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Injman English Manual V1 - Sysmetric. Simply accurate.

1. 2 500 15 2485 Delivery time Start time Time lett 304 22008 15 22 20 34 OS End time Remained Material 21122008 12 34 1858 6 Production Duration 01 41 29 Since 3012 2008 14 19 0 Setup hold BOLT 300 Wo 10330 Last times End time 314 22006 12 34 Mext peo 103 Standard cycle time S14 2 2008 12 34 2 485 30 0 A Products Catalogho Description Planned Done Rejected 1010307 OUTER BODY 4 10 000 50 0 60 9 940 0 06 10103085 INMER BODY 4 10 000 60 o BO 9 940 0 13 Start time Cycles Mold 304 22008 15 22 15 Shift 3012 2008 16 00 T Production ae 3012 2008 15 22 15 Cavities Planned Reject MAD Example of Machine Screen The various pages content and layout are described in the appendix as they vary between installations Click on x or Esc to return to the Main Screen 2 4 Authorization The InjMan program allows user controlled access to specific tables and actions defining which actions each user can perform Each operation can only be activated by an authorized operator Each network computer is set up with a default authorization level www sysmetric ltd com InjMan User Manual 2 4 1 Login Click on the Y appears icon in the main toolbar The following login dialog box login Ea Mickname user Faszsword pessnas Enter user name and password and click If the user is not recognized by the sys
2. 04 12 2007 Between time 0410200 00 00 00 04112007 00 00 00 Mo of Order Work injection loaded 0 0 Status 107 226 oo 8 62 6 124 810 100 0 08 4 590 562 oo 8 76 1 32 330 08 66 3 10 114 842 100 0 743 80 902 035 76 8 101 677 100 0 85 7 121 572 100 0 26 1 32 939 O88 07 1 174 021 100 0 O78 84 415 228 2 92 119 100 0 70 532 T62 143 194 BaF 354 094 100 0 61 632 100 0 390 527 100 0 21 502 100 0 67 442 100 0 26 112 56 1 3 F 1 2 E 4 5 6 T E Current Page No 1 Total Page No 1 Zoom Factor 100 Example of Machine efficiency Report www sysmetric ltd com InjMan User Manual 7 2 3 Stops After selecting Stops Report in the reports menu the following dialogue box appears Stops report Injman ars From achi 087 0172009 To 24 02 2009 oe 7 380 T Summary 2 280 7 3 160 T _ Write History 10 470 T Aa xl It is possible to create the report in one of two ways in accordance with the summary check box 1 The following is an example of the stops report when the summary check box is not ticked www sysmetric ltd com 19 InjMan User Manual HE Report View a S a Main Report BEIE Stops report O41 2 2007 03410200 0412 2007 Mac Order Mold catalog l l l l l l l l l l l l l l l l l l Ho 1071092 10710942 1071052 10710542 10710542 10710042 10710942 10710042 1071062 1071052 1071062 10710542 10710542 10710942 1071
3. 06122007 05117 1312 2007 111 0512007 0004 06 12007 0457 06132007 1227 OPTA 007 0057 1512 2007 13 57 InjMan User Manual E ES ga
4. 1 000 0 null 021408 Grey Color null null null 0 null 024570 REGENT null null null 0 null 027248 Turquoise null null null 0 null 099200 Black Color null null null 0 null 226525 Petrol Blue null null null 0 null BR Barcodes 30440 null null null 0 null BS 025ME30 MEDIUM BASKET BI null null null 0 null C186 Red Color null null null 0 null C7499 Beige Color null null null 0 null CM2244PEW Whilte Color null null null 0 null CTW Compound Talc null null null 0 null DW2 Glue 2 null null null 0 null MB60351 Blue Color null null null 0 null MEQ24673 Red Color null null null 0 null ME0O26059 Special light blue color null null null 0 null ME200413 Yellow Color null null null 0 null ME200436 Light Yellow Color null null null 0 null ME20054 Pearly Yellow Color null null null 0 null ME200874 Dark Yellow Color null null null 0 null XE Example of Raw Material screen Actions e Editing and deleting as in Excel e Addition simply write in the bottom line e Saving click on the icon to save without exiting Click on the NA icon to save and exit Fields e Catalog Num catalog number of the raw material e Name full name of the raw material e Short Name short name of raw material up to 10 characters used for displaying in places where the space for displaying the raw material nam
