Stovax PR0731 User's Manual
Contents
1. 2 9 Place the sealing ring over the flue and position it up against the rear of the appliance See diagram 5 AR1339 2 14 Remove the cardboard packaging from on top of the burner and ensure the burner is fully engaged on the injector Also check the burner retention spring is located over the stud and tab on the left hand side of the burner See diagram 8 AR1336 2 10 Fitthe appliance on to the wall bracket by engaging the arms on the bracket into the slots in the rear of the appliance See diagram 5 2 11 Fitthe appliance as far back as possible and refit the two screws to secure the Linea to the wall bracket 2 12 Fitthe lower two wood screws through the rear of the appliance and into the wall See diagram 6 arrow A Eve AR1340 13 INSTALLATION INSTRUCTIONS INSTALLATION 2 15 Replace the glass frame ensure the top of the frame is automatically regulates the room temperature during the hooked on the tabs at the top of the appliance and replace set periods the nine screws with the three longest screws used in the bottom fixing holes Tighten from the top down TOUCH PAD CONTROL HAVE YOU PURGED THE GAS SUPPLY 2 16 Connect the gas supply to the isolation device using 8mm pipe Connect a suitable pressure gauge to the test point and turn on the gas supply and check for leaks 2 17 Light the appliance and set it to maximum Check the pressure corresponds to the data badge Turn the gas off and replace the test2. Linea Balanced Flue Convector Fire Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm Please read these Instructions carefully before installation or use Keep them in a safe place for future reference and when servicing the fire The commissioning sheet found at the end of the Users Sections of these instructions should be completed by the Installer PRO731 Issue 9 September 2007 CONTENTS COVERING THE FOLLOWING MODELS 8651EC P8651EC PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 12 Commissioning 15 SERVICING INSTRUCTIONS 16 Servicing Requirements 16 Fault Finding 16 How to replace parts 18 Basic spare parts list 24 Service Record 25 APPLIANCE COMMISSIONING CHE
3. INSTRUCTIONS 1 GENERAL A competent person must carry out installation and servicing In all correspondence please quote the appliance type and serial number which can be found on the data badge located on a plate under the control valve Ensure that curtains are not positioned above the appliance and there is at least 300mm between the sides of the appliance and any curtains If any cracks appear in the glass panel do not use the appliance until the panel has been replaced If for any reason the flue has to be removed from the appliance the seals must be replaced in the inner spigot Do not obstruct the flue terminal in any way i e by planting flowers trees shrubs etc in the near vicinity or by leaning objects up against the terminal guard Do not use a garden sprinkler or hose near the terminal Do not stand or place objects on the terminal guard as this will deform it 3 This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number 2 LIGHTING THE LINEA There are two ways of lighting the Linea by thermostatic remote control see 2A using the fire s touch pad see 2B 2A THERMOSTATIC and TIMER REMOTE CONTROL 23 AR1883 Turning the Linea On Your remote c
4. Kejs JOU IM MO WALSAS spea dno5ouui un paseuep JO yun 3ojid y asueyD ON uonisod 1 NO au u YAMS JO NO y sI polq 1e3dnaedur y ui soo 10 pasewep spea jdnoovow y y a1y ul8u 3221100 y JO uu J 1o Id au S gaspeqeyep au UO payeys se ainssaid ses ay si Suruuni 1o id oup YUM ped yono eu 10 1espueu ay Jaya Sursn 1ojid aui 3081 uonoes sueg Suloej day ay ur ureiger 24 seg ejou uonejee 1o id au ur nj 40 2949 219 1oos S9 A quiasse 3o id ay punoue siuq p ou s aay e1nsuj ASN NI LONO SAOD Jld YO LIT AVLS LON TIIM LO Ild MO3HO IVNOILON M 398 11IV 3WVT Aja pue pea y 12euu022a3 ped yono pue 1espueu yum Ajay pasinbad Ji e e des un JO1 UOD BU 01 seuemeq pau go si YOO Jaspuey Ji yay jenueuj uo SI jespueu yey p nb Ji aoejday YO ale s li neq Jaspuey JI lja1 pue 3224107 ney 9 Jeuunq 1ojid aoejdas 10 qe Areda4 19u13 pasewep jou SI Jauing 1o id uo qe 2949 p2 1109 poje1ado Sul q SAA au S Aas suononu su si sn y 3jnsuo epoapeje ay aorjday Aija1 pea y aoejday xoq O nu09 y WO payorjap uio5 q pea uoniu i au SeH spayesado si uiajs s y uauw 1eds e ajayj s jjowedid 3o id y WO uiu dn eu p oH si i d paye Nsul uA pono pue pe pon ay aBAOWAY 100d uono uuoo SI JO payoejap uio5 q pee uous seH sw e dno
