USER`S MANUAL - - Office Equipment Machine Shop
Contents
1. Bearing 27 FMH 5517 Insert Retainer Screw 28 FMH 5515 Insert 29 N A GO N A 31 FMH 5514 Chuck 82 FM7 70A Back Gauge Assembly 83 FM7 7005 Backgauge Knob FM7 7003 Clamp Bar 85 FM4 4003 Side Iron 86 FM4 4000 Table 87 FM4 401A Pedestal Stop Assembly EBM 47 Stop Collar 9 FM4 4014 Stop Collar Rod 40 FM7 7002 Backgauge Clamping Bracket 41 FM3 3007 Pin Housing FM3 304A Vertical Table Travel Stop Assembly 43 FM2 2006 Push Rod 44 FM 42 Short Clevis 45 50 31 Clevis Pin FM2 201A Push Rod Angle Assembly FM 37 Wear Strip FM2 200A Pivot Bar Assembly 49 FM2 2009 Treadle Bar FM1 1006 Wood Stop G 50 59 Leveling Feet 62 FM1 1000 Stand 63 FM2 2013 Foot Treadle FM3 305A Vertical Stop Adjustment Assembly 65 FM3 301A Die Traverse Assembly EBM2 1032 Pedestal Support Angle 67 FM3 3016 Slide Plate Support 68 FM3 3015 Slide Plate 69 FM4 4008 Traverse Channel 60 FM5 5006 On Off Rocker Switch FMM9 952A Shroud Assembly FM4 4016 Table Traverse Stop 63 FM 90 Guard Bracket 4 FM 93 Protective Guard 65 FM 95 Access Guard 6 FM 80 Junction Box 67 FM 86 Strain Relief 8 FM 82 15 Amp Fuse Page 242. INDUSTRIAL AND IN PLANT USE ONLY WARNING A AVERTISSEMENT Entaglement hazard Risque d enchev trement Rotating parts Pi ces rotatives Do NOT operate with Ne portez jamais de v tements amples ou de exposed long hair bijoux et attachez vous les cheveux lorsque jewelry or loose clothing vous op rez cette machine A WARNING Moving parts can Les pieces mobiles peuvent GLE cine Gt craser et couper AVERTISSEMENT POUR UTILISATION INDUSTRIELLE ET EN USINE SEULEMENT Keep hands clear 2 while operating Eloignez les mains lorsque machine vous op rez cette machine AWARNING Risk of eye injury Risque de blessures aux yeux AVERTISSEMENT Wear eye Protection des yeux n cessaire protection WARNING Risk of Injury Faire attention de ne pas se blesser Do NOT operate Ne pas utiliser cette machine sans without guards la presence de tous les dispositifs in place de s curit WARNING AVERTISSEMENT Drill bits may be Les outils de forage peuvent hot after use chauffer l usage Allow drill bits ee 5 to cool down Laisser refroidir les outils de before touching forage avant de les toucher A Severe shock hazard Only authorized personnel may service this equipment Turn power OFF before entry Grave risqu d lectrocution Seul le personnel autoris peut faire l entretien de cet quipement COUPEZ l alimentation lectrique
3. as desired Back Gauge Scale Back Gauge Scale Us ere ae Hollow Drill Bits Page 10 4 Operation 4 6 Adjusting the Distance Between Heads 4 6 1 To adjust the spindles to a desired spacing loosen the Hand Diagram 4 100 Wheel Lock Knob Turn the Hand Wheel to move the spindle Shroud farther away from the center or to move the spindle closer to the center Please note that the direction you turn the Hand Wheel one depends on the side of the machine Use the Back gauge Scale Hand wheel as a guide When the spindle is at its desired location tighten the eck Knob Hand Wheel Lock Knob by turning clockwise Repeat with the second spindle 4 6 2 When drilling fewer than two 2 holes simply remove undesired drill bits S 4 7 Adjusting the Stop Collars 4 7 1 The stop collars located on the Stop Rod at the left rear of the Table are used to either create a stationary table mode of opera tion or a traversing mode Your machine comes set up in station ary mode Diagram 4 110 Pedestal 2 4 7 2 For traversing table operations follow steps 4 7 3 through 4 7 5 Refer to diagram 4 110 3 32 Hex Wrench 4 7 3 Install the shorter Set Screws included with the machine into the Stop Collars Make sure all the Stop Collars are installed with the i shorter Se
4. diagram 2 10 The machine has a grounding plug that looks like the plug illustrated in diagram 2 10 Make sure the machine is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this machine If the machine must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel and after reconnection the tool should comply with all local codes and ordinances Page 04 3 Setting Up Your Machine 3 1 Loose Items Inventory e Please remove and inspect the following items U U U Z FMM6 651A Master Chip FMM6 652A Chip Bag MS 1 Drill Sharpener 1 CC 2 Chip Clearer 1 Chute 1 Assembly 1 This item may be installed tit Hollow Drill Bits 2 SPIN EZE Drill Bit Short Set EBM 32 Chuck Re FMM9 957A Spindle EBM 41 Sharpening these items may be installed Lubricant 1 Screws 2 lease Key 1 Rotation Tool 1 Stone 1 Paper Side Stops 2 FM4 4007 Side Stop HEX 332 Hex Wrench HEX 732 T Hex Wrench Screws 4 3 32 1 7 32 T Style 1 ADRILL EASE Jj a DRILL EASE Drill Bit Lubricant 1 FM4 4001 25 Drill Strip 1 this item comes installed 3 2 Accessories Warning e USE RECOMMENDED ACCESSORIES Only use accessories approved by a Lassco Wizer The
