Panasonic KS1 Signal Converters User`s Manual
Contents
1. 10 60000ms f 61 200sec Timeout Setting Gancel 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net This is the display when you select MODBUS TCP RTU Communication Setting COM1 R52320 com2 RS485 Ethernet Setting COM Setting Protocol Modbus TOP Mode v Baud rate 9600 bps x TGP Mode C Modbus ASC Reset Meche TOP Mode Transmission data format Action Mode Siar iad Server Mode Source Port No 9094 1 32767 Recommended Modbus TCP port 502 Timeout 60 S End codes N ne X 0 No Timeout 0 1800sec COM Timeout 5000 ms 10 60000ms M 61 300sec Timeout Setting Parity Odd Stop bit This it the display when you select MODBUS TCP ASCII Communication Setting COM1 R52320 COM2 R5485 Ethernet Setting COM Setting Protocol j Baud rate 9600 bps X TGP Mode Modbus ASCH eae Modbne TOP Mode Transmission data format er Mode Action Mode zer Data length ebit Server Mode Source Port No 9094 1 32767 Recommended Modbus TCP port 502 Timeout 60 End codes RL y 0 No Timeout 40 1800sec COM Timeout 5000 ms 10 60000ms M 61 300sec Timeout Setting Parity Odd Stop bit oree Set action mode of PLC PC for Ethernet network At present you can select only Server mode Communication Setting COMI R528320 COM2 R5485 Ethernet Setting COM S2. Fig 2 3 With a terminal station RS 485 E No 8 and RS 485 No 5 or No 7 should be shorted Fig 1 Fig 1 Signal Converter or slave Signal Converter or slave General station Terminal station Sheilded cable f Sheilded cable Shorted E E To RS 485 device Class D grounding Class D grounding Terminal Terminal Fig 2 station station A a E J E pE Incorrect wiring x Ed LULJU E 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 4 Installing space Leave the unit at least 50mm from both the wiring duct and the other device to allow heat radiation and unit replacement as shown below 50mm or more ol PONER aes oO ERROR ol ua g mu oO SPEED Le o O OSO 4g808080 Signal H Converter 50mm or more Other device or Panel Leave the unit at least 100mm from both a device that 100mm or more generate noise radiation and the power line in order to gt avoid adverse affects of noise radiation and heat euBis e O gt lt D l D my 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 4 How to Install 4 1 Install to DIN rail You can install Signal Converter to DIN rail easily Procedure 1 Hook the upper hook of main unit on DIN rail like 1 2 With supporting the upper hook push main un
3. Run Stop Status Before start searching click Option Option EER and confirm Signal Converter in Search Unit seach uni Seas E IS checked V FP X COM5 C Program Files Panasonic MEW ControWFP _ default y Web Datalogger Inttp default _defaut T series C Program Files Panasonic MEW Termina GT default 3 Converter Com O default coma defaut l Other aut Langage English The search result is displayed with respect to each unit Select a unit that you want to change IP address and click Edit Sul IP address t Configurator WD 0l o x Fief Search S Edit E View Y Option D Help H Unit NIP Address Pot DHCP MAC Address Firm Version Run Stop Status 192 168 1 5 9094 9095 Signal Converter 00 C0 8F 60 13 9E 1 00 SoftRun Normal eS Converter 3 Configurator wh File F Search S EditlE Mem DOption 0 Help H IPAddress Pot DH Signal Converter 192 168 1 5 3094 3095 Ready Computer 169 254 27 102 z Setting IP address window is displayed Specify the unit name and input IP address Subnet Mask and Default Gateway Click OK to set new settings x Base Setting Unit Name Signal Converter TR Cancel IP Address 192 168 1 5 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 1 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ct
4. Cut off current 10mA However protective varistor excluded RS485 Power supply Between the isolated circuits Earth Insulation resistance initial 100M Q LAE measured with 500V DC ubraton tes istanes a 55Hz 1cycle min double amplitude 0 75mm 1h on 3 Min 294m s __ 5 times on 3 axes 25 x 60 x 90 Approx 809 6 2 Communication Specifications Interface RS232C RS485 Number of connected units Full duplex Format Stop bi Note1 TCP port number is set from the range of 1 to 32767 by using the tool Configurator WD and it compares to COM port When connecting MODBUS TCP 502 is recommended In case of setting 502 to main COM port set another number to the other port 2 COM1 and COM2 can be used together 3 Please check with the actual devices when some commercial devices are connected The number of Breakdown voltage initial Transmission speed 115 2kbps setting 57 6kbps setting ee D 99 other connected devices transmission distance and 2 transmission speed may be different according to 8 Sq ee ee using connected devices g 4 Transmission distance speed and number of EA connected device should be decided by the right amp graph 0 700 1000 1200 5 This is the maximum numbers of TCP connection Transmission distance m that can connect to COM1 and COM1 as Ethernet sides 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 T