5. MN T TRUE Next Service Due tnen nennen M Mee ADI E E SITIO NEN T E N EN E A E E m un Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 25 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
6. normal operation and must remain ON 3 CLEANING THE LINEA ENSURE THE APPLIANCE IS COLD BEFORE PROCEEDING 3 1 The outside casing of the Linea should be cleaned using a damp cloth 6 1 3 2 To clean the glass panel remove the decorative front as detailed in the instructions supplied with front 3 3 Remove the glass panel by unscrewing the nine pozidrive screws Diagram 5 Zi AR1339 Use a damp cloth and warm soapy water Ensure the glass is dry before re assembling Ensure that the fibreglass seal on the firebox is intact then hook the location tabs over the hooks on the top of the firebox Replace the nine screws working from the top down three long ones in the bottom holes Tighten the screws evenly NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN 4 FLAME FAILURE DEVICE This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 5 RUNNING IN The surface coating on the ceramic panel used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 6 SERVICING The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the Model number and the Serial number which may be found on the data badge
7. to 30 seconds Press the OFF button to turn the appliance off INCREASING TEMPERATURE Press the UP arrow once to increase flame height one stage e Press and hold the UP arrow to increase to maximum DECREASING TEMPERATURE Press the DOWN arrow once to decrease flame height one stage Press and hold the DOWN arrow to decrease to minimum At the lowest point the fire goes to standby mode only pilot lit NOTE While pressing a button a symbol indicating transmission appears on the display The receiver confirms transmission with an acoustic signal 2 3 2 4 2 4 1 2 4 2 USER INSTRUCTIONS Turning the Linea Off Press the Off button to extinguish the pilot TEMP MODE The display shows the current room temperature To increase or decrease the fire s output Press the SET button to select either the DAY TEMP or the NIGHT TEMP mode by briefly pressing the SET button Hold the SET button until the TEMP display flashes and then let go Set the desired temperature with the UP and DOWN arrows Minimum temperature 5C maximum 30C or fahrenheit Press the OFF button to stop the display flashing or wait to return to TEMP mode NOTE If you set a temperature that is beneath the current room temperature the fire automatically switches to OFF NOTE If you would like the Night temperature control to turn off then decrease the temperature until is displayed TIMER MODE There are two p
8. 7 VENTILATION This appliance requires no additional ventilation 8 1 9 1 10 1 10 2 USER INSTRUCTION 8 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this book this records the essential installation details of the appliance In all correspondence always quote the Model number and Serial number 9 HOT SURFACES Parts of this appliance become hot during normal use It is therefore recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for the control touch pad area and access panel Designio version only 10 BATTERY REPLACEMENT If the Linea is fitted with a Designio front access to the batteries can be achieved by simply dropping the lower front access cover If the Linea is fitted with a Plano Vetro or Steel front access to the batteries can be achieved through the access hole in the casing below the unit Diagram 6 AR1341 10 3 Replace the batteries with four AA size cells ensuring they 10 4 are in the correct orientation as shown in the diagram in the base of the plastic holder Once the batteries have been replaced carefully locate the battery holder back into its cradle in the base of the appliance 11 1 11 FIRE WILL NOT LIGHT If you cannot light the Linea Check
9. CKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims UNICI MN NN 2 nan 00 T Boe Ge SSCS DUCIT OOOO NN 2 eee 00000 m Appliance working pressure on High Setting NB All other gas appliances must be operating on full CK NN 5 Does ventilation meet appliance requirements N A 6 Has the remote hand set been tuned to the control box DEALER AND INSTALLER INFORMATION Gas Type Installation Company COTTAGE INO n uuu u uuu uum voe Seba hope dde tevispELD qasqu axa Date of Purchase Engineer Model No Contact No cpm Corgi Reg No Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3 1 4 1 5 1 6 LZ 1 8 USER
