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THINKING PROCESS - Rockwell Automation

1. e Opp n ion ition ion wt 293 Z O F 5 Insert Delete Manual Wait Initializ Agitat Step Mode 45505 55289 10 shi 1213 GE aby Sire Slike 19 72072122 23 Copyright 2010 Rockwell Automation Inc All rights reserved Configure the Sequence Details Product D Step 1 Phase Configuration 3 5 6 7 8 9 1011 12 13 14 15 16 17 18 19 20 21 22 23 Step 1 Additions Reset Step Timeout Step Timeout 0 mSec On Hold Step is Pausable Manual Phase Agitation Wait J Active Owned Parameters Minutes 0 00 MINS Seconds 10 00 SECS Matl 3 Addition Recirc Transfer Out Mode Duration Indefinite Copyright 2010 Rockwell Automation 26 Select Master Sequence Load Master Sequences it Premix 01 82 11 1111 010101 JE TIE JE TL SE 11 11 IE JE JEJE JE IE JE JE JE TE JE 5 1112 1 2 JE JE JE JE JE JEJE 82 11 11 JE JE JEJE TE IE JE JE JE JE JE ei 11 1 21111110 JI IJI I He 4 mi Mee mmm m 11
2. fo RSLogix 5000 ProcessDemo in PlantPA si pa 3 de Search Logic Tools 8189 Hele ro _ Configure FTBatch Procedures Reusable a Confi gure LBSM _ Operations Phase Manager PhaseManager embeds standardized Equipment rmm Phase State Model and management in the Logix controller Provides a modular framework for executing Phases in a controller Phase control executed as state machine model using Phase State Routines Running Stopping etc Manages transitions between these standard allowable States Useful for Batch Control simple to complex Machine Control Other places where simple operations should be standardized Li H Standard Phase Interface e Phase Monitor provides a monitoring and troubleshooting view of individual phases Equipment Phases built with PhaseManager Become the Building Blocks Phase Manager Synchronization Equipment Model definition 7 1 16151 715101 411 fran BCP debug qo fe M l PMO1 ADDITION 01 PMO1 ADDITION 02 PMO1 ADDITION 03 E 51 18 01 ADD COLOR PMOT ADD ACID PMO1 AGITATE FXD PM01_CIP PM01_INITIALIZE PM01_ADD_BASE PM01_SAMPLE_PH PMO1 RECIRC PMO1 XFER OUT N PROMPT_YN_0_PMO1
3. Equipment requirements Controller Based LBSM e Does not require a windows sever operating system e Requires a CLX e Requires View SE or ME PC Based FTBatch User interface Batch View Active X web browser or View SE ME Does not require a CLX Multi controller interface and coordination e Requires a Server OS to run Batch Server e Requires an OS to run Clients Robustness Selection considerations Controller Based LBSM e Recipe will continue to run in the controller without HMI or Network e Recipe will continue to run in the controller without HMI or Network No operation view if loss of network e Loss of power will cause loss of current sequence state PC Based FTBatch e Components detect loss of network or server and bring recipe and phases to held safe state Upon system restore the recipes reconstruct and recipes continue were they left off after operator restart e Requires the PC and the network in order to continue sequence e No built in redundancy rely on third party Reporting Controller Based LBSM e Reporting under development e Custom reporting required e Cost of implementation e Only Real values type data is captured no strings nor enumerations PC Based FTBatch Comprehensive data collection perfo
4. Bem Hal RMX WE Bem Wie F 00 00 Factor we Factor moO mer 000 816 Y Q isis G S ST x l Prat 95 zl RX we Bem nm HJ H Factor 000 0 234586 7 9 8 1272 13 4 55 1 98 599 20 2 22 277 198 59 20 21 27 2 81121455 604969 4 5 q V O ss 81121345 6 amp 5 P W tq y gO 65636651 598 59 20 21 27 7 8173 4 5 6 8 9 0 M 1505 9 9314 0 00 21 222 2 0 t 2 3 4 5 67439 8 1 2 13 4 6 ww 17149072 7 2 1134 5 68 7 858 5 w M OD MON k U 58 59 Pm 21 77 817345 7 P W n U 13 4 6 198 n 20 21 7 2 OEM Equipment Benefit All 4 OEM solutions utilize the same process control foundation the code structure does not have to change This allows the OEM to maintain a single process control solution independent of the sequencing engine used thus reducing engineering costs and delivery time Benefit The OEM equipment can be delivered as a fully functioning skid that can seamlessly integrate into the end users overall control system Complete factory acceptance tests using LBSM or FT Batch sequence managers But at the site you can perform direct integration into the higher level batch and sequence management software such as FactoryTalk Batch to reduce startup time and validation effort Benefit If the OEM skid uses PhaseManager it can be integrated directly into FactoryTalk Batch at a higher level through synchronization If
5. ED12 Considerations for Implementing PlantPAx Batch and Sequence Manager by John R Parraga THINKING PROCESS DI Rockwell Automation Process Solutions User Group PSUG November 14 15 2011 Chicago IL McCormick Place West Copyright 2011 Rockwell Automation Inc All rights reserved Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Copyright 2011 Rockwell Automation Inc All rights reserved 2 Agenda Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Summary Copyright 2011 Rockwell Automation Inc All rights reserved 3 Terms used to describe sequencing activities 29 Work instructions Workflow Common term used in describing MES system or Procedure well defined in the ISA 88 Batch procedure Unit procedure Operation 11 0 ASSEMBLY PREPARATION Ref Procedures 9213 5 PM U0 2047 PM U0 5401 x n Da 991 amp CAPA Initial NOTE SECTION NEEDS TO BE FOLLOWED IN THE EXACT SEQUENCE NOTE CHECK PROCEDURE REVISIONS DURING ASSEMBLY 11 1 Perform Low Top test on the preassembly system if t