5. Production order Macine EE11 P114 01 Production order Marine 107 780 2 200 109 980 21 700 0 440 22 140 57 800 1 180 58 980 191 100 120 376 000 180 376 000 180 376 MMM 2310 2007 160000 2310 2007 160000 23102007 16 00 00 2910 2007 160000 2510 2007 160000 25102007 16 00 00 2410 2007 18 54 19 2410 2007 18 54 19 24102007 18 54 10 23102007 1600 00 2310 2007 160000 23102007 160000 23 10 2007 1600 00 BEE 24 10 2007 18 54 19 2400 2007 18 54 19 2410 2007 1854 10 26 10 2007 015842 26 10 2007 015842 26 10 2007 0158 2 2510 2007 09 19 14 2510 2007 09 19 14 25 102007 09 19 14 26 10 2007 01282 2210 2007 160639 22 10 2007 16 05 30 22 10 2007 16 05 39 Total Page No 1 Zoom Factor 100 Example of Raw Material Consumption by Time Report O52 InjMan User Manual 7 2 9 Raw Material Consumption Grouped by Material The report shows the the total wieght of each raw material used in all lines FS Report View AS fz Main Report Estimated material consumption Material Consumption All lines grouped by material 100000 1000024 1000025 1000026 1000027 1000032 10001 48 1000159 1000198 100026 2 1005335 1005341 1005346 1005347 1005354 1005359 1014891 1015299 1015300 1015301 Current Page Ho 1 ABS 737 PA T30 QTT3W TR 50 F30 m2 HOSTAFORM C9021 AW TI avy OWT SAY en US 99200 ME33010 11E95571 025400 VELD67 ME 1163 321 501 CARMELFLEX RAV
6. icon loads the first production order of the queue with all its pertinent recipe values into the machine A message will appear asking whether to return the currently active production order to the queue sometimes the production order is incomplete and will be returned to at a later time 4 2 2 Priority The production orders are loaded according to the queue top row first The order of the queue can be changed ln first highlighting the required production order and then using the na IVA production order icons to change the position of the 4 2 3 Editing Production Orders The production orders can be edited while they are in the production order queue The changes will only be made to the waiting production order and will not influence the original production order To edit the production order first highlight the required production order and then click the e icon or double click the production order The following screen appears www sysmetric ltd com 11 InjMan User Manual Production order meson ID Shifts 9420 1 2 3 a Machine No Machine Name Semi automate Mold No Mold Name Standard cycle time TAV 2045 v 2045 D 9y3 NOD man v 1145 Works In Holidays Planned Done Remain Remained Material Estimated time CustomerlD CustomerName 1000 wi 1576 Products CatalogNo BOX2045ME Description cav Planned Done Rejected Good Left Weight SHOE BOX NO LID 11u 1 9
7. of stops www sysmetric ltd com _ 20 InjMan User Manual fi Report View eS ta Main Report stops summary report 03 10 2007 04 10 2007 04 12 2007 Machine Status 1 otop Description Duration m Door lock 1187 Reorganizing 10 7 Prochact nan Mold shield Ejection problem BEIE Total Page Ha 1 Zoom Factor 100 7 2 4 Rejections Report 44 gt H58672 4 MainRepor Rejections report 12 01 2004 06 02 2004 19 09 2004 Machine Production order Product no Product name Date 6 9505 393060001 M2229 Trigger 12 01 2004 6 9541 993027002 M22551 Fitting tip 12 5 22 01 2004 6 054 993027002 M22551 Fitting tip 12 5 22012008 6 9571 635004002 4610001373377 ao B 2601 2004 6 0607 554117001 SIM CARD DOOR 27 01 2004 fi D618 417027001 FRONT WINDOW 02 02 2004 b 0618 417027001 FRONT WINDOW 0202 2004 6 0618 417027002 PRIZMA SO00KP 1202 2004 6 0600 55408500 1 SPACER MEMORY 1602 2004 Shift Quantity 32 155 2 384 92 l 79 112 BS 112 470 Reason Cremerul Cremetul Cremer Creneral General Gener eneral Cremerul Cremerul Rejection time ROL 2004 07 3508 IO 14 19 36 02 02 2004 07 33 19 APOO 12 00 47 02 02 2004 07 41 48 0802 2004 08 12 36 0802 2004 08 22 46 08 02 2004 08 22 30 ISE 2004 115735 Nick name Current Page No 1 Total Page Ho 1 Zoom Factor 100 www sysmetric ltd com E InjMan User Manual 7 2 5 Output for Production Orders Re
