English - Service
Contents
1. Troubleshooting Display indications common problems and possible solutions No Functions e Make sure that the battery charger is plugged into a live 230 Vac outlet Follow the steps outlined in the Connecting the battery charger at the front of this manual o MA F01 Internal shorted cell battery If the battery being charged has an internal shorted cell F01 will be displayed We recommend taking your battery to a certified automotive service centre for evaluation F02 Bad battery connection or battery voltage too low to accept a charge When F02 is displayed the most common cause is a poor connection to the battery e Follow the steps outlined in Safety instructions at the front of this manual to disconnect the ac power cord and the battery clamps 4 clean the battery terminals and reconnect the battery charger e Ifthe situation persists we recommend taking your battery to a certified automotive service centre for evaluation F03 Internal open cell e Have the battery checked by a certified automotive service center F04 Overtime condition F04 is displayed when the charging time exceeds 18 hours You may be using a charging rate that is too low for the size of the battery Select a higher charging rate to charge the battery F05 Overheated condition F05 is displayed to indicate that the battery charger is overheating The ventilation grill of the battery charger may be blocked e Follow2. Battery voltage pushbutton 10 This pushbutton enables a check to measure the battery voltage Alternator check pushbutton 9 This pushbutton enables a five second check that measures the battery voltage This check is repeated at various electrical load levels and the tests allow the user to determine if the alternator can keep up with the loads It can indicate whether an alternator service may be required Control panel LEDs fig A The following icons are shown on your battery charger Fault LED 5 Lights when any of several faults are detected see F01 through F05 Codes as described in the Troubleshooting section later in this manual gt Reverse polarity LED 6 lights when the battery clamps 4 are incorrectly connected to the battery terminals Battery voltage LED 7 lights when the battery voltage pushbutton 10 is pressed Alternator good LED 8 lights when load or no load checks show that the alternator is keeping up with the electrical load IC 633 Charge rate selection fig A This appliance has three charge rate settings accessed by the 2 6 10A pushbutton 11 2 amps smaller batteries as in lawn mowers motorcycles etc 6 amps mid sized batteries as in small cars 10 amps automobiles and light trucks e After the battery clamps 4 are correctly connected plug in the battery charger to a 230 Vac outlet The battery charger will show a circulating pattern on the d
3. BLACK DECKER Jexoeppueyoe q MMM xn oo UK Ireland Australia New Zealand CHARGING CURVE Stage one PIE BEER Stage two Pi Stage three OFF BEEP _ CHARGING COMPLETE Intended use Your Black amp Decker battery charger is designed to charge lead acid batteries This product is intended for household consumer use only Safety instructions Warning When using mains powered appliances basic safety precautions including the following should always be followed to reduce the risk of fire electric shock personal injury and material damage e Read all of this manual carefully before using the appliance The intended use is described in this manual The use of any accessory or attachment or the performance of any operation with this appliance other than those recommended in this instruction manual may present a risk of personal injury e Retain this manual for future reference Using your appliance Always take care when using the appliance This appliance is not intended for use by young or infirm persons without supervision The appliance is not to be used as a toy Use in a dry location only Do not allow the appliance to become wet Do not immerse the appliance in water e Do not open body casing There are no user serviceable parts inside Donot operate the appliance in explosive atmospheres e To reduce the r
4. clamp and finally the positive clamp Automatic float charging fig A The automatic float charge feature is ideal for maintaining a battery It automatically tops off the battery as required to keep the battery fully charged all the time Keep the ac power and battery connected when the battery has been fully charged The battery charger monitors the battery and tops it off as needed The digital display 2 shows FLO when topping off the battery and returns to FUL when completed Toview the battery voltage press the battery voltage pushbutton 10 Warning If the battery size is not known charge at the 2 A rate DO NOT overcharge batteries Alternator check fig A Warning Check only 12 Vdc systems Part 1 no load e Make sure that there is no load on the alternator by turning off all the vehicle s accessories The battery must be fully charged before testing the alternator e Run the engine long enough to achieve normal idle speed and verify that there is a no load voltage e Press the alternator check pushbutton 9 to start the check The alternator good LED 8 will light to indicate that the alternator is good or the fault LED 5 will display to indicate that the alternator is out of typical voltage range e Press the alternator check pushbutton 9 again to stop the est Part 2 under load e Load the alternator by turning on as many accessories as possible except for air conditioning
