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Powerware 9120 External Battery Charger User Manual

1. Preventative Maintenance It is important to keep the battery charger clean Do not use water to clean the charger Use only approved cleaning substances for cleaning electrical goods Use only the supplied battery cable and connector at all times Never use artificial connectors to connect the battery and charger All repairs and or alterations must only be made by a qualified Powerware technician Do not cover or obstruct ventilation openings OMM9120EBCURev2 POW ERWARE 5 0 Specifications 5 1 9120 EBCU Battery Charger Specifications Table 1 Electrical Input 9120 9120 9120 9120 EBCU96V5A EBCU96V10A EBCU240V2 5A EBCU240V7 5A Rated Voltage 240 VAC 10 240 VAC 10 240 VAC 10 240 VAC 10 Nominal 50Hz 5 50Hz x 596 50 Hz 596 50 Hz 596 Frequenc Input Current 4A 9A 4A 13 5A Table 2 Electrical Output 9120 9120 9120 9120 EBCU96V5A EBCU96V10A EBCU240V2 5A EBCU240V7 5A Float Voltage 110 VDC 110 VDC 270 VDC 270 VDC Max Current 5 0A 10A 2 5 A 7 5 A Table 3 Connections 9120 9120 9120 9120 EBCU96V5A EBCU96V10A EBCU240V2 5A EBCU240V7 5A Input Australian 10A Australian 15A Australian 10A Australian 15A Power plug Power plug Power plug Power plug Output 5 pin 96V keyed 5 pin 96V keyed 5 pin 240V keyed 5 pin 240V keyed Powerware Powerware Powerware Powerware external battery external battery external battery external battery Socket Socket socket socket Table 4 Environmental and Safety 9120 9120 912
2. Starting LED and Gas Full LED should light up and begin flashing This indicates the initialisation phase has begun Once the float charging begins the Starting LED and the Gas Full LED will continue to flash Here is a simple checklist to follow to confirm correct charger operation MI Check that the ammeter bargraph settles down to show a non zero current flow MI Check that the LED s are functioning as per front panel operation description See section 3 1 MI Check that charger is maintaining battery bank float voltage via the UPS front panel LCD screen Refer to your UPS manual for further instruction on how to check the battery voltage To turn the unit off simply switch the front panel circuit breaker to the Off position See Figure 1 for switch location OMM9120EBCURev2 POWERWARE 4 0 Safety and Maintenance Your 9120EBCU Battery Charger should run for many years without electrical or mechanical failures However in the interests of safe trouble free operation it is advisable to make the following checks at monthly intervals Safety Instructions must be observed at all times see page 3 for details 4 1 4 2 Visual Checks AN First remove power from the unit Check for MI Overheated battery leads and loose connectors MI Deposits of dust moisture and deterioration of insulation Exposure of any dangerous live voltage conductors through insulation or casing
3. ON OFF Switch Start LED Ammeter Bar Graph Charge Status LED N Q O Fault LED LS cosecr ze TN Land SH EMERGENCY E O Q O O Battery Connection Socket IO O Lo O o INO O9 LJ Front View Figure 3 Battery Charger Front Panel 9120EBCU96V 5A model shown NORMAL OPERATION The Start LED will flash to indicate charger is on and the Gas Full LED will flash to indicate the charger is successfully float charging your battery pack Refer to Figure 3 BATTERY CHARGER FAULT If the EMERGENCY LED is on see Table 2 in Section 6 to identify and correct the problem OMM9120EBCURev2 POW ERWARE 3 2 3 3 Connecting the Battery Charger AY Check that the rating plate voltage matches the voltage of the battery pack you are charging before you turn the charger on Inspect the unit for any visible damage to connectors and or cables If the cables have been grazed or cracked please contact your retailer for replacement Place the unit in its correct position and connect the battery pack to the battery connector socket on the charger front panel using the cable supplied Refer to Figure 3 for socket location Next take the power cable located at the rear of the unit and plug it into a wall outlet Refer to Fig 2 for cord location Turning the Battery Charger on off Turn the wall outlet on Next turn the battery charger on via the front panel ON OFF mains circuit breaker See Fig 1 The