8. 08 16 00 o Production T ae 304 22008 15 22 15 Cavities Planned Reject Ma Example of Machine Details Screen www sysmetric ltd com InjMan User Manual 7 1 2 Stops This screen shows a list of all the times that the machine was in a stop state The reason for the stop has to be manually entered by selecting a cause from the list of causes for stops and pressing apply It is also possible to change the reason for the stop fault stop or organizational cause no order no raw material etc Machine details xj gt ry m HILs Info Stops Progress Production order queue Start Time End Time Time pan Reason 142092004 15 06 46 14092004 15 07 22 00 00 33 Fault 142092004 13 41 40 14092004 14 10 28 00 28 48 Injection unit Fault 14 09 2004 13 27 04 14 09 2004 13 41 40 00 14 35 Injection unit Fault 1240972004 17 13 45 14 09 2004 13 27 04 44 13 18 Injection unit Oued 1270972004 15 10 36 12 09 2004 17 13 45 02 03 09 1270972004 15 05 12 1270972004 15 10 36 00 05 23 E Month Year 08 05 2004 15 05 2004 08 09 08 09 Reasons f Fault General Hydraulic system Stop Injection condition Machine controller Maternal conveying Mold Robot Example of Stops Screen www sysmetric ltd com 215 2 InjMan User Manual 7 1 3 Progress Graph This screen shows a graph of the work progress on the chosen day whereby Y Axis number of injecti
9. 0942 1071092 1071052 1071092 Ho 206 206 206 705 705 706 206 206 206 206 206 705 705 206 206 206 206 206 Mold name 205 705 05 705 705 705 705 05 05 05 05 705 705 05 05 705 05 05 Start ime 10 3 07 700 10 3 07 858 10 3 07 839 10 3 07 9102 10 3 07 947 10 3 07 948 10 3 07 10 10 10 3 07 1053 10 3507 107 10 3 07 1309 10 3 07 13 11 10 3 07 13 11 10 3 07 14 16 10 3 07 1455 10 3 07 18 17 10 3 07 1958 10 3 07 2150 10 3 07 21 51 End time 10 3 07 335 10 3 07 838 10 3 07 2102 10 3 07 2 10 10 3 07 2 48 10 3 07 248 10 3 07 10 11 10 3 07 1058 10 3 07 1508 10 3 07 13 11 10 3 07 15 11 10 3 07 13 12 10 3 07 14 19 10 3 07 1438 10 3 07 184 10 3 07 1941 10 3 07 2151 10 5 07 2154 Description Door lock Product nm Reorzarnizngz Reorzanizngz Product nm Product mm Product nm Ejection prblem Ejection proble Ejection problem Ejection proble Ejection proble Mold she Moldshiel Moldshiel Moldshiel Moldshield Moldshiel Hick name plastic qa2 plastic qa2 plastic qa2 plastic qa2 plastic qa2 plastic qa2 plastic qa2 plastic qa2 plastic focr plastic focr plastic flocr plastic floor plastic floor plastic focr plastic floor plastic floor plastic floor plastic floor Total Page Ho 1 Zoom Factor 100 Current Page Mo 1 2 The following is an example of the stops report when the summary check box 1s ticked The report shows a summary of the stops according to type
10. 60 0 0 0 960 0 178 WA x Example of Production Order Screen 4 2 4 Moving Production Orders between Machines In order to move a production order from one machine to another 1 Highlight the required production order 2 Click on the a icon Select the required machine on the dialogue box that appears 4 2 5 Deleting Production Orders In order to move a production order from one machine to another 1 Highlight the required production order 2 Click on the i icon 4 3 ERP Interface The InjMan program can communicate with external systems receive machine production orders and return performance reports The communication is by XML files whose format varies between installations 4 3 1 Importing Production Orders The production orders can be prepared via the ERP and imported by the InjMan The product order will be added to the relevant machine s production order queue 4 3 2 Exporting Production Order Performance Reports At the end of each production order whether completed or returned to the production order queue the InjMan sends a performance report including accumulated amounts and times www sysmetric ltd com _12 InjMan User Manual 5 Database The InjMan program database is MSDE a compact version of SQL Server The InjMan program automatically backs up the database and therefore requires no maintenance 6 Reports 6 1 Content of reports Certain machine values are c