6. 2 Running 4 Waste Stream O manao N PMP104 ew Zoom amp ZPACK PROQUOT 001_LOT12345 AZPACK_PRODUCT_001 8 10 2011 11 09 04 PM 0 03 35 RUNNING 0 AUTO 0 PRODUCTION PREMIX_O1 PMOI Table View BE M Create Remove Operator Aspects Present Future instructions gt All Instructions EU _ j xj G PLANTPAX Cell Unit eProcedure Current User PAX02 LABUSER o men F Please add 35 KG of MATERIAL E to PREMIX 01 Shou Pasi AZPACK PRODUCT 001 LOT12345 1 PREMIX 01 Enter the quantity added Hide Future 1 J 5 f Enter the lot name added Reactivate Step CNN Please add 40 KG of MATERIAL B to PREMIX 4 AZPACK_PRODUCT_001_LOT12345 PREMIX_01 Enter the quantity added PO MANUAL ADD 1 Enter the lot name added AZPACK PRODUCT 001 10112345 Take one 200ml sample from PREMI eu Bring sample to lab The desired pH is 7 AZPACK PRODUCT 001 10112345 Results over 9 5 require adj PREMIX 01 Enter lab results here WEN o EQUIPMENT INSTRUCTIONS BATCP S PROCEDURE SIGNATURES e e e e e e http pax02 eprocedure default asp Page INSTRUCTIONS amp Context PLANTPAX amp ContextType EQUIP amp includelnstructions FUTURE PREMIX 01 REACTOR 01 REACTOR 02 Present Future instructions instructions Electronic work instructions Provides automated operator instructions for manual proce
7. Controller rona Er 2128 e Aaa mig AAI lt 7 eo irl gt 3 perdes LLLI 2 D Fores lt ACTUAL H20 ACTUAL_TOLERANCE Espay FINAL TK LEVEL __ IN TOLERANCE 0 2 GR ADO SLURRY 1 AGITATE SLURRY 1 IN gt SURRY 1 Trend 3 UO Configuration 1756 Backplane 1756 17 9 0 1756 IF6H A 3 mulstor PlantPAxDemo Phase Manager Synchronization T e ee Synchronize with Controller RSLogix 5000 Instant Soap in Bimbo Ocotlan V01 ACD 1769 L35E ADD_WATER_K Running Fie Edit view Search Logic Communications Tools Window Help alsa S 8 6 o 1818 89 5151 gt Pon 2 o Forces p OK HA 8 epe pep gt B J gt Favorites AFET Alarms X X Tinericounter ZT 5 69 Controller Instant Soap E 3 23 E53 Controller Tags Controller Fault Handler If the phase is running and the restore bit is set coming from holding then move the hold index into the step index 1 C3 Power Up Handler to restart at the hold index point 8 23 Tasks Step Buffer used to e C Main_K300 phase signal that we ADD_COCNTOIL E ADD LYE stepbuffer Restore lov ADD NEUTRLZR 0 Move ADD OLIVEOIL Source stepbuffer Holdindex
8. 01 Recipe Value Change MATERIAL G MATERIAL PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 AGITATE_FXD 1 1 Initial Value MODE Recipe Value Change DOENE AGIT_MODE PLANTPAX 2010 05 17 06 25 13 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 AGITATE_FXD 1 1 Initial Value SETPOINT_MINS Recipe Value Change 0 MIN PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 AGITATE_FXD 1 1 Initial Value SETPOINT_SECS Recipe Value Change 0 SEC PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 AGITATE_FXD 2 1 Initial Value MODE Recipe Value Change DURATION AGIT MODE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 AGITATE_FXD 2 1 Initial Value SEIPOINT MINS Recipe Value Change MIN PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP UP SIMPLE FXD 2 1 Initial Value SEIPOINT SECS Recipe Value Change 30 SEC PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP UF IPREMIX SIMPLE OP IWNITIALIZE 1 1 Initial Value RECIPE NAME Recipe Value Change PROBOGE A PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE OP IPM XFER OUT I l Initial Value MODE Recipe Value Change sen PREMIX MODE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR
9. 13 BATCH ID 106 PRODUCT 1 Product A No Manual Steps but with continuous looping System Message FactoryTalk Batch Server Version 1 235 Procedure PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Product A No Manual Steps but with continuous looping System Message Beginning Of BATCH p PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT C 1 State Commanded State Command START j PLANTPAX 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C 1 State Changed State Change 28 PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT C 1 Step Activated Step Activity Step PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT 1 Procedure Started System Message 0 PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT C 1 State Changed State Change RUNNING PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT C 1 Step Activated Step Activity PREMO ERREUR Unit Procedure PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT C 1 Step Activated Step Activity REACTOR SIMPLE TOS APT Unit Procedure PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT C 1 Step Deactivated Step Activity bild Step PLANTPAX 2010 05 17 06 25 24 BATCH ID 106 PRODUCT SIMPLE LOOP 0 1 1 State Changed Ss Change IDLE PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 1 Step Activated Step Activity Pagi Step PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 1 Unit Procedure Started System Message 0 PLANTPAX PRODUCTION 2010 0
10. 2010 05 17 06 25 13 BATCH ID 106 PRODUCT 1 Version Date Recipe Header T2009 8 39 35 AM PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Author Recipe Header Deng User PLANTPAX 2010 05 17 06 25 13 BATCH_ID 106 PRODUCT_C 1 Product Code Recipe Header 33333 PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Product Description Recipe Header eem No Manual Steps but with continuous looping PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT 1 Class or Instance Recipe Header Instance PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Recipe Type Recipe Header PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Area Model File Name Recipe Header CAPLANTPAK DEMO BATCH PLANTPAX_DEMO CFG PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Area Model Validated Against Recipe Header 4 29 2010 1 12 47 PM PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Validation Time Recipe Header 1 13 40 PM PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 File Name Recipe Header COPLANTPAX DEMO BATCH RECIPES PRODUCT_C BPC PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Scale Scale Factor 100 PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 PREMIX_UP 1 Creation Bind PREM Oi PLANTPAX PREMIX 01 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 REACTOR UP l Creation Bind REACTOR 01 PLANTPAX REACTOR 01 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE 01 1 1 bini Value
