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1. D Series Hopper F R A N 5 H Series Hopper ASSEMBLY INSTRUCTIONS D amp H SERIES SELF DUMPING HOPPERS Review the entire instruction before assembling the dumper options Consult the factory in the event there are any questions or problems at the time of assembly Assembly must be performed by suitably trained personnel with access to the appropriate equipment and tools OPTIONAL CASTERS Note Caster mounting brackets are included when the caster option is ordered with the dumper For retrofits the caster mounting brackets must be welded to the dumper by the customer Note Adding casters will reduce the rolling load capacity of some models Capacities are semi steel 1 200 wheel mold on rubber 600 Ibs wheel and poly on steel 1 200 Ib wheel 1 Locate the caster pad bracket positions under the corners of the dumper s frame a swivel caster is to be located at each rear corner fork truck side and a rigid caster at each front dumping side corner Be sure the rigid casters are parallel y to each other and will allow the dumper to roll away from the fork truck side Note Only three casters are used on the 1 4 and 1 2 cubic yard H series two rigid at each front corner and one swivel in the middle of the rear side under the hopper base 2 Remove the bolt and nut from each caster pad bracket 3 Place one end of a caster pad into the slot at the end of a caster pad bracket Raise th
2. 2 33 2 034 2 033 2 0 150 085 004 1 032 2 034 2 033 2 0 100 __ 086 001 1 031 2 034 2 033 2 0 75 086 002 1 090 2 034 2 33 2 D 50 __ 087 001 1 029 2 034 2 033 2 D 33 087 002 1 028 2 034 2 03 2 150 __ 088 001 2 037 2 092 2 032 2 100 __ 088 002 2 97 2 052 2 032 2 H50 __ 008 003 1 06 2 032 2 032 2 H25 008 004 1 ose 2 032 2 032 2 1 6 8 DOP POT PST PY PO JP NIN WARNING LABEL IDENTIFICATION MAKE SURE ALL WARNING LABELS ARE IN PLACE D Series Hopper H Series Hopper 1 AWARNING AADVERTENCIA AVERTISSEMENT KEEPCLEAROF MANTENGASE ALEJADO DEL A DISTANCE DU PINCH POINT PUNTO DE CORTE POINT DE PINCEMENT 208 2 ACAUTION ATENCI N A ATTENTION DO NOT PLAY NO JUEGE NE PAS JOUER SUR OU ON OR AROUND ALREDEDOR AUTOUR DE LUNITE 375 ee 3 AWARNING AADVERTENCIA AAVERTISSEMENT periodically inspected and cleaned by the product MANTEN GASE SE A users as necessary to maintain good legibility for KEEPCLEAR EJADO CUANDO SE DISTANCE LORS DU safe viewing distance WHEN IN USE ESTA OPERANDO FONCTIONNEMENT ANSI 535 4 1 0 21 VESTIL MANUFACTURING CORPORATION Angola indiana USA Phone 260 665 7
3. Part Number Description SENE I7 T7 7 NN 1 37 537 005 Release plate assembly frame mount 1 37 537 003 Release lever assembly 1 01 12 0090 Pin 34 x 1 5 16 long 10 1 37025002 Chuereeasehane M 1 37145004 Chain 5 16 x 48 long 18 4 Spring pin 3 16 x 1 1 2 long 14 1 AL Cotterpin 1 8 O x 2 long 15 3 AL Machine bushing 1 I D x 10 Ga 1 1 2 OD Machine bushing 1 1 0 x 18 Ga 2 O D 17 2 AL Retaining ring external for 3 4 shaft 18 57146005 Spring tension H SERIES HOPPERS PARTS LIST Item No Qty Part Number Description 1 1 Baseassembly 0904 3 1 387 537 008 Release lever assembly 224 A 1 37537002 Chutereleesehande O Z O Z 5 1 37145002 Chain 5 16 x 57 1 2 long 7 i 20048061 Rubber bumper D amp Heres 8 2 ALL Hex head bolt 18 3 UNG x 2 long 9 2 Nylck nut 5 16 18 UNC Cable 1 8 x 54 long Hitch pin clip 11 1 8 Washer 5 16 I D Main hinge pin 13 16 x 23 1 2 long Spring pin 3 16 x 1 1 2 long PLASTIC HOPPER LIDS PARTS LIST Lids Pins Left Hinge Right Hinge 37 024 XXX 37 012 XXX 37 016 XXX 37 016 XXX Model XXX Qty XXX Qty XXX Qty XXX Qty 0 250 085 002 2 084 2 04 2 033 2 0 200 085 003
4. 586 sales vestl com wawvestilocm 220Revousa Contact manufacturer for replacement labels if 220 DO NOT WRAP NO ENREDE EL CABLE NE AVERTISSEMENT PAS ROULER CABLE needed RELEASE CABLE DE DESCARGA ENLA AUTOUR DE LA MAIN HAND MANO PINCH POINT STAY EL PUNTO DE OPRESION BOUT RETREINT CLEAR WHEN ESTE APARTADO ECARTEZ VOUS PENDANT DUMPING CUANDO SE DESCARGUE BENNAGE VESTIL MANUFACTURING CORPORATION 800 643 0008 sales vesti com www vestLcom sm 620 A WARNING A ADVERTENCIA A AVERTISSEMENT SECURELY ATTACH SAFETY ASEGURE LA CADENA DE ASSUREMENT ATTACHER LA CHAIN TO FORKLIFT SEGURIDAD A LA TRANSPALETA CHAINE DE SURETE A FORKLIFT Tip fork ends up to help keep hopper El tenedor de la punta acaba por ayudar mantiene La fourchette de pointe finit par pour aider garde on forks dep sito de alimentaci n em tenedores le magasin d alimentation sur les fourchettes For user instructions or questions Para instrucciones de uso o consultas contactar Pour instructions ou questions supplementaires contact Vestil Vestil contacter Do NOT exceed rated capacity NO exceda la capacidad tasada Ne PAS d passer la capacit valu e Model Modelo Modele Capacity Capacidad Capacite Serial No Serie No Serie No Vestil Manufacturing Company Angola Indiana USA Phone 260 665 7586 sales vestilcom www vestil com ROUTINE MAINTENANCE amp SAFETY CHECKS FOR D amp H SERIES HOPPER