11. AL 444 AQ Lupolen AMP 12 RAVAL RAVAL Total Page Ho 1 Zoom Factor 100 Weight 31 700 109 060 42 230 0 000 0 000 32 710 122 000 125 990 13 560 129 300 0 000 2 230 0 000 2 370 0 000 4340 0 000 37 360 3 160 2 160 126 748 BEIE Example of Raw Material Consumption Report by Raw Material www sysmetric ltd com O EN Report View eS ta Man Report 7 2 10 Production Order Queue Report Report showing the machines production order queue The repoert can be created for some or all of the machines The currently active production orders are marked by v Production order queue O41 202007 Produchonomer Mo Mold Current Page Mao 1 y 1011715 101163 1014781 www sysmetric ltd com Producto Produciname IGSL DIVIDER E E TB G 209324 13 5 LRED STD TE 260b60n d ISIL VERIS CA CP C AP 4 TRANSP ARENT TE LID 655007 3 TRAMSP AREMT T TE LID 4 PE TRANS PARENT TE LID 4 40 03 COVER TT CP6 PELO SIL VER CP20 PLUG BLUE LIGHT CP20 PLOG 51L VER 102 20m7 110522017 110509201117 Total Page Ho 1 Zoom Factor 6272 Example of Production Order Queue Report 28 10 2007 10 52 05 12 2007 06 50 24 10 2007 1629 25 10 2007 14101 08122007 5 36 28 10 2007 1042 Onlara 15 17 24 10 S007 OF 57 28 10 2007 1040 05 12 2007 0014 06 1200 04 57 OOO Lar OF 122007 00 57 05 12 2007 065 05 122007 0652 OS 122007 0608 08 12 2007 2536 DA 2044 OTLA 15 17
12. EINTERPAC E nnna a e 12 4 3 1 IMPORTING PRODUCTION ORDERG cccsccscscoscscoscsccscscascscscsceccscssescecescscascecasescasesceseecs 12 4 3 2 EXPORTING PRODUCTION ORDER PERFORMANCE REPORTS 0ccscescecescececececcscecescesescs 12 5 DATABASE conen isk cron casas icon 13 6 REPORTS loc iia 13 6 1 CONTENT OF REPORTS ias 13 6 2 CREATING REPORTS iris 13 7 ALLENDE S aare aa 14 7 1 MACHINE SCREENS at comidos 14 Til MACHINE DETATES iio tale 14 E AS O A A A A A AE N 15 TA EROGRESS RAP e E do eta 16 Teds AO a o a a E EEE ONTO 17 Tak IMAGINE SS TAT OS REPO dE A 17 T2 MACHINE E FRICIENCY REPORT es dao Ad 18 ES A A O 19 TZ IEJEC TIONS REPO O SIRIO E TE 21 7 2 5 OUTPUT FOR PRODUCTION ORDERS REPORT cccscceccsccsceccecceccscescesceccscescscesescesceseeces 22 T O DAILY PRODUCTION REPOR e ria eain 23 7 2 7 PRODUCTION ORDER RAW MATERIAL CONSUMPTION REPORT BY TME ooeec 24 7 2 8 RAW MATERIAL CONSUMPTION BY TIME REPORT csceccecceccscscesceccscescescecescescesceces 23 7 2 9 RAW MATERIAL CONSUMPTION GROUPED BY MATERIAL csccccecececscececececcccececececees 26 7 2 10 PRODUCTION ORDER QUEUE REPORT sssconalisi anida 2 www sysmetric ltd com 1 InjMan User Manual Introduction The InjMan program is designed to manage and control production floors in plastic factories using injection machines deh Main Features View factory status machine and work order status View and edit all
13. InjMan Monitoring and data acquisition software for injection molding plants User Manual Q o C52 Sysmetric L T D Hatahasia St 26 P O Box 1122 Afula Ilit 18550 Israel Tel 972 4 6405857 Fax 972 4 6405911 www Sysmetric ltd com info sysmetric ltd com February 2009 InjMan User Manual Table of Contents 1 INTRODUCTIO Nisavisnapid ido 1 1 MAT PEAT URES o e e a O a E 1 2 HOW TO USE TES MANTA inicios 2 RUNNING INIMA Noia dias Del OIRO IN ieee oi nad ste po e e nes eeh 2 2 SERENA TRUC TR a a ac ea ake ee a ase me Sa oa S 2 3 MACHINES CREENS hoenirs ate caies aos eat atin o o la sale e 2 4 AUTHORIZATION odon A A a a TE E aaah aeen T E E RA A AE TAE DAS USER PROFILE DBRINITON iodo 24 4 CREATING AND EDITING USER PROFILES adi 2A DPLETNG AUSER oiran a a A a E E E AOE PA A EN Bic SETE NEET EEE A A NE E ETT ZA E E E E LANGUAGES T EE A et Sah EEE IEE E ETT 3 CHANGING SET POINTS O AAEE DANAD Sl JIDIRECTEY EDITING SET POINTS sia e dins qe ido aa eas 3 2 LOADING PRODUCTION ORDERS o edad ci a es 4 CREATING AND HANDLING PRODUCTION ORDERS ccecesccccecceces 4 1 AVIV A TERA e ld diz PRODUCTION ORDER QUEUE aida 11 Az de LOADING PRODUCTION ORDERS e e ad 11 ee e 11 Atos EDITINE PRODUCTION ORDERS dl do O da do e dd eaten 11 4 2 4 MOVING PRODUCTION ORDERS BETWEEN MACHINEG cccececcececcececcececcecesescecesceceseees 12 4 2 9 _DELETING PRODUCTION ORDERS ib 12 4 3 BPER