11. SETPOINT 01 Recipe Value Change 200 KG PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE 01 1 1 Initial Value TOLERANCE 01 Recipe Value Change PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE 01 1 1 Initial Value MATERIAL 01 Recipe Value Change MATERIAL A MATERIAL PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE 02 1 1 Initial Value SETPOINT 01 Recipe Value Change 028 KG PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE 02 1 1 Initial Value TOLERANCE 01 Recipe Value Change PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP UP SIMPLE OP l ADDITION 02 1 1 Initial Value MATERIAL 01 Recipe Value Change MATERIALS MATERIAL PLANTPAX 2010 05 17 06 25 13 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 ADDITION_03 1 1 Initial Value SETPOINT 01 Recipe Value Change 2s KG PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP SIMPLE 03 1 1 Initial Value TOLERANCE 01 Recipe Value Change E PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 ADDITION_03 1 1 Initial Value MATERIAL
12. the equipment Fd capable of FW Tv Phases are the building blocks of a modular solution Phase Manager a b uioroninD aaNNPAAALA Equipment Phase Manager Logic definition Phase Controller firmware Parameters Reusable Phase infrastructure Report Values Modularcode Phase tags Execution logic State transition logic Phase logic interface Rockwell s response to market demand for modular solutions Encapsulated basic equipment functionality Agitate Add Heat Cool Transfer etc e Product or procedure independent e Sequencing engine independent Formulator Aspects What can do with this equipment phases m What do want to make today PMOT_INITIALIZE Configuration Formulator Aspects Modularity Den tacie 2 3 4 5 6 7 8 9 9 n G nu Manual m 0 7 0 gt gt ooo 9 5 50 Boc o 2 5 gt o5 c 2 ot gt 0 LI QO ATE COMPLETE 5 down sequences Etc Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Copyright 2011 Rockwed Scalable Batch and Sequencing Large Syst ind Comprehensive Batch amp Sequencing I U ca i Basic FTBatch
13. the OEM skid uses Logix Batch amp Sequence Manager it can execute operation level sequence that is initiated from this higher level batch software Both options offer reduce startup time and validation effort Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Summary Copyright 2011 Rockwell Automation Inc All rights reserved Fundamental differences PC Based Solution FTBatch Sequences are store and directed using a PC Multiple forms of graphical user interfaces exist to interact with operators web browser active X FTBatch view other GUls are used by formulators and engineering Controller Based Solution LBSM and SILC Sequences are executed and stored using a Controller CLX Human Machine interphase Vie SE or ME is used to interact with operators formulators and engineering o o m m Selection considerations Controller Based LBSM e Free sequencing engine HMI and CLX Application code e Requires View SE or ME e Requires a Controller PC Based FTBatch Includes e Sequencer engine e Operator electronic work instructions Material management Batch campaigning Formulation management Electronic journal Web based reporting No controller required No HMI required batch view
14. the ability to acquire shared resources Equipment allocation and arbitration is performed by Batch Server not in the controller CLX not required to run Equipment phase logic can be distributed among multiple controllers or varying types Unit and Phase class definition e Addition of new equipment require stopping and restarting batch server service no online equipment definition changes allowed Selection considerations Recipe definition and usability Controller Based LBSM PC Based FTBatch e Very intuitive user interface for Single unit recipes e Multiple unit recipe coordination e Changes made to running recipe operator and formulators e No class based recipes each e Reusable recipes operations and not be store as the master e Ability to modify existent running one needs to be maintained unit procedures that can be recipe recipe on the go individually called by other recipes e Steps can not be added nor e Ability to save running recipe as e One operation per recipe e Ease of creating saving and removed from running control master recipe e Norecipe structure reusability replicating recipes recipes e Simple to step forward or e Maximum of 32 steps per recipe Class based recipes allow one backwards to predefined e Maximum of 32 recipes recipe to run in multiple units at pausing points e All recipes reserve the same the same time simplifying recipe e All recipe definition is