5. and defrost e Press the alternator check pushbutton 9 to start the test The alternator good LED 8 will light to indicate that the alternator is good or the fault LED 5 will light to indicate hat the alternator is out of typical voltage range e Press the alternator check pushbutton 9 again to stop the est If the first alternator check indicates a good alternator and the second indicates the alternator is not good the problem could be caused by any of the following e Loose fan belts e An intermittent diode failure e Bad connections between the battery and alternator and or ground Note The battery voltage pushbutton 10 is disabled in the alternator check mode Note The fault LED 5 may display because a number of extra accessory loads have been added to the charging system thereby increasing current demand from the alternator Make sure that the alternator is rated to support the application Note This check may not be accurate for every make manufacturer and model of vehicle Approximate charging times The battery charger will automatically adjust the charge rate asthe battery becomes charged and stop charging when the battery is fully charged Deep cycle batteries may require longer charging times For estimates of the time it takes to charge a battery refer to the following table of charge in the battery Rate 15 50 25 0 2A 7 hrs 14 hrs NR NR 6A 2 5 hrs 4 7 hrs 7 hrs 9
6. the steps outlined in Safety instructions at the ront of this manual to disconnect the ac power cord and he battery clamps 4 allow the appliance to cool for 30 minutes and reconnect ake sure that there is ample ventilation before resuming operation Charging a very cold battery If the battery to be charged is very cold i e in temperatures below freezing 0 C 32 F it cannot accept a high rate of charge The initial charge rate will be low The charge rate will increase as the battery warms Never attempt to charge a frozen battery Mains plug replacement U K amp Ireland only If a new mains plug needs to be fitted e Safely dispose of the old plug Connect the brown lead to the live terminal in the new plug Connect the blue lead to the neutral terminal Warning No connection is to be made to the earth terminal Follow the fitting instructions supplied with good quality plugs Recommended fuse 3 A Protecting the environment Should you find one day that your appliance needs replacement or if it is of no further use to you think of the protection of the environment Black amp Decker repair agents will accept old Black amp Decker tools and ensure that they are disposed of in an environmentally safe way XY Separate collection of used products and Gd packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduc
7. 2 hrs 10A 1 4 hrs 2 8 hrs 4 2 hrs 5 5 hrs NR Not recommended at 2 A use a higher charge rate The times shown in the table above are approximate and refer to a 50 Ah automotive battery Example A 50 Ah 12 Vdc battery is discharged 50 To determine the time it takes to charge at the 10 A rate see the chart above under 50 and at 10 A rate The battery charging times will vary depending on the size age and condition of the battery Smaller batteries should be charged at a lower rate 2 A and an extra hour added to the charge time Maintenance Your Black amp Decker tool has been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon proper tool care and regular cleaning Warning Before performing any maintenance or cleaning on the appliance unplug the appliance From time to time wipe the appliance with a damp cloth Do not use any abrasive or solvent based cleaner Do not immerse the appliance in water e After each use clean the battery clamps 4 and be sure to remove any battery fluid that will cause corrosion of the clamps 4 e Clean the outside case of the battery charger with a soft cloth and if necessary mild soap solution e Do not allow liquid to enter the battery charger Do not operate when the battery charger is wet Keep the battery charger cords loosely coiled during storage to prevent damage to the cords
8. anufacturer This helps to purge excess gas from the cells Do not overfill For a battery without cell caps maintenance free carefully follow the manufacturer s charging instructions e Study all the battery manufacturer s specific precautions such as removing or not removing cell caps while charging and the recommended charging rates e Make sure that the initial charging rate does not exceed the battery manufacturer s requirement ooo Hi Warning Risk of explosive gas mixtures Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gases during normal battery operation For this reason it is of utmost importance that each time before using your battery charger you read this manual and follow the instructions exactly e Use of an attachment not recommended or sold by Black amp Decker may result in a risk of fire electric shock or injury to persons e An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock and will void the warranty Personal safety Wear complete eye protection and suitable clothing to give protection from contact with battery fluid Avoid touching the eyes while working with a battery Acid acid particles or corrosion may get into the eyes Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid
9. artment covers e Make sure that the connections can be made without touching the metal body or components adjacent to the battery e When using this appliance in proximity to the vehicle s battery and engine stand the appliance on a flat stable surface and be sure to keep all clamps cords clothing and body parts away from moving parts of the vehicle e fitis necessary to remove the battery from the vehicle to charge or to clean the terminals make sure that all accessories in the vehicle are switched off so as not to cause a spark e To reduce the risk of electric shock disconnect the appliance from any power source before attempting maintenance or cleaning Turning off controls without disconnecting the appliance will not reduce this risk Connecting the battery charger When all the preparations for charging and personal safety have been completed proceed as follows B h e For most automotive and similar applications the battery charger may be connected to the battery while it is connected to the dc circuit If this is acceptable follow the instructions given in Charging a battery installed in the circuit Ifthe battery must be disconnected from the circuit before charging follow the instructions given in Charging a battery disconnected from the circuit Warning A marine boat battery must be removed and charged on shore To charge it on board requires equipment specially designed for marine use C
10. attempt to charge non rechargeable batteries Have defective cords replaced immediately Do not expose the battery charger to water Do not open the battery charger Do not probe the battery charger ever allow the red and black battery clamps 4 to touch each other or another common metal conductor This could cause damage to the appliance and or create a spark explosion hazard Always store the battery clamps 4 in the storage provided when not in use This appliance is double insulated therefore no earth wire is required Always check that the power supply corresponds to the voltage on the rating plate o Batteries Warning Never attempt to charge a frozen battery Under extreme conditions battery leakage may occur When you notice liquid on the batteries carefully wipe the liquid off using a cloth Avoid skin contact Incase of skin or eye contact follow the instructions below Warning Battery fluid is a diluted sulphuric acid and may cause personal injury or damage to property In case of skin contact immediately rinse with water If redness pain or irritation occurs seek medical attention In case of eye contact rinse immediately with clean water and seek immediate medical attention When disposing of batteries follow the instructions given in the section Protecting the environment e Add distilled water in each cell until the battery acid reaches the level specified by the battery m
11. battery can produce a short circuit current high enough to cause a severe burn Be extra cautious to reduce the risk of dropping a metal object onto the battery This might cause sparks or short circuit the battery or other electrical part which can cause an explosion Preparation before charging The appliance must only be connected to a 12 V lead acid battery Before charging confirm that the voltage of the battery is 12 V by referring to the label on the battery or from the information available relating to its application e g car user manual Do not use the appliance for charging dry cell batteries that are commonly used with home appliances These batteries may burst and cause injury to persons and damage to property Warning Explosive gas may be vented from lead acid batteries when charging Make sure that the area is well ventilated and remove any sources of ignition when conducting charging procedures e Position the battery charger as far away from the battery as the leads will allow The battery charger contains switches that may create a spark e Donotplacethe battery charger above or stand the battery charger on top of the battery e Explosive gases may collect near the ground Locate the battery charger as high as possible above ground level e Do not use power tools in the charging area e Do not smoke or have naked flames in the charging area e Follow the instructions for connecting and disconnecting the bat
12. battery is not already removed from the circuit follow the manufacturers instructions to remove the battery before charging Check the polarity of the battery posts A positive POS P battery post usually has a larger diameter than the negative NEG N battery post Connect the positive red clamp from the battery charger to the positive POS P post of the battery Connect the negative black clamp from the battery charger to the negative NEG N post of the battery When disconnecting the battery charger from the battery always e Switch off and unplug the battery charger e Remove the negative clamp first e Remove the positive clamp last e Refit any insulating covers to the battery posts Features 1 Carry handle 2 Digital display 3 Control panel 4 Battery clamps Use Overview of the battery charger fig B The Black amp Decker battery charger has a high charge rate of up to 10 A and a low charge rate of 2 A It is designed for charging 12 V lead acid batteries only i e conventional automotive maintenance free marine deep cycle and gel batteries as used in cars trucks farm equipment boats lawn mowers garden tractors motorcycles and various other applications The battery charger features 3 stage high efficiency charging technology using built in microprocessor control which ensures fast safe and complete charging of serviceable batteries Stage 1 rapid start charge Stag