5. should only be performed by a QUALIFIED TECH NICIAN Always turn the machine to off mode and wait for the drills to stop spinning before installing or removing drill bits Keep hands away from drills when operating PLEASE NOTE THAT THE DRILL BITS MAY BE HOT AFTER USE PRO CEDE WITH CAUTION WHEN CHANGING THE DRILL BITS DON T USE IN DANGEROUS ENVIRONMENT Don t use this machine in damp or wet locations or expose it to rain Keep work area well lighted THIS MACHINE IS DESIGNED FOR ONE PERSON OP ERATION Never operate the machine with more than one person KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area MAKE WORKSHOP KID PROOF with padlocks or master switches DON T FORCE MACHINE It will do the job better and safer at the rate for which it was designed USE RIGHT MACHINE Don t force tool or attachment to do a job for which it was not designed MAINTAIN MACHINE WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from machine before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DISCONNECT MACHINE before servicing when changing accessories such as drill bits drill blocks and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure t
6. 8 Hex Wrench HEX 18 Swing the Ac cess Guard as shown in diagram 4 40 to gain access to the motor shaft Insert the Spindle Rotation Tool FMM9 957A into the end of the motor shaft through the opening in the top of the machine shroud until the notch in the Spindle Rotation Tool fits into the keyway securely Swing the access cover located on the front of the heads to one side allowing access to the spindle and chuck Turn the Spindle Rotation Tool by hand until the insert retainer screw can be seen in the opening Stepping slowly on the foot pedal raise the table so that it meets the bottom of the pressure foot assem bly Using the 7 32 Hex Wrench HEX 732 T loosen the insert retainer screw approximately one half turn loosening too much may cause the insert retainer screw to come out completely Retighten the insert retainer screw until it is snug but not tight this will al low you to raise or lower the chuck without too much play Hold onto the Spindle Rotation Tool to prevent the belts from turning Lower the height of the Chuck by turning it counter clockwise Raise the height of the Chuck by turning it clockwise When the drill bit is just touching the drill strip re tight en the insert retainer screw This may require you to turn the Spindle Rotation Tool until the Insert Retainer Screw is again accessable through the opening Lower the table by slowly releasing pressure on the foot pedal 4 3 10 Repeat s
7. Cause and Correction to Certain Problems Problem Cause Correction Uncommon metallic sounds from under the shroud The Drive Pulley is loose Adjust the Drive Pulley to the proper height and tighten or replace the Set Screw The Needle Bearings on the Idler Pulley s are not lubricated Lubricate the Needle Bearings as needed The Chuck cannot be adjusted according to the Operating Instructions The Chuck has been adjusted too far down causing the adjust ment threads to be disengaged Re adjust to a lower position which may require you to use new hollow drill bits The Chuck has been rotated while in the down position Push up on the Chuck and rotate slowly while holding the Spindle stationary until the Chuck returns into a locked position Note The Chuck adjustment is designed for a 1 4 total move ment up and down Once you have sharpened the drill bit down more than a 1 4 from its original length you must replace it Any drill bits that are longer than approx 2 1 4 or shorter than approx 2 may cause Chuck adjustment problems Page 19 7 Parts Diagrams 7 1 Side View 1 it Ga Page 20 7 Parts Di