15. 011011 101111 ei EE 1 11011111 Product G Product D EIEICIEIBETEEIEIEIEIETEREREIERERER 2559555959599099099905 0000000000000000 ion on dition dition dition C Out Manual Wait Initializ Agita Matl 1 Additi Matl 2 A CIP 21 22 23 16 17 18 19 20 1 Copyright 2010 Save Runtime Sequence v quence As 1 tunning Select a location to save the current X 41541 running sequence 03 OLER I 1 Scale Factor 10000 96 H H i eae 0 1 23949541677 Product D 20 21 22 23 Manual 211 ES ESTE EEE E wat 10 22 21 EEE E mua IO OOOO OIC De imi isi x J ES THESES JOO 0O OMC m Ei mim 2 Addition 0 0 Se luas E E Rec CERES IIL x Transfer Out__ _ Current Runtime R rdutz AEE e lecipe EE EE Is m EEE m EE HE E Se EE ime een 20 21 22 23 5 Copyright 2010 29 000000000000000000 0000000000000000 nm a 00060000000
16. 20050000000 8 0000000000 Wah UID 20 5 Step 1 Bulk Additions 1 STE MN iriri 99905 e00 8 00000009 00050 2 gt 00 55000001 99000 000 11110121 CIOLILILILIL1 aC 0004500000000000000 2 3 4 OG TT 5 9 710 AT AA 14 I AG is AO AY 20721722 723 Intuitive Runtime Operation A OO0AQOCOCOOOOO0OOOO A al 12 HT e lm TT U Standard Manual Operator Prompting Copyright 201 Unit Premix 01 O NETTEN ws 4 am 2 m x ie oe ee tento i Wait Oo 00 000 Ll Parameters Se Lj Code 23A78 48 10 grams mim 20095 Add Magnesium Sulfate to Premix Tank EEE E Lot Number LIL td ES LS Lus iiem mm nooo U 13 A 3145555 23 LBSM Application availability and Documentation Logix Batch amp Sequence Manager is available for download through the Rockwell Automation Knowledgebase Answer ID 68709 http rockwellautomation custhelp com app answers detail a id 68 709 D U m e n tati O n n C U d es Seen HN INE Allen Bradley PlantPAx Logix Batch amp Sequence Manage 1 Installation
17. 5 17 06 25 24 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 1 State Changed State Change PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 1 Step Activated Step Activity bina Step PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 1 Unit Procedure Started System Message 0 PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 1 State Changed State Change RUNNING PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 1 State Changed State Change RUNNING PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT CWPREMIX SIMPLE LOOP 0 1 1 Unit Acquired Arbitration PERDE PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 1 Step Activated Step Activity PRENDE SIMPLE Operation PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 1 Unit Acquired Arbitration REACTOR RI PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT SIMPLE LOOP UP l l Step Activated Step Activity REACTOR SRE Operation PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT SIMPLE LOOP 1 1 Step Deactivated Step Activity Pia Step PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP I PREMIX_SIMPLE_OP 1 1 State Changed State Change m PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRO
18. 92 ias 480 p ADD SOYBOIL Dest phz Steplndex S ADD SUNLOIL ADD WATER K Steplndex s 0 Phase Tags Er PreState Step Buffer used to Ek Aborting buffer the hold index step for a phase signal that we Resetting have held Running stepbuffer Restore Stopping S AGITATOR 300 300 af E E XFER_STORAGE_K QI 09 K310 1 Equal Move Source phz Stepindex Source ADD WATER K Steplndex 0 0 9 09 K320 100 MainTask Simulation 0 0 Z3 Unscheduled Programs Phases 23 Motion Groups Z3 Add On Instructions 2 23 Data Types 3 Trends Configuration Dest phz Steplndex ADD WATER K Steplndex 0 Source B Equal Source phz Steplndex ADD WATER K Steplndex 0 100 Move Source Dest _FEED_COMPLETE Source B Source Dest _ACTUAL_AMOUNT lt add_water_k_actual_amount gt 165 0 El 117 ADO WATER K 14 zin Rung 0 of 35 A start f Bimbo Ocotlan cfg Fact RSLogix 5000 Insta PENIS 2 52 PM Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Copyright 2011 Rockwell Automation Inc All rights reserved 53 m jl Prat 9 5 Hz HX wi
19. Batch amp Sequencing i I Small System LBSM Requirements Simple Complex Rockwell s response to market demand for scalable solutions Scalable to meet a wide range of batch and sequencing requirements Controller Based Batch and Sequencing Logix Batch amp Sequence Manager LBSM Recipe Management and Procedural Control ControlLogix FT View SE CompactLogix What it Offers FIViewME simplify your system with core system functions controller amp HMI for batch amp sequence control Enable flexible recipe management with configurable equipment model Adopt industry standard procedural control following ISA 88 state model running holding stopping etc Reduce engineering with pre built application solution Runtime amp Engineering Configuration Unit Premix 01 P gt El u Copyright 2010 Rockwell Automation Inc All rights reserved 22 Configure the Unit Equipment Model Phases Unit Premix Equipment Ingredient A Add Ingred A Add Ingred B Add Ingred C Agitate Dispense Heat Vessel 7 Equipment Name Ingredient A Phase Name Real Parameters Phase EM Name EU Low iBukSumy _____ 00 NENNEN 0 0 w s 0 00 lt lt s Boolean Parameters Phase EM Name Default Off State Reports Phase EM Name EU v BukSlmyAm B
20. Batch Count oe C Calculated Allow a single odd sized batch Quantity to keep buffered fo lt Back Cancel For example A 13 000 liter campaign size is created with a batch size of 5 000 liters With Allow Single Odd Sized Batch selected there will be two batches at 5 000 liters and a single third batch created with a batch size of 3 000 liters thus fulfilling the campaign size specified 2 5 000 3 000 13 000 liters Smart Binding Equipment auto selected The enabling technology to build equipment unit binding requirements and preferences into procedures Decisions can be based on Preference Requirement Use Smart Binding to address Cost Concerns use the warmest reactor Clean in place Requirements peanut free product Out of Service Status scheduled maintenance Unit Recipe Compatibility Glass Lined Reactors Avoid using Unit with unneeded functionality recipe doesnt need agitator Use to optimize the production process Batch execution and process data is generated and stored LelTime BatchID Recipe Descript Event PValue EU Area ProcCell Unit Container PromiseID Reactivation Number Instruction HTML SignatureID ActionID ContextsID Contexts Signature 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Event File Name CAPLANTPAX DEMO BATCH JOURNALS 106 evt PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT C 1 Version Recipe Header 10 PLANTPAX
