PELLET`S BOILER FUTURA PICUS
Contents
1. hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY ince caer PELLETS BOILER FUTURA PICUS Designed and tested in Sweden hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY er 1 Description of the system Futura plus is steel water boiler designed for combustion of wood pellet with installed pellet burner and wood coal without installed burner and oil with installed oil burner of Herrmann Pellet is renewable environmentally friendly very cheap and easy to buy domestic fuel The boilers with output of 20 kW can be used for heating of small buildings such as family houses lodging houses motels workshops etc The boilers with output of 50 and 75 kW suit for heating of buildings up to 700 m of area like shops schools apartment houses etc We can provide also bigger units f e up to 200 kW but all dimensions and features of the system are individually proposed to the customer Boiler was tested on different burners from Sweden Structure of the boiler design is made among Swedish project System of the combustion boiler was tested in Sweden FEATURES e Possibility of combustion of pellets and solid fuels like wood coal e Mechanical fuel feeding system connected with easy throw system of pellet to the combustion chamber e Automatic ignition system e Economical operation 300L fuel tank guarantee reloading of the fuel every 5 7 day e Self diagnostic system Efficiency like in gas boilers up2. 24V 24V Aoo en mn 2 3 4 ae 5 bakbrandsvakt 5 a BUC Me Fire t ndelement 8 Protection Clamp in D Fuse Holder on Black matarskruv Ra BRANNARE L Door Contact E an lonit Breaker Red gmter Feed Screw BURNER Photo Resistor hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY niacin eae Connection of Burner with Temperature Sensor and Accumulator Control The burner is delivered with a temperature sensor which function is to control the start and stop of the burner The sensor makes an adjustable difference for start and stop possible reduces the number of start ups and shows the present furnace temperature in the display of the furnace control The temperature sensor is to be put in a thermostat tube in the furnace for it to sense the temperature in the furnace Ensure the sensor cannot fall out of the tube The burner s control is to be connected to 230V from the furnace s overheating protection If the furnace gets too warm the protection will work as an emergency stop device to the burner The overheating protection can only be rese manually A mechanical thermostat can be used to control the burner from an accumulator tank The thermostat triggers when the tank gets warmer than the pre set temperature and close when it gets colder The thermostat is to be connected to input 1 and 2 Note that the thermostat is
3. breaking the supply voltage for a short while Course of Events at Start and Stop Feed screw starts and feed pre set amount of pellet starting dose Electrical ignition activates When the photo resistor has detected sufficient light from the burner the pellet feed starts at low power After a few minutes the burner passes into high power When pre set stop temperature is reached the pellet feed stops and the burner cleaning of the burner takes place where after wait statues is hold until temperature has dropped to start temperature When a flame is not detected due to shortage of pellet the burner stops and the display alerts 15 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY er If overheating would take place in burner or furnace the control power is disconnected and the burner stops Note that this demands a manual restart After for example cleaning of the burner manual feed of the pellet screw can be done by pressing the ESC switch Handling the PLC The control unit is equipped with display to show status alarm and to simplify adjustments To adjust the burner for optimal burning a number of parameters can be changed via the control unit Its functions are as follows BIETEN Move upwards and increase number Accept save changes Move downwards and decrease number Undo changes Next picture Previous picture When pressing A or B the display lighting is turned on for abou
4. feed screw off if the burner of some reason would come off the furnace 23 use Heiz Silene www cichewicz com YOUR HEATING OUR RESPONSIBILITY niacin eae Electricity Scheme Connection of Burner with Temperature Sensor standard The burner is delivered with a temperature sensor which function is to control the start and stop of the burner The sensor makes an adjustable difference for start and stop possible reduces the number of start ups and shows the present furnace temperature in the display of the furnace control The temperature sensor is to be put in a thermostat tube in the furnace for it to sense the temperature in the furnace Ensure the sensor cannot fall out of the tube The burner s control is to be connected to 230V from the furnace s overheating protection If the furnace gets too warm the protection will work as an emergency stop device to the burner The overheating protection can only be rese manually 230VAC N tempgivare rerhettnings skydd Ar MT Temperature Sensor givare Lorpen 0 100C Vit GND 1 S1 Man verbrytare br nnarstyrning Protection 0 10V Brun IN 2 R1 56 kohm a ee A 5 6 Gr n 24V 3 RE1 Rel Skyddskrets RE2 Rel Tandelement g Temperature Sensor S1 Operation Switch z uw White GND 1 R1 56 kohm PT g Brown IN 2 ___RE1 Relay Safety Circuit Green 24V 3 RE2 Relay Igniter 1 N i 1 RE3 Relay Feed Screw od u REI RE2 RE3 24V