8. Lassco Wizer Spinnit FMM 2 Manual Paper Drill Serial Number Date of Purchase Dealer Address Before operating this equipment please read these instructions completely and keep these operating instructions for future reference Telephone Number Lassco Wizer 485 Hague Street Rochester NY 14606 U S A Tel 585 436 1934 Fax 585 464 8665 www lasscowizer com info lasscowizer com Table Of Contents 1 Introduction e 1 1 e 1 2 Your New FMM 2 Paper Drill Page 01 Shipping Damage Inspection Page 01 e 2 1 Safety Instructions Page 02 2 2 WarningLabels Page 03 e 2 3 Grounding Instructions Page 04 3 Setting Up Your Machine e 3 1 Loose Items Inventory Page 05 e 3 2 Accessories Warning Page 05 e 3 3 Uncrating and Removing From the Paleb asnon e a SSR E Page 06 e 3 4 Installing the Leveling Feet Page 06 e 3 5 Attaching the Paper Side Stops Page 07 e 3 6 Attaching the Chip Bag Page 07 Electrical Instructions 4 Operation 4 1 Protective Guard Page 08 e 4 2 Drill Bit Removal and Installation Page 08 e 4 3 Leveling the Drill Bits Page 09 e44 Adjusting the Table Height Page 10 e45 Adjusting the Back Gauge Assembly Page 10 e46 Adjusting the Distance Between OOS sin E E E TT Page 11 e 4 7 Adjusting the
9. Page 14 5 Maintenance 5 2 Annual Lubrication 5 2 5 5 2 6 5 2 7 5 2 8 5 2 9 Press down on the Foot Treadle to Raise the Table Manually holding the Table in place slowly let up on the Foot Treadle so that the Push Rods in the rear of the machine fall out of the Pin Housings Lubricate the tips of the Push Rods and while holding up the Table return the Push Rods into the Pin Housings Release the Table so that the Push Rods are locked in place Push down on the Foot Treadle to check for freedom of Travel Making sure the machine is unplugged and after disconnecting the electrical wiring to the Switch on the shroud remove the shroud by lifting straight up to clear the drive mechanism making sure the Traverse Locks are disengaged Lubricate the Head Traverse Screws by applying light grease ei ther by hand or a small brush to the points indicated in diagram 5 60 Move the heads to both extremes to coat the complete surface of the screws and inspect them for thread wear Push Rods Diagram 5 40 J ed ae FN Lubricate Rear View Diagram 5 50 Grease iii iia O Grease C Grease JE N Pa
10. Stop Collars Page 11 e 4 8 Multi hole Set up Page 12 e 4 9 Traversing the Table Page 12 e 4 10 Drilling Procedures Page 13 4 11 Tips on Drilling Page 13 5 Maintenance 6 Trouble Shooting Guide e 6 1 Determining the Cause and Correction to Certain Problems Page 17 7 Parts Diagrams 7 1 Side View Page 20 7 2 Head Assembly Page 21 e 7 3 Spindle and Chuck Assembly Page 22 eo 7 4 Rear VIOW ities dani oaa Page 23 Parts List 1 Introduction 1 1 Your New FMM 2 Paper Drill e Thank you for your purchase of the Spinnit FMM 2 Paper Drill e We ask that you take a moment to fill in the serial number and other information on the front cover of the manual Please keep this manual as a reference for future use e For parts and service please contact the Lassco Wizer Dealer from whom you purchased the machine If you require assistance in locating a Lassco Wizer Dealer please contact our customer service department at 585 436 1934 Please have the model of your machine and the serial number when you call e If you wish to write to us send correspondence to Lassco Wizer Attn Customer Service 485 Hague Street Rochester NY 14606 1 2 Shipping Damage Inspection e Remove the machine from the carton and inspect for any shipping damage If any d
11. agrams 7 2 Head Assembly P z P PEN 21 LETTE pe i Go NT A L OJ Page 21 7 Parts Diagrams 7 3 Spindle and Chuck Assembly Page 22 7 Parts Diagrams 7 4 Rear View 21 14 Page 23 7 Parts Diagrams 4 FMM9 9534 2 FMM9 9513 3 NA 4 FMM8 8504 5 FMM8 8508 6 FMM9 9517 7 FMM8 8503 8 FMM8 8502 9 FMM5 5512 10 FMM5 5506 11 FMM2 9500 12 FMM2 9502 13 Misc Hollow Drill Bit FMM9 9506 15 FM6 600A Pressure Foot Assembly FMM8 8508 Motor Drive Belt Hand Wheel Hand Wheel Lock Knob Shroud Locking Knob Traverse Lead Screw Traverse Rods Access Cover Housing Left Pivot Channel Right Pivot Channel Idler Pulley Traverse Stop 17 FMM9 9516 Cord Set Cam Adjustment Screw Belt Adjustment 19 Chuck Release Hole FMM9 9514 Pulley Bushing 21 FMM9 9505 Pulley 22 1 4 x 20 x 3 8 Socket Set Screw 23 FMM5 5503 Bearing Nut FMM5 5501 Top Bearing 25 FMM5 5513 Spindle FMM5 5502 Bottom