10. NSTRUCTIONS SITE REQUIREMENTS TIMBER FRAMED BUILDINGS It will be necessary to provide additional clearance when the flue passes through a wall containing any combustible materials so as to prevent a fire hazard The hole through which the flue will pass must have a steel sleeve which is positioned so that an air gap of at least 25mm is maintained between the outer surface of the flue and any part of the sleeve For further guidance on the installation of gas appliances in timber framed buildings contact your local buildings control authority 2 GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing can be used to install the appliance Soft soldered joints can be used externally of the appliance This appliance is supplied complete with a factory fitted isolation device incorporated into the inlet connection no further isolation device is required All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance The gas inlet is located centrally at the bottom of the appliance The supply pipe may be installed using one of three alternatives 1 By drilling a hole straight through the outside wall There is a cu
11. THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATA BADGE AND THE TECHNICAL SPECIFICATIONS ON PAGE 8 FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO THE SERVICING INSTRUCTIONS 1 SAFETY PRECAUTIONS 1 1 This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read these instructions before installation and use of this appliance 1 2 These instructions must be left intact with the user 1 3 Do not attempt to burn rubbish on this appliance 1 4 In your own interest and those of safety this appliance 2 5 must be installed by competent persons in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution 1 5 Keep all plastic bags away from young children 2 6 2 INSTALLATION OF THE APPLIANCE 2 1 Remove the appliance from the box and remove the two screws one from either side near the top of the black surround This will release the wall fixing bracket 2 2 Decide on the position of the Linea and Decorative front and mark the intended position of the outer bottom edge of the frame Refer to diagram 4 and 5 in the site requirements for overall dimensions of the decorative frames 2 3 Having marked the position of the outer bottom edge position the template supplied ensuring that the line on the wall aligns with the appropri
12. an control the gas fire from pilot ignition through to shut down To turn the fire on Press the OFF button and the UP arrow simultaneously The pilot and main burner ignite and the remote is now in Manual Mode In MANUAL MODE you can turn on the main burner regulate the flame from low to high and back turn off the burner leaving just the pilot burning In TEMP MODE you can set the room temperature so the thermostat in the remote automatically maintains that temperature In TIMER MODE the fire turns on and off according to the set time periods automatically regulates the room temperature during the set periods NOTE WHEN OPERATING THE FIRE IN TEMP OR TIMER MODE THE PILOT REMAINS LIT AND THE FIRE THEN AUTOMATICALLY SWITCHES ON AT PROGRAMMED TIMES TO BRING THE ROOM TO THE SET TEMPERATURE WHETHER OR NOT YOU ARE IN THE ROOM NEVER LEAVE ANY COMBUSTIBLE MATERIALS WITHIN 1 METRE OF THE FRONT OF THE APPLIANCE SWITCHING BETWEEN MODES Press the SET button to change to Manual Operation Press again to change to Temperature Mode Keep pressing to run through all operating modes These are MAN DAY TEMP NIGHT TEMP TIMER and back to MAN NOTE MAN mode can also be reached by pressing either the UP or DOWN arrow MAN MODE Press both the UP arrow and immediately press the OFF button to light the appliance You hear a click as the fire begins the ignition process up
13. and check for gas leaks 23 SERVICING INSIRUCTIONS REPLACING PARTS 15 SHORT SPARES LIST _ Propane Butane GC0129 Control Box Valve Cable 24 SERVICE RECORDS 1ST SERVICE 2ND SERVICE PAO Ec Ue NORTE PSO Se o WP e Next Service DUG T Nex Senice DOG rriei cess Sus PEA AEA AT sunl ee E E E EE eee eee ee Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Date o Seii ETC BR IA Next ServIEBDBe ERE T E E see So odds S Next Senice p js E vulg T aassas Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE Dale of benie erer TTE Ba e E E Next Service e Nex Seride DUG nnn Jus E E E E A E E E E E STE uuu ua aig E E O A I A Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 7TH SERVICE 8TH SERVICE Date of SEIIC SS can accescnoroersesadnopansstederiavesvatsconetaccoesieantnonteenondodvans Burro cu ie ET NETT Next Service DCS ETT pi Jun EE vo m aasan Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE Date of Service ra ntnennatonnieenimoriniceatntenn Boios I