21. DUCT SIMPLE LOOP SIMPLE 1 1 Step Activated Step Activity PR Step PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C PREMIX_SIMPLE_LOOP_UP 1 PREMIX_SIMPLE_OP 1 1 Operation Started System Message PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 1 Step Deactivated Step Activity 27 Step PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT SIMPLE LOOP UP I REACTOR SIMPLE 1 1 State Changed State Change Pii PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 1 Step Activated Step Activity inal Step PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH_ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 1 Operation Started System Message 0 PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT CWPREMIX SIMPLE LOOP SIMPLE OP l l State Changed State Change RUNNING PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP I WEACTOR SIMPLE 1 1 State Changed State Change RUNNING PLANTPAX PRODUCTION 2010 05 17 06 25 24 BATCH ID 106 PRODUCT SIMPLE LOOP UP SIMPLE 1 1 Equipment Module Acquired Arbitration 1 INITIALIZE PLANTPAX PRODUCTION 0 2010 05 17 06 25 24 BATCH ID 106 PRODUCT SIMPLE LOOP UF IPREMIX SIMPLE 1 1 Step Activated Step Activity INITIALIZE l Phase PLANTPAX PRO
22. DUCTION 0 010 020 030 040 050 060 070 080 090 Standard Reports Available Quality Planning and Logistics Plant Management e 2 Batch Listing List of batches that meet a user s search criteria Batch Summary Batch specific summary information on batch data like set point vs actual Batch Detail Batch specific detailed information on batch data step times parameters reports abnormal state changes batch failures FactoryTalk alarms amp events set point vs actual and out of tolerance values Material Usage Material specific consumption information including batch that consume it quantity amp lot consumed total consumption over period of search Forward Tracking Find all batches that consumed a material lot or used a piece of equipment Backward Tracing Trace all ingredients consumed and equipment used by a specific batch Batch Execution Review a specific batch s step execution times in a bar chart format Duration Comparison Compare the durations of multiple batches in a bar chart format Batch Exceptions Review all batches with exceptions Includes abnormal state changes Factory Talk alarms amp events batch failures out of tolerance values PlantPAx Tools amp Apps PlantPAx Tools amp Apps are now on the RA knowledgebase htto www rockwellautomation com knowledgebase PlantPAx Table of Contents TOC An
23. Guide 2 Configuration Guide 3 Runtime User s Manual 4 Example project Copyright 2010 Rockwell Automation Inc All rights reserved 31 Software Server Batch e Batch Analysis amp Optimization Comprehensive Functionality Comprehensive Batch amp Sequencing Integrated solution supports flexible manufacturing secure recipe management improved product consistency amp enables regulatory compliance through use of product software amp application servers Enables business system connection multi vessel coordination shared resources manual operations amp material management Built in Security amp Diagnostics Data Collection amp Reporting Integrated Visualization Supports regulatory compliance secure user environment amp historical change tracking Out of the box data collection amp reporting to solve common batch report track amp trace material usage and exception reporting needs Integrated HMI environment enables the user to do more Provides tools to analyze batch cycle time better understand the process and correlate process trends Comprehensive capabilities enable you to meet your demanding requirements Graphical configuration of Equipment Model Unit Phases What is the equipment capable of T8 4 PM_XFER_OUT 1 STATE COMPLETE Formulator Aspects Modularity Configuration Research amp Development Product recipes Experi
24. H ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 2 1 Initial Value HOLD SPEED Recipe Value Change 0 RPM PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 BLEND_TIMER 1 1 Initial Value SHOLD BEHAVIOR Recipe Value Change RETENTIVE HOLD_BEHAVIOR PLANTPAX 2010 05 17 06 25 13 BATCH_ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP I REACTOR_SIMPLE_OP 1 BLEND_TIMER 1 1 Initial Value STIMER TYPE Recipe Value Change COUNTIBONN TIMER TYPE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP IEACTOR SIMPLE OP IBLEND TIMER 1 1 Tnitial Value SSETPOINT Recipe Value Change 05 MINUTES PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP IWEACTOR SIMPLE ADD 1 1 Initial Value SETPOINT 01 Recipe Value Change 300 KG PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP IWEACTOR SIMPLE OP IHEADER ADD 1 1 Initial Value TOLERANCE 01 Recipe Value Change 3 PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP SIMPLE OP I HEADER ADD 1 1 Initial Value MATERIAL 01 Recipe Value Change MATERIAL D MATERIAL PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP IWEACTOR SIMPLE OP IVNITIALIZE 1 1 Initial Value RECIPE NAME Recipe Value Change PRODUGE A PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP UP IREACTOR SIMPLE OP IPREMIX ADD 1 1 Initia