12. amage is present report the damage to the carrier immediately failure to do so may void any warranties Page 01 2 Safety 2 1 Safety Instructions All operators must read and understand the Users Manual including all safety instructions before using this equipment Failure to fully understand the safety instructions can result in personal injury If after reading the manual you are still uncertain about use please contact the dealer from whom you purchased the machine for assistance If you need contact information for a Service Technician nearest you please call 585 436 1934 SAFETY OF THIS EQUIPMENT IS THE RESPONSIBILITY OF THE USER S Please read and follow all warning labels on your machine INDUSTRIAL AND IN PLANT USE ONLY This equipment is for use in industrial and in plant areas only and must be operated by trained and qualified personnel WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Keep hands clear while operating machine ALWAYS USE SAFETY GLASSES Also use face or dust mask if drilling operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses KEEP GUARDS IN PLACE and in working order Always disconnect the power before servicing this machine Service
13. avant d entrer Page 03 2 3 Grounding Instructions Diagram 2 10 e DD METAL SCREW ua COVER OF GROUNDED OUTLET BOX GROUNDING PIN e In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to re duce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conduc tor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet installed by a QUALI FIED ELECTRICIAN Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding con ductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a QUALIFIED ELECTRICIAN or service personnel if the grounding instruc tions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the machine s plug This machine is intended for use on a circuit that has an outlet that looks like the one illustrated in
14. be time to lubricate Diagram 5 10 A KEEP HANDS CLEAR WHILE PERFORMING MAINTENANCE ON THIS MACHINE 5 2 Annual Lubrication 5 2 2 Remove the Table by loosening the left end Stop Collar on the Stop Bar Assembly and rotating the Table Traverse Stop down to the slide beneath the Table Inspect the slide for build up and lubricate with light machine oil Using the Foot Treadle raise the clear the Pedestal Pull the Table to the right until the Table clears ifs place the Table in the same manner as it was removed and check Slide and Lubricate the bars underneath the Slide as shown Re P fl the Table traverse for free travel Refer to diagram 5 10 Slide 5 2 4 Lubricate the pivot points shown in the diagram 5 30 in the lower back portion of the machine with light machine oil Lubricate the Treadle Pivot Assembly at the front of the machine in the same manner Lubricate Lubricate AWA GAH GH labolab bahal o lt Table Assembly or SH Ab ZE 5 2 3 Lubricate the Stop Pin with light machine oil work the pin up and Diagram 5 20 down and rotate it a few times for proper lubrication Refer to g diagram 5 20 PE Lubricate Pedestal Diagram 5 30 Lubricate
15. e down completely to verify that the machine no longer rocks Continue adjustment as needed until the machine sits securely in place Tighten the four 4 nuts down to secure the position of the Leveling Feet Leveling Feet Diagram 3 20 Base of the Machine ee 3 4 Installing the Leveling Feet Nut L Page 06 3 Setting Up Your Machine 3 5 Attaching the Paper Side Stops 3 5 1 Attach the Paper Side Stops using two 2 Side Stop Screws Diacram 3 30 FM4 4007 each Position the Paper Side Stop as desired and g tighten down with light pressure an m 0 Side Stop Screws i Pl Paper Side Stop s e g yy fe TT Table 3 6 Attaching the Chip Bag 3 6 1 Attach the Chip Bag FMM6 652A to the machine by stretching the mouth of the bag over the Master Chip Chute and hooking the aluminum bar onto the bracket located on the top flat portion r of the master chip chute as shown Please note that you must empty this bag as needed to avoid clogging Master Chip Chute 22 Chip Bag ral Diagram 3 50 3 7 Electrical Instructions 3 7 1 Your FMM 2 comes with an electrical cord containing the plug to Diagram 3 60 fit into a standard grounded 115V outlet This machine has a full load draw of 11 A
