Manual 10 ton Utility – Floor
Contents
1. 10 TON UTILITY PRESS OWNERS MANUAL BENCH AND FLOOR MODEL PRESSES 10 Ton single acting manual hydraulic press FOR YOUR OWN SAFETY AND OPTIMUM OPERATION READ INSTRUCTION MANUAL BEFORE OPERATING PRESS RETAIN THIS MANUAL FOR FURTHER REFERENCE 9 L gt nn Did di 10 TON BENCH PRESS 972200 972210 TABLE OF CONTENTS Model specifications page 2 Placement of press page 2 Safety points eeeeeeeeeeeeeeee page 3 Warning labels page 4 Assembly instr ctions verit dite od tii page 5 Assembly instructions n page 6 Assembly instructions m page 7 Assembly instructions mm page 8 Operation 5 amp esse page 8 Maintenance esse page 9 Trouble OOOO en nen anne page 9 Parts list for bench press e page 10 Exploded diagram for bench model nn page 11 Parts list for floor press mm page 12 Exploded diagram for floor model page 13 SPECIFICATIONS Machine Specifications 10 TON UTILITY BENCH 10 TON UTILITY FLOOR Press Type Manual 10 ton Bench Manual 10 ton Floor Cylinder Type Single Acting Single Acting Max Press Capacity 10 ton 10 ton Ram Diameter 1 112 Ram Stroke 6 6 Head Travel Left Right of center Left Right of center Travel Per Stroke 1 8 approx 1 8 approx Width between uprights 1634 1634 Width between channels 3 3 Max Ram to Table 16 38 Overall Height 36 60 Weight 132 Ibs 149 lbs 1 INSTALLATIO2. N PLACEMENT PN INSTALLATION OF PRESS PRESS PLACEMENT SELECTION CAUTION Location of press should be in a well lit area that will not interfere with other machines or operations Carefully unbox machine components from shipping carton Inspect all packing as not to throw out any parts or manuals When transporting the machine please use caution If using a sling have someone steady the machine while transporting it Install your press on a sturdy level floor surface or work bench The machine must be anchored to the floor or workbench securely After installing the press use the kerosene or degreasing product to clean off the anti rust oil which was applied at the factory Then wipe machined surfaces such as ram with a light coating of lubricant oil e SAFETY POINTS BEFORE USE ALL SAFETY POINTS MUST BE READ AND UNDERSTOOD Before the PRESS is used the instruction manual with this machine must be read and understood This manual offers safe operation instructions Offered below are safety instructions designed for the press and general safety instructions that apply to most machinery Operation of the press incorrectly or in a dangerous WARNING fashion can result in serious injury or death Operation of the press incorrectly or in a dangerous DANGER fashion can result in damage to machine or it s components and to the cutting tool Instructions for safe press use CAUTION i i This machi
3. ake Place Teflon tape to threads and reinstall Leaking by hoses Will not reach max tonnage Check all fitting make sure they are tight Look for hole or abrasions Check that the valve is closed fully Bleed system Contact Dake Will not hold pressure Some bleed off will occur over time Check valve is closed fully 8 PARTS LIST 10 TON BENCH UTILITY PRESS PARTS LIST Ref Dake Part Description Qty 1 301139 Frame upright channel 2 2 301138 Head frame channel 2 3 19 301137 301133 Head ram traverse plates 1 upper amp lower 4 301136 Bolt M12 x 110mm 6 5 301135 Lock washer 12mm 6 6 301134 Nut M12 x 4 6 7 301132 Union support 1 8 301131 Base angle 2 9 301130 Bolt M8 x 20 6 10 301129 Lock washer 8mm 6 11 301128 Nut M8 6 12 301127 Flat nose piece 1 13 301126 Step nose piece 1 14 301125 Table pin 2 15 301124 Table plate 2 16 301123 Work table 1 17 301122 Ram Cylinder 1 18 301121 Pumping unit 1 20 301150 Bolt M10 x 140 2 21 Washer 10mm 2 22 301149 Lock washer 10mm 2 23 301141 Nut 10mm 2 24 301120 Gauge 1 25 Ring 1 Spare seals should be stored in safe location out of direct sunlight if future is required 11 10 TON BENCH UTILITY PRESS 10 TON FLOOR UTILITY PRESS PARTS LIST Ref Dake Part Description Qty 1 301154 Fram
4. always be used as a backing plate during pressing operations You will find notches in these table plates to allow you to use the press as a straightening press for axles shafts etc and most round stock When using your press always use the highest table setting to minimize the stroke distance of the ram Note Only use supplied table pins Do not weld or pin table Once a part is put in the press and is clamped or braced securely close the pumping unit release valve handle Clockwise Pump the handle to lower the ram Pump until pressing operation is completed If you need to maintain pressure leave the valve on the pumping unit closed When operation is complete turn the valve counter clockwise to release pressure and raise the ram Once the ram has been raise just above the work close valve again and repeat operation on the next part There is no need to raise the ram all the way to the top each time If pressing application requires a certain tonnage press until the gauge reads the 8 appropriate tonnage then stop Release pressure and repeat operation NOTE Never pump the ram down fully and dead head the ram in the cylinder Only build pressure when using the table plates or a part is being pressed Failure to do this may cause ram seal damage and leaking If the application requires off center pressing loosen the head ram traverse plate bolts and slide head left or right to the area where pressing is required You may now proceed with
