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User Guide EdgeX User Manual

1. THE UG 1008 A GROUP Page 136 of 137 The Expro Group UG 1007 EdgeX User Manual Rev B 11 3 4 Orc File Overview Overview ORC Configurations Real Time Overwrite existing Current_Config Run Orchestrator Current_Config Edgex See notes 1 amp 2 See note 3 D scans Loggers etc Saved_Config i Load ORC See note 5 Exit See note 4 Overwrite existing ORC file OR Create new file See note 6 Yes Notes Current Config is folder under Edgex where all real time configurations are controlled amp run Specific configuration eg Loggers can be locally modified and uniguely saved ORC file is complete compressed copy of a Current Config folder amp all its sub folders Backup copy is maintained under Saved Config 4 Re starting EdgeX from bootup will remember local changes within Current_Config even though master backup is NOT updated in Saved_Config 5 Loading a ORC backup will overwrite all existing configurations New configurations may reguire device driver initialisation therefore system reboot strongly recommended 6 The default ORC file provided with system should not be modified End users should save a separate file unique to local operations 1 2 3 THE UG 1008 Ad Page 137 of 137
2. Drive Common E r Priority Alarm Mes receiver should be configured to receive only that record The first screen also has a summary of the channel configuration This summary includes a short description of the WITS record that is used to determine the channel values for instance 1 11 DVER for channel 11 above This indicates that the channel corresponds to item 11 of WITS record 1 which has a short name DVER UG 1008 E UI A THE EXPRO GROUP Alarm Limit Warning Limit alue BI BT BT Delay secs Page 83 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual The second screen to configure the channel is a standard Orchestrator channel configuration screen The only non standard item is the channel description just below the Enable Channel checkbox This has a longer description of the WITS item corresponding to the channel THE UG 1008 A GROUP Page 84 of 137 The Expro Group EdgeX User Manual The short and long descriptions are configured using an UG 1008 Rev B INI file called WITS INI which can be found Orchestratorl Current Config directory An example of part of this file is Record 1 ChanDesc8 Record 1 Item 8 Depth Bit meas ChanDesc9 Record 1 Item 9 Depth Bit vert ChanDesc10 Record 1 Item 10 Depth Hole meas ChanDesc11 Record 1 Item 11 Depth Hole vert ChanShortDesc8 1 8 DBDM ChanShortDesc9 1 9 DBTV ChanShortDesc10 1 10 DMEA ChanShortDesc
3. Log Smoothing MI39 MI39 MI39 Inst Stock Rate RH133 RH233 RH333 Meter 1 Counts RH20 RH26 RH52 Meter 1 Factor Mi10 MI128 MI228 Pulse Units Average Sep Rate RH130 RH230 RH330 Log Aver Sep Rate RH128 RH228 RH328 Cum Separator RH129 RH229 RH329 Average Stock Rate RH138 RH238 RH338 Log Aver Stock Rate RH136 RH236 RH336 Cum Stock RH137 RH237 RH337 Mi29 MI141 Ml42 Meter 2 Counts RH21 RH27 RH53 Meter 2 Factor Mi15 MI141 MI245 Meter 1 Factor Meter 1 Inst rate RH142 RH242 RH342 Mi29 MI41 MI42 Meter 3 Counts RH22 RH28 RH54 Meter 1 Factor Mi16 MI142 MI246 Meter 1 Factor Meter 2 Inst rate RH144 RH244 RH344 Mi29 MI41 MI42 Meter 3 Inst rate RH146 RH246 RH346 VwSepi RH168 RH268 RH368 BSWsep RH166 RH266 RH366 Period Averaging MI38 MI38 MI38 Log Smoothing MI39 MI39 MI39 Inst Water Rate RH148 RH248 RH348 Average Water Rate RH151 RH251 RH351 Log Aver Water Rate RH149 RH249 RH349 Cumulative Water RH150 RH250 RH350 E THE s EXPRO Bie GROUP UG 1008 Page 75 of 137 UG 1007 Rev B Gas Rates 3 Sets of assignments per Stage 1 2 amp 3 respectively Gas Pressure RH6 RH38 RH33 Gas Temperature RH7 RH39 RH34 EdgeX User M
4. Edit as appropriate for each of the channels required as per the table below FY THE UG 1008 id croup Page 97 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual NB The addresses listed in this table are typical Schlumberger may or may not allocate different settings These must be known Channel Al Al2 Al3 Al4 Ald Tag 30087 30088 30089 30090 30091 Any user tag Description Press 1 Press 1 Temp 1 Temp 1 Status Any user description High Bit Low Bit High Bit Low Bit Station 1 1 1 1 1 Slave address Number Data Type Input Input Input Input Input Data type MUST match Register Register Register Register Register provider s Data Index 87 88 89 90 91 See note below Address 30087 30088 30089 30090 30091 Note that Expro initial address equals 30000 and Schlumberger initial address equals 30001 therefore addresses are offset by 1 An offset can occur with other providers D MODBUS MASTER AD E91165 Configure From the Master Modbus initial screen click on the tab Advanced to display the following Ensure AutoEnable is checked on for the application to restart automatically on any reboots EdgeX disable enable etc From the Master Modbus initial screen click on the tab Advanced amp Device Specific option to display the following Advanced Device Specific Configuration E Al fields are comio EVEN feo Critical Expro
5. The ASCII disk file contain lines that are not in chronological order A line in the ASCII disk file does not contain a recognisable date and or time A line in the ASCII disk file does contains non numeric data when the system was expecting a date time field A line in the ASCII disk file does an illegal date eg 30 February A line in the ASCII disk file does contains non numeric data when the system was expecting a value FE eeu Kid croup Page 80 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Logfile lt filename gt has lt nn gt ASCII Channels The Logfile to be updated has only nn ASCII disk channels but at disk file has lt mm gt Values least one line read from the disk file has more channels than that This is just a warning not a fatal error THE UG 1008 A GROUP Page 81 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 6 2 WITS SYSTEM 6 2 1 General The Well site Information Transfer Specification WITS is a communications format used for the transfer of a wide variety of Well site data from one computer system to another The Edge system has implemented a limited subset of the WITS protocol allowing the exchange of the predefined record numbers 1 and 18 using WITS level 0 protocol WITS level 0 protocol is a uni directional protocol in other words one serial link can either send information or receive information but it cannot do both Two serial links will therefore be required if t
6. The message received from the controller box is too long for the PC in excess of 100 characters Unable to initialise device error Not used Unable to initialise device error No controller box configuration file exists on the PC To cure this use the device configuration menu to specify the configuration Unable to initialise device error No gauge confirmation file exists on PC To cure this ensure that configuration files for all the gauges connected to the controller box exist on PC Unable to initialise device error No prompt character gt was received from the controller box at the first stage of initialisation Unable to initialise device error No controller box program exists on the PC To cure this ensure that the program is copied to PC pa THE w EXPRO of GROUP The Expro Group Page 130 of 137 The Expro Group EdgeX User Manual 11 2 5 Additional Troubleshooting UG 1008 Rev B Application Problems Application Error Windows Application freezes up Many possible causes Solution Right click on lower task bar to select activate Task Manager or hit Ctrl Alt Del and select Task Manager 2 Select application task problem 3 Select End option If PC still doesn t respond then power down for hard reboot sequence System reports problem with services Select Start gt Control Panel gt Administrative Tools gt
7. lt error code error description gt Bad header in Logfile lt filename gt Can t allocate scan memory for Logfile lt filename gt lt error code error description gt Logfile lt filename gt has no ASCII Disk Channels skipping Date time out of order No date time on line Non numeric data in date time Illegal date time Non numeric value UG 1008 The ASCII disk processor has not been started so there are no ASCII channels in the system No data can be merged until this processor is started The selected ASCII disk file could not be opened A system error code and description are given Orchestrator has not been loaded There are no log files that can be updated The program requires more memory than can be allocated The range of times in the selected ASCII disk file does not overlap with the range of times of logged data The ASCII disk file contains more recent data than any Logfile This is just a warning not a fatal error The specified Logfile cannot be opened A system error code and description are given The Logfile header cannot be read most probably because the Logfile is corrupt The Logfile header is corrupt most probably because the Logfile itself is corrupt The program requires more memory to update the specified Logfile than can be allocated The specified Logfile does not contain any ASCII disk channels and so cannot be updated This is just a warning not a fatal error
8. Next to continue 4 It is recommended to install EdgeX to the root of the primary drive in this case C EdgexX It is possible to install EdgeX to another drive on the machine but EdgeX must always be installed to the ROOT of that drive The default installation is to the C drive THE UG 1008 EN oe Page 109 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual EdgeX Location Setup will install EdaeX in the following directory To install to this directory click Next To install to a different directory click Browse and select another directory You can choose not to install Edge by clicking Cancel to exit Setup Destination Directory CAEDGEX Browse Cancel Once you have selected the installation directory click Next to continue with the installation 5 You must accept the Measuresoft License Scroll to the bottom of the text and click I Agree Measuresoft Licence Agreemnet exceed the amount actually paid by you for the Software a 73 Measuresoft does not exclude or limit liability for death or personal injury resulting from an act or negligence of Measuresoft 74 You acknowledge that the allocation or risk in this Agreement reflects the price paid for the Software and also the fact that it is not within Measuresoft s control how and for what purposes the Software is used by you 8 GENERAL 81 This Agreement is the entire agreement between vou and Measuresoft
9. Possible Fluid ingress into system i e Transducer connector joint box Configurable Error Unable to launch Configurable Monitor looking for Loading ORC Orchestrator configuration file All main interface connectors must be isolated and re connected separately to isolate multi cable group problem Cancel error Monitor C EdgeX BIN MI exe executable in default location Go to Monitor and select Configure Monitor Double click Manual Inputs Change the executable path and click OK Change monitor back to Value Entry Mode Loggers Loggers stop logging when PC power settings are turning Go to the Display Properties screensaver becomes active computer onto Stand By mode Click the Screen Saver tab and then Power button Ensure all settings are set to Never Apply changes Target Application Not Found Applications installed to wrong Ensure all Edgex directory components are installed to the same folder Default folder is C EdgeX EdgeX On install receive error 997 DLL not released by another Select OK to cancel Supplementar installation installation y Proceed with remaining installations Once remaining installations complete select only Edgex Supplementary to install Click Start Ede y EXPRO UG 1008 Ried croup Page 132 of 137 The Expro Group EdgeX User Manual UG 1008 Rev B Real Monitor Time On execution receive ScadaPro dll error Access Violation at a
10. BNC to 2 4mm connector for chart recorder Additional ScadaPro Configuration Access PROCESSORS CALCULATOR CHANNELS Ensure C53 is enabled as depth with calculation G15 0 3048 Ensure C56 is enabled as line speed with calculation FABS G16 H120 Access PROCESSORS HISTORY CHANNELS Ensure H91 120 is set up to calculate line speed using G15 amp G16 with averaging disabled Access DEVICES gt GSC Ensure G1 G16 are enabled to recover and process the data in real time ALSO Access PROCESSORS gt RT gt HIST CALCS Ensure RH 81 88 are enabled Although they are duplicates of G channels they are required if any historical re calculations are required Access LOGGERS LOGGER_NAME gt CHANNELS Reminder If down hole data is required to be trended reported simultaneously with any surface data logged in top level logger then RH 81 88 will also have to be logged to the top level logger THE UG 1008 A GROUP Page 63 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual CCL Chart Recorder Connect the gauge line to the chart recorder via the 4mm plug x over Ensure the 100o0hm resistor is in line Ensure the rear switch for encoder pulses is set to 60 OR 600 as appropriate The toggle switch with Up amp Down chevrons marked will reverse whatever rotational direction the chart paper moves Set speed of chart to 6Ocm minute This implies 2 feet per square movement on current default chart paper
11. GOR2 calculate gas flow from pressure a calculation whose result is the increase in the value of an input calculate temperature and pressure from down hole gauge frequencies calculate gas flow from pressure smooth an input calculate oil flow at stock tank conditions convert pulses from a meter into a flow rate average an input over time an arithmetic calculation that uses the simple operators multiply add subtract and divide calculate the total of an input over time calculation to do simple arithmetic operations add subtract multiply and divide in simple left to right order unless overridden using parenthesis does a polynomial calculation on pressure input does an oil flow calculation based on manual inputs for how much the level in a settling tank increases over time does a calculation to estimate the oil flow based on the wellhead pressure and the choke size does a gas oil ratio calculation based on the shrinkage The calculator also has an extensible interface allowing additional calculations to be added The list of calculations above will therefore typically be incomplete Documentation of what these additional calculations do and those extending the calculations in this manner should provide the inputs to these calculations The configuration menus for each type of calculation prompt for the information that is currently code configurable in the current OS 9 system For instance the menu to configure a
12. The date and time of the displayed manual input record are displayed near the bottom right of the screen This also shows the server from which the manual input values are being retrieved the name of the logger on that server how many manual input records exist for this logger the index of the manual input record displayed The server from which the manual input values are retrieved is the server specified on the channel list configuration screen or the realtime report configuration or the log file exporting program Fe F gi THE UG 1008 Af Page 22 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual The manual input values are shown in the middle of the screen An asterisk to the right of a manual input value indicates that the value was changed from the previous record This information is used in cumulative calculations to reset the total to a specific value at the manual input record time An exclamation mark to the right of a field indicates a changed field that has not yet been saved The scrollbar along the bottom of the screen is used to change the manual input record displayed The position of the box in the scrollbar indicates the relative time of the manual input record displayed the further left the box the earlier the manual input record that is being displayed The scrollbar can be moved in any of the standard Windows ways e clicking on the arrows at the left or right hand side of the scrollbar e clicking on
13. the number of historic reports currently running the number of real time reports currently running the version details of the EdgeX supplementary software 2 00 1 and the EdgeX configuration 1 4 1 01 02 99 Clicking on the system menu box displays a menu that has an entry Always On Top If this option is checked has a tick mark beside it the menu will stay on top of all other menus Selecting the option from the menu toggles the checked status alternately on and off UG 1008 THE Ere Page 26 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 5 REAL TIME REPORT START STOP The menu displayed when a serial report is monitored is Real Time Report Control M Report Name Status Enabled Errors None Output To Epson Ex 800 Compressed on LPT1 Channel List Filename test gas Frequency seconds 10 Report on Significant Change No Cancel The Report Name box lets any of the configured serial reports be selected If the report status is Enabled the frequency at which lines of the report are generated and whether or not a line is generated if any of the reporting channels have their significant change flag set can be changed After changing one of these fields click on the Reconfigure button to instruct the serial report to use the changed values Any changes in these fields made using this menu are temporary and apply only to the current incarnation of the report If the report is sto
14. to exit Should any further configuration be required use the Custom utility see the Custom Section for more information Setting EdgeX Full Server EdgeX Full Server should only be set by an experienced EdgeX engineer who requires access to components features that are not available on EdgeX Restricted Server Once use of Full Server access is complete the PC should be set back to Restricted Server To set Client Level Access select EdgeX Full Server from the Menu and click Start Once the operation has been performed a status message is displayed click OK to exit Perform any necessary tasks Select the original access level and click Start THE UG 1008 EN oe Page 123 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual Setting Custom Levels of Access Should it be reguired that an EdgeX PC have access to a component that is not set as one of the default features on the set access level i e Client Level has been set but access to the Alarm System is required then after setting the desired access level the Custom featured should be used 1 Select Custom from the options list and click Start Standard Additional The following screen is displayed C Alarm Monitor C larm System ASCII Disk Load O Calculator C Client Logging Monitor C Channel List Contig C Data Exchange C Data Import C Edgex Menu CO Espot Files C Export Manual Input File C History Channels C L
15. 3 The next step is to give the test an appropriate name It is recommended to name the test with the Start Length mim to ins Date e g 010604 Please avoid the use of special characters as some of these are not supported by the LGR b MM v logging software Click Next to continue Dil Cumulative bbls X 4 The EdgeX main screen loads giving the user the Oillmp to Met Oil imp to Met z opportunity to save the current configuration Save Oil Rate brdtomard sl this as necessary and finally click Next on the Wizard to continue BEA Kpa to psig El THE UG 1008 AE Page 17 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 5 This is the final step required to start a new test To complete the procedure click Finish When Finish is clicked the system will shutdown and restart Other applications that are running may give the user the opportunity to save any unsaved changes They will do this if they offer this facility when they are terminated or shutdown in any other way Note that it is a standard operating system feature to allow the shutdown to be cancelled if an application offers the option to save changes made It is recommended to log into the PC with the same user name that was used to initiate Reset Test this is because the system remembers settings on the users profile 34 LIVE TEST MONITORING SECTION Typical recommendations y Monitor Real Time Clock v If start of new test or fl
16. Check Paper type with base technician Manually set pen to middle of trace on left hand part of paper On CCL movement and data generated then ideally the deflection for non tubing identifiers e g pup joints packer perforations etc should be 1 2 Adjust the gain control to maintain a realistic deflection During real time monitoring of the CCL operations a preliminary survey of a specific section of the completion string will be undertaken to verify the CCL depth to counteract for any mechanical deficiencies inherent in Wireline winches The relevant depth adjustment can be inputted into the designated field within ORCHESTRATOR gt DEVICES gt GSC CONFIGURE On re configuring system the depth display will update and users should be aware and remember the adjustment while relating to Wire line personnel during the CCL running period Cabling Standard PC Systems Connect EDGE port to PC 9 way COM port with NTED PC ASCII Stress wave Sand Systems Connect EDGE port to Stress wave 25 way module with NTED SM SW GSC System NTED SRO CB lead between EDGE and GSC box On GSC Box with DIN Computer Connector NTED SRO CB1 lead between EDGE and GSC box On later GSC version boxes with standard 9 way computer connector BNC to suitable 4mm connectors for SRO gauge THE UG 1008 A GROUP Page 64 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 5 8 UNITS CONFIGURE Units Support Fac
17. Note that ScadaPro replaces the term Orchestrator in any revised instruction During installation the name EdgeX is used and takes over any reference to the term ScadaPro EdgeX systems are typically installed on PC platform using Windows NT workstation Newer systems are supported on Windows XP In all cases the PC hard drive must be formatted to NTFS to enable system security options Sentinels and Software Keys ScadaPro requires a sentinel on the parallel port OR a Software Key for installations and to enable real time operations Sentinel Information There are 2 predominant levels of Sentinel supported for Edgex 1 EdgeX Server Full version 2 EdgeX Client Whichever level is required it should only be necessary for a single Sentinel to be connected to the parallel port The Sentinel is always available for multiple EdgeX re installs unless the driver is removed or the hard disk is reformatted Sentinel keys are downward compatible i e full version can be used on any software installation Software Key Information If you were not provided with a Sentinel then a Software Key will be required to install EdgeX This is provided with the software at the time of issue Users should note that this is dependent on a unique key identifier generated from the local hard disk and this key will not enable installation of EdgeX on another PC If the hard disk is reformatted then the key will become invalid and a new code will b
18. SRO amp ASCII DEVICE PROCESSOR CONFIGURE UNITS CONFIGURE ee ee eeen ee ee ee Re ee eena FLOW RATE CALCULATION DESCRIPTIONS Oil Water Hook up iese see ese se eke ee ee ee ee ee 5 9 1 BU THE MM EXPRO Bied GROUP The Expro Group Page 3 of 137 UG 1008 Rev B EdgeX User Manual 5 9 2 Calculation Descriptions iis ee ee ee ER RA ee 5 9 3 Separator Rates ees sk Ee Re ee ee ee Re ee ee 5 9 4 Stock Tank Rates ee se se RR Ge ee ee ee Ge Re Re ee BOYD Gas Rates ME EE EE EE EER GE IE 5 9 6 GOR Concepts sinh ee ee ee Re a ea 5 9 7 Manual Tank Configure ee ee ee ee ee ee ee 5 9 8 Example Oil Gas Flow Charts iese ee se eke ee 6 ASCII DISK amp WITS INTERFACES ees sees seek eek ke ees sees see 6 1 ASCIIDISK INPUT ie ie GE GR EER Re es ES Gee Re ES Re eg 6 2 WITS SYSTEM ese HAR Le 6 2 1 WITS RECEIVER iese se ee ee ee se ee ee ee ee ee ee ee ee ee ee ee 6 2 2 gt WIS SENDER aaraa GE Ee ee se Ge eed 7 CLIENT LOGGING SYSTEM ee ees ee ee ee ee ee Re RR RR RR RR RR RR RR RR Re 7 1 DESCRIPTION aonr SEGE Re cet De OR ED es ER bee oe sees dics 7 2 INSTALLING REMOVING SOFTWARE ees ee 7 3 REMOVING THE CLIENT LOGGING SOFTWARE 7 4 MONITORING THE TRANSFER ese ees se ee ee ee se ee 8 MODBUS INTERFACE sesse sesse ee see see see ee ee ee SE ee ee ee ee EE 8 1 INTRODUCTION ese Se Ge DO EE GE GE OG Ee Ge GER awe eek 8 2 GENERAL CONFIGURA
19. Services View list and open required option in attempt to determine problem NB Windows by default may have several unavoidable events which should not cause problems Serious items will normally reguire base maintenance attention EdgeX Edgex system exhibiting PC requires reboot after adding new Save all open files including Server anomalies after creating new logger EdgeX orc file logger Reboot the PC Unable to control log rate Individual devices e g GSC can be System must be active to top controlled independently However level logger they require to be logged to secondary logger s for any meaningful effect over and above main top level logger Unable to log data Check free disk space Check logger is enabled Unable to reproduce data Channels may not be getting logged Ensure channels are logged channels historically to disk Previous Log File still shown in User creates new Logfile but notes Shutdown old trend Open State in file open box prompts Explorer application which has locked etc that previous file still shown in onto previous file open state AE UG 1008 AF Page 131 of 137 UG 1007 Rev B EdgeX User Manual Wrong manual input available to user The Expro Group Top level logger is changed which automatically selects its associated MI file Top level logger can be changed by Editing logger name Transducers All or most readings become erroneous
