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Maestro Integrated Controller User Manual

1. Maestro Integrated Controller User Manual 20 030 1 6 10 Rev 1 8 Maestro User Manual Lanmark Controls Inc has prepared this document for use by its personnel licensees and potential licensees Although the information presented in this document has been tested and reviewed this document does not convey any license or warrantee beyond the terms and conditions set forth in the written contracts and license agreements between Lanmark Controls Inc and its customers The software described in this document is licensed from and is a trade secret of Lanmark Controls Inc Refer to your License Agreement for restrictions on use duplication or disclosure Government users and prime contractors are also governed by the following restricted rights legend RESTRICTED RIGHTS LEGEND Use duplication or disclosure by the U S Government is subject to the Rights in Technical Data and Computer Software clause at DFARS 252 227 7013 1 11 Oct 1988 and FAR 52 227 19 June 1987 or other agency provision 15 as applicable Copyright Lanmark Controls Inc Copyright 2010 Lanmark Controls Inc All rights reserved under the copyright laws of the United States of America WinLase and Lanmark are registered trademarks of Lanmark Controls Inc in the United States and or other countries Other brands mentioned are trademarks or registered trademarks of their respective holders There is no implied warranty of fitness for
2. Lanmark Controls Inc 17 Maestro User Manual To control the Maestro I O Job Selection mode 1 Inthe Laser System Viewer right click on an available Maestro controller and click Settings The Laser System Settings window appears 2 WARNING If the Maestro is already in I O Job Selection mode opening the Settings dialog will abort any job that 15 currently active The following message is displayed to warn the user WinLase LAN D WARNING Configuring the Laser System while in UO Job Selection made will abort any running jobs Do you want Ea continues 3 Click the Job Selection tab The Job Selection page appears LEC 1 00 50 c2 4f a0 e 7 Advanced Laser System settings Network Outputs Mark an the Fly Interlacks Date and Time COM Ports Job Selection Job selection settings These settings configure Local 170 job selection Use the job list to assign existing jabs stored on the controller to specific input combinations Select job files with User Inputs 10 Job Selection Available jobs Job assignment list Internal flash memory Inputs Job name 00000001 1 FLASH bas dat See 00000010 2 FLASH circle dat bon dat 00000011 3 FLASH text dat 4 circle dat ES e M SA 00000110 6 00000111 7 00001000 8 nnnm DO 4 Insert at top gt gt gt Remove Cancel Help The property values listed in the Job Selection page consist
3. SUDATA SWDATAS LEDRDY2MRK 2 LEDIOBBUSY 2 LEDPOMER 2 LEDSYSERR 2 LEDINTLOCK 2 LEDLSRERR gt LEDRDY2MRK LEDJOBBUSY LEDPOWER LEDSYSERR LEDINTLOCK LEDLSRERR 74LS 5 10 FTSH 1 5 1 L D K PANEL LEDS 5VDC A LANMARK CONTROLS INC 99 036 Fiber Laser Module R BARRETT 28 21 2009 JUL 2009 Page 3 of 4 67 Lanmark Controls Inc Maestro User Manual MAIN POWER J20 WM 1796 ND 10000pF 50V 5VDC 10000pF 50V C6 10000pF 58V N 10000pF Sav 10000pF 505 10000pF 50 68 5VDC A 3 3 100 VCCINT 611 luF 10 01 LTC1844 3 3 Cie 0 1uF 10000 Sav 0 1 pF 509 LANMARK CONTROLS INC 59 036 Fiber Laser Module lt lt lt lt Lanmark Controls Inc Maestro User Manual Appendix General Purpose Laser Extension Board Schematics ave Mag 45UDC A 5 4 5 568 2294 1 ND 5 74AHC1C125 ND J3 4 tid wa lt 5 LSRGATELOUT 5 2 554 3 746HC1G125 ND 3 3 Interlocks V V V RLY1 v 02906 21228 ND SUDC A d As NO y 2 Ns 4AHC1G125 ND 4 INTLOCK3 45UDC LSRGATE20UT 4 1 R14 5UDC 1 U15 gt 3 74QHC1G125 ND ie 3 V v V 31 FTSH 113 01 LM DU K 18 LPDO INTERLOCK 1 5VDC signaled LSRGATE 2 LO LATCH N ERROR1 A lo ERRORI gt W D JERRORe 7 34 2 MHC26K ND 45UD
4. 240 VAC 50 60 Hz with a maximum power consumption of 150 watts 6 6 Internal Component Locations USB Module RJ 45 Module OEM Interface Board gt Laser Extension Kit Power Supply LEC 1 Figure 14 Top view Maestro internal component locations Lanmark Controls Inc 32 Maestro User Manual 6 7 Signal Conditioning On the Maestro most control connections optically isolated directly on the LEC 1 board are converted to single ended outputs and inputs The following figures illustrate the Maestro input and output optical isolation used with the various signal groups 1 0 Module User connections User Vcc Enable Laser Signals Laser Enable Pullup Pulldawn as appropriate for laser safe operation at power up Laser On 1 Gated Laser On 2 7 Visible Pointer Representative user logic as required Laser Mod 1 Laser Mod First Pulse Killer Figure 15 Maestro Laser Control Signal conditioning Voc Module User connections 59 Module 5 lt Laser Power Data B Y Latch NS Laser Power Data Latch Laser Power Data 1 Laser Power Data e Laser Power Data 1 Y Latch Laser Power Data e lt Laser Power Data Laser Power Data 3 N S Laser Power Data 4 Laser Power Data 5 ee Laser Power Data 5 Laser Pow
5. 27 03 24 BUSY vs a See 27 ER INTERLOCK bie 27 03 20 LASER IndieatOEout 27 6 4 Rear Panel Connector Locations iii a 28 6 5 Rear Panel Connector Sii 28 6 5 1 ee EE 28 6 5 2 VGA Connector D Sub ANNER 28 6 5 3 SCAN HEAD POWER Connector D Sub female 28 6 5 4 User O Connector 500 male ss a aa aa 29 6 5 5 XY 2 100 Scan head Connector D Sub female 30 6 5 6 COMT Connector DsSub Mia 31 6 5 7 COM2 Connector D Sub male 31 Lanmark Controls Inc Maestro User Manual 6 5 8 Ethernet Connector RIA ui adas 32 6 5 9 PA 32 00 10 Input Rower CONNECIO Cue 32 6 6 Internal Component LocatONS A ii one 92 6 7 Sal tese motis 33 6 8 soe ei say 35 6 8 1 MATAS E 35 6 8 2 tema TUS CS tucan dicos dw 35 09 Physical DIMENSIONS ion oae RN 36 75 sb ser EXIensiOn o canos 37 7 1 SPT laser Extension ODIOM uu tbi
6. 3 1 0 6151 1 0817 LSRGATEIOUT TP2 1 0 615 170815 LASERMOD1 IN UCCINT S uCCINT 1 0814 LASERMOD2 IN 6 1 0211 1 0812 INTLOCK3 211 0212 CND N INTLOCK1 211 0214 1 0811 1 0215 17089 LSRENOUT 1811 0217 ul 1 088 t7012 95144 1 086 12 5VDC 5VDC 17013 17085 i 13 1015 17082 LSRFPKOUT 4 vi 14111016 GND 5 ECS395 1 S 1 018 1 0717 LSRMOD10UT R2 R3 1 EN our L 16 228 1 019 1 0716 VISPTROUT 17 1 0111 1 0714 LSRMOD20UT Z Pe ae 18 1 0112 170712 ERROR20UT 19 170114 UCCINT UCCINT V eo 170115 1 0711 ERROR OUT d oun 17079 VISIBLEOQUT2 22 1 0 CCK1 1 078 LSRENOUT2 Ges 17035 1 075 251 1 036 VCCIO VCCIO x Qu Nn N gt e 45UDC on l 26 Je Jes 31 Jas 36 37 39 Jao Jai 47 49 sa R12 10K V I E LSRMOD10UT2 Lis SMS j X in x jal a lt a a a lt lt lt lt E 9 El e fe El ye Jey je o a lt lt lt lt lt lt lt D 5 zi 3 3 3 e n 97 gt LANMARK CONTROLS INC 55 088 General Laser Mod Page 70 Lanmark Controls Inc Maestro User Manual R4 10K R6 10K R8 10K R9 10K R10 10K R11 SWDATA1 SWDATA2 SWDATA3 SWDATA4 SHIDATAS 6 SUDATAS
7. Controls Inc 55 031 SPI LASER MODULE A MECA bae 1 See es pec eeee 79 61 Lanmark Controls Inc Maestro User Manual RDY TO MRK lt NAMP_CUR FLT lt nBEAM COL FLT lt nSEED LSR IND lt nSEED LSR FLT lt SUP FLT 4 nLSR READY 7 CTRL ERR ERROR 5VDC R26 220 D4 13 74LS14 su2 4 SUDC A 5 Ee V 2 1 V A SVDC Re4 100 A SUDC R23 100K 2 1 N lt nINT FREQ Kom SE 015 lt nPREAMP gt BEES GND 3 A SUDC V 4 Y1 UCC ECS395 S5VDC 2 1 14 2 R16 Ready to Mark LED RDY TO MRK 41505 J GND I 4 3 1 V lt 5 3 4 R1 Job Busy 8 BUSY 741505 b 100 E Power LED Error System Enabled LED 01 9572 44 Interlock LED INTLOCK FTSH 110 01 L D K LEDS Laser Error LED 5VDC A 1NI99 lt nRESERVED FLT SUDC A 10K R12 lt TEMP FLT lt nANY FLT c Lanmark Controls Inc 33 031 LASER MODULE 62 Lanmark Controls Inc Maestro User Manual A Su A Su 2 52 1 Re R8 R10 R11 lt nSEED LSR IND 5 741514 680 4 7K 4 7K 2680 V lt nSEED LSR FLT 41514 4 ememr 6 8 935 936 03 937 5 74LS14 04 938 7 lt FLT 41614 05 939 06 Dag amp naMP CUR FLT 1 514 o7 Pa lt E D i 11 74 p42 13 12 lt NBEAM