5. might be broken dirty or wrongly adjusted Too long time duration on the value Wait Too long time duration on the value Wait Not enough time duration on the value Wait The value on Temperature Off is too high Poor chimney draught or too high input power to the burner Cut the electricity connection to the control unit for at least 1 minute and try again Cut the electricity connection to the screw Take the screw out of the fuel store and clean The screw slopes too much maximum 45 Make sure the door contact breaker is pressed in properly There should be a sharp clicking sound when it is connected to the burner Check the overheating protection on the furnace and the backside fire protection on the feed tube It is reset manually by pressing in the reset button Cut the electricity connection to the control unit for at least 1 minute and reconnect Note that the overheating protection and the backside fire protection only trigger if fault has occurred hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY ern Find the cause before pressing the reset plug A common problem for triggered backside fire protection is shut chimney damper It should be more open than when the same furnace is used for oil burning This is because the oil burner is working with a higher fan pressure and has less volume of flue gases 7 Maintenance of the boiler Boiler should be cleaned every time after the end of the heating sea
6. the boiler is located in the basement it is required to place it on a base raised not lower than 50 mm over floor s level The boiler and the fuel hopper must stand vertically and can be leveled using the regulating screw in fuel hopper s leg 2 Safe distance from inflammable materials during installation and operation of the boiler the safe distance of 200 mm from inflammable materials must be kept during installation and operation of the boiler the safe distance of 400 mm from class C3 inflammable materials paper cartoon wood plastic etc must be kept unless the material s inflammability class is known the distance should be doubled Tab 9 Inflammasbility classes for building materials Inflammability classes for building Materials materials A non flammable sandstone concrete bricks fire protection plaster mortar ceramic tiles granite Localization of the boiler according to required maintenance and service space e 1 000 mm of free space must be left in front of the boiler e Minimal distance between back wall of the boiler and boiler room s wall is 400 mm e Minimum distance between free side of the boiler and boiler room s wall is 100 mm e The 230V 50Hz electr socket should be easy to access im u e Pic 3 Localization of the boiler in the boiler room hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY paar norma Fuel storage e Only dry fu
7. water exchanger in this version You can install boiler in opened installation systems hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY pareve 3 2 Burner s description Feed tube Backside fire protection Fan Gable Igniter connection Door contact breaker Photo resistor Control cable a Ground cable connection 5 www cichewicz com YOUR HEATING 3 3 Control and safety devices n OUR RESPONSIBILITY Te Electricity outlet for feed screw Transformer PLC Lamp indicates that unit is connected to power and that the security circuit is closed overheat thermostats for furnace and feed tube and also furnace door security switch Lamp indicating feed screw movements Lamp indicating connected igniter Power supply 230V Main switch Strapping in fuse box Connection of optional external thermostat Cable connection for temperature sensor Cable to burner hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY a gr 4 Location and installation of the boiler in boiler room 4 1 Norms and regulations l Due boiler gasses temperature 90 100 C it is obligatory to put the INOX or other material tubes into the chimney The solid fuel boiler must be installed in accordance to current norms and regulations f e EN 303 5 Unauthorized changes in boiler s mechanical or electrical construction will be treated as a violation of Guarantee Agreement and its consequence is immedi
8. 5 C The To get 3 years guarantee heating system should be equipped in 4 way mixing valve N mixer can be ordered as the boiler s accessory 1 OPEN INSTALLATION SYSTEM When You want to install boiler in open installation system please use following schema 28 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY NEN 2 CLOSED INSTALLATION SYSTEM Se FE ee 10 De C O O O 9 7 2 Dx Hope i If You wish to install the boiler in closed installation system You have to install water supply and return to water exchanger built in the boiler There are 2 pipes form side of the boiler for connection It is very important that You will use soecial valve to realase water supply when temperature will grow up above 100 C Important Please use all parts of installation from picture of above for protection of high pressure Installation should be made be authorized installer 29 ha www cichewicz com YOUR HEATING OUR RESPONSIBILITY a earna Guarantee Card FUTURA Installation Report Retailer Company Name Address Zip Code City Contact Person Telephone Mobil phone Fax E mail Type Effect Production Number Year of Production Measured and Set Values Date Chimney Gas Chimney Performed By BEE 30 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY a earna The user confi