14. ate decorative frame bottom edge on the template See diagram 1 2 4 Having ensured that the template is level mark the centre AR1332 12 of the flue hole and the position of four fixing holes for the wall fixing bracket See diagram 2 Note If a Vetro Plano or Steel decorative front has been purchased it will also be necessary to mark the positions of the four fixing holes for the front AR1347 TAKE CARE WHEN MARKING OUT THE FLUE AS IT IS VERY DIFFICULT TO MOVE AFTER INSTALLATION A 152mm 6 diameter hole is required to install the flue This can be achieved by either a Core drill b Hammer and chisel C Drill small holes around the circumference knock out the centre and make good at both ends When the hole for the flue has been completed insert the four brown rawplugs supplied and attach the fixing bracket using only the top two screws See diagram 2a AR1418 INSTALLATION INSTRUCTIONS INSTALLATION 2 7 The flue can now be cut to size Measure the thickness of the wall then deduct 12mm This is the length required when measuring from the line on the flue label See diagram 3 Q Ceu CN AR1338 ARO630 DO NOT OVER TIGHTEN DO NOT DEFORM THE REAR 2 8 Attach the flue to the appliance and seal using the OF THE APPLIANCE aluminium tape See diagram 4 2 13 Remove the nine screws retaining the glass frame remove the frame and store in a safe place See diagram 7 AR1335
15. ces are to the outside edge of the decorative frame and are therefore dependant on the frame chosen CEILING 460mm 150mm deep shel 3IDEWALL 4 3 i25mm HR FLOOR LEVEI AR1325 The outer dimensions of the frames and their position relative to the flue centre of the Linea are detailed in diagrams 4 and 5 DESIGNO 146mm 107mm Designio Frame 558 mm 620mm Flue position Rear of Linea 621mm AR1326 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS VETRO PLANO STEEL DIMENSIONS 1052mm lt 107mm Rear of Linea Flue position 621mm 4 4 All combustible materials must be removed from behind the appliance See diagram 6 Combustible material to be removed around centre line of flue Shown as shaded area 300mm AR1328 4 5 The Linea may be mounted at any height however there must be a minimum clearance of 150mm 6 between the bottom edge of the appliance and the floor To achieve this the minimum flue height for each front is shown in diagram Z MINIMUM HEIGHT OF FLUE FROM FLOOR LEVEL VETRO PLANO STEEL DESIGNIO 624mm 620mm AR1324 11 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT BEFORE THE APPLIANCE CAN BE OPERATED THE REMOTE HANDSET MUST BE TUNED TO THE CONTROL BOX SITUATED UNDER THE APPLIANCE IF THIS PROCEDURE IS OMITTED THE APPLIANCE CAN ONLY BE LIT USING THE TOUCH PAD SEE USER INSTRUCTIONS 2B TOUCH PAD CONTROL ENSURE
16. control box to the right and remove from the bracket 11 4 Remove the two thermo current cables by removing the two screws Diagram 15 Remove the eight loom wire from the control box Diagram 15 Eight wire cable Thermo current Touchpad extension Battery J extension AR1915 Remove the battery extension cable Diagram 15 Remove the touch pad extension cable Diagram 15 The control box can now be replaced 11 5 After replacing the control box you may need to reprogram the handset Press and hold the reset button on the control box until you hear two signals After the second longer signal Release the reset button and within 20 seconds Press the DOWN button on the handset until you hear an additional long signal confirming the new code e Refer to Section 4 of the Installation Instructions to set new code 12 1 SERVICING INSIRUCTIONS REPLACING PARTS 14 1 Remove the outer decorative front refer to the instructions supplied with the front FOR VETRO PLANO AND STEEL 12 GAS VALVE FRAMES MAKE SURE THAT THE TOUCHPAD IS REMOVED FROM THE HARNESS BEFORE FRAME REMOVAL To change the gas valve 14 2 Remove the lower panel See diagram 6 above Disconnect the inlet pipe 14 3 Disconnect the gas pipe at the isolation device See diagram Disconnect the feed pipe 17 arrow B Disconnect the pilot pipe Disconnect the thermocouple thermo current wires and the interrupter block R