8. Do not connect 12 Do not connect 11 Do not connect 10 Do not connect 9 Do not connect 8 Do not connect 7 Do not connect 6 Status 5 Channel 3 Z 4 Channel 2 Y 3 Channel 1 X 2 Sync 1 Clock Figure 11 D Sub female SCANHEAD XY 2 100 connector 30 Maestro User Manual 6 5 6 COM1 Connector D Sub male Connector COM1 on the Maestro rear panel provides access to the COMI port The figure below details pin outs and relevant signal names for the COMI connector Carrier Detect Receive Transmit Data Terminal Ready GND Data Set Ready 6 Request To Send 7 Clear To Send 8 5VDC Ring Jumper 9 Figure 12 D Sub male COMI connector pin out 6 5 7 COM2 Connector D Sub male Connector COM 2 on the OEM Interface Module provides access to the port The figure below details pin outs and relevant signal names for the COM2 connector 1 2 Receive 8 3 Transmit 5VDC NC Jumper 9 E GND Figure 13 D Sub male COM connector pin out Lanmark Controls Inc 31 Maestro User Manual 6 5 8 Ethernet Connector RJ 45 Connector ETHERNET on the Maestro rear panel provides access to the Ethernet signals 6 5 9 USB Connector Connector USB on the Maestro rear panel provides access to the USBO and USB1 host ports 6 5 10 Input Power Connector AC power is applied to the Input Power Connector The input voltage specification is 90
9. HANNEL_2cY gt 2 CH XYZ CH e yu O XYZ SYNC 0 0 XYZ CLOCK YZ CLOCK FTSH 113 01 LM DU K XYZ CHANNEL 3 lt 22 XYZ CHANNEL 3 22 gt XYZ CHANNEL 2 lt y gt XYZ CHANNEL 2 lt XYZ CHANNEL ICX XYZ CHANNEL 14x lo XYZ SYNC CLOCK CLOCK ANNEL_1 lt X gt ANNEL_1 lt X gt LASER POWER DATA2 LASER POWER DATAD INTERLOCK1 INTERLOCK2 a LASER POWER DATA1 O LASER ON 2 LASER ENABLE VISIBLE LASER INTERLOCK4 INTERLOCK3 LASER ON 1 O LASER MOD 2 OT LasER MOD 1 RESERVED 8 amp 2 G ER Lanmark Controls Inc aser Extension Interface J1 33 2011E 13 ND User 1 0 To DB e5 MALE gt Je 2011E 13 ND xY2 100 Standard Interface To DB 25 FEMALE gt 95 086 OEM Interface Module Logic AAA EA A SkiPko Darre 28 NOV 2808 age 37 Lanmark Controls Inc Maestro User Manual COMe RXD COM2 TXD 35 MHB10K COM2 Pendant gt COM1 DTR COM3 RXD Ll COM3 TXD COM1 CTS 1 6 3 212 V 52 2 SERIAL PORTS FTSH 110 01 LM DV K 24 1 COM1 N 314 FTSH 108 01 L D K 310 FTSH 113 01 LM DV K USB and LAN TRANSMIT DATA 27 LAN USB1 54 PWR GND1A USB1 POS 58 FTSH 105 01 LM DV K USB 58 La
10. a particular purpose and Lanmark Controls Inc is not responsible for consequential damages Individual components and or software modules manufactured by Lanmark Controls Inc or others may be covered by their own warranties Refer to the appropriate manuals for this information Lanmark Controls Inc reserves the right to make changes to the product covered in this manual to improve performance reliability or manufacturability Although every effort has been made to ensure accuracy of the information contained in this manual Lanmark Controls Inc assumes no responsibility for inadvertent errors Contents of this manual are subject to change without notice Lanmark Controls Inc 2 Maestro User Manual Table of Contents ls ENERO 5 1 1 ADONCS a 5 1 2 GEIER 5 1 3 Technical EE 5 1 4 NI TII KUK 5 1 5 6 EEN 7 24 Safety labels and S VMIDOIS y pu A J 2 2 General UICC MNCS e LM cu US 8 23 Dale VE MOO EE 8 De PLOQUCL e ee ee WEE 9 3 1 SY SCCM ESCM LON u uuu uu usu eegene 9 3 2 IVES SURO Tio e lt a 10 3 2 1 10 32 SOLOW ADR sb 10 3 2 3 System Architecture iio ni ile 11 3 3 Te
11. check box to enable I O Job Selection 5 disable I O Job Selection uncheck Select job files with User Inputs Lanmark Controls Inc 18 Maestro User Manual To assign jobs to input bit combinations 1 2 3 4 From the Available jobs list select an available job Either drag the job into the Job assignment list or click the Insert at top button to add the job to the list Jobs can be moved up or down in the Job assignment list by dragging the job or using the up down arrow buttons Delete a job from the Job assignment list by selecting the job and clicking the Remove button 4 3 1 2 Job Selection timing Once the Maestro is in I O JobSelection mode the Maestro periodically scans every 400 ms the status of the Job Select input When the Maestro detects that the Job Select input has transitioned level detection from GND LOW to 5 VDC HIGH for at least 400 ms it then scans User In 1 8 If the User In 1 8 inputs are all at GND LOW this state is interpreted as an Abort If there is a job actively executing it will be aborted and the system will return to scanning the Job Select input If the User In 1 8 inputs represent a specific bit combination this state is interpreted as an Enable Job in cached job mode or Load Job The Job Assignment list is used to determine which job to activate If the LEC 1 successfully loaded enabled a job the LEC 1 immediately starts waiting for Start Mark signal The Ready o
12. in the event of any change upgrade or reprogramming of such Customer supplied software so as to create an incompatibility with Lanmark Controls Inc software Authorization to return products purchased from Lanmark Controls Inc must be obtained by Customer Returns should always be carefully packed and sent freight prepaid Unless otherwise agreed return shipment freight and duty charges shall be borne by Customer Customer shall bear all charges for freight and handling of products returned which are not defective THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXPRESSED OR IMPLIED Lanmark Controls Inc 53 Maestro User Manual Lanmark Controls Inc 54 Maestro User Manual 8 Index B BUSY Indicator 27 C COM 39 COM Automation Server API 21 COMI Connector D Sub male 31 COM2 Connector D Sub male 31 Connector and Locations General Purpose Laser Extension Option 48 Connector and Locations IPG Fiber Laser Extension Option 43 Connector and Locations SPI G3 Laser Extension Option 37 Connector Locations Rear Panel 28 Connector Pin outs Rear Panel 28 E Ethernet Connector RJ 45 32 F Firmware update installing 22 Front Panel Controls 26 Fuse Replacement Mains Power 35 1 I O Connector D Sub male 29 Job Selection Mode 17 I O J
13. lt 5 6 ShHDATAS Swi O O Q Q O O O I x R15 1 5K ERROR1 DS 45UDC Nig 5299B F DICT ND 568 2294 1 ND 5 24 VDC ERRORIIN gt Mf ERROR1 IN MMSZS5230B F DICT ND 4 70 500 mW ERROR1 LTU 814S R16 1 5K ERROR2 D MMSZ5238B FDICT ND 4 79 508 ml 5 24 VDC ERROR2IN 7 D8 MMSZ5230B FDICT ND 4 79 500 mW ERROR2e LTV 814S ILEDRDY2MRK 2 LEDJOBBUSY 2 LEDPOWER 2 ILEDSYSERR 2 LEDINTLOCK 2 LEDLSRERR 2 5VDC lt NEL lt 74150 LEDRDY2MRK LEDJOBBUS Y al s d 741505 LEDPOWER LEDSYSERR 5 0 6 741505 LEDINTLOCK LEDLSRERR 9 2 741505 11 918 FTSH 1 5 1 L D K 741505 PANEL LEDS 13 512 5VDC 741505 A LSRMOD10UT2 LSRMOD1 LSRGATEOUT2 38 43650 0415 EXT SIG LSRENOUT2 LANMARK CONTROLS INC 55 088 General Laser Mod men Page oe 71 Lanmark Controls Inc Maestro User Manual MAIN POWER J20 WM 1796 ND 10000pF 50 SVDC A 10000pF 50 10000pF 50V N 10000pF Sav SVDC A Q 4 C11 luF 10 d 1 pF 509 10000 50V H 3 3 100 VCCINT LANMARK CONTROLS INC 55 028 General Laser Mod R Barrett 15 0 2009 ege 9 12 Lanmark Controls Inc
14. powerful Stand Alone controller with the ability to accept commands and return responses The Remote Command API provides extended functionality to load jobs rename jobs change administration settings and many other functions There are two methods available for interfacing with the Remote Command API while in Local mode e Message based TCP IP socket connection e Message based RS 232 connection All interfaces are active simultaneously for interacting with the Remote Command API All interfaces support making calls to get parameters Some commands however require the client to Take Control of the Maestro Host device When a client has control the client can send execution commands as well as commands to set parameters For detailed information on the Remote Command API please refer to the document 20 020 LEC 1 Reference Manual 5 5 Installing new Firmware From time to time Lanmark Controls Inc will release an updated version of the firmware resident on the LEC 1 board internal to the Maestro This update may be in the form of a single file or a web link WARNING When updating the Maestro firmware all files stored locally on the Maestro will be lost It is highly recommended to back up any job files that have been stored in the flash memory of the Maestro NOTE After updating the firmware the Maestro must be automatically or manually restarted for changes to take effect To install an update from a provided update