9. Ihe burner starts but stops again after a few minutes and alarms The burner ignites and turns into low power position but turns off and alarms before pellet is fed The burner ignites and turns into minimum power position but turns off and alarms before pellet is fed The burner ignites and turns into low power position but turns off and alarms before turning into high power position The burner turns off due to the overheating protection on the furnace The burner turns off due to the backside fire protection on the burner The burner is acting generally strange Pellet is not fed even though there is pellet in the store and the feed screw is plugged directly to a wall socket 230 V The burner is totally dead Reset the alarm in the PLC For further trouble shooting please contact your retailer YOUR HEATING hs OUR RESPONSIBILITY Ensure that the operation switch on the furnace is switched on and that the overheating protection backside fire protection or door contact breaker have not triggered The stating dose is wrong should be approximately 3 decilitres Make sure that the igniter gets warm Clean the burner Check the Light value in the display when the burner has ignited This must be higher than the Limit value for about 10 seconds before Minimum power is used Adjust the Limit value of needed If no value on Light is given even though there is a flame the photo resistor
10. Maximum Time of duration for feed screw at maximum power 5 0 Display slide 6 Flaktvarden Fan status T nd Ignite Fan speed at ignition Q 255 215 Max Maximum Fan speed at maximum power 0 255 230 Maximum fan speed is 255 Display slide 7 INFO Ekosystem AB Ver 2004 1 given at support inquiry regarding control unit Changing a value Choose wanted display slide using A and B To change a value start by choosing wanted line with and The line chosen will be indicated by a dark flashing field Press OK The chosen value will flash without being highlighted Change the value by using and and accept and save with OK The value is saved when the line once mote starts flashing By pressing or for a few seconds the alteration speed will increase gradually An incorrect unsaved input can be undone by using ESC Accumulator Control Position It is possible to control start stop of burner in combination with an external signal accumulator thermostat For the burner to get the start order in this position the temperature sensor on the furnace must call for heat and an external plug must be connected to input 1 2 17 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY pagar The Burner stops when the furnace has reached its temperature or when the eternal plug is disconnected Activating Deactivating of the accumulator control position is done by simultaneously pressing
11. TING OUR RESPONSIBILITY en Air of Combustion Amount of Fuel To optimise the burning combustion it is necessary with a smoke meter Adjustments of feed screw times fan speed and so is done using the burner s control box see Manual for the control unit for adjustment of pre set settings Feed screws can be found in different variants From a general point of view they should not lean more than 45 since uneven feeding and varying start dose sizes can arise Feed screws longer than 3 metres are not recommended for direct feed to the burner All feed times are depending on pellet size and quality and also the gradient of the feed screw The control is furnished with a TEST position giving the possibility to adjust to the required power that is the amount of pellet without the burner being in operation The feed screw will then work for 3 minutes while it pellet is collected By weighting the pellet the input power can be read in the table below 1kg pellet 4 8kWh energy content Activating the TEST position Undo the temperature sensor make sure that any extern start signal is in off position Simultaneously press A B OK TEST position indicates by flashing in the furthest down to the right in the display The test position ends by pressing ESC After the test the temperature sensor is connected again where after the equipment is ready to start Do not forget to make the control unit dead before the temperature sensor is disconnect
12. and OK When the accumulator control position is activated the first display slide shows ACK 18 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY ae TEST position The normal is to use the DRIFT operating position when the burner starts and stops automatically after pre set operating temperatures The control is furnished with a TEST position giving the possibility to adjust to the required power that is the amount of pellet without the burner being in operation The feed screw will then work for 3 minutes while it pellet is collected By weighting the pellet the input power can be read in the table under Air of Combustion Amount of Fuel 1kg pellet 4 8kWh energy content Activating the TEST position Undo the temperature sensor make sure that any external start signal is in off position Simultaneously press A B OK TEST position indicates by flashing in the furthest down to the right in the display The test position ends by pressing ESC After the test the temperature sensor is connected again where after the equipment is ready to start Do not forget to make the control unit dead before the temperature sensor is disconnected and reengaged Putting the Control Unit in Operation Before the control unit is connected all cables must be connected in a satisfactory way Ensure the temperature sensor is set up in a thermostat tube in the furnace Actuate the operation switch and ensure that the display shows the fol
