GETTING STARTED - Astronics Test Systems
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1. 6 6 Astronics Test Systems V 1263MPf User Manual vi Publication No 980916 1263MPf Rev A This page was left intentionally blank Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual List of Tables Table 1 1 Items Shipped witht 1263MPI 1 2 Table 1 2 Available O deere oer ipu echt asnasqa 1 3 Table 2 1 Power Cable 1 2 1 Table 9 4 Monitoring adn ta p Dp Er CETUR 3 2 Table 3 2 P1 Backplane Connector Pinouts for Slots 0 12 3 8 Table 3 3 P2 Backplane Connector Pinouts for Slots 1 12 3 9 Table 3 4 P2 Backplane Connector Pinouts for VXIbus Slot 0 3 10 Table 5 1 Troubleshooting una u oreet adeant ave edet tei Ok e e HU 5 7 6 1 Monitoring Basics eroe UL UL uuu 6 2 Table 6 2 Pass Fail Table ncn cte ete ct pete eere 6 3 Table A 1 AC Input SDeclTiCatiOriS pi tas e Quads A 1 Table A 2 sicci dp RAS ORA Ra Pn E ELEC A 2 Table A 3 Cooling A 3 Table A 4 Envir2. TEST SYSTEMS RACAL Instruments 1263MPf Medium Power Front Maintainable VXI 4 0 Mainframe P N 408177 002 User Manual Publication No 980916 1263MPf Rev A Astronics Test Systems Inc 4 Goodyear Irvine CA 92618 Tel 800 722 2528 949 859 8999 Fax 949 859 7139 atsinfo astronics com atssales astronics com atshelodesk astronics com _http www astronicstestsystems com Copyright 2013 by Astronics Test Systems Inc Printed in the United States of America All rights reserved This book or parts thereof may not be reproduced in any form without written permission of the publisher THANK YOU FOR PURCHASING THIS ASTRONICS TEST SYSTEMS PRODUCT For this product or any other Astronics Test Systems product that incorporates software drivers you may access our web site to verify and or download the latest driver versions The web address for driver downloads is http www astronicstestsystems com support downloads If you have any questions about software driver downloads or our privacy policy please contact us at atsinfo astronics com WARRANTY STATEMENT All Astronics Test Systems products are designed to exacting standards and manufactured in full compliance to our AS9100 Quality Management System processes This warranty does not apply to defects resulting from any modification s of any product or part without Astronics Test Systems express written consent or misuse of any product or part
3. 5 2 Interior S iure T 5 2 Exterior Cleaning ee Ed ME 5 2 Modular Component Removal and 5 3 Tools o etu eet a RS ehm onus 5 3 Removal and Replacement of the Power Drawer Fan 5 3 Removing and Replacing the Card 2 5 5 Troubleshooting the 26 t rt Rete Rte tee d ue ee 5 6 Chapter 6 1 F ctional GhecksSu m 6 1 Basic Functional Check rete ri ete 6 1 Main Monitoring a uu un REPE tds canta de 6 3 Speed s wns P DET 6 4 Supply Voltage Monitoring erem 6 5 Temperat re Monitoring seo o oe u Eo pr oid t Datei enc 6 6 PO cH 1 Specifications Uu RR A 1 ALI OMG Qu n un A 1 Appbndix B 1 IP Address Configuration J U J B 1 IP Address Gonfig ratlieriu ua uka B 1 Default Configuration haw deu ac 1 Selecting
4. Astronics Test Systems IP Address Configuration B 3 1263MPf User Manual Publication No 980916 1263MPf Rev A LANTRONIX Network Settings Server Serial Tunnel Network Mode Wired Only v IP Configuration Obtain IP address automatically Auto Configuration Methods BOOTP gt Enable _ Disable DHCP gt Enable _ Disable Trigger 3 AutolP gt Enable Disable Configurable Pins DHCP Host Name ETA Use the following IP configuration Address 172162153 Subnet Mask 255 255 0 0 Default Gateway 172 16 1 1 DNS Server 172 16 0 1 Ethernet Configuration v Auto Negotiate Speed 100 Mbps 10 Mbps Duplex Full Half 9 After a few seconds the web page will indicate that the configuration is being saved and the unit will reboot LANTRONIX Network Server Please wait while the configuration is saved Serial Tunnel The unit will reboot in order for the settings to be applied Connection Email Trigger 1 Trigger 2 Configurable Pins Apply Defaults 10 In order to access the configuration web page again you will have to use the new IP address that you just assigned IP Address Configuration B 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Selecting a Dynamic IP Address Astronics Test Systems You may also configure the unit to request an IP address from a DH
5. Enable O Disable DHCP Enable O Disable AutolP Enable Disable DHCP Host Name Use the following IP configuration IP Address 172 16 2 153 Subnet Mask 25 Default Gateway 17 DNS Server 1721601 Ethernet Configuration v Auto Negotiate Speed Duplex 100 Mbps Full 10 Mbps 4 Click the OK button on the bottom of the page You should see the message Done button appear next to the OK 5 Click Apply Settings button on the left hand side of the web page 6 After a few seconds the web page will indicate that the configuration is being saved and the unit will reboot Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Appendix C SOFTWARE INTERFACE Overview Ethernet Command Interface Command Format Astronics Test Systems This chapter describes software interface including the command set and format and the Graphical User Interface program All commands and replies are sent to the chassis and received from the chassis via the Ethernet The commands are communicated via TCP IP protocol to port 10001 The VISA resource descriptor for chassis is TCPIPO lt IP address gt 10001 SOCKET Thus a chassis with an IP address of 192 168 1 10 will have a VISA resource descriptor of TCPIPO 192 168 1 10 10001 SOCKET This resource descriptor can be used
6. 20 00 Slot 12 60 00 40 00 20 00 Slot 5 60 00 40 00 20 00 21 00 Ambient 60 00 40 00 20 00 Slot 6 Slot 7 60 00 60 00 40 00 40 00 20 00 20 00 210 21 00 2100 2000 200 Q 1900 Astronics Test Systems Operating the 1263MPf 3 7 1263MPf User Manual Backplane Connectors Publication No 980916 1263MPf Rev A Table 3 2 shows the P1 connector pinouts for all slots 0 12 Table 3 3 shows the P2 connector pinouts for slots 1 12 Table 3 4 shows the P2 connector pinouts for slot 0 Table 3 2 P1 Backplane Connector Pinouts for Slots 0 12 PIN ROW NUMBER SIGNAL MCLK MMD MCTL RsrvBus RsrvBus RsrvBus Operating the 1263MPf 3 8 MNEMONIC 90 eso 90 SIGNAL MNEMONIC ROW b SIGNAL MNEMONIC ROW SIGNAL MNEMONIC ROW 4 SIGNAL MNEMONIC BBSY ACFAIL BGOIN BGOOUT BG1IN BG1OUT BG2IN BG2OUT BG3OUT VPC 1 GND 1 RsvU 001 002 10 12 D D 9e SYSCLK SYSFAIL BERR SYSRESET LWORD Ds 050 WRITE m m 23 gt A gt z z a IACKIN IACKOUT 4 07 e o gt 6 n 5V STDBY 5V Astronics Test Systems Publication
7. The warranty also does not apply to fuses software non rechargeable batteries damage from battery leakage or problems arising from normal wear such as mechanical relay life or failure to follow instructions This warranty is in lieu of all other warranties expressed or implied including any implied warranty of merchantability or fitness for a particular use The remedies provided herein are buyer s sole and exclusive remedies For the specific terms of your standard warranty contact Customer Support Please have the following information available to facilitate service 1 Product serial number 2 Product model number 3 Your company and contact information You may contact Customer Support by E Mail atshelpdesk astronics com Telephone 1 800 722 3262 USA Fax 1 949 859 7139 USA RETURN OF PRODUCT Authorization is required from Astronics Test Systems before you send us your product or sub assembly for service or calibration Call or contact Customer Support at 1 800 722 3262 or 1 949 859 8999 or via fax at 1 949 859 7139 We can also be reached at atshelodesk astronics com If the original packing material is unavailable ship the product or sub assembly in an ESD shielding bag and use appropriate packing materials to surround and protect the product PROPRIETARY NOTICE This document and the technical data herein disclosed are proprietary to Astronics Test Systems and shall not without express written permissi