15. using the Maestro in a tabletop application do not place anything on top of the Maestro Lanmark Controls Inc 25 Maestro User Manual 6 3 Front Panel Controls Power Keyswitch LAN V CONTROLS Maestro 3000 LED Status Indicators Figure 6 Front view Maestro 6 3 1 Power Keyswitch The Power Keyswitch turns power on and off to the device The key can only be removed in the O OFF position Lanmark Controls Inc 26 Maestro User Manual 6 3 2 LED Status Indicators EE RS BSALEMA SYSTEM READY INTERLOCK EDAEN READY TO MARK LASER Figure 7 LED Status Indicators 6 3 2 1 POWER Indicator Indicates when the system has power applied The indicator will blink once per second during initial power up or 1f there is an internal error 6 3 2 2 SYSTEM READY Indicator Indicates that the LEC 1 has booted initialized all outputs and 1s ready for operation If the LEC 1 enters an error state this indicator will switch off signaling that the Maestro needs to be restarted This signal 15 also available on the User I O connector as Error System Enabled 6 3 2 3 READY TO MARK Indicator If the Maestro is actively waiting for a START MARK signal this indicator will turn on Note that this indicator will ONLY turn on while waiting fora START MARK signal This signal is also available on the User I O connector as Ready 6 3 2 4 BUSY Indicator When a job is acti
16. C LSRANPUR LASER A ERROR 5VDC ERROR INTLOCK1 LSRENDUT 2 gt LSRENABLE 5UDC 2 746HC1G125 ND E 227 5 7 R VISIBLEPT lt INTLOCK4 x 1 INTLOCK4 LSRMOD1 3 74QHC1G125 ND 10 LSRANPWR AAA LsRMODe LASERMOD 2 m N V 5VDC lt ERRORIN A BUSY IM LSRFPKOUT 5 READYIN 500 3 746HC1G185 ND A 3 LSRENIN SCH w x LSRGATEIN VISPTROUT 4 RESERVED 1 3 74AHC1G125 ND LASERFPKIN 7 2 NJs LSRMOD 10UT 45UDC 4 74AHC1G125 ND A V WV 2 5 LSRMOD2OUT ES 3 74MHC1G125 ND 500 A ERROR1OUT 4 ERROR1 BUF 4SUDC ERROR2BUF A 2 5 4 LASERMOD1 IN 1 re ERROR20UT SE sratus V V MHC16K ND 5VDC A 2 5 4 1 up LASERMOD2IN VISTBLEOUT2 VISIBLEOUT2 4 74AHC1G125 ND Lanmark Controls Inc 99 028 General Laser Mod Rev 1 0 R Barrett da c EA 69 Lanmark Controls Inc Maestro User Manual SVDC V A VCCINT LEDPOWER LEDSYSERR INTLOCK4 INTLOCK2 VCCIO VISPTRIN RESERVED LSRGATEIN ERRORIN BUSYIN READYIN LSRENIN ERROR2IN ERROR1 IN nRST GND U13 LEDJOBBUSY LEDRDY2MRK LEDLSRERR LEDINTLOCK LASERFPKIN TDO MCP8 9T LN VDD V 10099 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 n o o u gt 8 a y Y Y 9 9 6 999 SS gt ra m EX e V L r o7cTs3 CND TP1 2 1 0 6154 17062 LSRGATE2OUT
17. COL FLT 741514 09 943 A 5u 010 944 1 011 P45 14 Boda didi ss V 4 21 oie 741514 gt 158 DISABLE 7 STATE SEL gt gt STATE SEL 4 2 gt STATE SEL 1 gt gt 5 SEL 5 gt 5 gt STATE SEL 2 2 6 nPMR SUP FLT 6 741514 gt 5 SEL 3 Y lt NRESERVED FLT 012 946 013 47 lt nLSR READY gt 014 pag 015 949 016 050 017 951 018 os 27 4 SCSI 68 19 953 SPI Laser 020 954 021 pss 3PUL CH SEL gt 022 056 8 9 lt nINT FREQ 2 lt nINT FREQ 023 po 54 4 psg oes 59 026 260 oe pel 028 262 029 63 030 264 BP TEMP MON lt DIODE MON gt PWR AMP SET 2 lt AMP MON J11 033 pe AGND lt AGND LASER DIAG 034 peg 031 P65 LSR PWR LSR AOM lt c Lanmark Controls Inc 99 031 SPI LASER MODULE ee ees EE Se 28 Dec 2008 29 63 Lanmark Controls Inc Maestro User Manual SYDC A Na lt nSEED LSR FLT 74 504 7 N 4 nBP TEMP FLT 2 3 O nBP TEMP FLT lt nPREAMP FLT 5 lurpo 741504 lt naMP CUR FLT 2 Zut 741504 lt COL FLT 12 SEED LSR FLT BP TEMP FLT PREAMP_FLT AMP CUR FLT 568 2294 1 ND BEAM COL FLT RESERVED FLT PWR SUP FLT ANY FLT DGND DGND lt nRESERVED FLT gt O LL 5 4 S 02 gt 8 SE V O d gt lt y O 38 MHC16K ND LA
18. EDPOWER oie 95144 1 086 LSRENOUT 12 5VDC 5VDC 17013 1 085 A A 13117015 17082 4 vi 14111016 GND UDE ECS3951 S Y pe T 1 018 1 0717 ou 16 1 019 1 0716 LSRGATEOUT 17 1 0111 1 0714 LSRMODOUT NZ e Ba em 18 1 0112 170712 19 170114 UCCINT UCCINT V eo 1 0115 1 0711 VISPTROUT 21 17079 ESTOPOUT 22 1 0 CCK1 1 078 LSRERRSYOUT fs oes Ge 17035 17075 LSRERR10UT 251 1 036 VCCIO VCCIO x n gt e N 45UDC o o T 26 Je Jes ae 31 Jas 36 37 Jao Jai 47 49 sa R12 10K V LSRERRBROUT L x VISIBLEOUT2 o ei lal teal lol te VISIBLEQUT2 swe j X in Is 0 al aj 13 s ou le e a a a a lt lt lt lt a a lt 5 El El El fey el fol fo el El fe lt lt lt a lt lt lt lt l qa qa qa a a a a a a a a a a a A 3 3 3 3 3 3 e Lu 3 3 wn Si gt LANMARK CONTROLS INC 55 036 Fiber Laser Module Page e ot 66 Lanmark Controls Inc Maestro User Manual 5VDC A j 0 a ja c o D pa AN M Y Y kend gt GH V lt SWDATA1 lt sunerae 6 SUDATAS SupaTa4 lt SwDATAS SUDATA6
19. Figure 9 D Sub female SCAN HEAD POWER connector Lanmark Controls Inc 28 Maestro User Manual 6 5 4 User I O Connector D Sub male Connector I O on the Maestro rear panel provides access to user programmable I O and the Mark On the Fly encoder signals The figure below details pin outs and relevant signal names for the User I O connector User In 1 14 User In 2 15 User In 3 16 User In 4 17 User Out 1 18 User Out 2 19 User Out 3 20 User Out 4 21 Start Mark 22 Job Select 23 N C 24 5VDC 25 Figure 10 D Sub male I O connector pin out Lanmark Controls Inc 1 2 3 4 5 6 7 8 9 Mark In Progress Error System Enabled Job Busy Ready Quadrature Input A Quadrature Input A Quadrature Input B Quadrature Input B Quadrature Input Index 10 Quadrature Input Index 11 5VDC 12 GND 13 N C 29 Maestro User Manual 6 5 5 XY 2 100 Scan head Connector D Sub female Connector SCANHEAD XY 2 100 on the Maestro real panel provides access to the X Y 2 100 signals The figure below details pin outs and relevant signal names for the X Y 2 100 connector Do not connect 25 Do not connect 24 Do not connect 23 Do not connect 22 Do not connect 21 Do not connect 20 Status 19 Channel 3 Z 18 Channel 2 Y 17 Channel 1 X 16 Sync 15 Clock 14 Lanmark Controls Inc O00000000000 O00000000000 0 13
20. GND 29 AGND 28 AGND 27 26 COM Rx 25 COM Tx 24 5VDC 23 22 Internal Freq Fault 21 Laser Power 6 Pulse CW 20 Laser Power 3 State Sel 3 19 Laser Power 2 State Sel 2 18 Laser Power 1 State Sel 1 17 Laser Power 0 State Sel 0 16 Power Supply Fault 15 E Stop LOW RUN 14 Laser Ready 13 Laser Mod 1 12 Reserved Fault 11 Beam Collimator Fault 10 Amp Current Fault 9 Pre amp Fault 8 BP Temperature Fault 7 Laser Enable 6 Visible Pointer 5 Laser On Gate 4 3 Seed Laser Fault 2 Seed Laser Ind 1 Figure 26 SCSI female LASER connector pin out Lanmark Controls Inc 40 Maestro User Manual 7 1 3 Jumper and Switch Locations Please refer to the LEC 1 User Manual for details about jumper settings switch positions and connector pin outs for the SPI G3 Laser Extension Board Lanmark Controls Inc 41 Maestro User Manual Lanmark Controls Inc 42 Maestro User Manual 7 2 IPG Fiber Laser Extension Option 7 2 1 Connector Locations NOTE Connectors and jumpers not listed are reserved for Lanmark Controls Inc use LASER STATUS Fi X LD STATUS INTERLOCK INTERLOCK Figure 27 Fiber Laser Extension Option connector locations Lanmark Controls Inc 43 Maestro User Manual 7 2 2 IPG Fiber Laser Extension Option User Accessible Connector Pin outs The following sections describe each user accessi
21. SER STATUS TO 1315 CONNECTOR lt nPWR SUP FLT 2 10000pF 509 10000pF 505 10000pF SOV lt WM1796 ND V gt lt y 568 2294 1 ND ul lt nANY FLT 2 So z TEMP MON 7 lt DIODE MON gt lt AMP MON 7 lt AGND_ 2 Lanmark Controls Inc 55 031 SPG LASER MODULE aee Ste es pec 2eee 79 64 Lanmark Controls Inc Maestro User Manual Appendix Fiber Laser Extension Board Schematics INTLOCK1 568 2294 1 ND 33 65 62011 05 Interlocks 34 MHC26K ND IPG B QUANTEL LSRERR1IN Laser Status 25 MHC16K ND 99 036 Fiber Laser Module LSRERR2IN LSRERRBRIN 568 2294 1 ND LSRERRSYIN 568 2294 1 ND RLY1 Z1228 ND 568 2294 1 ND 31 P FTSH 113 1 LM4DV K V IPGL1 INTERLOCK 1 C SUDC signaled LSRERRSYNC gt 2 LSRERR2 0SC INTERLOCK 2 5VDC signaled N IPGL3 L3 INTERLOCK 3 Est ERROR C SUDC ERROR 720E OND 10 5VDC A V 2 5 4 2 1 1 INTLOCK4 4 746HC1G185 ND LASERMOD 2 ILSRENOUT x Ysunc LASERFPK 2 5 LSRGATEQUT 4 y SUDC 2 74AHC1G125 ND ES d Mn 3 568 8294 1 ND supc EE I 4 M 568 2294 1 ND b L 4 74AHCIG125 ND me 2 pot ERRORIN 4 A 3 BUSYIN 5 VISP TROUT 2 4 ey V READYIN 1 SVDC A e 4 74MHC1G125 ND CLSRENIN Y o fare 2816 asy
22. ash memory or an installed USB Flash drive Individual jobs to be processed are accessed and selected either on the local pendant interface through discreet I O in I O Job Selection Mode or through commands sent to the Remote Command API The Remote Command API is available via Ethernet or one of the RS 232 serial ports Figure 3 illustrates the software and control architecture configurations that are possible in Stand Alone Mode LEC 1 WinLase PLC or PC i Embedded Ethernet port E _ Vector e Head External job storage Pendant nr E Fg 7 DAS Penas DDD Local e Serial port e WinLase Embedded GUI Local Display VGA LCD port m e AS Windows Embedded Laser Internal job storage Figure 3 Stand Alone Mode Block Diagram Key Technology Windows CE Embedded LEC 1 running WinCE WinLase Embedded Software libraries for job storage and execution services WinLase Embedded GUI Optional MMI user interface displayed on a local VGA monitor OEM LCD touch screen PLC or PC Host Optional host controller using the Remote Interface API provided by WinLase Embedded Pendant Optional user interface pendant for local control of job editing and execution Local I O Local control over the marking process with Start Mark Busy Ready and Mark in Progress using hardware I O ports of the Maestro Exte