4. 9240 5644 Sydney Auckland 119 127 Wicks Road 14 The Boulevard Sunnyhills North Ryde NSW 2113 Pakuranga Phone 02 9878 5000 Auckland New Zealand 1706 Fax 02 9887 2186 Phone 09 576 6842 Fax 09 576 6843 Trademarks All brand and product names are trademarks or registered trademarks of their respective holders OMM9120EBCURev2 POW ERWARE
5. ON OFF Switch Start LED Ammeter Bar Graph Charge Status LED O NO o Fault LED Ko CONNECT START re EMERGENCY 2 Q O O O Battery Connection Socket IO O Nd O o WO Front View Figure 1 Charger Front Panel Indicators and Connections 9120EBCU96V 5A model shown The 9120EBCU is protected from overload by an input circuit breaker DC output fuse and protected from over under voltage by electronic voltage and current limiting OMM9120EBCURev2 POW ERWARE Plugs located on the rear of unit BATTERY PACK UPS Not supplied Not supplied 230 240VAC BECH Power outlet I 9120 ERE m E TREE 230 240VAC mI LD j Power outlet ee See 49 T Plug located on the front of unit EI 2m Battery cable Supplied with charger LJ U U U 2m Battery cable Not Supplied with charger Figure 2 Charger Connection diagram 9120EBCU96V 5A model shown 2 0 Quick Startup AN BEFORE CONNECTI NG CHARGER CHECK THAT THE VOLTAGE ON THE RATI NG PLATE IS THE CORRECT VOLTAGE FOR YOUR BATTERY PACK 1 The 9120 EBCU Battery Charger has an external battery connector on the front panel Use the supplied cable to connect your battery pack to
6. on a number of variables including rate of discharge depth of discharge operating temperature etc 7 Providing that the batteries are used within the limits as set out in the battery manufacturer s warranty statement and are provided as an integral part of new equipment they are guaranteed for two years from despatch date as per invoice A copy of this warranty statement is available on request Batteries provided as spare parts or replacements have a one year warranty Other optional warranty terms for batteries are available on request 8 IES reserves the right to charge for replacement batteries if within the one year guarantee period replacement batteries are necessary as a result of misuse or misapplication by the purchaser or end user OMM9120EBCURev2 POWERWARE 12 Powerware Australia New Zealand Offices 8 1 OFFICE LOCATIONS Head Office Melbourne Powerware Pty Ltd ABN 82 054 056 709 13 Healey Road Dandenong VIC 3175 Phone 61 3 9706 5022 Fax 61 3 9794 9150 National Service and Repair Centre 1300 303 059 Web Site www powerware com au Customer Service Offices Adelaide Brisbane PO Box 481 Marlestone Business Centre Unit 4 11 Donkin Street SA 5033 West End QLD 4101 Phone 08 8347 3622 Phone 07 3891 1211 Fax 08 8445 6328 Fax 07 3891 2492 Melbourne Perth 13 Healey Road Unit 2 23 Geddes Street Dandenong VIC 3175 Balcatta WA 6021 Phone 03 9706 5022 Phone 08 9240 5655 Fax 03 9794 9150 Fax 08
7. 0 9120 EBCU96V5A EBCU96V10A EBCU240V2 5A EBCU240V7 5A Operating Temp 0 40 C 0 40 C 0 40 C 0 40 C Relative 0 90 non 0 90 non 0 90 non 0 90 non Humidity condensing condensing condensing condensing Audible Noise lt 45 dBA lt 45 dBA lt 45 dBA lt 45 dBA EMC Emissions AS NZS 2064 AS NZS 2064 C AS NZS 2064 C AS NZS 2064 C C Tick Tick Tick Tick Table 5 Mass and Dimensions 9120 9120 9120 9120 EBCU96V5A EBCU96V10A EBCU240V2 5A EBCU240V7 5A WxHxD mm 223 x 216 x 409 433 x 310 x 300 223 x 216 x 409 433 x 310 x 300 Mass kg 18 kg 26 kg 20 kg 37 kg OMM9120EBCURev2 POW ERWARE 10 6 0 Troubleshooting 6 1 Troubleshooting Procedure If you have a question or problem the Troubleshooting Table may help See Table 2 below If you require further assistance phone Powerware Service on 1300 303 059 or your local Powerware office Please have the model number and serial number available If the unit must be returned Powerware will give you a Return Authorisation RA number You must phone Powerware National Service amp Repair Centre on 1300 303 059 for an RA number before returning the unit for any reason Table 6 Troubleshooting guide Fault Emergency LED is on OR Charger remains in initialisation phase Possible Cause s Fault lies in connection or battery is faulty Action Switch charger off and wait 10 seconds before restarting Check the connection to the battery is properly con