8. 0 gt AOK 1 gt Temp Fault Alarm TEMP9 Slot 9 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm TEMP10 Slot 10 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 11 Slot 11 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm TEMP12 Slot 12 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm TEMP13 Inlet Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 6 7 NU Not used Astronics Test Systems Software Interface C 5 1263MPf User Manual Publication No 980916 1263MPf Rev A The Status Byte returned by the Get Data Dump command has the following format Bit s Mnemonic Function 7 MSB EE Test 0 gt Fail 1 gt Pass Reserved returns 0 STF Self Test Flag 0 gt Fail 1 gt Pass Reserved returns 0 Fan Alarm Fan Fault Flag 0 gt F_Fault open 1 gt F_Fault closed Temperature Alarm Temp Fault Flag 0 gt T_Fault open 1 gt T Fault closed 0 LSB Voltage Alarm Voltage Fault Flag 0 gt V_Fault open 1 gt V_Fault closed Get Action Data Command Put Temperature Fault Command Software Interface C 6 The Get Action Data command returns 6 bytes The first 5 bytes are the Action Data as described in the Get Data Dump command description above The 6 byte is the checksum The Put Temperature Fault Command command 4C sets the temperature fault limit for the
9. Less than 5 Ohms 4 56 lt 5 Rail lt 5 50 V 10 95V lt 12 Rail lt 13 20 V 21 90 V lt 24V lt 26 40 V 2 20 lt 2V lt 1 83V 5 72 lt 5 2 V lt 4 75 V 13 20V lt 12VRail lt 10 95V 26 40 lt 24VRail lt 21 90 V 2 97 V lt 3 3 lt 3 63 V FO ol Fan status ok SHORT Less than 5 Ohms Operating the 1263MPf 3 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual System performance checks can be accomplished through the RJ45 Ethernet port located in the rear of the chassis Refer to Appendix B IP Address Configuration for setting up the RJ45 Ethernet communication for your application The Soft Front Panel SFP Graphical User Interface can then be utilized to check the system performance as indicated below Start the SFP and connect to an Ethernet port by entering the correct IP address and pressing the Connect button System Level Fan Alert Voltage Alert and Temperature Alert can be monitored directly on the following screen 1263HPf MPf Chassis v1 1 VXI 4 0 Chassis Medium Power Fan Spccd RPM Supply Voltage Temperature 1000 3000 5l al d gt rom rm 25 EM D 2 Fan Alert Voltage Alert Temperature Alert Active IP Address 9 172 16 2 152 Astronics Test Systems Operating the 1263MPf 3 3 1263MPf User Manual Publication No 980916 126
10. Standby switch not switched on Remote On off pins not connected Power supply protections are active causing the supply to be shutdown Faulty VXI module installed or voltage fault occurred VXI supply is out of tolerance Module temperature rise or max ambient limit exceeded or Insufficient module cooling air Verify that the power supply assembly is fully cabled to the 1263MPf mainframe Make sure that the 1263MPf is connected to a live electrical outlet Try operating another piece of equipment from this outlet Set the front Power On Standby switch to the ON position connect remote on off pins See Powering on the 1263MPf in Chapter 3 Cycle power to clear fault If fault persists remove installed VXI modules cycle power until fault is cleared Cycle power If fault persists remove installed VXI modules until fault indication is cleared Perform Basic Functional Check procedure from Chapter 3 If the problem persists remove and replace the power supply drawer See Removal and Replacement of the Power Drawer Assembly in this chapter Check for restrictions to airflow at mainframe intake and exhaust Remove suspected defective VXI modules Recycle power Maintenance 5 7 1263MPf User Manual Publication No 980916 1263MPf Rev A This page was left intentionally blank Maintenance 5 8 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf Use
11. a Static IP Address uuu u acct ne repente te boe ER ante B 2 Selecting a Dynamic TP AdOEesSs te aseo totale asta Angee B 5 ii Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Ce 1 nri C 1 E dM MD M C 1 Ethernet Command a oet ccr eher C 1 Command Formal ree rera eere d edes rar EE begun ead C 1 Supperied sud cotto a m o em te can C 2 Get Data Dump Command edu dt Dota ups C 3 sau CR EE C 3 GetAction Data command e m eua umet C 6 Put Temperature Fault Command C 6 Calibrate Temperature Sensor C 7 Put Fan speed GOmrpiatiQ sa cede tese esee te Eric eec tes C 7 Reset Comlimarid uu E RI eR qu Ed ul uen C 7 Select Voltage Threshold 2 C 8 Put Voltage Threshold MSB and Put Voltage Threshold LSB C 8 Get Firmware B6evislOn I Me UE 9 Get Temperature ee due p i 9 PAM M 9 Store Configura
12. chassis The temperature fault limit is the 274 byte of the command and is an unsigned 8 bit value in the range 35 to 105 decimal Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Calibrate The Calibrate Temperature Sensor command command 5C provides calibration offset information to the selected temperature Temperature sensor The second byte of the command is encoded as shown Sensor below Command When calibrating a temperature sensor you should set the calibration offset to 0 before the calibration process Bits Meaning 7 4 Temperature sensor address 0 12 gt VXI slot 0 12 exhaust 13 gt ambient inlet 3 Sign 0 gt positive 1 gt negative 0 2 Offset 0 7 gt 0 to 3 5 Put Fan Speed Command Reset Command Astronics Test Systems The commanded fan speed provided with the PFS command shall be an 8 bit signed value encoded into a single byte Acceptable values for the commanded fan speed are 0 Low Speed and 1 High Speed After receipt of a PFS command the MCB shall maintain the fan speed at the commanded value until the MCB is reset or the fan speed is set to 1 The Reset Command command 7 resets the chassis programmable parameters to the power up default values Software Interface C 7 1263MPf User Manual Select Voltage Threshold Command Publication No 980916 1263MPf Rev A The Select Voltage Threshold Command command 8C se
13. is connected to the system and are not controlled by the system monitor Astronics Test Systems Understanding the 1263MPf 4 3 1263MPf User Manual Publication No 980916 1263MPf Rev A This page was left intentionally blank Understanding the 1263MPf 4 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Chapter 5 MAINTENANCE What s in This Chapter Service Strategy Service Interval Preparation Astronics Test Systems This chapter provides procedures for inspecting and cleaning the 1263MPf removing and replacing mainframe components and isolating problems to the module level Refer to Chapter 4 Understanding the 1263MPf for theory of operation information The service procedures in this manual provide removal and replacement procedures to repair the 1263MPf to the module level Module level repairs are accomplished by exchanging faulty modules with known good modules or parts No component level repair is provided in this manual Clean dust from the mainframe exterior and interior as needed based on the operating environment Periodic cleaning reduces instrument breakdown and increases reliability The information in this section is designed for use by qualified service personnel Read the For Your Safety at the front of this manual and Service Strategy before attempting any procedures in this chapter Refer to Chapter 3 Operating the 1263MPf for information on the location o