20. There are multiple formats using single and double registers that can be used for Modbus data The following 4 types of interface exist within the EdgeX system to handle different data types amp number formats It should be noted that any of the types need not be unique to the specific company they are referenced to The actual interface type they use may be allocated to alternative slave provider The calculations for these are included in the Orchestrator Real Time processor by default Modbus32 Interface This calculation is based on one that is used by Schlumberger It is not a standard format but achieves full resolution by combining low amp high order 16 bit integers into a single floating point number The exact detail of the transformation used is not highlighted here CorrOcean Modbus Interface N B This interface is currently named as per data provider but not necessarily unique CorrOcean use two signed Modbus registers to hold the engineering value The first register is multiplied by 256 the second register is divided by 256 and both values are added together to resolve the engineering value This example could potentially lose resolution over the conversion Linear Modbus Interface e g Wood Group WGPT use a single unsigned Modbus register to hold the engineering value This is achieved by having the values 0 to 65535 represent a value within set minimum and maximum limits The calculation to be carried out is as follows Enginee
21. and sand and water in the flow The output from the oil flow calculation is normally smoothed averaged and totalled three separate calculations However if the oil flow is too small for accurate metering the flow may be measured using a Manual Tank calculation This calculation uses the increase in the tank level over time both the increase and the time over which it is measured are manual inputs entered by the operator and calculates the total flow and average flow rate The system therefore does not report a conflict between the output of a total calculation and the total output of a manual tank calculation nor between the output of an average calculation and the flow rate output of a manual tank calculation if these calculations refer to the same flow An input channel to all these calculation Use Manual Tank is used to link these calculations together If they share the same manual input channel for Use Manual Tank then no channel conflicts are reported Furthermore the value of this channel is used to indicate whether to do the manual tank calculation or the suite of oil flow smoothing averaging and totalling calculations If the value of the Use Manual Tank Input manual input is 1 then only the Manual Tank calculation is performed All the outputs from the oil flow calculation are set into error The smoothing averaging and totalling calculations are not performed the system behaves as if these calculations were not configured If the v
22. lt Stage2 gt lt Stage3 gt Defaults Meter Factor 1 Oil XXXXXXXX XXXXXXXX XXXXXXXX 1 Meter Factor 2 Oil XXXXXXXX XXXXXXXX XXXXXXXX 1 Meter Factor 3 Oil XXXXXXXX XXXXXXXX XXXXXXXX 1 Meter Factor 1 H20 XXXXXXXX XXXXXXXX XXXXXXXX 1 Meter Factor 2 H20 XXXXXXXX XXXXXXXX XXXXXXXX 1 Meter Factor 3 H20 XXXXXXXX XXXXXXXX XXXXXXXX 1 Conversion Units XXXXXXXX XXXXXXXX XXXXXXXX 0 01 Counts to Bbls Period Averaging Secs XXXXXXXX Log Smoothing Factor Oil XXXXXXXX 0 0 9 Log Smoothing Factor Gas XXXXXXXX 0 0 9 amp amp amp 7 125 225 8 126 226 9 127 227 10 128 228 15 141 245 16 142 246 29 41 42 38 39 40 All plain text appears exactly as in the file All occurrences of xxxxxxxx will be replaced by a manual input value to the width specified by the number of x s this width includes an allowance for a trailing space and asterisk exclamation mark used to highlight values that have been changed at this time The bottom part of the report layout file defines the manual input channel numbers in the order that they are to be used i e the first xxxxxxxx in the top part of the file corresponds to the first channel number in the bottom part of the file and so on To assist in assigning channels correctly channels on the same line of the layout are defined on a single line separated by commas If more channels are defined on a line than appear in the layout these extra channels are ignored Font for layout fields should be
23. minimal EdgeX Client access is intended for use when only the reporting features of EdgeX are required typically on a client PC Features left enabled are e Channel Monitor e Configurable Monitor e Export Files e Trends 1 To set Client Level access select EdgeX Client from the Menu and click Start 2 Once the operation has been performed a status message is displayed click OK to exit 3 Should any further configuration be required use the Custom utility see the Custom Section for more information THE UG 1008 EN oe Page 122 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Setting EdgeX Restricted Server Restricted Server has all the features and components enabled that EdgeX requires to operate EdgeX Restricted Server is the RECCOMMENDED level of access that an EdgeX PC should be given Features left enabled are Alarm Monitor Alarm System ASCII Disk Load Channel List Config Channel Monitor Configurable Monitor Edgex Export Files Export Manual Import File Log File Merge Log File Synchronization Logging Rate Manual Input Entry New Test Wizard Real Time Report Config Real Time Report Start Stop Recalc Status Select Server Seq Of Events Status Display System Error Processor Trends To set Restricted Server access select EdgeX Restricted Server from the Menu and click Start Once the operation has been performed a status message is displayed click OK
24. r I Low Alarm Checking LIMIT fo PRIORITY E Hysteresis VALUE i Hysteresis VALUE Drive Common Alarm O utput Drive Common Alarm Output ALARM MESSAGE ALARM MESSAGE High Alarm Checking LIMIT jo PRIORITY fo The Cancel button discards any changes made on this menu However the OK button does not commit any changes made to disk until the OK button on the manual input channel summary menu is clicked If changes are made to several channels using the Previous Next or Goto buttons clicking on the Cancel button discards changes made to all the channels However the OK button does not commit any changes made to disk until the OK button on the manual input channel summary menu is clicked Optional Access LOGGERS LOGGER NAME gt CONFIGURE CHANNELS UG 1008 ra THE EXPRO GROUP Page 45 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 4 UG 1008 Ensure you add the new MI channel s to the logging lists if you wish to reproduce the channels historically with the final report CALCULATOR PROCESSOR CONFIGURE Built in ScadaPro processor which is generally unused by EdgeX system Access PROCESSORS gt CALCULATED CHANNELS Warning Existing C channels may be linked into various source codes Use extreme caution and check existing list assignments in this manual C Channels cannot be used for re calculation purposes Double clicking on a
25. the Configure ASCII I P button is enabled Clicking on this permits the ASCII Input specific configuration parameters to be entered using the dialog below Configure ASCII 1 P E Furber Gf yz ariteiied ir This dialog allows the ASCII input stream to be scanned to view the values that it contains and to allow these values to be mapped to Orchestrator channel values The configuration above has specified that there are five values in the input stream but only three of these value 1 3 and 4 are mapped to Orchestrator channels numbers 5 2 and 1 respectively The input stream can only be scanned if the COM port is not in use If the input stream is in use an error message Can t open COM port Error nnn will be displayed when the button is clicked This error message includes the system error code attempting to open the COM port the most likely error codes are 2 the COM port does not exist 5 the COM port is in use While the ASCII input stream is being scanned a dialog is displayed indicating how long is left until the scan times out The timeout starts at the value specified on the main device configuration dialog Te Cancel button can be clicked to terminate scanning before this timeout has expired FY THE UG 1008 id croup Page 60 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B If the input stream is successfully scanned what was read is displayed and the dialog changes as follows Configure ASCI
26. 232 Card required Warning Never rotate roller feed manually on Epson style printers with the power switched ON to prevent damage to the feed knob which is under servo control Units are designed to feed paper with front panel and or software controls Colour Printer Connect as per Typical PC Hook up schematic in Appendix A An HP DeskJet 990C or higher resolution colour printer is used for outputting system graphics Ethernet Card Ethernet networking is dedicated to providing additional monitoring terminals See Networks section for additional detailed information a THE UG 1008 EN oe Page 10 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 2 3 EXTERNAL SENSORS HOOK UP SECTION Multicore Cable When laying out any cable systems the following practises must be followed v Do cable tie or alternative type of support to rig support structures etc v Do ensure that junction boxes etc are mounted above deck level and adequately protected v Do NOT leave cables across walkways without suitable angle iron or alternative protection v Do NOT tie cables overhead which may impair rig operations e g Crane movements etc v Do NOT strap cables to potentially hot lines or rig power supply cables Cable reel connectors are weatherproof units however the cable reels DO NOT have a watertight seal and therefore you must ENSURE cable reels are NOT exposed to water rain etc Moisture water etc can ingress into any
27. Channels Enable disable each channel as appropriate Tag field Each channel must have a unique tag name 8 char s maximum E g WHP Description field A 16 character Alphanumeric Field in which you can give the channel a more meaningful description Mode field For 99 of our applications this will be set to 4 20mA For the other 1 see Orchestrator user manual Units field This is the unit s description for the channel e g PSIG or DEGF 4 chars max CNV Law field default None Possible values are none and 1 4 These numbers are for conversion laws to be applied to the measured input REF field default deselected If selected then channel is set to zero when user executes the zero control option from the ScadaPro main system Range field default Auto range This enables the system to select the appropriate range for measurement RES field default 16bit This gives a 16 bit resolution when interpreting the input signal 14 bit reduces resolution Scaling field There are three fields used to calibrate input channels Select deselect If selected then enter slope and offset If deselected input will be 0 100 Slope Enter transducer span 100 Offset Enter transducer zero reading For example Slope Offset 50 0 for a 0 to 5000 psig press trans 3 20 fora 20 to 300 degF temp trans SIG Change field default deselected There are two fields Select deselect and change value If selected and a value is input e g 10 t
28. Group UG 1008 EdgeX User Manual Rev B EdgeX Updates 2004 Installation The EdgeX Updayes 2004 Installation copies across all documentation from the CD to the local machine and performs additional configuration procedures and cleanup of unused items The EdgeX Updates installer will load automatically once the EdgeX Local Support installation has been completed 1 At the EdgeX Updates Installation Welcome Screen click Next to begin the install 2 The documentation must be installed to the same location as all other installed EdgeX components If these have been installed elsewhere change the installation directory as necessary Again it is recommended to keep the default settings of C Edgex If differing from default please ensure that the path is DRIVE EdgeX Manuals EdgeX Documentation Click Next to continue 3 Setup EdgeX Documentation Select Destination Directory Where should Edge Documentation be installed 23 AMONITORS BIN CMONITORS CURRENT_CONFIG Icons e c system The program requires at least 8 9 MB of disk space 4 Click Install to begin the installation 5 Once the installation has completed click Finish to exit the wizard END OF EDGEX Updates 2004 INSTALLATION THE UG 1008 EN oe Page 117 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual Installation of EdgeX Continued If you selected to Reboot PC at the beginning of the installat
29. H20 Meter 2 H20 Meter 3 Per separator stages and summarised as E g M2 1iOil Meter2 Sep1 oil inst rate M1 2iw Meter1 Sep2 H20 inst rate A THE 2S EXPR UG 1008 Kiel crour Page 68 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 5 9 2 Calculation Descriptions This section provides a summary of system calculations The following calculations are covered e Separator Rates e Stock Tank Rates e Gas Rates e Water Rates e GORs Flow chart diagrams are also included in this section to highlight the important inputs outputs and assist users in understanding of each calculation Each box type logic module contains 3 sets of assignments i e RH MI etc As the current system supports 3 separator possibilities the 3 sets of assignments refer to separator 1 2 3 respectively The important normal calculated outputs that users should monitor and report are shaded in for clarity The complete text listings in tabular form of all assignments are included at the end of this complete section 5 9 3 Separator Rates The general form of separator rates is BSW 1 4 Qos V sep X 4 ep Mf x 0 100 At Qosep Gross Oil Rate per day Vsep Gross oil Volume measured by meter under separator conditions BSW se Basic Sediments and Water corrected to separator conditions p Mf Meter correction factor without temperature compensation At Time between two readings THE UG 1008 A GROUP Page
30. Manual 9 5 SETTING EDGEX ACCESS LEVELS The standard EdgeX Server installation will set Access Level to Restricted Server Should a client EdgeX machine be required to be connected to the server the installation procedure for EdgeX is the same as detailed in this document but several components disabled after install The EdgeX Access Level software provided should be used to perform this In order to secure this application and prevent unauthorised access a password is required to perform any of the tasks outlined below Please ensure that you have the password provided by Group Engineering before continuing There are three standard levels of access on an EdgeX PC 1 EdgeX Client 2 EdgeX Restricted Server 3 EdgeX Full Server To run the EdgeX Access Level software insert the EdgeX Installation CD which will autorun and bring up installation menu Select the bottom option Set EdgeX access levels and click Start At this stage the application will prompt you for the Access Level password as shown below Please enter password to set Edge access levels Enter the password and click OK to continue Press Cancel to return to the previous screen The EdgeX Access Level screen is displayed Expro Group Engineering Software Installation Please Select Access Level Edgex Client O Edgex Restricted Server O Edgex Full Server Custom Start Close Setting EdgeX Client Access
31. Number Specifies whether or not column headers are to be included at the top of the first printed page Note that this is NOT affected value specified for Starting Page Number Specifies whether or not the report header is to be included at the top of the second and subsequent printed pages Note that this is NOT affected value specified for Starting Page Number Specifies whether to use two or four digit years in the report Allows the date format to be selected there are three options plus the option to have wither two digit or four digit years The text of the options change depending on whether two digit or four digit years are selected Note that although the date format is configured at the level of an individual report it is a global setting i e it needs to be specified only once not for each report UG 1008 BU THE J EXPRO ied GROUP Page 35 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 4 10 CHANNEL LIST CONFIGURATION Channel lists are used by all the reporting software and define the channels to be printed and their format When the Channel List Configuration program is started the following dialog is displayed A Channel List Configuration QTanki Inst tank rate OS and3i Sand 3 inst QSand3s Sand 3 smooth Sand3Cum Sand3 cumulative QSand3ay Sand 3 aver S3avta Sand 3 avto S3tsp Sand 3 tsp DISG Di SG OOND OU TH L Fm O The name of the selected channel list file is dis
32. a new manual input record click the nsert button A menu prompting for the date and time of the record to be inserted appears defaulting to the date and time of the displayed manual input record A new record is created that is initially identical to the record at the preceding time Note that this is not necessarily the record that is displayed when the nsert button is clicked To change the values in this record enter values as described in the previous paragraph A manual input record for a time in the future may be entered When this time arrives the system will automatically load this record and use it in all the calculations Clicking on the Delete button removes the displayed manual input record The user is prompted to confirm this option Changing manual input values sets the recalculation status to Pending If the recalculation status is Automatic the pending recalculations are performed when the manual input entry program is terminated OK or Cancel clicked s THE UG 1008 A Page 23 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 2 LOGGING RATE A menu is available to dynamically change the rate at which Orchestrator logger 1 Top level logger amp logger 2 logs When the rate is changed the logger is set up so that it logs on even time boundaries Logger Period Control For Logger 1 defaults to 1 minute on system restarts assuming Auto start is enabled e 15 minutes recommended for stable produc
33. are often used as system outputs but have an inherent built in function that prevents them from any update historically i e Data calculated at real time and saved in C channels cannot be modified Calculated is an ambiguous term which encourages confusion from the RH channels which are also calculable but can be modified as per following summary Real Time Historic channels are the primary reporting channels for all system outputs DS channels are initially diverted into these as well Although this can appear to be an unnecessary duplication they are used to produce varying user defined units and tags Main use of RH channels is for calculations Flowrates etc and can be dynamically updated in real time and historically Manual Input channels have their source from keyboard entry and are used to modify RH channels as appropriate Manual inputs are supported with their individual file per logger The above 4 sections summarise the most common type of channel available There are many other channel descriptors depending on application Refer to the relevant Device or Processor for information on alternative channels UG 1008 THE A EXPRO Page 40 of 137 The Expro Group UG 1008 5 2 UG 1008 Ri EdgeX User Manual Rev B DATASCAN SYSTEM Add or Modify Transducer Parameters DATASCAN Device Configure Access DEVICES DATASCAN gt CHANNEL GROUP CHANNEL gt CONFIGURE CHANNEL Analogue
34. connector and will cause terminal corrosion thus causing eventual circuit problems Sensors Pressure Units Pressure units should be connected via a block valve and optional hose Temperature Units Temperature units should be positioned inside thermo wells to give good thermal conductivity and not expose the temperature element to any pressure Thermo well should be filled with light oil A quick union adapter is used to enable easy installation removal between the sensor and the thermo well In addition it provides mechanical stability and protection for the PRT There is a direct air path to the sensor electronics Serious damage could occur to the sensor if the unit is left exposed Differential Units Differential units should be positioned above the well test Barton recorder The hoses or SS tubing should be connected into the top of the Barton bellows unit with an isolating valve No low points should be in the hoses or SS lines l e no loops During cleanups and or separator stabilization s it is not uncommon for fluids to carry over into the gas line and hence the sensor control line s can become unbalanced Bleed down sensors at regular intervals to prevent this happening This may be carried out via the bleed screw ports on the sensor taking extreme care not to damage the fine threads when re tightening OR Isolate the control lines equalizing manifold bleed through and re connect in conjunction with well tes
35. if the master and slave use different bases The following sections implicitly apply to EdgeX configuration for Schlumberger ASU Alternative 3 party data should be superimposed where applicable EF Wee UG 1008 Kid croup Page 96 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 8 3 CONFIGURATION EdgeX is configured as a Master and Schlumberger ASU is configured as a Slave via Dipswitches on front of ASU Access Devices Master Modbus Click on tab Analog Inputs to display the following Ignore the Analog Outputs and the Digital Inputs Outputs F MODBUS MASTER AD E91165 Configure J ale alee site 1 HIGH BIT PRESS 1 LOW BIT 30089 TEMP 1 HIGH BIT 30090 TEMP 1 LOW BIT 30091 STATUS DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED Never have any Modbus Master channels enabled that are not being used as this will return global errors for the whole interface Click highlight on the first Al channel and then Configure Channel button to edit Tags etc This is optional as most default settings should be adequate Within each channel Click on Device Specific to display the following _ Note that the station number reference the Slave here is the 3 party Schlumberger Channel Device Specific Configuration E3 All fields are INPUT REGISTER Critical
36. meter calculation requires the following UG 1008 output channel that holds the calculated flow rate output channel that holds the previous meter reading input channel that holds the counter input constant for the meter factor constant for the units factor Ak Ril croup Page 48 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Output channels must have the channel prefix used by the real time historic calculator typically RH or they can be blank If they are left blank then no value is stored for the corresponding output If the incorrect channel is left blank then the calculation result may not be available or recalculations may generate an error The only safe output channels to leave blank are the intermediate result output channels Fb etc of a gas flow calculation THE UG 1008 A GROUP Page 49 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual Beside each output channel is a button labelled Configure Clicking this button calls up a menu to configure the output channel its tag description alarm limits etc All other inputs can either be a channel specifier or a number The calculation is done using either the current channel value or the number Obviously it is not sensible to specify some input as numbers for instance entering a fixed number for the counter input of a meter calculation will result in a flow rate of 0 as the input never changes If an input is left blank it is treated as if
37. on the GSC configuration menu described in section 5 7 2 above The gauge coefficients for the selected gauge are then displayed the menu varies depending on the gauge type the example menu illustrated below is for an EPG gauge Coefficients for EPG Gauge 62533 Range TcO 398 030213596642 Calibration Date 20 May 1991 Tel 0 0643769682016975 Multipliers Temperature E Ate 8 37305360018E 007 Pressure fi Number of Temperatures s Temp 1 31 8227 2 61 6092 207418 894 49 4544347 0 0044843 1 5377E 007 1 00744446 0 000104837 156705 13 36 31684 0 00334798 1 2096E 007 1 00367677 0 000104448 3 106 079 128004 826 28 728817 0 00267624 1 0106E 007 0 99891613 0 000104009 4 145 690 123182 558 27 3750697 0 00254722 9 692E 008 0 99528221 0 000103673 5 186 430 111960 11 24 493077 0 00229739 8 9628E 008 0 99105961 0 000103234 6 223 010 117329 959 25 8575726 0 00241058 9 271E 008 0 98909019 0 000103045 7 262 845 125195 422 27 7780503 0 00256435 9 6763E 008 0 98833088 0 00010301 8 294 011 109085 883 23 7120752 0 00222071 8 ZO6E 008 0 98622584 0 000102761 IEEEFEELE DOCCE CEL ELEK MEEL ELELEEE PEELE LE Clicking on the OK button returns to the GSC configuration menu THE UG 1008 A GROUP Page 59 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual ASCII Input Configuration If the interface type is specified to be ASCII I P