23. ble connector on the IPG Laser Extension Option 7 2 2 1 LASER STATUS Connector D Sub female Connector STATUS on IPG Fiber Laser Extension Option provides access to the Laser Status signals The figure below details pin outs and relevant signal names for the STATUS connector 15 14 GND 13 12 11 10 Laser Alarm pin 16 9 000000 0 0000000 0 8 7 6 5 4 3 2 1 Figure 25 D Sub female STATUS connector pin out Lanmark Controls Inc Visible Pointer GND Laser Alarm pin 21 44 Maestro User Manual 7 2 2 2 LASER Connector D Sub female Connector LASER on the IPG Fiber Laser Extension Option provides the interface to the laser A standard straight through d sub cable can be used to make this connection 13 GND 12 GND 11 GND 10 GND 9 Laser Power 0 Latch 8 Laser Power 7 7 Laser Power 6 6 Laser Power 5 5 Laser Power 4 4 Laser Power 3 3 Laser Power 2 2 Laser Power 1 1 GND 25 GND 24 E Stop HIGH RUN 23 Visible Pointer 22 Laser Error 1 Input 21 Laser Mod 1 20 Laser On Gate 19 Laser Enable 18 5VDC 17 Laser Error 2 Input 16 GND 15 GND 14 OD OO 0000000 0 0000000000000 Figure 29 D Sub female LASER connector pin out 7 2 2 3 INTERLOCK Connector D sub female Connector INTERLOCK on the IPG Fiber Laser Extension Option provides access to the INTERLOCK interface The figure below de
24. chnical Specifications seines E 12 d EEGEN dee 13 4 1 dE A DA 13 4 1 1 Sere amine Mode od 14 4 1 2 Stands Alone MOS a 15 4 2 System TOSTADO sa IN Seis 16 4 3 FO Job Selection Mode 17 4 3 1 Configuring and using I O Job Selection Mode 17 4 3 1 1 Configuring settings in WinLase LAN 17 Ads Sele CU OM aiii 19 4 3 1 3 Visual indications of I O Job Selection modes 19 5 Using the Maestro Integrated Controller arias e 21 5 1 WinLase LAN Graphical User Interact 21 3 2 CONI Automation Server APLI 21 5 3 Pendant Controller iaa 21 5 3 1 Pendant ETtOI soot len A e ai 21 5 4 Remote Command APL BEE 22 5 5 22 6 Maestro Installation and Use e 25 6 1 Storage and Installation Environment 25 62 Mounting Requirements didas 25 6 3 Pront Panel uni di 26 6 3 1 Power WIIChu u ai 26 6 3 2 CED statis LING CA LOGS iaa 21 0 5 2 POWER IBOICIUOEG S EE 27 63 22 SYSTENUREADY Tnd atO usine 27 6 32 READY TO MARK Indicator A co t
25. d 1 Retry the action carefully following the instructions given for that task in this guide 2 Try to determine the nature of the problem By eliminating variables the problem can be narrowed down If it appears to be hardware problems check the documentation that came with your hardware for maintenance or hardware related issues Contact your hardware representative if necessary 3 Contact Lanmark Controls Inc Customer Service department for additional technical support 1 4 Manufacturer Lanmark Controls Inc 1740 Massachusetts Avenue Boxborough MA 01719 USA www lanmarkcontrols com Lanmark Controls Inc 5 Maestro User Manual 1 5 Revision History 12 e200 cot agit Added Fiber Extension Added Fiber Extension photos Mains fuse photos Mains fuse photos about mounting requirement and cooling Lanmark Controls Inc 6 Maestro User Manual 2 Safety Please read all operating instructions completely before installing and using the Maestro controller 2 1 Safety labels and symbols The following safety labels and symbols are used throughout the documentation LABEL MEANING DAN GER gt Serious bodily injury or death Potential for serious bodily injury Potential for property damage and or bodily injury SHOCK HAZARD Electrical voltage present Take appropriate measures to protect yourself from electrical shock LASER HAZARD ESD HAZARD Lanmark Controls Inc 7 Mae
26. de When in this mode User In 1 8 are used to select the preconfigured job These same signals are also available for other uses once the job is loaded 4 3 1 Configuring and using I O Job Selection Mode In order to enable I O Job Selection please note the following e The Maestro must be in I O Job Selection Mode e Jobs stored locally on the Maestro must be assigned to input bit combinations e The Job Select input must be used to trigger the loading enabling of a job e The User In 1 8 inputs must be set to indicate which job to load enable The Ready input is used to detect that the job is loaded enabled e The Start Mark input is used to start the marking process 4 3 1 1 Configuring settings in WinLase LAN WinLase LAN is used to configure the Maestro for I O Job Selection WinLase LAN must have an active connection to the Maestro to be configured In operating mode WinLase LAN is not required as the Maestro is running in stand alone mode To connect to Maestro controller 1 Inthe Laser System Viewer right click on an available Maestro controller and click Connect W Lanmark Controls Inc WinLase LAN File Edit View Connections Job Objects Profiles Tools gt Sch e e E DEJAS 2 AX dl D Lazer System Viewer a gt Local network Broadcom Ne EN Properties LO Diagnostics File Edit View Connections Job Objects Profiles De d 34 8 D Laser System Viewer
27. ds available Please consult factory Electrical output Signal levels 5 volt TTL compatible Electrical output 15 VDC 2 5 A max 4 optically isolated programmable polarity Laser control 4 optically isolated programmable polarity 3 signals optically isolated gt BUSY asserted when a Job is currently executing gt READY MARK asserted when the system is actively waiting for a STARTMARK signal gt MARKINPRG asserted when a marking object is executing gt ERROR asserted if an error is detected System Status 1 signal optically isolated Synchronization gt STARTMARK a marking job may contain an instruction that pauses execution until this signal is asserted by external equipment 5422 digital quadrature inputs A amp B phases Index used for tracking objects in motion and automatically compensating for that motion while marking Also known as Marking on the fly Compensation can be software configured to be applied to either the X or Y axis Interlock protection 1 dry contact relay Communication Ethernet 10 100 BaseT compatible 1 full modem interface capable on COM1 Communication Serial RS232 COM2 or COM3 with cable configuration Peripherals 2 USB host ports for access to external Flash memory disks or other peripherals Lanmark Controls Inc 12 Maestro User Manual 4 Principle of Operation The Maestro controls a laser system s galvanometer motors accurately positioning deflecti
28. emale STATUS connector pin out Lanmark Controls Inc Visible Pointer GND Error 1 Out 49 Maestro User Manual 7 3 2 2 LASER Connector D Sub female Connector LASER on the General Purpose Laser Extension Option provides the interface to the laser Control signals This connector also provides two inputs that can be used to report laser error status to the Maestro These error signals are buffered and then provided on the Status connector 13 5VDC 12 GND 11 10 First Pulse Killer FPK 9 Laser Enable 8 Laser Power Data 7 7 Laser Power Data 6 6 Laser Power Data 5 5 Laser Power Data 4 4 Laser Power Data 3 3 Laser Power Data 2 2 Laser Power Data 1 1 Laser Power Data 0 Latch Laser Mod 2 25 Laser Mod 1 24 23 AGND 22 Laser AOM 21 Laser Analog Power 20 Error 2 Input 19 Error 2 Input 18 Error 1 Input 17 Error 1 Input 16 Laser On 2 Visible Pointer 15 Laser On 1 Gate 14 O00 00000000 0 O 0 0 0 0 0 0 0 0 0 0 0 Laser driver setting Figure 33 D Sub female LASER connector pin out Lanmark Controls Inc 50 Maestro User Manual 7 3 2 3 INTERLOCK Connector D sub female Connector INTERLOCK on the General Purpose Laser Extension Option provides access to the INTERLOCK interface The figure below details pin outs and relevant signal names for the Interlock connector 5 4 3 2 Interlock 1 Int