13. ate termination of the guarantee The fact of installation and first start of the boiler should be signed in Guarantee Card The heating system should be installed according to the following plans a Heating System during installation and operation of the boiler it is very important to keep safe distance from the inflammable materials The boiler is allowed to work only in open type heating systems b Electrical installation the boiler s power supply is 230V 50Hz c Chimney the connection of the boiler to chimney can be done only after agreement from authorized chimneysweep It must be done with respect to current norms and regulations The chimney should be built form few layers Due boiler gasses temperature 90 100 C it is obligatory to put the INOX or other material tubes into the chimney Required chimney draught is 0 1 0 2 mbar d Following Law regulations should be fulfilled 98 37 EEG 89 336 EEG 73 23 EEG EN 55014 1 1993 A1 1997 EN 55014 1 EN 55014 2 C1 1998 EN 61000 3 2 EN 61000 4 2 3 4 5 6 11 Level2 EN 50165 EN 50165 C1 EN 60335 1 EN 303 5 4 2 Possibilities of boiler s localization Localization of the boiler according to Fire Protection Regulation hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY eine eae 1 Placing on flammable foundation place the boiler on non flammable and thermal insulating pad which should protrude not less than 20 mm outside boiler s dimensions if
14. ction of Burner to the Double Thermostat on the Furnace If it is not possible to use the temperature sensor on the burner control the existing furnace thermostat overheating protection and operating thermostat can be used to control the burner The starting temperature is then set on the furnace s operating thermostat The temperature sensor on the burner cannot be used The control of the burner is connected to 230V from a grounded socket The operating thermostat on the furnace is to be connected to 1 and 2 on the plug and the overheating protection to 3 and 4 The thermostat trigger cut off when pre set temperature is reached The overheating protection will work as an emergency stop device to the burner if the operating thermostat ceases to work The overheating protection can only be reset manually Note that the thermostats overheating protection and operating thermostat must be potential free that is stress free Also note that the clamp in the fuse holder must be removed for the function of the overheating protection 230VAC R1 56 kohm RE1 Rela Skyddskrets RE2 Rela Tandelement RE3 Rela Matarskruv S1 Operation Switch lt 9 S1 R1 56 kohm T RE1 Relay Safety Circuit RE2 Relay Igniter RE3 Relay Feed Screw Il R I I6 pre REI RE2 RE3 Crouzet 24V 24V 24V Ol 02 03 04 TT Hoo pH Photo Resistor 26 S1 Man verbrytare br nnarstyrning www cichewicz co
15. e a 1 PEN 50Hz 230V TN S hs www cichewicz com YOURHEATING OUR RESPONSIBILITY aver EN 3 Description of the boiler and burner 3 1 Boiler s construction The main part of the boiler is a heat exchanger consisting of combustion tubes In the lower part of the boiler s body the combustion chamber with primary air pre mixer and ceramic catalyst is located The ceramic catalyst lowers volatilizing of volatile matter and radiates heat back to the burner what guarantees perfect combustion of fuel Combustion of pellet is provided by installed burner Euro Fire with automatic feeding system Under the combustion chamber is located ash drawer The fuel hopper is made from steel whole construction is located on the wheel It provides easy transport and easy arrangement of the boiler room In the lower part of the fuel hopper feeding screw mechanism is located Motor and steering are installed in upper part of the fuel tank On the back wall of the boiler s body the heating and return water connector pipes and smoke conduit are located The connector pipes are screwed and theirs size is 12 The steel heat exchanger its steel cover as well as the combustion chamber and ash box door are coated with thermal insulation which guarantees low environment heat loss According to EN 303 5 norm we have fo versions of the boiler 1 with built in water exchanger spiral to protect system against pressure and water overheating 2 without
16. ed and reengaged Power Input Amount of Pellet Approximate Amount of Pellet Power With 80 Gram per 3 Minutes Decilitre per 3 Minutes Furnace Efficiency 10kW 104 1 6 8kW 12 5kW 130 2 10kW For rough adjustments the colour of the flame can be used as guideline The colour should be light orange A white flame indicates that there is too much air and a dark red a lack of air Adjust the fan speed on the burner control box Every time an adjustment has been done it is important to let the burner operate for a few minutes before new control and adjustments are done again Adjustments are necessary every time pellet of another quality is used For optimal adjustments a smoke meter must be used Be aware that fluctuations in these values and also in flame height are normal 14 ha www cichewicz com YOUR HEATING OUR RESPONSIBILITY a earna 6 User s manual Only authorized person can carry the installation of the boiler and its connection to the heating system First start up of the boiler must be carried out by service which is authorized by boiler s Producer The installation and service responsibility lies with the company which installed the boiler Any manipulation repairs or service in any part of the boiler excl users setting on control panel are allowed only for Authorized Service and are forbidden for boiler s user e It is forbidden to use inflammable liquids for fuel firing up boiler has automatic ignitio
17. el can provide high efficiency of boiler operation It is recommended to store the fuel in the basement or if storing outdoor the fuel must be at least covered with roof Boiler room s ventilation Appropriate supply and exhaust ventilation must be provided in the boiler room the air consumption for FUTURA 25 75 kW is 50 m3 h 225 m3 h The supply ventilation outlet s lower edge should be placed not higher than 300 mm over floor level and exhaust ventilation inlet should be placed as high as possible under boiler room s ceiling Installation of the burner Chimney The chimney can be made up of bricks steel tube or be an approved prefabricated steel tube chimney A draught of 10 20 Pa is sufficient If the area of the chimney is too big a metal tube can be installed to decrease the area If you have doubts regarding your chimney please contact your local chimney sweeper Be aware that tall chimneys and also chimneys with large area necessitate more heat to avoid condensation The chimney gas temperature needed is determined by whether condensate is formed at the top of chimney As a guideline the temperature must be at least 80 C one metre down from the top of the chimney Strong wind or high chimneys can sometimes cause big variations in chimney draught This affects the conditions for a high efficiency in the burner and the settings that have been made A draught stabiliser mounted after the furnace helps level the variations in drau