14. presently selected threshold is positive the threshold is interpreted as positive If the presently selected voltage is negative the threshold is interpreted as a negative voltage value Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Get Firmware The Get Firmware Revision GFR command shall return the revision byte twice once as data and once as the checksum Revision The firmware revision is returned in hexadecimal e g 0x10 shall designate revision 1 0 of the firmware Get Temperature The Get Temperature Fault GTF command shall return the fault byte twice once as data and once as the checksum Fault The Get Fan Speed GFS command shall return the fan speed Get Fan Speed twice once as data and once as the checksum Byte s Meaning 1 Threshold MSB 2 Threshold LSB 3 Checksum Astronics Test Systems Software Interface C 9 1263MPf User Manual Store Configuration Style Driver Function Publication No 980916 1263MPf Rev A The Store Command STO shall store in the EEPROM the following configuration settings 1 Temperature Fault Level Temperature Sensor Calibration Fan Speed Voltage Fault Thresholds a Power Supply Settings The chassis ships with VXlplug amp play style instrument driver that uses the VISA I O library to communicate with the chassis This driver contains C source code that can
15. with the VISA I O library available from vendors such National Instruments and Agilent to communicate with the chassis Every command sent to the chassis uses a common format Every command consists of 5 8 bit bytes e Start Byte Hex F2 e First Command Byte e Second Command Byte or Hex 14 if the command is only 1 byte e Extra Qualifier Byte Hex BE e Checksum The Checksum is a byte that is formed by exclusive OR ing the first 4 bytes of the command The first command byte consists of two 4 bit fields The most significant 4 bits contain command code The least significant 4 bits contain a chassis address this convention is from the legacy RS 485 interface For the Ethernet interface the low order 4 bits are always hexadecimal C decimal 12 binary 1100 Software Interface C 1 1263MPf User Manual Publication No 980916 1263MPf Rev A Su pported The commands supported by the controller are shown in Table C Commands Table C 1 Supported Commands Command 1 Command 2 Command Byte Byte Reserved Command Code 0000 1100 Get Data Dump GDD 0001 1100 0001 0100 Get Action Data GAD 0010 1100 0001 0100 Get ID GID 0011 1100 0001 0100 Put Temperature Fault PTF 0100 1100 Temp Fault Calibrate Temperature Sensor CTS 0101 1100 Offset Put Fan Speed PFS 0110 1100 Speed Reset 0111 1100 0001 0100 Select Voltage Threshold SVT 1000 1100 Thresho
16. 3MPf Rev A Performance of each cooling fan can be monitored under the Fan Monitor sub menu An Alert light will illuminate if any failure is detected There are a total of 4 fans in the MPf chassis and their performance can be monitored on a separate sub menu Fan Monitor v2 Fans 1 through 4 Fan 1 Speed RPM Fan 2 Speed RPM Fan 3 Speed RPM Fan 4 Speed RPM 6000 6000 6000 6000 5 200 200 MN 200 3361 9250 8917 Q Fan Speed Mode Fixed Fan Speed tee Operating the 1263MPf 3 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Performance of chassis power supplies can be monitored under the Supply Voltage monitor sub menu An Alert light will illuminate if any failure is detected based on the default Set Fault Limits He Supply Voltage Monitor 24 12 5 24 000 12 000 5 000 ice 000 10 uus us mort 4 000 4 s 6 000 23 960 11 904 4 990 5 2 2 000 5 000 3 000 5 000 6 200 Rus 200 14 00 2 098 5 188 12 032 24 3 3 3 000 3 500 26 cia 006 gt aT E 960 Set Fault Limits 24 024 _ 3 316 Astronics Test Systems Operating the 1263MPf 3 5 1263MPf User Manual Supply Voltage Limits Publication No 980916 1263MPf Rev A Set Fault limits can be changed as the application requires Updated or changed settings can be saved on the top SFP under File gt Save Set
17. 5 V 80 A 2V 3 3 V 20A 5 2 V 69A 12V 8A 24 V 16A DC Voltage Regulation Voltage Tolerance V 24 V 1 2 V 720 mV 12 V 600 mV 360 mV 5 V 250 mV 125 mV 3 3 V 250 mV 125 mV 2V 100 mV 100 mV 5 2 V 260 mV 156 mV 12 V 600 mV 360 mV 24 V 1 2 V 720 mV V V 1 2 V 720 mV Load Ripple Noise Ripple Noise X1 Probe 10 mHz BW 150 mV 50 mV 50 mV 50 mV 50 mV 50 mV 50 mV 150 mV 150 mV Protections Short Circuit Overload Specifications A 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Table A 3 Cooling Per Slot Cooling Capacity Typically over 100 W per slot Cooling System Forced air circulation positive pressurization Fan Speed Control Variable speed fan control Controlled by system monitor Automatically manually control set via Ethernet Slot Airflow Direction P2 to P1 bottom of module to the top of module Mainframe Intake Bottom rear of mainframe below fan assembly drawer Mainframe Exhaust Top of mainframe Table A 4 Environmental Typical Temperature Operating 0 C to 50 C Non operating 40 C to 71 C Altitude Operating 15 000 ft Non operating 15 000 ft Sine Vibration Operating 15g 11 ms 12 since wave Non operating Functional Shock Operating 0 13 in p p 5 to 55 Hz Astronics Test Systems Specifications A 3 1263MPf User Manual Publication No 980916 1263MPf Rev A Table A 5 Ba
18. 980916 1263MPf Rev 1263MPf User Manual Table 3 3 P2 Backplane Connector Pinouts for Slots 1 12 PIN ROW ROW a ROW b ROW ROW d NUMBER SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL MNEMONIC MNEMONIC MNEMONIC MNEMONIC MNEMONIC CLK10 GND 1 GND 1 STRGOUT STRGOUT STRGINO STRGINO STRGIN1 STRGIN1 STRGIN2 STRGIN2 ew e s sm sw v aw veo NJN N ow os asss EE IN om 5 20 LM 5 Astronics Test Systems Operating the 1263MPf 3 9 1263MPf User Manual Publication No 980916 1263MPf Rev Table 3 4 P2 Backplane Connector Pinouts for VXIbus Slot 0 PIN ROW ROW ROW b ROW ROW 4 NUMBER SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL MNEMONIC MNEMONIC MNEMONIC MNEMONIC MNEMONIC ECLTRGO CLK10 exo STRGIN10 MODIDO6 LBUSCOS STRGIN10 MODIDO5 LBUSCO7 STRGINOS 0004 LBUSCOS STRGINO8 MODIDO3 LBUSCOS STRGINOS 5 2V STRGINO7 MODIDO2 D22 LBUSC10 STRGINO7 STRGINO3 MODIDO1 LBUSC11 STRGINO3 TTLTRG1 STRGINO5S aes 2 STRGINO4 TTLTRG3 TTLTRG4 TTLTRGS STRGINO2 TTLTRG7 e STRGINO1 030 5 24 GND 1 24 1 N Operating the 1263MPf 3 10 A
19. CP server on your network To access the configuration web page enter the current IP address into the web browser e g http 192 162 1 10 The web page may ask for a user name and password If it does leave the fields blank and press the OK button A S 1 ample dialog window is shown below for IP address 72 16 2 153 Connect to 172 16 2 153 The server 172 16 2 153 at null requires username and password Warning This server is requesting that your username and password be sent in an insecure manner basic authentication without a secure connection User name 4 v Password Remember my password Follow these steps to assign a new static IP address You s hould consult with your network administrator to determine the appropriate values to use for your network configuration 1 2 3 Select the Network tab on the web page Ensure the DHCP radio button is set to Enable Enter the desired DHCP Host Name or leave this box blank IP Address Configuration B 5 1263MPf User Manual IP Address Configuration B 6 Server Serial Tunnel Hostlist Channel 1 Apply Settings Apply Defaults Publication No 980916 1263MPf Rev A LANTRONIX Network Mode Wired Only IP Configuration Firmware Version V6 7 0 1 MAC Address 00 20 4A CD CC B1 Network Settings Obtain IP address automatically Auto Configuration Methods BOOTP
20. Circuitry 2V 3 Power Supplies 922628 002 BACKPLANE VXI 4 0 5 ROW DIN 0 12 VXI SLOTS Power Exhaust Temperature Monitor 405258 Switch Figure 4 1 1263MPf Chassis Functional Block Diagram Understanding the 1263MPf 4 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Power Su pply The seven VXIbus power supply outputs are protected for Protections Short Circuit e Over Load Backplane The Backplane serves several functions e Rigid mechanical interface which accommodates a lifetime of insertions of VXI modules and the plug in power supply e Supplies DC voltages and currents to modules Connects the VME communications interface across P1 and P2 from slot 0 to slot 12 e Connects the VXI extensions across P2 rows a andc from slot 0 to slot 12 Cooling System The front removable fan assembly is part of the power supply 9 assembly housing 4 cooling fans fan speed is controlled to reduce ambient noise from the chassis Fan speed is set to low when the exhaust temperature of all 13 VXI slots is below 30 C Cooling air enters from the front of the chassis and is exhausted out the top Cooling the Power Both power supplies located in the power supply drawer cooled by the fans located in the power supply modules System themselves These fans run at full speed whenever power
