Manual - ShopLadder
Contents
1. ENGINES THE WARRANTY REGISTRATION CARD MUST BE RETURNED WITHIN 15 DAYS OF PURCHASE FOR LIMITED WARRANTY TO BE VALID About Your Product Warerty Eastem Tools amp Equipment Inc welcomes warranty repair and apologizes to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Mostwarranty repairs are handled routinely butsometimes warranty service may be inappropriate For example warranty would not apply ifan engine is damaged because of misuse lack of routine maintenance shipping handling warehousing and improper installation Similarly warranty is void ifthe serial number on the engine has been removed or ifthe engine has been altered or modified Ifa customer differs with the decision of the Service Dealer an investigation will be made to determine whether the warranty applies Ask the Service Dealer to submitall supporting facts to his Distributor or the factory for review Ifthe distributor or the factory decides thatthe claim is justified the customer wil be fully reimbursed for those items thatare defective avoid misunderstanding which mightoccur between the customer and the dealer listed below are some of the causes of engine failure that the warranty does not cover Normal wear Engines and generators like all mechanical devices need periodic parts service and replacementto perform well Warranty will not cover repair when normal use has exhausted the life ofa part ofan engine I2. is cold FuelLine Check fuel hose for cracks or amage Replace if necessary Check muffer screen Clean replace if necessary Carburetor Check choke operation Cooling Check fan damage system Starting Check recoil starter operation system Idle speed Check and adjust engine idle speed Fitings Check all fittings and fasteners Fasteners correctif necessary Crankcase Check breather hose for cracks or breather damage Replace ifnecessary Generator Check the pilot lights N x ul I __ Exhaust Check for leakage Retighten or Ea System replace gasket if necessary a 9 Every 12 months 2 ENGINE OIL REPLACEMENT Place the machine on a level surface and warm up the engine for several minutes Then stop the engine and tum the fuel cock knob to OFF Tum fuel tank cap air vent knob clockwise 1 Loosen the screw and remove the cover 2 Remove the oil filler cap 3 Place an oil pan under the engine Tilt the generator to drain the oil completely Replace the generator on a level surface Add engine oil to the upper level Install the oil filler cap Install the cover and tighten the screw Recommended engine oil See page 5 Above 5 Grade ero Vv gt Besure no foreign material enters the crankcase Do not tit the generator when adding engine oil This co
3. or 10W 40 or 10W 40 or 10W 40 line Do not screw in the oil filer cap when checking oil level 321 808 Change oil if contaminated 3 GROUND Earth Make sure to ground earth the generator 4 OPERATION NOTE A ENGINE i Oil capacity 0 9 liters Recommended engine oil Above 5 Grade ON SWITCH Before starting the engine do notconnectelectrical loads Tumthe economy control switch to the OFF position 1 Open the fuel tank air vent to the ON position 2 Tumthe fuel cock lever to the ON position 3 Tumthe engine switch to the ON position 4 Tum the choke leverto the position Notnecessary if the engine is warm 5 Pull the starter handle slowly until resistance is felt This is the Compression point the handle to its original position and pull swiftly Do not fully pull out the rope After starting guide the starter handle to its original position while still holding the handle Grasp the carying handle firmly to prevent the generator from falling over when pulling the recoil starter 6 Warmup the engine 7 Tumthe choke lever back to the operating position 8 Warm up the engine without a load for a few minutes 2 USING ELECTRIC POWER 1 AC APPLICATION a Check the AC pilotlamp for proper voltage b Tum the economy control switch to the position c Tum off the switch es of the electrical appliance s before
4. connecting to the generator d Insertthe pulg s of the electrical appliance s into the receptacle s ofl Be sure the electrical load is tumed off before plugging itin Be sure the total load is within the generator rated output Be sure the socket load currentis within socket rated current The AUTO THROTTLE switch must be tumed to HIGH when using electric devices that require a large starting current such as a compressor ora submergible pump 2 OVERLOAD INDICATOR LIGHT The overload indicator light comes on when an overload of a connected electrical device is detected the inverter unit overheats or the AC output Se THROTTLE voltage rises The electronic breaker will then activate stopping power to the HIGH generation in order to protect the generator and any connected electric devices The AC pilot light green will tum off and the overload indicator light red will tum on but the engine will not stop running As the engine overloads the overload indicator light red with tum on Allowing you to tum off the power too appliances After twenty seconds the overload indicator light will tum off and the generator will begin to run again If the generator is still overloaded the overload indicator light with tum on once again If this process happens a total of three times the engine will completely tum off If so please follow the following steps a Tum off any connected electric