5. e to the top of the cylinder facing forward Gauge Hose fitting STEP 8 On the bench model hang the pumping unit in its holder bracket on the side of the frame Remove the plastic protective cap from the end of the hydraulic hose Screw the hydraulic hose onto the cylinder hose fitting The fitting has a knurled collar that you can tighten by hand Do not use a wrench because damage may occur to the fitting The hose has a check valve that prevents oil from escaping so if hose is ever removed air will not get in the system Install a nose piece and use table blocks when operating this machine Nose piece Pressing Step Table Nose Piece Nose Piece Plate NOTE System is filled with oil and may take a few pumps to fill all lines Close the pump valve and pump to check for piston action and for leaks If air appears to be in the system open the valve handle and pump vigorously about a dozen times Close valve and try again STEP 9 Chose location placement as described on page 2 Mount the press securely You are now ready to use the press 5 OPERATION PROCEDURE Always use the supplied nose pieces The flat nose piece will be good for most pressing and flattening operations The step style nose piece will work well for pressing bearing bushing and parts that have a hole that the nose piece will fit into This nose piece will help support or hold the piece during pressing operations There are two table plates that should
6. e upright channel 2 2 301153 Head frame channel 2 3 4 301152 301151 Head ram traverse plates 1 upper amp lower 5 301150 Bolt M10 x 120mm 2 6 301149 Lock washer 10mm 2 7 301148 Union Support 1 8 301147 Base angle 2 9 301146 Bolt M8 x 25 12 10 301129 Lock washer 8mm 12 11 301128 Nut M8 12 12 301145 Angle support strap 4 13 301144 Pump support bracket 1 14 301143 Bolt M10 x 25 5 15 301142 Lock washer 10mm 4 16 301141 Nut M10 4 17 301123 Work table 1 18 301124 Table plate 2 19 301127 Flat nose piece 1 5 8 12 1 20 301126 Step nose piece 1 5 8 12 1 21 301140 Ram Cylinder 1 22 301121 Pumping unit 1 23 301125 Table pin 2 24 301136 Bolt M12 x 110mm 4 25 301135 Lock washer 12mm 4 26 301134 Nut M12 4 27 Bolt M8 x 25 4 28 301120 Gauge 1 29 Ring 1 Spare seals should be stored in safe location out of direct sunlight if future is required When ordering parts have model and date of purchase information ready For assistance call Dake Service at 1 800 937 3253 or fax to 1 800 846 3253 e mail to customerservice dakecorp com 10 TON FLOOR UTILITY PRESS
7. late on the bottom 6 o eo e eo o o Using two 10mm x 120 Mounting bolts nuts washers mm bolts washers and nuts snug only enough To allow plate to travel STEP 5 Floor model Bench model skip this step Install the pumping unit to the mounting plate using 2 M10 x 25mm bolts nuts and washers Make sure pump is centered on this mounting plate Pumping unit eg o 00 O 6 600 0 0 a STEP 6 With press standing upright and all bolts tightened install the worktable Insert two table pins in the two lowest holes Take the worktable and tilt it at a sharp angle and insert it in the uprights NOTE The gussets welded to the table are at slight angles The narrowest dimension of these gussets go down See drawing Step 1 Once worktable is in the uprights turn it level and lower down and set it on the table pins Step 2 Take care when doing this a helper would be advised Gussets inside table Step 1 Narrowest dimension STEP 7 Locate the cylinder and remove the plastic protective cap on the end of the ram If applicable Carefully screw the cylinder from the top into the head traverse ram plate Screw this in as tight as possible while keeping the cylinders hydraulic hose fitting facing to the left Cylinder may not be totally tight while keeping the fitting facing this way but it will not effect the presses operation Using Teflon tape install the gaug