14. appear Production order ID EA Shifts Planned end time 1110032 1123 oe Machine No Machine Name ls 320 T 320 T Semi automate Mold No Mold Name Standard cycle time Tavos 5 10 1 5 woo moan on 12 5 W Assign directly to machine queue Works In Holidays Planned Done Remain Remained Material Estimated time Injections 0 0 0 0 00 00 CGustomerlO CustomerbHame 1000 576 Products Catalogio Description cay Planned Done Rejected Good Lett Weight BOX0915 BOX 1 5L 2 0 0 0 0 0 0 055 BOX1915 BOX 1 5L 2 0 0 0 0 0 0 061 CW0915ME30 COVER BOX 1 5L o170 2 0 0 0 0 0 0 039 CW0915ME44 COVER BOX 1 5L tTr 2 0 0 0 0 0 0 039 Y x Enter all of the required details and click v to confirm After confirmation the new production order will enter the production order queue and wait to be loaded Each product has a formula that contains the dosing recipe in plants whereby each machine has a designated dosing system The recipes are stored in the program s database To define the product recipe click on the E icon 4 1 Raw Materials The raw materials are of utmost importance in the recipes and must always be kept up to date Click on the oe icon on the main tool bar to access the Raw Material screen www sysmetric ltd com Os InjMan User Manual Materials Catalog Num Full Name Short Name Bulk Density Density Materi ID code S 00000000 a null 0 560
15. ayed on the screen cannot be edited There are additional values that the operator can edit These values are not essential for the machine operation but are used for documentation purposes for example production order ID mold data raw material name etc Set Points can be edited directly or by recipe loading loading a production order 3 1 Directly Editing Set Points Directly editing values is carried out in order to make minor local changes during production Edit the required Set Point by highlighting it and clicking on the e icon or by double clicking The Edit dialogue box will appear 3 2 Loading Production Orders An additional way of altering a set point is loading the next production order see the Production Order Queue section www sysmetric ltd com 8 InjMan User Manual 4 Creating and Handling Production Orders Production orders and all production order details are usually received from the ERP and automatically placed in the production order queue of the designated machine Production orders created by the ERP should not be altered by the InjMan in any way quantities product mold etc All changes should be made via the ERP itself In plants that do not use ERP the production orders should be created locally via the InjMan program In order to create a new production order first click on the icon and then on New Production Order The Production Order screen will
16. e is limited If a short name is not defined the first 10 characters of the full name will be used e Bulk Density bulk density of raw material weight of material per cm takes into consideration the air between pellets for example e Density density of raw material Material Numeric field used to define groups of raw material Dividing the raw materials into groups allows defining whether the raw material 1s a main material additive or color and can be filtered to show only the relevant list www sysmetric ltd com 10 InjMan User Manual 4 2 Production Order Queue Each machine has a production order queue that appears as follows Machine details lt 4 250 T EA 250 T Info Stops Progress Dosing Production order queue Active Production Order Production Order 9839 Start Time 07 01 2009 06 24 53 Production Order Queue Production Order Mold No Mold Product name Planned Done Left Color Planne 7 l pat TAV 2045 SHOE BOX NO LID 211 9 120 0 a o TAV 2045 SHOE BOX NO LID D1nN3 9 120 0 a REESE ee eee E F 22 01 Sl 9421 TAV 2045 SHOE BOX NO LID 211 22 01 9420 TAV 2045 SHOE BOX NO LID TM 22 01 GO 9419 TAV 2045 SHOE BOX NO LID D1N3 960 r 22 01 9478 TAV0907 BOX 0 7L 8 460 s 15 01 9381 TAVO907 BOX 0 7L 28 01 Example of Production Order Queue The current active production order appears on the upper part of the screen 4 2 1 Loading Production Orders Clicking on the GO