8. a POWERWARE user cuive 9120 EBCU Battery Charger MODELS 9120EBCU96V 9120EBCU240V www powerware com au POWERWARE OMM9120EBCURev2 doc Table of Contents List of Figures and ele ENEE EE EE 1 0 Charger Features BERBER RRR RRR RR RRR RRR RRR RRR RRR RRR RRR eee 4 Lieb CHARGER OPERATION cat iacta a Eeer a a FG a RC TR Ge T an Ta Ra KG GR a RF ad 4 SEET 3 0 Operation BERBER RRR RRR RRR RRR RRR RRR RRR RRR RRR RRR RRR eee eee 6 3 1 BATTERY CHARGER FRONT DANEL cece cece cece eee e eee e eee e sanas ases asas sas nana nana nana anna anna anna anna anna 6 3 2 CONNECTING THE BATTERY CHARGER ooooccococcocococcoccoc coco coc Wc Wc Wo Wo Woo anna nana nana nana nana nana nana anna nana nana 7 3 3 TURNING THE BATTERY CHARGER ON OFF ooooococcoccococoWoc cece eee e eee e eee e eee anna nana nana nana nana nana nana nana anna 7 4 0 Safety and Maintenance crcccccssssccistsrscitstissevsrsinerctesstensssinesisissscissesacs 8 l VISUAL Te 8 2 PREVENTATIVE MAINTENANCE coco sss sess sess sse sess nna 8 4 4 5 0 SpedificatiOnS oo oo oo o oo oo oo oo oo oo E 5 1 POWERWARE BATTERY CHARGER SPECIFICATIONS cocoa ella 9 Lil ele stet lt Leer EE 6 1 TROUBLESHOOTING PROCEDURE okee ANN tent ntn etian NEES REN NENNEN ENER NENNEN ENNEN NNN CT 10 REDANGE Jal WARRANTY INFORMATION eerste tet cete He EN NN BEN AN BEE EN 11 8 0 Powerware Australia New Zealand Offices enn 12 8 1 OFFICE Lo
9. camoNs enhn nhnes anna nana anna nana nana nana nana nana anna nana nana anna aan 12 OMM9120EBCURev2 POWERWARE List of Figures and Tables FIGURE 1 Charger Front Panel Indicators and Connections eee e cece eee nae 4 FIGURE 2 Charger Connection diagram ccc msnm messes esee enne nens 5 FIGURE 3 Battery Charger Front Panel 6 TABLE 1 Electrical IM Ubi sembah mm amanah sand niken tuas 9 TABLE 2 Electrical OUtpUt EEN 9 TABLE 3 CONMECUONS genge PEE 9 TABLE 4 Environmental and Safety m o mo o oo moon rtt E ree kot capi kemanan 9 TABLE 5 Mass and Dimensions c ccc a aan 9 TABLE 6 Troubleshooting Guide 10 OMM9120EBCURev2 POW ERWARE Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This User Guide contains important instructions for your Powerware Battery Charger that must be followed during installation and maintenance of the battery charger AN CAUTION Whenever the Battery Charger is turned On there are dangerous voltages present at the unit s outlet High voltages are present inside the battery charger To reduce the risk of electric shock install the unit in a temperature and humidity controlled indoor area The power supply cord is intended to serve as the disconnect device The socket outlet shall be near the equipment and shall be easily accessible Always connect the charger to the batteries using the supplied approved connectors Keep the uni
10. nected Disconnect and reconnect the battery If the problem is not resolved consult your Powerware representative LED s on front panel don t turn on Fault lies in connection or battery is faulty Check the connection to the battery is properly connected Disconnect and reconnect the battery If the problem is not resolved consult your Powerware representative No AC input Check input supply Both LED s continue to blink after charger is turned on OMM9120EBCURev2 Normal operation No action required POWERWARE 11 7 0 Warranty 7 1 WARRANTY INFORMATION This Warranty is subject to Invensys Energy Systems Pty Ltd IES standard Conditions of Sale which govern all sales of products by Invensys Energy Systems Pty Ltd 1 IES products in general are warranted against failure due to faulty materials and or workmanship for a period of two years from despatch date ex IES store as per invoice Ferroresonant and 95 Series Power Conditioners and Dry Type Transformers have an extended warranty 5 years from date of despatch 2 If within the applicable Warranty period any IES product does not meet the warranty specified above and the product was installed and operated in accordance with Australian standards and IES standard installation procedures IES shall thereupon correct any defects due to faulty materials and or workmanship 3 Any modifications made to the product other than those made b