18. ght and will also ventilate the chimney Furnace Eurofire pellet burner can me mounted on most furnaces The minimum recommended fireplace dimensions are depth 390mm height 200mm and width 250mm When mounting in furnaces with less space or when using the maximum capacity an extensional sleeve coupling can with advantage be used between the burner and the furnace This is to make sure the combustion is not interfered by the flame hitting the rare wall in the combustion chamber Sleeve coupling can be bought as extra equipment If possible mounting in combination furnaces should be done in the oil combustion chamber to get the highest efficiency possible Due to poor draught too small combustion chamber or suchlike this may not work If that is the case mount the burner in the chamber made for firewood If the original furnace door is used a hole must be made according to the template on page 21 Also drill four 6 mm holes in accordance with the template for the burner s lock arms As an alternative the burner can be screwed on directly to the door Pellet Store A feed screw supplies the burner with fuel from an external fuel store of some kind The store can be of different sizes from weekly stores to stores big enough to contain the whole annual need The pellet store 9 3 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY an nr should be constructed in a way so that the feed screw forms a maximum angle of 45 with the fl
19. in the furnace see Electricity Scheme If the furnace has an attachment plug for oil burners this can be used for the pellet burner The burner is then connected both via the overheating protection and the furnace s operating thermostat and since the burner is equipped with a separate temperature control the furnace s operating thermostat must be put on maximum to avoid operations disturbance Put the burner s temperature sensor in a thermostat tube in the furnace Adjustments of Burner This may only be performed by trained service staff or person with equivalent knowledge Settings at Delivery The control box has pre set settings from factory but adjustments can be needed due to variations in power supply and quality in the pellet required power chimney draught and feed screw used These adjustments should be made by trained retailer or person with equivalent knowledge Quality of the Pellet Insist on an undissolved pellet of hard consistency when purchasing from your supplier The pellet must be made of wood with a weight of 650 700kg m The power supply in the pellet must be between 4 7 and 5 1 kWh kg and the proportion of ashes no more than 1 Chimney Draught Normal draught in the chimney is 10 20 Pa If the negative pressure gets to big a draught stabiliser can be installed on the chimney Photo Resistor The photo resistor makes indicates that a flame has been established The sensitivity of the photo resistor can be adj
20. ion correct 11 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY gener Installation Instructions 1 If the enclosed connection sheet is to be used the burner can sometimes be mounted directly on the existing door the size of the sheet is adjusted to the furnace door Make sure the sheet is big enough to make room for the holes of the fastening bolts and that the arms of the two locks are turned upwards on the sheet 2 Fasten the sheet in a way that it tightens properly to the furnace Use exhaust paste or the like that can stand a minimum of 250 C as tightening between connection sheet and furnace If connection sheet is not used the furnace door must be 150 x 150 mm with holes for the lock arms As an alternative the burner can be screwed on directly on to the door 3 Connect the burner to the furnace through the connection sheet Lock the burner with the lock arms 4 Connect the PLC to the burner via the connection block equipped cables The connection blocks are gently pressed towards the corresponding blocks until located in the correct position Do not forget the eround cable After that the loose cable fitting is mounted and fastened in its socket on the left side of the burner 5 Place the PLC on furnace room wall pellet store or furnace make sure that the box and the cable are not exposed to radiant heat from furnace doors or the like Fasten the box properly 6 Connect the PLC to the overheating protection
21. lowing slide after a few seconds ElCrouzet Hanoy zii Millenium ff Browse through the display slides using A and B and ensure that the values are reasonable If needed pellet can be fed manually using ESC Leave hold of the switch when pellet is falling into the burner Switch on the operation switch and wait for the furnace to start Make sure that the temperature sensor is activated and is showing the furnace temperature recalibration might be needed The burner should be ignited after a few minutes Normal duration of starting period is 3 6 minutes Control the flame and make sure that no smoke is coming into the furnace room If needed adjust the pre set settings for minimum and maximum power and the fan speed during ignition and maximum power Note Before the control unit is started pellet should be fed up to the burner by connecting the feed screw to a 230VAC socket Calibration of temperature sensor The temperature sensor is calibrated before delivery but recalibration can be necessary 19 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY er Adjustment is done by carefully turning the small potentiometer located on the temperature transductor card in the control unit until correct temperature is shown in the display compare with furnace temperature 20 www cichewicz com Trouble Shooting The control unit indicates nothing in the display The burner does not ignite
