User Manual DCC 6000
Contents
1. 0 Bunuuedsiazun Wey je V giom JO KEN be Jeyaneuguan yesobepe n yeqzyesnz 10 eJ u je s ape i 9 Starterbatterie Haus eajowojny gVIT uaeyagioA Bun e yulels snwsyoeWygseg 13p0 Je snwsyoneuges Jusjed JEP UE USP IN 9429 ally ZJesusuepeuos nz ue YoIydien ueBunjpueylapimnz je e se6 ya lyon psne you amos UBJOCISA puis syeyu j Soules Bunjap y pun Bunuamien sJuswnyog seselp DunfuigUsalan amos opbau 11 LEAB www leab eu LEAB Automotive GmbH Thorshammer 6 24886 Busdorf Germany T 49 0 46 2197 860 110 F 49 0 46 2197 860 260 enquiry leab eu ements gar e N A N Q 9001 isO vg IS A ie U e GH D D O v D Ladeger t di Generator 9 D rot Zusatzbatterie blau gelb weiB Hinweis Wir empfehlen den Mess Shunt in die Minusleitung zu verbauen um das Risiko eines Kurzschlusses mit der Fahrzeugmasse zu vermeiden Eine Montage im Pluszweig ist bei Bedarf ebenfalls m glich Anschluss DCC 6000 und 6000S Bezeichnung Klemme Kabelfarbe Versorgungsspannung f r DCC 6000 1 rot Versorgungsspannung f r DCC 6000 2 blau Spannungsmessung Zweitbatterie 3 gr n Spannungsmessung2. Battery control system DCC 6000 Description and Operating Instructions e mE magnetronic Battery Control System DCC 6000 e L EAB User Manual www leab eu Dear customer You have acquired one of the finest battery control systems in the world the DCC 6000 Please take note of the sizable screen which at all times makes it easy to read the displayed information In order to use your DCC 6000 effectively you will the need following information Battery capacity see battery The system s voltage 12 or 24 V DC see battery To determine the effective range shunt you will need the maximum values of charge and discharge current Charge factor our experience shows in case of lead accumulation it is usually at 95 with other batteries other values have to be taken into account see programming DCC 6000 Features 10 Charge current indicator in Ampere Discharge current indicator in Ampere with short term repository of maximum storage Continuous indication of charge and discharge currents with on screen arrows Indication of battery s current capacity in Ampere hours both innumber and Graphic representation of the output by means of a bar chart Supply voltage indicated at alltimes Continuous warning as soon as low voltage occurs Warning when battery capacity gets too low adjustable Notice when battery capacity goes from critically low deep discharge again reaches sufficie
3. Datum Bearb 07 08 08 Iglhaut EE Beschaltung DCC 6000 60005 orm Blatt i Blatter Zust Anderung Name Ursprung Ersatz fur Ersatz durch
4. This is how you can read the tension of a second battery Requirement the battery systems have to be connected Middle key When using this key Ah reading rest capacity switches go rest capacity Technical Data Supply voltage Current drain Metering capacity depending on Measuring procedures Correction factor Temp area Measuring accuracy Loading capacity of outputs Screen Fitting dimensions Outside dimension front screen Weight Note 120r24VDC without lighting lt 4 mA with lighting lt 6 mA Shunt 1 0 002 50 A 0 001 999 90 Ah Shunt 2 0 01 500A 0 001 999 90 Ah Shunt 3 0 1 5000A 0 001 9 999 0 Ah Sigma delta automatic comparison Peukert 1 1 20 Cto 60 C 0 1 2 Digit 100 MA LCD background lighting visible surface 35 00x75 00mm H 59 0 x B 140 0 x D 28 5 with clips 40 0 mm use the installation stencil H 65 0 x B 145 0 mm 160g By interruption of the electricity supply all programmed settings remain and are reinstated when the device is turned back on Installation template 135 mm 55 mm 59 60 mm Se mm 139 140 mm __ _____ gt ZI ebue6sny Jena s n BunuuedssBunbiosse LL aBue6sny Jana3s n BunuuedssBunBiossa OL 1eqlje suio BueBsnesana g Bunpepusjai Jon Bunusem ny Bue sny 6 seqjjs suis BueBsnesena s Bunpe
5. Zweitbatterie 4 Minuspole der beiden Batterien m ssen in dem System verbunden sein gemeinsame Masse Shunt Anschluss Verbraucherseite 5 gelb Shunt Anschluss Batterieseite 6 wei Terminal nur DCC 6000S Kabel nur DCC 6000 000000 123456 AEN OO 7 8 9 10 11 12 DCC 6000 S soweit nicht ausdr cklich gestattet Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Patent Gebrauchsmuster oder Geschmacksmustereintragung vorbehalten Weitergabe sowie Vervielf ltigung dieses Dokuments Verwertung und Mitteilung seines Inhalts sind verboten LEAB Automotive GmbH Anschluss Alarmausgange nur DCC 6000S Bezeichnung Klemme Ausgang f r Unterspannungswarnung Steuerausgang 7 Ausgang f r Unterspannungswarnung Steuerausgang 8 Ausgang f r Warnung vor Tiefentladung Steuerausgang einstellbar 9 Ausgang f r Warnung vor Tiefentladung Steuerausgang einstellbar 10 Versorgungsspannung f r Steuer Ausg nge 11 Versorgungsspannung f r Steuer Ausg nge 12 Ladeger t 7 8 gt Verbraucher o W Alarm Unterspannung a Alarm Tiefentladung Verwendungsbereich Zul Abw Oberfl Ma stab ohne Gewicht Okg Werkstoff Halbzeug Dokumentation Rohteil Nr Art Nr 1402060000 1 Modell oder Gesenk Nr K Beschalt Shunt