5. electric shock O Use the external devices to function the emergency stop and interlock circuit O Connect the wires or connectors securely The loose connection might cause abnormal exothermic heat or smoke generation O Do not allow foreign matters such as liquid flammable materials metals to go into the inside of the product It might cause exothermic heat or smoke generation O Do not undertake construction such as connection and disconnection while the power supply is on Copyright and trademark O Panasonic Electric Works Ltd owns the copyright of this manual O We stiffly refuse the reproduction of without permission from this manual O Modbus Protocol is a communication protocol that the Modicon Inc developed for PLC O Windows Windows NT and Microsoft Internet Explorer are the trademarks or registered trademarks of Microsoft Corporation of United States of America and each company O Ethernet is the trademark of Xerox Corporation O Other company names and the product names are the trademarks or registered trademarks of each company Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Introduction Thank you very much indeed for purchasing KS1 Signal Converter In this manual we explain the usage of KS1 Signal Converter in detail Please use it correctly after understanding the content enough Phone 800 894 0412 Fax 888 723 4773 Web www ctiaut
6. from CR CR LF and None Communication Setting i x COM1 R52320 coM2 RS485 Ethernet Setting COM Setting Protocol TOP Mode y Baud rate 9600 bps y Transmission data format Action Mode Server Mode y Data length hit Server Mode Parity Odd y Source Port No 9094 1025 32767 Stop bit Timeout lo S End codes 0 No Timeout 0 1800sec O COM Timeout 10 60000ms 6 2 cae Set COM Timeout of serial communication Default setting is 5000ms 5s It means the time to wait responses from the devices connected by RS232C and RS485 After passing the set time it finishes the communication via the serial port Communication Setting x COM1 R52320 COM2 R5485 Ethernet Setting COM Setting Protocol TOP Mode y Baud rate 9600 bps y Transmission data format Action Mode Server Mode y Data length Obit v Server Mode Parity Odd y Source Port No 9094 1025 32767 Stop bit 1bit Timeout lo S 0 No Timeout 40 1800sec cae 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net COM Timeout can be set 300 seconds or less by checking the box Uncheck the box 10 60000msec possible to set every millisecond Check the box 61 300sec possible to set every second End codes GR hal COM Timeout 61 300
7. 1 03 or more that supports Modbus TCP Please refer to the help in Configurator WD for the way to set Note In case of setting by Configurator WD MODE 4 of switch 1 should be set to OFF software Select a Signal converter which is to be set TK lolx File E Search S Edit E View Option 0 Help H Signal Converter 00 C0 5F 60 13 76 1 00 Computer 169 254 27 102 Click Edit Communication setting and Communication setting window is displayed You can set the communication conditions for COM1 RS232C and COM2 RS485 individually Note Be sure to confirm COM No Communication Setting COM1 R52320 COM2 R5485 Ethernet Setting COM Setting Protocol TCP Mode Baud rate 9600 bps y Transmission data format Action Mode Server Mode v Data leneth Sbit Server Mode Parity Odd Source Port No 1 32767 Stop bit 1bit y Timeout End codes None v 0 No Timeout 0 1800sec COM Timeout 5000 ms 10 60000ms M 61 300sec Timeout Setting Set protocol of Ethernet network Communication Setting COM1 RS232C COM2 RS485 Ethernet Setting COM Setting Protocol TCP Mode ry Baud rate 9600 bps y TGP Mode issi ae TOP vmm Transmission data format Action Mode Server Data length ebit Server Mode Parity Odd Source Port No s 32767 Stop bit 1bit Timeout End codes None v 0 No Timeout 40 1800sec COM Timeout 5000 ms
8. 4773 Web www ctiautomation net Email info ctiautomation net 3 2 Wiring Diagrams Signal Converter Connected device ae SG EME RS485 1 Terminal fastening torque should be 0 22 to 0 25 N m Use terminal driver AFP0806 2 Use wire with its cross section of 0 3 1 0mm AWG 22 16 for the terminal 3 When using this unit as terminal station of RS485 No 5 or No 7 and E No 8 terminal should be shorted externally 4 Two terminals No 4 and No 6 of RS485 are shorted internally Two terminals No 5 and No 7 of RS485 are shorted internally 3 3 Communication Use the transmission cables shown below for RS 485 communication system 1 Use shielded type twist cables 2 Use only one type of the transmission cables Do not mix different types of the cables 3 Use twist pair cables under a bad noise environment 4 Be sure to connect with daisy chain the RS 485 transmission line between each unit Connect one end of the shielded wire to an earth ground 5 Use 2 recommended cables with the same cross section of 0 3 to 0 34mm to connect to the RS 485 and RS 485 terminals RS 485 Wiring and setting of terminal station 1 When using shielded cable for the RS 485 transmission line ground one end Use aclass D dedicated earth for grounding Do not share a ground with other earth lines Fig 1 2 Be sure to connect with daisy chain the RS 485 transmission line between each unit Do not use a splitter