38. psi gauge is 0 244psi If the user reduced range from say 5000 10 000 span of 5000 the resolution achieved is 0 076psi This may still not be acceptable for reporting gauge data and also is dependant on user selecting the correct range during the test In practice for DST type work manually changing scales to achieve an optimum range is unpractical If any 3rd party used this or similar method then it is an issue that should be raised with the clients The ideal method of achieving full precision is to use 2 Modbus registers to transmit a single item of data This would imply the splitting up of a full precision data value into 2 component parts for transmission and recompiled back by the master There are several ways to achieve this and both Master and Slave environments must be fully interfaced in advance for reliable handling of data This is elaborated upon in next sections E W Exrro Ki croup Page 94 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 8 2 GENERAL CONFIGURATION Users should note by default that EdgeX systems are configured with Modbus Master Drivers System Device and Modbus Slave Drivers System Processor These drivers provide the necessary basics for the Modbus standard to initialise ONLY To enable effective transmission of data over Modbus several criteria must be known and agreed upon in advance These include e Data types Number formats e Protocols e Registers Data Types Number Formats
39. real time manuals The following pages provide typical information on Manual Input displays and real time use Some systems may have certain items omitted or added dependant on time of issue a THE UG 1008 EN oe Page 20 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 1 MANUAL INPUTS Concept Calculations invoked within the system e g Oil Gas Sand etc are dependent on continually changing variables which may be available in either real or historic time or both The Manual Input MI file provides the interface for the calculation system Various MI pages are used for user input When data is entered the system will assume the data values for current data onwards and will also re calculate historic data from the time stamp The primary role of Manual Inputs is as explained above However systems can be modified for new third party data in situations that automatic recovery of data Datascans RS232 cannot be achieved See System Configuration Manual Inputs section for information on new channel creations Reminder Any MI logged to disc with main logger can be trended reported etc Although EdgeX is capable of logging data into multiple loggers ONLY the top level logger is capable of historic and real time re calculation EXPRO CALCULATED DATA IS SAVED UNDER THE RH CHANNELS PROCESSOR THIS IS THE ONLY PROCESSOR THAT ANY DATA LOGGED TO DISK CAN BE RE CALCULATED MODIFIED Manual input file is logger depen
40. rr 44 yyyp mm dd Test Number Generate View Print Close Help The system maintains separate named report configurations The configuration that was previously selected is reloaded when the program is first started The combo box at the top left of the dialog can be used to select any other configuration that has been created Just beneath this combo box are buttons to create a new report configuration from scratch the New button to Delete or Rename the displayed configuration and to Copy the displayed configuration The report configuration maintains only the values in the Report Settings area of the dialog When a different report configuration is selected only the values in this area of the dialog change The fields in the Report Output Date Format are global and are shared between all reports The Server is also a global setting The other fields in the Logger Settings area and all the fields in the Report Header are associated with the selected logger not the selected report When the selected logger is changed the values in these fields change a THE UG 1008 AE Page 28 of 137 UG 1008 Rev B The Expro Group EdgeX User Manual The fields on the dialog are described in more detail below Channel List File Output Report To Freguency Include Seguence of Operations Output Format Include Column Header Include Report Header Use Four Digit Years dd mm yyyy mm dd yyyy yyyy
41. terms for start stop functions 2 Level 1 is highest priority Automatic option ensures that EdgeX can start up from power down without any user assistance assuming level 2 AutoStart option is switched on 3 Level 2 enable determines how many devices to enable in level 3 assuming their local Autostart options are switched on THE UG 1008 A EROUP Page 134 of 137 The Expro Group UG 1007 EdgeX User Manual Rev B 11 3 2 Schematic Typical Interface Hook up Wellhead JB JB C Interface Backplane D 9 4 DS Ann Pr 12 16 WH T DN WH Pr DN WH T UP 5Pr to JB1 Analogue Gas Pr T amp D WH Pr UP Separator JB 5Pr to JB3 Digital gt 1 2 3 4 G di Oil Pulses Oil pulses amp T Separator JB Water Pulses 5Pr to JB2 Analogue _p Water pulses T D THE UG 1008 EN Ore Page 135 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 11 3 3 Schematic EdgeX Overview Overview Data Outputs lt Datascans Real Time Data va Logging Rate Aux Devices Acquisition i Optional setups etc i Loggers HD Files Compute Data Every Iser Logging Rate Default 60s Real Time External Standard Configurable Configurable Trends Historic Reports Ports Monitors Monitors Monitors Reports
42. the EDGEX BIN directory A THE 2S EXPR UG 1008 tii croup Page 91 of 137 UG 1007 The Expro Group Rev B EdgexX User Manual 7 4 MONITORING THE TRANSFER A monitor task can be run on the client system that displays information about the current state of the link to the server system This display is as follows amp Remote Logfile Transfer The top line of this display shows the name of the server from which the client logging software transfers logged data The first time the software is run this will show dot indicating the local system To select another server click the Link to Server button This displays a dialog showing the computers on the network and allows one of these to be selected Browse for Computer Se oe Network Neighborhood P Entire Network af Microsoft Windows Network Aardvark Chomp1 Dell200 Nt4_kylprov P166 UY Prescott FY THE UG 1008 Gd croup Page 92 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B There are four possible states for the link to the server system Disabled The software has been disabled by clicking the Disable button on the above menu In this mode the service software is still running but it will not attempt to access the server system or do any Logfile transfer This mode is retained even if the client system is rebooted To resume Logfile transfer click the Enable button Active The network link to the server system is available and EdgeX is load
43. the login name may or may not allow users full administrative control of operating system and EdgeX system Logging Rate Rate in seconds that user selects and determines how much data is saved in the database Hard Disc This defaults to 60 seconds on Start up Log files Data files in the database referred to as Logger which are named using a date time convention Logging Term used to control log files in EdgeX This includes e Defining which group s of channels are saved to the hard disc e Defining a new log file creation on system start up or appending to existing one e Defining a new logger name New Test Logger s Term used to create a new database sub folder on the hard disc and is usually created on a test by test basis Individual loggers maintain their independent log files Append or Create mode for Log files Create Log file A new log file is created within the logger folder on all instances of system or loggers start up Append Log file Data is continually appended added to end of existing log file on all instances of system or loggers start up N B Although recommended during a specific test users should be aware that one very large log file could eventually be unmanageable Re Calculation Term used when re generating the database log files i e if calculation channels RH classification have been saved to disc which are dependent on any MI channel then re calculation will modify update th
44. then OK Logger Common Functions LoggerName Status 010604 Enabled Fast_Log Disabled Control Loggers Select a Loggers Function Set the interval between logging Logging Intervals Monitor Loggers Back Up Logs Back Up Logs Advanced THE UG 1008 AE Page 19 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 GENERAL SYSTEM GUIDE Program Groups Icons User Information It is assumed that users have a basic knowledge of Windows systems and ScadaPro Logging Although the system by default automatically starts up and commences logging most tasks are set up under manual user control See Initialisation and Start up section for summarised sequences Hint To switch between active tasks press ALT TAB key sequence Unnecessary active tasks as well as inconvenience will utilise system resources and memory and cause system degradation or at worst a system failure Operating system should always be terminated naturally as and when required by executing CTRL ALT DEL soft boot key sequence to enable shutdown option and never deliberately switched off by main power switch For simplicity and ease of use the most common Orchestrator functions and Expro s personalised icons and are grouped together under one common group Users can re arrange add etc as required Individual ScadaPro icon functions are fully described within the on line help system and the Orchestrator
45. type Avg field default disabled Enabling this field will apply system averaging on the selected block of channels Additional blocks of channel fields will appear on lower half of screen depending on logger type field setting THE UG 1008 A GROUP Page 54 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 5 7 SRO amp ASCII DEVICE PROCESSOR CONFIGURE Introduction Down hole data can come from one of two sources GSC device EXPRO SRO option PC ASCII import Both these devices are assumed to send real time data The system can support as many devices of either type as there are serial ports on the system The following description refers to down hole device configuration however when system is in PC DEVICE mode any 3rd party data is transferred to system E g Sand monitors Export metering etc Down hole Device Configuration Access to the down hole device configuration is via the Orchestrator DEVICES menu Selecting this menu displays a list of all the devices in the system Selecting one of the down hole devices displays the following menu ASCII I P IA CONFIGURATION ap x Port comt x Interface To ASCIVP 7 _Configueasciiiye Bawd Rate soo Parity None 7 Errors None Data Bits 8 ba ACHIEVED SCAN TIME 100 ms 3 Timeout secs fro Chan Value Tag Description Units Configuration Summary ExGVolR Ex Gross Rate l amp 2 3 ExNVOIR Ex Net Rat
46. 11 1 11 DVER Record 18 ChanDesc8 18 8 DST Identification ChanDesc9 18 9 DST Intvl Top Depth meas ChanDesc10 18 10 DST Intvl Top Depth vert ChanDesc11 18 11 DST Intvl Bott Depth meas ChanShortDesc8 18 8 DSID ChanShortDesc9 18 9 DDTM ChanShortDesc10 18 10 DDTV ChanShortDesc11 18 11 DDBM The WITS receiver can report the following errors Timeout on record n No for record n Bad item m for record n UG 1008 The specified record has not been received within the timeout period WITS records are terminated with the sequence this error indicates that no such terminator was received for the specified record An invalid item number has received for the specified record A THE s EXPRO Bie GROUP Page 85 of 137 in the UG 1007 The Expro Group Rev B EdgeX User Manual If errors occur on both records 1 and 18 then these errors are displayed alternately If more than one error occurs for a record only the most recent error is reported 6 2 2 WITS SENDER Like the WITS receiver the WITS sender maps items in records 1 and 18 to channels registered by the WITS sender scanner The same mapping is used i e channels 1 to 45 are for record 1 and channels 46 to 76 are for record 18 However the source of these channels is typically the value in other channels on the Orchestrator system thus allowing for example channel RH104 to be mapped to item 21 of record 18 Configuration of the WITS sender has
47. 11 1 SWITCH SETTINGS DATASCAN 7010 Switches 1 and 3 on Switches 2 4 5 6 7 8 off Switch no 3 is for mains frequency Off 50 Hz On 60 Hz Most rigs are 60 Hz 7041 Switch no 7 on Switches 1 2 3 4 5 6 8 off Switch 7 sets channel address to DS17 DS32 7020 All switches off New systems replace 7010 7020 combination with a single 7220 analogue Datascan 7220 Switch 1 ON ONLY Defaults for channel address DS1 DS16 Datascans can be multipled up with any combinations via their RS485 connectors The Expro Group New style EDGE interfaces have 3 pole connectors pre wired for this purpose on their back plane These units also utilise the 7220 type Datascans To multiple up 3 x 16 analogues plus 2 16 pulse Datascans the following example provides a typical configuration DS Channels 1 16 17 32 33 48 49 64 65 80 Interface 1 Sw Interface 2 Sw Interface 3 Sw 7220 1 ON 7041 7 ON 7220 1 amp 6 ON 7041 6 amp 7 ON 7220 1 amp 5 ON Refer to the DATASCAN 7000 type manuals for alternative switch settings for other combinations UG 1008 pa THE w EXPRO of GROUP Page 128 of 137 The Expro Group EdgeX User Manual 11 2 ERROR CODES 11 2 1 Gas Description Problem Beta Ratio Check orifice and line diameter Orifice Diameter Check orifice d lt 0 45 errors of up to 3 can occur Pipe Diameter Check pipe diameter Expansion Factor Check pipe diamet
48. 11 3 1 Enable Disable Concepts iiie ee ER Ge AA Ee ER ee ee ee ee ee 134 11 3 2 Schematic Typical Interface HOOK UP issie see ee ee ee ee ee ee ee ee ee ee ee ee 135 11 3 3 Schematic EdgeX OvervieW iese ee ee ee AR ee AR ee AR Re ee ee ee ee 136 11 3 4 Orc File OvervieW RE EE 137 a THE UG 1008 EN oe Page 5 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual This Page is Intentionally Blank a THE UG 1008 EN oe Page 6 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 1 INTRODUCTION This manual covers information relevant to the EdgeX data acquisition system for both on line operation and user training EdgeX is trademark name for Expro North Sea Ltd providing a real time and multi tasking environment for retrieval storage and historic reporting of data Expro application programs interfaced with ScadaPro Orchestrator acquisition utilities and running under Windows NT XP operating system provides the basis for the complete EdgeX system Documentation includes references which cover mandatory requirements as covered by the company s policy of quality assurance Any work instructions WI and quality assurance documents QAD are adequately identified and where appropriate must be strictly adhered to This manual and the software are subject to regular modifications enhancements and updates Some reproduced graphics and or general material contained herewith may therefore differ slightly from i
49. 16 characters the WITS sender uses the value typed in on the first of the screens above Side track hole section number A short 16 bit integer the WITS sender uses the value typed in on the first of the screens above However if the Orchestrator channel corresponding to this item is enabled and a source channel is configured the value in this channel will be used instead however if this channel is in error the typed in value will be used instead Record identifier Either 1 or 18 depending on the record being send Sequence Identifier An incrementing number for each record The sequence identifier is preserved on disk and is restored if the system is rebooted Date Filled in by the WITS sender using the system date Time Filled in by the WITS sender using the system time Activity Code A short 16 bit integer the WITS sender uses the value typed in on the first of the screens above However if the Orchestrator channel corresponding to this item is enabled and a source channel is configured the value in this channel will be used instead however if this channel is in error the typed in value will be used instead This list explains most of the information in the WITS Information part of the screen The only other item is the transmission rate which is how often the WITS records are sent out in the above example once a minute Both records will be send out once a minute on the minute boundary on successive scans so there will
50. 1s oil rate RH136 f RH133 PERIOD AVERAGE QoStklav oil rate RH138 f RH133 M138 CUMULATIVE Stk1Cum oil cumulative RH137 f RH133 METER M1 Tivw water rate RH142 f DS20 METER M2 liw water rate RH144 f 0 METER M3 Tiw water rate RH146 f 0 PROGRAMMABLE Qwili water rate RH148 RH142 RH127 100 MIS LOG AVERAGE Qwis water rate RH149 f RH148 PERIOD AVERAGE Qwlav water rate RH151 f RH148 M138 CUMULATIVE wiCum water cumulative RH150 HRH148 GAS FLOW QGasii Gas Rate RH101 RH103 HRHE RHT RHA PROGRAMMABLE Gas OK Gas Rate RH104 RH101 LOG AVERAGE QGas1s Gas Rate RH105 f RH104 PERIOD AVERAGE QGaslav Gas Rate RH107 f RH104 M138 CUMULATIVE Gas1Cum Gas Cumulative RH106 f RH104 PROGRAMMABLE SepGORs GOR RH154 RH105 RH128 MI28 PROGRAMMABLE StkGORs GOR RH155 RH105 RH136 MI28 PROGRAMMABLE SepCGRs CGR RH156 RH128 RH105 MI30 PROGRAMMABLE SIKCGRs CGR RH157 AH136 RH105 MI30 T Y Y Y Y Y ng ng Y Y te N N Y Y Y T Y Y Y Y Y Y Y Y Y The box Enable Real time Historic Calculations must be checked to enable calculations on the system Calculation Interval defines the rate at which real time calculations are performed The box Initiate Recalculations Manually toggles between the two modes of recalculation Automatic when the box is checked and Manual when the box is cleared Summaries of all the calculations on the system are listed These calculation
51. 24 f RH421 M1106 RH423 HRH421 RH427 f RH104 RH133 RH428 HRH427 RH430 f RH427 MI106 RH429 HRH427 RH433 f RH104 AH133 RH434 HRH433 RH436 f RH433 MI106 RH435 HRH433 RH77 f DS1 RH440 DS21 1 M145 1000 M149 RH441 DS22 1 M146 1000 M149 RH442 DS23 1 M147 1000 M149 RH443 f RH440 RH444 f RH441 RH445 HRH442 RH25 HAI AI2 RH26 AIS Ald RH27 AIS Note that the pressure and temperature allocations Calculation Nos 193 amp 194 use the Modbus 32bit type routines The error channel from Schlumberger does not require any computation Calculation No 195 and therefore is just an RH channel one to one relationship using the Programmable type routine UG 1008 F THE wt EXPRO GROUP Page 99 of 137 UG 1007 The Expro Group Rev B EdgexX User Manual Double click on theModbus32bit Sch_Pres pressure channel to view the calculation inputs ouptuts used to convert the 2 part channel back to a single pressure value Configure Modbus 32bit Calculation The Modbus Master Input channels Al are used as the inputs Note that the first half of the 32 bit number from one Al allocation is the high order 16 bit and the second half the low order 16 bit Select Configure for the RH channel parameters to display the following ure RT Hist Calculation Channel RH25 D H Pressure The Units Group uses the PressureAbs option that is norm
52. 69 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 9 4 Stock Tank Rates The general form of stock tank rates often referred to as standard rates is BSW measured Shroi 1440 Qostk Vsep X Mfx 1 et GE 100 100 Qos Net Oil Rate at 60 degF and atmospheric pressure per day Vsep Gross oil Volume measured by meter under separator conditions VCF Volume correction factor to be applied between either the tank temperature or final shrinkage temperature and 60 degF Set to 1 if Katz method is used BSW measure Basic Sediments and Water Shroi Shri is shrinkage corrected for water and gas and is quoted at observed temperatures The VCF calculation corrects the oil rates to required temperature standard conditions Le Shrgo 100 1 Shra 100 VCF 100 Mf Meter correction factor without temperature compensation At Time between two readings THE UG 1008 Ee Page 70 of 137 The Expro Group 5 9 5 Gas Rates EdgeX User Manual The general form of gas rates is Qg C V hw x Pf Where Qg Hw Pf Gas Rate scf hr Orifice Flow Constant Differential flow in inches of water Flowing pressure in psia C Orifice Flow Constant is further broken down to C Fo FrsY x Fpp Fip Fit For Fpv Where For Fw UG 1008 Basic Orifice Factor Reynolds Number Factor Expansion Factor Pressure Base Factor Temperature Base Factor Fl
53. All information logged on and after this time needs to be transferred to the client system Obviously over a slow network link this may take some considerable time For instance if the system is logging 150 channels once per minute the amount of information logged per day is about 1 Mbytes If the effective speed of transfer of information over the network link is 1000 bytes per second then it will take about an hour to re transfer the data for one day If the recalculation is from more than a day old or if the network speed is slower then the re transfer time will increase accordingly THE A EXPRO Page 90 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B To avoid the re transfer of recalculated data from preventing the transfer of the most recently logged data a separate thread is used to check for and to re transfer recalculated data This thread runs in parallel with the main task of transferring the most recently logged data but at a lower priority Furthermore to try to avoid re transferring data more than once the re transfer thread does not start a re transfer unless there have been no recalculations initiated on the server system within the previous half hour As the system clocks on the client and the server system may be different the timing for this is implemented solely in the client software a re transfer is not started until at least half an hour after the client software has noticed that a recalculation has fin
54. Document No Revision F THE ei EXPRO GROUP UG 1008 Document User Guide EdgeX User Manual June 2004 by Expro North Sea Limited ALL RIGHTS RESERVED The copyright in this document which contains information of a proprietary and confidential nature is vested in Expro North Sea Limited The content of this document may not be used for purposes other than that for which it has been supplied It may not be reproduced either wholly or in part nor may it be used by or its contents divulged to any other person whosoever without written permission of Expro North Sea Limited Address Registered Office Expro North Sea Ltd The Expro Group Kirkhill Place Reading Bridge House Kirkhill Industrial Estate Reading Bridge Dyce Aberdeen Reading Berkshire AB21 OGU Scotland RG1 8PL England Tel 44 1224 214600 Fax 44 1224 214791 Registered in England No 1108011 Written By D Japp Reviewed By L Marcella Approved By L Marcella Date 29 06 2004 Date Date THE UG 1008 EN oe Page 1 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual Revision List Rev No Description ECN No Date A First Issue N A 01 03 2004 B Updated to correspond to new install procedures 29 06 2004 and new documentation inserts The Master Copy of this document is held in the Expro Tech Services Technical Library Distribution is controlled by Expro Tech Serv
55. I 1 P x Input Stream 1 1 99 10 20 30 1 234kg Pressure 5 432 1 11 2 22 3 33 4 44 The input stream contains 5 numbers m Specify the Number of Values in the Input Stream E Set to the number of values contained in the steam Allocate Input Stream to Channels IV Value 1 allocated to channel Af 5 432 I Value 2 allocated to channel I po 1 11 IM Value 3 allocated to channel I 2 2 22 MV Value 4 allocated to channel lA i 3 33 Value 5 allocated to channel IA 4 44 OK Cancel Help The ASCII stream received is displayed and is analysed to determine how many values it contains Except at the beginning and end of a line each value must be preceded and followed by either a space a comma or a TAB character or it is ignored The date and time fields at the start of the stream are not separated in this way so they are ignored The 1 234 is also ignored as it is immediately followed by kg with no space comma or TAB The remaining five numbers are acceptably separated so the program sees five values in the ASCII input stream The button Set to the number of values contained in the stream is enabled and configures the device to have the number of values contained in the input stream The values read from the input stream are displayed at the right hand side of the box Allocate Input Stream to Channels A scroll bar appears in this box if the number of values is larger than can be displayed
56. LE Component It may become necessary for a single component to be replaced updated However as EdgeX components interact with each other it is recommended to remove all EdgeX components and reinstall from the start to ensure minimum disruption from any problems that may arise e Select the component that it is necessary to uninstall and click OK to begin e The selected component uninstaller is executed e It is recommended to reboot the PC between uninstalling and reinstalling an EdgeX component as some EdgeX component files are only removed on restarting the PC Uninstalling ALL EdgeX Components e To perform a complete uninstall of EdgeX select All from the menu and click OK e The uninstall script for each component is run individually follow any on screen instructions Once all EdgeX components have been removed a message is displayed informing that the PC must be rebooted to complete the EdgeX uninstall e Ensure that all EdgeX Uninstall Wizards have completed running e Click OK to reboot Once the PC reboots locate the EdgexX installation directory default C EdgeX and delete this directory This cannot be deleted until after a reboot as it is a shared folder Once this folder has been deleted it is now safe to attempt a reinstall of EdgeX Always ensure that EdgeX Clean Up is run FIRST on ANY reinstallation of EdaeX THE UG 1008 EN oe Page 121 of 137 UG 1007 The Expro Group Rev B EdgeX User