5. devices and stop the engine b Reduce the total wattage of connected electric devices within the application range c Check for blockages in the cooling air inletand around the control unit If any blockages are found remove d After checking restart the engine CAUTION The generator AC output automatically resets when the engine is stopped and then restarted overload indicator light may come on for a few seconds at first when using electric devices that require a large starting current such as a compressor or a submergible pump However this is nota malfunction 3 STOPPING THE ENGINE 1 Tum off the power switch s on electrical loads or disconnect any electric devices 2 Tumthe engine switch to OFF position on N 3 Tum the fuel cock lever to OFF 5 enone SWITCH 4 Tum the fuel tank cap air vent knob clockwise until itis finger tight 5 PERIODIC MAINTENANCE 1 MAINTENANCE CHART Regular maintenance is most important for the best performance and safe operation Pre operation Initial Item Remarks check 1months daily Spark Check condition adjust gap and Plug clean Replace if necessary Engine Check oil level 01 Replace Oilfiter Clean oil filter Air Filter Clean Replace if necessary Fuel Fiter Clean fuel cock filter Replace if necessary Choke Check choke operation Valve Check and adjust when engine Clearance
6. for grounding your generator 5 CONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other generator 2 CONTROL FUNCTION DESCRIPTION 1 Engine switch 4 Spark plug 7 Choke lever 10 AC receptacle 5 20R 13 Overload light 16 Fuel tank cap 19 Oil filler cap 2 Auto throttle 5 Muffler 8 AC receptacle L14 30R 11 AC protector 20A 14 Output light 17 Recoil starter 20 Air filter cover 3 Fuel tank 6 Carrying handle 9 Ground earth terminal 12 Oil alert light 15 Fuel filter 18 Fuel cock 1 OIL WARNING SYSTEM When the oil level falls below the low level line the engine will stop automatically Unless you refill with oil the engine will notstart again 2 ENGINE SWITCH The engine switch controls the ignition system ON Ignition circuitis switched on The engine can be started OFF Ignition circuitis switched off The engine will notrun 3 AUTO THROTTLE When the AUTO THROTTLE switch is tumed to ECO the economy control ENGINE will adjust the engine speed according to the connected load The results are D better fuel consumption and less noise 4 FUEL TANK CAP AIR VENT KNOB The fuel tank cap is provided with an air vent knob to stop fuel fow The air vent Knob must be tumed once counterclockwise from the closed pos
7. the engine and muffler while they are stil hot with any part of your body or clothing during inspection or repair Remove the cover Remove the muffler screen Use a flathead screw driver to pry the spark arrester out from the muffler Remove the carbon deposits on the muffler screen and spark arrester using a wire brush 5 _ Install the muffler screen 6 _ Install the cover 6 TROUBLE SHOOTING 1 Engine will not start 1 Fuelsystem No fuel supplied to the combustion chamber No fuelin tank Supply fuel Fuel in tank Fuel tank cap air ventknob to ON fuel cock knob to Clogged fuel line Clean fuel line Clogged carburetor C lean carburetor 2 Engine oil system Insufficient Oillevelis low Add engine oil 3 Electrical systems Poor spark Spark plug is dirty with carbon deposit or it may be wet R emove carbon or wipe the spark plug dry Faulty igniton system Consult dealer 4 Compression is insufficient Wom out piston and cylinder Consult dealer 2 Generator won t produce power Safety device AC to OFF Stop the engine then restart Safety device DC to OFF Press to resetDC protector button 12 7 STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration 1 DRAIN THE FUEL 1 Remove the fuel tank cap drain the fuel from the fuel tank 2 _ Remove the cover drain the fu
8. IMPORTANT Please make certain the persons who is using the equipment thoroughly read and understand the user s manual prior to operation CONTENTS INFORMATION cmd incite Analy P RESOPERATILON sik tei tk ds ees PUECRhO DiC MAT NCTE hs cag 6T ROUBLE sie tly 975 PEG UE UCCAT LO NS ies ste igs LOW TRIN G DIAGRAM Se eal eerie eS 13 14 15 WARNING PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE 1 SAFETY INFORMATION 1 EXHAUST FUMES ARE POISONOUS Never operate the engine in a closed area because it may cause unconsciousness and death within a short Operate the engine in a well ventilated area 2 FUEL IS HIGHLY FLAMMABLE AND POISONOUS Always tum off the engine when refueling Never refuel while smoking or in the vicinity of an open flame Take care notto spill any fuel on the engine or muffler when refueling If you swallow any fuel inhale fuel vapor or allow any fuel to getin your eyes see your doctor immediately If any fuel spills on your skin or clothing immediately wash with soap and water and ch
9. RRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some states do notallow limitations on how long an implied warranty lasts and some states do notallow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may notapply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Eastem Tools amp Equipment Inc WARRANTY PERIOD WITHIN U S A AND CANADA OUTSIDE U S A AND CANADA ENGINES CONSUMER COMMERCIAL CONSUMER COMMERCIAL USE USE USE USE GASOLINE 1 year 90 days 1 year 90 days GENERATOR The warranty period begins on the date of purchase by the first retail consumer or commercial end user and continues for the period of time Stated in the table above Consumer use means personal residential household use by a retail consumer Commercial use means all other uses including the commercial income producing or rental purpose Once the engine has experienced commercial use itshall thereafter be considered as a commercial use engine for purpose of this waranty Engines use in competitive racing or commercial orrental tracks are not warranted 16 two year warranty applies to the emission control system on engines certified by EPA and CARB IMPORTANT WARRANTY REGISTRATIONS IS NECESSARY TO OBTAIN LIMITED WARRANTY ON EASTERN TOOLS amp EQUIPMENT INC
10. Tools amp Equipment Inc fora Service Dealer near you CALIFORNIA amp USEPA EMISSION OR EVAPORATIVE CONTROL WARRANTY The U S Environmental P rotection Agency EPA the Califomia Air Resources Board CARB and Eastem Tools amp Equipment Inc pleased to explain the Federal and Califomia Emission Control System Warranty on yoursmall non road engine Califomia new small nonroad engines must be designed built and equipped to meetthe State s stringentand ant smog standards Eastem Tools amp Equipment Inc must warrantthe emission or evaporative contol system on your small nonroad engine for the periods of time listed above listed above provided there has been no abuse neglector improper maintenance of yoursmall nonroad engine Your emission or evaporative control system may include parts such as the carburetor or fueHinjection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission or evaporative related assemblies Where warrantable condition exists E astem Tools amp Equipment Inc will repair your small nonroad engine atno cost to you including diagnosis parts and labor 18 OWNER S WARRANTY RESPONSIBILITIES As the small nonroad engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Eastem Tools amp Equipment Inc recommends thatyou retain all receipts covering maintenance on your s
11. ange your clothes When operating or transporting the machine be sure itis kept upright If titted fuel may leak from the carburetor or fuel tank 3 ENGINE AND MUFFLER MAY BE HOT Place the machine in a place where pedestrians or children are notlikely to touch the machine Avoid placing any flammable materials near the exhaust outlet during operation Keep the machine atleast 1 3 ft from buildings or other equipment or the engine may overheat Avoid operating the engine with a dust cover Be sure to cary the generator only by its handle Put the machine on a flat surface This will allow the machine to distribute the heat evenly 4 ELECTRIC SHOCK PREVENTION cool air Never operate the engine in rain or snow Never touch the machine with wethands or electrical shock will occur to ground earth the generator The National Electric Code requires that the frame of generator and the extemal electrically conductive parts of the generator be connected to an 2 approved earth ground Local codes may differ and require other grounding specifications For this purpose please use the ground wire that attaches from the frame to the generator unit Using a No 12 AWG American Wire Gauge stranded copper wire to the frame and to an earth driven copper or brass grounding rod provides sufficient safety against shock However local codes may differ Contact a local electrician to find outspecifications
12. el from the carburetor by loosening the drain screw 2 ENGINE 1 Remove the spark plug pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole and reinstall the spark plug Use the recoil starter to tum the engine over several times with ignition off pull the recoil starter until you feel compression Stop pulling Clean exterior of the generator and apply a rustinhibitor Store the generator in dry well ventilated place with a cover placed over it The generator mustremain in vertical position 9 SPECIFICATION MODEL IN3500i Type Inverter G enerator AC Voltage 120V Frequency 60Hz Max Output 3500 Watts Rated Output 3000 Watts Power Factor 10 Model XY 157F Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke 57 578 Displacement 147 5 Max Output 4 0KW 5500 Fuel Regular Automobile Gasoline Fuel tank Capacity 5 7 liters Rated Continuous Operation 3h5min 100 Load 4h10min 50 Load Lubricating oil SAE 10W30 Lubricating oil Capacity 0 90 liter Starting System Recoil Starter ignition system TCI Spark Plug Type or CR5HSB NGK etdimension LxWxH 565x320x470 Overall dimension LxWxH 595x355x510 et Weight 29 Kg Dry Weight 31Kg Specifications subject to change without prior notice 10 WIRING DIAGRAM s R R BL Y Y P BL BU BU S ep
