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Classic Pro Gun Manual - Magnum Venus Products

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1. 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve D MagnumVenusProducts Rev 04 2014 Page 13 Classic Pro Gun Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equ
2. Pail Dispenser Mix Housing 58735 1 separates material streams Distribution Ring Selection There are three different distribution rings and they are as follows e Standard Distribution Ring 5104 17 1 58607 1 Used for most applications where outputs are not critical e Filled Resin Distribution Ring 5104 18 1 58701 1 Used in application where the resin is filled above 20 percent Use with high filler loads and high outputs e Critical Mix Distribution Ring 5104 19 1 58703 1 Use in low output application where it is important to restrict flow Turbulent Mixer Selection There are two different turbulent mixers in two different materials Standard Turbulent Mixer 5107 27 3 Use for most applications where outputs are not critical Use with chopper and saturator applications e Glass Filled Special Turbulent Mixer 5107 27 4 Use with abrasive materials and filled resin applications where durability is required Critical Mix Turbulent Mixer 5107 27 2 Use for low output applications such as gel coat In low flow application the critical mix turbulent mixer will work best e Glass Filled Critical Mix Turbulent Mixer 5107 27 5 Use in low flow applications where the material is abrasive and durability is required D MagnumVenusProducts Rev 04 2014 Page 30 Classic Pro Gun Manual Actuator Rebuild Actuator Disassembly 1 Remove the two o rings O V 013 from the underside of the c
3. 1 PC O 0 008 O RING DO NOT GREASE THIS O RINGE 5104 12 1 MIX HOUSING SEAL 1 PC 5104 21 1 SPLIT SEAL O E 3 904 O RING 1 PC O 0 5 5 125 O RING 2 PCS 5104 7 1 PACKING RING 1 PC 0 S 3 903 O RING 1 PC 5104 5 1 TEFLON RESIN SEAL 2 PCS 0 U 011 O RING 1 PC 5104 6 1 TEFLON CATALYST SEAL 2pcs 0 0 109 O RING 1 PC 5107 27 2 CRITICAL MIXER 2 PCS 0 013 O RING O O O DIMPLE IN BOTTOM 5107 27 3 TURBULENT MIXER 5104 13 1 INJECTOR SEAL 1 PC stos i i PACING BI 2 PCS 7304 3 1 NYLON SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PC 2 PCS 5104 3 1 SECONDARY SEAL 6705 2 1 MIXER PULLER 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 90 1 Classic Pro Gun Manual 58666 1 MAJOR REPAIR KIT PRO GUN INTERNATIONAL PC PC PC PC PC PC PCS PCS PCS PCS PC PCS PCS PCS 007 O R O 0 007 O RING m O O E 008 O RING DO NOT GREASE THIS O RING O E 3 904 O RING 1 PC Q 5104 21 1 SPLIT SEAL 5104 12 1 MIX HOUSING SEAL 5104 7 1 PACKING RING 0 5 3 903 O RING O 0 5 5 125 O RING Z 0 D 010 O RING 5104 5 1 TEFLON RESIN SEAL 0 0 011 O RING 1 PC O 5104 6 1 TEFLON CATALYST SEAL O U 109 O RING 5107 27 2 CRITICAL MIXER 0 013 O RING O O O DEMPLE IN BOTTOM 5107 27 3 TURBULENT MIXER 5104 13 1 INJECTOR SEAL 1 PC 6705 1 1 PACKING BIT 7304 3 1 NYLON
4. 2 PC 0 007 O RING 2 PC O 0 008 O RING DO NOT GREASE THIS O RING 2 PC Q 0 3 904 O RING 2 PC 5104 21 1 SPLIT SEAL 1 PC CO 0 D 010 O RING 5104 7 1 PACKING RING 2 PCS 0 0 011 O RING 47 2 PC Lo 5104 5 1 TEFLON RESIN SEAL 2 PCS 0 0 109 O RING 2 PCS O V 013 O RING 1 PC 6705 1 1 PACKING BIT 3 PCS 03199 STAINLESS BALL 1 4 2 PCS 04319 STAINLESS SPRING 0 020 O RING 2 PCS 02441 1 SEAL 2 PCS 2 PCS O 58694 1 FACE SEAL 2 PCS 58695 1 PLUG SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS 5104 3 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 96 Classic Pro Gun Manual CPP 6100 RK REPAIR KIT PUTTY GUN BLOC 70 O O E 007 O RING U O O E 008 O RING DO NOT GREASE THIS O RING 71 O 0 3 904 O RING D O 0 5 5 125 O RING uU O 0 5 3 903 O RING 70 O 5104 13 1 INJECTOR SEAL 5104 21 1 SPLIT SEAL N 79 O a OQO 300000 5104 5 1 SECONDARY SEAL 79 5104 26 1 FLUSH VALVE SEAL 1 PC A 5104 12 1 MIX HOUSING SEAL 5104 7 1 PACKING RING 8 1 PC O 5104 5 1 TEFLON RESIN SEAL 1 PC O 5104 6 1 TEFLON CATALYST SEAL MagnumVenusProducts Rev 04 2014 Page 97 Classic Pro Gun Manual CPW 4000 RK MAJOR REPAIR KIT PRO FIT WETOUT GUN 1 PC 0 007 O RING TP 5104 12 1 MIX HOUSING SEAL i C 1 PC O 0 008 O RING DO NOT GREASE THIS O RING Q asse 1 PC O
5. 25 7701 6 3 1 BARB FITTING 26 7701 2 14 1 HOSE CLAMP 27 7301 15 125 1 O RING 28 7301 14 904 1 O RING 29 O E 008 1 O RING DO NOT GREASE THIS O RING 30 O E 007 1 O RING 31 9203 2 3 1 COMPRESSION SPRING 32 9203 2 2 1 COMPRESSION SPRING 33 5104 32 1 1 PLUG 36 7102 1 6 2 SOCKET HEAD CAP SCREW 37 5104 9 1 1 RESIN FITTING 38 5104 6 1 1 TEFLON CATALYST SEAL 39 7301 10 03 1 O RING FIGURE 1 1 GB1S1 Gun Block Assy 5104 00 01 ITEM PART NO QTY DESCRIPTION 44 7701 3 6 1 3 5104 17 1 1 DISTRIBUTION RING GB1S1 AbrasiveGun Block Assy 5104 00 03 ITEM PART NO QTY DESCRIPTION 44 4114 2 1 1 CONNECTOR FITTING 46 5104 18 1 1 FILLED RESIN DIST RING MagnumVenusProducts Rev 04 2014 Page 79 Classic Pro Gun Manual MAGNUM VENUS PLASTECH CE Gun Block Assy 5104 00 01 INT REV A UPDATED ITEMS 27 28 39 AND 29B TO ALPHA NUMERIC 03 03 06 BT2 REV B ITEM 43 WAS 5104 01 01 05 21 10 2 D MagnumVenusProducts Rev 04 2014 Page 80 Classic Pro Gun Manual Assembly Parts For CE Gun Block Assy 5104 00 01 INT OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PARTNO QTY DESCRIPTION 3B 5104 19 1 1 CRITICAL MIX DIST RING ITEM PARTNO QTY DESCRIPTION 208 1 S RING 1 5104 1 1 1 GUN BLOCK 43 5104 01 01 INT 1 FLUSH VALVE ASSEMBLY 5104 20 1 1 MIX HOUSING 44 5104 02 01 1 FLUSH ELBOW ASSEMBLY 3 5104 17 1 1 DISTRIBUTION RING 45 5104 03 01 1 INJECTOR ASSEMBLY 4 5104 16 1 1 INJECTOR PLU
6. ASSEMBLIES ADDED ITEMS 10 AND 11 07 12 06 BT2 D MagnumVenusProducts Rev 04 2014 Page 72 Classic Pro Gun Manual Pro Wetout Gun CPW 2000 INT Pro Wetout W Signal CPW 2000 S INT COMMON PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 58603 3 1 GEL GUN HANDLE ASSEMBLY 3 VFTC 4100 INT 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 VPG 1003 1 STATIC MIXER 6 VPG 1002 1 DIFFUSER 7 VFIT 6025 1 FIT NOZZLE 8 8704 4 1 1 NOZZLE CAP 9 6504 1 0 5 1 POLY AIR WHIP ASSY 10 02806 2 1 SCREW 11 58671 1 1 DRIP SHIELD CPW 2000 INT ITEM PARTNO QTY DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPW 2000 S INT ITEM PARTNO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY REPAIR KITS PART NO DESCRIPTION CPC 2000 RK INT MAJOR REPAIR KIT PRO GUN MagnumVenusProducts Rev 04 2014 Page 73 Classic Pro Gun Manual MAGNUM VENUS PLASTECH Pro Wetout Gun W Reversible Tip CPW 4000 Pro Wetout Gun W Reversible Tip and Signal CPW 4000 S REV 06 22 06 BT2 REV A ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED PARTS 11 AND 12 07 13 06 BT2 REV B UPDATED SPRAY TIP AND GUARD TO NEW STYLE ITEMS 9 10 09 15 08 BT2 D MagnumVenusProducts Rev 04 2014 Page 74 Pro Wetout Gun CPW 4000 Pro Wetout W Signal CPW 4000 S COMMON PARTS LIST ITEM PARTNO DESCRIPTION 1 58603 3 1 GELCOAT GUN HANDLE ASSEMBLY 3 VFTC 4100 1 4 1 GUN
7. 1 BUSHING 5106 7 1 PISTON O V 013 O RING Note Install the actuating piston into the cylinder so that the bushing is on the high side of the piston centerline Use caution not to damage the o ring on the piston while installing it into the cylinder body 5 Place new o rings O V 013 in the grooves on the underside of the cylinder bogy 6 Install new an o ring O V 020 on each of the cylinder caps 7 Reinstall the two cylinder caps on to the cylinder body D MagnumVenusProducts Rev 04 2014 Page 32 Classic Pro Gun Manual Gun Handle Rebuild Remove Chopper Elbow Assembly 1 Ifthe elbow fitting has not already been removed do the following procedures A Use a wrench to loosen the pipe seal on the elbow assembly B Unscrew the elbow assembly by hand Male Elbow 7701 6 18 is used on Gelcoaters and saturtars with special valving 2 lt Pipe Plug 09990 is used on Hydrajectors Saturators and Casting units without special vavling Note This elbow assembly is used to supply air to the chopper The gel coater gun s elbow assembly has different part numbers and also includes a plug If ordering replacement parts please make sure you use the correct parts drawing Remove Trigger Assembly 1 Remove trigger locking hairpin 2 Remove the fillister head screw F FS 540 08 on the side of the gun head 3 Pull the trigger retainer and spool assembly from the gun handle interior D MagnumVenusProduc
8. 5104 21 1 SPLIT SEAL 1 PC O 0 S 5 125 PCS 5104 7 1 PACKING RING Q 0 S 3 903 O RING 1 PC o o 010 O RING 1 PC o 5104 5 1 TEFLON RESIN SEAL 2 PCS O U 011 O RING EE 1 PC 5104 6 1 TEFLON CATALYST SEAL 2 Pcs 0 109 O RING 2 PCS 0 013 O RING MIXER ELEMENT 1 PC 02030 1 SEAL 3 PCS 0 020 O RING 1 PC Q 5104 13 1 INJECTOR SEAL 1 PC 2 5 7304 3 1 NYLON SEAL 4 PCS O 5106 3 1 GUN BLOCK SEAL 2 PCS O 5104 3 1 SECONDARY SEAL 1 PC Q 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 98 Classic Pro Gun Manual NOTE REFERENCE 58603 1 58603 3 DRAWING FOR EXISTING PARTS IN GUN HANDLE MAGNUM VENUS PLASTECH PRO GUN TRIGGER CONVERSION KIT CPG 1007 CK REV 01 12 09 BT2 REV A UPDATED DRAWING FOR ACCURACY 06 01 09 BT2 REV B ITEM 4 WAS 0 U 012 05 09 11 2 Mm MagnumVenusProducts Rev 04 2014 Page 99 Classic Pro Gun Manual PRO GUN TRIGGER CONVERSION KIT 1007 PARTS LIST ITEM PARTNO DESCRIPTION CPG 1007 1 TRIGGER REPLACES 58625 1 CPG 1003 1 TRIGGER VALVE REPLACES 58647 1 ATC 40108 1 SET SCREW O U 011 2 O RING O MN D MagnumVenusProducts Rev 04 2014 Page 100 Classic Pro Gun Manual Revision Information Rev 12 2010 Rev 02 2011 Rev 06 2011 Rev 05 2012 Rev 08 2013 Add this revision information chapter We updated the parts drawings in the manual and the manual format Added the optional tr
9. BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 6504 1 0 5 1 POLY AIR WHIP ASSY 6 TRT 1018 1 4 1 MIXER 7 02030 1 1 SEAL 8 181085 1 ADAPTER 9 XHDXXX 1 TIP AND SEAL XXX TIP SIZE 10 237859 1 GUARD 11 02806 2 1 SCREW 12 58671 1 1 DRIP SHIELD CPW 4000 ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPW 4000 S ITEM PARTNO DESCRIPTION 2A 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO 58676 1 MagnumVenusProducts DESCRIPTION TRIGGER GUARD ASSEMBLY Rev 04 2014 Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION CPW 4000 RK MAJOR REPAIR KIT PRO GUN Page 75 Classic Pro Gun Manual ACTUATOR STEM SCREWS INTO SIDE WITH THREAD RELIEF SMALL HOLE MUST BE ON THE CATALYST SIDE MAGNUM VENUS PRODUCTS ASSY PRO GUN BLOCK 58602 1 REV C 5104 32 1 REPLACED 07488 CHECK VALVE UPDATED TO SYS 1 SALES DWG D58602 1 REV F 09 12 05 REV D ITEM 30 7301 13 008 WAS 7301 11 008 ADDED GO NOT GREASE NOTE REV E ITEM 30 WAS O S 008A REV F ADDED ITEM 40 9203 2 3 D MagnumVenusProducts Rev 04 2014 Page 76 Classic Pro Gun Manual ASSY PRO GUN BLOCK 58602 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 5104 1 1 1 GUN BLOCK 5104 10 1 1 CENTER SPACER 3 5104 11 1 1 ACTUATING STEM 4 5104 12 1 1 MIX HOUSING SEAL 5 5104 13 1 1 INJECTOR SEAL 6 5104 14 1 1 PLUNGER RETAINER 7 5104 15 1 1 INJECTOR BODY 8 5104 16 1 1 INJECTOR PLUNGER 9 5104 17
10. HOUSING SuperPro Il MCC Gun Head Assy VFTC 4100 1 4 ITEM PARTNO DESCRIPTION 44 7701 3 6 1 CONNECTOR FITTING 3 5104 17 1 1 DISTRIBUTION RING 47 VPG 1001 14 1 MIX HOUSING MagnumVenusProducts Rev 04 2014 Page 83 Classic Pro Gun Manual ACTUATING STEM SCREWS INTO SIDE WITH THREAD RELIEF SMALL HOLE MUST BE ON THE CATALYST SIDE MAGNUM VENUS PRODUCTS ASSEMBLY GUN BLOCK MEKP PUTTY 58756 1 REV B 5104 32 1 REPLACED 5104 04 01 CHECK VALVE ASSY DWG WAS 12489 1 REV C ADDED 50058 1 ITEM 53 TO DWG 9 20 02 JEM Ms REV D ITEM 37 WAS O S 008A 08 02 04 BT2 D MagnumVenusProducts Rev 04 2014 Page 84 Classic Pro Gun Manual ASSY GUN BLOCK MEKP PUTTY UNIT 58756 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 02030 1 3 SEAL 2 05244 2 3 8 STATIC MIXER 3 05500 1 PIPE THREAD SEAL 4 06284 1 FLUID CAP 5 06285 1 AIR CAP 6 06286 1 SEAL T 06291 1 RETAINER RING 8 50056 1 2 MIXER HOUSING 9 5104 1 1 1 GUN BLOCK 10 5104 10 1 1 CENTER SPACER 11 5104 11 1 1 ACTUATING STEM 12 5104 12 1 1 MIX HOUSING SEAL 13 5104 13 1 1 INJECTOR SEAL 14 5104 14 1 1 PLUNGER RETAINER 15 5104 15 1 1 INJECTOR BODY 16 5104 16 1 1 INJECTOR PLUNGER 17 5104 18 1 1 FILLED DISTRIBUTION RING 18 5104 2 1 1 VALVE ROD 19 5104 20 1 1 MIX HOUSING 20 5104 21 1 1 FLUSH VALVE SPLIT SEAL 21 5104 22 1 1 FLUSH VALVE NECK 22 5104 23 1 1 FLUSH SEAL BODY 23 5104 24 1 1 FLUSH VALVE BODY 24 5104 25 1 1 FLUSH VALVE BUTTON 25 5104 26 1 1 FLUSH VALVE SEA
11. MagnumVenusProducts Rev 04 2014 Page 64 Classic Pro Gun Manual Pro Putty Gun Assembly CPP 6000 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 58603 3 1 GUN HANDLE CPP 6000 RK MAJOR REPAIR KIT 2 58604 1 S 1 ACTUATOR ASSEMBLY 3 CPP 6100 1 GUN BLOCK ASSEMBLY 4 01443 2FT POLY TUBE 5 8407 6 1 1 BALL VALVE 6 MPH 2539 3 POLY ELBOW 7 58670 1 1 TRIGGER GUARD 8 02806 2 1 SCREW 9 58671 1 1 DRIP SHIELD 10 07552 1 FEMALE GUN ADAPTER 11 07550 1 MIXER 12 04409 1 MIXER HOUSING 13 F HB 04C 08 1 HEX BOLT 14 F SW 04 1 LOCK WASHER OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY 52301 1 MIXER ASSEMBLY INCLUDES 10 11 amp 12 MagnumVenusProducts Rev 04 2014 Page 65 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS Pro Wetout Gun CPW 1000 Pro Wetout Gun W Signal CPW 1000 S REV 11 08 05 BT2 REV A ADDED ITEM 8 6506 1 0 5 2 2 00 JEM REV ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 9 AND 10 07 12 06 BT2 m MagnumVenusProducts Rev 04 2014 Page 66 Classic Pro Gun Manual Pro Wetout Gun CPW 1000 Pro Wetout Gun W Signal CPW 1000 S REPAIR KITS PARTNO DESCRIPTION PARTS LIST 58666 1 MAJOR REPAIR KIT PRO GUN ITEM PART NO QTY DESCRIPTION 1 58603 3 1 GEL GUN HANDLE ASSEMBLY 3 5104 00 01 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 5107 27 3 1 TURBULENT MIXER 6 T 002552C 1 SPRAY NOZZLE 7 8704 4 1 1 NOZZLE CAP 8 6504 1 0 5 1
12. PC O 5104 21 1 SPLIT SEAL 1 PC O 0 S 5 125 2 PCS 5104 7 1 PACKING RING 1 PC Q 0 5 3 903 O RING bed O 1 PC o 5104 5 1 TEFLON RESIN SEAL 2 PCS O U 011 O RING i 1 PC 5104 6 1 TEFLON CATALYST SEAL 2PcS 0 109 O RING 2 PCS 0 013 O RING MIXER ELEMENT 1 PC va O VPG 1002 DIFFUSER 3 PCS 0 020 O RING 5104 13 1 INJECTOR SEAL 1 PC daba 4a PACKING SiT 2 PCS 7304 3 1 NYLON SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS 5104 5 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 88 Classic Pro Gun Manual 2000 MAJOR REPAIR KIT PRO FIT GUN 1 PC Q OSRINO 5104 12 1 MIX HOUSING SEAL 1 PC O 0 008 O RING DO NOT GREASE THIS O RING Q 2 1 PC Q 5104 21 1 SPLIT SEAL 1 PC O 0 S 5 125 O O 2 5 5104 7 1 PACKING RING 1 PC 0 5 3 903 O RING O 602010 02RING 1 PC 5104 5 1 TEFLON RESIN SEAL 2 PCS 0 011 O RING 1 PC 5104 6 1 TEFLON CATALYST SEAL 2PCS 0 U 109 O RING 2 PCS 0 013 O RING MIXER ELEMENT PC VPG 1002 DIFFUSER 00 3 PCS 0 020 O RING 5104 13 1 INJECTOR SEAL 1 PC 6765 41 21 PACKING BIT 2 PCS 7304 3 1 NYLON SEAL 4 PCS 5106 5 1 GUN BLOCK SEAL 2 PCS 5104 5 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 89 Classic Pro Gun Manual 58666 1 MAJOR REPAIR KIT PRO CUN 1 O E 007 O R PC 0 007 O RING 1 PC
13. POLY AIR WHIP ASSY 9 02806 2 1 SCREW 10 58671 1 1 DRIP SHIELD CPW 1000 ITEM PART NO QTY DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPW 1000 S ITEM PART NO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 67 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS Pro Wetout Gun International CPW 1000 INT Pro Wetout Gun W Signal International CPW 1000 S INT REV 11 08 05 BT2 REV A ADDED ITEM 8 6506 1 0 5 2 2000 JEM REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 9 AND 10 07 12 05 BT2 D MagnumVenusProducts Rev 04 2014 Page 68 Pro Wetout Gun CPW 1000 INT Pro Wetout Gun W Signal CPW 1000 S INT PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 58603 3 1 GEL GUN HANDLE ASSEMBLY 3 5104 00 01 INT 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 5107 27 3 1 TURBULENT MIXER 6 T 002552C 1 SPRAY NOZZLE 8704 4 1 1 NOZZLE CAP 8 6504 1 0 5 1 POLY AIR WHIP ASSY 9 02806 2 1 SCREW 10 58671 1 1 DRIP SHIELD CPW 1000 INT ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPW 1000 S INT ITEM PARTNO DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION 58666 1 INT MAJOR
14. Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards D MagnumVenusProducts Rev 04 2014 Page 6 Classic Pro Gun Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are tho
15. VFTC 4100 VFTC 4100 CH VFTC 4100 F USED ON VFTC 4100 USED ON VFTC 4100 F USED ON VFTC 4100 1 4 USED ON VFTC 4100 1 4 NOTE THE CORRCT MIXER FOR THIS HOUSING IS THE AJ OR P Ys bud MAGNUM VENUS PLASTECH USED ON VFTC 4100 CH SuperPro 11 FIT Gun Head Assy VFTC 4100 SuperPro 11 FIT Chargeable Gun Head Assy VFTC 4100 CH SuperPro 11 FIT Filled Gun Head Assy VFTC 4100 F SuperPro 11 MCC Gun Head Assy VFTC 4100 1 4 REV D ITEM 29 WAS O S 008A REV E ITEM 44 WAS 4114 2 2 1 2 14 05 JEM REV F ADDED REPAIR KIT UPDATED ITEMS 27 28 39 AND 298 TO ALPHA NUMERIC 03 25 08 BT2 REV G ADDED NOTE FOR TRT 1018 1 4 MIXER 03 25 08 BT2 m MagnumVenusProducts Rev 04 2014 Page 82 Classic Pro Gun Manual Common Assembly Parts For SuperPro Il FIT Gun Head Assy VFTC 4100 SuperPro 1 FIT Chargeable Gun Head Assy VFTC 4100 CH SuperPro II FIT Filled Gun Head Assy VFTC 4100 F SuperPro Il MCC Gun Head Assy VFTC 4100 1 4 PARTS LIST OPTIONAL PARTS AND ASSEMBLIES ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 1 5104 1 1 1 GUN BLOCK 3B 5104 19 14 1 CRITICAL MIX DIST RING 4 5104 16 1 1 INJECTOR PLUNGER 29B O K 008 1 O RING 5 5104 15 1 1 INJECTOR BODY 40 5104 01 01 1 FLUSH VALVE ASSEMBLY 6 9104 14 1 1 PLUNGER RETAINER 41 5104 02 01 1 FLUSH ELBOW ASSEMBLY 7 5104 13 1 1 INJECTOR SEAL 42 5104 03 01 1 INJECTOR ASSEMBLY 8 5104 12 1 1 MIX HOUSING SEAL 15B 5104 29 01 1 FILLED RESIN SEA
16. depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the
17. from heat sparks and open flames MagnumVenusProducts Rev 04 2014 Page 8 Classic Pro Gun Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP l Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommenda
18. the handle by screwing the assembly in by hand 2 Use a wrench to tighten the pipe seal 3 You have now completed the reassembly of the gun handle for the Classic Pro Gun M D MagnumVenusProducts Rev 04 2014 Page 37 Classic Pro Gun Manual Assemble Classic Pro Gun Modules 1 Use the two mounting screws 58626 1 to secure the handle assembly to the actuator assembly 58604 1 Note The hole in the actuating bushing of the actuator must be facing up so the bushing hole can receive the actuating stem of the gun block 2 Using the four mounting screws 5106 6 1 secure the gun block to the actuator Note The actuating stem on the gun block must be in the hole of the actuator bushing If you are unsure remove the front end cap of the actuator and look Mounting Chopper Note If your Classic Pro Gun is used for chopping perform the two steps A and B A Install the hex cap screw securing the chopper to the top of the gun block Be sure to install the eccentric stud in the chopper mount B Attach the air tube that connects the chopper to the gun handle D MagnumVenusProducts Rev 04 2014 Page 38 Classic Pro Gun Manual Parts Drawings 58603 X 58604 1 CPG 1000 W CPG 1000 X CPG 1000 X INT CPG 2000 X CPG 2000 X INT CPC 1000 X CPC 1000 X INT CPC 2000 X CPC 2000 X INT CPP 3000 CPP 6000 CPW 1000 X CPW 1000 X INT CPW 2000 X CPW 2000 X INT CPW 4000 58602 1 5104 00 01 INT 5104 00 01 VFTC 4100