6. it now shows the current battery capacity By the activating the control exit this is deactivated After programming all your desired settings you can leave the menu by pressing both arrow keys simultaneously press briefly You will see a YES on the screen on the upper right side Press the middle key to confirm your setting This concludes your programming phase If you wish to make changes to the programming you have the ability to press the lower arrow key press and discontinue to programming with no All settings revert to the prior state Ah counter setting reset This function is to be applied only if 1 the DCC 6000 is used for the first time with the gauging battery 2 when there has been acapacity setting change under P4 In order to wrap up the programming after afore mentioned changes the DCC 6000 readings have to be adjusted as follows 1 Operate the middle key and hold down 2 then additionally press both arrow keys You will now see the reading in Ah which you entered under P3 previously By using the middle key you will now see the reading 100 a bar graph also shows 100 0 Operating Instructions Upper arrow key Illumination The screen illumination is switched on and off by using the upper arrow key If the illumination remains on it automatically turns itself off after approx 20 minutes Lower arrow key By using this arrow key the reading changes to V Volt on the second input
7. le key and select the desired setting After choosing the setting confirm with the middle key Call up other program settings as needed P 3 Shunt Choose the type of shunt see technical data P4 Capacity battery CAP To set the battery capacity the capacity of your battery needs to bein ampere hours look at model plate on battery P 5 Loading factor CHA fa Typically the following settings have to be adjusted with various battery types Lead gel solar batteries approx 95 to 98 Gen lead based batteries approx 90 to 95 NiCad batteries approx 80 The charge is acompensation factor for the DCC 6000 so that it takes into account the efficiency of your battery Batteries take up more energy to charge than they disperse The precise loading factor depends on type and use of the battery P6 Adjusting of the alarm point while falling short the capacity border AL on By using the arrow key program in the setting at which capacity limit you want to be warned in When the capacity limit falls short the warning signal sets in and shows the remaining capacity on the blinking bar graph It is activated with an open collector exit P7 Setting the switch off AL OUT OF VISION By using the arrow key program in the setting at which point the alarm signal should be deactivated when sufficient battery charge has been reached enter in The bar graph stops blinking when the capacity limit is recharged
8. nt charge adjustable Screen illumination automatic deactivation Installation instructions Installation tips Do use the enclosed installation stencil Attach the DCC 6000 within the cut out using the enclosed screws Electric connection WARNING Short circuit danger and fire risk Please follow all safety regulations when working with electronic devices Write down the connections and only then remove all PLUS cables from the batteries before you begin connecting the DCC 6000 Only when all other connections to the DCC 6000 have been made is it safe to reattach the cable to the battery The connections are in the back of the device Connection of the DCC 6000 1 Supply voltage for DCC 6000 red 2 Supply voltage for DCC 6000 blue 3 Voltage measurement for second battery green 4 Voltage measurement for second battery Both battery negative poles must be connected in the system mass together 5 Shunt connection yellow 6 Shunt connection white Optional Connections for control outputs 7 Output for under voltage warning control exit 8 Output for under voltage warning control exit 9 Output for warning of deep discharge control exit adjustable 10 Output for warning of deep discharge control exit adjustable 11 Supply voltage for control exits 12 Supply voltage for control exits Upon connecting the DCC 6000 the screen will shows the factory set
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10. tings The discharge current is shown in the right upper field A Provided user and loading equipment are switched off if the value appears OA Battery voltage is shown in the left area of the screen V Below the ampere display you will find the ampere hours shown ah The bar chart shows the battery charge in Programming Factory Setting Instrument shunt Shunt Type 2 e g 60A 100A 200A 1 mOhm Battery capacity 100 Ah Charge factor 95 Warning signal with 50 of the battery capacity Warning signal stop with 80 of the battery capacity Peukert rating 1 1 Start Programming In order to adjust the program to given circumstances you must use the keys on the right Operate the arrow keys up and down simultaneously press On the screen the menu choices appearon the left side under P here you can find the reading by using the lower arrow key P 2 which also gives you the choice of looking at the operating tension P 2 Battery Voltage 12 Vor 24 V U bt After activating the middle key Set gleaming U bt Using the arrow keys you can choose the voltage 12 Vor 24 V see technical data Once the desired setting is chosen confirm it with the middle key The screen now indicates the chosen setting 12 V or 24 V which are the operational voltage of the installation In order to set the other programs please follow the same procedures Chose the desired menu point using the arrow keys use midd
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