Manual - Innovag
Contents
1. Product Type A new Multicontrol Board that is not set for a product type will continuously flash all front panel LEDs white Before use it must be set to a specific product type using the following procedure 1 Make sure power is off to the controller 2 Press and hold the OK and Adjust buttons and turn the power on 3 Continue to hold both buttons down approx 10s until the display shows the current product type The table below shows the letters used for each mode Product Type Air Injector Purge Kerang Milk Pump Basic E ee cae Milk Pump VariSpeed 4 Press Adjust until the desired product is displayed 5 Press OK to save the setting The replacement board comes with a set of labels Fit the appropriate one for the product being repaired Page 11 Copyright InnovAg 2010 Program Upgrade The Multicontrol can be upgraded to the latest software version using the following procedure Program 1 Make sure the Controller is powered 2 Plug the black Keyfob programmer into the Program connector on the PCB in the lid Make sure the white mark on the Keyfob connector also red stripe on the cable is toward Program on the PCB 3 Press the button on the Keyfob 4 The Keyfob s light should go green while the new software is being transferred 5 When programming is finished the Keyfob light should go off If the light flashes red at any time there has been a problem Unplug everything power o2. InnovAg MultiControl Universal Dairy Controller Air Injector Purge Pulsation Milk Pump Basic Milk Pump VariSpeed User Manual Part No DR51 0045 03 InnovAg Pty Ltd 82 Victoria St Sandringham 3191 Victoria Australia Ph 613 9521 9383 Fax 613 9521 8009 FreeCall within Australia 1800 061 167 email info innovag com www innovag com A C N 073 191 376 Page 1 Copyright InnovAg 2010 The MultiControl Concept MultiControl is an innovative range of high technology dairy controllers that are highly reliable economical versatile and easy to set up Although the range comes pre packaged for individual applications each uses the same front panel electronics which has distinct advantages 1 Common setup method 2 Single spare part for all the range 3 Lower product cost This manual has sections for each controller type and includes how to set up a new board should replacement be required Copyright InnovAg 2007 Page 2 Air Injector Purge This unit controls operation of a dump valve to inject air into the milkline for more effective washing In addition an air purge system can be controlled to evacuate fluid in the milkline at appropriate times Automatic air purge has two main advantages 1 Valuable milk remaining in the line is flushed into the tank prior to washing rather than going down the drain 2 During washing cold water from the previous cycle is flushed out to avoid cool down of t
3. ff the controller wait 30s then try again 6 Unplug the Keyfob Copyright InnovAg 2007 Page 12 Specifications General Operating Temperature Storage Temperature Air Injector Purge Power supply voltage Purge contact max voltage Purge contact max current Milk Pump Power supply voltage Pump contact max current Pulsation Mains voltage Bank max output current 5 to 40 C 20 to 60 C 8 48VDC 7 36VAC 100VDC 250VAC 5Amp DC 10Amp AC 8 48VDC 7 36VAC 15Amp AC 85 264VAC 50 or 60Hz 2 5A side 60CPM 60 40 Specifications are subject to change without notice Page 13 Copyright InnovAg 2010 Declaration of Conformity Standards to which Conformity is declared e CISPR 11 e AS NZS 61000 6 4 e EN 61000 3 2 Manufacturer s Name InnovAg Pty Ltd Manufacturer s Address 82 Victoria St Sandringham Victoria 3191 Australia Type of Equipment Dairy Controls Brand Name MultiControl Dairy Controller Model Number DR40 0125 Pulsation Controller DR40 0126 Air Injector Controller DR40 0127 Milk Pump Controller I the undersigned hereby declare that the equipment specified above conforms to the above Directives and Standards eS a ce PAN Ao Signature Date 18 December 2006 Braham Basser Director InnovAg Pty Ltd Copyright InnovAg 2007 Page 14
4. he next wash The front panel has lights to show which action is currently operating Purge Light Inject Light Flashes once Flashes twice per second per second while while purging injecting Delay Light Flashes once per second between inject operations Note All lights flashing Orange means the incoming DC supply is too low for MultiControl to work They will flash Red if the voltage is too high Operating Modes The controller has three modes of operation Auto start Injection starts automatically on power up The purge function is not used A purge cycle starts when the Purge terminals close for at least 1s and is self timed i e once triggered purging continues regardless of state of the terminals Page 3 Copyright InnovAg 2010 Manual Similar to Auto start but Injection only operates while the Inject terminals are closed i e does not automatically start on power up Auto purge Injection operates while the Inject terminals are closed A self timed purge cycle starts when the Inject terminals open or Purge terminals close for at least 1s NOTE In auto purge mode Inject terminals must be closed for at least 30s before an auto purge is allowed to start The table below summarizes each mode and the settings required see Setup section 5 Gee p ES Installation The unit has an internal solenoid valve for connection to Vacuum supply filtered air and the dump valve A pair of isolated sc