57. TION ee ee ee ee ke ee ee 8 3 CONFIGURATION ee se ee ee ee Ee ee Ke ee ee 8 4 REAL TIME USAGE oraraa ESE EER Gees ee ee Gr Ee eek 8 5 WIRING REQUIREMENTS sees ese ees ee se ee ee ee ee ee ee ee 8 6 MODBUS MASTER DRIVER ERRORS ee ee 9 SOFTWARE SEER ees Ed ON ra ede ee ee beetles ED ee Ee ee De geed ee De 9 1 EDGEX INSTALLATIONS ee ee ee ee se ee ee ee ee ee ee ee ee 9 2 INSTALLATION TROUBLESHOOTING 0005 9 3 ADDITIONAL HELPFUL OPERATING SYSTEM TIPS 9 4 REMOVING UNINSTALLING EDGEX COMPONENTS 9 5 SETTING EDGEX ACCESS LEVELS ee ee ese se ees 10 MISCELLANEOUS DS Ee ER cae os ee es ek 10 1 SYSTEM TERMINOLOGY 10 2 CHANNELIDENTIHIERS ee ees ee ee ee ee ee ee ee ge ee ee eek ee 11 TROUBLESHOOTING ies see sere es eek Ee kk Ee ke ee 11 1 SWITCH SETTINGS DATASCAN ee ee ee ee ee ee see ee 11 2 ERROR CODES 055 03 EE RE eea Re eee THE UG 1008 ARA The Expro Group Page 4 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual PA GAS EERS OE ee arta Set eth EE AL ots edt Sate or ho Sete 129 11 22 Oil utente GR ge DE en GEE EE ade ee E ae ae shee 129 11 2 3 PC Inputs ASCII Interface ceintan ii eiia 130 TI2ASSRO SE EE EE RE cael ghana EE DA EE ED ae Ee ee trae 130 11 2 5 Additional Troubleshooting iii ee ee Re AR ee AR Re ee ee ee ee ee ee 131 11 3 SCHEMATICS Ee ila teeta see ee Seg held Macnee eA An ann 134
58. TPR report format is selected this format uses time in decimal hours from a user specified zero time Specifies the logger on which the report is to be generated Displays the date and time of the earliest log for the selected logger this is for information only and cannot be displayed Specifies the time at which the report should start If this is ticked then the Stop Export At fields are greyed out and the report will automatically terminate when it reaches the system date and time Specifies the time at which the report should stop This field is only available if the report format is TPR and specifies the zero time for the report All reports are generated to a disk file Clicking the Browse button calls up a standard Windows File Save As type dialog to let the filename be selected The file can be placed on any drive that can be seen by the system including floppy disks and network drives If a file that already exists is selected the system asks for confirmation that the file is to be replaced Clicking on the Generate Report button generates the report writing it to the specified file The report will access as many log files as are required to generate the report between the specified start and stop times If the sequence of operations has been included in the report the system will report if there was some problem accessing the diary For instance if it has entries that are not in chronological order or if it has entries that a
59. This is primarily caused by the system generating Flowrates from fast 1 second calculations in real time but can only use the data in the Logfile controlled by log rate for historical recrunch By default users correct final report data by activating the recalculation status when entering updating manual inputs This is not however fail safe and in particular when some long tests may avoid daily manual inputs Users MUST invoke 12 24 hour activation s to force the system to recalculate adjust Flowrates prior to reporting final data THE UG 1008 AE Page 25 of 137 UG 1008 Rev B The Expro Group EdgeX User Manual 4 4 STATUS DISPLAY The system status display is a small window similar to that shown below that displays the current status of the system Edge System Status This menu displays the following information the current date and time Orchestrator status Enabled in the above menu Orchestrator configuration name sep1_def_0500 orc in the above menu the number of Orchestrator alarms and errors if there are any alarms the number of unacknowledged alarms is also shown recalculation mode Automatic or Manual and status Inactive Pending or Active Current mode of Orchestrator logger number 1 i e Create or Append Current logging period of Orchestrator logger number 1 If the logger is not enabled Disabled is displayed instead of the logging period the name of the logger NewLogTest in the above menu
60. To map a value in the ASCII input stream to an Orchestrator channel ensure that the appropriate checkbox is ticked and enter the Orchestrator channel number The program checks that the same channel is not mapped to more than one input value Note that the configuration can be changed without scanning the ASCII input stream This could be done if changes were required while Orchestrator was enabled and scanning the input stream or if the configuration was being set up on a system that did not have the input stream connected THE UG 1008 Ee Page 61 of 137 UG 1007 The EXpro Group Rev B EdgexX User Manual Channel Configuration Double clicking on a channel on the channel summary list calls up a menu to permit configuration of the tags descriptions etc of the down hole device channels GSC UNIT CONFIGURATION G9 All the fields on this menu are standard Orchestrator channel fields The Cancel button discards any changes made on this menu However the OK button does not commit any changes made to disk until the OK button or the Reconfigure button on the device configuration menu see section 5 7 1 above is clicked FY THE UG 1008 Id croup Page 62 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Data Formats The format of data sent by a GSC device is as follows Eight numbers each of 10 digits with leading or trailing spaces as required the first number being the pressure frequency reported by gau
61. ally set to output psia ad yy THE UG 1008 ee Page 100 of 137 The Expro Group UG 1008 8 4 EdgeX User Manual Rev B From the RT Hist main display double click on theModbus32bit Sch_temp temperature channel to view the calculation inputs used to convert the 2 part channel back to a single temperature value Verify the inputs outputs for the temperature channel Configure RT Hist Calculation Channel RH26 Temperature DH pm HIGH FAT LOSAN aas ore r ml LIRAIT F EA Ty EAT i esis j 5l ELLIE Select Configure for the RH channel parameters to display the following The Units Group uses the Temperature_DH option that is normally set to output degF This degC to degF conversion will take effect without any other user configuration Schlumberger send temperature in degC As per above the default allocations assume only one pressure and temperature signal Repeat identical configurations with appropriate channels to add additional inputs Exit and save RH channel configurations Ensure all Al amp RH channels as defined above are logged to disc for post evaluation historic reporting Exit EdgeX to save configurations under a user ORC setting REBOOT PC Recommend same to Schlumberger user for PC amp ASU after any settings change REAL TIME USAGE There are no user controls necessary during real time other than ensuring that the Modbus and RH channels are included in the current lo
62. alue of the Use Manual Tank Input manual input is 0 then the oil flow smoothing averaging and totalling calculations are done normally The Manual Tank calculation is treated as if the calculation were not configured For smoothing averaging and totalling calculations that are not associated with oil flow the Use Manual Tank input should be left blank The OK button and the Reconfigure button both save any changes made to the calculation configuration and to the channel configuration and instruct the system to act on this new configuration immediately The difference between the two options is that OK terminates the program whereas Reconfigure does not The Cancel button asks the user to confirm whether any changes made since the last time they were saved are to be saved or discarded including any channel configuration changes Channel Configuration The channels maintained by the real time historic processor must be enabled and configured to have tags descriptions and alarm limits etc in the same way as all other Orchestrator channels Clicking on the Configure button beside any output channel on one of the calculation configuration screens calls up a menu to let that channel be configured as illustrated below THE UG 1008 Ee Page 50 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Configure RT Hist Calculation Channel RH1 EE With the exception of the Units Group field all the fields on
63. and supersedes any other oral or written communications agreements or representations with respect to the Software and Manuals 8 2 Nothing in this Agreement will affect the statutory rights of a consumer in consumer transactions under any applicable statute 8 3 If any part of this Agreement is held by a court of competent jurisdiction to be unenforceable the validity of the remainder of the Agreement will not be affected This Agreement is governed by the laws of Ireland Should you have any questions conceming this Agreement please contact oft LTD Agree 6 You can change the Program Group for EdgeX however it is recommended to keep the default setting of EdgeX Click Next to continue EdgeX Folder Selection Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the Existing Folders list Click Next to continue Program Folder E dae Existing Folders Accessories Administrative Tools Amiasoft Color Pro AutoCAD 2002 Borland Delphi Borland Delphi 7 Citrix ICA Client Games GIMP IconxP VET aal A THE UG 1008 EN oe Page 110 of 137 The Expro Group UG 1008 7 10 UG 1008 EdgeX User Manual Rev B If you are using a Sentinel then the following screen WILL NOT be displayed continue to Step 8 Key Required An appropriate key has not been located on this system Please contact your distributor for an Unlock Key specifyin
64. anges Output Date at the start of every line on Subsequent Pages ves Date Format M Use Four Digit Years C dd mmyyyy mm dd pyyy The fields on this menu are as follows Auto start Changes between Yes and No If set to Yes the report will be automatically started when Orchestrator is enabled Channel List File Allows any of the configured channel lists to be selected to define the channels to be reported Report Frequency Interval in seconds between lines of a report The report is generated on even time boundaries Report on If specified as Yes a report line will be generated if any of the channels being Significant Change reported has its significant change flag set Port Any of the serial or parallel ports on available on the system can be selected The report is output to the selected port Baud Rate If the selected port is a serial port this specifies the baud rate at which the report is output Parity If the selected port is a serial port specifies the parity at which the report is output Data Bits If the selected port is a serial port specifies the number of data bits at which the report is output Output To Lets the user select from a drop down list of available printers and printout styles The available printers are defined in a simple text file PRINTER TXT in the current_config directory which contain details of the escape codes required to initialise the printer for the desired output style In addit
65. annels Edit re name etc channels as required If manual input page s require editing refer to EdgeX manual Alarms Select Monitors Alarm Monitors Set up as required In addition each channel per processor device will require parameters set up Loggers Select Loggers Refer to Loggers Section Configurable Trends Select Replays Trends Create additional client monitors as required Configurable Monitors Select Monitors Configurable Monitor Create additional client trends as required Real time reports Select Processors Real Time Reports Create additional client RT reports as required Historic Reports Select User Icon Create additional client historic reports as required THE UG 1008 ARTA Page 14 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual There are 3 types of save options to consider for backing up system settings amp configurations e Local Configuration e Master Configuration e Manual User Where Local Configurations System automatically requests users to save changes on selected environments after any modifications have been executed Local saves imply changes will take effect on any system re start Master Configuration On exiting EdgeX the user is prompted to save username ORC if the system detects that the user has modified any local environments NOTE User defined Trends Monitors and Reports are not configurations included within this file and should be
66. anual Gas Differential RH8 RH40 RH35 Flow Constants Fb Fpv Y etc Period Averaging MI38 MI38 MI38 Log Smoothing MI40 MI40 MI40 UG 1008 a THE EXPRO GROUP Inst Gas Rate RH101 RH201 RH301 The Expro Group Average Gas Rate RH107 RH207 RH307 Log Aver Gas Rate RH105 RH205 RH305 Cum Gas RH106 RH206 RH306 Page 76 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B This Page is Intentionally Blank THE UG 1008 A GROUP Page 77 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 6 ASCII DISK amp WITS INTERFACES 6 1 ASCII DISK INPUT The ASCII disk input utility allows time stamped third party data to be loaded into the system and merged with logged data recorded by Orchestrator The following are the key points for the format of this file a single line contains date time and a series of values lines are terminated by one or more carriage returns and or line feeds lines that start with non numeric data are ignored three date formats are supported dd mm yy mm dd yy and yy mm dd years may be either two digit e g 98 for 1998 00 for 2000 or four digits e g 2001 time is expressed as hh mm ss and follow the date The range of hh is 0 to 23 any non numeric character is accepted as a valid terminator for a date time field values must be separated by one or more commas Tabs or spaces data in the file
67. ations Application Layer Errors Errors detected in Serial Communications Win32 Errors Standard Windows Errors Time Out Errors Slave Device Not Responding Format of Error Messages S lt Number gt D lt Data Address gt Type of Error lt Error Code gt Station 1 Address of block Type of Error Particular Number error occurred in See above Error See Note Below Note The data address refers to the first address of a block that an error occurred in Example A PLC has 20 Holding Registers 40001 40020 The Modbus Master Driver tries to read items 42000 42010 as these have all been configured to channels The read will fail and an error message will be reported The error displayed At Orchestrator main screen DEVICE MODBUS MASTER S1 D42000 Modbus0x2 And At Modbus main screen S1 D42000 Modbus 0x2 Explanation of Error Codes Here we will e Name the type of error message e Give its format syntax e Describe the error codes contained in the category e Document the meaning of each of the errors Give appropriate examples THE UG 1008 EN oe Page 104 of 137 The Expro Group UG 1008 UG 1008 EdgeX User Manual Rev B Type 1 Modbus Errors Syntax S lt Number gt D lt Data Address gt MODBUS lt Error Code gt Error Code Meaning 01 Illegal Function 02 Illegal Data Address 03 Illegal Data Value 04 Slave Device Failure 05 Acknow
68. be a short delay between records However the timestamp of each record will be the same The sender can be configured to transmit just record 1 just record 18 or both record 1 and 18 The channel summary information on the first screen has one extra column compared to the WITS receiver which defines how the WITS record item is derived For most channels this will be the value in another Orchestrator channels for instance item 9 of record 18 is derived from channel RH51 The value actually sent can be the raw instantaneous value of the channel the minimum value of the channel the maximum value of the channel or the average value of the channel The value sent is kept in the channels registered by the WITS sender until the next record is sent Minimum maximum and average values are calculated by inspecting the instantaneous value of the channel at the scan rate of the WITS sender and are reset after a record has been sent UG 1008 Wy THE EY EXPRO Kid croup Page 88 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B The other two screens are channel configuration screens Most of the fields on these are standard Orchestrator fields The exceptions are e long field description displayed just below the Enabled checkbox which is taken from the INI file as for the WITS receiver e field value which allows the value for an alphanumeric field to be specified Only one item item 8 of record 18 is an alphanumeric field and so
69. can then trigger the logger to record additional readings over and above a time base Logging Rate field default 1 minute This determines the rate that records are updated into the Logfile THE A EXPRO Page 52 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B The logging rate icon option from the main program group will override this value during active sessions However any system re enables or power downs will revert to the value set in this field THE UG 1008 A GROUP Page 53 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual Start Mode field default append Create This creates a new log file every time logger is started Append Maintains one continuous logfile by continually appending to end of existing file from re enables and power start ups Start time default Wildcard ensures logger starts up under user control instantaneously Stop time default Wildcard ensures logger remains active unless terminated by user control Delete Logs field default disabled A disabled is mandatory to avoid losing logfiles Users can manually delete logfiles in program manager if necessary Cycle Mode field default on time Every month Logfor month Select Channels This specifies how and which channels are to be logged Channels field Double click on any existing or new field to activate prompt entry for type of channels to log Device or Processor
70. channel calls up a screen to configure the selected channel All the fields on the menu are standard ScadaPro channel fields Refer to ScadaPro Manual and or Online help for additional information The Cancel button discards any changes made on this menu However the OK button does not commit any changes made to disk until the OK button on the manual input channel summary menu is clicked Optional Access LOGGERS gt LOGGER NAME gt CONFIGURE CHANNELS Ensure you add the new C channel s to the logging lists if you wish to reproduce the channels and any related rates etc historically with the final report THE A EXPRO Page 46 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 5 5 REAL TIME PROCESSOR CONFIGURE Calculation Configuration Real time historic calculations are configured by selecting the real time historic processors from the Orchestrator PROCESSORS menu A menu that displays the current calculation configuration is displayed as illustrated below REAL TIME CHANS RH ON BLACKWOOD a METER M1 1i0il oil rate RH121 f DS17 METER M2 1i0il oil rate RH123 f DS18 METER M3 1i0il oil rate RH125 f DS19 PROGRAMMABLE OoSepli oil rate RH127 RH121 RH123 RH125 LOG AVERAGE AoSepls oil rate RH128 f RH127 PERIOD AVERAGE QoSeplay oil rate RH130 RH127 M138 CUMULATIVE SeplCum oil cumulative RH123 H RH127 DIL FLOW QoSepii oil rate RH127 RH133 RH141 HMI22 LOG AVERAGE QoStk
71. d stopped manually Real time reports can be run on client PCs which access a remote Orchestrator server to retrieve channel values The Select Server button allows selection of the server to be used Buttons are available to Create a new report configuration from scratch to Modify an existing configuration to Rename an existing configuration to create a new configuration by Copying an existing configuration or to Delete an existing configuration The Modify Rename Copy and Delete buttons are enabled on when an existing configuration has been selected by clicking on the desired configuration Double clicking on a configuration has the same effect as selecting it and then clicking the Modify button THE UG 1008 Nee Page 33 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual The detail of a report configuration is displayed after either the Create button or the Modify button has been clicked as illustrated below Report Operation Output Device Selection Autostart No Port COM1 Channel List File welheadlmp X Baud Rate 9600 X Report Frequency seconds fi 0 Parity None X Report on Significant Change No X Data Bits e x Report Layout Report Headers Dutput To Epson Compressed Report Header on First Page Yes z Page Size 66 Starting Page Number fi onSubseauentPages No Bottom Margin fi Left Margin fi Column Headers on First Page Yes 7 C Output Date on a single line only when it ch
72. ddress 100011E1 Channels being looked at in Alarm System file do not exist on the current configuration Reboot PC when complete Locate EdgeX directory and go to RT Monitor Alarms Delete Alarms Re run RT Monitor exe to rescan for channels UG 1008 THE EXPRO GROUP If error re occurs then a channel is being monitored on a screen that does not exist in the system Remove reference and repeat the above procedure Page 133 of 137 UG 1007 Rev B EdgeX User Manual 11 3 SCHEMATICS 11 3 1 Enable Disable Concepts EdgexX Enable Disable Concepts EdgeX Service Operating system process Q Manual O Disabled O Automatic EdgeX Enable EdgeX enabled when user automatically manually starts controlled by i Ed Edgex AutoStart option executable System The Expro Group Processing Multiple Inputs Enable Enable d Enable Disable Disable Disable A Ad Datascan Device Loggers Plant Data dl se DEE es iter seels ed Level 2l eee A Level 3 A 3rd Party Device Plant Data a Comments 1 Enable Disable are EdgeX
73. dent and will assume logger name Changing Manual Input Values When the manual inputs options is selected the system checks to see if a manual input file for the current system exists The manual input file name is derived from the name of Orchestrator logger 1 If no manual input file exists the following menu is displayed Manual Input Monitor There is no manual input file for this system If vou wish the system can set the first record for this system equal to the last record from one of the manual input files listed below The box displays a list of all the loggers for which manual inputs files do exist Clicking on one of these and then pressing the Select button uses the most recent record in the selected file as the first record of a new manual input file Selecting Cancel will create a new manual input file that has no records in it THE UG 1008 AE Page 21 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual If a manual input file does exist this dialog is not displayed A dialog showing the manual input pages is then displayed as illustrated below Manual Input Entry AllGas AO n on n 5 on 2 Nm I 15 D D d ry 8 This is a multiple page dialog box with each page containing a combination of plain text and manual input values The pages are arranged in alphabetical order and a different page can be selected by clicking on the title or tab of the page
74. e corresponding channels are put into error All values corresponding to a record are put into error if that record is not received for more than a specified time interval Configuration of the WITS receiver has two parts configuration of communications parameters configuration of the WITS records to receive configuration of channels to hold values received The screens to configure the WITS receiver are shown below THE UG 1008 A GROUP Page 82 of 137 The Expro Group The first screen allows configuration of the communication parameters including the timeout interval and the WITS records expected If the remote sender is sending record 1 but not record 18 but not both the receiver should be configured to receive record 1 only This avoids the interface reporting a timeout error receiving record 18 Similarly if the remote sender only transmits record 18 the EdgeX User Manual UG 1008 Rev B WITS IN ON DELL200 1 1 WELLID 1 2 STKNUM 1 43 RECID 1 4 SEQID 1 5 DATE 1 6 TIME 1 7 ACTCOD 1 8 DBDM 1 9 DBTV 1 10 DMEA 1 11 DVER 1 12 BPOS 1 13 ROPA 1 14 HKLA WELLID STKNUM RECID SEOID DATE TIME ACTCOD DBTM DBT DMEA DVER BPOS ROPA HKLA Well Identification Sidetrack Hole Section Number Record Identifier Sequence Identifier Date Time Activity Code Measured Bit Depth Vertical Bit Depth Measured Hole Depth Vertical Hole Depth Block Position Avg Rate of Penetration Avg Hookload