5. IKS HINGE HINGE SHOULD BE APPROX AT THE END OF THE SIDE MOUNT PROP ROD HINGE TOWARDS THE FRONT HOPPER LID DIMENSIONS D amp H SERIES SELF DUMPING HOPPERS 80 02 OLIJKISH SSH 100 00 02 ve 0 0 3664 000 02 mx SOI 001 09 S 0 99001 OSI 0 CON Lyd 57 41080 HOOK SATT 84090 014051144415 404 HLOTA DL LND EAN LON 00 SOTT JULS 0 10 139 FISH NACHS NOTSNAWTO DL QE 52 4 IM LO 33104 SUIT 15 1 tn ar 200 SAYS 3AD8Y WID IMD 299 30 SSR HIY 15 ONY _ 303 N HNL38 VTSBLVH HOWINIW 8 1 331 81539 SOM JIALS 0 NOT 0 1 99 SLAVS 8 5 139 SOI FALSO SY NACHS SINIT ID SOL 25 0 gp 880 700 E 100 00 280 400 E 100 880 F20 LE 180 600 E ae S E 10 980 100 E San 348 0 Hil SAHE Sp E0 S80 eD 1E 00 1 200 580 620 E 05 1 100 680 720 ODE 0 Ee SHMAMON 19380 390 KINO SEIT NIHA SL TN JON NAOHS SV 121 9110 002 0 3015 31150990 WIG 3NVS LAD I MORS SY IND I 2 52 1 3015 31750940 WIG 385 LY IM I MORS SY IND 1 SOIT 00 0 0 3IALS U SSLON Hd 3015 311599 haz B L 9 WIO 3NVS LV LID I 8 182
6. Lift and tilt the fork truck mast forward until the dumper is at the appropriate height to allow the front of its frame to make contact with the top of the container s side Note Allow clearance for the hopper to completely rotate forward without contacting any obstructions Warning Keep all personnel clear of the dumper and the dumping area before releasing the hopper 6 For either series the release cable can be pulled from the fork truck operator s position For the D series the operator can also drive the fork truck toward the refuse container until the dumper s bumper release makes contact with the container s side Warning Never wrap the dumper release cable around any body part 7 Tilt the fork truck mast back then back away from the refuse container and slowly lower the dumper The D series dumper will automatically rotate backward and lock in the upright position The H series dumper must be lowered to the ground to return to the upright locked position Caution Never use the dumper if any damage or unusual motion is observed if it is in need of repairs or if it seems to be malfunctioning Notify your supervisor or maintenance personnel if you notice anything out of the ordinary Ensure all safety and warning labels stay in place and are legible Refer to the manual s label page EXPLODED VIEW D SERIES HOPPERS EXPLODED VIEW H SERIES HOPPER D SERIES HOPPERS PARTS LIST Item No Aty
7. S e Warning Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work e Only qualified individuals trained to understand mechanical devices and their potential movements and hazards should attempt troubleshooting and repair of this equipment Repairs must only be performed by suitably trained personnel with access to the appropriate equipment and tools A 1 each use inspect for the following 1 A frayed or damaged pull cable 2 Damage or structural deformation to the hopper or the dumper s frame 3 Proper latching of the locking mechanism 4 Unusual noise or binding while dumping or evidence thereof 5 Evidence of fatigue or damage to the securing chain its attachment point or its quick link B Inspect monthly for 1 Pivot point wear 2 Integrity of all pivot point pins 3 Looseness wear or damage to the casters bearings mounting hardware or surface material Portable units only Proper functioning of the releasing mechanism Unusual noises or movement when dumping All the information safety and warning labels being in place and in good condition 4 5 6 7 need to clean and debris from areas that could affect the dumping motion PRODUCT WARRANTY ONE YEAR LIMITED WARRANTY The manufacturer warrants for the original purchaser against defects in materials and workmanship under normal use one year after date