9. Panasonic KS1 Signal Converter User s Manual ARCT1F437E 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Cautions for Your Safety Read the manual carefully before installing running and maintenance for proper operation Before using master the knowledge of the equipment safety information and all of other notes This manual uses two safety flags to indicate different levels of danger A handling error could cause serious physical injury to an operator AN WARNING and in the worst case could even be fatal OAlways take precautions to ensure the overall safety of your system so that the whole system remains safe in the event of failure of this product or other external factor O Do not use this product in areas with inflammable gas It could lead to an explosion Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts FA A handling error could cause serious physical injury to an operator CAUTION or damage to the equipment O To prevent abnormal exothermic heat or smoke generation use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications O Do not dismantle or remodel the product It could lead to abnormal exothermic heat or smoke generation Do not touch the terminal while turning on electricity lt could lead to an
10. W Control Confguratar AD Browse InstallShield InstallShield Wizard Select Program Folder Select the program folder to install Configurator WD and click Next Please select a program folder Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the existing folders list Click Next to continue Program Folders Panasonic MEW Control Existing Folders Accessories Games Microsoft Office Tools Online Services Panasonic MEV Control StartUp InstallShield Back Cancel E Confirm the completion of the installation InstallShield Wizard Complete The InstallShield Wizard has successfully installed Configurator WO Click Finish to exit the wizard Eancel lt Back After complete the installation click start program Panasonic EW Control Configurator WD to start Configurator WD 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 2 Set and Change IP Address All devices connected with Ethernet network are required their own IP address 192 168 1 5 is initially allocated to Signal converter as IP address If you want to change IP address change here according to the procedure Start Configurator WD and click the search button in order to search units att rs WD 3 E q 0 x a n A Tires Por SOEP MAC Address Firm Version
11. able Connector RJ45 Cable UTP Category 5 or more Use to wire RS485 and RS232C lines Use to connect the power supply Please use the attached power supply cable AFPG805 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 3 Wiring and Installing Space 3 1 Main unit terminal arrangement Be sure to wire correctly according to the terminal arrangement and wiring diagrams LAN Connector Connector RJ45 Cable UTP Category 5 or more This unit recognizes automatically the cable cross or straight Select cable according to the connected devices RS232C RS485 terminal stand SD RS232C RD SG 6 RS485 RS485 z EJ RS485 E Terminal shape Terminal name RS485 a a Power supply connector Use the attached power supply cable AFPG805 to connect power supply Brown F Brown 24V DC O fee ov Wiring of attached power supply cable Note 1 Please use twisted lines for power supply line brown and blue in order to reduce the noise effect from outside 2 Please use a power supply of the insulation type with built in protection circuit in order to protect against an abnormal voltage from power supply line 3 Regulator on the unit is non insulation type 4 Use power supply voltage within the range of allowable voltage Rated voltage 24V DC Operating voltage range 21 6 26 4V DC 3 Phone 800 894 0412 Fax 888 723
12. de e Modbus RTU Baud rate 9600 bps v C Modbus ASCI Transmission data format Action Mode Server Mode v Data length Sbit Server Mode Source Port No 502 1 32767 Recommended Modbus TCP port 502 Stop bit Parity End codes COM Timeout 5000 ms 10 60000ms 61 300sec Timeout Setting Cancel Note1 In case of setting 60 it cut TCP connection when there are no communication for 60 seconds after establishing TCP connection 2 KS1 Signal converter keeps the connection until time out setting time after establishing TCP connection if the client cut TCP connection correctly Set the timeout with considering break of Ethernet cable cut out TCP connection due to power discontinuously of the unit and the case when it can t establish connection When the client connects a new connection during KS1 Signal converter connection it connects max 3 connections for one port 3 In case of setting 0 it Keeps TCP connection until passing two hours with no communication After passing two hours the connection will be opened 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 6 Specifications 6 1 Main unit 21 6 26 4V DC 90 110 of rated operating voltage Allowable momentary 10ms power off time Ambient temperature 0 55 C Ambient humidity 30 85 RH at 20 C non condensing Between the isolated circuits 500V 1 min note