75. e required Contact Group Engineering for a new Software Ke THE UG 1008 EN oe Page 107 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual ScadaPro Build and or Upgrade Prior to installations ensure the following e All other programs are terminated e System logged on with Administrator Rights To begin installation of EdgeX insert the CD into the CD drive The CD should now autorun displaying the installation menu The Expro Group s x Edge Data Acquisition and i Storage System What do you want to do Install Edge Clean Existing Configuration Should the CD fail to autorun use Explorer to navigate to the CD drive and launch Autorun exe If this is the first time that EdgeX will be installed on this PC or if the PC has been re imaged with a new Operating System then keep the default option of Install EdgeX Instructions on uninstalling EdgeX and setting EdgeX Access Levels are found later on in this document Installation of EdgeX The following screen will appear with the option to install all of the components shown below s Expro Group Engineering Software Installation Always view the ReadMe file for the latest information before o v Modbus Slave Installation v Supplementary Vi Local Support Please select the components you want to EdgeX Update 2004 install then press start Double click any item to find out more details Deselect All C Reboot when c
76. e database channels within the log files Disable Enable This is term used within system to start or stop various processes See alternative instruction for further information Flow rates Instantaneous Flow rates etc are computed over one second THE Nero Page 126 of 137 The Expro Group UG 1008 10 2 EdgeX User Manual Rev B Flow rates Averaged Flow rates etc are averaged with readings computed over a set time period as defined by user System starts up with 5 mins as default E g If log rate 1 minute and averaged period set 15 minutes then reading at 15 minute intervals is average of previous 15 readings Flow rates Smoothed Flow rates etc are smoothed with readings computed from each previous reading This technique uses an interpolation algorithm to compute a best fit from data points CHANNEL IDENTIFIERS All channels have 8 character tags and associated descriptions RH channels are primarily output channels for flow rates etc and the following summarizes typical identifiers within the tags Q Flow rate Sep Separator Conditions Stk Stock Tank Conditions Also referred to as Standard Conditions Instantaneous Flow rate S Smoothed Flow rate Av Averaged Flow rate O Oil g Gas w or H20 Water E g RH138 Qostk1av Averaged stock tank oil rate for stage one THE UG 1008 EN oe Page 127 of 137 UG 1007 Rev B 11 TROUBLESHOOTING EdgeX User Manual
77. e ma d l amp 3 ExGCum Ex Gross Cum m3 l 4 ExNCum Ex Net Cum m3 1A5 1 ExTemp Export Temp degC IAG DISABLED la DISABLED 148 DISABLED lag DISABLED 1410 DISABLED 1411 DISABLED 1412 DISABLED A13 DISABLED la14 DISABLED 1415 DISABLED IA16 DISABLED VA17 DISABLED lA18 DISABLED 1419 DISABLED 1420 DISABLED 121 DISABLED zi OK Cancel THE UG 1008 A GROUP Page 55 of 137 UG 1007 Rev B The Expro Group EdgeX User Manual The fields at the top of the screen are as follows Enable Down hole Interface To Configure GSC Port Baud Rate Parity Data Bits Timeout Errors Achieved Scan Time This box must be checked to enable communications with the device when Orchestrator is enabled Used to define the device type either ASCII IP or GSC this button is only available if the interface type is GSC and calls up a menu to configure the GSC specific information including the gauge types and gauge coefficients Configure ASCII I P this button is only available if the interface type is ASCII I P and calls up a dialog to configure the ASCII Input specific information The comms port to be used by this incarnation of the down hole device scanner Baud rate at which the interface communicates Parity of data used by the interface NONE ODD EVEN MARK or SPACE Number of data bits used by the interface 5 to 8 This is the time in seconds that defines how often the device is expected to s
78. e specified ASCII DISK INPUT ON DELL200 ADTag1 ASCII Disk Input 1 ADTag2 ASCII Disk Input 2 ADT ag3 ASCII Disk Input 3 ADT ag4 ASCII Disk Input 4 ADTaa5 ASCII Disk Input 5 ADT aas ASCII Disk Input 6 ADTag ASCII Disk Input 7 ADT ag ASCII Disk Input 8 Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Configure ASCII Disk Channel AD3 ra ADT aa3 ASCII Disk Input 3 If changes are made to the configuration of a channel click the Reconfigure button on the configuration summary dialog When an ASCII disk file is loaded the Orchestrator Logfile will be updated with the latest configuration information for the ASCII disk channels yy THE UG 1008 oh Page 79 of 137 UG 1007 Rev B The Expro Group EdgeX User Manual The following error messages can be reported Note that these include errors that are not related to the ASCII file such errors do not therefore include ASCII line details Can t link to ASCII disk processor Can t open lt filename gt lt error code error description gt Can t find Orchestrator logger 1 No Orchestrator Log files Memory allocation failure No Orchestrator Log files match time range of selected file All Orchestrator Log files updated before end of file reached Can t open Logfile lt filename gt lt error code error description gt Can t read header of Logfile lt filename gt
79. ecords Output readings are Oi1 rate Average and Oil Rate Cumulative Both these channels use same identifiers as per standard Stage 1 Stock tank therefore user does not have to set up auxiliary channels There is currently no configuration to calculate volumes of differing viscosities THE UG 1008 A GROUP Page 74 of 137 The Expro Group EdgeX User Manual 5 9 8 Example Oil Gas Flow Charts Oil amp Water Rates 3 Sets of assignments per Stage 1 2 amp 3 respectively Meter 1 Counts RH17 RH23 RH49 Meter 1 Factor Mi7 MI125 MI225 Pulse Units Mi29 MI141 Ml42 Meter 2 Counts RH18 RH24 RH50 Meter 2 Factor Mi8 MI126 MI226 Meter 1 Factor Mi29 Ml41 Ml42 Meter 3 Counts RH19 RH25 RH51 Meter 1 Factor Mi9 MI127 MI227 Meter 1 Factor Mi29 MI41 MI42 UG 1008 Rev B Meter 1 Inst rate RH121 RH221 RH321 Meter 2 Inst rate RH123 RH223 RH323 Meter 3 Inst rate RH125 RH225 RH325 VoSepi RH167 RH267 RH367 BSWsep RH166 RH266 RH366 BSWmeasured MI5 MI123 MI223 VoSepi RH167 RH267 RH367 o Shrinkage RH135 RH235 RH335 VCF RH134 RH234 RH334 Period Averaging MI38 MI38 MI38 Log Smoothing MI39 MI39 MI39 Inst Sep Rate RH127 RH227 RH327 Period Averaging MI38 MI38 MI38
80. ed and enabled on the server system Inactive The network link to the server system is available but EdgeX is not enabled on the server system Unavailable The network link to the server system is not available The menu also displays the name of the current logger on the server system and the date and time of the most recently transferred log The Re transfer status can be either Active or Inactive Active indicates that a re transfer is currently underway Inactive indicates that there is no re transfer at the moment If a re transfer has occurred the dates and times from when the re transfer are being done from and of the most recently re transferred log are displayed These dates are derived from the logged data that is re transferred The screen also displays the date and time when the most recent re transfer completed This is taken from the system time on the client system If there is a problem accessing the server error messages can appear on this menu in one of four places Immediately underneath Link To Server This indicates that an error linking to the server occurred Immediately underneath Most Recent Log Transferred This indicates that an error occurred transferring a log from the server to the client The error can either be at the server end i e while reading the log or at the client end i e while writing the log The error message indicates which end caused the error Immediately underneath Re transfer Status This ind
81. el Event checking field As per analogue channel Alarm checking field As per analogue channel Expansion Datascans Standard interfaces support m 16 analogue channels m 8 digital channels Additional channels required are achieved by connecting up interfaces via their rear panel network connectors Secondary interfaces require alternate DIP switch settings to connect into network See Appendix A for Switch Settings To configure ScadaPro for additional Datascans Channels Access DEVICES DATASCAN Select DS33 40 inactive group or next spare group as appropriate Select Configure Module option Module Type field default inactive Select 7220 option for additional analogue channels Select 7041 option for additional digital channels NB 7220 amp 7041 are standard units Other models may be used depending on application Fixed installations etc Set channel parameters as per previous section THE UG 1008 A GROUP Page 42 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Filtering Datascan Inputs ScadaPro has the inbuilt facility to invoke a filter across its inputs which in effect provide a rolling average of the monitored channel Access DEVICES DATASCAN ADVANCED CONFIGURATION Conversion Law Type 1 field default filter for 1 and undefined for 2 4 See ScadaPro manual on line help for alternative options Constant 1 A field B C D are inactive in filter mode Enter 0 3 Sy
82. em when the Edge software is installed on the client system The background task is registered as a Windows NT service called Orc Client Logging A user called ClilogServiceUser password Clilog is created and the service is configured to log on as this user This user must have access rights on the server The easiest way to achieve this is to install version 2 00 or later of the Edge software on the server as well The service is initially created with a start up setting of Manual To start the service use the Services applet in Control Panel to start the service To automatically start the service whenever the client system is started up change the start up setting of the service to Automatic 7 3 REMOVING THE CLIENT LOGGING SOFTWARE To remove the client logging software from the system perform the following steps 1 Ensure that the client logging monitor program is not running 2 Under Windows NT stop the Orc Client Logging service using the Services option in Control Panel Under Windows 95 terminate the program Clilog exe The running programs can be seen by pressing Ctrl Alt Delete 3 From an MS DOS prompt change to the EDGEX BIN directory and entering the command CliLog u The software should report The Orc Client Logging service has been removed 4 Delete the icon from the EdgeX program group that runs the client logging monitor this is installed when the Edge software is installed Delete the files CliLog exe and CliLogVw exe programs from
83. ementary Installation Steps 1 At the EdgeX Supplementary installation welcome screen click Next 2 EdgeX Supplementary files must be installed to the same location as EdgeX Server and both Modbus components Change the installation path if necessary If the default installation path of C EdgeX has been maintained there is no need to change the EdgeX Supplementary install path Click Next to continue Choose Destination Location Setup will install Edge Supplementary in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder You can choose not to install Edge Supplementary by clicking Cancel to exit Setup r Destination Folder C Edgex Browse Cancel 3 The EdgeX Supplementary installation will immediately begin and when complete click Finish to end the installation END OF EDGEX SUPPLEMENTARY INSTALLATION FF THE UG 1008 AE Page 114 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B EdgeX Local Support Installation The EdgeX Local Support installer will load automatically once the EdgeX Supplementary installation has completed EdgeX Local Support Installation Steps 1 The EdgeX Local Support installation will load and when complete will ask if you want to continue with the installation Click Yes 2 J This will install Local Support files For EdgeX Do you wish to continue 2 At the We
84. end data If 5 seconds longer than this time elapses without any data being received a timeout error will be reported If there is an error communicating with the device a description of the error appears When communications with the device are active this displays how long it took to read the last set of information from the device The box in the bottom half of the menu displays summary information about all the configured channels for the selected device Channels are allocated as follows GSC Device Channels 1 3 5 7 Pressure frequencies for the four gauges Channels 2 4 6 8 Temperature frequencies for the four gauges Channels 9 11 13 15 Pressures calculated from the frequencies or depth if gauge 4 is depth Channels 10 12 14 16 Temperature calculated from the frequencies or depth if gauge 4 is depth PC Device Mapping of values in the ASCII input streams are mapped to channels using the configuration dialog described below The list box has an extra column Value which indicates this mapping as illustrated on the dialog displayed above The three buttons along the bottom of the screen are as follows OK Cancel Reconfigure UG 1008 Save any changes made and exit This includes any changes made on the GSC configuration screen or on the channel configuration screen Any changes made will not be acted on until the next time Orchestrator is enabled or until the Reconfigure button is clicked Cancel any changes made and exi
85. er Gas Content Check H2s and Co2 for Fpv Reduced Temperature Check Fpv inputs Reduced Pressure Check Fpv inputs Super compressibility No convergence Check Fpv inputs Tap Type amp Position Check tap amp position inputs UG 1008 Rev B 11 2 2 Oil UG 1008 Description Problem Shrinkage Type Check shrinkage type SG Check Oil SG SG temp Check Oil SG temp Shrinkage No convergence Check shrinkage inputs VCF No convergence Check VCF inputs be Peed THE AS EXPRO GROUP Page 129 of 137 UG 1007 Rev B EdgeX User Manual 11 2 3 PC Inputs ASCII Interface PC Inputs ASCII Interface Error Description Problem Limits No 001 No terminator found Has not received CR and LF characters to complete receive sequence 002 Message too long Date time channel data etc gt 256 characters 003 Date or time formats in error Usually due to time not lagging EDGE time 004 Values or numbers in error Channel data is not simple ASCII characters Comments 11 2 4 SRO UG 1008 SRO Calculations Error No 21 22 23 24 25 26 27 28 Description Problem Limits Unable to initialise device error The controller box has sent no results to the PC in the last 30 seconds Unable to initialise device error The response received from the controller box contains no termination character i e carriage return ASCII code 13 Unable to initialise device error
86. g EdgeX ServerSWkey and the Lack Code provided below Distributor Details Measuresoft Ltd Distributor Phone 353 42 9332399 Distributor Link mailto sales measuresoft com Lock Method DiskID C HAW Key Serial No Lock Code BOSASE 13 Unlock Key EE aa aa If you are not using a Sentinel enter the Software Key that you have been provided to continue Change the default number of loggers from 16 to 2 and click Continue Loggers Setup l Loggers Setup t5 Enter the number of Data Loggers you Enter the number of Data Loggers you require to be installed require to be installed E p The installation of EdgeX Server will now begin Should the installation freeze at any point due to a Microsoft Wizard known bug move the mouse around to wake the installer Once the installation completes the following window is displayed Restart Windows Some files could not be installed because they are currently in use by other programs in the system You MUST reboot your machine to complete the install correctly C Yes want to restart my computer now Select No to restart your computer now and click OK to continue with the installation END OF EDGEX SERVER INSTALLATION as THE a Page 111 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual Modbus Master The Modbus Master installer will load automatically once the EdgeX Server installation has been completed Modbus Maste
87. g files and the Modbus system AutoEnable mode is checked on FY THE UG 1008 Gd croup Page 101 of 137 UG 1007 Rev B The following fault finding sequence should be noted after configurations above UG 1008 Reboot PC Al Channels Display errors Al Chans Display 4 Yes y Gauge enabled at ASU Al Chans Display 0 ASU Initialising Data OK after 30s ecs No EdgeX User Manual No Comms Correct Cable Modbus Master enabled RS232 parameters OK on Expro amp Schlum No gt Gauge Problem A THE 2 EXPRO af GROUP The Expro Group Page 102 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 8 5 WIRING REQUIREMENTS An RS232 configured lead connects the system See NTED ASU cable configuration for Schlumberger use only Alternative systems use PC PC S2 This is same as standard RS232 moulded able as purchased from RS components 9 way F 9 way F common oN OO A OO N N OO A OO DY W Screen Screen THE UG 1008 A GROUP Page 103 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 8 6 MODBUS MASTER DRIVER ERRORS Types of Errors There are a number of different categories of error message Type of Error Related to Modbus Errors Errors detected by the Modbus module Data Link Layers Errors Errors detected in Serial Communic
88. ge 1 the second being the temperature frequency of gauge 1 and so on for the other gauges The string is terminated by a line feed followed by a carriage return If fewer than four gauges are connected the GSC device still sends eight numbers The format of numbers from an ASCII input device is as follows Any number preceded by anything other than the beginning of a line the end of a line carriage return or line feed a space or a TAB character is discarded No error is generated to indicate that numbers have been discarded in this way Valid numbers are extracted in the order in which they are contained in the message from the ASCII device and put into channels as controlled by the mapping defined This format has been used to ignore any date or time stamp in a message from an ASCII input device while coping with messages that are not stamped in any way The system should be able to cope with any string of numbers separated by either spaces or TAB characters and terminated with one or more carriage return or line feed characters For GSC operations the system also requires SCBOX PRG configuration program referred to as GSC_PROG TXT This file must be resident in drive EdgeX GSC SRO Requirements EXAL GSC Controller box EPG Quartz dyne or suitable alternative and CCL Passive type gauge assembly PC disc with gauge calibrations Suitable depth encoder and cable reel connectors as appropriate Chart recorder as appropriate
89. ghts to the selected PC otherwise an error message will appear as illustrated below THE AT UG 1008 EN oe Page 36 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Channel List Configuration h_export 7 2 3 4 5 6 7 8 3 1 A new channel can be added to the bottom of the list by clicking the Add to Bottom button Alternatively if a channel in the list is highlighted by clicking on it the nsert Before button allows a new channel to be added immediately before the highlighted channel The highlighted channel and all channels below it are shuffled down to make room The Remove Move Up and Move Down buttons are also available when a channel has been highlighted Remove deletes the selected channel shuffling up the channels below Move Up and Move Down change the position of the channel in the list and hence where in reports the channel will appear Double clicking on a channel in the list box allows the channel or its format to be changed When a channel is added with either Add to Bottom or Insert Before or double clicked a dialog allowing the channel to be selected by source and channel number is displayed at THE UG 1008 ARA Page 37 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual Channel List Configuration Channel Selection Tanktsp Tank tsp ODcount Old diff count QTankwi Inst tank H20 QTCondi Inst tank cond T Err1 Tank 1 errors QSand1i Sand 1 inst QSand1s Sand 1 smooth 1Cu
90. he Edge system is to act as both a sender and a receiver Separate programs have been developed to send and to receive and these have been implemented as Orchestrator scanners Therefore subject to the limitation of the available serial ports an Edge system can be configured to have as many senders and as many receivers as desired Furthermore the number of senders and the number of receivers are completely independent for instance a system can have one of each or three receivers and no senders WITS RECEIVER The WITS receiver is hard coded to recognise only WITS record 1 and 18 Each incarnation of the WITS receiver registers its own channels WITS record 1 has 45 values defined these are mapped to channels 1 45 WITS record 18 has 31 channels defined these are mapped to channels 46 76 Some values are character based such as the DST Identification item 8 of record 18 The values of channels corresponding to these records will contain the result of converting the character string to a floating point value if the character string is not the text representation of a floating point number the value will be zero The WITS protocol allows e individual items in a record not to be sent e individual items to be sent as nulls value 9999 e individual items to be sent indicating invalid data value 8888 If the WITS receiver receives a record that does not contain all the items or one that has an item value of 8888 or 9999 then th
91. his has completed Manual Installation Instructions Should it be necessary to install all components manually the components should be installed in the following order DRIVE Clean Up Disk1 Setup exe DRIVE Orc Server Disk1 Setup exe DRIVE Modbus Master Disk1 Setup exe DRIVE Modbus Slave Disk1 Setup exe DRIVE Supplementary Disk1 Setup exe DRIVE Support Disk1 Setup exe DRIVE Manual Setup exe SOA PONS Select all default installation paths and folders as with the Installation Wizard As with the automated install it is recommended to reboot the computer after all components of the system have been installed it is not necessary to reboot once each component completes THE UG 1008 EN oe Page 119 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 9 3 ADDITIONAL HELPFUL OPERATING SYSTEM TIPS EdgeX Report fonts Start EdgeX access Historic Report Start Stop Generate any text file with headers ON Select View option Notepad opens up and displays contents of text file By default Notepad font is set to the proportional font type System and therefore headers will not line up on the display with the associated data columns To resolve set font to the fixed type e g Courier New FixedSys etc e Notepad will retain the revised font choice on future access Client logging add ons When client PC s access the server for files e g Trend templates and then Log Files the syste
92. his means for this channel if one scan changes by more than 10 from the last scan an event will occur This event can then be logged The value is in engineering units of the particular channel Event checking field If selected Enter High and Low fields High amp low these are the range in which normal operations will take place Values outside this range will trigger an event The numbers can be positive or negative Alarm checking field If selected Enter High and Low fields High amp Low These are the range in which normal operations will take place Values outside this range will trigger an alarm THE A EXPRO Page 41 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual COM ALM ffield If selected indicates that this channel is one of several that can trigger an alarm on the common output channel Digital Channels Enables disables each channel as appropriate Tag field As per analogue channel Description field As per analogue channel Mode field default Counter Determines digital input as either counter or frequency Units field As per analogue channel Conv Law field default None As per analogue channel Debounce field default 0 128 ms Very important factor which affects the channel counting in specific modes counter frequency etc FLOCOS COUNTER MODE 0 128 MS MANDATORY Scaling field As per analogue channel SIG Change field default deselected As per analogue chann
93. icates an error accessing the re transfer status file on the server system Immediately underneath Most Recent Log Re transferred This indicates that an error occurred re transferring a log from the server to the client The error can either be at the server end i e while reading the log or at the client end i e while writing the log The error message indicates which end caused the error There are two errors messages that may occur under normal operation UG 1008 If the server is not currently logging and the client has transferred all the logged data from the server the message Server There are no more files will be displayed underneath Most Recent Log Transferred If there have been no recalculations done on the current logger by the server system there will be no recalculation status file for the current logger This will be reported on the menu underneath Re transfer Status as The system cannot find the specified file Ak Pied GROUP Page 93 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 8 8 1 UG 1008 MODBUS INTERFACE INTRODUCTION This documentation provides a general instruction on Modbus capabilities There are many differences from vendor to vendor and Modbus capability Specific information Modbus registers type etc must be available and fully understood in order to successfully configure and interface between parties involved Parts of this instruction make specific references to a typical Sch
