models csmstrsx and csmstrgt – enhanced
Contents
1. Da CBLPROGO n S CTS az L KOS RTS San F peni CBLUSB00 m ETHERNET GREEN AMBER LED YELLOW LED Ethernet Crossover COMMUNICATION PORTS RS232 PG CTS COMM COMM CBLPROGO Rfs mmm n OR V a CBLxxxxx RS232 RTS Tx COMM COMM Rx CTS Use appropriate communications cable See Ordering CBLxxxxx e p Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley RS485 a equipment TxA TxB COMM e TxEN Ee ae 2 7 RIA CBLxxxxx TxB PORT 3 ETHERNET CONNECTION GREEN AMBER LED YELLOW LED Standard Ethernet cable ie MASTER PORT PIN OUTS a 1 COMMON a 2 24VDC 10 a 3 NIC RTS PIN 6 CONNECTOR EXPANSION PORT a TxB PIN1 TxA PIN 8 COMM COMM Tx RTS PIN 6 Rx CTS PIN 1 COMMUNICATING WITH THE MASTER CONFIGURING A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s we2. China Unit 1102 XinMao Plaza Building 9 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683
3. programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM CSMSTRSX 2 Mbytes CSMSTRGT 8 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson 2 0 s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure
4. proper thermal regulation The unit shall be installed inside a UL Listed Industrial Control Panel or similar type of enclosure A minimum 3 2 mm distance shall be maintained between the hazardous live parts of the equipment and accessible parts of the fire electrical enclosure CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C D OR NON HAZARDOUS LOCATIONS ONLY A A an ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration to IEC 68 2 6 Operational 10 to 150 Hz 1 g Shock to IEC 68 2 27 Operational 25 g Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel For indoor use only Installation Category II Pollution Degree 2 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in lb 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES Check each module s specifications to determine system compliance CE
5. calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power Rubber End Cap CompactFlash is a registered trademark of CompactFlash Association SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended SPECIFICATIONS 1 POWER 24 VDC 10 400 mA min 1 module 3 5 Amps max 16 modules Expansion Card Must use NEC Class 2 or Limited Power Source LPS rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software
6. the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Europe India Softwareweg 9 201 B 2nd Floor Park Centra NL 3821 BN Amersfoort Opp 32 Mile Stone Sector 30 Tel 31 0 334 723 225 Gurgaon 122002 Haryana India Fax 31 0 334 893 793 Tel 91 984 487 0503 Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Red Lion Controls
7. Approved EN 61326 1 Immunity to Industrial Locations Emission CISPR 11 Class A Safety requirements for electrical equipment for measurement control and laboratory use EN 61010 1 General Requirements EN 61010 2 030 Particular Requirements for Testing and Measuring Circuits EN 61010 2 201 Particular Requirements for Control Equipment RoHS Compliant UL Listed File E302106 UL Hazardous File E317425 ABS Certificate 09 HS426719 B 4 PDA Refer to EMC Installation Guidelines section of the bulletin for additional information 11 WEIGHT 15 1 oz 456 4 g N oo WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON HAZARDOUS REMOVE Figure 1 Attach CSMSTR Master To DIN Rail and Remove Rubber End Cap TOP Me DEPRESS f 1 00 min clearance tr o d 10 cl a s A DINRAIL E O 0 7 ae aie lt 1 00 min clearance t BOTTOM Figure 2 Attach Slave Bases To DIN Rail PROTOCOL CONVERSION Mount the Master as shown under Hardware Installation Figure 1 above Install the rubber end cap The end cap protects the pins from damage Configure the Master for zero modules NOTE For reliable op
8. S ENHANCED FEATURES FOR DATA ACQUISITION OR MULTI ZONE PID CONTROL APPLICATIONS WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI VIRTUAL HMI OFFERS BUILT IN PC BASED SCADA FUNCTIONALITY PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES COMPACTFLASH SLOT ALLOWS PROCESS DATA TO BE LOGGED DIRECTLY TO CSV FILES Base TX Ethernet port can also be used to connect and share data with other devices at high speeds The virtual HMI feature allows you to create and control an HMI from any networked PC An onboard CompactFlash slot provides storage for the Master s built in data logger The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTR is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and
9. a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of NEC Class 2 power supplies EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth 2 Use shielded cables for all Signal and Control inputs The shield connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz Never run Signal or Control cables in the same conduit or raceway wi
10. an be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS oe i i oe i ii je TxB I xt gt m xl SPs TxA i TxA 2 130K 2 i l l l l l i TxEN OC 5 TxEN OC l a a ete a ae are l VvV i l Te 0 Oaa 5V l l l l l 130K i Ha Re RX HE wa 130K l i Ha onp l Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable
11. ave questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Master was configured using the USB port Once the driver is installed connect the Master to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manual for details Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications c
