User Manual
Contents
1. Take 9m height tower for example 5 7m distance is suitable 3 Put the four anchors into the holes of base and tight with screw Keep the top of screw 20mm above the base Make the axis of base be directed by pits B D or A C and lay flat 40 50mm above the ground Pour concrete the proportion of cement sand gravel is 1 2 3 adjust base flat at last 4 Put the anchor of wire slant into the pits throw stone to the bottom to cover the anchor Then pour concrete stone and concrete interlace till the pits full Keep the circular ring lean to the center of ground form 60 angle with horizontal 5 Armed with anchor pouring concrete to the pit until to the top of the circle make sure the whole circle above the ground 6 The concrete curing period generally lasts for 100 hours don not do the installation work during this curing period 7 INSTALLATION INSTRUCTIONS 1 Please does the installation work when the wind speed is less than 2m s 2 Keep the base on bottom of tower flat put washer on the screw of anchor tight the nut Put cable through the tower connect the two sections of tower and the base Lay on pit A See figure _ hold hoop E _ sheath N pull ring 10 tighten rear installation the end Be f hold hoop and sheath must unify closely in case of bolt looseness 3 Reeve the wire thimble from top to raised face make a circle around pole and through ou2. E E Fi E E F Fa E E P Pu JKo S FoF FF S gy gs 5 g Jj 1 r oe y 5 m oor Ff A am P J S OK jg B oo ff ia Fo por fof P gy y yg I fof yg yg yk sS y yg pF ri a y FF Gr i FKogs yt F a lg r E E a a r d E og y r S y Y uou ri oF gy ff og gy ua Y SO Gr ft for y y FF or Foe y Pee Mukput CE Switch and tur ALIM a BE NE Botteres 18 D The red terminal of electrical box should be connected with pole of battery the black terminal should be connected with pole of battery Mustn t be reversed Note the voltage of battery should agree with the voltage of inverter and generator the terminal should be connected firmly to prevent corrosion the terminal can be coated with oil or Vaseline E Inspect the connection of each part completely to ensure safe pull up the wind system Connect the 3cables before pull up F Installation for free standing pole Crane has to be used in installation of free standing pole We will supply foundation design construction drawings separately 8 MATTERS NEEDING ATTENTION 1 When the generator jitters and makes abnormal noise it should be stopped and examined carefully 2 When the blades running in high speed d
3. on grid types horizontal and vertical types XG Series horizontal axis wind turbine Unique rotating tail type 600w 1kw 2kw 3kw 5kw Electronic control Variable Pitch type 10kw 15kw 20kw 30kw 50kw Electronic control Variable Pitch type is original creation of our company adopt electronic control marching type blades with goods stability and security XG H Series vertical axis wind turbine 300w 500w 1000w 2000w 3000w 5000w all direct drive types after repeatedly testing and updating more than one year the products are superior to other similar products can be used as scenery and to generate electricity Generators are self research and developed enclosures are made by fine steel cast with advantages of small volume high accuracy low weight and elegant appearance Stators adopt special magnetic circuit design to reduce the torque of generator effectively Rotors are made from neodymium iron boron to make the wind turbines superior to other similar products Blades are streamlining designed with good pneumatic character using high quality glass fiber reinforced plastic demanding small wind to start and can survive in high wind Controllers and Inverters adopt chip control pulse width modulation to achieve regulator output and automatically protection Rotating Tail Advantages a Tail rotates by the gravity and uses maintenance free bearing no mechanical damage to the tail itself at all Traditional fold
4. of wind is in proportion to the cube of wind speed eg the wind power on 5m s wind speed is twice as the power on 4m s wind speed 2 Unstable wind is not good for the safe operation of wind generator and will reduce power that generated by the system Heavy turbulence site is inadvisable to install the system The higher the wind generator is placed the stronger wind it will experience In flat area the suggest height of tower is not lower than 6m The airflow around trees and buildings will form turbulence area Please avoid trees and buildings that will shadow the wind generator If the wind generator has to be placed besides the obstacle chose the site as far away as possible in order to make full use of wind see figure 20H Jl 6 FUNDATION 600w 1000w E E E NE ER AN XT pda r T fa he hg agg m m m LE ET Ioh TOI 8 See aaa ee eee T 67 M 2000w e LEP ey Pree Sess 1 Dig a square pit at the center of ground 500mm x 500mm x 500mm 600w Ikw 1000mm x 1000mm x 1000mm 2kw Above IOKW supply drawing separately 2 Take the square pit as the centre Equally dig 4 pits A B C D at radius of 5 0m A C and B D Diagonal line vertically intersected in the center of the square pit Design the distance between anchor of wire and the pit center according to the height of tower