94. ices Aberdeen Technical Authoring Department UG 1008 pa THE 8 EXPRO af GROUP Page 2 of 137 UG 1008 Rev B Section 1 INTRODUCTION 2 GENERAL EQUIPMENT INTERFACE UNIT COMPUTER PERIPHERALS ee ee ese ee ee EXTERNAL SENSORS HOOK UP SECTION 2 1 2 2 2 3 3 INITIALISATION amp REAL TIME BASICS INITIALISATION a ich se EE ER Re Ee we ee RE De REAL TIME MONITORING SECTION NEW TEST WIZARD ee ee eet ee ek ee LIVE TEST MONITORING SECTION COMMON LOGGER CONTROL UTILITY 3 1 3 2 3 3 3 4 3 5 4 GENERAL SYSTEM GUIDE MANUAL INPUTS eee ee ee ee ee LOGGING RATE ui is EE ese aa ee Bee ES Ede EE RECALCULATION STATUS ee ee ee ee ee STATUS DISPLAY EG ee AE Ego EER aida REAL TIME REPORT START STOP ee HISTORIC REPORT START STOP ee MI HISTORIC REPORT ee ese ee ee ee ee ee ee ee SEQUENCE OF OPERATIONS REAL TIME REPORT SET UP CHANNEL LIST CONFIGURATION ee UNITS SELECT io Eg es Eseg SE N eeue ee PR age EE 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 5 CONFIGURATION INTRODUCTION ee ee ee ee ee DATASCAN SYSTEM ee ee ee ee ee ee ee ee MANUAL INPUT PROCESSOR CONFIGURE CALCULATOR PROCESSOR CONFIGURE REAL TIME PROCESSOR CONFIGURE LOGGER CONFIGURE eere 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 UG 1008 EdgeX User Manual Table of Contents
95. igh amp Low order values in Modbus registers are decoded value by RH Combine amp Divide Interface Combine and Divide example Provided by slave Actual Engineering Value 9123 654 Resolution required Divisor 0 001 Equates to scaling factor of 1000 Integer representation of value 9123 654 1000 9123654 High Order Integer MSW Int 9123654 2 139 Low Order Integer LSW Int Frac 9123654 2 2 14150 Denotes references used in RH user configuration Protocols RS232 protocols e g Port Baud Rate etc are used for system synchronisation Typical protocols are identified in section 9 3 Configuration Registers Register maps are used to segregate different types of data There are certain rules which dictate the register data types that can be used and these are not listed here It is usually the slave which dictates what type to be passed to the Modbus Master The common types are Data Type Range address start Coil status 0 Input status 10 000 Input register 30 000 Holding register 40 000 General reference 50 000 E g 2 engineering values transferred in 2 16 bit integers each as Input Registers could be allocated 4 data indexes 30 081 30 084 Unallocated registers within a range are not allowed Valid register mapping should be consecutive Note Systems may start their base value at either 0 or 1 lt may be necessary to offset channel mapping by 1
96. ilities have been added to the system to allow values calculated by the real time historic calculator to be displayed in units selected by the end user For instance although the real time historic calculator handles oil Flowrates internally in barrels per day the user can select to see all oil Flowrates in cubic metres per second The concept of a units group has been defined All real time historic calculator channels can belong to a units group A units group is used to group together all the channels measured using the same units for instance temperature or oil Flowrates The user selects the specific units in which all the channels in a Units Group are displayed For instance the available units for the temperature units group might be Celsius Fahrenheit Kelvin and Rankin There are three steps to configuring units support 1 configuring the units groups and the specific units available in each group 2 configuring the units group to which each real time historic calculator channel belongs 3 selecting the specific units for each units group Configuring Units Groups When the Configure Units Groups program is started a list of all the units groups that have already been configured is displayed as illustrated below Unit Groups M Existing Unit Groups differential gas cumulative gas rate gor length Modity oil cumulative oil rate pressure water cumulative water rate Delete The maximum length of the name of a un
97. ion the drop down list also contains a Remote Computer entry intended for use to send output to a remote computer system Output to a report computer is not paged does not contain any initialising escape codes and does not permit page based settings to be specified THE UG 1008 AE Page 34 of 137 UG 1008 Rev B Page Size Starting Page Number Bottom Margin Left Margin Output Date Report Header on First Page Column Headers on Subsequent Pages Column Headers on First Page Report Header on Subsequent Pages Use Four Digit Years dd mm yyyy mm dd yyyy yyyy mm dd The Expro Group EdgeX User Manual the number of lines on the page The number to be printed at the bottom of the first printed page Subsequent pages are printed with incrementing page numbers The number of lines to leave at the bottom of each page This must be at least 3 if the page number is to be included at the foot of each page the number of spaces to print at the start of each line allows a choice of including the date at the start of each line or on a single line only when it changes Specifies whether or not the report header is to be included at the top of the first printed page Note that this is NOT affected value specified for Starting Page Number Specifies whether or not column headers are to be included at the top of the second and subsequent printed pages Note that this is NOT affected value specified for Starting Page
98. ion the following prompt should appear Expro Group Installation Installations Complete Reboot PC Click OK to reboot your PC If you did not select Reboot PC please shut down all windows and reboot now as EdgeX requires a reboot before it is first run Completion of Install 1 Log on to the PC once it has reloaded 2 Load EdgexX Start gt Programs gt EdgeX gt EdgeX 3 Load the default sep1 default orc by using File gt Load This file may be re named for newer versions 4 In addition if not already set Select Control from drop down menu select Autostart option This sets up EdgeX to Autos tart from power ups Select Loggers from drop down menu and enable Loggers Change Loggers to Append mode 5 Save and Exit Edgex The PC must be rebooted NOW to complete EdgeX Configuration THE UG 1008 EN oe Page 118 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 9 2 INSTALLATION TROUBLESHOOTING Should an error occur at any point during the install it is recommended to continue with the installation This may occur if this is a re install without EdgeX being fully uninstalled Once the wizard completes restart the computer and navigate to the product installation folder that the error occurred in and enter the Disk1 folder e g DRIVE Product Folder Disk1 Run Setup exe This will install the individual component Restart the computer once t
99. ished on the server system Therefore the client software may effectively re transfer several recalculations at once To function as described above the task that runs on the client system requires access to the following information that is maintained by the server system the name of the server system logger logger number 1 the current status of the logger whether it is enabled or disabled and if enabled the number of logs in the current Logfile the names of the log files created on the server system a history of what recalculations have been done on the server system The first two items in the above list are available through standard EdgeX Client Server library calls the third item can be determined by file access over the network link However the final item can only be determined by a change to the real time historic calculator software that runs on the server system e after each recalculation has been completed the real time historic calculator appends to a file the date and time from when the recalculation was done The name of this file is based on the name of the system logger and is stored in the EXAL DATA directory For example if the system logger is called Wilson24 the file is called Wilson24 rts This functionality has been incorporated in version 1 14 and later versions of the real time historic calculator program rthc_ru exe 7 2 INSTALLING REMOVING SOFTWARE The client logging software is installed on a syst
100. its group is 16 characters However there is no limit on the number of units groups that may be configured Buttons are available to Create a new units group from scratch to Modify an existing units group to Rename an existing units group to create a new units group by Copying an existing units group or to Delete an existing units group The Modify Rename Copy and Delete buttons are enabled on when an existing units group has been selected by clicking on the desired units group Double clicking on a units group has the same effect as selecting it and then clicking the Modify button A THE y EXP UG 1008 Kid croup Page 65 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual The detail of a unit group are displayed after either the Create button or the Modify button has been clicked as illustrated below Units Group pressure Base Units Unit Name Short Name sd psig Unit Name Short Name Operand 1 Operand 2 me Operand 3 barg Is jiasos77 ei fo sf fo bara e Is 1450377 f E zi fo psig to Kpa Kpa Ts 5 895 l fo l fo Be psig to Mpa Mpa ooose5 elfo BE BEE El Bip 0 l BE ma 0 ma 0 ma BEI BEI MF oe 0 se 0 ma so sl 2l a ie E ec o DO oOo oOo e a i ri ie Each units group has Base Units These are the units in which the real time historic calculator works internally Up to 15 other units can be defined for the units group The c
101. lations done by the system are timed and the results displayed on the menu If there is a pending recalculation an estimate of how long the recalculation will take is displayed During a recalculation this estimate is updated The estimate is calculated pro rata on the time taken for the last recalculation for instance if the last recalculation covered a period of 6 hours and took 10 seconds then the system will estimate that a recalculation of 24 hours will take 40 seconds This estimate will only be accurate if the logging rate for the last recalculation done and the pending recalculation are the same The fields Recalculation Logfile Scans in Logfile and Scans Recalculated are only present while a recalculation is active and indicates the progress of the recalculation The Timed Recalc button initiates a recalculation starting one hour ago and can be used to obtain an estimate of how long a recalculation is likely to take if no recalculation has been done on the system since it was last restarted The Recalc From button prompts for a date and time and initiates a recalculation from the specified time Recalculations need only be initiated from this menu if the recalculation mode is Manual if the recalculation mode is Automatic recalculations are done automatically when the reference the manual inputs are updated Important Note Flowrates generated in real time can differ often fractionally from Flowrates re generated historically
102. lcome Screen click Next to continue with the installation 3 The Local Support files should be installed to the same location as all other previous EdgeX Modbus installations default Cc EdgeX Browse to the correct directory if necessary then click Next ie Setup Local Support files for Edgex Select Destination Directory Where should Local Support files for EdgeX be installed Select the folder where you would like Local Support files for Edge to be installed then click Next CM Documents and Settings EDGEX My Downloads O Program Files Temp O WINDOWS Se c system The program requires at least 13 1 MB of disk space THE UG 1008 EN oe Page 115 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual d A warning is displayed stating that the directory that you have chosen to install to e g C Edgex already exists would you like to install here anyway Click Yes to continue Directory Exists The directory Ci Edgex already exists Would you like to install to that directory anyway 5 Again it is recommended to keep the default settings for the Installation Group Change this if necessary Click Next 6 You are now ready to install EdgeX Local Support Files click Install to begin 7 Once the installation has completed click Finish END OF EDGEX LOCAL FILES INSTALLATION THE UG 1008 EN oe Page 116 of 137 The Expro
103. ledge Failure 06 Slave Device busy 07 NAK Received 08 Memory Parity Error 09 Zone Overlap 0A Header Error 0B Slave Absent oC CRC Error OD Transmission Blocked OE Incorrect Length OF Slave Timeout Example S2 D40001 MODBUS OE Meaning Station number 2 Data Address 40001 Incorrect Length Type 2 Data Link Layer Errors Syntax S lt Number gt D lt Data Address gt DATA LINK lt Error Code gt Error Code Meaning 01 Timed Out 02 Unexpected Control 03 Buffer Overrun 04 Bad Error Check 05 Duplicate Packet 06 NAK Received 07 Packet is too small Example S2 D40001 DATA LINK 02 Meaning Station number 2 Data Address 40001 Unexpected Control Type 3 Application Layer Errors Syntax S lt Number gt D lt Data Address gt APP lt Error Code gt Error Code Meaning 01 Wrong Station 02 Wrong Command 03 Wrong Transaction 04 Write Failed Example S2 D40001 APP 01 Meaning Station number 2 Data Address 40001 Wrong Station Type 4 Win32 Errors Syntax S lt Number gt D lt Data Address gt WIN32 lt Error Code gt Error Codes The Error Codes for Win32 related errors can be found in the Win32 documentation THE Feed exo Page 105 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual This Page is Intentionally Blank THE UG 1008 EN oe Page 106 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 9 SOFTWARE 9 1 EDGEX INSTALLATIONS Introduction
104. les which means that reporting tasks i e trends and data export which run on the client system can act on files held on its own hard disk rather than having to access the log files over the slow network link There will be two differences between the log files on the client system and those on the server system A The client system log files will be slightly smaller as the first log in the server Logfile is not copied to the client system 2 The stop time in the filename of the client system log files may differ from the server system log files the server system uses the time at which the logger was stopped to determine the stop time while the client system uses the time of the last log in the Logfile to determine the stop time The functionality of the EDGE system introduces an extra complexity which is that the information in the server system log files can change after it has initially been logged This means that information that has already been transferred to the client system can become incorrect and need to be transferred again This transfer should be done in such a way that the client system does not drop significantly behind the most recent information logged by the server system The client system maintains status information in the system registry On start up this status information is used to get the client system to continue from where it left off A key feature of the architecture is that all tasks that write information t
105. lumberger configuration which is used as example and aid for faultfinding Modbus RS232 differentiates from simple RS232 in that multiple users can be on the same RS232 line Modbus can have a single master and several slaves where the slaves are usually sources of generated data Data is passed on to common areas referred to as Modbus registers With this in mind Expro systems are typically set up as masters and use the Modbus to request data from the 3 party slave E g Schlumberger CorrOcean Clamp On etc There are several issues to configure between Modbus systems and this should not be confused with the simple ASCII device option which exists within EdgeX There are several types of format that 3 party vendors can provide data on to a Modbus This is an extremely important issue for all users to understand irrespective of any technical configurations to achieve Modbus registers memory allocations can only handle a single 16 bit number In many situations this is more than adequate for transferring simple data High resolution data typically required for down hole gauges would not be achieved with a single16 bit register If users were forced to use a single register the following limits could apply Pressure scale Resolution span 100 0 002 1000 0 015 5000 0 076 10 000 0 153 16 000 0 244 Table 1 From above table it can be seen that the best resolution that can be achieved from a fully ranged 0 16 000
106. m Sand cumulative QSandlav Sand 1 rate aver Slavto Sand 1 avto Sitsp Sand 1 tsp QSandz2i Sand 2 inst QSand2s Sand 2 smooth Sand2Cum Sand2 cumulative ASand2av Sand 2 aver S2avto Sand 2 avto S2tsp Sand 2 tsp QS and3i Sand 3 inst QSand3s 5 3s The channel can be selected either by selecting the source from the drop down box at the top of the screen and then selecting a channel from that source or by entering the prefix and channel number at the bottom of the screen 4 11 UNITS SELECT These options are a main system configuration at start of test which must NOT be modified once system is configured See System Configuration Units section for detailed explanation Fu THE UG 1008 Kie crour Page 38 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B This Page is Intentionally Blank THE UG 1008 EN oe Page 39 of 137 UG 1007 Rev B The Expro Group EdgeX User Manual 5 CONFIGURATION 5 1 INTRODUCTION This section covers important topics on system configurations Extreme caution must be observed and changes undertaken by competent personnel only The following summarises typical channel concepts DS C RH Ml Datascan channels are the physical source of standard 4 20 ma digital pressure temperature differential floco etc They are not normally used for reporting or logging to disk Built in processor by Orchestrator to enable user defined calculations They
107. m assumes by default that these are resident on the network Server drive If the network is remote then access time can be slow and time consuming As EdgeX client logging system copies data files to the local drive on the client PC automatically and template files manually then it is more convenient for the initial Windows prompt box for file load to default to the local drive first Modify the Environment System as follows Access Control Panel System Environment Variable ORC_LOGGED_DATA Case sensitive Value d EdgeX Logged_Data Click on Set Repeat for Variable ORC_TRENDS Case sensitive Value d EdgeX Trends Click on Set Repeat for Variable ORC_CMONITORS Case sensitive Value d EdgeX Cmonitors Click on Set THE UG 1008 EN oe Page 120 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B 9 4 REMOVING UNINSTALLING EDGEX COMPONENTS Should it become necessary to uninstall an EdgeX component or a complete EdgeX system it is recommended to use the EdgeX Uninstaller provided on the installation CD Insert the EdgeX Installation CD which should autorun bringing up the Main Menu Select Remove EdgeX Components and click Start The following screen is displayed EdgeX Uninstaller EdgeX Uninstall Select a component to uninstall EdgeX Server Modbus Master Modbus Slave EdgeX Supplementary EdgeX Local Support O EdgeX Manuals Oll Removing a SING
108. manual input reporting program is started the following menu is displayed D ORCHESTRATORSREPORT S terstb Brian4 No TXT 28 41 498 15 440 113 Yes Yes 16 418 40 o JO J0 Brian Leon Chiswick Orchestrator NT 4 0 Apart from the absence of the Frequency fields this menu operates in the same way as the Logfile reporting menu Reference Times Optional utility Reference times are used by the Analysis calculations performed by the Real Time Historic Calculator described in Real Time Historic Calculations Configure section The menu used to change reference times is illustrated below Reference Times and Pressures O e _set__ The Set button takes the current value for the reference pressure channel and uses that as the reference pressure Changes to the information on this menu are saved by clicking on the OK button or discarded by clicking on the Cancel button If the changes are saved then the recalculation status of the system is set to pending and a recalculation automatically initiated if the recalculation mode is Automatic Fe RY THE UG 1008 AE Page 31 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 8 SEQUENCE OF OPERATIONS The sequence of operations is a plain text file that can be maintained by the user with a standard editor such as Notepad The system creates the sequence of operations for the system in the Logged data L
109. merged into the log files If this option is not ticked then the value and drop down fields immediately below are disabled When the Load from Disk button is clicked a standard Windows File Open style dialog is displayed to allow the ASCII disk file to be selected This starts off in the directory from which a file was last loaded When a file is selected it is loaded into the system and merged with the Orchestrator logged data If the file is merged successfully a summary of the load process is displayed as illustrated below ASCII Disk Input p4 THE UG 1008 ee Page 78 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B This indicates how many of the lines in the ASCII file were used to update Orchestrator Logfile scans The number of lines used is less than the number of lines in the file if there are comment lines in the file or if the frequency of lines in the file is larger than the frequency at which the Orchestrator logger logged data A recalculation is flagged from the date and time of the earliest Logfile update so that the updated log files will be copied across to any client systems that are running the client logging software If an error is detected in the file the line that caused the error is displayed as illustrated below ASCII Disk Input x Clicking the button Set up Channel Tags etc calls up a configuration dialog allowing the tags descriptions and units of the ASCII disk channels to b
110. mm dd Logger Name Earliest Log Time Start Export At Stop Export At Current System Time Stop Export At Zero Time for TPR Format Report Allows any of the configured channel lists to be selected to define the channels to be reported Specifies the file to which the report will be written This can be changed by clicking on the Browse button next to the field Specifies the interval between report lines in seconds If this is less than the rate at which data was logged not all logs in the log files will be reported Specifies whether or not sequence of operations entries will be incorporated into the report Toggles between TXT PRN TAB CSV and TPR Specifies whether or not column headers are to be included in the report If the selected report format is TPR no headers are included in the report and this field is greyed out Specifies whether or not the report header is to be included in the report If Include Column Header is selected as No no report headers will be included in the report and this field is greyed out The field is also greyed out if a TPR is being generated Specifies whether to use two or four digit years in the report Allows the date format to be selected there are three options plus the option to have wither two digit or four digit years The text of the options change depending on whether two digit or four digit years are selected Note that all fields relating to date format are greyed out if a
111. must be in chronological order the first value on a line after the date and time is used to update the first ASCII disk channel logged and so on for subsequent values on a line A prerequisite for merging ASCII data is that the Orchestrator loggers must already be logging the ASCII disk channels Initially the values in the Logfile will be in error and will only be updated with values when an ASCII disk file is read into the system When an ASCII disk file is loaded into the system each line of the file can update zero or more Orchestrator Logfile scans For instance if the ASCII disk file has data at ten second intervals and the Orchestrator Logfile has data at one minute intervals then only one in every six lines in the ASCII file will be used to update and Orchestrator scan Assuming that both the Logfile and the ASCII disk have data at even time boundaries then an Orchestrator Logfile scan may have data that is up to four minutes out of date There is an option to restrict the maximum age of data in the Orchestrator Logfile If there is no data in an ASCII file more recent than this time then the Orchestrator Logfile scan will have the ASCII disk channels set into error To load an ASCII disk file run the ASCII Disk Load program from the EdgeX program group The following dialog is displayed ASCII Disk Input 2 Mines I The Times must match with a tolerance of checkbox allows the user to limit the maximum age of ASCII data