8. VESTIL MANUFACTURING CORPORATION P O Box 507 Angola IN 46703 USA Phone 260 665 7586 Fax 260 665 1339 E mail sales vestil com www vestil com Fork Truck Attachments Contents Warnings and Safety Instructions Replacement Parts Receiving Instructions Caster amp Lid Assembly Instructions Hopper Lid Cut Dimensions Operation Instructions WARNINGS amp SAFETY INSTRUCTIONS Ensure that all employees understand and follow the following e Failure to read and understand this owners manual before using or servicing the Hopper constitutes a misuse of the product All persons who will install use or care for this product must be familiar with this material e The load must be removed and the hopper secured against unexpected movement before any work is performed e Ensure that all safety and warning labels stay in place and are legible Do not use the dumper if any damage or unusual noise is observed Watch the hopper carefully when it is being dumped or moved e Ensure that the dumper is locked in place and secured to the fork truck s fork mast before transporting it or raising it off the ground e Do not perform any modifications to the dumper without the manufacturer s approval Failure to receive prior authorization for changes to the equipment could void the warranty e Maintenance and repairs are to be done only by personnel qualified to perform the required work e Use only factory approved rep
9. Wt Y Mi CINNA OIT D 051 0 SIM 2 001 0 g OTT D 05 0 9011 ATALS OPERATION INSTRUCTIONS D 4 H SERIES SELF DUMPING HOPPERS e Ensure that all employees involved in the operation of this hopper understand and follow these instructions The standard D series and H series models of self dumping hoppers are suitable for use indoors and outdoors in most common industrial and commercial locations They are intended to be used in conjunction with a rider fork truck to dump non hazardous refuse into typical refuse containers e The D series dumper is a self dumping hopper having a 70 dump angle It can be operated by either a bumper release on the front of the hopper or by a release cable held by the fork truck driver e The H series dumper is a low profile self dumping hopper having a 90 dump angle It is operated by the fork truck driver by means of a release cable Note OSHA 29CFR Chapter XVII Part 1910 178 a 4 states Modifications and additions which affect capacity and safe operation of a fork truck shall not be performed by the customer or user without manufacturer s prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly And 1910 178 a 5 states that If a fork truck is equipped with front end attachments other than factory installed attach ments the user shall r
10. e opposite end of the caster pad up and reinstall 4 Repeat for the three remaining corners POLY HOPPER LIDS Refer to the drawings below Install the main pin through the lid s hinge s Assemble the hinge brackets onto the ends of the pin as shown Place and square up the lid on top of the hopper with the hinge oriented at the back fork truck side Mark the holes to be drilled in the hopper for the mounting hinges Double check the lid s orientation Drill 11 32 holes and bolt the hinges to the hopper using the included 5 16 fasteners Mark and drill the holes for the prop rod hinges along the side of the hopper toward the front Note The lid might need to be trimmed with tin snips to allow these hinges to fit properly Install the prop rod by inserting it into one of the front hinges and sliding it across to the opposite hinge Install the cotter pin and lock if desired in the prop rod The main pin and the prop rod are identical as are their hinges There will be two left side and two right side D STYLE HOPPERS HINGE ASSEMBLE HINGES IN THES ORIENTATION PLASTIC 11065 MOUNT PROP ROG HINGE TOWARDS THE FRONT HINGE SHOULD BE APPROX AT THE END OF THE SIDE MAIN PIN HINGE DETAIL SCALE 1 30 x SCALE 1 60 H STYLE HOPPERS ASSEMBLE HINGES IN THIS ORIENTATION PLASTIC L