13. e 1 is a rapid start charge at 10 A to deliver maximum charging amperage to wake up any serviceable 12 V battery and allows for quick engine starting When the battery reaches a maximum safe predetermined voltage the battery charger will beep and begin stage 2 of the charging process Stage 2 absorption charge Stage 2 is an absorption charge which maintains the maximum possible charge at a constant safe predetermined voltage During this phase the charging voltage remains constant while the charging current is reduced to allow for the maximum proper internal chemical energy transfer At the end of stage 2 the battery charger will automatically begin stage 3 of the charging process ooo Hi Stage 3 top off charge Stage 3 is a top off charge The voltage is automatically regulated and is reduced to a predetermined level while the current is adjusted for a safe effective battery charge At the conclusion of stage 3 the appliance will beep signalling the completion of the charging cycle Function pushbuttons fig A The function pushbuttons on the control panel 3 from left to right are 2 6 10A pushbutton 11 charge rate selector step 2 This pushbutton allows the user to select the charge rate based on the battery size This selection and the actual battery charge rate are monitored by the microprocessor The battery charger will stop charging if the rate is too fast or too slow for the battery size or condition
14. es the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or by the retailer when you purchase a new product Black amp Decker provides a facility for the collection and recycling of Black amp Decker products once they have reached the end of their working life To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf You can check the location of your nearest authorised repair agent by contacting your local Black amp Decker office at the address indicated in this manual Alternatively a list of authorised Black amp Decker repair agents and full details of our after sales service and contacts are available on the Internet at www 2helpU com Lead acid batteries can be recharged many times At the end of their useful life discard batteries with due care for our environment Donotdispose of the battery in fire as this may result in an explosion Lead acid Pb batteries are recyclable They must not be disposed of with household waste The battery must be removed and disposed of in accordance with local regulations Do not short circuit the battery terminals Be aware that the battery is heavy If possible operate the appliance to run the battery down completely Place the battery in a suitable packaging to ensure that the terminals canno
15. harging a battery installed in the circuit Incorrect connection battery short circuit location of battery and location of the battery charger may create a hazard Make sure that adequate preparation has been made before proceeding Warning If the battery posts cannot be accessed or the battery charger clamps will contact the bodywork or components adjacent to the battery the battery must be removed before charging Follow the manufacturer s instructions to remove the battery Check the polarity of the battery posts A positive POS P battery post usually has a larger diameter than the negative NEG N battery post Follow the manufacturers instructions to remove any insulating covers from the battery posts Connect the positive red clamp from the battery charger to the positive POS P post of the battery Connect the negative black clamp from the battery charger to the negative NEG N post of the battery When disconnecting the battery charger from the battery always Switch off and unplug the battery charger Remove the negative clamp first e Remove the positive clamp last e Refit any insulating covers to the battery posts Charging a battery disconnected from the circuit Warning Incorrect connection battery short circuit location of battery and location of the battery charger may create a hazard Make sure that adequate preparation has been made before proceeding If the
16. hip or lack of conformity within 24 months from the date of purchase Black amp Decker guarantees to replace defective parts repair products subjected to fair wear and tear or replace such products to make sure of the minimum inconvenience to the customer unless he product has been used for trade professional or hire purposes he product has been subjected to misuse or neglect The product has sustained damage through foreign objects substances or accidents e Repairs have been attempted by persons other than authorised repair agents or Black amp Decker service staff To claim on the guarantee you will need to submit proof of purchase to the seller or an authorised repair agent You can check the location of your nearest authorised repair agent by contacting your local Black amp Decker office at the address indicated in this manual Alternatively a list of authorised MA e BLACKS BDV1084 DECKER E14980 www 2helpU com 08 11 06 Australia Black amp Decker Australia Pty Ltd 20 Fletcher Road Mooroolbark Victoria 3138 New Zealand Black amp Decker 81 Hugo Johnston Drive Penrose Auckland New Zealand United Kingdom Black amp Decker 210 Bath Road Slough Berkshire SL1 3YD 90507187 Tel 03 8720 5100 Fax 03 9727 5940 Tel 09 579 7600 Fax 09 579 8200 Tel 01753 511234 Fax 01753 551155 Helpline 01753 574277 11 06