25. _SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 1 1 Initial Value MODE Recipe Value Change INDERNE AGIT_MODE PLANTPAX 2010 05 17 06 25 13 BATCH_ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 1 1 Initial Value SETPOINT_MINS Recipe Value Change 0 MIN PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 1 1 Initial Value SETPOINT_SECS Recipe Value Change 0 5 PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 1 1 Initial Value RUN_SPEED Recipe Value Change 5 RPM PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 1 1 Initial Value HOLD SPEED Recipe Value Change 0 RPM PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 2 1 Initial Value MODE Recipe Value Change INDEFINITE AGIT_MODE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 2 1 Initial Value SEIPOINT MINS Recipe Value Change 0 MIN PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 2 1 Initial Value SEIPOINT SECS Recipe Value Change 5 PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 AGITATE_VSD 2 1 Initial Value RUN_SPEED Recipe Value Change 2s RPM PLANTPAX 2010 05 17 06 25 13 BATC
26. est fails Supervisor and Q A must sign and date 11 2 Check out material sub assembly and record lot number C 113 Perform Plasma weld on subassembly record time complete Routing 11 4 Perform Low Top test on the preassembly system if test fails Supervisor and QA must sign and date 11 5 Verify that the electrolyte passageways are open ar sage per EP MP 2047 Rev __ Section 4 74 Types of processes Discrete Continuous Hybrid _ Assembly Engines Power Train oemiconductor Cleaning Etching Deposition _ Assembly Electronics Appliances Coating Galvanizing Plating Chemical milling For all continuous processes Sequencing in startup shutdown product grade change over and abnormal handling conditions Pressure Swing Absorption Catalyst Regeneration Many Bulk Polymerizations Petroleum Coking Operations Food amp Beverage Food extruders Continuous ovens Continuous coaters Distillation towers Making discrete quantities of products Typically the most comprehensive sequencing May be up to 4 different layers in manufacturing process alone Often very complex sequencing paths with many and amp or divergences Often requires constant changes for agile manufacturing requirements The procedure drives production Completing the procedure completes the product ISA 88 standard gives comprehensive guidance in designing a modular fle
27. fine storage container usage priorities for supply as well as consume Ability to switch material storage location based on incomplete or insufficient material in containers e Required Data base to store material information Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Copyright 2011 Rockwed Summary PlantPAx offers a scalable continuum of solutions to cover the wide range of system sizes small to large and range of user requirements simple to complex Basic capabilities allow you to start small and expand if needed Comprehensive capabilities enable you to meet your demanding requirements Phase Manager Controller based phase infrastructure PhaseManager embeds standardized Equipment Phase State Model and management in the Logix controller Basic Batch amp Sequencing Confieured Batch amp Sequencing LBSM Provides configurable batch amp sequencing through standard controller and HMI functions Comprehensive Batch amp Sequencing Application Server Batch amp Sequencing FTBatch Provides pc based solution for maximum flexibility for large systems Batch Sequence Management amp Control Scalable to meet a wide range of batch and sequencing requirements Improve yield increase throughput reduce costs and improve quality Informatio
28. ional Param Name PARAME New Value 75 Current Value 50 OVER HIG Deviation HIGH LIMIT Security Requirements xz son ass Poaromoeter Limits Close Batch Material Manager Provides an active material management inventory system Defines storage locations containers and materials Records critical data about material and equipment usage Provides for lot tracking amp material genealogy Enables material based phase definitions in batch execution Enables just In time material amp equipment selection to provide flexible batch manufacturing amp real time production scheduling Used to solve material management requirements Operator Aspects Operator attention required Plant Demo Client Rockwell Waiting for Alarm Everts Automation j e e gt gt O e Raw Material 3 Stopped cca 0003 20103 rmm Rip mm kg 208 Raw Material 2 Stopped Flow 00 ____ 2 Som INITTALZE 1 STATE COMPLETE c2 ADO 100 Kg of A ADOITION 01 1 35 Kg of MANUAL_ A2011 ADOITION_011 STATE COMPLETE T3 MANJAL_ADO 1 STATE e COMPLETE Closed Reactor 1 100 D q Ne Closed lt Reactor 2 75 MANUAL ADOZ STATE COMPLETE 108 cs Recirc o Recirc EM CIP Return
29. l Value MATERIAL 01 Recipe Value Change PRENDE MATERIAL PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT SIMPLE LOOP UP IREACTOR SIMPLE OP IPREMIX ADD 1 1 Initial Value CONTROL STRATEGY Recipe Value Change SDB Aids PREMIX_ADD CONTROL_STRATEGY PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 REACTOR_XFER_OUT 1 1 Initial Value PATH Recipe Value Change sina ma o RCTR XFER PATH PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP IREACTOR SIMPLE CTL 1 1 Initial Value MODE Recipe Value Change eer TEMP MODE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT CREACTOR SIMPLE LOOP UP IWEACTOR SIMPLE CTL 1 1 Initial Value SEIPOINT TEMP Recipe Value Change 100 DEG PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 TEMP_CTL 2 1 Initial Value MODE Recipe Value Change TP CNTR TEMP MODE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 TEMP_CTL 2 1 Initial Value SEIPOINT TEMP Recipe Value Change ia 6 DEG PLANTPAX 2010 05 17 06 25 13 BATCH_ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 TEMP_CTL 3 1 Initial Value MODE Recipe Value Change COOL_DWN TEMP MODE PLANTPAX 2010 05 17 06 25 13 BATCH ID 106 PRODUCT_C REACTOR_SIMPLE_LOOP_UP 1 REACTOR_SIMPLE_OP 1 TEMP_CTL 3 1 Initial Value SEIPOINT TEMP Recipe Value Change 985 DEG PLANTPAX 2010 05 17 06 25