21. PYT 2 525 3253 25522 03 2 02 anaa rune 3 1 Using THIS e euo Rn 3 1 POWSEINC HOM ING d269MlPT 3 2 Monitoring Basics and System Performance 3 2 Backplane Gonneclors ct a gut t e ete 3 8 ChapIBr dubai t bie bit bladi obe bici uyu f defit DE 4 1 UNDERSTANDING tlie 1263 rues ccce ene so cogens e asss asas assaka sassa 4 1 M LS 4 1 Power Supply yaw aus matta M e MD MD EM 4 1 Power Supply InterconnectlOhi Er aka tu Pics te an inr tu haces 4 1 Power Supply REL Cart roD pe RH ur tet b RD dou 4 3 Backplane 4 3 Cooling H 4 3 Cooling the Power System icut onere et Spei 4 3 Astronics Test Systems i 1263MPf User Manual Publication No 980916 1263MPf Rev A jer 5 1 MAINTENANGE ERREUR 5 1 What s in This Chapter 5 1 Service Strategy aea p D nr 5 1 Service MLS RV cat c Ua 5 1 Preparati n 5 1 and sco nete er E E EEE
22. al Items Shipped with 1263MPf Publication No 980916 1263MPf Rev A VME interrupt acknowledge and bus grant daisy chaining Manual configuration of backplane switch settings or jumpers has been eliminated The 1263MPf backplane supports VXI4 0 with 5 row P1 and P2 connectors providing more power and speed while maintaining compatibility with pre existing VXI applications The optional VXS serial fabric connectors deliver up to 8 lanes of switched serial data to each slot via an optional VXS switch card located in the rear of the mainframe System Health Status Indication The 1263MPf system monitor gives you key system health status Voltage Temperature cooling fan The status bytes are accessible via J401 on the front panel Monitored parameters include temperature rise on each slot air intake temperature and power supply voltages Fan Speed Control The 1263MPf delivers the cooling air that your application requires Fan speed control reduces acoustic noise levels of the 1263MPf high performance cooling system Table 1 1 Items Shipped with 1263MPf Qty Item Part Number 1 Chassis Assembly 408047 003 User Manual 980916 MPf 5 Cover Card Guide Molded 456271 Getting Started 1 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Accessory Ordering Information Table 1 2 Available Accessories Item Description Part Number Blanking Panels Empty Slot Bl
23. angular hole at the rear of the card guide Slight downward pressure on top of the director with the other hand at the rear may be required to engage the hook into the card guide 3 Slightly flex the director upwards at the front maintaining pressure at the rear and lower the center hook of the director into the center rectangular hole in the card guide 4 Press down and back to allow both center and rear hook to engage fully into the card guide 5 Lower the front of the director and allow the snap in hook to rest on the card guide 6 With a slotted screwdriver or similar flat bladed tool depress the spring hook at a slight downward angle applying light pressure to the logo area This will cause the snap hook to firmly seat the director into place 7 To remove the airflow director depress the snap in hook from the front with a flat bladed tool This will unlatch the hook and allow removal from the cardguide at the front end 8 Pull forward to release the fixed hooks at the center and rear Astronics Test Systems Configuring the 1263MPf 2 3 1263MPf User Manual Publication No 980916 1263MPf Rev A Installing In order to optimize module cooling performance install optional 2 blank panels P N 404836 into unused or empty slots Secure Blan king Panels with two captive mounting screws Refer to Figure 2 2 25 Mounting Screws Top and Bottom Blank Panel Figure 2 2 Blanking Panels Note F
24. anking Panels Plates 404836 Power Supply Spare Power Supply Drawer 408040 002 Fan Drawer Astronics Test Systems Getting Started 1 3 1263MPf User Manual Publication No 980916 1263MPf Rev A This page was left intentionally blank Getting Started 1 4 Astronics Test Systems Publication No 980916 S 2801 1263MPf User Manual Chapter 2 CONFIGURING THE 1263MPF ina Thi This section includes procedures to install and configure the Us 9 1263MPf mainframe Use this chapter to Chapter e Review installation site considerations e Install modules card guide covers or optional blanking panels plates AC Mains Power Power for 1263MPf power supplies located on the removable power supply drawer is supplied through connector J400 P N MS3102A 10SL 3P Recommended mating connector P N MS3106A 10SL 3P Table 2 1 Power Cable Pinout Pin Signal A Hot B Chassis ground C Neutral Line Voltage Requirements 85V 264 VAC 47 500 Hz or 100 300 VDC Astronics Test Systems Configuring the 1263MPf 2 1 1263MPf User Manual Publication No 980916 1263MPf Rev A Site The 1263MPf Mainframe is designed to operate in an instrument rack Allow 1 75 inches of clearance above the unit to permit Considerations the free flow of air through the exhaust vents in the top cover In llinq Install C size modules directly into the mainframe by first placing sta g the module s c
25. ard edges into the front module guides top and Modules bottom Slide the module to the rear of the mainframe until the module connectors mate solidly with the backplane connectors Secure the module s front panel to the mainframe using the module s front panel mounting screws The easiest way to install B size modules is with a B to C size adapter allowing a B size module to be installed just like a C size In llation an In order to improve cooling of used slots in the VXI mainframe a stallation and limited number of airflow directors P N 456271 may be installed Removal of Card 4 empty slot locations to redirect otherwise wasted airflow Refer Guide Covers to Figure 2 1 Airflow Directors CAUTION To maintain a balanced airflow throughout the system when using airflow directors do not cover more than four empty slots at any time If module density is low space airflow directors evenly across the mainframe Configuring the 1263MPf 2 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual NO Mainframe Rear Mainframe Front Figure 2 1 Installation Removal of the Airflow Directors 1 Facing the front of the VXI mainframe with one hand hold the airflow director by the front end where the Racal logo appears 2 Select the slot to be covered by the director and place the hook at the rear of the director into the rect
26. be used as an example of how to communicate with the chassis In addition a Windows 32 bit DLL can be used in a variety of Application Development Environments such as C Net LabWindows CVI and LabVIEW to communicate with the chassis Description ris1263v init ris1263v close This function is used to establish a communication link with the 1263MPf chassis It returns a unique session pointer that is used with every other driver function to identify a specific chassis After a valid communication link is established the user can additionally perform the following options 1 Perform an identification query 2 Reset to power on values This function terminates the software connection to the 1263MPf and deallocates system resources associated with the session ris1263v_getActionData This function sends the get action data command and reads the data in to the specified flag A checksum is performed to verify the returned data ris1263v_getDataDump This function sends the get data dump command and reads the data in to the specified buffer A checksum is performed to verify the returned data This buffer can then be passed to the data dump query functions to convert the dump data in to the appropriate values ris1263v_extractActionData This function extracts the action data from a previously queried data dump buffer Use the ris1263v getDataDump to query the chassis monitor before calling this functi