16. e not concentric Re install drill bit s until they are concentric See Operating Instructions The drill bit s are drilling into the drill strip or they are not drilling through the bottom sheet of the product you are drilling Drill bit s are not adjusted properly to the card stock card stock not used Adjust your drill bit s per Operat ing Instructions The Chuck s were not tightened after adjustment Re adjust and tighten The Table Travel Stop is out of adjustment Adjust to the proper Table Travel See Operating Instructions The outside Heads are difficult to adjust The Lead Screw and or Traverse Rods are dry or damaged Lubricate per Maintenance schedule Check for damaged or worn components The Hand Wheel Lock is tightend down in place Loosen the Hand Wheel Lock enough so the Hand Wheel can be turned An obstruction is between the traversing heads Check and remove the obstruc tion The drill bit s do not rotate when the motor is turned on A Drive Belt is broken on the Flexible Drive System Replace the broken belt See Maintenance A Drive Belt is loose on the Flexible Drive System Tighten the loose belt See Maintenance An Insert Retainer Screw is hitting the inside of the Chuck Housing Adjust the Chuck and tighten the Insert Retainer Screw Page 18 6 Trouble Shooting Guide 6 1 Determining the
17. ered end facing down into the chuck hole With a clockwise motion turn the Chuck Release Key 45 degrees The drill bit will slide out of the spindle It is recommended that you hold onto the drill bit so that it does not drop out of the spindle damaging the tip Place the hole guard back onto the chuck to protect debris from clogging the spindle To install a drill bit grasp the drill bit and being careful to keep it straight press it up into the Chuck Seat the drill bit by using a stack of scrap paper Set the scrap on the table as shown Step on the foot pedal slowly raising the table toward the drill bit Put light pressure on the hollow drill bit seating it firmly in place Remove the scrap paper and turn the machine on to check the concentricity of the bit If the bit is not concentric remove it and repeat steps 4 2 1 through 4 2 4 until it is concentric Diagram 4 20 Chip Chute NS Chuck Release Key x Chuck Hole Guard Drill Bit Diagram 4 30 Chip Chute SE Hole Guard Chuck A Dil Bit Page 08 4 Operation 4 3 Leveling the Drill Bits 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 4 3 9 We recommend using a piece of card stock on the Table when leveling the drill bits to avoid drilling into the drill strip This will lengthen the life of your drill bits and keep them sharper Remove one 1 of the two 2 Access Guard Screws using the 1
18. fferent product requires different speeds It is always recom mended to drill through a test stack of the product until the opera tor is confident of the required speed 4 11 Tips on Drilling 4 11 1 Use a sharp drill bit at all times Using the MS 1 drill bit sharpener sharpen your drill bits regularly Apply light pres sure when sharpening Too much pressure may cause flaring of the tip Once a drill bit has a flared tip it becomes defective 4 11 2 Sharpening Stone Use to debur the outside cutting edge of the drill bits for better performance 4 11 3 Lubricate drill bits occasionally Use Drill Ease or Spin Eze While the drill is running simply touch the Drill Ease stick to the drill bit or brush on the Spin Eze Drill through scrap to remove any excess This will allow for a smoother cut 4 11 4 Drill Strips When drilling a drill bit must stop slightly above the drill strip Replace worn out drill strips regularly to ensure proper drilling Page 13 5 Maintenance A ALWAYS DISCONNECT THE POWER BEFORE PERFORMING MAINTENANCE ON THIS MACHINE MAINTENANCE SHOULD ONLY BE PERFORMED BY A QUALIFIED TECHNICIAN MOVING PARTS CAN CRUSH AND CUT 5 2 1 Lubricating your FMM 2 should be done at least once every 12 months however it may be necessary to lubricate certain parts more often depending on use Whenever a moveable or adjust able part starts becoming difficult to move or adjust it may
19. ge 15 5 Maintenance 5 2 Annual Lubrication 5 2 10 Apply a light grease on the two 2 Traverse Rods either by hand Diagram 5 70 or with a small brush to the points indicated in diagram 5 70 Crank both heads in and out to distribute the lubrication and to Gea o A amp Gnas check the head movement Ed C CETTE O Grease P o o ET Grease 5 3 Inspecting the Flex Drive 5 3 1 Inspecting the Flex Drive on your FMM 2 should be done at least once every 12 months however it may be necessary to check this more often if problems with the rotation of the spindles is no ticed Pelt shavings are normal for new adjusted belts but con tact a service technician if it becomes excessive Diagram 5 80 Straight Edge __ 5 3 2 Inspect the Belts for wear and the proper tension The tension should be adjusted to an approximate 1 2 gap between a straight edge placed from the outside edge of the Idler Pulley to the out side edge of the Outside Pulley with the pulleys located one be hind the other Depress the belt halfway between the two pulleys and measure the distance between the straight edge and the belt depression Outside Pulley Belt Tension 5 3 3 The belts can be adjusted by loosening the Lock Nut on the Belt Diagram 5 90 Adjustment Screw located on the front po