11. t free from water and clean with a dry cloth All servicing of this equipment must be performed by qualified service personnel Before maintenance or repair all connections must be removed Before maintenance repair or shipment the unit must be completely switched off and unplugged disconnected from both the mains and the battery The installation and use of this product must comply with all national federal state municipal or local codes that apply For assistance call Powerware Service on 1300 303 059 or contact your local Powerware office If the 9120EBCU Battery Charger has been damaged during shipment contact your vendor immediately OMM9120EBCURev2 POW ERWARE 1 0 Charger Features 1 1 Charger Operation The 9120 EBCU charger is designed to augment UPS charger capabilities for recharging sealed lead acid batteries It is intended for commercial industrial applications only It uses a constant voltage variable current recharge operation to maintain batteries at a constant float voltage All charging phases are detected and controlled by a microprocessor providing smart recharge operation Front panel LED s inform you of the unit s status Use the drawing shown below to identify the features of the unit Mains Circuit Breaker and
12. the battery connection socket on the charger See Figure 2 2 The battery charger has a power cord at the rear of the unit Plug the power cord into a wall outlet and turn the wall outlet on See Figure 2 Note that 270V 7 5A models require a 15A outlet 3 Turn the charger on via the front panel mains circuit breaker The front panel Start LED will flash to indicate initialisation phase has begun 3 a After the initialisation phase is complete the Start LED will flash to indicate charger is on and the Gas Full LED will flash to indicate the charger is successfully float charging your battery pack See Figure 3 overleaf for LED location 3 b The ammeter bar graph should indicate how much current your charger is supplying to the battery pack A battery pack at a low voltage will require higher amounts of current to bring it to nominal voltage See Figure 3 overleaf for ammeter location If the charger LED s do not light up in the manner indicated above please consult the Troubleshooting Guide in Section 6 OMM9120EBCURev2 POW ERWARE 3 0 Operation This section covers e The battery charger front panel e Connecting the battery charger e Turning the battery charger on off 3 1 Battery Charger Front Panel Mains Circuit Breaker and
13. y IES or its authorised representative may cause the Warranty to be void 4 For units up to 3kVA that are installed as a portable device the Warranty covers repair or replacement of defective parts at the factory or other service locations as nominated by IES provided the unit has been returned by the user packed adequately to prevent shipping damage and approval has been obtained from IES before shipment All costs associated with the return of the product to IES are at the customer s expense For hardwired products 3kVA and above the Warranty covers on site repair Metropolitan area Capital Cities only during normal working hours by IES technicians or appointed agents For units installed in remote locations IES may at its discretion request the equipment to be recovered and returned to the factory or other nominated service locations In this case it is the customer s responsibility to pack the equipment adequately to prevent shipping damages and pay freight charges to the location nominated by IES Approval to return goods must be obtained from IES before the goods are despatched 5 Units returned for in warranty repairs which are found not to be defective will be subject to an inspection and handling charge plus transportation charges 6 High grade batteries designated for Uninterruptible Power Supply UPS applications are supplied by IES for use with IES UPS equipment These batteries have a finite life expectancy depending

Powerware 9120 External Battery Charger User Manual

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