22. m Technical Data Heating Capacity Combustion Efficiency Electrical Data Maximum Electricity Consumption Total Length Length Outside Furnace Height feed tube included 450 mm Width Min recommended distance in front of burner tube Weight Pellet Recommendation Diameter Maximum Leneth kW X 0 volt W m m m m kg m m m m m m m m hs YOUR HEATING OUR RESPONSIBILITY gro 2 20 35 60 kW SO Eurofire pellet burner with associated control and feed system is CE marked and is manufactured in accordance with following European Union standards and regulative directives 89 332 EEC 89 336 EEC 72 73 EEC 93 68 EEC The burner is tested and approved by the Swedish Testing and Research Institute for its safety quality and environmental performance Certification number 319901 Manual steering When we would like to use solid fuel You have to use manual steering and remove burner 21 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY genen 8 Recommended connection of the boiler to heating system According to EN 303 5 norm we have to versions of the boiler 3 with built in water exchanger spiral to protect system against pressure and water overheating for closed installation system 4 without water exchanger in this version You can install boiler in opened installation systems hand operated which should be set to keep return water temperature over 5
23. n system and it take 3 minutes for start up e itis not allowed to overheat of the boiler during operation e It is forbidden to put any inflammable materials on boiler or in its environment e Any inflammable materials can t be closer to the boiler than 1500 mm during ash removal The ash should be stored in special non flammable container with cover e If the boiler operates with water temperature lower than 60 C there is a danger of condensation on boiler s heat exchanger walls what results in corrosion and shorter boilers life e After the heating season is finished the boiler smoke conduit and chimney must be cleaned The boiler room should be kept clean and dry e Any manipulations in mechanical or electrical parts of the boiler are forbidden Manual for Control Unit Description The control unit consists of a control panel with PLC feeding device and various electronics The connection to the furnace and the burner is through cables with instantaneous coupling An extern temperature sensor for mounting in the furnace comes with the control unit The burner starts and stops automatically according pre set operation temperatures Ignition takes place via hot air Automatic restart of burner takes place after volt break down Current status is indicated on the display All settings are kept in the PLC s memory also during a volt break down When working with the burner the control unit must be off Any reset of the PLC is done by
24. oor plane The store must have some kind of a cover to keep rubbish and other things from getting in touch with the rotating feed screw When building big pellet stores for bulk filling your retailer can assist with drawings and material suggestions for an optimal result Filling of pellet is done by air injection from bulk carrier to a big store or manually from smaller or bigger bags to a weekly store When for the first time starting the burner or if you have run out of fuel the feed screw between the store and the burner must be filled with pellet before starting the burner This is done by covering the inlet of the feed screw with pellet and then plugging the plug into a power point Let the screw operate until it is filled with pellet Make it a practice to control the pellet quantity in the starting dose when new pellet have been delivered This is to guarantee a problem free operation Store the pellet on a dry place to keep the pellet in its original hard consistency Damp pellet will be soft and dissolved Do not use the pellet if it gets damp since this will cause operational disturbance and problem Feed Screw Install the screw engine on top of the feed screw and pull it firm After that place the feed screw in the intended pellet store Make sure it does not slope any steeper than 45 Fill up with pellets enough to cover the feed screw inlet properly Connect the screw to a power point and run it until it is completely filled wi
25. rms that e During first start up the boiler don t disclose any defects e End user received a current User s Manual e Customer was trained and is familiar with boiler s operating and maintenance as well as with the safety rules Date of installation First Service company User s name date and signature start up signature and stamp TABLE OF REPAIRS OF THE BOILER Signature and stamp of the Service User s signature 31 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY ago 1 10 2004 4 Ch ICHEWICZ kotly co EG Konformitatserklarung gemaB Niederspannungsrichtilinie 73 23 EWG EMV Richtlinie 89 336 EWG Wir erklaren daB die Festbrennstoffkesseln Fabrikat Cichewicz kotly c o Hersteller Cichewicz kotly c o sp z 0 0 ilino 20 B 09 100 Plonsk Typen FUTURA Fabrikatsnummern ab 2400 1 Ubereinstimmen mit den Bestimmungen der Niderspannungsgerateverordnung 1995 NspGV 1995 BGBI Nr 19 95 und damit mit der durch sie umgesetzten Niderspannungrichtlinie 73 23 EWG einschlieBlich der Anderung durch die Richtlinie 93 68 EWG 2 Angewandte Normen und Richtlinien sind 98 37 EEG 89 336 EEG TAIZBIEEG EN 55014 1 1993 A1 1997 EN 55014 1 EN 55014 2 C1 1998 EN 61000 3 2 EN 61000 4 2 3 4 5 6 11 Level2 EN 50165 EN 50165 C1 EN 60335 1 EN 303 5 32
