User Manual for Models: |Air Operated Acid and Neutralizer Foam Unit
Contents
1. PBFT PP HBELF3838 HB3434 1 H34 50 om HB1234 SHW 3 SSHH F FV2 09162014 USER MANUAL MODELS JS1 Page 3 of 6 USER MANUAL AIR OPERATED ACID AND NEUTRALIZER FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Parts List ITEM NUMBER DESCRIPTION PBFT PP MOUNTING FEET FOR POLYBOX PB16138 20756103B Polypro G57 Air Port x HB Straight w Viton o ring eee PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 ABR25 METAL AIR BOWL for R25 HINGED LOCKABLE LID IF AFTER OERS PW32 3 4in BLACK POLY PRO X 32in FPTOE amp MPTOE AG100 1 5in DRY MODEL 20 DUAL SCALE GAUGE SCH 80 BA25 MALE FEMALE ADAPTER 1 4 X 1 4 R25 AIR REGULATOR SILVER COLOR 1 4fpt TWO PORT BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL 1 8fpt TWO PORT CV38 AP WHITE PVC CHECK VALVE 3 8 BARBS HASTELLOY RAD SPRING TEFLON BALL S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 EC14 2 OETIKER CLAMP 13 8 SHW3 3in LONG COATED WEIGHT FV2 FOOT VALVE VITON BLUE SSC34 WORM GEAR CLAMP S S 75 1 25 FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 SSC38 WORM GEAR CLAMP S S 25 63 H14B 1 4in BLUE GENERAL SERVICE HOSE SSC38 WORM GEAR S S 25 63 H34 50 50ft OF 3 4in REPLACEMENT HOSE SSHH F S S LASER CUT HOSE HANGER FLAT2. Flojet polypropylene body with Santoprene diaphragm P56V Flojet polypropylene body with Viton diaphragm P56K Flojet polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene and peracetic acid may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons CAUTION Avoid Equipment Damage 1 Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install air dryer before unit 2 Do not use air lubricator before the unit 3 Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline 4 Do not exceed a fluid temperature of 110 F 43 C 09162014 USER MANUAL AIR OPERATED ACID AND NEUTRALIZER FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Inside View Control Box P56 BRKT 16138 PL16138 HBBEL1438 P56 NV14Y PB16138 LATCH E K 20756103B T f NIP1414 HB14P 75 2 R25 nd NINS AG100 lt Na ee BA25 1414 5638 CV38 AP BVB14 AFR25 ABR25 1214 HBBEL1814 PW32 HB1238 HV34 M PN1238
3. metal air bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air bowl ABR25 from the air regulator R25 Check for plugged strainer FV2 Replace strainer FV2 if necessary Strainer FV2 must be used If the needle valve NV14Y is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure if this occurs reset needle valve NV14Y as described in operation instruction 4 Make sure proper foaming chemical and concentration is being used If air passes through the pump P56 without cycling replace the pump P56 If foam solution backs up into the air bowl ABR25 the check valve CV38 AP needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 AP may need to be replaced USER MANUAL MODELS JS1 Page 6 of 6 If the unit foams at a reduced pressure a Check the air compressor supplying the unit If the pressure is less than 40 PSI turn the foam unit off until the compressor can catch up Check the air gauge AG100 to ensure the air supply is 60 psi 4 14 bar or above If the air gauge AG100 is more or less than 60 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 The maximum air pressure is 90 psi 6 21 bar If both a and b are okay the stainless steel mixing mesh could be plugged Remove and clean it by followin
4. steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 It is recommended to run a gallon of fresh water through the unit after each use With the ball valve HV34 open run the unit until the gallon of water has gone through the unit and discharged out the discharge hose Close air inlet valve BVB14 and relieve any remaining pressure in the system by having the ball valve HV34 in open position Close the ball valve HV34 when all the pressure is relieved from the system Maintenance To keep your foam unit operating properly periodically perform the following maintenance procedures 1 2 Check the air pump for wear and leaks Replace filter in regulator as needed Check the suction tube and screen for debris and clean as needed Drain compressor tank on a regular basis to ensure proper operation of pump 09162014 USER MANUAL AIR OPERATED ACID AND NEUTRALIZER FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions 1 Check for proper air pressure on air gauge AG100 The recommended air pressure is 50 to 60 psi 3 45 to 4 14 bar The maximum air pressure is 90 psi 6 21 bar Check
5. READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT User Manual for Models JS1 Air Operated Acid and Neutralizer Foam READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 09162014 USER MANUAL AIR OPERATED ACID AND NEUTRALIZER FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Specifications HOSE eirp 50 feet reinforced hose 3 4 inch I D 15 meters reinforced hose 3 4 inch 1 D Foam output 20 to 45 gallons minute 75 to 170 liters minute Foam output distance 25 to 30 feet 7 to 9 meters Requirements Compressed air 40 to 80 PSI 3 to 5 bar with 5 to 10 CFM 141 64 283 28 1 Chemical requirements follow all instructions from chemical manufacturer WARNING Avoid Personal Injury 1 Always wear protective clothing gloves and eye wear while operating unit Avoid contact of cleaning agent with skin eyes If contact occurs see SDS sheet for further first aid measures 3 Follow safety instructions of chemical manufacturer SDS 4 After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge 5 After relieving the pressure from the unit store the unit with the ball valve in the closed position 6 Never point the discharge wand at anyone USER MANUAL MODELS JS1 Page 2 of 6 Air Operated Double Diaphragm Pump Options
6. STOCK H34B 3 4in BLUE GENERAL SERVICE HOSE 5 1 2 POLY H38B 3 8in BLUE GENERAL SERVICE HOSE WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S HB1234 1 2in MPT X 3 4in HOSE BARB WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR HB1238 1 2in MPT X 3 8in HOSE BARB 1 1 4in BRASS AIR FITTING G57 P56 HB3434 POLY HOSE BARB 3 4in X 3 4in HB5638 HOSE BARB FOR P56 PUMP HBBEL1438 3 8 BRASS HOSE BARB X 1 4 PIPE ELB HBBEL1814 1 8 MPT X 1 4 HOSE BARB BRASS 90DEG HBEL1238 HOSE BARB ELBOW 1 2 X 3 8 HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in HONEYCOMB PCTV1212 75 Hexacomb Panel HV34 3 4in POLY BALL VALVE HV50 3 3 WAY POLY BALL VALVE 1 2in Seals are HV50 3 BRKT SS BRACKET FOR HV50 3 1414 1 4 BRASS NV14Y FLOW CONTROL VALVE P56 5700 SANTO PUMP P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES PB16138 LATCH LATCH FOR PB16138 PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inches USER MANUAL MODELS JS1 Page 4 of 6 09162014 USER MANUAL AIR OPERATED ACID AND NEUTRALIZER FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Safety Instructions 1 Always wear safety goggles and protective gloves while operating foam unit Avoid contact of cleaning agent with skin and eyes I
7. f contact occurs see SDS sheet for further first aid measures After use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the ball valve HV34 until all pressure is released Never point the discharge wand at anyone Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Installation Instructions 1 Read instructions before installing the foam unit Remove all parts from box Select desired area to mount the control box We recommend that the control box is mounted 6 feet or less from the floor Mount the control box using the screws provided Note When drilling holes for the plastic anchors provided with the screws use a 5 16 inch drill bit Mount the SSHH F in a convenient location using the screws and anchors provided Attach the discharge hose H34 50 to the hose barb HB1234 securing it with a hose clamp Attach a 3 8inch I D air line from your air compressor to the hose barb on the outside of the control box USER MANUAL MODELS JS1 Page 5 of 6 Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the drums with pre mixed solution With the ball valve HV34 in the closed position slowly open air inlet valve BVB14 Slowly open ball valve HV34 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the
8. g the instructions below i sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV34 in the open position ii Remove the hose barb HB1234 from the tee T5 iii Remove the screen and the mixing mesh from inside the tee T5 iv Clean any particles from the mixing mesh and the screen v Replace the mixing mesh and then the screen into the back of the tee and screw the hose barb back into the tee It is recommended to use a pipe thread sealant when reinstalling the hose barb HB1234 into the tee T5 If the mixing mesh has a lot of foreign particles in it make sure the strainer FV2 is still in place 09162014
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