30. mental Recipes Cleaning CIP recipes Material Qualification recipes _JEquipment setup procedures Dispensing procedures Etc Formulator aspects Intelligent recipe features Recipe author s can write parameter transition amp binding expressions to create intelligent recipes that reference unit tags attributes input output parameters Options to define report parameters at all levels of the recipe including phase operation unit procedure and procedure Phase report parameters give you the ability to accumulate values uploaded by phase logic Properties PREMIX OP Quality Aspect Audits on Equipment and Recipe Editor Types of Audits Messages security Events Operator tried to Log On at 1 13 pm on January 2 2009 Configuration Change Events Report Parameter Added to MIXER 22 Explanation Events Why a change was made i e Set of changes to implement new mixing line Audits enabled by Factory Talk Diagnostics Configuration Auditing 42 Untitled FactoryTalk Diagnostics Viewer Tee Location Provides User User 011301102522 04516551 Recpet een DASTEST lody 0034102622 045165 Recpet dia peer DASTEST eed today amp 0171306102757 DASTEST Reooet pero IDASTEST 1 01 13 04102851 DASTEST Recpet dic peeng DASTEST added 0 011104102859 DASTEST dto pe
31. n enabled v ERP MES connectivity emi Comprehensive v Ideal for large systems Batch amp Sequencing v Solves complex needs Large System Provide capability for Basic systems through modular software Batch amp Sequencing components Provide capability for systems through core Localized visualization amp control system functions v Simple equipment sequencing v Focused on simplicity Y Leverages controller HMI Simple Complex Requirements Requirements Rockwell s response to market demand for scalable solutions Small System DI k you PlantPAx Process Automation System Rockwell Automation Process Solutions User Group PSUG November 14 15 2011 Chicago IL McCormick Place West Copyright 2011 Rockwell Automation Inc All rights reserved
32. o DASTEST m oo add 1 011104102902 DASTEST Recpet peer perg DASTEST nul add or 01 12 04 102926 045155 Seve hast Usec pem stony 0 User Desc poeng DASTEST oseng ded e 454 Add yta AREA Cont sningobrectd Recpe Stepediedobecid 63 ox 05 FRENCHVANILLA OP procedure subacton ob subobrechd uniprocedure BINARY VOASTNSSTVATCHCTUSAMPLEDE MORE OP SA ISL Operations aspects Batch Security Application security User authentication at Logon Command Authorization security Full access control to operations Ensures that personnel are prompted for Signatures when commands are executed Parameter and Report deviation authorization Manual and Automatic Phases Three Levels of limit values can be secured Electronic Signatures Up to three signatures for authorization Logs intent of each signature Full names logged in event journal Available in Batch View and active X s Sane zr 2005 03 24 1 34 02 see secet Renamer 41 sonet T SUPR Batch 345 Procese IO Roviowod by ID Paring 21 JRT WZK3 VM Administrotor 15 34 01 ature Signotts ncomplete SAT AO S VM OPER JRT w 2YX 3 VMNENG on 1 02 15 21 Procedure ID 31 0PE RATIO ASE LIM 1 1 operator User ID oper Password Domain SRT waym x Comment opt
33. performed amount of controller memory management and control via HMI regardless of number of steps or e Number of recipes virtually e All recipes definition reside in the recipes per unit unlimited recipes may contain CLX controller e Recipe step transitions are many steps based on phase completion e Recipes do not reside in the e No looping or branching in controller and do not consume recipe always performs the controller memory same steps of a sequence e Recipes are transportable copy e Risk of losing recipe intellectual paste property by exposing CLX code Recipes changes are audited to anyone working in the e Phase parameters and reports controller can be calculations that reference other parameters and report values unit tags etc e Recipe step transitions can be configure to be the result of calculate values unit conditions recipe conditions reported values parameters equipment states etc or simply phase complete e Looping and branching ok Material Management Selection considerations Controller Based LBSM e Not in scope PC Based FTBatch Ability to determine location of sources of material required by recipes Ability to manage raw material intermediate and finished product inventory Ability to define material types and properties to be used by recipe in order to dynamically adjust parameters based on material properties Ability to de