17. igital display 2 to indicate that power has been applied Select the proper charge current rate based on battery size Charging the battery fig A e Press the 2 6 10A pushbutton 11 the appliance sounds a beep and displays the charging current The battery charger starts charging at 2 amps automatically if the 2 6 10A pushbutton 11 is not pressed within 3 minutes after applying AC power The battery charger will occasionally sound a beep and display 0 0 during self test or during the charging stage changes e Pressing the 2 6 10A pushbutton 11 again will advance the charge rate to 6 A and again to 10 A Pressing the pushbutton 11 again will turn OFF the battery charger output and the digital display 2 will show 000 Note This selection and the actual battery charge rate are monitored by the microprocessor and the unit will stop charging if the selected rate is too fast or too slow for battery size or condition e As the battery nears full charge capacity the unit s output will automatically drop to a lower charge rate The digital display 2 shows the charge current To view the battery voltage press the battery voltage pushbutton 10 The battery charger will sound a beep and display the battery voltage Press the battery voltage pushbutton 10 again to display the charge current The digital display 2 shows FUL when the battery is fully charged e Disconnect the ac power cord first then the negative
18. isk of damage to plugs and cords never pull he cable to remove the plug from a socket outlet After use When not in use the appliance should be stored in a dry well ventilated place out of the reach of children e Children should not have access to stored appliances When the appliance is stored or transported in a vehicle it should be placed in the boot or restrained to prevent movement following sudden changes in speed or direction Inspection and repairs e Before use check the appliance for damaged or defective parts Check for breakage of parts damage to switches and any other conditions that may affect its operation Do not use the appliance if any part is damaged or defective e Have any damaged or defective parts repaired or replaced by an authorised repair agent e Never attempt to remove or replace any parts other than those specified in this manual such as in the presence of flammable liquids gases or dust Power cord safety Warning Never alter the ac power cord or plug If it will not fit have a proper outlet installed by a qualified electrician Improper connection may result in an electric shock Specific safety instructions for battery chargers The following symbols are marked on the appliance in Read these instructions before use e Ifthe supply cord is damaged it must be replaced by the manufacturer or an authorised Black amp Decker Service Centre in order to avoid a hazard ever
19. t be short circuited Take the battery to your service agent or a local recycling station Collected batteries will be recycled or disposed of properly uU A Technical data Black amp Decker repair agents and full details of our after BDV1084 sales service and contacts are available on the Internet at Input voltage Vac 230 www 2helpU com Rated input W 180 Please visit our website www blackanddecker co uk to Output voltage Vdc 12 register your new Black amp Decker product and to be kept up Output current A 2 6 10 to date on new products and special offers Further Weight kg 1 93 information on the Black amp Decker brand and our range of products is available at www blackanddecker co uk EC declaration of conformity BDV1084 Black amp Decker declares that these products conform to Standards amp Legislation EN60335 2 29 EN60598 2 4 EN55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 Kevin Hewitt 4 dc Director of Consumer Engineering Spennymoor County Durham DL16 6JG United Kingdom 30 11 2006 Guarantee Black amp Decker is confident of the quality of its products and offers an outstanding guarantee This guarantee statement is in addition to and in no way prejudices your statutory rights The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area If a Black amp Decker product becomes defective due to faulty materials workmans
20. tery charger leads or battery terminals A marine boat battery must be removed and charged on shore To charge it on board requires equipment specially designed for marine use This appliance is NOT designed for such use Vehicles may have electrical and electronic systems e g engine management systems mobile phones that may be damaged if subjected to high starting voltages and voltage peaks Before connecting the appliance to the vehicle read the vehicle s owner s manual to confirm that external charging is allowed e Follow these instructions and those published by the battery manufacturer and vehicle manufacturer Only connect and disconnect the dc output clamps after removing the supply cord from the electric outlet Never allow clamps to touch each other Check the polarity of the vehicle battery terminals before connecting the appliance Always disconnect the negative black cable first followed by the positive red cable When charging a battery installed in the circuit follow the manufacturers instructions for accessing the battery and the following Do not charge the battery while the engine is operating e Be aware that engine components e g the coolant fan may start automatically Keep hands and body away from engine components and position the battery charger and cables to prevent contact e Make sure that the battery charger and the cables are located to prevent damage from closure of doors and engine comp
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