17. emove the two screws and rotate the valve to access the front The cable can now be removed from the valve Diagram 16 AR1994 14 4 Remove the glass frame See diagram 21 arrow C e Reassemble in reverse order and check for leaks 13 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items p EE mm Main Injector Main Burner mm Pilot Injector Control Valve Control Box Thermocouple NG to LPG only LPG to NG no change Data Badge 14 5 Remove the main burner as described in Section 2 Replacing Parts 14 6 Remove the injector locknut See diagram 19 14 CONTROL BRACKET ASSEMBLY NOTE THIS ONLY NEEDS TO BE DONE IF ACCESS IS TO THE CONTROILS IS RESTRICTED 22 SERVICING INSIRUCTIONS REPLACING PARTS AR1345 14 7 Disconnect the touch pad from the harness DESIGNIO FRAME ONLY 14 8 Disconnect the ignition lead from the electrode 14 9 Remove the thermocouple See diagram 20 arrow C 14 10 Remove the pilot pipe and ensure the pilot injector is kept safe Diagram 20 Arrow D AR1994 14 11 Remove the injector feed pipe from the valve Diagram 20 Arrow E 14 12 Remove the two screws securing the control bracket to the appliance Diagram 20 Arrow F 14 13 Tilt the front edge of the bracket down slightly and move the assembly to the right The assembly can now be lifted clear of the appliance 14 4 Reassemble in reverse order
18. er ensuring the spring is located over the stud on the burner and the tab on the bracket 3 PILOT UNIT The main frame glass frame and main burner need only be removed if the pilot burner is to be replaced If only the pilot injector electrode or thermocouple is to be replaced they can be accessed from under the appliance The pilot assembly consists of four components which can be individually changed these are 1 Pilot burner bracket 3 Electrode 2 Pilot injector 4 Thermocouple 4 PILOT BURNER Remove the main front by referring to the instructions supplied with the decorative front Remove the glass frame from the appliance See diagram 1 arrow C Remove the main burner by compressing the spring on the lefthand side of the burner See diagram 2 Raise the burner forward and slide to the left to clear the injector Take care not to lose the spring Working underneath the appliance remove the lower panel See diagram 3 AR1341 Remove the thermocouple pilot pipe and electrode as described in the sections 5 to 7 Remove the two screws retaining the pilot burner See diagram 4 SERVICING INSIRUCTIONS REPLACING PARTS AR1341 AR1342 6 2 Pull the ignition lead off the electrode and undo the 4 7 Reassemble in reverse order and replace the pilot gasket retaining nut See diagram 7 with a new one 4 8 Check for gas leaks 5 PILOT INJECTOR 5 1 To gain access to the pilot pipe it i
19. ing the usual safety checks 1 3 Advise the customer of any remedial action taken r 20 a 2 fos oO lt Does the pilot light Is the control being operated correctly with a match PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area IGNITION FUNCTIONAL CHECK 1 LO c o CO O O0 HY N E 22 Vg oo s S S co Es ET Ow O D N Operate the valve Is there a spark Consult User Instructions and retry D C 5 0 25 Gu Qc p Q c D Eh C C Da a5 X x OSO QD c c Qo OS 16 REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFY ANY FAULTS IF THE FIRE DOES NOT WORK BUT HAS WORKED IN THE PAST CHECK THE EMERGENCY SHUT OFF SWITCH ON THE BOTTOM OF THE APPLIANCE IS SWITCHED ON SEE USER SECTION PAGE 6 Electronic Control Valve Fault Analysis Symptom 3 Short beeps from Batteries low in Replace appliance control appliance batteries No ignition 5 second 1 On Off switch is in 1 Move switch to continuous tone there OFF position ON position may be several short 2 Loose damaged 2 Check interuptor beeps before wire bloack and wires No ignition no tone Receiver board Replace receiver motor turns slightly when damaged operated No pilot flame and Thermocouple circuit Correct wiring control continues to wired incorrectly spark Pilot lights control 1 No