13. ition This will 1 allow fuel to flow to the carburetor and the engine to run EC When the engine is not in use tigten the air vent knob clockwise until it is finger tight to stop fuel flow 5 FUEL COCK The fuel cock is used to supply fuel from the tank to the carburetor 3 PRE OPERATION CHECK Add more than 2 liters of fuel to run this machine for the firsttime Pre operation checks should be made each time the generator is used 1 CHECK ENGINE FUEL Make sure there is sufficient fuel in the tank If fuel is low refill with unleaded automotive gasoline Besure to use the fuel filter screen on the fuel filter neck Recommended fuel Unleaded gasoline Fuel tank capacity 5 7 liters Do notrefill the generator while the engine is running or hot Close fuel cock before refueling the generator Be careful notto allow dust dirt water or foreign objects into the fuel Do not fill above the top of the fuel filter or the fuel may overfiow when the fuel heats up and expands Wipe off spittfuel thoroughly before starting engine Keep open flames away 2 CHECK ENGINE OIL Make sure the engine oil is at the upper level of the oil filer hole Add oil as necessary Remove oil filer cap and check the engine oil level p s SAE 10W SAE 20 SAE 30 foil level is below the lower level line refill with suitable oil to upper level or 10w 30 or 10W 30 or 10W 30
14. l to Eastern Tools amp Equipment Inc Product Warranty and Registration Division Model No Engine Serial No Purchase Date 1 Purchased from Retail Location Private Consumer Other Name Location Address Telephone Purchase Price Purchased New Used Consumer Information Name Telephone Street Address Suite or Apt No City State Zip Code Province or County Are you a Business Residence Product Usage Information How often will you use this product Everyday Periodically Emergency Use Only Other What type of application will you use this product in Heavy Commercial Moderate Commercial Light Commercial Tradeshows Heavy Residential Moderate Residential 1 Light Residential Camping Backpacking Other Important information It is critical to your warranty that the original point of sales receipt the retained by current consumer and in order to comply with Eastern Tools amp Equipment Product Warranty statement you must return the registration card within 15 days of original purchase Product warranty is valid from original date of purchase Please mail the above card to Eastern Tools amp Equipment Inc 111 Bluegrass Dr Norwalk OH 44857 Mail Eastem Tools amp Equipment Inc 111 Bluegrass Dr Norwalk OH 44857 Telephone 1 888 908 6200 Website www eastemtools com 20 21
15. mall nonroad engine but Eastem Tools amp Equipment Inc cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small nonroad engine owner you should however be aware thatE astem Tools amp Equipment Inc may deny you warranty coverage if your small nonroad or part thereof has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small nonroad engine to Eastem Tools amp Equipment Inc distribution center as soon as a problem exists The warranty repairs should be completed in a reasonable amountof time notto exceed 30 days Ifyou have any questions regarding your warranty rights and responsibilities or request warranty service you should contacteither the place of purchase or Eastem Tools amp Equipment Inc c o Service Manager Engine and Equipment Service Division IMPORTANT NOTE This warranty statement explains yourrights and obligations under mission C ontrol system Warranty ECS Warranty whichis provided to our by Eastem Tools amp Equipment Inc pursuantto Califomia law Eastem Tools amp Equipment Inc also provides to original purchasers of new Eastem Tools amp Equipment Inc engines Eastem Tools amp Equipment Inc Limited Warranties for New engines amp other Equipment associated with the engine Eastem Tools amp Equipment Inc Products Warranty which is enclo
16. mp Maintenance Instructions Repair or adjustment of associated parts or assemblies such as clutches transmissions remote controls etc which are not manufactured by Eastem Tools amp Equipment Inc Damage or wear to parts caused by dirt which entered the engine because of improper air filter maintenance re assembly oruse ofa non original air filter element or cartridge Read Operating amp Maintenance Instructions Parts damaged by over speeding or overheating caused by grass debris or dirt which plugs or clogs the cooling fins or flywheel are or damaged caused by operating the engine a confined area without sufficient ventilation Engine or equipment parts broken by excessive vibration caused by a loosen cutter blades unbalanced blades orloose unbalanced impellers improper attachment of equipmentto engine crankshaft over speeding or other abuse in operation A bentor broken crankshaft caused by striking a solid object with the cutter blade ofa rotary lawn mower or excessive v belttightness Routine tune up or adjustmentof the engine Engine or engine component failure i e combustion chamber valves valve seats valve guides or bumed starter motor winding caused by the altemated fuels such as liquefied petroleum natural gas altered gasoline s etc Warranty is available only through service dealers which have been authorized by Eastem Tools amp Equipment Inc please contactthe place of purchase or Eastem