13. er to MOSBUS TCP client after conversion 2 bytes data 0128 Hex designated 238D send from serial communication device number 01 to transmit data When it is MODBUS RTU it converts to transmit data delete CRC and when it is MODBUS ASCII it converts to transmit data delete LRC Transmit data is total 5 bytes and the number of byte of transmit data is 0005 Meaning Example of response from MODBUS TCP server to MODBUS TOP client Error Data error 1 Transmit ID Protocol ID Transmit byte Transmit data Ex of setting value 0001 0000 0003 00800A ID of Fixed Number of byte This shows the example of error response when it send command without transmit ID protocol ID and transmit byte t response 0A in case of the below Transmit byte is under 6 bytes MOSBUS TCP command format error MODBUS address in MODBUS TCP command error Receive 4kbyte or more response from MODBUS slave unit Error Data error 2 TransmitID Protocol ID Transmit byte Transmit data Ex of setting value 0001 0000 0003 01830B ID of Fixed Number of byte It response OB when it doesn t receive response such as there is no slave or serial line is opened etc 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 7 Error indication and Clear Error 7 1 Error indication You can see some errors contents by Configurator WD status error code Flash ROM setting read fai
14. erver Mode y Data lantih Server Mode Parity Source Port No 9094 7 1025 32767 Stop bit Timeout lo S End codes 0 No Timeout 1800sec COM Timeout 5000 ms 10 60000ms TF 61 300sec Timeout Setting oee Set Parity of serial communication Default setting is Oda Communication Setting x COM1 R52320 COM2 RS485 Ethernet Setting COM Setting Protocol TOP Mode y Baud rate 9600 bps 7 Transmission data format Action Mode Server Mode y Dita enh Server Mode Parity Source Port No 9094 m 1025 32767 Stop bit Timeout lo S End codes 0 No Timeout 40 1800sec COM Timeout 5000 ms 10 60000ms 61 300sec Timeout Setting oee 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Set Stop bit of serial communication Default setting is 1 bit xi COM1 R52320 com2 Rs485 Ethernet Setting COM Setting Protocol TOP Mode y Baud rate 9600 bps y Transmission data format Action Mode Server Mode y Data length Obit v Server Mode Parity Source Port No 9094 o 1025 32767 Stop bit End codes Timeout lo S 0 No Timeout 40 1800sec COM Timeout 0 60000ms f 1 300sec Timeout Setting cae Set End codes of serial communication Default setting is CR Select
15. etting Protocol Modbus TOP Mode y Modbus RTU Baud rate 9600 bps y C Modbus ASCII Transmission data format a Mode Server Mode y e hit Cn Source Port No 9094 1 32767 Recommended Modbus TCP port 502 Timeout 60 End codes s N mne v 0 No Timeout 0 1800sec COM Timeout 5000 ms 10 60000ms M 61 300sec Timeout Setting Parity Odd Stop bit Cancel 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Set Baud rate of serial communication Default setting is 9600bps You can set it for COM1 RS232C and COM2 RS485 individually When setting by hardware communication set switches the settings of COM1 and COM2 are common Communication Setting COM1 R52320 COM2 R5485 Ethernet Setting COM Setting Protocol TOP Mode y f Modbus RTU Baud rate C Jy Transmission data form Action Mode Server Mode Data length m Server Mode Parity Source Port No 7 1 32767 ABS Timeout End codes 0 No Timeout 0 18D0sec COM Timeout 5000 ms 10 60000ms M 61 300sec Timeout Setting oree Set Data length of serial communication At present it fixes 8bit Communication Setting x COMI RS232C COM2 RS485 Ethernet Setting COM Setting Protocol TOP Mode y Baud rate 9600 bps y Transmission data format Action Mode S
16. h the unit Excessive static electricity might be generated especially in a dry place E Cleaning Wipe dirt of the main unit with soft cloth etc When thinner is used the unit might deform or be discolored E Power supply Connect a breaker to the voltage input part for safety reasons and to protect the device Do not turn on the power supply or input until all wiring is completed Do not add abnormal voltage directly otherwise it might damage internal circuit WE Before power on Please note the following points when turning on power at the first time Confirm there are neither wiring rubbish nor especially an electrical conduction when installed Confirm neither the power supply wiring the I O wiring nor the power supply voltage are wrong Tighten the installation screw and the terminal screw surely Use an electric wire applicable to the rated current MW Others Please note that it might take time to approve the communication again after power on and breaking the communication Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 1___ Unit s Features and Structure 1 1 Features KS1 signal converter is a signal converter of the DIN rail installation type that converts serial communication data RS232C RS485 into Ethernet data Ethernet Data exchange by personal computers or PLC etc is achieved by converting serial communication data to Ethernet data and connec