20. he power switch is in the off position before plugging in USE RECOMMENDED ACCESSORIES Consult the us er s manual for recommended accessories The use of im proper accessories may cause risk of injury to persons NEVER STAND ON MACHINE Serious injury could occur if the machine is tipped DON T OVERREACH Keep proper footing and balance at all times CHECK DAMAGED PARTS Before further use of the ma chine a guard or other part that is damaged should be care fully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mount ing and any other conditions that may affect its operation A guard or other part that is damaged should be properly repair or replaced NEVER LEAVE MACHINE RUNNING UNATTENDED TURN POWER OFF Don t leave machine until it comes to a complete stop Page 02 2 Safety 2 2 Warning Labels e AVERTISSEMENT NE PAS EXPOSER LA PLUIE ET NE PAS UTILISER DANS LES EMPLACEMENTS HUMIDES e WARNING DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS A WARNING Read and understand Lire et bien comprende le manuel operator s manual and de l op rateur avant d utiliser cette machine all other safety Le fait de ne pas suivre les consignes instructions before d utilisation peut entra ner des blessures using this equipment graves ou endommager l quipement WARNING FOR
21. mps Rocker Switch 3 7 2 Making sure that nothing is interfering with the drill bits plug the cord set into a grounded 115V outlet To turn the machine on press the Rocker Switch on the front of the shroud N Power Cord 00 Page 07 4 Operation 4 1 Protective Guard 4 1 1 4 1 2 Your FMM 2 comes with a protective guard installed DO NOT operate this machine without the guard in place Please note that when you are performing certain operations such as removing and installing drill bits you will need to move the guard out of the way Making sure the power to the machine is disconnected or locked out push the guard up and hold in place while performing necessary operations or maintenance The pro tective guard should not be removed during operation Diagram 4 10 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 Drill Bit Removal and Installation CAUTION DRILL BITS MAY BE HOT AFTER USE ALLOW DRILL BITS TO COOL DOWN BEFORE TOUCHING BEFORE REMOVING OR INSTALLING THE DRILL BITS DISCONNECT OR LOCK OUT THE POWER SUPPLY Remove the hole guard which is attached to the chuck This is done by grasping the tab and sliding the guard off Using the Chuck Release Key EBM 32 insert the tap
22. rap recommended then you should just be lightly scoring the card stock when the table is in its full upright FOR Fd position If your bits are drilling correctly move onto section 4 4 Lock Knob Vertical Stop Adjustment 4 4 2 f your drill bits fail to penetrate through the scrap Loosen the Lock Knob of the Vertical Stop Adjustment Assembly and rotate the large knob counterclockwise allowing the table to travel high er Tighten down the Lock Knob when it is positioned correctly 4 4 3 If you are drilling into the Drill Strip Loosen the Lock Knob of the Vertical Stop Adjustment Assembly and rotate the large knob clockwise allowing the table to travel lower Tighten down the Lock Knob when it is positioned correctly Internal Side View Foot Treadle 4 5 Adjusting the Back Gauge Assembly 4 5 1 Adjust the Back gauge so that it is the correct distance from the edge of the product to the center of the hole to be drilled by per forming the following 4 5 2 Loosen the Clamp Knob on the right side of the Back gauge 4 5 3 Using the two 2 Scales embedded in the rear corners of the table align the front edge of the Back gauge with the desired dis tance Diagram 4 90 4 5 4 Zero 0 on these scales align with the center of the hollow drill bits 4 5 5 Tighten down the Clamp Knob when the Back gauge is positioned