17. endix contains examples of machine details screens As previously stated the machine screens vary between installations however the format 1s similar 7 1 1 Machine Details This screen shows the machine production data It is possible for several products to use the same family mold one common mold for different products The list of products appears on the bottom part of the screen After highlighting a product it is possible to change the number of cavities to change the number of planned products or to enter rejects by pressing the appropriate button to the left of the list of products Every change made automatically leads to a change in the planned injections Machine details 7 i i i ajx HAITAI 1400 Info Stops Progress Dosing Production order queue Production order ooo 12 Color name Planned Done Remain 2 500 15 24653 Delivery time Start time Time lett SO 22008 15 22 20 34 ER E End time Remained Material 3112 2008 12534 1558 6 Production Duration 01 41 29 Since 3041 212000 14 19 Setup hold BOLT 300 30 0 End time S1A 2 2006 12 54 295 295 Mext 30 0 DBD 103 30 0 Standard cycle time 3112 2008 12 54 2465 i 30 0 A Products Catalogha Description Planned 1010307 OUTER BODY 4 10 000 60 0 BO 95940 0 06 1010308 INNER BODY 4 10 000 BO 0 BO 9940 0 13 Start time Cycles Mold 304 22008 15 22 15 Shift 304 220
18. on explains how to run and become familiar with the InjMan program 2 1 Configuration The program can run simultaneously on a number of computers on the factory network and therefore consists of a core program and a UI User Interface program The core program only runs on the online computer the computer that is physically connected to the PLCs it does all of the work automatic and manual operations does not have a user interface and runs automatically upon the computer s startup The user can start the UI program by double clicking the InjMan icon on any computer on the factory network This manual describes the UI program 2 2 Screen Structure When the program starts the main screen appears with a table of all of the machines 10829 24 Gea SuperUser DB 1 nn Example of Main Screen Each machine is represented by a tab showing basic machine data machine status mold planned injections planned cycle time actual cycle time Double clicking on the machine tab opens the machine screen www sysmetric ltd com E InjMan User Manual 2 3 Machine Screens After double clicking on the machine tab in the Main Screen the Machine Screen appears The Machine Screen contains five seperate pages providing control on the machine data B 1 By HAITAI 1400 Info Stops Progiess Dosing Production order queue Production order ooo 12 Color name Working Planned Done Remain 7
19. ons X Axis time The line color changes according to the machine status work fault stop etc The black line represents the planned workload injections by standard cycle time without breaks Machine details a xi ps ARBURG 320 Into Stops Progress Production order queue Cycles By Product Factory date 01 02207 4 Planned 3 432 A Lr ra Fai po a ge ja ra 9 10 11 12 13 14 15 16 17 18 19 0 2 2 23 0 1 2 1 40506 07 02 2004 06 22 020272004 06 24 MS Example of Work Progress Screen www sysmetric ltd com cds InjMan User Manual 7 2 Reports This appendix contains examples of reports Custom reports can be added by Sysmetric on demand The program uses SQL server data base enabling the user to create custom reports 7 2 1 Machine Status Report Gaant chart the status of all of the machines on a specific date are represented by different colors HE Machine status report Injman Date A Days 0242004 Write History A m Ode Ramanan a ee a Y i F me a ae Poel f d EN f GETO 7h gt e IO yrs ose TE KNAPS Example of Machines Status Report Screen www sysmetric ltd com 17 InjMan User Manual 7 2 2 Machine Efficiency Report Select the machine efficiency in the report menu and mark the machines required for the report in the dialogue box that appears EN Report View MC x e a Main Report Machines efficency report
