The status code is 64 1 m 2 CE be incorrect d The host name of the sending e mail server could not be resolved 3 with DNS ON Ethernet cable may be disconnected or broken Web server CPU module may not be connected to the network properly 4 The specified e mail is not configured ON 5 Multiple EMAIL instructions are executed simultaneously ON 6 Parameter error ON 7 Other errors Note 1 ON 8 Converting a data register value failed Note 2 ON Note 1 The detail of the error code 7 is stored in speci
207. ure This error indicates when the power supply is lower than the specified voltage This error is also recorded when the power is turned off Clear the error code using the HMI module or WindLDR on a computer 0002h Watchdog Timer Error The watchdog timer monitors the time required for one program cycle scan time When the time exceeds 400 ms the watchdog timer indicates an error Clear the error code using the HMI module or WindLDR on a computer If 400 ms is too small the watchdog timer value can be increased in the Function Area Settings For details see Watchdog Timer Setting on page 5 3 If this error occurs frequently the Web server CPU module has to be replaced 0004h Data Link Connection Error This error indicates that the Function Area Settings for data link communication are incorrect or the cable is not connected correctly Make sure that slave stations are set to station numbers 1 through 31 using WindLDR No duplication of station numbers is allowed See Programming WindLDR of the basic volume page 11 8 To correct this error make corrections in the Function Area Settings and download the user program to each station or connect the cable correctly Turn power off and on again for the slave station Then take one of the following actions Turn power off and on for the master station Initialize data link communication for the master station using WindLDR on a computer See Operating Procedure for Data Link
208. ure o source 1 device of the RXD instruction NO YES Call IDEC for assistance WEB SERVER CPU IMIODULE 5 5 MANUAL FC9Y B1278 Make sure that the receive format of the RXD instruction matches that of the incoming data Make sure that the end delimiter in the RXD instruction matches that of the incoming data Make sure that the receive timeout value is larger than character intervals of the incoming data Make sure that the receive data designated as the source 1 device is correct Troubleshooting Diagram 18 Modbus master communication does not work Are communication parameters equal at master and slave NO YES Are error data stored in Confirm communication settings using WindLDR See Programming Modbus Master Using WindLDR of the basic volume page 12 4 D8069 to D8099 Note s request execution IR designated and turned on Make sure that slave address settings are correct Y Confirm the slave number high order byte and error code low order byte See Communication Error Data of Each Slave of the basic volume page 12 4 Is it clear which request has an error Turn on the request execution internal relay See the request table to find which request has an error and what error occurred See C
209. user program can also be downloaded to the CPU module so that the user program in the memory cartridge is retained in the CPU module even after the memory cartridge is removed Clock Cartridge An optional clock cartridge can be installed on the CPU module to store real time calendar clock data for use with advanced instructions to perform time scheduled control 1 2 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 gi DEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 GENERAL INFORMATION HMI Module An optional HMI module can be installed on the HMI base module mounted next to the Web server CPU module The HMI module makes it possible to manipulate the RAM data in the CPU module without using WindLDR Communication Adapter and Module The Web server CPU module can be used with an optional RS232C or RS485 communication module to add communication port 2 With an optional HMI base module mounted with a slim type CPU module an optional RS232C or RS485 communication adapter can also be installed on the HMI base module RS485 communication adapter or module is installed to use Data link communication Modbus communication or user communication RS232C communication adapter or module is installed when the Web server CPU module communicates with the devices that have RS232C communication port Analog 1 0 Modules The analog input channel can accept either voltage 0 to 10V DC and current 4 to 20 mA s