27. ckplane Bus Grant Interrupt Acknowledge Solid state auto configuring jumper less VXIbus CLK10 Distribution Full differential Table A 6 Mechanical Overall Dimensions Mainframe Height 14 in Width 19 in Depth 24 3 in Weight Mainframe 50 7 lbs Specifications A 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Appendix B IP ADDRESS CONFIGURATION IP Address This chapter describes how to modify the IP address assigned to Configuration the chassis for Ethernet communication Default Each chassis is configured at the factory to use DHCP au addressing This means that your network must have a DHCP Configuration server to assign IP addresses One means to identify the IP address assigned by the DHCP server to the chassis is to run the Lantronix Devicelnstaller utility program The Devicelnstaller utility program may be downloaded from the Lantronix website http www lantronix com support downloads p XPORT Once you download and install the Devicelnstaller utility you can find the address of the chassis as follows 1 Find the chassis by selecting the menu item Device gt Search Or press F5 key 2 The Devicelnstaller utility should locate the chassis 3 Clock on the XPort node to expand the node 4 The IP address of the chassis is displayed The address 172 16 2 153 in the following example Astronics Test Systems IP Address Configura
28. eratureFault This function sends the get temperature fault command to query the threshold that will cause a temperature fault condition ris1263v_setFanSpeed This function sends the put fan speed command to set the fan speed mode speed ris1263v_getFanSpeed This function sends the get fan speed command to query the fan speed setting ris1263v_setPowerSupply This function sends the put power supply command to program the specified power supply value ris1263v_getPowerSupply This function sends the store configuration command ris1263v_storeConfiguration This function sends the get power supply command to query the specified power supply value ris1263v_reset This function places the 1263V monitor into a power up reset state The reset function will perform the following actions Read the EEPROM for valid configuration data and program otherwise use the following defaults 1 Voltage fault thresholds at 5 2 Temperature fault threshold to 45 Celsius 3 Sets the fan speed mode to auto low The reset function takes less than a second to complete ris1263v revision query This function returns the instrument driver and firmware revision of the instrument being used Astronics Test Systems Software Interface C 11 1263MPf User Manual Publication No 980916 1263MPf Rev A Function Description ris1263v_error_query This function returns an error message for error codes specific to this instr
29. f controls indicators and connectors used with the mainframe CAUTION Many components within the mainframe are susceptible to static discharge damage Service the mainframe only in a static free environment Observe standard handling precautions for static sensitive devices while servicing the mainframe Always wear a grounded wrist strap or equivalent while servicing the mainframe Maintenance 5 1 1263MPf User Manual Inspection and Cleaning Interior Cleaning Exterior Cleaning Maintenance 5 2 Publication No 980916 1263MPf Rev A The mainframe is inspected mechanically and electrically before shipment It should be free of marks or scratches and should meet or exceed all electrical specifications To confirm this inspect the mainframe for physical damage incurred during transit Retain the mainframe packaging if reshipment is necessary Cleaning procedures consist of exterior and interior cleaning of the mainframe Refer to your module user documentation for information on cleaning the individual VXlbus modules CAUTION Always power off the mainframe and disconnect the power cord before cleaning or servicing the mainframe Use a dry low velocity stream of air to clean the interior of the mainframe Use soft bristle brush for cleaning around components If you must use a liquid for minor interior cleaning use a 75 isopropyl alcohol solution and rinse with de ionized water Clean the exterior su
30. he ambient temperature for a pass Fail if any of the slot readings don t match the loading conditions of a given slot Astronics Test Systems Functional Checks 6 3 1263MPf User Manual Publication No 980916 1263MPf Rev A Use these panels to determine if any of the fans are not turning at Fan Speed the expected speed within the expected error limits as indicated Monitoring by the 4 fail LEDs Refer to Figure 6 2 Fan Monitor v2 Fans 1 through 4 Fan 1 Speed RPM Fan 2 Speed RPM Fan 3 Speed RPM Fan 4 Speed RPM 9398 3361 9250 8917 Fan Speed Mode Fixed Fan Speed Gas Figure 6 2 Fan Speed Monitoring Functional Checks 6 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Use this panel to determine which power rails if any exceed the Supply Voltage VXI set error limits as indicated by the fail red indicators See Monitoring Figure 6 3 He Supply Voltage Monitor 24 12 5 24 000 12 000 5 000 4 00 4 000 7 6 000 23 960 o 11 904 2 4 990 o 2 5 2 12 2 000 2 098 2 5 188 12 032 24V 3 3V 3 000 3 500 Set Fault Limits 24 024 o 3 316 2 Figure 6 3 Per VXI Rail Voltage Monitoring Astronics Test Systems Functional Checks 6 5 1263MPf User Manual Publication No 980916 1263MPf Rev A Use this to compare slot loading to temperature readings for a Temperature Monitori
31. ift the card guide releasing it at the front 3 Gently pull the card guide forward releasing it from the center and rear retaining hooks Bowing the card guide is required to clear the front rail 4 To replace align the card guide with the mainframe front ensuring that the V groove is at the front 5 Gently push down and to the rear to engage the hooks at the rear and middle of the card guide Bowing the card guide is required to clear the front rail 6 Allow the front retaining hook to rest on the front rail Insert a flat blade screwdriver into the slot in front of the retaining hook 8 Gently pry the tab of the retaining hook to the rear and press down the front of the card guide to snap into position To troubleshoot 1263MPf VXlbus mainframe to its component module level use Table 5 1 and Understanding the 1263MPf in Chapter 4 Alarm conditions referenced in the PROBLEM column of Table 5 1 occur when the monitored system health status function Voltage or Temperature is outside of its specified tolerance Astronics Test Systems Publication 980916 1263MPf Rev Power LED does not come on Voltage alarm condition Temperature alarm condition Astronics Test Systems 1263MPf User Manual Table 5 1 Troubleshooting PROBLEM POSSIBLE CAUSES WHAT TO DO Power supply not properly connected 1263MPf mainframe or power supply not connected to power source Power On
32. igure shows a standard chassis Configuring the 1263MPf 2 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Chapter 3 OPERATING THE 1263MPF Using This Use this chapter to Chapter e Review front panel controls and indicators e Power the mainframe on off e Review Monitoring Basics of the front panel status bytes e Perform basic functional check of the mainframe VXI voltages Maos instruments 1253 Series Figure 3 1 Front View Astronics Test Systems Operating the 1263MPf 3 1 1263MPf User Manual Powering on the 1263MPf Monitoring Basics and System Performance Check Publication No 980916 1263MPf Rev A Refer to Figure 3 1 and the instructions below to power on the 1263 1 Connect input power cable to 400 2 Connect remote on off pins pin 5 amp 9 on J401 3 Turn on system by setting front panel Power Switch to ON position Refer to Table 3 1 to interpret the system monitor information through Connector J401 located in the rear of the chassis Basic monitoring is provided for system temperature status power supply status and system cooling fan status Table 3 1 Monitoring Basics WHERE TO MEASURE J401 WHAT IT MEANS PINS 4 amp 8 TEMPERATURE STATUS SHORT Less than 5 Ohms e Intake Temp lt 45 C e Exhaust Temp lt 65 C eee POWER SUPPLY STATUS SHORT