29. er Data 4 Laser Power Data 6 Laser Power Data 6 NZ Laser Power Data Y Laser Power Data 7 gt Module GND Figure 16 Maestro Laser Digital Outputs optical isolation Lanmark Controls Inc 33 Maestro User Manual Ucc Module User connections A 50 gt Module 5 lt User In 1 K Jw User In 1 User In 2 K 22 User Ine User In 3 K 5 x User In 3 User In 4 NN E S User In 4 Interlock 1 Interlock 2 K i Z Interlock Interlock 3 K ei Interlock 3 aes 4 K Z Interlock 4 9 Mark K i Z Start Mark Select K Z Job Select Module GND E J E Figure 17 Maestro Inputs Optical Isolation Module User connections Vcc User Dut 1 User Out 1 User Out e User Out 2 User Out 3 User Out 3 lt User Out 4 User Out 4 lt a Mark in Progress Mark in Progress Job Busy lt Error System Enabled Error System Enabled Ready Readu Module GND Figure 18 Maestro Outputs optical isolation Lanmark Controls Inc 34 Maestro User Manual 6 8 Replacing Fuses 6 8 1 Mains Power The Mains Entry module includes an integrated fuse of type 250V Slo Blo 3AG 5Amp To replace the Mains fuse 1 Disconnect the Maestro fr
30. erlock Figure 34 D Sub female INTERLOCK connector pin out 7 3 3 Jumper and Switch Locations Please refer to the LEC 1 User Manual for details about jumper settings switch positions and connector pin outs for the General Purpose Laser Extension Board Lanmark Controls Inc 51 Maestro User Manual Lanmark Controls Inc 52 Maestro User Manual 7 3 3 1 Warranty Lanmark Controls Inc warrants to the Customer that the product is free from defects in workmanship and materials for a period of 12 months from the delivery date Lanmark Controls Inc obligation under this warranty is limited to repair replacement or service at its option any part of the product which within the warranty period and upon Lanmark Controls Inc examination shall disclose to its satisfaction not to have conformed to this Agreement or to have been defective Defective parts or products are to be returned to Lanmark Controls Inc place of shipment The above warranties do not apply 1 to defects or failure of product or parts caused by accident alteration abuse misuse corrosion or improper installation or operation or 11 to alterations or modifications made by Customer in any way so as in Lanmark Controls Inc judgment to affect the products reliability or 111 to installation not performed pursuant to Lanmark Controls Inc factory authorized protocol or iv in the case of custom software designed to interact with other Customer supplied software
31. file 1 From the Main menu of WinLase click Tools gt Laser System device software update The backup warning appears WinLase LAN i IE is strongly recommended that you back up all job Files on the target Laser System before updating the software vou want fo continue S LECtemp El Release 1 5 File name Files af LEC Firmware lct Cancel Lanmark Controls Inc 22 Maestro User Manual 3 Browse to the provided Update file select it and click Open The Laser System Software Updater appears Laser System Firmware Updater Version in this update 2 2 4 1 Select Laser 5ystem s to update Laser System name Current Status O0 50 c2 At alse Eug d OF to update Update Cancel The settings listed in the Laser System Software Updater consist of the following e Refresh button Click this button to rescan the network for Maestro controllers e Laser System name The name of an Maestro that has been detected on the network The icon representing the Maestro will also indicate it s status e Current The version of the firmware currently on the Maestro e Status Indicates whether the update file you have selected is newer older or the same version as the version currently on the Maestro e Automatically restart Laser System s after update On current firmware versions after 1 4 2 the Maestro can automatically restart when the fir
32. k connector 5 4 3 2 1 Interlock Interlock Figure 24 D Sub female INTERLOCK connector pin out Lanmark Controls Inc 38 Maestro User Manual 7 1 2 3 COM PORT Connector D Sub male Connector COM PORT on the SPI G3 Laser Extension Option provides access to the COM port on the G3 controller The figure below details pin outs and relevant signal names for the COM PORT connector 1 2 Tx on G3 controller 3 Rx on G3 controller 4 5 GND Figure 25 D Sub male COM PORT connector pin out Lanmark Controls Inc 39 Maestro User Manual 7 1 2 4 LASER Connector SCSI Il female Connector LASER on the SPI G3 Laser Extension Option provides the interface to the SPI G3 controller A standard SCSI cable can be used to make this connection 68 67 Pre amp Monitor analog 66 Laser Power analog 65 Laser AOM analog 64 Diode Monitor 63 BP Temp Monitor analog 62 61 GND 60 GND 59 GND 58 57 GND 56 GND 55 54 53 Laser Power 5 State Sel 5 52 Laser Power 4 State Sel 4 51 GND 50 GND 49 GND 48 GND 47 GND 46 GND 45 GND 44 GND 43 GND 42 GND 41 GND 40 GND 39 38 37 GND 36 35 Output signal from laser O OOO O OP 00 00 000 00 0 00 0000 000000000000 O OO OO OO OO OO OO 0 0 0 0 0 0 0 Oo 00 00 00 0 020 0000 34 33 32 AGND 31 AGND 30 A
33. mware update is complete In order for changes to take affect the Maestro must be restarted after an update session On Maestro controllers with current firmware previous to 1 4 2 this checkbox has no effect and the Maestro must be restarted manually e Update button After selecting the Maestro to update click the Update button to start the process 4 Select the Maestro to update and click the Update button The windows shows the update status Laser System Firmware Updater Version in this update 2 2 4 1 Select Laser 5ystem s to update Laser Sustem name Current LEC 1 At ste Working LEC 1 IO DU cd Ar ate 7 Updating firmware please wall Lanmark Controls Inc 23 Maestro User Manual Lanmark Controls Inc 24 Maestro User Manual 6 Maestro Installation and Use Figure The Maestro Controller 6 1 Storage and Installation Environment ESD HAZARD Use appropriate anti static wrist straps and or work area equipment to prevent damage to the board and the electronic components Protect the Maestro from mechanical stress humidity dust and thermal damage Storage temperature is 20 C to 60 C Operating temperature is 15 to 35 C 6 2 Mounting Requirements When mounting the Maestro in a 19 rack at least 25 4mm 1 inch of clearance must be provided on the top and bottom of the Maestro to allow proper cooling When
34. nc p LSRCATEIN ans 19 8 ESTOPOUT gt 4 2 5 ES EEN 3 74AHC1G125 ND Lea 2 22 N V 3 LSRMODIN A 45UDC A A Lb 45UDC 4 4 568 2294 1 ND LSRTYPE O 1 gt 5 3 2 ia o MURS26 T3GOSCT ND ZX D4 V 10 V 500 V A 45UDC 2N Js LSRERR10UT 4 LSRERR1BUF 21354 3 746HC1G125 ND LSRERREBUF 1 018 LASERMOD2 IN 45UDC L 2 74AHC1G125 ND V V V LSRERR2OUT 2 pS 74QHC1G125 ND 1 45UDC 3 5VDC V V A 5 5 21554 LSRERRBROUT Le 43 74AHC1G125 ND Le 43 746HC1G185 ND v V y V y 5 LSRERRSYOUT an 4 40HC1G125 ND V WV SUDC Lanmark Controls Inc A VISIBLEQUT2 a 2 a 3 46HC1G125 ND ae uc E eo Lanmark Controls Inc Maestro User Manual SVDC V A nRST GND U13 VCCINT INTLOCK1 INTLOCK3 INTLOCK4 LSRTYPE LSRERRBRIN VCCIO INTLOCK2 LSRMODIN RESERVED VISPTRIN LSRGATEIN ERRORIN BUSY IN READYIN TDO MCP8 9T LN VDD V 10099 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 n o o z gt 8 a y Y Y 3 S S 5 ce Ae o co e V L r o7cTs3 CND TP1 r 0ZGTS4 17062 LSRENIN 3 1 0 cT81 170817 LSRERR2IN 1170 15 1 0815 LASERFPKIN UCCINT 3 UCCINT 1 0814 LASERMOD2 IN LEDSYSERR 6 1 0211 170812 LEDINTLOCK 211 0212 CND N LEDLSRERR 8 1 0214 1 0811 LEDRDY2MRK 1 0215 17089 LSRERR1IN LEDJOBBUSY 19 170217 ul 1 088 LSRERRSYIN L
35. nmark Controls Inc 55 066 OEM Interface Module Comm E E eee ee skirko arre 28 NOV 2008 age Lanmark Controls Inc Maestro User Manual 5VDC A WM1796 ND Laser Board Input from Power Supply WM1796 ND J20B WM1796 ND 15 DC Scan Head Power Lanmark Controls Inc 55 026 OEM Interface Module Power Supply Oskirko Barrett fever 28 NOV 2008 Page 3 of 3 59 Lanmark Controls Inc Maestro User Manual Lanmark Controls Inc 60 Maestro User Manual Appendix SPI G3 Laser Extension Board Schematics 55 031 INTERLOCK 1 5YDC signaled LASER ENABLE LASER ON 1 LASER ON 2 7 VISIBLE POINTER SYSTEM ENABLED LASERMOD 1 LASERMOD2 LASERFPK FTSH 113 01 LM DU K V TO SMARTNODE LSR DISABLE ESTOP HIGH STOP LSR DISABLE 5 16 A SYDC lt INTLOCK NO A mj 21228 ND 5 DC 10K MURS26 TSGOSCT ND Ci RLY2 5 4 2 568 2294 1 ND SUDC 3 T Y 29 74QHC1G125 ND y V bees 1 4 2 N y gt 746HC1G125 ND MURS2606T3GOSCT ND lt sTaerE SEL C STATE SEL 1 C sTeTE SEL 2 lt O gt STATE SEL 3 STATE SEL 4 lt gt STATE SEL 5 LASER ENABLE IPG LASER GATE 1 LSR EMIS GATE VISIBLEPOINTER gt ALIGN LSR LASERMOD 1 EXT PULSE TRIG J3 MHC 1 K ND Interlocks RLY1 21228 ND gt GLOBAL_EN Lanmark