210. when e mail subject and body consist of ASCII characters only Japanese ISO 2022 JP Specify when e mail subject and body consist of ASCII and Japanese characters Chinese GB2312 Specify when e mail subject and body consist of Chinese characters Western European ISO 8859 1 Specify when e mail subject and body consist of western European characters Unicode UTF 8 Specify when using Unicode characters In general any characters can be used using Unicode Depending on sending e mail servers that relay the e mails or the mailer used by the recipients the e mails sent out from the Web server CPU module may not reach the recipients or may not be viewed correctly in the mailer When ASCII is used e mails can be viewed in the same manner in any mailer though only ASCII characters can be used Contact the administrator of the sending e mail server to confirm the supported character sets Select the appropriate character set for the mailer of the recipients Text Encoding The encoding format for e mail body can be specified Depending on the sending e mail servers that relay the e mails the e mails in which 8 bit characters are used cannot be sent In such case Base64 encoding can be used to convert the 8 bit characters into 7 bit characters None The e mail body is not encoded Base64 The e mail body is encoded with Base64 format Decimal Symbol The decimal symbol for the floating point values can be specified When the data type
211. wtr com APPENDIX A 6 WEB SERVER CPU MODULE UsER s MANUAL FC9Y B1278 IDEC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INDEX analog D potentiometer 2 5 voltage input 2 6 applicable expansion module maximum quantity 3 15 assembling modules 3 2 authentication e mail 10 4 bargraph 12 12 12 14 batch monitor 12 5 bit button 12 10 12 11 calendar clock SNTP 5 7 cartridge connector 2 6 CGI 1 reading device data A 1 writing device data A 2 E character set e mail 10 4 clearing error codes 13 2 client user communication 8 2 client connection 5 10 connected IP address 5 13 status 5 13 client connections communication mode information 5 11 clock cartridge 2 7 ICerror 13 5 clock cartridge 5 8 adjustment 5 8 communication connector cover removing 3 10 function 2 7 port 2 6 communication mode information 5 11 client connections 5 11 server connections 5 11 connected IP address client connection 5 13 server Connection 5 13 connection server 7 3 connection settings 5 10 contact protection circuit for output 3 12 CPU module 2 1 error 13 5 F specifications 2 5 2 6 terminal arrangement 2 10 crimping tool 3 17 custom monitor 12 6 data link connection error 13 4 DC input specifications CPU module 2 8 decimal symbol e mail 10 4 details button 13 2 DHCP server 5 5 dimensions 2 11 DIN rail 3 6 direct mounting on panel surface 3 6 strip 3 6 disassembling modu
212. xternal devices which can be a possible noise source Use a thick wire for grounding the Web server CPU module and make the grounding wire as short as possible to make sure that noises from external devices can be conducted to the ground effectively n DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 3 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 INSTALLATION AND WIRING Precautions for Connecting Communication Devices When connecting communication devices to the Web server CPU module take possible external noise sources into consideration In a communication network consisting of a Web server CPU module and an external device a communication device which has a functional ground and a signal ground connected together internally for example IDEC s HG3F and HG4F operator interfaces if all devices are powered by a common AC or DC power source noise generated by the external device may affect the internal circuits of the Web server CPU module and the communication device Take the following measures depending on the operating environment Use a separate power supply for the external device generating noises so that a loop circuit to induce noises can not be formed Disconnect the functional ground terminal of the communication device from the ground line This measure may result in deterioration of EMC characteristics When taking this measure make sure that the EMC characteristics of the
213. y OO net_no Reserved for the system Specify OO Example When reading two consecutive data registers from D2058 the format for CGI is as follows system device_read cgi device D amp address 080A amp length 0002 amp driver 00 amp net_no 00 Reply Format Reading Device Data The Web server CPU module returns the following reply after receiving above request Content type text javascripttjson charset utf 8 STATUS 0 DEVICE D ADDRESS 080A LENGTH 0002 DRIVER 00 NET NO 00 DATA C2F6 E978 STATUS 0 indicates normal reply Any other values indicate an error DEVICE ADDRESS LENGTH DRIVER and NET_NO The parameters in the request are stored DATA Values of the specified devices are stored When the length is bigger than or equal to 2 is inserted between device values DEC WEB SERVER CPU MODULE USER s MANUAL FC9Y B1278 A 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com APPENDIX Request Format Writing Device Data Device data can be written to the Web server CPU module with the following format using the POST method system device write cgi device DEV amp address XXXX amp length XXXX amp driverzXX amp net amp The CGI parameters are as follows system device write cgi CGI file name device Specify the device type of the target device using a character D Data Register is supporte

IDEC FC5A Series MicroSmart Pentra PLC Web Server User`s Manual

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