17. his shows the time to finish processing serial port when there is no response after command from COM port 7 When the end code is CE or CR LF CR and CR LF in the command are ignored 8 In case of that the end code is none it processes the data max 1460 byte per a IP packet 6 3 Communication Specifications Interface Ethernet IEEE802 3u 10BASE T 100BASE TX RJ45 100Mbps 10Mbps Transmission Communication Baseband specs method Max segment lengt Protocol MDI MDI X Auto cross over Note1 You can select MODBUS TCP RTU ASCII added to TCP for transport layer protocol of Ethernet Firmware V1 03 or more 2 502 is recommended when connecting MODBUS TCP When MODBUS TCP is set to main COM port set the other port to another port 3 The time from when it comes no connection after establish TCP connection to cut TCP connection when connect by MODBUS TCP If set to 0 KS1 Signal converter keeps TCP connection until when MODBUS TCP client cut correctly However without transmission for 2 hours it cut TCP connection 4 When it doesn t cut correctly during TCP connection KS1 Signal converter keeps the TCP connection until the setting time Considering read out cycle of using application set the timeout 5 With serial communication conditions when the end code is set to CR or CR LF it cut the connection by receiving data 4k byte ore more When the end code is none it proceeds by 1460 byte max of one IP pac
18. iautomation net 5 3 Communication Setting You can set communication conditions by 2 methods using the communication set switches on the front of main unit and using the setting software Configurator WD 5 3 1 Set by the communication set switches on the unit Use Communication set switch 1 and Communication set switch 2 to set communication setting ON MODE e un OFF ON Communication set switch 1 ENE Not available Available speed method note1 lt lable gt Note 1 Only when MODE 4 of switch 1 is set to ON Hardware and switches setting is available 2 When MODE 4 of switch 1 is set to OFF Software and switches setting is not available 3 Data length is fixed with 8 bit 4 Setting conditions are read when power turns on You should set them before power turns on If you change the settings while power turns on some malfunctions might be occurred 5 When setting by hardware communication set switches RS232C and RS485 communication settings are set as same If individual setting for RS232C and RS485 is required use the setting software 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 3 2 Set by setting tool Configurator WD You can download the setting tool software Configurator WD from our web site http panasonic denko co jp ac e Use Configurator WD ver 1 42 or more for KS1 signal converter ver
19. ing plate NOTICE Signal converter with FPO Flat type mounting plate is installed to DIN rail even if it is set from the side DIN rail es r FPO Flat type j Converter 5 mounting plate A 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 5 Settin 5 1 Install IP address search tool A personal computer with Windows and Ethernet interface is required in order to set Signal converter You can download the software from the homepage of Panasonic Electric Works Lid http panasonic denko co jp ac e dl software info common tol_configwd jsp Download Configurator WD IP Address search tool V1 21 or more and install in a PC according to the below procedure InstallShield Wizard E xj Welcome to the InstallShield Wizard for out When the setup program is booted a The InstallShield Wizard will install Configurator 4 0 on confirmation dialog box IS displayed your computer To continue click Newt Confirm the contents and click Next E Cancel Install5 held Wizard License Agreement License agreement confirmation box is displayed lf you agree to all of the items in the displayed license agreement click Yes Please read the following license agreement carefully Press the PAGE DOWN key to see the rest of the agreement Licensing terms for the software This Agreement iz a legally binding agreement between the final user and Mats
20. it to DIN rail like 2 and fix the lower hook Signal Converter __ 4 2 Remove from DIN rail Procedure 1 Insert a screwdriver in the DIN rail installation lever 2 Pull the lever below 3 Lift main unit and remove from the DIN rail Signal Converter DIN rail DIN rail installation lever Screwdriver 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 3 Install by using FPO Slim type mounitng plate Please use M4 screws to install FPO slim type mounting plate AFP0803 in the mounting plate FPO Slim type mounting plate Screw Screw 6 mm Procedure 1 Hook the upper hook of main unit on FPO Slim type mounting plate like 1 2 With supporting the upper hook push main unit to the mounting plate like 2 and fix the lower hook __ FPO Slim type mounting plate Signal Converter 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 4 Install by using FPO Flat type mounitng plate Please use M4 screws to install FPO flat type mounting plate AFP0804 in the mounting plate FPO Flat type mounting plate Procedure 60 mm 1 Please lift the expanding hooks of the upper surface and the bottom 2 Please set up main unit in FPO flat type mounting plate 3 Please match the plate and the expanding hook and push in the opposite direction FPO Flat type __ mount