26. s put in place Backside Fire Protection The feed tube is equipped with backside fire protection that breaks at 70 C The fire protection is placed on the underside of the feed tube Reset by pressing the small plug Note that the protection only triggers if fault has occurred Find the cause before pressing the reset plug A common problem for triggered backside fire protection is shut chimney damper clogged convection tubes in the furnace poor draught in the chimney or poorly cleaned burner Door Contact Breaker The door contact breaker in the burner terminates the burning if the is not properly connected to the furnace Safety System The burner is equipped with five different safety systems to give maximal security for the user These systems are 1 Feed hose in plastic between burner and feed screw The hose melts when the surrounding temperature is too high which results in a broken contact between the pellet feed and the burner 2 Backside fire protection on the underside of the feed tube The system triggers at a temperature of 70 C and must be reset manually by pressing the small plug until a click sound arise 3 Fall shaft in the burner prevents contact between pellet store and burning 22 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY green 4 Photo resistor in burner detects a correct ignition 5 Door contact breaker placed on the left side of the burner switches the electricity supply to burner and and
27. son Every week it should be checked level of ash in the drawer Service Maintenance Cleaning the Burner Cut out the electricity before service is begun Clean the combustion room from ashes and other possible slag rests and clear the slots in the rear part of the room with a wire brush This should be done once every fortnight or when using pellet of poor quality more frequently Once every burning season the hind gable should be taken off while the burner is cleaned on the inside from possible burning rests At the same time check if the photo resistor or the igniter needs to be cleaned ot changed Photo resistor Replacement or cleaning of photo resistor The photo resistor is placed into a pipe that is installed under the printed circuit card in the burner housing It is connected to a screw terminal block on the printed circuit card A soft rag with some washing up liquid is suitable to use for cleaning Igniter Replacement of igniter Cut the electricity supply to the burner and remove the protection cover from the burner by loosening the wing nut on the top and the two bolts on the sides Then take a thin screwdriver and loosen the igniter cables from the board Now loosen the two wing nuts that are holding the hind gable to the burner and lift the gable out Now the lock screw of the igniter can be loosened and the element can be pulled out Install the new igniter but do not fasten the lock screw too hard Make sure the igniter i
28. t 2 minutes There are a total of 7 different display slides with varying information and data Explanations to what is shown can be found on the following pages Default parameters are shown within square brackets 16 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY ee Display slide 1 eurofire 2004 Temp xxxx and drift status Drift status is shown furthest down and can be of five different kinds Vantelage Wait State The burner is ready for start Uppstart Starting Start sequence has begun Min effekt Minimum Power Burner in low power state Max effekt Maximum Power Burner in high power state Renblasning Cleaning Cooling Cleaning in process Larm Alarm Burner stopped due to fault display light flashing Display slide 2 Temperatur Till Fr n Till On Lowest temperature where the burner to starts 75 Fran Off Highest temperature where the burner stops 85 Display slide 3 Ljus Light Shows the photo resistor s present rate between 0 255 Grans Limit Limited acceptable value on the photo resistor 20 Display slide 4 Start Start Time of duration at start for feed screw starting dose 60 Dos2 Dose 2 Extra pellet feed at long at long ignition time 12 Vanta Wait Time in low power position after ignition before high power position is allowed 40 Display slide 5 Matn pellets Pellet feeding Min Minimum Time of duration for feed screw at minimum power 2 5 Max
29. th pellets Do not put fingers or other items in the outlet of the rotating feed screw Structure The burner consists of burner housing with detachable gable and channel for the pellet transport up to the combustion part Housing channel and gable are made of lacquered steel plate The burner housing serves as a hold for the combustion part and the detachable gable Also the igniter is attached inside the gable The burner housing gable serves as a hold for the combustion fan the photo resistor and an electronic card with switchboard panels The combustion part consists of a cassette with a top in the shape of a hood The cassette is pushed into the burner housing and fastened with two bolts The combustion part is completely made of heat resisting stainless steel The cassette also serves as a hold for the electric ignition The cassette system makes the electric ignition very simple to replace when necessary The burner consists further of a separate control unit and a feed screw for the pellet fuel The security system consists of a backside fire protection a photo resistor and a door contact breaker The backside fire protection consists of a fall shaft and a thermo switch placed on the feed tube The thermo switch must be restored manually if it for some reason has been triggered Connection of Burner with Temperature Sensor standard The burner is delivered with a temperature sensor which function is to control the start and stop of the b