19. 1 1 DISTRIBUTION RING 10 5104 2 1 1 VALVE ROD 11 5104 20 1 1 MIX HOUSING 12 5104 21 1 1 FLUSH VALVE SPLIT SEAL 13 5104 22 1 1 FLUSH VALVE NECK 14 5104 23 1 1 FLUSH SEAL BODY 15 5104 24 1 1 FLUSH VALVE BODY 16 5104 25 1 1 FLUSH VALVE BUTTON 17 5104 26 1 1 FLUSH VALVE SEAL 18 7701 3 6 1 CATALYST HOSE FITTING 19 5104 32 1 1 PLUG 20 5104 3 1 2 SECONDARY SEAL 21 5104 4 1 2 SPACER 22 5104 5 1 1 TEFLON RESIN SEAL 23 5104 6 1 1 TEFLON CATALYST SEAL 24 5104 7 1 2 PACKING RING 25 5104 8 1 2 PACKING NUT 26 5104 9 1 2 RESIN FITTING 27 5107 27 2 1 CRITICAL TURBULANT MIXER 28 7102 1 6 2 SOCKET HEAD CAP SCREW 29 7301 10 903 1 O RING 30 O E 008 1 O RING DO NOT GREASE THIS O RING 31 7301 14 904 1 O RING 32 7301 15 125 1 O RING 33 O E 007 1 O RING 34 7304 3 1 2 NYLON SEAL 35 7701 2 1 1 HOSE CLAMP 36 7701 6 1 1 ELBOW FITTING 37 7701 6 3 1 BARBED FITTING 38 8704 4 1 1 NOZZLE CAP 39 9203 2 2 1 COMPRESSION SPRING 40 9203 2 3 1 COMPRESSION SPRING 41 T 002552C 1 SPRAY NOZZLE OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION 9B 5104 18 1 1 FILLED RESIN DISRIBUTION RING 9c 5104 19 1 1 CRITICAL MIX DISTRIBUTION RING 30B 7301 11 008 1 O RING 42 5104 01 01 1 FLUSH VALVE ASSEMBLY 43 5104 02 01 1 FLUSH ELBOW 44 5104 03 01 1 INJECTOR ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 77 Classic Pro Gun Manual USED ON 5104 00 01 USED ON 5104 00 02 e USED ON 5104 00 01 USED ON 5104 00 03 MAGNUM VENUS PRO
20. 1 POLY AIR WHIP ASSY 10 02806 2 1 SCREW 1 58671 1 1 DRIP SHIELD CPC 2000 INT ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 INT 1 GUN BLOCK ASSEMBLY CPC 2000 F INT ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 F INT 1 GUN BLOCK ASSEMBLY CPC 2000 S INT ITEM PARTNO DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 INT 1 GUN BLOCK ASSEMBLY CPC 2000 F S INT ITEM PARTNO DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY VFTC 4100 F INT 1 GUN BLOCK ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 61 Classic Pro Gun Manual MAGNUM VENUS PLASTECH Putty Gun Assembly MEKP CPP 3000 REV 13 07 BT2 REV A ADDED REPAIR KIT 06 01 10 BT2 D MagnumVenusProducts Rev 04 2014 Page 62 Classic Pro Gun Manual PUTTY GUN ASSEMBLY MEKP 3000 PARTS LIST ITEM PARTNO DESCRIPTION 1 58603 3 1 GELCOAT HANDLE ASSEMBLY 2 58604 1 1 ACTUATOR ASSEMBLY 3 58756 1 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 02806 2 1 SCREW 6 58671 1 1 DRIP SHIELD REPAIR KIT PART NO DESCRIPTION CPP 3000 RK REPAIR KIT D MagnumVenusProducts Rev 04 2014 Page 63 Classic Pro Gun Manual PART OF 2 MAGNUM VENUS PLASTECH Pro Putty Gun with Mixer CPP 6000 REV 02 08 08 BT2 REV A ADDED ITEMS 10 11 12 13 AND 14 03 13 08 BT2 D
21. AL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION 58666 1 INT MAJOR REPAIR KIT PRO GUN Page 49 Classic Pro Gun Manual PART OF 6 2 iS Uj NY SO YA 22 MAGNUM VENUS PRODUCTS Pro Gelcoat Gun CPG 2000 Pro Gelcoat Gun W Signal CPG 2000 S REV 09 26 05 BT2 REV A ADDED ITEM 7 6506 1 0 5 2 2 06 JEM REV B ITEM 4 WAS 58676 1 MOVE TO OPTIONAL ASSEMBLIES ADDED ITEMS 8 AND9 07 12 06 BT2 m MagnumVenusProducts Rev 04 2014 Page 50 Pro Gelcoat Gun Assembly CPG 2000 Pro Gelcoat Gun Assembly CPG 2000 S COMMON PARTS LIST ITEM PART NO QTY 1 58603 3 5104 00 01 58670 1 5107 27 2 VPA 1000 VFIT 6504 1 0 5 02806 1 58671 1 4 O OC Ly cd ad a a a a CPG 2000 ITEM PART NO QTY 2 58604 1 1 CPG 2000 S ITEM PART NO QTY 2 58604 1 S 1 DESCRIPTION GUN HANDLE ASSEMBLY GUN BLOCK ASSEMBLY TRIGGER GUARD TURBULENT MIXER AIR ASSIST ASSEMBLY POLY AIR WHIP ASSY SCREW DRIP SHIELD DESCRIPTION GUN ACTUATOR ASSEMBLY DESCRIPTION GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Classic Pro Gun Manual REPAIR KITS PARTNO DESCRIPTION 58666 1 MAJOR REPAIR KIT PRO GUN Page 51 Classic Pro Gun Manual PART OF 6
22. CREW 10 58671 1 1 DRIP SHIELD CPC 1000 INT ITEM PART NO QTY DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPC 1000 S INT ITEM PARTNO DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION 58666 1 INT MAJOR REPAIR KIT PRO GUN Page 57 Classic Pro Gun Manual 11 M f Se 7 4 0 MAGNUM VENUS PRODUCTS Pro Chopper Gun CPC 2000 Pro Filled Chopper Gun CPC 2000 F Pro Chopper Gun W Signal CPC 2000 S Pro Filled Chopper Gun W Signal CPC 2000 F S 09 REV 16 05 REV A ADDED ITEM 9 6506 1 0 5 2 2 00 JEM REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 10 AND 11 07 11 06 BT2 D MagnumVenusProducts Rev 04 2014 Page 58 Classic Pro Gun Manual Pro Chopper Gun CPC 2000 Pro Filled Chopper Gun CPC 2000 F Pro Chopper W Signal CPC 2000 S Pro Filled Chopper W Signal CPC 2000 F S HS PART NO DESCRIPTION CPC 2000 RK MAJOR REPAIR KIT PRO GUN COMMON PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 58603 1 1 CHOPPER GUN HANDLE ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 VPG 1003 1 STATIC MIXER 6 VPG 1002 1 DIFFUSER 7 VFIT 6025 1 FIT NOZZLE 8 8704 4 1 1 NOZZLE CAP 9 6506 1 0 5 1 POLY AIR WHIP ASSY 10 02806 2 1 SCREW 1 58671 1 1 DRIP SHIELD CPC 2000 ITEM PARTNO QTY DESCRIPTIO
23. Classic Pro Gun Manual CPC CPG CPW CPP m MagnumVenusProducts Rev 04 2014 Classic Pro Gun Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com m MagnumVenusProducts Rev 04 2014 Page 2 Classic Pro Gun Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 GUN BLOCK DISASSEMBLY 19 GUN BLOCK ASSEMBLY 24 ACTUATOR REBUILD 31 CLASSIC PRO GUN HANDEL REBUILD 33 PARTS DRAWINGS 39 REVISION INFORMATION 101 Qus MagnumVenusProducts Rev 04 2014 Page 3 Classic Pro Gun Manual Terms 8 Conditions of Sale GSSC Inc s Terms 8 Conditions of Sale Terms 8 Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due
24. DUCTS Gun Block Assy 5104 00 01 Abrasive Gun Block Assy 5104 00 03 REV E 5104 5 1 RESIN SEAL WAS 5104 29 01 REV 08 02 04 REV F ITEM 29 7301 13 008 WAS 7301 11 008 ADDED DO NOT GREASE THIS O RING NOTE REV G ITEM 29 WAS O S 008A m MagnumVenusProducts Rev 04 2014 Page 78 Classic Pro Gun Manual Common Assembly Parts For Gun Block Assy 5104 00 01 Abrasive Gun Block Assy 5104 00 03 OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PARTNO QTY DESCRIPTION 3B 5104 19 1 1 CRITICAL MIX DIST RING ITEM PARTNO QTY DESCRIPTION peni 7301 11 008 1 ORING 1 5104 1 1 1 GUN BLOCK 40 5104 01 01 1 FLUSH VALVE ASSEMBLY 5104 20 1 1 MIX HOUSING 41 5104 02 01 1 FLUSH ELBOW ASSEMBLY H 5104 03 01 1 INJECTOR ASSEMBLY 9 9104 15 1 1 INJECTOR BODY 15B 5104 29 01 1 FILLED RESIN SEAL ASSY 6 5104 14 1 1 PLUNGER RETAINER 7 5104 13 1 1 INJECTOR SEAL 8 5104 12 1 1 MIX HOUSING SEAL 9 5104 3 1 2 SECONDARY SEAL REPAIR KIT 10 5104 26 1 1 FLUSH VALVE SEAL 11 5104 21 1 1 FLUSH VALVE SPLIT SEAL PARTNO DESCRIPTION 12 7304 3 1 2 NYLON SEAL 13 5104 4 1 2 RELIEF SPACER 6702 016 01 GUN BLOCK REPAIR KIT 14 5104 7 1 2 PACKING RING 15 5104 5 1 1 RESIN SEAL 16 5104 8 1 2 PACKING NUT 17 5104 2 1 1 VALVE ROD 18 5104 10 1 1 CENTER SPACER 19 5104 11 1 1 ACTUATING STEM 20 5104 25 1 1 FLUSH VALVE BUTTON 21 5104 24 1 1 FLUSH VALVE BODY 22 5104 22 1 1 FLUSH VALVE NECK 23 5104 23 1 1 FLUSH SEAL BODY 24 7701 6 1 1 ELBOW FITTING
25. ECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body
26. ETOUT TRIGGER CONVERSION KIT Rev 04 2014 Page 39 Classic Pro Gun Manual NOTE USE BLUE LOCTITE 6 THREADLOCKER ON SCREWS NOTE BALL IS HELD IN PLACE BY ITEM 3 O RINGS NOTE ITEM 21 MAY BE REMOVED ON GUNS WHEN STAGED TRIGGER IS NOT DESIRED GELCOAT WETOUT xx Plpe Plug 09990 Is used Hydrajectors Saturators and Castlng units without speclal valving MAGNUM VENUS PLASTECH Chopper Handle Assembly Pro Gun 58603 1 Gelcoat Handle Assembly Pro Gun 58603 3 REV ITEM 4 WAS O U 011 03 12 08 BT2 REV H ADDED NOTE FOR ITEM 21 ADDED CPG 1007 CK TO OPTIONAL EQUIPMENT 04 28 09 BT2 REV ADDED ITEMS 12A AND 13A TO OPTIONAL EQUIPMENT 01 25 11 BT2 REV J TEM 4 WAS O U 012 05 09 11 BT2 m MagnumVenusProducts Rev 04 2014 Page 40 Classic Pro Gun Manual Common Assembly Parts For Chopper Handle Assy Pro Gun Gelcoat Handle Assy Pro Gun PARTS LIST ITEM PARTNO 3 O U 109 2 4 O U 011 2 5 O D 010 1 6 02647 3 2 7 F FS 540 08 1 8 02970 1 10 58624 1 1 11 58625 1 1 12 58628 1 1 13 58629 1 1 14 58647 1 1 15 58648 1 1 16 04017 1 21 03198 1 Chopper Handle Assy Pro Gun PARTS LIST ITEM PARTNO 9 05500 1 20 7701 6 18 1 22 00003 1 1 Gelcoat Handle Assy Pro Gun PARTS LIST ITEM PARTNO 18 PF AP 02 1 23 5102 1 1 1 58603 1 58603 3 DESCRIPTION O RING O RING O RING FLAT HEAD TORX SCREW SLOTTED FILLISTER HEAD SCREW HAIRPIN COTTER PRO GUN HANDLE P
27. ION 1 58603 3 1 GUN HANDLE ASSEMBLY 3 5104 00 01 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 5107 27 2 1 TURBULENT MIXER 6 VPA 1000 1 AIR ASSIST ASSEMBLY 7 02806 2 1 SCREW 8 6504 1 0 5 1 POLY AIR WHIP ASSY 9 58671 1 1 DRIP SHIELD CPG 1000 ITEM PART NO QTY DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPG 1000 S ITEM PART NO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 47 Classic Pro Gun Manual PART OF 6 o MAGNUM VENUS PRODUCTS Pro Gelcoat Gun International CPG 1000 INT Pro Gelcoat Gun W Signal International CPG 1000 S INT REV 09 26 05 BT2 REV A ADDED ITEM 7 6506 1 0 5 2 2 06 JEM REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 8 AND9 07 12 06 2 m MagnumVenusProducts Rev 04 2014 Page 48 Pro Gelcoat Gun Assembly 1000 Pro Gelcoat Gun Assembly CPG 1000 S INT COMMON PARTS LIST ITEM PARTNO DESCRIPTION 1 58603 3 1 GUN HANDLE ASSEMBLY 3 5104 00 01 INT 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 5107 27 2 1 TURBULENT MIXER 6 VPA 1000 1 AIR ASSIST ASSEMBLY 7 6504 1 0 5 1 POLY AIR WHIP ASSY 8 02806 2 1 SCREW 9 58671 1 1 DRIP SHIELD CPG 1000 INT ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPG 1000 S INT ITEM PART NO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTION
28. K e CPP 6100 RK REPAIR KIT 2 5104 10 1 1 CENTER SPACER 3 5104 11 1 1 ACTUATING STEM 4 5104 12 1 1 MIX HOUSING SEAL 5 5104 13 1 1 INJECTOR SEAL 6 5104 14 1 1 PLUNGER RETAINER 7 5104 15 1 1 INJECTOR BODY 8 5104 16 1 1 INJECTOR PLUNGER 9 5104 18 1 1 FILLED RESIN DISTRIBUTION RING 10 5104 2 1 1 VALVE ROD 11 5104 20 1 1 MIX HOUSING 12 5104 21 1 1 FLUSH VALVE SPLIT SEAL 13 5104 22 2 1 FLUSH VALVE NECK 14 5104 23 1 1 FLUSH SEAL BODY 15 5104 24 1 1 FLUSH VALVE BODY 16 5104 25 1 1 FLUSH VALVE BUTTON 17 5104 26 1 1 FLUSH VALVE SEAL 18 7701 3 6 1 CATALYST HOSE FITTING 19 5104 32 1 1 PLUG 20 5104 3 1 2 SECONDARY SEAL 21 5104 4 1 2 SPACER 22 5104 5 1 1 TEFLON RESIN SEAL 23 5104 6 1 1 TEFLON CATALYST SEAL 24 5104 7 1 2 PACKING RING 25 5104 8 1 2 PACKING NUT 26 5104 9 1 1 RESIN FITTING 27 MPH 2539 1 POLY ELBOW 28 7102 1 6 2 SOCKET HEAD CAP SCREW 29 O S 3 903 1 O RING 30 O E 008 1 O RING DO NOT GREASE THIS O RING 31 O E 3 904 1 O RING 32 O S 5 125 1 O RING 33 O E 007 1 O RING 37 9203 2 3 1 COMPRESSION SPRING 38 CPP 6107 1 MIXER PLUG 39 9203 2 2 1 SPRING OPTIONAL PARTS AND ASSEMBLIES ITEM PART NO QTY DESCRIPTION 30B O K 008 1 O RING ed 5104 03 01 1 INJECTOR ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 87 Classic Pro Gun Manual CPC 2000 RK MAJOR REPAIR KIT PRO FIT GUN E 007 0 Ure e pon 1 PC C 5104 12 1 MIX HOUSING SEAL 1 PC O 008 O RING DO NOT GREASE THIS O RING O 1
29. L 26 7701 3 6 1 CATALYST HOSE FITTING 27 5104 3 1 2 SECONDARY SEAL 28 5104 32 1 1 PLUG 29 5104 4 1 2 SPACER 30 5104 5 1 1 RESIN SEAL 31 5104 6 1 1 CATAYLIST SEAL 32 5104 7 1 2 PACKING RING 33 5104 8 1 2 PACKING NUT 34 5104 9 1 1 RESIN FITTING 35 7102 1 6 2 SOCKET HEAD CAP SCREW 36 7301 10 903 1 O RING 37 O E 008 1 O RING DO NOT GREASE THIS O RING 38 7301 14 904 1 O RING 39 7301 15 125 1 O RING 40 O E 007 1 O RING DO NOT GREASE THIS O RING 41 7304 3 1 2 SEAL 42 7701 2 1 1 HOSE CLAMP 43 7701 6 1 1 ELBOW FITTING 44 7701 6 3 1 BARBED FITTING 45 7701 6 18 1 POLY ELBOW 46 9203 2 2 1 COMPRESSION SPRING 47 9203 2 3 1 COMPRESSION SPRING 48 58763 1 1 MIX HOUSING ADAPTER OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION 49 5104 01 01 1 FLUSH VAVLE ASSEMBLY 50 5104 02 01 1 FLUSH ELBOW ASSEMBLY 51 5104 03 01 1 INJECTOR ASSEMBLY 52 50055 1 2 MIXER TUBE ASSEMBLY 53 50058 1 1 MIXER HOUSING W FITTING ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 85 Classic Pro Gun Manual ACTUATOR STEM SCREWS INTO SIDE WITH THREAD RELIEF SMALL HOLE MUST BE ON THE CATALYST SIDE MAGNUM VENUS PLASTECH CLASSIC PRO PUTTY GUN BLOCK CPP 6100 REV 02 07 08 BT2 REV A REMOVED MIXER ITEMS PLACED ON CPP 6000 DRAWING 03 13 08 BT2 D MagnumVenusProducts Rev 04 2014 Page 86 Classic Pro Gun Manual PRO PUTTY GUN BLOCK CPP 6100 PARTS LIST REPAIR KIT ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 5104 1 1 1 GUN BLOC
30. L ASSY 9 5104 3 1 2 SECONDARY SEAL TRT 1018 14 1 MIXER FOR VPG 1001 1 4 10 5104 26 1 1 FLUSH VALVE SEAL 1 5104 21 1 1 FLUSH VALVE SPLIT SEAL 12 7304 3 1 2 NYLON SEAL REPAIR KIT 13 5104 4 1 2 RELIEF SPACER PART NO 14 5104 7 1 2 PACKING RING 6702 016 01 15 5104 5 1 1 RESIN SEAL 16 5104 8 1 2 PACKING NUT 17 5104 2 1 1 VALVE ROD 18 5104 10 1 1 CENTER SPACER 19 5104 11 1 1 ACTUATING STEM 20 5104 25 1 1 FLUSH VALVE BUTTON 21 5104 24 1 1 FLUSH VALVE BODY 22 5104 22 1 1 FLUSH VALVE NECK 23 5104 23 1 1 FLUSH SEAL BODY 24 7701 6 1 1 ELBOW FITTING 25 7701 6 3 1 BARB FITTING 26 7701 2 1 1 HOSE CLAMP 27 O S 5 125 1 O RING 28 O E 3 904 1 O RING 29 O E 008 1 O RING DO NOT GREASE THIS O RING 30 O E 007 1 O RING 31 9203 2 3 1 COMPRESSION SPRING 32 9203 2 2 1 COMPRESSION SPRING 33 5104 32 1 1 GUN HEAD PLUG 36 7102 1 6 2 SOCKET HEAD CAP SCREW 37 VPG 1066 1 RESIN FITTING 38 5104 6 1 1 TEFLON CATALYST SEAL 39 O S 3 903 1 O RING SuperPro Il FIT Gun Head Assy VFTC 4100 ITEM PARTNO DESCRIPTION 44 TI01 36 1 CONNECTOR FITTING 3 5104 17 1 1 DISTRIBUTION RING 2 VPG 1001 1 MIX HOUSING FIGURE 1 1 SuperPro II FIT Chargeable Gun Head Assy VFTC 4100 CH ITEM PARTNO QTY DESCRIPTION 45 5104 27 1 1 CATALYST FITTING 3 5104 17 1 1 DISTRIBUTION RING 2 VPG 1001 1 MIX HOUSING SuperPro II FIT Filled Gun Head Assy VFTC 4100 F ITEM PARTNO QTY DESCRIPTION 44 7701 3 6 1 CONNECTOR FITTING 46 5104 18 1 1 FILLED RESIN DIST RING 2 VPG 1001 1 MIX
31. MAGNUM VENUS PRODUCTS Pro Gelcoat Gun International CPG 2000 INT Pro Gelcoat Gun W Signal International CPG 2000 S INT REV 09 26 05 BT2 REV A ADDED ITEM 7 6506 1 0 5 2 2 06 REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 8 AND9 07 12 05 BT2 D MagnumVenusProducts Rev 04 2014 Page 52 Pro Gelcoat Gun Assembly CPG 2000 INT Pro Gelcoat Gun Assembly CPG 2000 S INT COMMON PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 58603 3 1 GUN HANDLE ASSEMBLY 3 5104 00 01 INT 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 5107 27 2 1 TURBULENT MIXER 6 VPA 1000 VFIT 1 AIR ASSIST ASSEMBLY 7 6504 1 0 5 1 POLY AIR WHIP ASSY 8 02806 2 1 SCREW 9 58671 1 1 DRIP SHIELD CPG 2000 INT ITEM PARTNO QTY DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPG 2000 S INT ITEM PARTNO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION 58666 1 INT MAJOR REPAIR KIT PRO GUN Page 53 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS Pro Chopper Gun CPC 1000 Pro Chopper Gun W Signal CPC 1000 S REV 09 16 05 REV A ADDED ITEM 8 6506 1 0 5 2 M 2 06 JE REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 9 AND 10 07 12 06 BT2 D MagnumVenusProducts Rev 04 2014 Page 54 Classic Pro Gun Manual P
32. N FIT CPC 2000 X INT CLASSIC PRO CHOPPER GUN INTERNATIONAL FIT CPP 3000 CLASSIC PRO GUN ASSEMBLY SPRAY PUTTY CPP 6000 CLASSIC PRO GUN ASSEMBLY PUTTY POUR CPW 1000 X CLASSIC PRO GUN ASSEMBLY WETOUT CPW 1000 X INT CLASSIC PRO GUN ASSEMBLY INTERNATIONAL WETOUT CPW 2000 X CLASSIC PRO GUN ASSEMBLY FIT CPW 2000 X INT CLASSIC PRO GUN ASSEMBLY INTERNATIONAL FIT CPW 4000 CLASSIC PRO GUN ASSEMBLY FIT REVERSIBLE TIP Tools required You will need the following tools e Rubber mallet Thread Sealant Adjustable wrench Needle nose pliers Flat end screwdriver Lubriplate lubricant 08465 Scribe set 08126 Pro Gun oil 04394 Turbulent Mixer Puller 6705 2 1 Seal Installation tool 58661 1 Alignment tool for resin seals 58663 1 Alignment tool for catalyst seals 58662 1 Pro Gun screwdriver 9301 3 2 and packing bit 6705 1 1 You should also have appropriate cleaning materials such as solvent clean shop towels or rags a small brush and empty containers into which you will flush the gun Also you will need new o rings and seals to replace the current ones in the Pro Gun M Please refer to the parts drawings to obtain proper parts numbers for the o rings and seals to be replaced Note If you are using o ring part number 01128 in the gun block you do not need to replace the o ring unless it is Showing obvious signs of wear This o ring is specially designed to handle most solvents e QD MagnumVenus
33. N 2 58604 1 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 1 GUN BLOCK ASSEMBLY CPC 2000 F ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 F 1 GUN BLOCK ASSEMBLY CPC 2000 S ITEM PARTNO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 1 GUN BLOCK ASSEMBLY CPC 2000 F S ITEM PARTNO QTY DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY 3 VFTC 4100 F 1 GUN BLOCK ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 59 Classic Pro Gun Manual Sa V MT MAGNUM VENUS PRODUCTS Pro Chopper Gun CPC 2000 INT Pro Filled Chopper Gun CPC 2000 F INT Pro Chopper Gun W Signal CPC 2000 S INT Pro Filled Chopper Gun W Signal CPC 2000 F S INT REV 09 16 05 REV A ADDED ITEM 9 6506 1 0 5 2 2 00 JEM REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL EQUIPMENT ADDED 10 AND 11 07 11 06 BT2 D MagnumVenusProducts Rev 04 2014 Page 60 Classic Pro Gun Manual Pro Chopper Gun CPC 2000 INT Pro Filled Chopper Gun CPC 2000 F INT Pro Chopper W Signal CPC 2000 S INT Pro Filled Chopper W Signal CPC 2000 F S INT PART NO DESCRIPTION CPC 2000 RK INT MAJOR REPAIR KIT PRO GUN COMMON PARTS LIST ITEM PARTNO DESCRIPTION 1 58603 1 1 CHOPPER GUN HANDLE ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 VPG 1003 1 STATIC MIXER 6 VPG 1002 1 DIFFUSER 7 VFIT 6025 1 FIT NOZZLE 8 8704 4 1 1 NOZZLE CAP 9 6506 1 0 5
34. NG MOUNTING SCREW SCREW TRIGGER Actuator Assembly 58604 1 ITEM PART NO 3 7701 4 6 Actuator Assembly W Signal ITEM PART NO 14 7701 6 3 15 7701 6 1 m MagnumVenusProducts QTY DESCRIPTION 1 HEX HEAD PLUG 58604 1 S QTY DESCRIPTION 1 BARBED FITTING 1 ELBOW Rev 04 2014 Page 43 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS Classic Pro Gun Assembly Wet out CPG 1000 W REV DWG WAS 586013 5 11 05 REV A ADDEDITEM 5 6506 1 0 5 2208 JEM D MagnumVenusProducts Rev 04 2014 Page 44 Classic Pro Gun Manual Classic Pro Gun Assembly Wetout CPR 1000 W REPAIR KITS PARTS LIST PART NO DESCRIPTION 58666 1 MAJOR REPAIR KIT PRO GUN ITEM PARTNO DESCRIPTION 1 58603 3 1 CHOPPER GUN HANDLE ASSEMBLY 2 58604 1 1 GUN ACTUATOR ASSEMBLY 3 58602 1 GUN BLOCK ASSEMBLY B 58676 1 1 TRIGGER GUARD ASSEMBLY 5 6506 1 0 5 1 POLY AIR WHIP ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 45 Classic Pro Gun Manual PARTOF 6 MAGNUM VENUS PRODUCTS Pro Gelcoat Gun CPG 1000 Pro Gelcoat Gun W Signal CPG 1000 S REV A ADDED ITEM 8 6506 1 0 5 5 2 206 JEM REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 7 AND9 07 12 06 BT2 D MagnumVenusProducts Rev 04 2014 Page 46 Classic Pro Gun Manual Pro Gelcoat Gun Assembly CPG 1000 Pro Gelcoat Gun Assembly CPG 1000 S REPAIR KITS PARTNO DESCRIPTION 58666 1 MAJOR REPAIR KIT PRO GUN COMMON PARTS LIST ITEM PART NO QTY DESCRIPT