23. rse table drags or skips during operation Spring Plungers on the Slide Plate are out of adjustment or damaged Adjust or replace the Spring Plungers Table traverse channel and or slide is dirty or needs lubrication Clean the channel and lubricate The Table is damaged Repair or replace the Table Note In order to maintain smooth table operation DO NOT sit on lean on or force the table out of alignment Table lift system lifts unevenly or is noisy Loose or missing pivot compo nents in the Treadle Pivot Assembly Tighten or replace as necessary Push Rods out of adjustment Adjust Push Rods to lift evenly Bushings in the lift system are dry or worn Lubricate or replace Push Rods are bent Replace Note If the raising mechanism is lifted without depressing the Foot Treadle the Push Rods will drop out of position and must be re installed in the Pushpins in order to operate the Table Page 17 6 Trouble Shooting Guide 6 1 Determining the Cause and Correction to Certain Problems Problem Cause Correction Machine vibrates wobbles resonates etc The machine is not level on the floor Use the leveling feet to make the machine level on the floor See Setting Up Your Machine The machine is located directly on a concrete floor Place a rubber mat or carpet under the machine Drill bit s ar
24. rtion of the Flex Drive Pivot Assembly and turning the screw clockwise to tighten the belt and counterclockwise to loosen the belt After the belt has been properly adjusted re tighten the Lock Nut Flex Drive Pivot Assembly Flex Drive Pivot Assembly Belt Adjustment Screw 5 3 4 Visually check the Flex Drive Pivot Assembly for unusual wear Diagram 5 100 Check the Pivot Assembly bolts and tighten if necessary 5 3 5 Be sure the wiring is clear of all moving components and is prop erly attached when replacing the Shroud Flex Drive Pivot Assembly I Flex Drive Pivot Assembly Page 16 6 Trouble Shooting Guide 6 1 Determining the Cause and Correction to Certain Problems Problem Cause Correction Drill bit not concentric Foreign material in chuck or in drill plug Inspect and clean Drill bit is bent Replace drill bit Drill bit not seated in chuck properly Re insert drill bit correctly See Operating Instructions Chuck is not tight to spindle Tighten set screw Drill bit not drilling Drill bit plugged Remove and clear chips Check for other foreign matter Drill bit dull Sharpen drill bit Note In extreme conditions the drill chuck and or chip chute may be plugged Remove the drill bit loosen the chip chute pull down and clean See Operating Instructions Trave
25. t Screws keeping them loose enough to allow the Stop a a Collars to slide into the desired positions Shot Re S 7 Pedestal Pin 4 7 4 Setthe Stop Collars using the method explained in section 4 8 Stop Collar Rod 4 7 5 When the Collars are positioned as desired tighten down the Stop Collar short Set Screws locking them in place using the provided Hex Wrench HEX 332 4 7 6 For stationary table operations follow steps 4 7 7 through 4 7 9 Diagram 4 120 Refer to diagram 4 120 3 32 Hex Wrench 4 7 7 Align the table so that zero 0 on the Back gauge is aligned with E the center drill bit Pedestal 4 7 8 Install two longer Set Screws included with the machine into the adjacent Stop Collars nn Long Set Screw 4 7 9 Tighten with the provided Hex Wrench HEX 332 the longer Set Screws into the Stop Collars so that a Set Screw rests against each side of the Pedestal preventing movement of the Table Pedestal Pin uu LULU Stop Collar Rod Stop Collar Page 11 4 Operation 4 8 Multi hole Set Up 4 8 1 Ifa hole pattern includes more than three 3 holes you will need to adjust the Stop Collars to the desired spacing The Stop Collars are adjusted as descibed in section 4 7 To set the distance between the stop collars follow steps 4 8 2 through 4 8 5 4 8 2 Locate the produc