5. turbine system is reliable and do not need frequent maintenance The user need inspect the generator pole output line timely to ensure the system operating safely 1 Inspect the wire grip fixed in time if loosen During the first three month this inspection is required also after suffering strong wind 2 Inspect if the joint of circuit is fixed if there is Corrosion phenomenon 3 Inspect batteries timely according to its demand 4 Before coming of extreme weather like typhoon we suggest lay down the pole to avoid unpredictable accident 10 TROUBLE SHOOTING MAX Nature XG series small wind turbine system is designed according to principle of free maintenance Normally reasonable installation and use will not cause fault Please refer to the following table when accidental fault occur Fault Reason Maintenance Method 1 wire loosen 1 tense the wire 2 screw of blades loosen 2 screw the loosen parts Generator shake 3 blades damaged in outer force 3 replace blades 4 the surface of blades freeze cause lose balance clean up the freeze 1 lay down the system check loosen 1 the parts loosen parts take sanforizing measure Unmoral noise 2 bearing of generator has been damaged replace bearing there is rub between blades and other parts inspect fault of blades there is rub from stator of generator rotate speed 2 the winding of generator is short circuit or output 1 replace bearing reduced line short cir
6. User Manual MAX XG Series Horizontal axis wind turbine Rotating Tail Design XG 600W XG 1KW XG 2KW 9 a 2 CONTENT 1 SUMMARIZE 2 TECHNICAL PARAMETER 3 STRUCTURE COMPONENTS 4 PACKING LIST 9 CHOSE INSTALLATION SITE 6 FUNDATION T INSTALLATION INSTRUCTIONS 8 MATTERS NEEDING ATTENTION 9 MAINTENANCE 10 TROUBLE SHOOTING 11 WARRANTY THANK YOU FOR PURCHASING MAX NATURE XG SERIES SMALL WIND TURBINE SYSTEM IN ORDER TO ENSURE THE PRODUCT OPERATING SAFELY AND EFFICIENTLY PLEASE READ THIS MANUAL CAREFULLY BEFORE USE THE SYSTEM MAY YOU HAVE A GOOD TIME WITH OUR PQRODUCTS THE WIND SYSTEM MENTIONED IN THE MANUAL ARE MAX XG SERIES SMALL WIND TURBINE 1 SUMMARIZE The manufacturing plant of MAX NATURE GREEN ENERGY LIMITED Located on beautiful shore of Yellow Sea Jiaonan Shandong Province marketing center located in Weifang Shandong Province it is high tech enterprise which collect R amp D production market in one Our company engaged in exploit of wind and solar renewable energy application We can offer the user with high quality reliable and energy efficient power supply solutions Our company own advanced equipments multi term patent technology and top ranking talents The products are reasonable designed with stable quality The company has passed 1509001 international quality management system certification The company independently developed more than twenty different models like off grid and
7. cuit 2 find short circuit parts and insulate obviously 3 the button on the controller be placed on off 3 place the button on position 1 the rotate speed of generator is slow 1 inspect generator voltage output 2 three phase winding of stator short circuit 2 find short circuit parts and insulate from generator is 3 controller short circuit 3 replace controller low 4 low voltage transmission line is too long or the 4 short the line or widen diameter of the diameter of line is thin line 1 output voltage from generator is too low 1 inspect the generator Energy output lt 2 terminal of battery 15 corroded cause poor 2 clear the terminal keep contact from battery is contact well and coat oil insufficient 3 the battery lose efficacy 3 replace battery 20 11 WARRANTY 1 generator blades inverter charge controller warranty one year 2 warranty time start from the date of contract 3 do not responsible in the following condition A install the system ignore the instruction manual cause damage B damage caused by force majeure C unreasonable installation cause the system full down D privately remodel the system All final explanation rights to the instruction manual here belong to MAX Nature Green Energy Limited The parameter subject to change without prior notice 21