34. rmed by Batch server Ability to move data to multiple data bases Free existent predefined reports Interaction with FTHistorian provide the ability to correlate Batches with batch historical data such as trends e Requires an operating system Equipment definition and specification Selection considerations Controller Based LBSM PC Based FTBatch All equipment model configuration is performed via HMI Ability to add equipment phases to definition without affecting running recipes e Simple to understand and deploy Controller memory usage tool available Ability to add or remove Units Phases parameters and report values on the go Only requires HMI and CLX know how to maintain Parameters of type Real and Boolean and report values of type real limited to 4 of each No strings nor enumerations parameters nor report values All equipment definition require the same controller memory overhead to be reserved whether it is used or not Maximum of 32 independent Units Maximum of 32 Phases per unit Consumes CLX processor memory estimating tool available Non limited number of parameters and report values Each equipment definition can be different for units phases parameters and reports Types integer real strings enumerations Unit attributes allows equipment to be automatically selected based on equipment conditions Phases have
35. sses Automates the process without the need to automate the equipment Provides secure and reliable instructions to your operators using web technology Leverage manual SOP s documents video and or pictures within instructions Integrates manual instructions into automatic batch recipe execution Provides manual prompts data acquisition amp SOP s during running sequence Connect to bar code scanner databases controllers within instructions Integrates directly into HMI applications Comprehensive Electronic signatures Typical procedures that can be automated Manual batch execution and prompts Complex standard operating procedures Portable hand held applications Product changeover and packaging line changes Equipment startup and shutdown sequences Abnormal condition handling Cleaning and maintenance procedures Use to solve manual SOP requirements Logistics and Scheduling Aspects Batch campaign Batch Campaign features Flexible batch campaign creation Add individual batches you can specify the size of each batch in the campaign Create campaigns with multiple batches you can automatically generate the campaign of batches using the quantity size or a value in between that is applied to all batches in the campaign Selected Recipe CLS_STRAWBERRY_ CEMILK Batch Size C Minimum Campaign Amount 13000 KG Default C Masimum
36. swer ID 62366 htto rockwellautomation custhelp com cqi bin rockwellautomation cfg php enduser std adp php p 62366 KNOWLEDGEBASE Mobile URL Answer ID PlantPAx Table Of Contents TOC acca Question Date Created Table Of Contents containing references to all tools amp applications for the PlantPAx system 06 18 2009 01 21 PA Answer Last Updated This document is a collection or table of contents that directs the reader to all tools amp applications 977031200 sinh related to the PlantPAx process system Access Level Everyone System Core Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Copyright 2011 Rockwell Scalable Batch and Sequencing Scalable Batch amp Sequencing Solution Leverage Logix PhaseManager technology Use LBSM to sequence single Unit simple operations Use FTBatch to coordinate multi unit recipe procedures and complex recipes Large _ aasan 4 Syst Comprehensive Batch amp Sequencing Can Migrate To 5 Provide capability for 1 systems through modular software Batch amp Sequencing components Provide capability for Small systems through core system system functions Requirements Simple Complex Equipment Phase Modularity
37. uckets e Copyright 2011 Rockwell Automation Inc All rights reserved High 4000 00 100 00 100 00 100 00 Scaled Default 0 00 0 00 0 00 On State mmm 23 Insert or Remove Steps Product D Manual 50 Wait 3 sily inset Press Insert insert a new step mm n e steps il Initialization or Press Copy to copy the previous step and insert it a Agitation before step 6 Transfer Out Matl 1 Addition 2 Addition BN IL H N HL II M 3 Addition I TLLT IBT LT LI LT LI Recirc EEE a H Transfer ot A LA L LA L LI L L L EES HLI DU mmmmmmmmmE DOT BER Eee ee 11 MLR H H H HU HL 0105 55555555 a if O O O O LI I T II H PUP P LP NL P H PU HI B m B B B B B B BG M IN D B pu m n mg Ue Gf are 3 aR MA O 140 AL O2 I GPE 2157 406 AO 10 572007152223 Copyright 2010 Rockwell Automation Inc All rights reserved Sequence Configuration Product D yf Hold on Fault o 5 o 9 IT TT T I 1 T I T T IC IC zO00000000000000000 _sO00000000000000000
38. xible system Industries and types of processes Continuous e Petrochemical e Fine Chemicals g Brew O Food Batch gt le Biotech e Pharmaceuticals t Metals Discrete Requirements Complexity factors some 4 4 4 4 4 4 4 4 4 4 4 4 4 Cost Single unit execution or Multi unit coordination Large system Procedures size amp sophistication Equipment allocation and arbitration Operator Simple prompting or Electronic Work Instructions Data collecting reporting analysis Redundancy Safety Security amp regulatory compliance Material Management Information enabled ERP MES connectivity Batch and Sequencing processes Batch and sequencing S88 design basis Batch and Sequencing Solutions Batch and Sequencing scalability Scalable solution example Selection Considerations Summary Copyright 2011 Rockwell Automation for the Process Industry Advanced Process Control n 7 Strategic Partners Copyright 2010 Rockwe 12 Engineering Aspects Modularity FUNDAMENTAL 15 588 CONCEPT Equipment Procedure What to do with the equipment What is the equipment capable of SEPARATE a 99 Engineer Formulator Engineering Aspects What is the equipment capable of WIS T100 T120 T110 T130 Process Unit Engineering Aspects Modularity Programming What is

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