11. equest that the truck be marked to identify the attachments and show the approximate weight of the truck and attachment combination at maximum elevation with load laterally centered LOADING The load rating in pounds is shown on the dumper s capacity label located on the rear fork truck side of the hopper Caution Verify that the dumper is locked in the fully upright position before loading the hopper Warning Do not exceed the dumper s and if portable its casters load ratings or fill the hopper above the top of the hoppers sides Injury to personnel or permanent damage to the equipment could result from overloading OPERATION Caution Always carefully watch the hopper and its load when transporting or emptying it 1 From the rear of the dumper insert the fork truck s forks into the dumper s fork pockets For the D series the fork truck s forks are to be inserted completely For the H series they are to be inserted until they contact the fork tube stops 2 Secure the dumper to the fork truck s fork carriage with the attached safety restraint Wrap the restraint around a part of the fork carriage and attach the chain s snap hook to the chain through one of the chain links with as little slack as possible 3 Place the release cable within reach of the fork truck driver in preparation for dumping 4 Move the front of the dumper into position at the side of the dumpster or refuse container 5
12. lacement parts WHEN ORDERING REPLACEMENT PARTS We take pride in using quality parts on the equipment we manufacture We are not responsible for equipment problems resulting from the use of unapproved replace ment parts To order replacement or spare parts for this equipment contact the factory In any communication with the factory please be prepared to provide the dumper s serial number which is indicated on the dataplate Revised 10 06 37 126 110 A company dedicated to solving ergonomic and material handling problems since 1955 OWNER S MANUAL Self Dumping Steel Hoppers D amp H Series Exploded Structural Parts Dwg D Series Exploded Structural Parts Dwg H Series Hopper and Lid Parts List Warning Label Identification Routine Maintenance amp Safety Checks Warranty RECEIVING INSTRUCTIONS Every unit is thoroughly tested and inspected prior to shipment However it is possible that the unit could incur damage during transit Inspect the unit closely when it arrives If you see evidence of damage or rough handling to either the packaging or to the product when it is being unloaded immediately make a note of it on the Bill Of Lading It is important that you remove the product s packaging upon its arrival to ensure that there is no concealed damage or to enable a timely claim with the carrier for freight damage Also verify that the product and its specifications are as ordered
13. of shipment not to exceed 15 months after date of manufacture Any part that is determined by the manufacturer to be defective in material or workmanship and returned to the factory shipping costs prepaid will be as the exclusive remedy repaired or replaced at our option Labor costs for warranty repairs and or modifications are not covered unless done at manufacturer s facilities or pre approved in advance by the manufacturer Any modifications performed without written approval of the manufacturer may void warranty This limited warranty gives purchaser specific legal rights which vary from state to state All specifications are subject to change without notice LIMITATION OF LIABILITY To the extent allowable under applicable law the manufacturer s liability for consequential and incidental damages is expressly disclaimed The manufacturer s liability in any event is limited to and shall not exceed the purchase price paid Misuse or modification may void warranty Warranty does not cover labor or consequential damages including but not limited to business interruption costs lost profits or lost business opportunities WARRANTY DISCLAIMER The manufacturer has made a diligent effort to accurately illustrate and describe their products However such illustra tions and descriptions are for the sole purpose of identification and do note express or imply a warranty that the prod ucts are merchantable or fit for a particular purpose o
14. r that the products will necessarily conform to the illustrations or descriptions The provisions of the warranty shall be construed and enforced in accordance with the Uniform Commercial Code and laws as enacted in the State of Indiana DISPOSITION Our company will make a good faith effort for prompt correction or other adjustment with respect to any product that proves to be defective within the Limited Warranty Period Warranty claims must be made in writing within said year 2 9

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