21. it will be exposed to direct sunlight and where the ambient temperature is outside the range of 0 to 55 C Where the ambient humidity is outside the range of 30 to 85 RH at 20 C non condensing and where condensation might occur by sudden temperature changes Where inflammable or corrosive gas might be produced Where the unit will be exposed to excessive airborne dust or metal particles Where the unit will be exposed to water oil or chemicals Where organic solvents such as benzene paint thinner alcohol or strong alkaline solutions such as ammonia or caustic soda might adhere to the product Where direct vibration or shock might be transmitted to the product and where water might wet the product Places unaffected by power transmission lines high voltage equipment power cables power equipment radio transmitters and any other equipment that would generate high switching surge Please use the Unit according to the specifications described in this manual Otherwise it may malfunction or cause fire and an electric shock Connect to the power supply in compliance with the rating Refer to the wiring diagram to ensure proper wiring for the power supply input and output Do not perform wiring or installation with a live line It may also lead to circuit burnout or fire Do not add voltage and current to an output terminal from outside MW Static electricity Discharge static electricity touching the grounded metal etc when you touc
22. ket or it doesn t cut TCP connection without proceeding to store the several packets UTP Category 5 or more 6 4 Factory setting Setting method Transmission speed Data length 115200 bps ca 0 9600 bps A AE TD 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 5 Outline of MODBUS TCP and Transmission format 6 5 1 Connections When set to MODBUS TCP Serial communication PC etc Ethernet KS1 Signal converter RS239C sevice MODBUS command MODBUS TCP server 2 command TCP lt response convert lt response Client Serial port RS485 MODBUS TCP server KS1 Signal converter is connected from MODBUS TCP client MODBUS TCP server is designated by specific IP address and port number MODBUS TCP server KS1 Signal converter converts data from MODBUS TCP client command to MODBUS RTU or MODBUS ASCII and send from the serial port After that it converts data from the serial port response and send to MODBUS TCP client 6 5 2 Compare Packet of MODBUS TCP and MODBUS RTU and ASCII Example of Command data from MODBUS TCP client to MODBUS TCP server Item Transmit ID Protocol ID Transmit byte Transmit data Ex of setting value 0001 0000 0006 0103238D0001 ID of Fixed Number of byte Slave unit No 01 Transmit unit value of transmit data Function code 03 Data address 238D Data 1 byte This shows the command to read out 1 byte data designa
23. lure E iol xi gt t Configurator WD File F Search S Edit E View Option 0 Help H IP Address Signal Converter 192 168 1 5 9094 9095 DHCP MAC Address Firm Version Run Stop 7 Status N Signal Converter 00 C0 8F 60 13 9E 1 00 SoftRun Error indication Computer 169 254 27 102 7 2 How to clear the error You can clear signal converter s error when error LED is blinking by the below 2 methods Power off and on again or pressing for 2 or more seconds make system reset Turn the power on with pressing reset switch in order to initialize the settings It initializes all settings by software 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Revision Histor Content of revision June 2007 ARCT1F437E First edition August 2007 ARCT1F437E 1 Second edition Added the explanation of the new features of the setting Timeout along with the upgrade of KS1 Signal Converter and Configurator WD October 2007 ARCT1F437E 2 Third edition Added the explanation of the new features of the setting Ethernet Timeout along with the upgrade of KS1 Signal Converter March 2010 ARCT1F437E 3 Fourth edition Added the explanation about MODBUS TCP along with the upgrade of KS1 Signal Converter 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