17. mproper maintenance The life ofan engine or your equipment depends upon the conditions under which itoperates and the care itreceives Some applications such as tillers pumps and rotary movers are very often used in dusty or dirty conditions which can cause what appears to be premature wear Such wear when caused by dirt dust spark pug cleaning grit or other abrasive material that has entered the engine because of improper maintenance is notcovered by waranty This warranty cover engine related defective material and or workmanship only and notreplacement or refund of the equipment to which the engine may be mounted Nor des the waranty extend to repairs required because of 1 Problems caused by parts that are not original eastem took amp equipment inc parts 2 Equipmentcontols or installations that preventstarting cause unsatisfactory engine performance or shorten engine life Contactequipmentmanufacturer 17 10 11 Leaking carburetor clogged fuel pipes sticking valves or other damage caused by using contaminated or stale fuel Use clean fresh lead free gasoline Parts which are scored or broken because an engine was operated with insufficientor contaminated lubricating or and incorrect grad of lubricating oil check oil level daily or after every 8 hours of operation Refill when necessary and change atrecommended intervals Engine damage may occur foil level is notproperly maintained Read Operating a
18. pi ng not or BL BL BL BL R R R BU a Invert BL Mi n cel ndi ng gt BL gt cont rol ng _ Spring ng PU Ww BL TZ AQTV vi ndi ng QL SR w Spar k pl ug Igni ti BU R Hgh equi pnent pressure T YIG wap 15 BL BL Protector 20A Economic R swtch rki n a i ndi cat Be A 5 _Qver oad YIG cat or A BU Low oil i nd cat or Engi ne swi t ch Bl BLACK Br BROWN Bu BLUE R RED GREEN WHITE YELLOW 0 ORANGE PU PURPLE Y G YELLOW GREEN Gr GRAY A AZURY PINK LIMITED WARRANTY Eastem Tools amp Equipment Inc will repair or replace free of charge any partor parts of the generator that are defective in material or workmanship or both Transportation charges on parts submitted for repair or replacement under this Warranty must be bome by purchaser This warranty is effective for the time period and subjectto the conditions provided for in this policy service find the nearest Authorized Service Dealer by contacting place of purchase or Eastem Tools amp Equipment Inc THERE IS NO OTHER EXPRESSED WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM PURCHASE OR TO THE EXTENT PERMITED BY LAW ANY AND ALLIMPLIED WARRANTIES ARE EXCLUDED LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WA
19. sed with all New Eastem Tools amp Equipment Inc engines and products separate sheet The ECS Warranty applies only to the emission or evaporative control system of yournew engine the extentthat there is any conflictin terms between the ECS Waranty and the Eastem Tools amp Equipment Inc Warranty the ECS Warranty shall apply except in any circumstances in which the Eastem Tools amp Equipment Inc Product Warranty may provide a longer warranty period Both the ECS Waranty and the Eastem Tools amp Equipment Inc product Warranty describe important obligations with respectto your new engine Eastem Tools amp Equipment Inc atits location in Ontario Califomia can perform warranty service or any authorized service dealer near you Atthe time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for transporting the productto and from the place when the inspection and or warranty preformed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of any engine part s thereof submitted for inspection and or warranty work Ifyou have any questions regarding your warranty rights and responsibilities you should contact E astem Tools amp Equipment Inc 19 PRODUCT REGISTRATION For more efficient customer service please fill out the information below and mai
20. uld result in overfilling and damage to the engine Clean the oilfilter every 100hr 3 AIR FILTER Maintaining the air filter in proper condition is very important Dirt induced through improper installation or improperly servicing the air filter will wear out the engine Keep the airfilter element always clean 1 Remove the cover 2 Remove the airfilter cover and element 3 Wash the elementin solventand dry 4 Oilthe element and squeeze outexcess oil The element should wet but not dripping 5 Insert the elementinto the air filter 6 Install the cover 10 CAUTION The engine should never run without the element excessive piston and or cylinder wear may result 4 CLEANING AND AD USTING SPARK PLUG Remove the cover Check for discoloration and remove the carbon Check the spark plug type and gap Install the spark plug Install the cover Standard electrode color Tan Color Standard Spark Plug CR4HSB NGK Spark Plug Gap 0 6 0 7 mm 0 024 0 028 in 5 FUEL TANK FILTER 1 Remove the fuel tank cap and filter 2 Clean the filter with solvent If damaged replace 3 Wipe the filter and insertit WARNING Besure the tank cap is tightened securely 6 MUFFLER SCREEN WARNING The engine and muffer will be very hot after the engine has been running Avoid touching
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