112. n the Units Configure would have the numerator conversion as the first operand and the denominator conversion as the second operand For association the denominator must reverse from multiplication to division and vice versa Le For this example the conversion line in Units Configure would be THE UG 1008 A GROUP Page 72 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Operand1 Operand2 Internal GOR 400 multiply by 0 028317 divide by 0 1589876 71 THE UG 1008 Ee Page 73 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 9 7 Manual Tank Configure There are some test situations where it may be impractical to flow through separator stages and liquid flow is measured from stock tank levels A simple manual user interface allows operators to enter delta change in levels over a period of time in order to provide basic uncorrected stock tank rate outputs The following should be observed Manual tank readings are initiated from on off toggle in Manual Tankoptionin Manual Inputs In this mode all other oil rate calculations are switched off and will return errors on system channels 3 input channels are Delta Level Time Period Change in Minutes and any Cumulative Start value It is strongly recommended that user inputs a manual input record coinciding with the difference in time value forthe Time Period Change in Minutes input data Readings are only valid within current logged data r
113. ndent Monitor raw meter counts on regular basis and verify with manual system Recommend every 6 hour KN SS SS SS SS All mechanical counter readings should be recorded at the start and end of flow periods a THE UG 1008 EN oe Page 16 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 3 3 NEW TEST WIZARD Warning Using this application requires a system restart so should only be used when no other applications are running and all settings are saved The program NewTestWizard exe leads the user through the five steps to start a new test The wizard has five screens corresponding to each of these five steps with Next and Back buttons to navigate between the screens 1 The first step is to confirm the Windows Time Date settings This is done using the common windows System Time screen Click Next to continue se Units Selection 2 The second step is confirming the units to be used The unit s selection screen is shown to the right A Unless this is a set up specific to a particular EA bre to mars EE tomam F a installation or have been instructed otherwise it is ClampOn Cum Grams Highly Recommended to accept all defaults ClampOnRate grammes per sec x ClampOnRawvalue Rawal Click OK to accept these settings and Next to 5 h soslai estian continue Current ii Density Dens g cc hd Differential Kpa to inwg a Gas Cumulative MMcf x Gas Rate MMcf to m3 7 GOR ee sl
114. o disk only do so to local hard disks There is no writing to disk over a network link This helps to ensure that the log files held on the client system are always in a consistent state Architecture The client logging is split between two tasks One task runs in the background doing the transfer of logged data from the server to the client The second task is a user interface task that allows the user to monitor what the background task is doing and to allow the server system to be selected The background task periodically once a minute looks on the server system to see if any information has been logged by the server system logger since it last looked It is possible that the server system may have started a new Logfile has been started or that the name of the logger and hence the directory where information is logged has changed Any new information that has been logged is read by the task and written to a Logfile on the client system s local hard disk The client system maintains the same directory structure for logged data as the server system Less frequently once every 10 minutes the task also checks to see if there have been any recalculations done on the server system It is possible that these recalculations affect not only the current logfile but also logfiles that have already been closed To transfer the information that has been recalculated the client system needs to know the date and time from when the recalculation was done
115. og File Merge C Log File Synchronization Expro Group Engineering Software Installation Standard Software C Logging Rate C Manual Input Entry C Modbus Master C Modbus Slave C New Test Wizard C Real Time Report Config C Real Time Report Start Stop Recale Status C Select Server C Sea Of Events C Status Display C System Error Processor C User Analogs C User Digitals Start Close Click Start af DM Click Close to return to the main menu Select the components that you wish to enable The components are enabled and are now ready to use To remove components after they have been set repeat the process outlined above but this time select the components that you wish to disable Ensure that once Full Server has been enabled for any administrator work that the original setting is returned once work has been completed Never give out password for EdgeX Access Level Software UG 1008 Page 124 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B This Page is Intentionally Blank THE UG 1008 EN oe Page 125 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 10 MISCELLANEOUS 10 1 SYSTEM TERMINOLOGY UG 1008 The following provides a brief explanation of some of the most common system terms Logins Terminal prompts user to enter a name and password on power ups which are referred to as logins Depending on permissions set
116. ogger Namel directory For instance if the name of logger 1 is NINIAN the sequence of operations should be in ninian_diary txt The entries in the sequence of operations are expected to be in chronological order earliest first with each line date and time stamped with a data and time in either dd mm yy hh mm ss or hh mm ss dd mm yy format If the sequence of operations is included in a Logfile report or a manual input report the system reports if it detects any unrecognised or out of order entries A sequence of operations editor DIARYPAD EXE is provided that automatically loads and displays the sequence of operations file for the current logger it not sequence of operations for the current logger exists it is created and an entry added for the current date and time indicating when the file was created This entry can be deleted if desired lit is present only to indicate the format of entries required a THE UG 1008 EN oe Page 32 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 9 REAL TIME REPORT SET UP Access to real time report configuration is via the Orchestrator PROCESSORS menu When the real time reporting processor is selected a menu displaying the list of configured real time reports is displayed Real Time Report Configuration RT Report1 Wide Printer The box Enable Real Time Reports must be checked to allow real time reports to be run This box must be checked even if reports are started an
117. omplete Start Close To obtain version information on the install and for any new instructions or additional information it is recommended to view the ReadMe file Click ReadMe to view this As default all EdgeX components are selected for installation To reboot the PC automatically when complete tick the Reboot PC checkbox To begin EdgeX installation click Start The following pages will now guide you through step by step instructions for installing EdgeX THE UG 1008 EN oe Page 108 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B EdgeX Server Expro Group s surface data acquisition system The EdgeX Server installer will load automatically once the previous install has completed At this point please ensure that the Sentinel is connected if required or that you have your Software Key ready EdgeX Server Installation Steps 1 If Sentinel drivers are required to be installed select Yes and click Next to continue If you have been provided with a Software Key select No and click Next proceed to installation Step 3 Select Components Do you want to install the Rainbow Technologies Sentinel Driver oe 2 A short batch file runs that brings up an empty DOS window do not interrupt the PC at this point Once the installation of the Sentinel Drivers has completed the window will automatically close 3 To begin the installation of EdgeX Server click
118. onal and detailed information can be found in Orchestrator manual and real time on line help See Logged to Disk Channel Assignments section for default lists ONLY the first logger commonly referred to as Top Level logger can be Controlled by system log rate icon Capable of data regeneration recalculation Secondary loggers are useful to set up specific channels which may require fast trending etc Data in different loggers and files cannot be reproduced on single trend However separate trends can be opened simultaneously with different data loggers etc Also there is a Logfile merge routine that users can activate to concatenate files together Warning Do not merge files that have different channel structures saved in the log files Secondary loggers log rates are set by the scan field option local to each logger Access Loggers Access LOGGERS gt LOGGER NAME gt CONFIGURE CHANNELS Main logger display defines the way in which the logger operates and the name of the Logger Logger name field This will be the folder within VEdgeXILOGGED DATA into which the data log files are stored You cannot create a new logger name unless the existing logger is disabled Auto start field Should always be enabled in case of system power down Logger Type field default Period This determines that logs are recorded on a time basis only Advanced configurations can accept that events are set up which
119. onfiguration of these extra units includes details of how to convert from the base units to the other units For instance from the above menu to convert from psig the base units to barg requires dividing the psig value by 14 50377 Each specific unit including the base units is identified by a unit name and a short name The short name is up to 4 characters and is used as the Orchestrator channel units when that unit is selected The unit name is longer up to 16 characters and is used to identify the units and appears when the user selects the specific units for use see section below for details The formula to convert from base units to other units can have up to 3 terms and is executed in strict left to right order with no operator precedence Configuring Real Time Historic Channels Once all the units groups have been configured the real time historic channels can be assigned to one of the units groups This is done using the menu displayed in section 5 5 2 which displays a list of all the configured units groups plus an extra entry None to allow for real time historic calculator channels that do not belong to any units group THE UG 1008 A GROUP Page 66 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Selecting Units Units should only be selected before logging starts as the system may not be able to perform recalculations if the selected units are changed It is further recommended that the selected
120. ow period See Loggers Section v Ensure EdgeX is enabled amp set to Auto start mode v Ensure Logging is enabled Recommendation Use fast logger for typical Wellhead SRO monitoring v Monitor Logging Rate Reminder Trend updates is log rate dependent v Monitor raw meter counts on regular basis and verify with manual system Recommend every 6 hour All mechanical counter readings should be recorded at the start and end of flow periods 3 5 COMMON LOGGER CONTROL UTILITY The Common Logger Control allows users to control loggers without having to enter the Main Menu of EdgeX making it suitable to be used where restricted access to EdgeX is given See Logger Configuration section for advanced use Features of The Common Log Control are Enable Disable a created log Set Logger intervals Control the Log File Notifier Back up Logs a THE UG 1008 EN oe Page 18 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual Enabling and Disabling a Logger 1 To Enable Disable a Logger move the mouse over the corresponding Status of the log you wish to control The text shall change to blue and the mouse pointer will change to a hand 2 Double Click with the left mouse button to change the loggers status 3 The Logger status toggles between Enabled and Disabled NB A prompt is shown to confirm that you want to disable a log To perform any of the other functions click the corresponding radio button and
121. owing Temperature Factor Specific Gravity Factor Super compressibility Factor A THE s EXPRO Ried GROUP UG 1008 Rev B Equation 3 D 1 AGA 3 3 D 2 Page 71 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 9 6 GOR Concepts By default all system calculations are internally calculated in imperial format Where Oil amp Water Barrels Gas MMcf Millions cubic feet 3 Types of conversions are currently supported 1 GOR 2 CGR 3 LGR Where 1 GOR Gas Oil Ratio Typically Gas cf Oil bbls 2 CGR Condensate Gas Ratio Sometimes just referred to as OGR Typically Condensate Bbls si Condensate m3 Gas MMcf Gas Km3 3 LGR Liguid Gas Ratio Same as CGR but water rate is included in Condensate Each of the 3 types has metric conversions available within the Units Select processor This must be allocated prior to start of test In addition there are manual inputs to control conversion of a Gas Cubic feet to MMcf MM implies 000 000 s b Oil Barrels in Units Kunits Munits K implies 000 s M implies 000 000 s A little thought is required if user wishes to use 2 inputs which require conversions each E g GOR s E g Assume Gas Rate 2MMscf d i imperial 2e6 400 Oil Rate 5000 Bbls d lt GOR imperial 5000 Convert rates to m Gas Rate 2e6 0 028317 56634 m Oil Rate 5000 0 158976 794 9 m lt GOR metric 56634 71 764 9 A single line conversion i
122. played on the top left of this dialog A different channel list file can be selected by dropping this box down and clicking on another file Options are available to create a New channel list file from scratch Rename the selected channel list file Delete the selected channel list file Copy the selected channel list file to a new file The channels that are in the channel list file are contained in a list box in the middle of the dialog If there are more channels than can be displayed in the box scroll bars will appear to allow the extra channels to be scrolled into view Beside each channel is a format which defines the number of decimal places that will be used to display the value Values are reported in a field width of 9 including leading minus sign and decimal point if required If a value is larger than can be put into a field width of 9 it will be reported with fewer decimal places than specified or it will be reported in exponential format Negative values will be reported as zero unless the channel format includes a minus sign Up to 240 channels can be entered in a channel list The tag and description of each channel in the channel list file is also displayed By default the system assumes that these descriptions are available on the current PC However the Select Server button allows the user to select a remote Orchestrator server PC from which the tags and descriptions are read Note that the logged on user must have access ri
123. pped and then restarted it will use the values in the report configuration The report can be stopped by clicking the Disable button Clicking on the Enable button will start a report If the checkbox Enable Real Time Reports described Real Time Configuration section is not checked then reports cannot be started The status field will display Report Server Disabled if real time reports cannot be started a THE UG 1008 AE Page 27 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 6 HISTORIC REPORT START STOP When the Export Files program is started a list of all the configured Logfile reports on the system is displayed amp Export Files Oy x Report Configuration Files Logger Settings z Server Blackwood Sect Server New Delete Rename Copy Logger Name NewLogT est m Report Settings dd mm yy hh mm ss ChannelListFile Ben Kely z EaiestLog Time 08 04 99 11 46 12 Output Report To D GesvarPerformance tt Browse Start Export At e ifs sa fir mt fiz Frequency seconds 300 Stop Export At Current System Time IV Include Sequence of Operations Yes z Stop Export At a d E Ao fia feo Ed Output Format E EE E EF is m m fiz Include Column Headers Yes M m Report Header Include Report Header Yes x n Engineer Brian Report Output Date Format Customer Expro M Use Four Digit Years Location Chiswick C dd mm yyyy Well Number 228 C mm dd yyyy
124. r Installation Steps i At the Modbus Master installation welcome screen click Next 2 Modbus Master will automatically take on the same installation path as used for EdgeX server This is a forced path and cannot be changed In this case the default installation path for EdgeX server was selected so the installation path for Modbus Master will also be C EdgeX click OK to continue Install p Setup will install the Driver in the Following directory C EDGEX 3 You must accept the Measuresoft License Scroll to the bottom of the text and click I Agree 4 You can then choose the Program Group for Modbus Master again it is recommended to accept the default setting which is EdgeX Click Next to continue 5 Select COM port from the list of available options and click Continue This prompt will change Select COM Port Ed depending on the amount of available COM ports at Enter the COM Port Number to be used the time for this device Accept any COM port default for now it can be reconfigured later on if reguired 6 Accept all defaults on the Enter Channel Information screen Click Continue Enter Channel Information Enter the prefix and number of Channels of each type which you require to be installed Prefix Analog Input Channels Digital Input Channels Analog Output Channels Digital Output Channels 7 Modbus Master will begin installing and when complete selec
125. ration A and gauges 2 3 and 4 ration B the number of the gauges connected to the GSC device If fewer than four gauges are connected the device number can be left blank A number is not required for gauge 4 if its type has been specified as Depth Beside each gauge number is a button labelled Coefficients Clicking this button will call up the gauge coefficients for inspection See section 5 7 3 for more details if the gauge 4 type has been specified as Depth values for the Pulses per Foot and Depth Offset are required Clicking the Cancel button to discard any changes made on this menu Note however that clicking on the OK button does not save the changes made to save the changes either the OK button or the Reconfigure button on the device configuration menu described in section 5 7 1 must be selected UG 1008 yj THE EM ere Page 58 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Gauge Configuration Gauge coefficients are required for all the gauges connected to a GSC device to enable temperatures and pressure to be calculated from the frequencies reported by the device Three types of gauge are supported by the system e EPG e HP e Quartz dyne The system expects to find gauge coefficients in an Orchestrator sub directory called GAUGES normally EdgeX GAUGES in a file called gauge number CAL The coefficients of a gauge can be inspected but they cannot be changed by clicking on the Coefficients button
126. re not recognised by the system a THE UG 1008 EN oe Page 29 of 137 UG 1008 Rev B EdgeX User Manual The Expro Group After a report has been generated it can be viewed on screen and or printed Clicking the View Print Report button calls up the report viewer program as illustrated below Fiz MAD Options Help 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 25 02 99 TIME 09 09 09 15 20 25 30 135 240 245 250 55 00 05 10 15 20 25 30 135 240 54 55 200 216 220 25 34 35 40 MODCH1 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 MODCH2 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 BK Test beks 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 iol x 4194 49 4195 22 The scrollbars can be used to sc
127. res reboot and splits up continuity with data files See Create new logger section In addition ensure the following in between re boot Ensure any other Window task is closed down Double click on the time control button on the bottom right of the taskbar Alternatively access date time via Control Panel Edit as appropriate NOTE Never go back in time within same logger Use same consideration for time zone changes Create Emergency Disk Backup If user shortcut icon is not available on desktop refer to Miscellaneous Troubleshooting for NT in EdgeX manual Backup username ORC file See separate instruction for backups a THE UG 1008 EN oe Page 13 of 137 UG 1008 Rev B EdgeX User Manual EdgeX Configurations Access EdgeX Edit modify the following as appropriate Units Select Processors Configure Units Modify or create as appropriate The Expro Group NOTE DO NOT change units during an active log period Users must identify and set correct units prior to starting test Datascans Select Devices Datascans Set up standard pressure temperature etc 3 Party I P Select Devices ASCII Select appropriate ASCII device Set up auxiliary inputs E g SRO Sand Monitors etc RT Historic Select Processors Real Time Chans Edit re name real time etc channels as required This option may require considerable thought and planning Manual Input Select Processors Manual Input Ch
128. rial units Execute units processor conversion Output user generated units to displays monitors etc From previous explanation on units it can be seen that users apply a single line conversion across single channels See GOR rates in later section for further explanation EF THE a EXPRO UG 1008 GROUP Page 67 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 9 FLOW RATE CALCULATION DESCRIPTIONS 5 9 1 Oil Water Hook up General info on Oil amp H O Meters Oil and Water have facility by default to sum up to 3 meters per separator stage Additional can be configured Both oil and water calculation raw inputs are via the RH Real Time Historic channels Therefore RH meter inputs should be either a DS allocation or a zero value le Assume Separator 1 oil calculation inputs RH17 RH18 RH19 System defaults Separator 1 H20 calculation inputs RH20 RH21 RH22 System defaults And the user wishes to allocate2 x Oil DS17 amp DS18 to be summed 2xH20 DS19 amp DS20 to be summed The RH processor MUST be configured Tag Input RH17 M1 1i0il DS17 RH18 M2 1i0il DS18 RH19 N A 0 RH20 M1 1iw DS19 RH21 M2 1iw DS20 RH22 N A 0 Tags are any user configured text Note on this example that both the oil and water allocations can have zero inputs References to meters in various sections e g RH descriptions are generally referred to as Oil Meter 1 Oil Meter 2 Oil Meter 3 And H2O Meter 1
129. ring Minimum Limit Maximum Limit Minimum Limit 65535 Register Value This example could potentially lose resolution over the conversion Also users are required to enter a minimum amp maximum value e g 0 amp 10 000 for a calibrated range Higher resolution could be achieved if spanned values were less e g 6 000 amp 8 000 This would be OK if both values were set by the Master amp the Slave assuming values would not exceed the limits This may not be practical in real situations and users should NOT attempt to constantly change these values during a test Combine amp Divide Interface This transformation is ideal and preferred method of interface e Use 2 Modbus registers to hold the engineering value e Determine the resolution of the sensor reguired by the Client e Ask the slave provider to multiply the calculated engineering value by the appropriate scaling factor e g Resolution of 0 001 scaling factor of 1000 resolution of 0 005 scaling factor be 200 etc Ask the slave provider to take the integer part of the new calculated value and split it into its high and low order words See example below e Create a RTHC Combine and Divide calculation that uses the two Modbus registers and the scaling factor as inputs This single calculation computes the engineering value in the desired resolution for the Client A THE S EXPR UG 1008 Kiel crour Page 95 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual H
130. roll the view of the report to display parts of the report that cannot be seen The Options menu allows the font in which the report is displayed and printed to be changed and lets the report be printed or print previewed Standard Windows dialog boxes are used to prompt for the font to be used and for printing apart from a dialog box that prompts the user to specify e the page number that will be put on the first page of the printout e the left margin to be used on the printout It is recommended that the report be viewed and printed using a fixed pitch font Courier New was used for the report illustrated above If a fixed pitch font is not used then the columns headers may not align properly with the report values If a report was generated with either the report header or column headers then these will be printed at the top of each page UG 1008 THE EXPRO GROUP Page 30 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 7 MI HISTORIC REPORT Manual input reporting is similar to historic reporting described above The differences are as follows e There are no named manual input report configurations there is only a single report configuration e The report is generated from the manual input file not from log files Therefore only manual input channels can be reported e There is no report frequency option all the records in the manual input file between the specified start and stop times are reported When the