12. bsite or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Master and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information TROUBLESHOOTING If for any reason you have trouble operating connecting or simply h
13. coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Ww nN an 7 Care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could affect the instrument s operation Visit RLC s web site at http www redlion net emi for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products WIRING POWER CONNECTION COMMON 24 VDC WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE NON HAZARDOUS INPUT AND OUTPUT I O WIRING MUST BE IN ACCORDANCE WITH CLASS DIV 2 WIRING METHODS AND IN ACCORDANCE WITH THE AUTHORITY HAVING JURISDICTION PROGRAMMING PORTS
14. eration of this and other Red Lion products one of the following brands of CompactFlash card must be used SMART Modular Silicon Systems SimpleTech swissbit SanDisk Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Although RLC products limit use of CompactFlash card memory to 2 GB cards with a larger capacity can be used They MUST be formatted to 2 GB and use the FAT 16 file system It is recommended to format the CF card using the format utility from within Crimson t go ee 5 DIN RAIL Pia r F i PO E Figure 3 Attach Termination Plug Supplied with CSMSTR Master Module a ia l DIN RAIL Figure 4 Installation Complete COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and formatted to a maximum of 2 Gbytes see Note box below with the Master s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration trans
15. fers data logging and trending CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as
16. n option card for Modular Controller or Data Station Plus DeviceNet option card for Modular Controller or Data Station Plus PROFIBUS option card for Modular Controller or Data Station Plus RS232 485 option card for Modular Controller or Data Station Plus Accessories CompactFlash Card Rail Stops Qty 2 Replacement Base Replacement Termination Plug Replacement Rubber End Cap Note Certain modules are not suitable for use in Hazardous locations Check each module s specifications prior to installation 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables PART NUMBER CSMSTRV2 CSMSTRSX CSMSTRGT CBLPROGO CBLUSBOO CBLXxxxx SFCRM2MC PSDRxxxx XCCNO000 XCDNOO000 XCPBDP0O XCRSO0000 G3CFXxxxx RSRSTPOO CSBASE00 CSTERMO0O CSBUNGOO 2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Industrial grade two million write cycles SMART Modular Technologies model SG9CF UL Listed Directory Category NWGQ LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to
17. red li n Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRSX K Drawing No LP0610 Released 04 15 MODELS CSMSTRSX AND CSMSTRGT ENHANCED MODULAR c US LISTED IND CONT EQ 34AD O US LISTED FOR USE IN HAZARDOUS LOCATIONS BROCRANIMABIE Class I Division 2 Groups A B C and D CONTROLLERS GENERAL DESCRIPTION The Model CSMSTR is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTR uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTR is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices The 10 Base T 100 DIMENSIONS In inches mm I 3 09 78 5 m 4 15 105 4 CONTROLLER SERIES MASTER PROVIDE
18. th AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 Line Filters for input power cables Schaffner FN2010 1 07 Red Lion Controls LFIL0000 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay
19. to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS STS STATUS LED The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages of the start up routine power up and any errors that may occur Startup Routine INDICATION Master is currently running the boot loader and or being flash upgraded by Crimson steady Master is operating properly Error States Rapidly Flashing INDICATION One or more slave modules are missing from the system Master and installed modules will perform normally in this state ink pause repeat inks pause repeat Missing configuration or configuration being P 7 rep updated by Crimson Quantity of module bases does not match inks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled inks pause repeat CF LED INDICATION Off No CompactFlash Card is present Steady Valid CompactFlash card is present Flashing Rapidly CompactFlash card is being checked Unit is writing to the CompactFlash either because it is storing data or because the PC Flickering connected
20. via the USB port has locked the drive 1 Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual USER COMMUNICATION PORTS TX RX LEDS o oen E GREEN Transmitting e ooo pee ooo o y O Note LEDs are not available on the Programming Port RS232 PG ETHERNET LEDS LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity GREEN 10 BASE T Communications AMBER 100 BASE TX Communications ORDERING INFORMATION Modular Controller Master Comms Ethernet Modular Controller Master with multiple protocol converter data logger web server with Virtual Master Module CSMSTR HMI up to QVGA 320 x 240 size and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with increased SDRAM RS232 Programming Cable Communications Cables 10 feet cet USB Gabig Communications Cables SFCRM2 Crimson 2 02 Modular Controller Manual and Download Cable Power Supply PSDR DIN Rail Mounted Power Supply CANope
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