35. NGER 46 5104 04 01 1 CHECK VALVE 5 5104 15 1 1 INJECTOR BODY 6 5104 14 1 1 PLUNGER RETAINER 7 5104 13 1 1 INJECTOR SEAL 8 5104 12 1 1 MIX HOUSING SEAL REPAIR KIT 9 5104 3 1 2 SECONDARY SEAL 10 5104 26 1 1 FLUSH VALVE SEAL PART NO DESCRIPTION 11 5104 21 1 1 FLUSH VALVE SPLIT SEAL 6702 016 01 INT GUN BLOCK REPAIR KIT 12 7304 3 1 2 NYLON SEAL 13 5104 4 1 2 RELIEF SPACER 14 5104 7 1 2 PACKING RING 15 5104 5 1 1 RESIN SEAL 16 5104 8 1 2 PACKING NUT 17 5104 2 1 1 VALVE ROD 18 5104 10 1 1 CENTER SPACER 19 5104 11 1 1 ACTUATING STEM 20 5104 25 1 1 FLUSH VALVE BUTTON 21 5104 24 1 1 FLUSH VALVE BODY 22 5104 22 1 1 FLUSH VALVE NECK 23 5104 23 1 1 FLUSH SEAL BODY 24 7701 6 1 1 ELBOW FITTING 25 7701 6 3 1 BARB FITTING 26 7701 2 1 1 HOSE CLAMP 27 O S 5 125 1 O RING 28 O E 3 904 1 O RING 29 O E 008 1 O RING DO NOT GREASE THIS O RING 30 O A 007 1 O RING 31 9203 2 3 1 COMPRESSION SPRING 32 9203 2 2 1 COMPRESSION SPRING 33 7702 1 4 1 CHECK VALVE BODY 36 7102 1 6 2 SOCKET HEAD CAP SCREW 37 5104 9 1 1 RESIN FITTING 38 5104 6 1 1 TEFLON CATALYST SEAL 39 O S 3 903 1 O RING 40 7702 1 5 1 CHECK VALVE BODY 41 7702 1 6 1 BALL 8 SPRING 42 7701 3 6 1 CONNECTOR FITTING FIGURE 1 1 MagnumVenusProducts Rev 04 2014 Page 81 Classic Pro Gun Manual 2 525 An R2 i l D USED VFTC 4100 F B a Oy A A we E USED ON VFTC 4100 USED ON VFTC 4100 CH USED ON VFTC 4100 1 4 N USED ON
36. Products Rev 04 2014 Page 16 Classic Pro Gun Manual Release System Pressure 1 Turn off air supply to pumping system 2 Release fluid pressure from lines by holding the gun over an appropriate empty container and pulling the trigger 3 Flush gun into appropriate container 4 Turn off air supply to the solvent tank 5 Release any pressure in the flush tank by gently pulling upwards on the ring attached to the pressure relief valve 6 Disconnect air line from rear of gun handle 7 Place an empty container under the ball valve located at the bottom of the filter assembly 8 SLOWLY open the ball valve you can leave the ball valve open or close it when the all the pressure has been released Disable Catalyst Pump Slave Arm pumps 1 Remove the quick pin from the top of the catalyst pump and upper slave arm 2 Tilt the catalyst pump away from the resin pump until the catalyst pump is resting against the vertical connecting post 3 Trap the catalyst pump s upper bearing block between the vertical connecting post and the quick pin Ultra Proportioning System UPS 1 Remove the hairpin from the quick pin assembly 2 Remove the quick pin assembly from the pivot link assembly D MagnumVenusProducts Rev 04 2014 Page 17 Classic Pro Gun Manual Remove Hoses Note Although previous steps should have removed all pressure from the lines there may still be trapped fluids under pressure in the lines Read t
37. REPAIR KIT SUPERPRO II 1 GUN BLOCK e O U O O INTERNATIONAL 007 O RING O E 008 O RING DO NOT GREASE THIS O RING 7301 14 904 O RING 0 5 5 125 O RING O S 3 903 903 O RING 5104 13 1 INJECTOR SEAL 7304 3 1 NYLON SEAL 5104 21 1 SPLIT SEAL 5104 3 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL 5104 12 1 MIX HOUSING SEAL 5104 7 1 5104 5 1 TEFLON RESIN SEAL PC 5104 6 1 TEFLON CATALYST SEAL MagnumVenusProducts Rev 04 2014 Page 94 Classic Pro Gun Manual 5000 MAJOR REPAIR KIT PRO PUTTY GUN DES 91 RO 0 RING 5104 12 1 MIX HOUSING SEAL 1 PC O 0 008 O RING O DO NOT GREASE THIS O RING 1 PC O 5104 21 1 SPLIT SEAL 2 PCS 5104 7 1 PACKING RING 0 5 5 903 O RING 1 PC O 0 5 5 125 1 PC 0 0 010 O RING 5104 5 1 TEFLON RESIN SEAL 2 PCS 0 0 011 O RING 5104 6 1 TEFLON CATALYST SEAL 2 PCS O U 109 O RING O V 013 O RING K 2 PCS VPG 1003 MIXER ELEMENT 3 PCS 0 020 O RING 3 PCS O2030 1 SEAL O O 2 PCS 5104 13 1 INJECTOR SEAL 1 PC o o 06286 SEAL O 2 PCS 7304 3 1 NYLON SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 1 PC 6705 1 1 PACKING BIT 2 PCS 5104 3 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 95 Classic Pro Gun Manual CPD 6000 RK MAJOR REPAIR KIT PRO DUO GUN
38. REPAIR KIT PRO GUN Page 69 Classic Pro Gun Manual lt MAGNUM VENUS PRODUCTS Pro Wetout Gun CPW 2000 Pro Wetout Gun W Signal CPW 2000 S REV 11 08 05 BT2 REV A ADDED ITEM 9 d 0 5 2 2 0606 JEM REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 10 AND 11 07 12 06 D MagnumVenusProducts Rev 04 2014 Page 70 Pro Wetout Gun Pro Wetout W Signal CPW 2000 CPW 2000 S COMMON PARTS LIST ITEM PART NO QTY 1 58603 3 1 3 VFTC 4100 1 4 58670 1 1 5 VPG 1003 1 6 VPG 1002 1 7 VFIT 6025 1 8 8704 4 1 1 9 6504 1 0 5 1 10 02806 2 1 11 58671 1 1 CPW 2000 ITEM PARTNO 2 58604 1 1 CPW 2000 S ITEM PART NO QTY 2 58604 1 S 1 DESCRIPTION GELCOAT GUN HANDLE ASSEMBLY GUN BLOCK ASSEMBLY TRIGGER GUARD STATIC MIXER DIFFUSER FIT NOZZLE NOZZLE CAP POLY AIR WHIP ASSY SCREW DRIP SHIELD DESCRIPTION GUN ACTUATOR ASSEMBLY DESCRIPTION GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO 58676 1 MagnumVenusProducts DESCRIPTION TRIGGER GUARD ASSEMBLY Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION CPC 2000 RK MAJOR REPAIR KIT PRO GUN Rev 04 2014 Page 71 Classic Pro Gun Manual gt e aa 2 o UW MAGNUM VENUS PRODUCTS Pro Wetout Gun International CPW 2000 INT Pro Wetout Gun W Signal International CPW 2000 S INT REV REV A ADDED TEM 5 6506 1 0 5 212 06 REV ITEM 4 WAS 58676 1 MOVED TO OPTIONAL
39. RO GUN TRIGGER TRIGGER GUIDE BUSHING TRIGGER GUIDE PIN TRIGGER VALVE ASSY TRIGGER RETAINER SPRING 1 8 CHROME BALL 58603 1 DESCRIPTION PIPE THREAD SEAL MALE POLY ELBOW STRAIGHT POLY FITTING 58603 3 DESCRIPTION PIPE PLUG STRAIGHT POLY FITTING OPTIONAL PARTS AND ASSEMBLIES ITEM PART NO QTY 12A 58628 1 SS 1 13A 58629 1 SS 1 19 58629 3 1 CPG 1007 CK 1 MagnumVenusProducts DESCRIPTION TRIGGER GUIDE BUSHING STAINLESS TRIGGER GUIDE PIN STAINLESS TRIGGER GUIDE PIN NON LOCKING TRIGGER UPGRADE CONVERSION KIT Rev 04 2014 Page 41 Classic Pro Gun Manual USED WITH SAFETY OVERRIDE VALVING SV01 ONLY THESE PARTS MUST BE ASSEMBLED ON THIS END OF CYLINDER MAGNUM VENUS PLASTECH Pro Series Gun Actuator Assembly 58604 1 Pro Series Gun Actuator Assembly with Signal 58604 1 S REV A ADDED 58604 1 S ACTUATOR TO DRAWING 09 14 05 REV B UPDATED ITEMS 1 2 AND 3 TO ALPHA NUMERIC ITEM 14 WAS 7701 6 7 03 28 08 BT2 D MagnumVenusProducts Rev 04 2014 Page 42 Classic Pro Gun Manual Pro Series Gun Actuator Assembly 58604 1 COMMON PARTS LIST ITEM PART NO 1 O V 013 2 O V 020 4 PF AP 02 5 5106 3 1 6 58626 1 7 58631 1 8 5106 2 1 9 5106 4 1 10 5106 7 1 11 5106 5 1 12 5106 6 1 13 5102 2 1 QTY f lt N gt a N W N DESCRIPTION O RING O RING 1 8 PIPE PLUG MOUNTING SEAL MOUNTING SCREW CYLINDER BODY ASSY ACTUATOR SEAL CYLINDER CAP ACTUATING PISTON BUSHI
40. SEAL 5106 3 1 GUN BLOCK SEAL 2 PC 5104 3 1 SECONDARY SEAL 6705 2 1 MIXER PULLER 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 91 Classic Pro Gun Manual 6702 016 01 REPAIR KIT SUPERPRO GUN BLOCK 1 PC O E 007 O RING 1 PC O E 008 O RING DO NOT GREASE THIS O RING 1 PC O E 3 904 O RING 1 PC 0 5 5 125 O RING 1 PC 0 S 535 903 O RING 5104 13 1 INJECTOR SEAL 7304 3 1 NYLON SEAL 5104 21 1 SPLIT SEAL 2 PCS 5104 3 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL 5104 12 1 MIX HOUSING SEAL O 2 PCS 5104 7 1 PACKING RING 5104 5 1 TEFLON RESIN SEAL e 1 PC 5104 6 1 TEFLON CATALYST SEAL MagnumVenusProducts Rev 04 2014 Page 92 Classic Pro Gun Manual 6702 016 01 A REPAIR KIT PRO AUTOMATIC KIT 1 PC O O B 010 O RING PC O E 007 O RING PC O E 008 O RING DO NOT GREASE THIS O RING PC O E 3 904 O RING PC 0 5 5 125 O RING PC 0 5 3 903 O RING 5104 13 1 INJECTOR SEAL O a OO 060000000 7304 3 1 NYLON SEAL e a 58718 1 BACK UP RING 5104 21 1 SPLIT SEAL PCS 5104 3 1 SECONDARY SEAL a O 5104 26 1 FLUSH VALVE SEAL 5104 12 1 MIX HOUSING SEAL PCS C 5104 7 1 PACKING RING PC 5104 5 1 TEFLON RESIN SEAL PC 5104 6 1 TEFLON CATALYST SEAL MagnumVenusProducts Rev 04 2014 Page 93 Classic Pro Gun Manual 6702 016 01 INT
41. SSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors
42. X 58756 1 CPP 6100 CPC 2000 RK CPC 2000 RK INT 58666 1 58666 1 INT 6702 016 01 6702 016 01 A 6702 016 01 INT CPP 3000 RK CPP 6000 RK CPP 6100 RK CPW 4000 RK CPG 1007 CK QD MagnumVenusProducts PRO GUN HANDLE ASSEMBLY PRO GUN ACTUATOR ASSEMBLY CLASSIC PRO GUN ASSEMBLY WET OUT PRO GEL COAT GUN PRO GEL COAT GUN INTERNATIONAL PRO GEL COAT GUN FIT PRO GEL COAT GUN INTERNATIONAL FIT CLASSIC PRO CHOPPER GUN CLASSIC PRO CHOPPER GUN INTERNATIONAL CLASSIC PRO CHOPPER GUN FIT CLASSIC PRO CHOPPER GUN INTERNATIONAL FIT CLASSIC PRO GUN ASSEMBLY SPRAY PUTTY CLASSIC PRO GUN ASSEMBLY PUTTY POUR CLASSIC PRO GUN ASSEMBLY WETOUT CLASSIC PRO GUN ASSEMBLY INTERNATIONAL WETOUT CLASSIC PRO GUN ASSEMBLY FIT CLASSIC PRO GUN ASSEMBLY INTERNATIONAL FIT CLASSIC PRO GUN ASSEMBLY FIT REVERSIBLE TIP PRO GUN BLOCK ASSEMBLY PRO GUN BLOCK ASSEMBLY CE PRO GUN BLOCK ASSEMBLY PRO GUN BLOCK ASSEMBLY FIT PRO GUN BLOCK ASSEMBLY PUTTY PRO GUN BLOCK ASSEMBLY PUTTY MAJOR REPAIR KIT PRO FIT MAJOR REPAIR KIT PRO FIT INTERNATIONAL MAJOR REPAIR KIT PRO GUN BLOCK MAJOR PEPAIR KIT PRO GUN BLOCK INTERNATIONAL REPAIR KIT PRO GUN BLOCK REPAIR KIT PRO GUN BLOCK GUN BLOCK ONLY REPAIR KIT PRO GUN BLOCK INTERNATIONAL REPAIR KIT PRO GUN ASSEMBLY PUTTY REPAIR KIT PRO GUN ASSEMBLY PUTTY POUR REPAIR KIT PRO GUN BLOCK PUTTY POUR REPAIR KIT PRO GUN ASSEMBLY W