20. le 7 6 Replace the lower panel 8 IGNITION LEAD AR1994 8 1 Remove the lower panel and pull the ignition lead off the 94 Support the valve and remove the magnetic valve retaining electrode nut Diagram 11 8 2 Release the wires from the central white clip and carefully cut the cable ties This will release the ignition lead See diagram 9 Arrow B 3 lH AR1994 AR1994 9 5 Reassemble in reverse order and check for gas leaks 8 3 Replace with a new lead replace with new cable ties and fit the wires back into the clip 10 MAIN INJECTOR 8 4 Re fit the panel and ensure no wires are trapped 10 1 Remove the lower panel See diagram 6 10 2 Remove the glass frame See diagram 12 arrow C 20 SERVICING INSIRUCTIONS REPLACING PARTS n AR1338 10 3 Remove the main burner as described in section 2 10 4 Remove the locknut from the injector See diagram 13 AR1345 10 5 Remove the feed pipe from the gas valve See diagram 14 AR1994 10 6 Remove the feed pipe with the injector attached from the appliance Note the orientation of the injector on the pipe 10 7 Reassemble in reverse order and check for gas leaks 11 CONTROL BOX 11 1 Remove the lower panel Diagram 6 11 2 Press on off switch retaining clips in and pop put the switch Turn the switch to pass it through the retaining bracket 11 3 Remove the two screws holding the control box to the bracket Slide the
21. oouueu pue pono u m q des ay s eu Supu yne4 uous woy eae y ueop Weds y moys p no2 YDIYM 219 1005 89 A quuesse 3o id ay punoue suq p ou si a4auy ainsu3 MaVdS ON MOAHO IVNOILON 14 NOILINDI 17 1 1 1 2 1 3 2 1 252 Zio SERVICING INSTRUCTIONS REPLACING PARTS 2 4 1 GENERAL l 2 0 All principal components can be replaced without removing the appliance from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further If for any reason the flue has to be removed from the appliance the seal must be replaced in the inner spigot If access to the controls is restricted the whole control assembly and wiring loom can be removed and serviced outside the Linea refer to section 14 for further details 2 MAIN BURNER Remove the front from the appliance Refer to the instructions supplied with the decorative front Remove the glass frame note the orientation of the screws The three long silver screws locate only in the bottom of the frame See diagram 1 arrow C 4 1 4 2 4 3 4 4 AR1338 Compress the burner retaining spring towards the burner See diagram 2 4 5 4 6 AR1340 18 Raise the burner from the slot in the bracket pull the burner forward and slide to the left to clear the injector Take care not to lose the spring Replace in reverse ord
22. point screw Turn the gas on and check the screw for leaks THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 20 MINUTES AR1885 3 LIGHTING THE LINEA Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot There are two ways of lighting the Linea lit by thermostatic remote control Press the ON OFF button to turn the appliance off using the fire s touchpad Note The Emergency Shut Off switch must be in the ON position refer to Section 2 User Instructions THERMOSTATIC REMOTE CONTROL 4 REPROGRAMMING HANDSET CONTROL BOX Remove the battery cover from the handset to see the four DIP switches Diagram 11 AR1883 This remote controls the gas fire In MANUAL MODE you can turn on the main burner regulate the flame from low to high and back turn off the burner In TEMP MODE you can set the room temperature so the fire automatically maintains that temperature In TIMER MODE the fire turns on and off according to the set time periods AR1935 14 5 1 5 2 INSTALLATION INSTRUCTIONS COMMISSIONING Each of the four switches can be set to either one of two positions in any combination To re code the handset Change the combination of how the DIP switche
23. programming LOW BATTERY BATT is displayed on the remote when its batteries need replacement SETTING THE TIME Simultaneously press the up and down arrow buttons Press the up arrow to set the hour and the down arrow to set the minutes Press OFF to return to the manual mode or simply wait SETTING THE C 24 HOUR OR F 12 HOUR CLOCK Press OFF and the down arrow until the display changes from C 24 hour clock to F 12 hour clock and vice versa If the remote is removed lost or damaged signals transmitted to the receiver cease Your fire will go to standby pilot mode after 6 hours 2B TOUCH PAD CONTROL AR1885 Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot lit Press the ON OFF button to turn the appliance off USER INSTRUCTION EMERGENCY SHUT OFF If the batteries fail during use of the fire Move the emergency shut off switch to the OFF O position This emergency switch is located behind the slotted lower panel on the underside of the appliance Underside of appliance Access to switch 3 4 3 9 AR1341 Use a ball point pen or narrow screwdriver to push the rocker switch to the OFF O position Diagram 4 Emergency Shut Off 4 1 AR1961 5 1 This switch is set to be ON during