26. t on the Table and adjust the Paper Side Stops to trap the material allowing no lateral movement 4 8 3 Move the Table to align zero 0 on the Back gauge Scale with the center drill bit 4 8 4 Loosen the Stop Collars and position the first one against the Pedestal Pin marking the beginning position of the Table and tighten in place 4 8 5 The right side of this Stop Collar now indicates the center of the product to be drilled Place the remaining Stop Collars as desired by measuring with a Ruler not provided to the desired positions and tighten them down Always measure from the right side of the Stop Collar to the right side of the next Stop Collar as shown Diagram 4 130 Ruler not provided LLLP ILIV AAAA i 1 4 8 6 Due to the width of the Stop Collars the shortest travel between holes is 3 8 Almost any center to center distance can be drilled but requires variations of table travel and lateral head adjustments 4 9 Traversing the Table 4 9 1 When all the Stop Collars are positioned as desired return the Diagram 4 140 Table to its original position When traversing the Table during drilling see section 4 10 move the Table to the left until the Ped estal Pin clicks over the next Stop Collar Pull the table back to the right and hold it there to assure contact between the Stop Collar and the Pedestal Pin Refer to diagram 4 140 Con
27. teps 4 3 4 through 4 3 9 on the remaing Drill Bits so that they are all level with each other 4 3 11 REMOVE THE SPINDLE ROTATION TOOL FROM THE MOTOR SHAFT Leaving this attached can cause injury to the user as it can fly out of the machine upon startup 4 3 12 Replace all the Access covers and Access Guards so that they cover the motor shaft opening and the re tainer screw openings Diagram 4 40 1 8 Hex Wrench j ___ Access Guard Screw Access Guard Ho dB a Diagram 4 50 le Rotation Tool D Ca Access Cover Pressure Foot Diagram 4 60 y N EE Oo GO Cl Table Diagram 4 70 co YS Insert Retainer 7 _7 82 Hex Wrench Screw C J Chuck YZ ge Card Stock Table Page 09 4 Operation 4 4 Adjusting the Table Height 4 4 1 After you level the drill bits you may need to adjust your table height Test drill through a stack of scrap approximately the same height as that you will be drilling If the drill bits drill into the Drill Diagram 4 80 Table Strip or if the drill bits fail to penetrate through the bottom sheet of scrap you will need to adjust the table height If you are using the card stock under your sc
28. tinue drilling and repeat as needed 4 9 2 To reverse the direction of the Table traverse lift up on the Ped estal Pin Knob and turn it around This will cause the angle of the Pedestal Pin to reverse allowing the Table to travel back over the LE Pedestal Pin Stop Collars There are Locking Pins on the Pedestal Pin that fit into a groove on the Pedestal keeping it locked into a direction Refer to diagram 4 150 lt Table Diagram 4 150 Pedestal Pin Knob Locking FRS Pedestal Page 12 4 Operation 4 10 Drilling Procedures 4 10 1 After all your adjustments are made as desired position the Table Diagram 4 160 in its original position Set the product to be drilled on the table and make sure it is secure using the Paper Side Stops To drill step down on the Foot Treadle raising the Table up to meet the drill bits Using one consistent smooth stroke put pressure on the Treadle so that the Table rises fully allowing the drill bits to drill through the product It is important you maintain a consistent speed through the entire stack It is also important you do not go too slow or too fast If you drill too slow you can burn the paper leaving undesired marks If you drill too fast the drill bits will act more like a punch and they will break Paper Side Stop Product 4 10 2 Di
29. use of improper acces sories may cause risk of injury to persons Page 05 3 Setting Up Your Machine 3 3 Uncrating and Removing From the Pallet 3 3 1 3 3 2 3 3 3 3 3 4 Remove the wooden framing around the outside box Remove the box up and over the machine Remove the two 2 5 16 bolts which are securing the machine to the pallet access through the rear of the machine using a 5 16 wrench not provided as shown in diagram 3 10 Discard the two 2 5 16 bolts Remove the FMM 2 from the pallet carefully stepping it off the edge DO NOT drop the machine DO NOT lift by the table Two people may be needed to remove the machine from the pallet safely 5 16 Bolts 7 Wooden Pallet FMM 3 Diagram 3 10 ot LL gt comm 3 4 1 3 4 2 3 4 3 Set the machine down in its desired location and determine if the machine is level making sure that it does NOT rock in any direc tion If it does determine which Leveling Feet need to be adjusted and whether they need to be adjusted up or down If adjustment is needed start by loosening the four 4 nuts which are accessed through the rear of the machine Next adjust the four 4 Leveling Feet by screwing them clockwise to raise the or counter clockwise to lower After each adjustment set the machin
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