131. s are performed in the order in which they are defined New calculations can be added at the desired position by clicking on the Add button This prompts for the position of the calculation and the type of calculation to be inserted The calculation already at the specified position if any and all subsequent calculations are moved down one position to make way for the new calculation Calculations can be removed by selecting the relevant calculation by clicking on it and then clicking either the Delete button or the Clear button The difference between the two is that the Delete button moves all the calculations below the deleted calculation up on position whereas the C1 ear button does not FY THE UG 1008 kiA croup Page 47 of 137 UG 1007 Rev B The Expro Group EdgeX User Manual Each different calculation type has a specific menu to configure the channels or constants reguired by the calculation This menu is called up either when a new calculation is inserted as described above or when an existing calculation is modified A calculation is modified by selecting it clicking on it and then clicking on the Change button or double clicking on the calculation The types of calculation which are done on the system are as follows Choke Differential Down hole Gas Flow Logarithmic Average Oil Flow Meter Period Average Programmable Cumulative Programmable Pseudo Pressure Manual Tank Choke Oil Rate
132. saved independently Manual User All other user backups achieved by EdgexX utilities or standard Windows explorer function Important Database Loggers is completely separate issue See attached table The following table summarizes the 3 group options per configuration Local Master Manual Prompted by system User 1 Devices and processors rd rd n a 2 Loggers rd rd n a Logger here implies configuration set ups only The actual log files data are separate issues 3 Configurable Trends rd n a rd 4 Configurable Monitors rd n a rd 5 Real Time Reports rd n a rdl 6 Historic Reports rd n a rdl Actual user DATA files are not listed All data files reside under the EdgeX Logged_data folder A sub folder is generated for each test using the same name as the user created under logger configuration Users must use any EdgeX utility or standard Explorer functions to copy Backup all data files to appropriate media e g ZIP CDR etc a THE UG 1008 EN oe Page 15 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 3 2 REAL TIME MONITORING SECTION Monitor Real Time Clock If start of new test or flow period See Loggers Section Ensure EdgeX is enabled amp set to Auto start mode Ensure Logging is enabled Recommendation Use fast logger for typical Wellhead SRO monitoring Monitor Logging Rate Reminder Trend updates is log rate depe
133. set to Courier or any Fixed font Do NOT use TAB characters Configuring Manual Input Channels The system maintains the current values of the manual input records in channels Tags and descriptions etc for these channels are configured by the selecting the Manual Inputs option from the Processors menu on the top level Orchestrator window When this option is selected a menu displaying summary configuration information about the manual input channels is displayed THE UG 1008 A GROUP Page 44 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Manual Input Channel Configuration M Channel Tag Description Units Configuration Summary Choke Size MI2 Orifice Orifice Plate ins MI3 GasSG GasSG MI4 DISG Di SG MIS SepBSw Sep BSW MIG ChKBSW Choke BSW MI SeploMF1 Sepi OilM1 Fact fact MIS SeploMF2 Sepil Oil M2 Fact fact MIS SeploMF3 Sepil OilM3Fact fact M110 SeplwMF1 Sepi H20 M1 Fact fact M111 Co2 c02 mol MI12 N2 N2 mol MI13 H25 H25 mol MI14 Srk Shrinkage at 60 fact MI1S SeplwMF2 SeplH20 M2 Fact fact MI16 SeplwMF3 SeplH20 M3 Fact fact Mil DISABLED MI18 DISABLED Mig DISABLED M120 DISABLED MI21 Pipe Pipe Bore ins Double clicking on a channel calls up a screen to configure the selected channel Configure Manual Input Channel MI6 TAG Chkesw DESCRIPTION Choke BSW r I Event Checking HIGH LIMIT UNITS rI Significant Change LOW LIMIT or VALUE
134. set up as Master uses address 0 Schlumberger ASU is slave set to address 1 Com 10 is regular default port for EdgeX Modbus Master Use alternative spare port if necessary All other fields MUST match Close down Modbus Master and save settings FY THE UG 1008 kiA croup Page 98 of 137 The Expro Group Access Start Settings EdgeX User Manual Control Panel Ports UG 1008 Rev B Select the Com Port in use Not necessarily COM2 as per this e g and ensure the following settings OK and close down Control Panel Settings for COM2 Access Processors Real Time Chans RH Scroll down to end approx calculation numbers 193 195 and note the Modbus 32bit channels Optional Field N Y Y Y x Y Y Y Y Y Y Y N N N Y Y i N Y Y N N N Y Y Y SAND LOG AVERAGE PERIOD AVERAGE CUMULATIVE SAND LOG AVERAGE PERIOD AVERAGE CUMULATIVE SAND LOG AVERAGE PERIOD AVERAGE CUMULATIVE DIFFERENTIAL PROGRAMMABLE PROGRAMMABLE PROGRAMMABLE CUMULATIVE CUMULATIVE CUMULATIVE Modbus 32bit Modbus 32bit PROGRAMMABLE QSandli QSand1s OSandlav 1Cum QS and2i QSand2s QSand2ay Sand2Cum QSand3i QSand3s QSand3ay Sand3Cum AnyDp DISABLED Stream Stream2 Master Stream 1 Stream2 Sch_Pres Sch_Temp Sch_Stat Oil Rate Oil Rate Oil Rate Oil Cumulative Oil Cumulative Oil Cumulative PressureAbs Temperature_DH RH421 f RH104 RH133 RH422 HRH421 RH4
135. stem is capable of applying any one of 4 conversion laws The numeric 1 4 option 1 in this case is entered into the appropriate channel conversion law field NB With a filter applied a response time lag can be apparent and is not recommended for critical Wellhead monitoring The following criteria should be noted 0 3 factors equates to circa 06 sec delay 0 2 factors equates to circa 15 sec delay 0 1 factors equates to circa 30 sec delay 0 1 evaluates the best possible averaging at the expense of worst response times Differential channels should always have filtering THE UG 1008 A GROUP Page 43 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 3 MANUAL INPUT PROCESSOR CONFIGURE Manual Input Layout Definition Manuals input layout definition files are plain text files i e they must have a TXT file extension and are stored in an Orchestrator configuration subdirectory called LAYOUTS normally EdgeX CURRENT_CONFIG LAYOUTS As such they can be configured with any standard text editor such as Notepad The file is split into two parts The top part of the file defines the layout and comprises plain text and place markers where manual input values will appear The bottom part of the file specifies the manual input channel numbers that will be displayed in the layout A line containing amp amp amp separates the two parts of the file The file used to generate the meters layout displayed above is lt Stage1 gt
136. t This includes any changes made on the GSC configuration screen or on the channel configuration screen Save any changes made instruct the system to act on these changes but do not exit This button is only available if the down hole device is currently active FE Eeu Kid croup Page 56 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B THE UG 1008 A GROUP Page 57 of 137 UG 1007 Rev B GSC Configuration The Expro Group EdgeX User Manual If the interface type is specified to be GSC the Configure GSC button is enabled Clicking on this permits the GSC specific configuration parameters to be entered using the menu below Configure GSC Device Depth Gauge Position 4 CCL Volts Switch Volts Ratio Gauge numbers Depth Gauge Set up mm ON specifies the type of device connected to channel 4 and can be toggled between Gauge and Depth can be either Yes or No and is downloaded to the GSC interface the volts to be output by the controller box to the gauges when requesting the pressure frequency Two voltages are required The A group is for the gauge on channel 1 the B group is for the gauges on channels 2 3 and 4 the amount by which the controller box should drop its output voltage when requesting the temperature frequency for gauge 1 switch volts A and gauges 2 3 and 4 switch volts B the ration of pressure to temperature measurements made by the controller box for gauge 1
137. t hhmmss for instance 132506 for 25 minutes and 6 seconds after 1pm However as leading zeros are suppressed 5 minutes and 25 seconds after midnight will be transmitted as 525 and midnight itself as just 0 Date is sent in yymmdd format for instance 980814 for the 14 August 1998 The 14 August 2000 will be transmitted as 814 as leading zeros are suppressed Other fields are sent as numeric fields to two decimal places with no leading or trailing spaces Values below 1 and above 1 are sent with a leading zero e g 0 50 but other values will have no leading zeros Negative values are preceded with a minus sign but positive values are not preceded with a plus sign The WITS sender reports no error messages apart from standard Orchestrator scanner initialisation errors This is because the WITS protocol does not allow for the receiver to acknowledge records so the WITS sender has no way of knowing whether or not what it has sent has been successfully received THE UG 1008 A GROUP Page 89 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 7 UG 1008 CLIENT LOGGING SYSTEM 7 1 DESCRIPTION This document is the User Manual for modifications to the EdgeX system already supplied to Expro North Sea The modifications are to provide the background transfer of the server system log files to a client system over a slow network link The result of these modifications is that the client system has a copy of the server system log fi
138. t supervisor NB Mounting the sensor vertically and in a higher position relative to the Barton Recorder is preferable Junction Boxes Junction Boxes should be mounted in a place where they will encounter minimum effect of adverse weather and mechanical damage All Junction box protectors should be connected at all times unless they are in use a THE UG 1008 EN oe Page 11 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual This Page is Intentionally Blank a THE UG 1008 EN oe Page 12 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 3 INITIALISATION amp REAL TIME BASICS 3 1 INITIALISATION Verify PC Date Time If time requires a backward change during real time logging then problems can will occur with the log files In this situation the user has 2 choices depending on site conditions 1 Disable system and wait for over an hour this will of course lose data during the wait period Access and disable EdgeX Disable active loggers set to Create mode Ensure any other Window task is closed down Double click on the time control button on the bottom right of the taskbar Alternatively access date time via Control Panel Edit as appropriate Wait over one hour and re enable Edgex Auto start on loggers should automatically re enable logger Access logger reset to Append Mode 2 Create new logger to avoid time conflicts with files within same logger this will take several minutes requi
139. t the option to Restart the computer later and click OK to complete the installation END OF MODBUS MASTER INSTALLATION THE UG 1008 EN oe Page 112 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Modbus Slave Installation The Modbus Slave installer will load automatically once the Modbus Master installation has completed Modbus Slave Installation Steps UG 1008 At the Modbus Slave installation welcome screen click Next As with Modbus Master Modbus Slave automatically sets its installation directory to be the same as where EdgeX server was installed In this case C EdgeX This is forced and cannot be changed Install 2 Setup will install the Driver in the Following directory C EDGEX Cancel You must accept the Measuresoft License Scroll to the bottom of the text and click I Agree You can then choose the Program Group for Modbus Master again it is recommended to accept the default setting which is EdgeX Click Next to continue The Modbus Master installation begins and once complete a Windows Explorer window and a message window are shown Click OK to end the Modbus Slave installation END OF MODBUS SLAVE INSTALLATION THE EN oe Page 113 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual EdgeX Supplementary Installation The EdgeX Supplementary installer will load automatically once the Modbus Slave installation has completed EdgeX Suppl
140. the number 0 had been entered Every calculation has a flag that specifies whether or not the calculation is to be performed This flag is displayed on the calculation summary menu displayed above None of the output channels of a calculation that is not performed are set in any way It is therefore possible although not recommended for two calculations to have the same output channels provided that at any one time only one of the calculations is performed Because of the confusion that could result if two calculations share the same output channel the system checks the channels used for each calculation and reports any occurrences of a channel used in one or more calculations regardless of whether one of the calculations is not performed This check is run when the configuration menu is started when a calculation is added or changed and when the calculations are saved There is however one situation where the system may be configured so that two calculations use the same output channel This occurs when measuring oil flow Oil flow can be measured in one of two ways via meters or via flow into a tank A meter calculation take pulses that indicate flow the rate of increase of these pulses is used to calculate flow rate The outputs from a meter calculation are piped into an oil flow calculation which calculates oil flow at separator and at stock tank conditions accounting for the temperature and pressure where the flow was metered dissolved gas
141. the scrollbar to the left or right of the scrollbar box e dragging the scrollbar box to the desired position Clicking on the Search button provides an alternative way to change the manual input record that is displayed A menu prompting for the date and time of interest appears When values for these have been entered the manual input record that applies at this date and time is displayed This will be the record at the desired time or the record preceding the desired time or the first record in the manual input file if the desired time is earlier than the first record To change the manual input values at the displayed time enter new values into the corresponding fields As soon as a value is entered an exclamation mark will be placed alongside the number to indicate that it has been changed The manual input record is not stored until the scrollbar is moved or until one of the buttons is selected Clicking either the OK or the Apply button saves the changes without asking for confirmation Under any other circumstances the user will be asked if changes are to saved or not Manual Input Entry x Q You have made changes to the Meters Page Do you want to save them ed This prompt is repeated for each page on which changes have been made The user can select a different response to each of these prompts i e if there are changes on four pages the changes on two pages can be saved and discarded on the other two pages To insert
142. this menu are standard Orchestrator channel fields The Units Group field offers a drop down list of all the units groups that have been configured in the system plus the option None to specify that the channel does not belong to any units group If the units group is changed the short name for the selected units of that group are copied into the units field of the channel where they cannot be changed Only if no units group is selected is it possible to type anything into the units field of the channel The OK button does not commit any changes made to disk until both the OK buttons on the calculation specific configuration menu and either the OK button or the Reconfigure button on the calculation summary is clicked The calculation summary menu has a button Configure Channel When this is clicked the user is prompted to specify the channel number of interest and the channel configuration screen for that channel is displayed In this way it is possible to modify the channel configuration without going through a calculation configuration menu first FY THE UG 1008 Id croup Page 51 of 137 UG 1007 The Expro Group Rev B EdgeX User Manual 5 6 UG 1008 Ri LOGGER CONFIGURE Concepts Logging specifically refers to saving channels to the current Logfile All system channels can be monitored in real time however channels cannot be reproduced if they are not logged to disk The following summarises important logging concepts Additi
143. this the corresponding channel 53 is the only channel for which this field is available e source channel for all other items the Orchestrator channel used to derive the value put into the WITS record e calculation which defines how the source channel is used to derive the value in the record and can be None Average Minimum or Maximum For header items the source channel and calculation fields are available for the side track hole section number and activity code items allowing the default values to be overridden This could be done for instance to set the values transmitted for these items to be the values received from a WITS receiver For the other header items neither the source channel and calculation fields nor the text value fields are available If a channel is not configured or the source channel is left blank the WITS record sent will not contain a value for the corresponding item If the source channel is in error then the record will contain the value 8888 for that item the WITS indication of a broken sensor Text fields are sent with no leading or trailing spaces unless these have been explicitly entered into the configuration screens Apart from the well identifier a text field Fields in the WITS record header are sent as numeric values with no leading or trailing spaces and no decimal points Leading zeros are also suppressed unless the value to be transmitted is 0 when a single 0 is sent Time is sent is the forma
144. three parts configuration of communications parameters configuration of the WITS record header configuration of the WITS records to transmit configuration of channels to hold values sent The screens to configure the WITS sender are shown below WITS OUT ON DELL200 tin TEEL 1 1 WELLID Header WELLID Well Identification 1 2STKNUM Header STKNUM Sidetrack Hole Section Number 1 3 RECID Header RECID Record Identifier 1 4 SEOID Header SEOID Sequence Identifier 1 5 DATE Header DATE Date 1 6 TIME Header TIME Time 1 7 ACTCOD DS1 ACTCOD Activity Code 1 8 DEDM P2 DBTM Measured Bit Depth 1 9 DBTV Avg P2 DBTY Vertical Bit Depth 1 10 DMEA Min P2 DMEA Measured Hole Depth 1 11 DYER Max p2 DYER Vertical Hole Depth 1412 BPOS BPOS Block Pasition 1 13 ROPA ROPA Avg Rate of Penetration 1 14 HKLA HKLA Avg Hookload FY THE UG 1008 id croup Page 86 of 137 The Expro Group UG 1008 EdgeX User Manual Rev B Configure Wits Sender Channel W046 v WELLID OFFSET wl IFS LL A J j Drive Eommor z kl J ja Drive Common Ale yy THE UG 1008 ee Page 87 of 137 UG 1007 Rev B The Expro Group EdgeX User Manual Configure Wits Sender Channel WO55 DST Interval Top Depth vert it RHE avers El F a 7 Configuration of communications parameters is the same as for the WITS receiver There are seven items in a WITS record header these are ADA Well Identifier A text string of up to
145. tion environments e 5 minutes recommended for stable to known changing environments e 1 minute recommended for continually changing environments e g Initial Well Open etc Recommendation DO NOT leave on lt 1 minute rate for any substantial time period Reminder The logging rate determines how much data is saved on the hard disc Experience dictates that masses of data stored is unmanageable of no additional value and time wasting for users BOTH during real time collation and historical reporting For Logger 2 defaults to 1 sec on system restarts assuming Auto start is enabled Typically this logger is set for choke and annulus or SRO channels This can be set for faster scanning independently from Logger 1 THE UG 1008 Nee Page 24 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 4 3 RECALCULATION STATUS The Recalculation Status Menu displays the current recalculation status of the system and if recalculations are pending lets the user initiate a recalculation as illustrated below Recalculation Status M Recalculation Status ACTIVE Thu Jan 01 00 00 00 1970 Recalculation Mode AUTOMATIC Recalculation Logger testle Recalculation Logfile 960409_120510_960409_162611 odl Scans in Logfile 284 Scans Recalculated 106 Tue Apr 09 13 42 10 1996 Last Recalculation 3029 scans in 9 secs Spr 01 00 00 00 to Apr 30 18 23 00 Estimated time to recalculate 6 secs All recalcu
146. to each of the input channels The 7010 reads all other Datascans on the system It has a battery backed memory for system configuration 7020 Unit This processor converts up to 16 Analogue signals to Digital signals This enables the channels to be converted to engineering units by the 7010 unit Connection is via a 25 way ribbon cable 7041 Unit This processor is totally digital inputs for counting the pulses from flow meters It is connected to the 7010 via a single pair network cable Circuits 1 8 are high speed digital counters Circuits 9 16 are low speed digital counters By default only the high speed counters are wired to the rear panel for standard use 7220 Unit This is a combination of the 7010 and 7020 units Additional Multiple Interfaces are connected via RS422 3 pole connectors on rear panel to increase channel measurement capability E g 16 analogue 8 digital 32 analogues 16 digital Etc See Switch Settings section or Datascan Manual for address switch settings for multiple units a THE UG 1008 EN oe Page 9 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual 2 2 COMPUTER PERIPHERALS PC Connect as per Typical PC Hook up schematic in Appendix A See separate instruction for typical minimum specification Wide Printer optional Connect as per Typical PC Hook up schematic in Appendix A An FX1050 type or similar is used for outputting multi channels in real time RS
147. ts related software counterparts This manual may or may not contain references to additional services offered over the basic EdgeX product a THE UG 1008 EN oe Page 7 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual This page is intentionally blank a THE UG 1008 EN oe Page 8 of 137 UG 1008 The Expro Group Rev B EdgeX User Manual GENERAL EQUIPMENT INTERFACE UNIT Connect as per Typical Interface Hook up schematic in Appendix A All transducer connections must come through the interface unit which provides a galvanic isolator or Zener Barrier to give the system intrinsically safe circuits in hazardous areas The interface must be correctly earthed to an I S Intrinsically Safe earth The RS232 input output from the interface is via the 9 pin D type socket to the computer system Input voltage 240v AC or 110v Ac The unit contains 1 x Datascan 7010 1 x Datascan 7020 1 x Datascan 7041 Older models Or 1 x Datascan 7220 1 x Datascan 7041 Some systems may be housed independently And 16 x MTL 788 Anal Zener Barriers 8 x MTL 787 Digital Zener Barriers Or lt 16 x P amp F Analogue Galvanic Isolators lt 8 x P amp F Pulse Galvanic Isolators The switch settings for the Datascan can be found in the Switch Settings in Appendix A section Datascan Descriptions Additional info refer to DATASCAN 7000 Manual 7010 Unit This takes the configuration from the computer and applies conversions
148. units are changed only when Orchestrator is disabled If the units are changed while Orchestrator is running the real time historic calculator will have to be reconfigured to pick up the changes in the units When the program to select units is started the following menu appears Units Selection M Differential inwag to mB Gas Cumulative MMcftokms sO Gas Rate MMct tokma CS GOR ed btomam3 Length instem H Oil Cumulative bbs E OilRate Banelsperdy Pressure psigtobag W This menu displays the currently selected units for each units group A scroll bar is available if there are more units groups than can be displayed on the menu Beside the currently selected units for each units group is a drop down arrow Clicking on these displays a list of all the available units that have been configured for the corresponding units group When the changes made using this menu are saved by clicking the OK button the configuration of all the channels in the real time historic calculator is updated to set their units to be the short name for the selected units Only channels that are in a units group have their units changed If a channel has been configured to belong to no units group its units are unchanged Additional Units Information RH channels inputs use imperial derived values for all source codes by default This implies the following internal sequence Execute oil gas etc calculations with impe

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