20. onstantly accumulated such as injections machine motor time accumulated times according to machine status etc The InjMan program saves all of this data at the end of each shift during each production order load and on editing of raw material names The reports issued are according to these periods In general it is more accurate to measure material entering the machine or absolute measurable values injections rather than material exiting the machine products because it is difficult or sometimes impossible to define the approved part of material measured in the machine exit It is therefore preferable to issue reports of absolute accumulations or entries into the machine 6 2 Creating Reports In order to create reports click on the icon and select the required report from the menu that appears In most cases a dialogue box will appear allowing selecting the required machines time periods and other report definitions In some of the dialogue boxes the Write History icon appears Pressing this icon leads to the database being immediately updated Usually the database is updated at the end of each shift and after each production order In order for the report to contain current up to this minute data press the Write History icon The content and format of reports varies between installations and examples appear in the appendix www sysmetric ltd com InjMan User Manual 7 Appendixes 7 1 Machine Screens This app
21. port After selecting output for production orders from the reports menu dialogue box appears Products BOL0060 BOL1002 BOL1002 BOL1002 MEG 342 MES30578 E 44137 MESO1604 BOL1002ME5734 2 B0L1004024570 BOL1004099200 BOL1004C0M 2244P BOL1 BOL1004 BOL BOL BOL BOL MES30578 WME41664 ME44137 ME44425 MESO160 WES06 40 Output for P O report yr Production orders x After selecting one of the products from the list on the left hand side and pressing Y only production orders concerning the selected product will appear in the list of production orders on the right Pressing x cancels the filter 1 e all of the production orders will appear on the right The report shows the output of the selected production orders www sysmetric ltd com D a InjMan User Manual 7 2 6 Daily Production Report Report showing production totals by shifts EN Report View e Ta Main Report x Daily production 04122007 Injections Machire Production ceder 107100908 shift 01 10 2007 1 1 492 1010045 0110200 0700 01 10 2007 1600 shit 01 10 2007 2 1 232 1010045 0110200 1600 0210 2007 0000 sht 01 10 2007 3 1010045 0210 2007 0000 02402007 0700 Day s total Production order s total Machine s total Machre fa Production omer Shit 0110 2007 1 011024007 OF00 0100 2007 1600 Current Page Mo 1 Total Page No 1 Zoom Factor 100 Example of Daily P
22. roduction Report www sysmetric ltd com 0 InjMan User Manual 7 2 7 Production Order Raw Material Consumption Report by Time The report shows the raw material consumption during a specific production order during the defined time HE Report View Ief x a oo is Main Report Production order material consumption O41 2 2007 Production order 10711069 Cat MO Mame Amount From To 1000032 aC206 70017 poo A319 729 990 23 10 2007 125199 04 12 2007 164106 1000262 upowa SH O3 00715 3 211 456 220 23102007 125138 0402 2007 164106 1005250 PLOSOSP Ss 00001 011 1 079 932 500 25 10 2007 125159 04 12 2007 164106 1005263 48050 1007199 117 1140 287 082 000 23 10 2007 125159 04 12 2007 164106 14399 100 700 23102007 S1 04122007 16 116 Current Page Ma 1 Total Page a 1 Zoom Factor 100 Example of Production Order Raw Material Consumption Report www sysmetric ltd com _94 defined time period InjMan User Manual 7 2 8 Raw Material Consumption by Time Report This report shows material consumption per machine per production order during the EN Report View Main FE Material consumption by time 04122007 Machine Production order WO 1 10711054 10711072 10711079 10711032 Current Page Ho 1 www sysmetric ltd com Catalog No 1000026 1003001 1000026 1005242 1000026 1005367 1000 82 TF TISA Production order TEAM Fed ME4O207 Production order TEO CYAN MESTI