5. l show the current Run On Time value 5 Press Adjust until the desired new value is shown on the display 6 Press OK to save the new setting and exit Setup Mode Setup mode will exit automatically if no buttons are pressed within 10s and any changes made will not be saved Page 7 Copyright InnovAg 2010 Pulsation This unit controls three banks of 2x2 pulsators Versions are available with in built 12VDC or 24VDC switch mode power supplies Three banks for pulsator drive lowers the load on the vacuum supply allows smaller sized cable and lower voltage drops compared to single or dual bank controllers The front panel has lights to show the state of each Bank Bank Light Flashes at Pulsation Rate Front ON Rear ON Both ON Fault Note All lights flashing Orange means the incoming DC supply is too low for MultiControl to work They will flash Red if the voltage is too high Operating Modes The controller has two modes of operation Auto start Pulsation starts automatically on power up Manual Pulsation operates only while the Run terminals are closed The table below summarizes each mode and the settings required see Setup section Auto start lPowWeron 0 mae 00 Copyright InnovAg 2007 Page 8 Installation The unit has three sets of Bank terminals for connection of Pulsators If the unit does not have in internal power supply connect the DC supply to the Power terminals Make sure the po
6. larity is correct For units with an in built power supply external equipment can be connected to the Power terminals Be careful not to overload the power supply O aa a O Em we monr common rear Ror common rear FRONT common REAR O row O O eane O O snes O O The Red LED shows if power is present An LED is also provided on each side of all banks to indicate the side is correctly operating Displa Run play Input Adjust Do not OK use OK Select i Tags Jo Connect an isolated normally open contact to the Run terminals if external control is required Other terminals if fitted are not used Page 9 Copyright InnovAg 2010 Setup There are 3 adjustable settings Rate and Ratio tables are shown on the PCB label Te Min Max FD External terminals enable 0 1 EA Pulsation Ratio 1 10 0 FE Pulsation Rate CPM 1 10 O To adjust settings 7 Press OK to place the controller in Setup mode 8 The Display illuminates 9 Turn Select to the required parameter number on the dial 10 The Display will show the parameter s current value 11 Press Adjust until the desired new value is shown on the display 12 To adjust more parameters repeat steps 3 to 5 13 Press OK to save the new settings and exit Setup Mode Setup mode will exit automatically if no buttons are pressed within 10s and any changes made will not be saved Copyright InnovAg 2007 Page 10 Setting
7. oat is at the top Na ma e Jeli enabled Float at Bottom ON mhile the float is at the bottom position Note All lights flashing Orange means the incoming DC supply is too low for MultiControl to work They will flash Red if the voltage is too high Installation The unit has an internal contactor to drive a milk pump The contactor has three primary contacts and one auxiliary contact Although the Controller is supplied pre wired for single phase use it can easily be re wired to suit 3 phase pumps Important Notes 1 The contactor coil is rated at 240VAC so care should be taken when re wiring for 415VAC 3phase to ensure the coil voltage is not exceeded i e the coil should be connected between a phase and neutral NOT phase to phase 2 The controller does not have inbuilt motor overload protection and this should be provided externally if the motor does not have an inbuilt overload protector Copyright InnovAg 2007 Page 6 Float aa Display Common re Bottom Float Input OK Power Lb se I O Select Connect power supply 8 48VDC or 7 36VAC to the Power terminals Connect a level probe must be isolated normally open contacts to the Top Float and Bottom Float terminals Setup The only adjustable parameter is Run On time which can be set from 1 to 10s To adjust the Run On time 1 Press OK to place the controller in Setup mode 2 The Display illuminates 3 Turn Select to 1 4 The Display wil
8. rew terminals are provided for connection of an external AC or DC solenoid for the Purge function These terminals are shorted when Air Purge operates so they should be wired in series with the solenoid and its power supply Copyright InnovAg 2007 Page 4 Display Inject Input Adjust Purge Input OK Power Select Connect power supply 8 48VDC or 7 36VAC to the Power terminals Connect isolated normally open contacts to the Inject and Purge terminals as required by the operating mode Setup There are 5 adjustable parameters Min Max FD External terminals enable 0 1 EA Delay time 10 0 FN Inject time 1 10 0 Z8 Purge time 1 10 8 F Auto Purge enable 0 0 To adjust settings 1 Press OK to place the controller in Setup mode 2 The Display illuminates 3 Turn Select to the required parameter number on the dial 4 The Display will show the parameter s current value 5 Press Adjust until the desired new value is shown on the display 6 To adjust more parameters repeat steps 3 to 5 7 Press OK to save the new settings and exit Setup Mode Setup mode will exit automatically if no buttons are pressed within 10s and any changes made will not be saved Page 5 Copyright InnovAg 2010 Milk Pump Controls operation of a milk pump in response to float level in a milk receiver The front panel has lights to show which action is currently operating Pum Float at Top Sai ON while the A Gil g fl
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