36. o LOW The Ready output will not change state if a job is executed from the software with the External Start feature disabled e Mark In Progress This output indicates when an individual object within a job is executing Mark In Progress will switch HIGH when an object starts marking and then switch to LOW when the object completes it s marking System Inputs Start Mark This input is used to start the job marking sequence The marking job must be configured to use the External Start feature To start the marking sequence switch the Start Mark input to HIGH e Interlock 1 4 Four individual Interlock inputs are provided as a means to immediately abort the current process and set all outputs to the Idle LOW state To signal an Interlock input switch the input to HIGH Board power up System Enabled Interlock trip Error x System Enabled LM 0 seconds not to scale bL Start of job cycle wait for Start Mark Ready Output Start Mark Input Leading Edge Start Mark Input Trailing Edge Job Busy Output Object 1 Object 2 Object 3 Mark In Progress Output Figure 4 System I O timing diagram Lanmark Controls Inc 16 Maestro User Manual 4 3 I O Job Selection Mode It is possible to select and execute an available locally saved job by using I O bit combinations In order for the Maestro to respond to I O in this manner the Maestro must be in I O Job Selection Mo
37. oat etc esa ket e audes d ommo ro a Lo Sav CH 37 7 1 1 Connector LOCATIONS TETTE 37 Hi SPI G3 Laser Extension Option User Accessible Connector Pin outs 37 7 1 2 1 LASER STATUS Connector D Sub female 30 7 1 2 2 INTERLOCK Connector D sub female 30 7 1 2 3 PORT Connector D Sub male 39 114424 LASER Connectors SCSI female cuidad tds 40 7 1 3 Jumper en Re EE 41 522 APG Fiber Laser Extensi n ojala penicilina 43 7 21 Connector LOCATIONS E 43 1 252 IPG Fiber Laser Extension Option User Accessible Connector Pin outs 44 7 2 2 1 LASER STATUS Connector D Sub female 44 7 2 22 LASER Connector D Sub female 45 7 2 2 3 INTERLOCK Connector D sub female 45 152 3 Jumper and Switch TOCA OMS say y RR aid de 46 7 3 General Purpose Laser Extension Option 48 7 3 1 Commector LOG 48 7 3 2 General Purpose Laser Extension Option User Accessible Connecto
38. ob Selection Mode Configuring 17 I O Job Selection timing 19 I O Job Selection Visual indication 19 Input Power Connector 32 Installation and Use Requirements Maestro 25 INTERLOCK Connector D Sub female General Purpose Laser Extension Option 51 INTERLOCK Connector D Sub female IPG Fiber Laser Extension Option 45 INTERLOCK Connector D Sub female SPI G3 Laser Extension Option 38 INTERLOCK Indicator 27 Internal Component Locations 32 Introduction 5 Lanmark Controls Inc J Jumper and Switch Locations General Purpose Laser Extension Board 51 Jumper and Switch Locations IPG Fiber Laser Extension Board 46 Jumper and Switch Locations SPI G3 Laser Extension Board 41 L LASER 38 44 49 LASER Connector D Sub female General Purpose Laser Extension Option 50 LASER Connector D Sub female IPG Fiber Laser Extension Option 45 LASER Connector SCSI female SPI G3 Laser Extension Option 40 Laser Extension Option 28 LASER Indicator 27 LEC 1 Features 10 LED Status Indicators 27 M Manufacturer 5 Mounting Requirements Maestro 25 P Pendant Controller 21 Pendant Error Codes 21 Physical Dimensions Maestro 36 Pin outs General Purpose Laser Extension Option 49 Pin outs IPG Fiber Laser Extension Option 44 Pin outs SPI G3 Laser Extension Option 37 POWER Indicator 27 Power Keyswitch 26 Principle of Operation 13 Product Introducti
39. of the following e Select job files with User Inputs Job Selection Use this checkbox to enable or disable I O Job Selection When checked and the OK button is pressed the Maestro will be immediately put into I O Job Selection mode e Cache jobs in memory when Laser System powers up Loading of jobs can be accomplished in one of two ways 1 In cache mode all the jobs in the Job assignment list are loaded either at boot time or when the board is first placed in I O Job Selection mode Later the Job Select bit is used to quickly switch between the previously loaded jobs Caching the jobs in memory is preferable if fast switching times between jobs is desired 2 If jobs are not cached each job is loaded when the Job Select bit is set HIGH and the approprite selection bits are set This mode 15 desirable when the job files are very large and would consume the local RAM if they were all loaded in memory at the same time Because the job is loaded when the Job Select bit is set the programmer must wait for the job to load before executing the job e Available jobs The jobs currently saved on the Maestro or on the optional USB stick e Job assignment list Use this list to assign available jobs to a specific I O input bit combination For example to select the job circle dat User In 2 must be HIGH and User In 1 3 4 5 6 7 8 must be LOW when the Job Select bit is set HIGH 4 Click the Select job files with User Inputs
40. om the Mains power supply 2 Using a screwdriver or other sharp device carefully pry open the fuseholder cover window see illustration 3 Pull out the integrated fuse holder Remove and replace the fuse Assemble in reverse order Figure 19 Replacing the Mains fuse 6 8 2 Internal Fuses The Maestro also has three internal fuses to protect the 15 VDC and 5VDC power supplies To replace the internal fuses 1 Disconnect the Maestro from the Mains power supply 2 Remove the twelve screws on the left and right side panels 3 Remove the six bracket screws from the left and right side panels 4 Carefully remove the top cover There is a ground wire which is attached to the top and bottom halves of the Maestro the three fuses SES the side of E il Ec 5 VDC FUSE ESE a m GEMA 15 VDC FUSE IC SE 15 VDC FUSE uec pur FEMALE AA r COM 1 LAN e USB y Figure 20 Internal fuse location Lanmark Controls Inc 35 Maestro User Manual 6 9 Physical Dimensions ut 6 p Gy N s ul 88 81 Ak V MN ul 860 thbstebhetn 9 6 9 8699 694 LALELE ETETE TETE TEETE b aebb nbbhaebbrhanabbha IEA SALLE SILT RELI Eh ALEA III EDS rrbrrrabrrndrrradrondr reno b bratt bp tbvpattospetbvaeto uvet vv tovatt vevtdt uettoveva
41. on 9 R READY TO MARK Indicator 27 Remote Command API 22 Replacing Fuses Internal 35 Replacing Fuses Maestro 35 Revision History 6 55 Maestro User Manual S Safety 7 Safety Cautions 8 Safety Guidelines 8 Safety labels 7 Scan Head Power Connector D Sub female 28 Scope 5 Signal Conditioning 33 Software On board 13 Software features 10 Stand Alone Mode 15 Storage and Installation Environment Maestro 25 Streaming Mode 14 System Architecture 11 System Description 9 System I O Timing 16 System Inputs 16 System Outputs 16 SYSTEM READY Indicator 27 T Table of Contents 3 Technical Specifications 12 Lanmark Controls Inc Technical Support 5 U USB Connector 32 Using the Maestro 21 V VGA D Sub 28 W Warranty 53 WinLase LAN 21 X XY 2 100 Scanhead Connector D Sub female 30 56 Maestro User Manual Appendix A OEM Interface Module Schematics 55 026 218 STMM 120 02 S D 51 STMM 120 02 S D 5VDC A USER INPUT1 R15 H PROGRESS NTERLOCK1 LASER POWER DATA USER INPUT1 QUAD IN INDEX 5VDC USER INPUT3 USER INPUT4 y MARK I BUSY ERROR READY LASER LASER LASER XYZ CHANNEL 3425 4 N PROGRESS ENABLE MOD 1 MOD 2 XYZ STATUS XYZ CHANNEL 3 lt 22 XYZ CHANNEL _2 lt Y gt
42. on mirrors affixed to these motors in synchronization with laser control signals The motion sequence the operation speed s the laser power used and any synchronization with external ancillary equipment is determined by scanning jobs created and formatted by WinLase LAN These jobs consist of sequences of instructions to the marking engine located on the LEC 1 module Some instructions configure the module such as setting up to emit laser control signals with the appropriate timing relative to the commanded motion of the laser beam steering galvos Most instructions however are sequences of mark and jump instructions which describe when and where to move the galvos and when to switch the laser control signals in direct relationship to those motions 4 1 Software The Maestro contains a fully integrated processor and operating system capable of high level communications with WinLase LAN using TCP IP protocols or operating in a fully independent Stand Alone mode The control software of the Maestro is stored in Flash memory In a networked application the Maestro boots upon system power up and periodically broadcasts identification information on the network The WinLase LAN software detects and processes these broadcast messages The broadcast messages contain data that identifies the serial number friendly name and IP address of the Maestro in addition to other information This data in turn is used to establish session communication channels