23. set points Full data acquisition and data history Records all details throughout manufacturing orders of number of products injected number of rejected products number and type of machine faults etc Full tracking of each machine throughout production allowing analysis of setup times of machine faults and stops machine efficiency the efficiency of the product planning and control in allocating production orders etc Recipe management the saving and subsequent loading of recipes according to Production Orders Flexible reports based on acquired data The program and all of its features can be run from each computer in the factory network Modular system enabling the easy addition of machines Works with external ERP can import production orders and export performance reports 1 2 Howto use this manual Section 2 Running InjMan shows how to start the program and initial orientation Read the section in order to become familiar with the terms used throughout the manual Section 3 Changing Set Points how to control the line s properties Section 4 Creating and Handling Production Orders explanation of production orders Section 5 Database explanation of the database Section 6 Reports shows how to produce reports Section 7 Appendix various screens and reports examples of screens that may vary between different installations www sysmetric ltd com InjMan User Manual 2 Running InjMan This secti
24. tem an error message will appear Login should be performed when an operation requires a higher level of authorization than the computer station s default level The system will now grant access in accordance with the user name 2 4 2 Logout To logout click the icon on the main toolbar Logging out will reset authorization to the default level Remember If you login as a user with a higher authorization level in order to perform a specific task it is important to logout at the end of the task to prevent unauthorised activities Note Automatic logout will occur after 30 minutes of inactivity 2 4 3 User Profile Definition The system administrator defines new users and their access privilege levels Access privileges levels are set by group Groups are created for users who require similar access to a resource Each user is then assigned to a group by his or her user type Click on the icon on the left hand side of the main toolbar Click Manage users to open the following screen www sysmetric ltd com e InjMan User Manual AAA System administrator 2 Ofer Ofer PL Sistem administrator mi ofer mobile system administrator E Operator line Operator Line Operator Es rope ditor 111 Recipe Editor E Shith ar 111 shift Manager mi Tomer Tomer Computer System administrator E tomerg Tomer Goshen Line Operator E User username Guest Use the Edit Users screen to edit and delete users 2 4 4 Crea
25. ting and Editing User Profiles To add a new user click the Add button left hand side of the screen Enter the information required Nickname used as user name at login Name used to display current user 1t is shown on the lower left hand side of the screen User type authorization group of user Password password for login Computer when the Computer checkbox is ticked the workstation will be identified automatically by the system without the need to login Nickname Nickname Mame ser name 0 User Type Password ese Confirm p Computer Click to save and exit to cancel and exit click X www sysmetric ltd com InjMan User Manual Note Clicking edit in the Edit Users screen will display the user information stored in the system 2 4 5 Deleting a User Use the mouse to highlight the user then click delete Click to save the changes click X to cancel and exit 2 5 Languages The program provides local language interfaces in addition to English 2 5 1 Changing Languages To change the user interface language click on the icon on the main toolbar and then click Select Language Changing the language causes InjMan to restart no data will be lost Select language PE 3 Changing Set Points Some of the machine parameters have set points and actual values the set points can be edited while the actual value 1s the measured value displ

Injman English Manual V1 - Sysmetric. Simply accurate.

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