8. ne is intended to be operated by one person This person should be conscious of the press ram movement not only for himself but also for persons in the immediate area of the machine Caution is required when operating the press because it can be dangerous due to the high pressures exerted from the ram Operation hazards such as pinching ejection of parts are always present Please think about the safety warnings in the instruction manual before operating the machine Misuse of this machine will void warranty and cause unsafe working conditions 2 FOR SAFE OPERATION For your own safety read the instruction manual before operating your single Keep hands out of point of operation acting hydraulic press Never hold part while pressing Always wear the eye protection Clamp work piece or brace when pressing Never place fingers in pin holes GY RD Always use nose piece when pressing Never press using the end of the ram damage to ram or threads can occur Never use press that is fastened securely to the floor workbench 8 Always used table pins and accessories furnished with press 3 WARNING LABELS READ AND UNDERSTAND THESE WARNING LABELS PLACED ON THIS MACHINE BEFORE OPERATING MAKE SURE ALL PERSONS IN THE AREA OF THE PRESS ARE AWARE OF THESE WARNINGS UNDER NO CIRCUMSTANCES SHOULD THESE LABELS BE REMOVED Establish solid Kaaphand away Guard workpiece fooling to from point of lo preven
9. of the upright Angle is to face outward see drawing below on right Hand tighten DARE gt Pump hanger bracket Union support STEP 1 Floor model Install the union support the inside of the upright channels and base angles using the 4 of BE the M8 x 25mm bolts nuts and washers provided Place union support in between the channels and install the 2 base angles to the frame through the union support and install nuts Base angles face outward See drawing below Hand tighten Na al gt Base angle Union support Union support Base angle EL jo e jo jo jo STEP 2 Floor model Bench model skip this step Install the diagonal support straps Using 4 M8 x 25mm bolts nuts and washers Install the support straps to the inside of the base angles then to the frame as shown Finger tighten Diagonal support straps STEP 3 Carefully stand the unit upright Making sure all components are square to each other tighten all nuts and bolts securely STEP 4 Floor model Bench model skip this step Install pump mounting plate on the side of the upright channel using the 3 M10 x 25mm bolts nuts and washers Mount Head ram traverse plates The traverse plates BE side with two bars welded to them go Pump mounting plate Y Ds inside the frame with the thick threaded p
10. t prevent falls Operation projectiles from Read inslructions reaching operator Waar aya protection Establish solid footing Keep hands away Guard workpiece to To prevent falls from point of prevent projectiles operation from reaching operator WEAR EYE PROTECTION di CAUTION Head inatructliora di CUIDADO A Todos bos ee que E Ingertad e aplicar la preel n All pins must be inserted before applying any pressure Keep finger out of pin holes 4 ASSEMBLY INSTRUCTIONS FOR DAKE MODEL UTILITY 10 TON BENCH AND FLOOR MODEL PRESSES Your new Dake Press has been packaged in a manner to prevent damage to any critical components some assembly will be required All parts in the accessory box are critical to the function of your press Please review the list of materials to insure you have all components required Please refer to the parts list and exploded diagrams on pages 10 13 of this owners manual Your press head frame uprights and head traverse ram plate has been pre assembled at the factory You will be required to install the worktable ram pumping unit and base angles Follow the simple instructions below for quick assembly Assembly may be made easier if the frame is laid down flat with the front facing upward STEP 1 Bench model Using 2 M8 x 20mm bolts nuts and washers install the union support to the bottom from of the upright channels Pump hanger bracket on the right hand side
11. the operation When head is returned to the center position snug these bolts up to prevent unexpected movement 6 MAINTENANCE OF MACHINE MAINTENANCE AAN CAUTION 1 On a regular basis wipe the enter press Keep ram free from debris and abrasive materials Frequency depends on environment the machine is in 2 A light oil applied to the ram will help to keep the surface clean If the hydraulic hose or table pins are worn or cut or damaged in any way have it replaced immediately 4 If oil is ever needed remove plug from the top of the pumping unit and add hydraulic jack oil Bleed the system by pumping the handle repeatedly about a dozen time with the relief valve open Close valve and check that air has been bled Always make sure you are pressing with the whole ram Center ram over the work do not press with only the edge of the nose piece This can cause injury by ejecting the part or damage to the ram a cere Incorrect Correct 7 TROUBLE SHOOTING Problem Oil leaking around ram Ram is jerky or sluggish Solution Put ram under full pressure for 24 hours If problem continues contact Dake With release valve open repeatedly pump the handle to bleed air from lines Ram does not return fully Open and close release valve several times If continues contact Dake Pump will not pump Leaking by gauge Make sure valve is fully closed Contact D
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