33. ion Buyer shall indemnify and hold Astronics Test Systems its officers employees subsidiaries affiliates and distributors harmless against all claims arising out of a claim for personal injury or death associated with such unintended use FOR YOUR SAFETY Before undertaking any troubleshooting maintenance or exploratory procedure read carefully the WARNINGS and CAUTION notices 9 3 CAUTION RISK OF ELECTRICAL SHOCK to human life and safety and is capable of inflicting personal injury CAUTION This equipment contains voltage hazardous DO NOT OPEN If this instrument is to be powered from the AC line mains through an autotransformer ensure the common connector is connected to the neutral earth pole of the power supply Before operating the unit ensure the conductor green wire is connected to the ground earth conductor of the power outlet Do not use a two conductor extension cord or a three prong two prong adapter This will defeat the protective feature of the third conductor in the power cord Maintenance and calibration procedures sometimes call for operation of the unit with power applied and protective covers removed Read the procedures and heed warnings to avoid live circuit points Before operating this instrument 1 Ensure the proper fuse is in place for the power source to operate 2 Ensure all other devices connected to or in proximity to this instrument are properly grounded or co
34. k for a user name and password If it does leave the fields blank and press the OK button A sample dialog window is shown following for IP address 172 16 2 153 IP Address Configuration B 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Connect to 172 16 2 153 y 1 2 server 172 16 2 153 at null requires a username and password Warning This server is requesting that your username and password be sent in an insecure manner basic authentication without secure connection User name v Password Remember my password Follow these steps to assign a new static IP address You should consult with your network administrator to determine the appropriate values to use for your network configuration 1 Select the Network tab on the web page 2 Select the Use the following IP configuration radio button 3 Enter the desired IP address in the IP Address box e g 192 168 1 15 4 Enter the desired Subnet Mask in the Subnet Mask box e g 255 255 0 0 5 Enter the desired default gateway into the Default Gateway box e g 192 168 1 1 6 Enter the desired DNS server into the DNS Server text box e g 192 168 0 1 7 Click the OK button on the bottom of the page You should see the message Done appear next to the OK button 8 Click Apply Settings button on the left hand side of the web page
35. ld Put Threshold MSB PTM 1001 1100 MSB Data Put Threshold LSB PTL 1010 1100 LSB Data Get Threshold GTH 1011 1100 Threshold Get Firmware Revision GFR 1100 1100 0001 0100 Get Temperature Fault GTF 1101 1100 Temp Fault Get Fan Speed GFS 1110 1100 0001 0100 Reserved Command Code 1111 1100 Select Power Supply SPS 0000 1101 Power Supply Put Power Supply PPS 0001 1101 Setting Get Power Supply GPS 0010 1101 Power Supply Store Configuration STO 0011 1101 0001 0100 Software Interface C 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Get Data Dump The Get Data Dump command returns 36 bytes of data as shown below Command Byte s Meaning 1 5 Action Data 6 Status Byte 7 Fan Speed 8 Slot 0 Exhaust Temperature 9 19 Slot 1 through slot 11 Exhaust Temperatures 20 Slot 12 Exhaust Temperature 21 Inlet Ambient Air Temperature 22 23 24 V 24 25 12 V 26 27 5 V 28 29 2V 30 31 5 2 V 32 33 12V 34 35 24 V 36 Checksum The Action Data in bytes 1 5 returned from the Get Data Dump command formatted as shown in the following table Byte Bit s Mnemonic Function 2VFLT 2 V Voltage Fault 0 gt 1 gt Threshold fault 5VFLT 2 V Voltage Fault 0 gt AOK gt Threshold fault 52VFLT 5 2 V Voltage Fault 0 gt 1 2 Threshold fault 12VFLT 12 V Voltage Faul
36. lects which of the backplane voltages will be the target of the subsequent Put Voltage Threshold MSB and Put Voltage Threshold LSB commands The second byte of the command selects the voltage as follows Bits Meaning 7 4 Not used 0 3 0 2 V low threshold 1 2 V high threshold 2 5 V low threshold 3 5 V high threshold 4 5 2 V low threshold 5 5 2 V high threshold 6 12 V low threshold 7 12 V high threshold 12 V low threshold 12 V high threshold 10 24 V low threshold 11 24 V high threshold 12 24 V low threshold 13 24 V high threshold Put Voltage Threshold MSB and Put Voltage Threshold LSB Commands Software Interface C 8 The Put Voltage Threshold MSB Command command 9C programs the most significant 8 bits of the voltage threshold The Put Voltage Threshold LSB Command command AC programs the least significant 8 bits of the voltage threshold The voltage threshold set by these two commands act on the voltage last selected by the Select Voltage Threshold command Both commands contain 8 bits of unsigned data as the payload in the 27 command byte When the Put Voltage Threshold LSB command is received the chassis combines the value received from the Put Voltage Threshold MSB command with the Put Voltage LSB command This forms a 16 bit unsigned value with a resolution of 1 mV The sign of the threshold depends on the presently selected voltage threshold If the
37. ng Le Temperature Monitor Slot 0 Slot 1 Slot 2 60 00 60 00 60 00 40 00 40 00 40 00 20 00 20 00 20 00 Slot 3 60 00 40 00 20 00 0 00 Slot 4 60 00 40 00 20 00 20 00 2100 2100 2100 21 00 Slot 8 Slot 9 Slot 10 60 00 60 00 60 00 40 00 40 00 40 00 20 00 20 00 20 00 21 00 2100 2100 200 200 190 Figure 6 5 Per Slot Temperature Monitoring Functional Checks 6 6 Slot 11 60 00 40 00 20 00 0 00 Slot 12 60 00 40 00 20 00 Slot 5 60 00 40 00 20 00 21 00 Ambient 20 00 basic performance check Failures are indicated by the fail red indicators See Figure 6 5 Slot 6 Slot 7 60 00 60 00 40 00 40 00 20 00 20 00 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Appendix A SPECIFICATIONS ifi i This chapter contains the complete specifications for the Specifications 1263 mainframe Table A 1 Input Specifications Characteristic Description Input Voltage Range 85 264 VAC or 100 380 VDC Input Frequency Range 47 Hz to 500 Hz Power Disconnect Power cord provides main power disconnect at J400 Astronics Test Systems Specifications A 1 1263MPf User Manual Publication No 980916 1263MPf Rev A Table A 2 DC Output Power DC Current Capacity Voltage lup Steady State Current 24 V 16 12 V 8A
38. nnected to the protective third wire earth ground If the instrument fails to operate satisfactorily shows visible damage has been stored under unfavorable conditions has sustained stress Do not operate until performance is checked by qualified personnel Publication 980916 1263MPf Rev 1263MPf User Manual Table of Contents Chapter ET 1 1 Getting Started ER FEIER I I E reas 1 1 Product DSSCPIDIOLDL ep enr 1 1 uA MM A 1 1 Items Shipped with 263 u u nr d CER tb e 1 2 Accessory Ordering Informallohi ot e eth irre o e neg Mie 1 3 jc 2 1 GOnTIGULING THE 1263MPT 2 1 THIS CHAD T H 2 1 PAG POWER sesto teo eT eta om tent 2 1 zer c c 2 2 Installing VXI ute A Ne ac MONEDA ae 2 2 Installation and Removal of Card Guide Covers Airflow Directors 2 2 Installing Blanking Panels icri ret Re a eee 2 4 Chaplet 3 1 OPEBATING THE 1263M