24. nnnnnnnnnns 11 5 0 Communication Seting eiresiniie insna iaa s a E a E A aa EEO ER A AAi 12 5 3 1 Set by the communication set switches ON the Unit cocooocccncccccocncnnnccconnnnnonononncnnnnonnnnnnnonononons 12 5 3 2 Set by setting tool Configurator WD coccccoconnnccnnnccncccnonnconccononononcnnnnnnnonnnanncnnnnnnnonnnanncnnnnnonennnnns 13 hapte G Speciic alonso 19 A A Re cen Pearce omen a ere een Serene ee Le een ee mene eee eee mere 19 6 2 Communication Specifications Interface RS232C R8485 oocccccconccncccccconncnnncconncnnnnononncnnononononnnononnnnns 19 6 3 Communication Specifications Interface EthNernet cccccccccnoccnnccnnccncononnncnnnnncnononanncnnnnnononanenennncnnos 20 64 FACTORY sei a ada 20 6 5 Outline of MODBUS TCP and Transmission format ccccccoccccncccccnncnnncononcnnnnnnonncnnnnnnonnnnnnnnnnannnnonenanens 21 6 5 1 Connections When set to MODBUS TCP oooocccnnnnccccccccccnnnccnnnnonnnccnnnnononnnanncnnnnnnnnnnnannnnnnnnnnnnans 21 6 5 2 Compare Packet of MODBUS TCP and MODBUS RTU and ASCII oooccccnnncccccnnncnnnnccc 21 Ghapter 7 Error indication and Gle an E ad ees 23 TCE ror INCI QUO Nat si dia 23 1 2 HOWTO clear TGC IKON rd o A AE AT ec a A E Cicas 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Cautions before using MN Installation environment lt gt Do not use the Unit in the following environments Where the un
25. omation net Email info ctiautomation net Table of Contents Cautions DEIS USING pj tl alista i Chapter Unts Features and si UC mine AA A aac ites eeavacade 1 tPF UNOS aia oi e lalei e ara 1 tunte Name and Part NUMD Sl Seer n a a cde ininsdetaeanenesciecs 1 E AAA E a EE 1 A PP e e e a a E 1 o AP a 1 a oo O tater auc aaucensuceotsaaceiaicdaasnacaacatateodelaaut E 1 Chapter2 Pans Name and Working 2cca 2sscc sssshaceocnsheesostagecadaacbatasgnatecsacd a 2 2 Ae A SAIN ANN eS otero adelantar 2 Chapters Wiring and Installing opace scusiarara erat 3 3 1 Main unit terminal arrangemMent cccccccssssecccsseeeceseeecceuseeceesececsagececeuseeceeseeessageeessasseeessegseesssaseesess 3 OZ WMA DIAM Si Nc 4 3 9 COMMUNICA ON dd io 4 SASAMI Saca 5 Chapter 4 Howto Install io 6 441 MA Stan TOs DIN Tal dd de 6 4 2 Remove MONT DIN TU dd dd aE 6 4 3 Install by using FPO Slim type mounitng plate ccoooocccnnccoconccnncnononcnnnnnnnnconnnnonancnnnnonnnnnnnnonnnnanannnss 7 4 4 Install by using FPO Flat type mounitng plate cccoooccccccocconoconnonconanocononennnnonnnnconannnnnnonnnnnnncnnncnnanennss 8 Ai A E e O tere eects 9 5 1 Install IP address search tool ccccccocconccccccnnonccoconnnnnnnnnonnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnannnnnnnnannnnnnnss 9 5 2 Set and Change IP AQUFress oooooccccnncccccccoccconnccnonnnnnnccnnnnnnnononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnenena
26. sec w 61 300sec Timeout Setting i Cancel Set Source Port No of serial communication devices at server mode Default setting is 9094 for RS232C and 9095 for RS485 This is the display when TCP mode is selected Communication Setting COM1 RS232C COM2 RS485 Ethernet Setting COM Setting Protocol TOP Mode G Baud rate 9600 bps v e Transmission data format Action Mode Server Mode X pepe fees Sbit Parity Odd Source Port No 1 32767 Stop bit 1bit Timeout O End codes GR 0 No Timeout 0 1800sec COM Timeout 5000 ms 10 60000ms f 61 300sec Timeout Setting This is the display when Modbus TCP mode is selected for COM1 RS232C It shows that the source port number of serial communication device to server 502 the standard of Modbus TCP RTU is recommended Communication Setting COM1 RS232C COM2 RS485 Ethernet Setting COM Setting Protocol Modbus TOP Mode Modbus RTU Baud rate 9600 bps v C Modbus ASCII Transmission data format Action Mode Server Mode faint saath Sbit Server Mode Parity Odd Stop bit 1bit Timeout End codes 0 No Timeout 0 1800sec COM Timeout 5000 ms 10 60000ms f 1 300sec Timeout Setting 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net This is the display when Modbus TCP mode is selected for COM2 RS485 It shows that the
27. source port number of serial communication device to server 502 the standard of Modbus TCP RTU is recommended Communication Setting COM1 RS2320 COM2 R5485 Ethernet Setting COM Setting Protocol Modbus TCP Mode e Modbus RTU Baud rate 9600 bps C Modbus ASCI Transmission data format Action Mode Server Mode v Data length 8bit v Server Mode Parity Odd v Source Port No 302 1 32767 Recommended Modbus TCP port 50 Stop bit Tbit Timeout 60 s End codes 0 No Timeout 0 180D0sec COM Timeout 5000 ms 10 60000ms f 1 300sec Timeout Setting Cancel Note The same port number can not be set for COM1 and COM2 Set the main serial port for Modbus TCP connection to 502 and set the other port to another number When 502 is set to COM1 set 9095 to COM2 and when 502 is set to COM2 set 9094 to COM1 And confirm that there is not the port number repetition from a client KS1 Signal Converter can connect 3 devices as RS232C server and 3 devices as RS485 server Max connected devices as server side is 6 connections When some devices are connected as server set Timeout time When no signal from one server after setting timeout time signal converter cut the connection with the server and wait for the next connection Default setting is 60sec Communication Setting COMI RS2320 COM2 RS485 Ethernet Setting COM Setting Protocol Modbus TCP Mo