30. to 92 pellet e Fuel tank in wheels is very easy to transport 1 steering of pump 2 hopper 3 burner 4 plastic tube 5 motor 6 burner steering hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY pager hiner 2 Technical data of FUTURA Futura pellet boiler contains e 3 pass boiler made from steel 5 6 mm with iron coast plate in combustion chamber gt e Outer Jacket with insulation e Fuel tank on wheels with volume 300 L e Eurofire pellet burner with screw feeding system motorgear e Blower e Automatic ignitron system pellet e Digital boiler purner control panel with self diagnostic system e burn back protection system e Overheat safety device e Ash drawer Our product is manufactured conforming the ISO Norm 9000 2001 TUV CERT GERMANY and fulfill hardest emission norms in Europe Tab 1 Dimensions and technical parameters of boiler Parameter SI FUTURA25 FUTURA35 FUTURA60 eo 100180 a a Dimensions of the boiler 510x 810 570 x 810 Dimensions of the tank 510 x 810 510 x 810 510 x 810 width x length x height x ENT 3 7 EEE x 1300 x 1300 Working water pressure max 2 Te EEE Recommended working water 65 80 temperature Minimal return water temperature a Maximum height of heafing system ER m 25 above boiler s base level pressure Niseevel 52 600B A Required chimney draught 0 1 0 2 Connector pipes heating water G 1 1 2 return water G 1 1 2 Supply voltag
31. to be potential free that is stress free T 1 1 A A _ gt ey _ i Ea 230VAC Fu N tempgivare O EU N ES on ns Tempgivare Vit GND 1 S1 Man verbrytare br nnarstyrning Brun IN 2 R1 56 kohm BEE EEE 7 Seng 24V 3 RE1 Rel Skyddskrets pesca ree Or RE2 Rel T ndelement Ovetheatin RE3 Rela Matarskruv Protection SE S1 Oo emperature Sensor S1 Operation Switch 107 i pa White GND 1 R1 56kohm Brown IN 2 RE1 Relay Safety Circuit Green 24V 3 RE2 Relay Igniter A RE3 Relay Feed Screw PLC REI RE2 RE3 Crouzet 24V 24v 24V Ol 02 03 04 OEE s To Tr ee ES 5 E a 5 IT fl kt tandelement 2 53 gt l D Backside Fire BRANNARE x S Clamp in Protection CLOW Fuse Holder Black Door Contact Feed Screw External Switch Fan Ioni nit Must be closed for Breaker 25 Red gniter operation BURNER Photo Resistor 1 2 3 4 2 5 i 4 O a Y 2 IT fl kt t ndelement w V T 2 2 Yellow E gt matarskruv N BlackX NNARE ber 0 2 T l fotocell Operating Overheating Dei Thermostat ti Protection tas potertialfi tt sp nningfritt Red Fan Igniter och D igen amy odkringshallaren skall tas ur Feed Screw BURNER duets Heiz Silene www cichewicz com YOUR HEATING OUR RESPONSIBILITY eine eae Conne
32. urner The sensor makes an adjustable difference for start and stop possible reduces the number of start ups and shows the present furnace temperature in the display of the furnace control Accumulator Control In combination with the burners temperature sensor the burner can also be controlled from e g an accumulator tank using a mechanic or electronic thermostat The thermostat switches off when the recipient gets warmer than the pre set temperature and close if the recipient gets colder The advantage with this connection can be if you only wish to charge the recipient with heat to a certain level Note that the thermostat must be potential free i e stress free For the burner to be able to start the furnace temperature must be within the burner control temperature and the thermostat in the accumulator tank must be closed 10 hs www cichewicz com YOUR HEATING OUR RESPONSIBILITY gr Connecting up of Burner to Furnace s Existing Double Thermostat If it is not possible to use the burner control s temperature sensor the existing furnace thermostat overheating protection and operating thermostat can be used to control the burner The start temperature on the burner is set on the furnace s operating thermostat Note that the thermostats overheating protection and operating thermostat must be potential free i e stress free Also note that the clamp fuse in the fuse holder must be removed for the overheating protection to funct
33. usted see Manual for Control Unit Chimney Gas Temperature The chimney gas temperature varies depending on furnace and the pre set power settings for the burner Too low temperature can result in problems with condensation in the tube One meter down from the top of the chimney the temperature of the gas should be at least 80 C If you get condensation in your chimney contact your retailer or chimney sweeper for advice A too high temperature will result in uneconomical 12 h www cichewicz com YOUR HEATING OUR RESPONSIBILITY er operation and risk for damages on the chimney Consult with your retailer or chimney sweeper since they are experts on these questions iene Adjusting the Thermostat Your burner is equipped with a temperature sensor controlling the burner It can be set with a minimum and maximum temperature between which the burner will work see Manual for Control Unit Starting Dose Loosen the hose from the burner and hold a litre measure below it Start the burner and wait until the feed screw has fed the starting dose For a normal ignition the starting does should be about 0 3 litre Adjust the quantity using the control unit Starting and Stopping the Burner To stop the burner the switch on the control switch is set on 0 Off Avoid stopping the burner before it has reached the pre set furnace temperature since the furnace then will not blow the heating surface 13 hs www cichewicz com YOUR HEA
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