8. ing type tail can be damaged if the tower shakes accelerate the mechanical wear of the tail b The tail moving in the axial direction reduce mechanical friction and make sure free maintenance Folding type tail is static upward movement which could easily cause bearing wear so its bearing need regularly replacement for the user c The rotating tail is made of high density glass steel mold production no welding ensure the precision and quality Traditional folding type tail is hand welded structure can t guarantee the precision and quality of the tail 2 TECHNICAL PARAMETER Adjustable on demand Model XG600W XG 1KW Rotor diameter 2 5m 2 8m XG 2KW 3 8m Rated rotor speed 400 r min 360 r min 320 r min Rated wind speed 8m s Rated Power 600w 1000w 2000w 720W 1200w lt 0 4 Maximum Power 2500w start torsion lt 0 3 moment n m Output voltage 24V D lt N NO lt Start up wind speed 2 5 m s 3 25 m s Work speed Security wind speed 50 m s Height of tower 6 m Optional as demand Tower type Cable guyed Optional as demand Material of enclosure Fine cast steel Material of magnet steel NdFeB38sh neodymium iron boron 38sh Material of stator QZY 2 180 470 Generator style 3 phase AC PM Material of the blades Fiberglass Reinforced Plastic Blades quantity 3 FRP blades Top qualit uid 40kg 60kg except tower Suggest batteries 2pcs 12v150ah 4pcs 12v150ah Ser
9. o not stand people or carry on other work in the plane direction of working blades in case the blades fly off 3 the battery must maintain dry and clean all the time Do not lay metal on top of batteries to avoid short circuit 4 The negative earth of the electric control box and the inverter can not be put in the same place to avoid short circuit To operate inverter should follow the instruction 5 The wire grip may loose in strong wind Fasten it with iron wire if it 1s loose Inspect the wires after suffering strong winds the upper pole must be vertical 6 The lines of wind power system can not be mixed with other lines It should be arranged separately Suggest the lighting use DC power and household appliances use AC power the inverter and its output line can not be parallel connected also the inverter output line can not be connected to the commercial power 7 When connecting electrical box connect the battery first then to the generator output line The sequence of its decomposition exactly is opposite 19 8 Shutdown switch for electrical box is usually on open position It is used when the capacity of the battery 1s adequate or to defend strong storm disasters Only when the blades rotate slowly you can button the shutdown switch Do not press the button when the blades rotate in high speed No load operation 15 forbidden in order to secure the blade in high speed 9 MAINTENANCE MAX Nature XG series small wind
10. t see fig adjust the length of wire and tight with clip Loose wire grip pull up the pole adjust the wire grid to keep the pole vertical Note the wire is not allow to be tied to the wire thimble directly in case of fall down 4 Lay a 1m holder around pit A extend the wire grid for pits D properly 50mm lay down the pole slowly support the pole with holder on the link point 5 Assemble wind turbine A Peg graft the generator shaft to pole or connect with flange and screw fixed bolt B Fix the tail with four screws on back of generator Keep the tail rotate freely 15 Note Please pay attention to keep A C in same distance Random error is acceptable withinl Omm If needed Adjust the distance before fix the screws 17 C Assemble blades hub the concave side of blades face wind convex side face generator mustn t be reversed place blades assembly into generator shaft put washer and screw bolt Run blades to make sure the shaft and hub working well fix the cover afterwards When install the generator on the pole the 3 cables must be short circuit screw the line together in case of run away Instruction for control system EN 1 e g a y g ue tor s rrer ponen au ou if E Uk ous UE Jn gk ade J i gy gS FK SO Sy y P 1 2 Fo y g oof oe foe 4 gd
11. vice life gt 15 years 90kg 6pcs 12v200ah Output control system Wind solar hybrid controller Off grid controller On grid controller 24v100w 200w 48v200w 400w 2v600w 800w Galvanization painting Mated solar panel Class of insulation Corrosion prevention Over speed protection 3 STRUCTURE COMPONENTS Tail control by revolving shaft Automatic yaw Automatic unload by controller Blades generator tail tower electrical system etc Electrical system include electric control box batteries wire and cable See figure A Ale Generator Tail Blade Tower guyed pole Fit Air guide Cover Base Anchors for base Pins for base and pole Wire grip PN Y ua dA y ew ui iate Ug Rope clip Wire D so tso amp be M 94 FX Ir Pik Col doa RS i en Ieee qp ung ree Controller Inverter 4 PACKING LIST Please check the packing list for its completeness before installation COMPONENTS NAME Generator assembly Wheel Hub Base 1 30m 6m pole 5 CHOSE INSTALLATION SITE Installation site is very important for the safe and efficient operation of the wind system The following statement is as reference 1 the higher of average wind speed the more power that the wind system will generate The power
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