43. acer Gently screw a packing nut 5104 8 1 into the catalyst side Do not tighten 3 4 D MagnumVenusProducts Rev 04 2014 Page 25 Classic Pro Gun Manual Align Catalyst Seal 1 Hold the catalyst alignment tool 6705 3 1 tapered drill bit firmly with a pair of pliers 2 Insert the catalyst alignment tool tapered end first into the gun block through the rear of the gun block 3 Gently press and move the alignment tool around until the holes in the catalyst seal aligns with the hole port in the gun block Note At this point the catalyst side packing nut should only be hand tight Reassemble Resin Components 1 Place the resin components onto the seal installation tool in the following order Packing ring 5104 7 1 Resin seal 5104 5 1 Relief spacer 5104 4 1 Note Before inserting the packing tool align the hole in the resin seal with the hole in the gun block as closely as possible 2 Insert the seal installation tool into the resin side of the gun block Tap gently with a rubber mallet or hammer and then pull the packing tool out of the gun block 3 resin components should be seated in the interior of the gun block against the center spacer 4 Gently screw a packing nut 5104 8 1 into the resin side Do not tighten Align Resin Seal 1 Hold the resin alignment tool 6705 4 1 tapered drill bit firmly with a pair of pliers 2 Insert the resin alignment tool tapered
44. ately every six months Disassembling the Pro Gun is easy the gun breaks down into four separate modules which are then disassembled further into their individual parts A special tool kit which includes a specially designed Pro Gun tool and a packing assembly tool is available to aid in performing maintenance and repair This manual the CLASSIC PRO GUN REPAIR MANUAL provides information you need to perform simple maintenance and repair on your equipment a Step by step assembly and disassembly procedures are included for each component Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER Always wear proper safety equipment including eye protection and gloves when performing service and repair on this equipment During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction This will help you to reassemble them D MagnumVenusProducts Rev 04 2014 Page 15 Classic Pro Gun Manual This manual covers the following Classic Pro Gun assemblies CPG 1000 W CLASSIC PRO GUN ASSEMBLY WETOUT CPG 1000 X PRO GEL COAT GUN CPG 1000 X INT PRO GEL COAT GUN INTERNATIONAL CPG 2000 X PRO GEL COAT GUN FIT CPG 2000 X INT PRO GEL COAT GUN INTERNATIONAL FIT CPC 1000 X CLASSIC PRO CHOPPER GUN CPC 1000 X INT CLASSIC PRO CHOPPER GUN INTERNATIONAL CPC 2000 X CLASSIC PRO CHOPPER GU
45. beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms 8 condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects qu
46. e all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area D MagnumVenusProducts Rev 04 2014 Page 11 Classic Pro Gun Manual 2 7 Toxicity of Chemicals A Magnum Venus Products r
47. e button Remove the o ring O A 007 from the flush seal body 5104 23 1 Set parts aside for now or go down to flush valve assembly Discard and replace the flush valve s o rings and seals after reading the note below Note Do not replace o ring O K 008 unless it is worn or damaged This o ring is designed for use with all solvents In some cases O K 008 o ring can be replaced with the more economical o ring O E 008 D MagnumVenusProducts Rev 04 2014 Page 20 Classic Pro Gun Manual Remove Mix Housing 1 2 Remove the nozzle cap from the mix housing Remove the nozzle from the cap Remove the mix housing 5104 20 1 by unscrewing the screws holding the mix housing to the gun block Pull the injector and injector seal out and set the injector assembly aside Use the turbulent mixer puller to remove the turbulent mixer by inserting the puller and giving a slight twist Use a blunt tool to push the distribution ring and housing seal out of the mix housing Inspect and clean the mix housing components with solvent gt FIT MIX CHAMBER CAP SCREW 7102 1 6 wee STANDARD MIX CHAMBER 5104 20 1 7 DISTRIBUTION RING 7 CATALYST INJECTOR 7 INJECTOR SEAL MIX HOUSING SEAL AS 1 4 FIT MIX CHAMBE R Disassemble the Catalyst Injector Assembly 1 2 3 4 Unscrew the plunger retainer from the end of the injector plunger Remover spring 9203 2 2 Remove the inject
48. e chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away
49. ecommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes fir
50. edge of the hole should face away from the turbulent mixer and toward the gun block Note Be sure the holes in the distribution ring are clean and free of debris or hardened material 2 Position the mix housing seal into the mix housing against the distribution ring 3 Insert the catalyst injector assembly 5104 03 01 and injector seal into the center hole of the distribution ring The spring should be facing up as it will go into the gun block and the injector seal will be against the gun block 4 Use the socket cap screws 7102 1 6 to attach the mix housing to the gun block WARNING Screws and fasteners provided with this Pro Gun are specially designed for this equipment Use only Magnum Venus Product replacement parts or warranty may be voided 5 Insert the turbulent mixer into the mix housing 6 Apply some red grease to the threads of the mix housing and nozzle cap This will make them easier to remove later 7 install the nozzle into the nozzle cap 8704 4 1 See above for nozzle selection 8 Screw the nozzle and nozzle cap onto the mix housing D MagnumVenusProducts Rev 04 2014 Page 29 Classic Pro Gun Manual Mix Housing Options Standard Mix Housing 5104 20 1 Use with all turbulent mixers and most applications FIT Mix Housing VPG 1001 Use with FIT style spray tips Uses mixer VPG 1003 e FIT Low Flow Mix Housing VPG 1001 1 4 replacement mixer TRT 1018 1 4 e Ratio Block
51. end first into the gun block through the rear of the gun block 3 Gently move the resin alignment tool inside the gun block so that the holes in the resin seal aligns with the hole port in the gun block Note At this point the resin side packing nut should only be hand tight D MagnumVenusProducts Rev 04 2014 Page 26 Classic Pro Gun Manual Install Valve Rod 1 Insert the valve rod 5104 2 1 into the gun block through the resin side Use a packing tool to center the valve rod Note Make sure that the valve rod is correctly aligned the larger hole goes on the resin side while the smaller hole goes on the catalyst side Note The middle hole into which the actuating stem will be inserted must also be correctly aligned One end of the hole has a relief and this relief should face out of the gun block as this is where the actuating stem will be installed Reinstall Actuating Stem 1 Screw the actuating stem 5104 11 1 into the valve rod 5104 2 1 thru the center spacer Note Make sure the actuating stem is screwed into the side of the valve rod with the larger hole thread relief 2 Look down the front of the gun while moving the actuating stem back and forth You should be able to see the holes open and close Set the actuating stem so that the holes are closed ACTUATING STEM SCREWS INTO N SIDE WITH THREAD RELIEF SMALL HOLE MUST BE ON THE CATALYST SIDE Tighten Packing Nuts 1 Tighten b
52. enue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions a
53. estionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the v
54. execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time
55. g the air tube that connects the chopper to the gun handle B Hemove the hex cap screw securing the chopper to the top of the gun block Use caution not to lose the eccentric stud in the chopper mount 1 Remove the four screws that secure the gun block to the actuator Set gun block a side for now 2 Remove the two mounting screws which secure the handle to the actuator 3 You have now disassembled the gun into modules Next you will disassemble clean and reassemble each module D MagnumVenusProducts Rev 04 2014 Page 19 Classic Pro Gun Manual Remove Actuating Stem 1 Unscrew the actuating stem from the valve rod Tightly clamp the actuating stem into a soft jawed vise and rotate the whole gun block Note The screw driver slot in the end of the actuating stem should not be used for removal as if it becomes damaged the stem will not fit into the actuator bushing Make sure the actuating stem is smooth or it will wear out the actuator bushing ben ACTUATOR STEM KLO Remove amp Disassemble Flush Valve Assembly 1 2 10 Unscrew the flush valve body from the gun block Remove the split seal from the flush valve body Remove the flush valve body from the flush valve neck Remove the flush valve seal from the flush valve body Unscrew the flush seal body 5104 23 1 from the flush valve button 5104 25 01 Remove the spring 9203 2 3 Use a scribe to remove the o ring O K 008 from the flush valv