39. of the chassis Refer to Appendix B IP Address Configuration for setting up the RJ45 Ethernet communication The Soft Front Panel SFP Graphical User Interface can then be utilized to perform the test To run the SFP tests start the SFP and connect to an Ethernet port by entering the correct IP address and pressing the Connect button Verify that the Fan Voltage temperature Alert Red LED indicators on the panel are not illuminated Use Table 6 2 to record data on failed fan speed voltage rails and slot temperature Functional Checks 6 2 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual The Main Monitoring Panel is used for checking the aggregate Main Monitoring indicators for any failures If any indicators are lit click on the Panel readout gauge for more information on specific failure locations 1263HPf MPf Chassis v1 1 VXI 4 0 Chassis Medium Power Fan Specd RPM Supply Voltage Temperature 1000 3000 5 00 bU E100 00 25 50 Fan Alert Voltage Alert Temperature Alert Active IP Address 9 172 16 2 152 Figure 6 1 Main Monitoring Panel Table 6 2 Pass Fail Table Indicator Pass Fail Fan Alert Enter Pass or if Alert Lit Enter Fan Number and RPM Voltage Alert Enter Pass or if Alert Lit Enter Failed Channel readings Temperature Alert Verify that all temperature readings at ambient match t
40. on Software Interface 10 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Function Description This function extracts the status byte data from a previously queried ris1263v_extractStatusByte 4 data dump buffer Use the ris1263v getDataDump to query the chassis monitor before calling this function This function extracts the fan speed data from a previously queried ris1263v extractFanSpeed data dump buffer Use the ris1263v getDataDump to query the chassis monitor before calling this function This function extracts the temperature data from a previously 151263 extractTemperature i queried data dump buffer Use the ris1263v getDataDump to query the chassis monitor before calling this function This function extracts the voltage data from a previously queried data dump buffer Use the 51263 getDataDump to query the chassis monitor before calling this function ris1263v extractVoltage 161263 setVoltageThreshold This function sends the put threshold msb 160 commands to program the specified voltage threshold limit ris1263v getVoltageThreshold This function sends the get threshold command to query the specified voltage threshold limit 151263 setTemperatureFault This function sends the put temperature fault command to set the threshold that will cause a temperature fault condition ris1263v_getTemp
41. on of Astronics Test Systems be used in whole or in part to solicit quotations from a competitive source or used for manufacture by anyone other than Astronics Test Systems The information herein has been developed at private expense and may only be used for operation and maintenance reference purposes or for purposes of engineering evaluation and incorporation into technical specifications and other documents which specify procurement of products from Astronics Test Systems TRADEMARKS AND SERVICE MARKS All trademarks and service marks used in this document are the property of their respective owners e Racal Instruments Talon Instruments Trig Tek ActivATE Adapt A Switch N GEN and PAWS are trademarks of Astronics Test Systems in the United States DISCLAIMER Buyer acknowledges and agrees that it is responsible for the operation of the goods purchased and should ensure that they are used properly and in accordance with this document and any other instructions provided by Seller Astronics Test Systems products are not specifically designed manufactured or intended to be used as parts assemblies or components in planning construction maintenance or operation of a nuclear facility or in life support or safety critical applications in which the failure of the Astronics Test Systems product could create a situation where personal injury or death could occur Should Buyer purchase Astronics Test Systems product for such unintended applicat
42. onmental Typical A 3 Table A 5 Backplane uyu Eee yuqa stadt E A 4 Table A 6 Mechanical cccccccccceeeccecceeeeeeeeeeeeeeeeeaeaseeeeeueeeeeeeceeeeaeaeeeeeeeaeeesteeneeseeaeseesteaeneeeeees A 4 Table C 1 Supported Commands KR ERFR ARENA PRO C 2 Astronics Test Systems vii 1263MPf User Manual viii Publication No 980916 1263MPf Rev A Document Change History Revision A Date 2 25 2013 Description of Change Document Control release Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Chapter 1 GETTING STARTED Product 1263MpHPf is a Medium Powered VXIbus mainframe The der power supplies and fans are located in a front removable 1U tall Description drawer P N 408040 002 Figure 1 1 1263MPf VXIbus Mainframe Key Features e Medium Power Chassis The 1263MPf is capable of delivering up to 1700 watts of useable power to the VXI backplane e Front Removable Power Supply Fan Drawer The 1263MPf incorporates a front removable power supply fan drawer for ease of maintenance Removal and replacement of the complete power supply cooling fan system can easily be accomplished in 5 minutes or less e Fast Setup The 1263MPf backplane uses active automatic Astronics Test Systems Getting Started 1 1 1263MPf User Manu
43. r Manual Chapter 6 FUNCTIONAL CHECKS Basic Functional Check Astronics Test Systems The basic functional check consists of 1 Checking the 1263MPf chassis temperature status power supply voltages to VXIbus limits and cooling fan status through the DB9 J401 connector Checking the 1263MPf chassis intake exhaust air temperature readings power supply voltage levels and cooling fan operations utilizing the 1263MPf Soft Front Panel through the RJ45 Ethernet port connection Refer to Table 6 1 J401 is located in the front of the chassis Connect Ohmmeter tests leads to measure the resistance between the pins specified Functional Checks 6 1 1263MPf User Manual Publication No 980916 1263MPf Rev A Table 6 1 Monitoring Basics WHERE TO MEASURE J401 WHAT IT MEANS Pass Fail PINS 4 amp 8 TEMPERATURE STATUS SHORT Less than 5 Ohms e Intake Temp lt 45 C e Exhaust Temp lt 65 C PINS 286 POWER SUPPLY STATUS SHORT Less than 5 Ohms 4 56V lt 5V Rail lt 5 50V 10 95V lt 412V Rail lt 13 20V 21 90V lt 24 Rail lt 26 40 V 2 20 lt 2V Rail lt 1 83 V 5 72 V lt 5 2 Rail lt 4 75 V 13 20 V lt 12V Rail lt 10 95 V 26 40 V lt 24V Rail lt 21 90 V 2 97 V lt 3 3 Rail lt 3 63 PIN3 amp 7 Fan Status OK SHORT less than 5 Ohm An additional basic functional check is accomplished through the RJ45 Ethernet port located in the rear
44. rfaces of the mainframe with a dry lint free cloth or a soft bristle brush If any dirt remains wipe with a cloth moistened in a mild soap solution Remove any soap residue by wiping with a cloth moistened with clear water Do not use abrasive compounds on any part of the mainframe CAUTION Avoid getting moisture inside the mainframe during exterior cleaning use just enough moisture to dampen the cloth Do not wash the front or rear panel connectors or switches Cover these components while cleaning the mainframe Do not use chemical cleaning agents they may damage the mainframe Avoid chemicals that contain benzene toluene xylene acetone or similar solvents Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Modular Component Removal and Replacement Tools Required Removal and Replacement of the Power Drawer Fan Assembly Astronics Test Systems The following procedures describe how to remove and replace module level components of the 1263MPf Mainframe Perform these procedures only as necessary as part of installation mainframe service or repair Refer to the Assembly Drawings in this chapter for an overview of the assembly and disassembly of the mainframe See Troubleshooting for assistance in fault isolation CAUTION Always power off the mainframe and disconnect the power cord before cleaning or servicing the mainframe The only tool required to disassemble
45. stronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Chapter 4 UNDERSTANDING THE 1263MPF Overview Power Supply Power Supply Interconnection Astronics Test Systems The 1263MPf Mainframe consists of the following major functional blocks e Power Supply e Backplane e Cooling System e Monitoring System Figure 4 1 shows the functional block diagram of the 1263MPf Mainframe The removable power supply drawer accepts power from the AC mains and converts it to DC to power the following VXI modules installed into the backplane e Backplane terminations and daisy chaining logic e Module Cooling Fans e System Monitoring e Front Panel Power Indicator LED Power is supplied to the backplane through the Power Drawer blind mate connector interface J200 Power is further routed to the backplane through the System Monitor and Mezzanine cards located behind the backplane Understanding the 1263MPf 4 1 1263MPf User Manual Publication No 980916 1263MPf Rev A 408177 002 1263MPf CHASSIS W SS VXI 4 0 408047 002 CHASSIS ASSY 1263MPf LAN 408040 002 DRAWER PWR SUPPLY FAN J400 Line In J401 Fault Monitor Remote Inhibit Intake Temp Monitor 405258 001 Power Supply 1 24V 24V 24V Fan Power Power Supply 2 5V 5 2V 12V 12V Power Supply Fan Drawer Blind Mate Connectors 405412 PCB ASSY MEZZANINE 0 System Monitoring
46. t 0 gt AOK gt Threshold fault 12VFLT 12 V Voltage Fault 0 gt 1 gt Threshold fault Astronics Test Systems Software Interface C 3 1263MPf User Manual Publication No 980916 1263MPf Rev A Byte Bit s Mnemonic Function 1 5 24VFLT 24 V Voltage Fault 0 gt AOK 1 gt Threshold fault 1 6 24VFLT 24 V Voltage Fault 0 gt AOK 1 gt Threshold fault 1 7 NU 0 2 0 AFS1 Air Flow Sensor 1 0 gt AOK 1 gt Alarm 2 1 AFS2 Air Flow Sensor 2 0 gt AOK 1 gt Alarm 2 2 AFS3 Air Flow Sensor 3 0 gt AOK 1 gt Alarm 2 3 7 RSVD Reserved 0 7 RSVD Reserved 4 0 TEMPO Slot 0 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 4 1 1 Slot 1 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 4 2 TEMP2 Slot 2 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 4 3 Slot 3 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 4 4 TEMP4 Slot 4 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 4 5 TEMP5 Slot 5 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm 4 6 TEMP6 Slot 6 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm Software Interface C 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Byte Bit s Mnemonic Function TEMP7 Slot 7 Temp Sensor 0 gt AOK 1 gt Temp Fault Alarm TEMP8 Slot 8 Temp Sensor
47. the 1263MPf chassis to the module level is a medium flat blade screwdriver The front plug in power supply fan assembly may be removed and replaced as described in the following steps Refer to Figure 5 1 Caution Always power off the mainframe and disconnect the power cord before cleaning or serving the mainframe 1 Loosen the four captive thumbscrews which secure the module power supply drawer assembly to the mainframe 2 Firmly pull the power supply assembly out from the front of the chassis 3 Replace the supply by repeating the above steps in reverse order Maintenance 5 3 1263MPf User Manual Publication No 980916 1263MPf Rev A Figure 5 1 Module Power Fan Assembly Detail Maintenance 5 4 Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual Removing and Complete the following steps while referring to Figure 5 3 to remove and replace the card guides The procedure applies to Replacing the top and bottom card guides Card Guides Pry this direction Card Guide V Groove Figure 5 2 Card Guide Removal and Replacement Note Figure is of a standard chassis Astronics Test Systems Maintenance 5 5 1263MPf User Manual Troubleshooting the 1263MPf Maintenance 5 6 Publication No 980916 1263MPf Rev A 1 Insert a flat blade screwdriver into the slot in front of the retaining hook 2 Gently pry the tab of the retaining hook to the rear and l
48. ting as Default 42520 100 24 00 25 00 26 40 10 80 11 50 12 00 12 60 12 00 12 50 20 450 475 5 00 500 525 5 50 5 25 w irri 2 40 2 20 200 5 72 5 50 uz 1 80 2 00 1 mam T 41 4 94 5 20 5 00 4 68 1 3 20 1 mz 50 00 11 40 12 00 11 50 10 80 26 40 25 00 24 00 3 22 80 721 60 2400 2200 Operating the 1263MPf 3 6 297 310320330 C NND 3 46 3 30 3 403 50 3 63 Astronics Test Systems Publication 980916 1263MPf Rev Temperature Monitor Slot 0 Slot 1 60 00 60 00 40 00 40 00 20 00 20 00 1263MPf User Manual Chassis air inlet and exhaust temperature can be monitored under the Temperature Monitor sub menu An Alert light will illuminate if any failure is detected based on the default Temperature Fault setting The Temperature Fault setting can be changed as the application requires Updated or changed settings can be saved on the top SFP under File gt Save Setting as Default Slot 2 60 00 40 00 20 00 Slot 3 60 00 40 00 20 00 0 00 Slot 4 60 00 40 00 20 00 2000 2100 2100 2100 21 00 Slot 8 Slot 9 60 00 60 00 40 00 40 00 20 00 20 00 Slot 10 60 00 40 00 20 00 Slot 11 60 00 40 00
49. tion e ul gu ba eee C 10 as aBUu cesta cred Y C 10 Graphical User Interface oi o cede reped i o este e qaya nisqakuna yayapa etd C 12 Astronics Test Systems iii 1263MPf User Manual Publication No 980916 1263MPf Rev A This page was left intentionally blank Astronics Test Systems Publication 980916 1263MPf Rev 1263MPf User Manual List of Figures Figure 1 1 126 3 VXIbus Mainframe kae oe ee DB eati d bo Robe ts 1 1 Figure 2 1 Installation Removal of the Airflow 2 3 Figure 2 2 Blanking Panels oet oot e Popes ut ob co ies et e direc eo 2 4 Flaure 3 f Rront VIEW 3 1 Figure 4 1 1263MPf Chassis Functional Block Diagram 4 2 Figure 5 1 Module Power Fan Assembly 5 4 Figure 5 2 Card Guide Removal and 5 5 Figure 6 1 Main Monitoring Panel ask u 6 3 Figure 6 2 Fan Speed MOPITOPIB oo fp ide agus 6 4 Figure 6 3 Per VXI Rail Voltage 6 5 Figure 6 5 Per Slot Temperature Monitoring
50. tion B 1 1263MPf User Manual Lantronix Devicelnstaller 4 3 0 0 File Edit View Device Tools Help p Search Exdude Assign IP Upgrade 5 Lantronix Devices 1 device s 88 Local Area Connection 2 172 16 2 129 amp C3 4 XPort 03 04 firmware v6 7 0 1 Se 172 162 153 Publication No 980916 1263MPf Rev A Property Name J DHCP Device Name Group Comments Device Family Type ID Hardware Address Firmware Version Extended Firmware Version Online Status IP Address IP Address was Obtained Subnet Mask Gateway Number of COB partitions suppo Number of Ports TCP Keepalive Telnet Enabled Telnet Port Web Enabled Web Port Maximum Baud Rate Supported Firmware Upgradable Supports Configurable Pins Supports Email Triggers Supports AES Data Stream Supports 485 Supports 920K Baud Rate Supports HTTP Server Supports HTTP Setup Supports 230K Baud Rate Supports GPIO XPort XPort 03 04 x5 00 20 4A CD CC B1 6 7 6 7 0 1 Online 172 16 2 153 Statically 255 255 0 0 172 16 1 1 6 1 45 True 9999 True 80 921600 True True True False True True True True True True The IP address and or subnet mask may be configured to use static IP addressing To access the configuration web page enter the current IP address into the web browser e g http 192 162 1 10 Selecting a Static IP Address The web page may as
51. ument driver If the status code does not match one of the instrument specific errors than the text message will be set to Unknown Status Error and WARN UNKNOWN STATUS will be returned Graphical User The chassis also ships with a Graphical User Interface that allows the user to monitor the status of the various temperature voltage Interface and fan speed sensors In addition the thresholds can be set with the Graphical User Interface Software Interface C 12 Astronics Test Systems
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