28. ted by 238D send from MODBUS TCP client to serial communication device number 01 Meaning Example of MODBUS RTU Command from MODBUS TCP server KS1 Signal converter to Serial slave unit Slave unit No 01 Function code 03 Data address 238D Data 1 byte This shows the command to read out data designated by 238D send from MODBUS TCP server KS1 Signal converter to serial communication device number 01 Pick up transmit data from MODBUS TCP client and when it is MODBUS RTU it send command with additional CRC and when it is MODBUS ASCII it send command with additional LRC Meaning CRC value of data Example of MODBUS RTU response from serial communication device to MODBUS TCP server KS1 Signal converter Slave unit No 01 Function code 03 Data 2 byte Data value 0128 Hex Settingrange Calculated value 2 bytes This shows the response to send 2 bytes data 0128 Hex designated 238D send from serial communication device number 01 to MODBUS TCP server KS1 Signal converter CRC value of data Meaning 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Example of response from MODBUS TCP server to MODBUS TCP client Normal ID of Number of byte Slave unit No 01 Transmit unit of transmit data Function code 03 Data bytes 2 Data 0128 Hex Setting range 00 to FF Fixto0000 This shows the response to send from MODBUS TCP server KS1 Signal convert
29. ting directly with LAN cable Ethernet RS232C RS485 1 2 Unit s Name and Part Numbers 1 2 1 Main unit Model No Ethernet RS232C RS485 24V DC AKS1202 1 2 2 Accessories Model No Power supply cable AFPG805 1 2 3 Options Product name Contents Model No Mounting rail DIN rail AT8 DLA1 Fastening plate Use to fix to DIN rail ATA4806 Terminal screw driver Using when wiring Phoenix terminal AFP0806 FPO Slim type mounting plate Mounting plate that is used to install a AFP0811 Type 30 10pieces unit vertically against the panel FPO Slim type mounting plate Mounting plate that is used to install AFP0803 10 piece each unit vertically against the panel Mounting plate that is used to install FPO Flat type mounting plate each unit horizontally against the panel AFP0804 1 2 4 Tool software IP Address searching tool ConfiguratorWD exe You can download IP address search tool ConfiguratorWD exe from our website Please refer to the help in Configurator WD for the way to set Note In case of setting by Configurator WD MODE 4 of switch 1 should be set to OFF software NOTICE Ethernet communication port of PC is required to transmit the settings to Signal converter y Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 2 Parts Name and Workin 2 1 Parts Names Status indicator LED input Output indicator LED LAN Inp
30. ushita Electric Works Ltd hereinafter refered to as MEWW By clicking the res button you signify your assent to this Agreement IF you do not agree with the terme and conditions of this Agreement you will not be able to use the Software 1 Grant of License MEW hereby grants you the nonexclusive license to use the Software acquired under this Agreement for the operation of a single user computer provided that the Software will at Do pou accept all the terms of the preceding License Agreement Ifyou choose No the setup will close To install Configurator 4D you must accept this agreement InstallShield Fill in the User Name and Company Name and click Next InstallShield Wizard Customer Information Please enter your information Please enter your name and the name of the company hor whom you work User Name Matsushita Company Hame Matsushita Electric Works Ltd InstallShield lt Back Mest gt Cancel 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Install5 held Wizard Choose Destination Location Select the installation destination and click Next Select folder where Setup will install files Setup will install Configurator WD in the following folder To install to this folder click Nest To install to a different folder click Browse and select another folder Destination Folder CA APanasonic ME
31. ut Output indicator LED RS232C RS485 Communication set switch 1 Communication set switch 2 Reset switch LAN connector RS232C RS485 terminal stand Power supply connector a 3 F ia E 0 0 0 m a 5 a E A o oo 00 El 5 50 ica RD a A5 f O r50 Co F RD a CJ Lighting or blinking according to the unit status POWER Lighting when power on RESET Lighting while pressing reset switch ERROR Blinking when error occurs with this unit Lighting or blinking according to LAN communication status gt LINK ACT Lighting when the link is approved Blinking during packet corresponding SPEED Turn off when 10BASE communication Lighting when 100BASE communication Blinking according to serial communication status SD Blinking when this unit send data to the connected device RD Blinking when this unit is received data from the connected device Use to set communication conditions Only when MODE 4 switch of communication set switch 1 set to ON hard switches are available Refer to 5 3 1 in detail All switches set to ON at initial Pressing for 2 or more seconds makes system reset lt can be cleared by power off and on again However it can not be cleared when the serial communication or wiring are wrong In order to initialize all settings by Configurator WD turn the power on with pressing this switch Use to connect Signal converter and PC etc by Ethernet c
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