56. he recommended safety procedures below WARNING Wear appropriate eye protection Pressurized fluids may cause eye injuries WARNING When removing hoses from fittings wrap a large rag or shop towel around the wrench and fitting as you remove the fitting Remove fitting slowly to allow any pressurized fluid to escape into the rag or towel 1 Wrap a large rag or shop towel around the resin fitting and a wrench 2 Use the wrench to loosen the fitting slowly until you can remove the resin hose from the fitting 3 Use this technique to remove the solvent hose and the catalyst hose D MagnumVenusProducts Rev 04 2014 Page 18 Classic Pro Gun Manual Gun Disassembly WARNING To prevent injury be sure all air is disconnected from the gun and that all pressure has been relieved before attempting to remove trigger guard Note The bolt that secures the trigger guard to the air cylinder also serves as a plug for the end cap Removing this bolt can result in injury from escaping pressurized air if air pressure is not relieved 1 Check to be sure all air is disconnected from the gun 2 Be sure all pressure is relieved from the gun 3 Disconnect the trigger guard by using a wrench to remove the nut securing the top of the trigger guard to the end cap on the gun s actuating cylinder Disassemble Gun into Modules Note If your Pro Gun is used for chopping perform the two steps A and B A Detach the chopper assembly by removin
57. igger conversion kit CPG 1007 CK information and the flush valve options Added information for the Stainless Steel Trigger Guide Pin 58629 1 SS and Guide Bushing 58628 1 SS Replaced the Gun Handle drawing 58603 X with current version Changed the reference of the Spool O ring form O U 01 1 to O U 012 The Turbulent Mixer options have been updated removing 5107 27 5 and adding 5107 27 4 Changed the reference for the Spool O ring back to O U 011 from O U 012 on the gun handle Updated the drawings to reflect the O ring change Added a reference to the Pail Dispenser mix housing under mix housing options Updated the manual format and Address Added the Terms amp Conditions of Sale section to the manual Updated the Terms amp Conditions section and Drawing CPP 3000 RK in the manual D MagnumVenusProducts Rev 04 2014 Page 101 Classic Pro Gun Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual CPG 1000 W CPG 1000 X CPG 1000 X INT CPG 2000 X CPG 2000 X INT CPC 1000 X CPC 1000 X INT CPC 2000 X CPC 2000 X INT CPP 3000 CPP 6000 CPW 1000 X CPW 1000 X INT CPW 2000 X CPW 2000 X INT CPW 4000 a Magn
58. in assembling the gun handle Replace O Rings and Seals e Discard used o rings and seals and obtain new ones Reinstall O Ring on Spool Assembly 1 Reinstall the two o rings O U 01 1 on the spool assembly 2 Lubricate the o rings with Pro Gun Oil 6706 3 1 AS O U 011 O RING a 58647 1 SPOOL ASSY Reassemble Trigger Retainer 1 Place two o rings O U 109 in the external groove on the trigger retainer 03198 BALL O U 109 O RING 2 7 58648 1 TRIGGER RETAINTER 2 Toinstall a detent stop in the gun trigger for the two stage trigger you must install the steel balls in the trigger retainer steps A through C If you do not want the detent continue to step 3 D MagnumVenusProducts Rev 04 2014 Page 35 Classic Pro Gun Manual A To prevent the balls from falling through the trigger retainer insert the tip of the spool assembly into the trigger retainer Note This is only temporary the spool assembly will be inserted later in the other end of the trigger retainer B Place a drop of Magnum Venus Pro Gun Oil M 6706 3 1 into the trigger retainer to help secure the balls C Insert the ball 03198 in the trigger retainer using a scribe to position the ball into the detenis in the trigger retainer 3 Insert the o ring O D 010 into the internal groove of the trigger retainer Note Use the top of the spool assembly in the trigger retainer to prevent the o ring fr
59. ing invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods must be unused and are subject to a 1596 restocking charge which may be increased or decreased in the Seller s sole discretion
60. into position with something flat flush with the gun block Use caution not to damage it the seal 2 Repeat the process for the other secondary seal Secondary Seals Center Spacer Reinstall Center Spacer 1 Place the center spacer 5104 10 1 in the gun block making sure that the center spacer is aligned as accurately as possible with the slot facing up Use caution not to damage the secondary seals already installed D MagnumVenusProducts Rev 04 2014 Page 24 Classic Pro Gun Manual Reassemble Catalyst Components 1 Place the catalyst components onto the seal installation tool in the following order Packing ring 5104 7 1 e Catalyst seal 5104 6 1 e Relief spacer 5104 4 1 Note The hole in the catalyst seal should be aligned with the port in the gun block before inserting the seal installation tool into the gun block 5 Valve Rod Nut k Packing Ring Resin Seal Relief Spacer Relief Spacer Catalyst Seal Packing Ring Packing Nut ER 2 Insert the seal installation tool with the components on it into the catalyst side of the gun block Press firmly or tap with a rubber mallet then pull the packing tool out of the gun block Note Again before inserting the seal installation tool align the holes in the catalyst seal with the holes in the gun block as closely as possible The catalyst components should be seated in the interior of the gun block against the center sp
61. ipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should no
62. ith the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 1296 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstand
63. lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 04 2014 Page 4 Classic Pro Gun Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods wi
64. mable materials are used MagnumVenusProducts Rev 04 2014 Page 10 Classic Pro Gun Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remov
65. nd the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 04 2014 Page 5 Classic Pro Gun Manual D SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the sp
66. om falling through the retainer 4 Remove the tip of the spool assembly from the trigger retainer and reinsert the spool assembly in the correct end of the trigger retainer Rotate the shaft 4 turn as you push it in Note Grease the end of the spool assembly with Pro Gun Oil 6706 3 1 5 Screw the spool assembly to the trigger using Torx screw 02647 3 6 Thoroughly lubricate the spool assembly and trigger retainer with Magnum Venus Gun Oil 6706 3 1 Attach Trigger Assembly to Handle 1 Insert the trigger assembly into the gun handle and secure with the fillister head screw F FS 540 08 on the side of the handle Note Be sure the front of the trigger retainer assembly is flush with the gun handle before installing screw 2 Install Trigger Hairpin 02970 as safety lock D MagnumVenusProducts Rev 04 2014 Page 36 Classic Pro Gun Manual Optional Trigger and Spool Assembly The conversion kit CPG 1007 CK offers an alternative to the standard trigger and spool assemblies The updated trigger CPG 1007 is used in conjunction with the spool CPG 1003 to provide a more durable design and eliminates the need for one of the screws in the end of the trigger Install Elbow Note This elbow assembly is used to supply air to the chopper The gel coater gun s elbow assembly has different part numbers If ordering replacement parts please make sure you use the correct parts drawing 1 Install the pipe seal and elbow on
67. or plunger from the injector body Inspect injector plunger and injector body for dirt or damage Clean and reassemble D MagnumVenusProducts Rev 04 2014 Page 21 Classic Pro Gun Manual Remove Hose Fittings 1 Remove and clean the catalyst fitting and o ring on the rear of the gun block 2 Remove and clean the resin fitting and o ring on the rear of the gun block Remove Valve Rod 1 Use the magnetic handle and packing bit to unscrew the packing nuts 5104 8 1 from both the catalyst and resin side Use caution not to damage the packing bit If you are unable to remove the packing nut soak in a solvent or apply heat to the packing nuts 2 Place the small end of the seal installation tool onto one end of the valve rod 3 Usea rubber mallet or hammer to gently tap the valve rod out of the gun block 4 Inspect the valve rod for damage clean with solvent VALVE ROD PACKING NUT SEAL INSTALLATION TOOL Remove Center Spacer 1 Use needle nose pliers to remove the center spacer 5104 10 1 CENTER SPACER MagnumVenusProducts Rev 04 2014 Page 22 Classic Pro Gun Manual Remove Catalyst and Resin Seals 1 Insert the seal installation tool into one of the side ports and gently tap it completely through the gun block with a rubber or hammer mallet As the tool is tapped through the interior of the gun block it will remove the seal sets for both the resin and the catalyst sides 2 Remove catalyst and
68. oth the resin and the catalyst packing nuts Do not damage the packing bit 2 Move the actuating stem back and forth opening and closing the gun 3 Again tighten both the resin and the catalyst packing nuts 4 Repeat the above tightening process one more time Reinstall Hose Fittings 1 Reinstall the fitting and o ring for the resin hose on the rear of the gun block 2 Reinstall the catalyst fitting and o ring on the rear of the gun block D MagnumVenusProducts Rev 04 2014 Page 27 Classic Pro Gun Manual Reinstall Check Valve on International Pro Guns DANGER To replace this valve contact Magnum Venus Producis These valves have undergone specific remanufacture at Magnum Venus Products for the Pro Gun M Using a check valve not obtained directly from Magnum Venus Products may result in contamination and or dangerous ignition of the catalyst 1 Reinstall the check valve 5104 04 01 and o ring O S 5 125 into the side port on the catalyst side of the gun block Or Reinstall Catalyst Plug on Domestic Pro Guns 2 Thread the catalyst plug 5104 32 1 and o ring O S 5 125 into the side port on the catalyst side of the gun block Reassemble Flush Valve 1 Place the o ring O K 008 on the flush valve button 5104 25 1 Insert the spring 9203 2 3 onto the flush valve button Push the button and spring into the flush valve body 5104 24 1 Place the o ring O A 007 on the flush seal body 5104 23 1 or F E qM Inser
69. performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS 8 CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along w
70. ray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion
71. resin seal relief spacer and secondary seal from the seal installation tool Clean with solvent CAUTION Keep the components of the catalyst side separate from the components of the resin side Mixing the components could result in cross contamination 3 Clean the two relief spacers 5104 4 1 with solvent and allow to air dry 4 Discard the seals and replace with new ones from repair kit Remove Check Valve on International Pro Guns 1 Remove the check valve on the side of the gun block Or Remove Catalyst Plug on Domestic Pro Guns 1 Remove the plug 5104 32 1 from the side of the gun block 2 Check o ring O E 5 125 for damage Note This valve serves as a check valve for the catalyst system DANGER If this valve must be replaced contact Magnum Venus Products These valves have undergone specific remanufacture at Magnum Venus Products for use with the Pro Gun Using a check valve not obtained directly from Magnum Venus Products may result in contamination and or dangerous ignition of the catalyst D MagnumVenusProducts Rev 04 2014 Page 23 Classic Pro Gun Manual Gun Block Assembly Clean Block Assembly Discard o rings and seals Clean remaining components with solvent and allow to air dry e You have now disassembled the gun block Install Secondary Seals 1 Place one of the secondary seals 5104 3 1 into the center of the gun block where the center spacer goes Gently push the secondary seal
72. ro Chopper Gun CPC 1000 Pro Chopper W Signal CPC 1000 S COMMON PARTS LIST REPAIR KITS ITEM PARTNO QTY DESCRIPTION PARTNO DESCRIPTION 1 58603 1 1 CHOPPER GUN HANDLE ASSEMBLY 58666 1 MAJOR REPAIR KIT PRO GUN 3 5104 00 01 1 GUN BLOCK ASSEMBLY 4 58670 1 1 TRIGGER GUARD 5 5107 27 3 1 CRITICAL TURBULENT MIXER 6 T 002552C 1 SPRAY NOZZLE 7 8704 4 1 1 NOZZLE 8 6506 1 0 5 1 POLY AIR WHIP ASSY 9 02806 2 1 SCREW 10 58671 1 1 DRIP SHIELD CPC 1000 ITEM PARTNO DESCRIPTION 2 58604 1 1 GUN ACTUATOR ASSEMBLY CPC 1000 S ITEM PARTNO DESCRIPTION 2 58604 1 S 1 GUN ACTUATOR ASSEMBLY OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 55 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS Pro Chopper Gun International CPC 1000 INT Pro Chopper Gun W Signal International CPC 1000 S INT REV 09 16 05 REV A ADDED ITEM 8 6506 1 0 5 2 2 00 REV B ITEM 4 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 9 AND 10 07 12 06 BT2 m MagnumVenusProducts Rev 04 2014 Page 56 Pro Chopper Gun CPC 1000 INT Pro Chopper W Signal CPC 1000 S INT COMMON PARTS LIST ITEM PARTNO DESCRIPTION 1 58603 1 1 CHOPPER GUN HANDLE ASSEMBLY 3 5104 00 01 INT 1 GUN BLOCK ASSEMBLY 58670 1 1 TRIGGER GUARD 5 5107 27 3 1 CRITICAL TURBULENT MIXER 6 T 002552C 1 SPRAY NOZZLE T 8704 4 1 1 NOZZLE CAP 8 6506 1 0 5 1 POLY AIR WHIP ASSY 9 02806 2 1 S
73. se associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards D MagnumVenusProducts Rev 04 2014 Page 7 Classic Pro Gun Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences ma
74. solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flam
75. st aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information D MagnumVenusProducts Rev 04 2014 Page 12 Classic Pro Gun Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIR
76. sult in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 04 2014 Page 9 Classic Pro Gun Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC
77. t a flush seal body 5104 23 1 into the end of the flush valve body and screw it onto the button Place a flush valve seal 5104 26 1 on the flush valve body Install the flush valve body 5104 24 1 into the flush valve neck 5104 22 1 Install the split seal 5104 21 1 onto the flush valve body 5104 24 1 O x EO Screw the flush valve assembly 5104 01 01 into the front side port on the resin side of the gun block Note If using o ring part number O K 008 o ring is used on the flush button you do not need to replace the o ring unless it is showing obvious signs of wear or damage This o ring is specially designed for use with all solvents Note In some cases O K 008 o ring can be replaced with the more economical o ring O E 008 D MagnumVenusProducts Rev 04 2014 Page 28 Classic Pro Gun Manual Optional Flush Valve Configurations There are several variations on the flush valve assembly to include air solvent purge and high pressure flush Check the parts drawing for the valve assembly installed on your gun assembly e 5104 01 01 Standard Flush Valve Assembly SAPV 1000 INT Solvent Air Purge Assembly international SAPV 1000 Solvent Air Purge Assembly BVF 1000 Ball Valve Flush Assembly for high pressure flush Assemble Mix Housing 1 Install the distribution ring 5104 17 1 Standard into the mix housing Note Be sure the distribution ring is positioned correctly The chamfered or beveled
78. t assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended a MagnumVenusProducts Rev 04 2014 Page 14 Classic Pro Gun Manual D Introduction The Pro Gun is an air trigger gun meaning when the trigger is pulled an air cylinder pushes on the actuator stem and rotates the gun block into the on position The Pro Gun works very similar to a dual ball valve in that the valve rod rotates and the catalyst and resin holes line up with the ports in the gun block allowing material to flow The actuator is an air cylinder and as the piston moves back and forth it rotates the valve rod 90 degrees to the on or off position Generally the Pro Gun will not need to be completely disassembled for daily cleaning However the entire gun should be disassembled and the o rings and seals replaced approxim
79. thout first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE A
80. tions by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time re
81. ts Rev 04 2014 Page 33 Classic Pro Gun Manual Disassemble the Trigger Retainer 1 Remove the upper screw 02647 3 on the trigger 2 Pull the trigger retainer 58648 1 off the spool assembly 3 Remove the o ring O D 010 from inside the trigger retainer 58648 1 RETAINER O U 109 O RING 2 o4 03198 BALL O D 010 O RING d 22 02970 COTTER PIN m 7 O U 011 O RING _ F FS 540 08 SCREW 58629 1 GUIDE PIN gt ANG lt R lt 58629 3 PIN NO LOCK Ter 58629 1 SS GUIDE PIN SS lt 58647 1 VALVE ASSY U 58628 1 TRIGGER BUSHING 58628 1 SS BUSHING SS 58624 1 HANDLE KONI SSS Note Be careful not to drop the chrome balls located inside the trigger retainer If your gun is used for gel coating there will be no balls in the trigger retainer 4 Remove the balls 03198 in the trigger retainer by inserting a small scribe between the two o rings and into each side hole of the retainer 5 Remove the two o rings O U 109 on the trigger retainer 6 Remove the two o rings O U 011 on the spool assembly Note The spool assembly does not disassemble MagnumVenusProducts Rev 04 2014 Page 34 Classic Pro Gun Manual Clean the Components e Discard the used seals and o rings and clean the remaining parts in solvent e You have now disassembled the gun handle Assemble Classic Pro Gun Handle Note Please refer to parts drawings for proper part numbers to assist you
82. umVenusProducts CLASSIC PRO GUN ASSEMBLY WETOUT PRO GEL COAT GUN PRO GEL COAT GUN INTERNATIONAL PRO GEL COAT GUN FIT PRO GEL COAT GUN INTERNATIONAL FIT CLASSIC PRO CHOPPER GUN CLASSIC PRO CHOPPER GUN INTERNATIONAL CLASSIC PRO CHOPPER GUN FIT CLASSIC PRO CHOPPER GUN INTERNATIONAL FIT CLASSIC PRO GUN ASSEMBLY SPRAY PUTTY CLASSIC PRO GUN ASSEMBLY PUTTY POUR CLASSIC PRO GUN ASSEMBLY WETOUT CLASSIC PRO GUN ASSEMBLY INTERNATIONAL WETOUT CLASSIC PRO GUN ASSEMBLY FIT CLASSIC PRO GUN ASSEMBLY INTERNATIONAL FIT CLASSIC PRO GUN ASSEMBLY FIT REVERSIBLE TIP Rev 04 2014 Page 102
83. y arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surg
84. ylinder body 58631 1 2 Unscrew the cylinder caps 5106 4 1 from each end of the cylinder body 3 Remove the o ring O V 020 from each of the cylinder caps 4 Remove the actuating piston 5106 7 1 by pushing it out the back end long end of the cylinder body with your fingers or a blunt tool 5 Remove the actuating bushing 5106 5 1 from the piston with the packing assembly rod CAUTION Avoid damaging the actuating piston when using the scribe in the next step 6 Use a scribe to remove the o ring O V 020 from the actuating piston Note O rings should be replaced each time the gun is disassembled Clean Components e Discard the used o rings Clean the cylinder assembly components with solvent and allow to air dry Do not soak actuating piston or cylinder caps in solvent as they will swell D MagnumVenusProducts Rev 04 2014 Page 31 Classic Pro Gun Manual Assemble Classic Pro Gun Actuator Cylinder 1 Place a new o ring O V 020 on the actuating piston 5106 7 1 2 Insert the actuating bushing 5106 5 1 into the actuating piston Note The hole in the actuating bushing must be facing up so the bushing hole can receive the actuating stem when the gun block is assembled 3 Use Magnum Venus Pro Gun Oil 6706 3 1 to lubricate the interior of the cylinder body and the actuating piston 4 Insert the actuating piston 5106 7 1 into the cylinder body 58631 1 wa 5106 2 1 ACTUATOR SEAL P 5106 5

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