43. on with the Maestro e Remote Command API for automated interaction with the Maestro from PC or PLC 5 1 WinLase LAN Graphical User Interface The WinLase LAN Software includes the following WinLase LAN Graphical User Interface e Lanmark Controls Inc COM Automation server object interface e Full documentation on the features of the included software tools WinLase LAN contains all of the elements of a multi element Job Editor automation sequencing tool simplified ladder logic and password protected Operator s Interface Most procedures can be efficiently served entirely from within the program Please refer to the document 20 007 WinLase Professional Manual for complete details on using the WinLase LAN software package 5 2 COM Automation Server API WinLase LAN exposes a COM Automation server which offers external programs the ability to communicate with and control WinLase LAN For detailed information on the COM Automation server interface please refer to the document 20 008 COM Automation Interface Manual 5 3 Pendant Controller 5 3 1 Pendant Error Codes The following error codes may be displayed when the pendant is executing jobs locally LoadFail 100 NoObjects 101 NoProperties 102 WriteFail 103 FileFormat 104 FileException 105 UnknownObject 106 UnknownType 107 NotSupported 108 Lanmark Controls Inc 21 Maestro User Manual 5 4 Remote Command API The Maestro was designed to be a
44. r Pin outs 49 7 3 2 1 LASER STATUS Connector D Sub female 49 To 22 LASER Connector D Sub Temaleu oo tp o ha u duis tone 50 7 3 2 3 INTERLOCK Connector D sub female 51 OS Se Jamper and S wite T e le EE 51 AN A ass 53 Se lodos 55 Appendix A OEM Interface Module Schematics 55 026 57 Appendix B SPI G3 Laser Extension Board Schematics 55 031 61 Appendix C Fiber Laser Extension Board Schematics 65 Appendix D General Purpose Laser Extension Board Schematics 69 Lanmark Controls Inc Maestro User Manual 1 Introduction Thank you for purchasing a Lanmark Controls Inc Maestro Integrated Controller The following guide will assist you in using the Maestro 1 1 About this Manual This manual provides the following information for the Lanmark Controls Inc Maestro integrated controller gt product description gt operation gt installation gt troubleshooting 1 2 Scope This manual covers the Lanmark Controls Inc Maestro Integrated Controller 1 3 Technical Support If you are experiencing problems and you need help you shoul
45. r system and also provides integrated synchronization I O for connection to factory automation equipment Specific laser extension boards are available to make connection to the laser as simple as plugging in a cable Connection to a PC for job download and administrative control is made via Ethernet network using industry standard TCP IP protocols In addition to Ethernet connectivity the Maestro provides external USB connections to support job file distribution via industry standard USB Flash disks RS232 Serial I O is also provided for a pendant style user interface to control the Maestro from an external PLC and diagnostic access In a typical installation the Maestro is an embedded controller installed remotely in a laser scanning system Positioning vectors are streamed from a networked PC to the remote Maestro which processes these vectors in real time and sends them to the laser steering galvo servos as digital signals Alternatively the vector stream can originate from a locally stored file on board or external USB based Flash memory There is no requirement to dedicate a full time host PC to a laser scanning system as the Maestro can process vectors while the PC is used for other purposes In fact one PC can support multiple Maestro based scanning systems with no loss in performance This is due in part to the large amount of buffer memory available on the controller the use of a separate supervisory processor on the controller
46. rnal job storage Externally connected compatible USB drive for job storage Internal job storage Embedded Flash memory for job storage Vector Engine Real time vector engine for direct control of scan head and laser equipment Lanmark Controls Inc 15 Maestro User Manual 4 2 System I O Timing The Maestro provides very flexible System I O control capability for applications that require the Maestro to interact with other process control equipment Not all signals may be required for a given process control scenario There are four fixed purpose system outputs and 5 fixed purpose system inputs An integrator need only select an appropriate subset of these signals System Outputs e Error System Enabled From a cold start or a reset this output will stay low until the Maestro has completed it s initialization routines and is ready for operation After start up this output will go low if the following occurs software exception interlock trigger or opcode command exception e Job Busy This output indicates when a job is busy marking Job Busy goes HIGH when the first object starts marking and stays HIGH until the last object is finished marking Job Busy then goes LOW Ready This output indicates when the Maestro is waiting for a Start Mark signal Normally the LOW state Ready will only switch HIGH when the Maestro is waiting for a Start Mark signal When the Start Mark signal is received Ready switches t
47. stro User Manual 2 2 General safety guidelines lt DANGER gt LASER RADIATION Do not stare directly into a laser beam Follow all system laser safety requirements during installation and operation LASER RADIATION Lanmark Controls Inc recommends the use of a shutter to prevent unwarranted emission of laser radiation where practical 2 3 Safety Cautions Use of controls adjustments or procedures other than those specified in this manual without consulting a competent safety professional may result in component damage and or exposure to potential hazards Always follow established industrial safety practices when operating equipment ESD HAZARD Use appropriate anti static wrist straps and or work area equipment to prevent damage to the board electronic components Always check your application program BEFORE running it Errors can cause system damage Electronic boards are fragile Handle and store with care Protect electronic components from dust humidity electromagnetic fields static electricity chemicals and mechanical stress Lanmark Controls Inc 8 Maestro User Manual 3 Product Introduction 3 1 System Description The Maestro is a self contained intergrated controller incorporating Lanmark Control s industry leading LEC 1 embedded controller with the appropriate I O modules and a power supply The Maestro 15 specifically designed for remote embedding and control of a scan head or lase
48. t IEA EIA IDA TEE ul T 6 Figure 21 Maestro Controller Physical Dimensions Lanmark Controls Inc 36 Maestro User Manual 7 Laser Extension Options 7 1 SPI Laser Extension Option 7 1 1 Connector Locations NOTE Connectors and jumpers not listed are reserved for Lanmark Controls Inc use LASER STATUS RS 232 STATUS INTERLOCK LASER Figure 22 SPI G3 Laser Extension Option connector locations 7 1 2 SPI G3 Laser Extension Option User Accessible Connector Pin outs The following sections describe each user accessible connector on the SPI G3 Laser Extension Board Lanmark Controls Inc 37 Maestro User Manual 7 1 2 1 LASER STATUS Connector D Sub female Connector STATUS on the SPI G3 Laser Extension Option provides access to the Laser Status signals The figure below details pin outs and relevant signal names for the STATUS connector Pre amp Monitor analog 15 BP Temp Monitor analog 14 GND 13 Any Fault 12 Reserved 11 Amp Current Fault 10 BP Temperature Fault 9 000000 0 0000000 0 Figure 23 D Sub female STATUS connector pin out AGND Diode Monitor analog GND Power Supply Fault Beam Collimator Fault Pre amp Fault Seed Laser Fault 7 1 2 2 INTERLOCK Connector D sub female Connector INTERLOCK on the SPI G3 Laser Extension Option provides access to the INTERLOCK interface The figure below details pin outs and relevant signal names for the Interloc
49. tails pin outs and relevant signal names for the Interlock connector 5 4 3 2 Interlock 1 Interlock Figure 30 D Sub female INTERLOCK connector pin out Lanmark Controls Inc A5 Maestro User Manual 7 2 3 Jumper and Switch Locations Please refer to the LEC 1 User Manual for details about jumper settings switch positions and connector pin outs for the IPG Fiber Laser Extension Board Lanmark Controls Inc 46 Maestro User Manual Lanmark Controls Inc 47 Maestro User Manual 7 3 General Purpose Laser Extension Option 7 3 1 Connector Locations NOTE Connectors and jumpers not listed are reserved for Lanmark Controls Inc use LASER STATUS f Y E m n STATUS INTERLOCK INTERLOCK Figure 31 General Purpose Laser Extension Option connector locations Lanmark Controls Inc 48 Maestro User Manual 7 3 2 General Purpose Laser Extension Option User Accessible Connector Pin outs The following sections describe each user accessible connector on the General Purpose Laser Extension Option 7 3 2 1 LASER STATUS Connector D Sub female Connector STATUS on the General Purpose Laser Extension Option provides access to the Laser Status signals The figure below details pin outs and relevant signal names for the STATUS connector 15 14 GND 13 12 11 10 Error 2 Out 9 000000 0 0000000 0 8 7 6 5 4 3 2 1 Figure 32 D Sub f
50. tes the software architecture configuration in Streaming Mode PLC or PC Host Serial LAN port WinLase LAN GUI Job storage wn Marking Engine TCP IP Figure 2 Streaming Mode Block Diagram Key Technology e Computer running Windows XP Professional or Windows Vista Business e WinLase LAN GUI Off the shelf user interface solution for job creation editing and streaming e Custom GUI Optional custom user interface software solution developed by the integrator using the COMServer interface e PLC or PC Host Optional host controller using the Remote Interface API provided by WinLase LAN e Local I O Local control over the marking process with Start Mark Busy Ready and Mark in Progress using optional 24 bit I O card installed in PCI slot e Marker Library Software libraries providing job editing and marking functionality e TCP IP Streaming information is passed between and Maestro over TCP IP e LEC I The LEC 1 card internal to the Maestro e Marking Engine Software libraries providing marking services for Maestro Lanmark Controls Inc 14 Maestro User Manual 4 1 2 Stand Alone Mode In addition to streaming jobs in real time to the Maestro a user can create and edit job content with WinLase LAN and save the job on the Maestro for execution at a later time The number of jobs that can be saved is limited only by the available storage on either the built in Fl
51. to handle network communication processing and the complete off loading of time critical tasks to a second real time processor on the included LEC 1 An optional Video Interface board provides the capability for a locally installed display screen which can be used for machine control interaction Both VGA video and OEM LCD touch panel configurations are available Lanmark Controls Inc 9 Maestro User Manual 3 2 Maestro Features 3 2 1 Hardware gt Industry leading LEC 1 embedded controller gt OEM Interface module providing access to I O and communications signals Specific laser extension board providing easy integration to specific laser types gt 15 VDC 5 VDC power supply 3 2 2 Software Preloaded on the LEC 1 gt WinLase Embedded Basic Standard or Advanced Lanmark Controls Inc 10 Maestro User Manual 3 2 3 System Architecture Diagram Figure 1 illustrates the functional concept of the Maestro when integrated with other components in a laser processing system Power Supply OEM Interface Laser Extension Figure 1 Maestro System Architecture Diagram Lanmark Controls Inc 11 Maestro User Manual 3 3 Technical Specifications Number of axes Command resolution See cout gt XY2 100 compatible protocol for X Y and Z axes including status read back Signal values represented at the analog outputs are reflected on the XY2 100 data channels Specific laser extension boar
52. to the controller A communications session WinLase LAN connection permits the transmission of job data to the Maestro and the reception of job generated messages Jobs are streamed to the Maestro with multiple levels of buffering to guarantee full marking performance without CPU load dependent timing anomalies Two additional channels of communications are provided to permit asynchronous job aborts job pausing and resuming and exception message propagation back to WinLase LAN WinLase LAN and the Maestro also support the concept of fixed configuration data i e data that defines the configuration of the scan head and surrounding electronics Examples of such data are lens correction tables laser interface signal polarities lens field size focal length and calibration values etc This data can be set by WinLase LAN and stored in Flash memory on the Maestro On the next power up the Maestro will load these configuration files from Flash When running the board locally WinLase Embedded provides the services to connect and interact with the Maestro In addition a local user interface is available for a richer user interface experience Lanmark Controls Inc 13 Maestro User Manual 4 1 1 Streaming Mode The Maestro is capable of receiving job instructions sent as a stream of data in real time from WinLase LAN This data is meant to be executed by the vector engine as it arrives and once consumed is no longer available Figure 2 illustra
53. utput is switched to 5 VDC HIGH indicating that the job was successfully loaded enabled and the LEC 1 waits for Start Mark signal If there was an error in loading the job the system returns to scanning the Job Select input The Ready output stays at GND LOW The Job Select bit must be brought to GND LOW to allow the LEC 1 to detect the next input transition 4 3 1 3 Visual indications of I O Job Selection modes WinLase LAN provides feedback to the user through the Laser System Viewer as to the current state of the Maestro n n zi zi D D Laser System Viewer x gt LEC 1 00 50 ez 4E 31 58 The Maestro is currently loading jobs into memory cache mode 24 14 lar Fil Ta 4 D Laser System Viewer 3 a Local network Broadcom Het LEC 1 00 50 c2 4f a1 5e The Maestro is in I O Job Selection mode Lanmark Controls Inc 19 Maestro User Manual Lanmark Controls Inc 20 Maestro User Manual 5 Using the Maestro Integrated Controller Because of the flexibility of the Maestro and the WinLase LAN software package there are a number of different system integration possibilities that are available All possible solutions rely on a combination of the following interfaces to control the Maestro in a marking application e WinLase LAN Graphical User Interface e COM Automation Server for creating a custom GUI e Pendant controller for local interacti
54. vely executing this indicator will turn on This signal is also available on the User I O connector as Job Busy 6 3 2 5 INTERLOCK Indicator All Laser Extension Kits include an INTERLOCK connector When the external interlock loop on this connector is open the INTERLOCK indicator will turn on 6 3 2 6 LASER Indicator All Laser Extension Kits report the state of the laser Some lasers do not support this feature If the connected laser supports error reporting and there is an active laser error being reported by the laser the LASER indicator will turn on Lanmark Controls Inc 27 Maestro User Manual 6 4 Rear Panel Connector Locations NOTE Connectors and jumpers not listed are reserved for Lanmark Controls Inc use Input Power Scan head Power Ethernet Figure 8 Rear view Maestro connector locations 6 5 Rear Panel Connector Pin outs The following sections describe each user accessible connector on the Maestro 6 5 1 Laser Extension Option The Laser Extension section of the rear panel is dependant on the Laser Extension kit that was specified with the Maestro Please refer to the specific Laser Extension Options section of this manual for more details 6 5 2 VGA Connector D Sub The VGA connector was not available at the time of this printing 6 5 3 SCAN HEAD POWER Connector D Sub female Connector SCAN HEAD POWER on the Maestro rear panel is used for powering scanheads 15VDC GND GND 15VDC

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