24. rogrammable settings you can make over a 24 hour period P1 and P2 P1 Start Timed Setting 1 P1 J End of Timed Setting 1 P2 Start Timed Setting 2 P2 D End of Timed Setting 2 P1 Program 1 for a Timed Setting Press the SET button until the TIMER mode is displayed Hold the SET button The displays flashes the current time for P1 While the time displayed is flashing you can alter the hours and minutes set To set the time your fire first lights change the Start Timed Setting for P1 Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes in 10 minute increments Press SET again to move to the End of Timed Setting P1 The display shows the current setting for P1 2 This is the time your Linea first shuts down Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes P2 Program 2 for a Timed Setting Use the same steps outlined in 2 4 1 to change the setting for P2 If you have already set P1 and want to alter the setting for P2 only Press the SET button until TIMER mode is displayed Hold the SET button until the display flashes the current time for P1 2 5 2 6 2 Press the SET button again to scroll past the settings for P1 and P1 With the time still flashing Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes Once all four times are set press the OFF button or simply wait to complete
25. round balcony or above a flat roof to which people have access is to be fitted with a guard 1 3 The flue must be securely fixed and fire precautions followed in accordance with local and national codes of practice 1 4 The horizontal terminal can be reduced in size See ARO630 diagram 2 ki Minimum Distance Direcly below an opening air Drick opening windows cic _ L Above n opening air brick opening windows etc Horizontally tc an opening alr brick 400mm opening windows ett D Below guttens Soll pipes ar drain pipe p Below bacon area por o eterni di SEA Pad thee From an internal or extemal corner 00mm Above group roof or balcony level From a surface facing the terminal also see 5 1 2 BDOrmm From a terminal facing the terminal Frem an opening In the car port e g door window Into the dwelling 1200mm Vertically from a terminal an the same wall 9mm Horizontally from a terminal on the same wall 30mm o Fonnen onmens nomea NA p emeewasmasemwens f o a pumemenesmenes mmm In ackditioin the Terminal should not be riwanar than 0mm to an epening m the budding fabric armed tor the purpose of accommedating a Built in samant such as a window frame E H K L AKDOGU 155 1 6 1 7 2 1 212 2 3 2 4 29 2 6 INSTALLATION I
26. s are set Diagram 12 AR1936 Once the handset has a new code the control box needs to be reprogrammed To access the control box see Servicing Instructions Section 11 Control Box Press and hold the reset button on the control box until you hear two signals After the second longer signal Release the reset button and within 20 seconds press the DOWN button on the handset until you hear an additional long signal confirming the new code 5 COMMISSIONING Complete the Commissioning Checklist at the front of this manual covering e Flue checks e Gas checks In the unlikely event that the appliance is receiving interferece from other electronic devices re programme the handset Control box 15 SERVICING INSIRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations 1 1 Before any tests are undertaken on the appliance Conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work 1 2 Fully check the operation of the appliance Special checks 1 2 1 Clean any lint or fluff from the pilot 1 2 2 Clean away any fluff or lint from under the burner 1 2 3 Check the spark gap on the pilot is correct Correct any faults found during the initial tests Re commission the appliance conduct
27. s easier if the thermocouple is removed first To do this follow section 7 5 2 Undo the pilot pipe from the gas valve and from under side of the pilot burner See diagram 5 arrow B 5 3 Remove the pipe and the injector will drop out from the burner Take care not to lose or damage the injector 5 4 To replace the injector reverse the above procedure 5 5 Check for gas leaks AR1349 6 3 Replace with a new electrode Do not over tighten the nut as this could break the new component 6 4 Replace the ignition lead and the lower panel 7 THERMOCOUPLE AR1993 7 1 Remove the lower panel See diagram 6 6 ELECTRODE 7 2 Disconnect the thermocouple from the gas valve See diagram 8 arrow C 6 1 Remove the lower panel See diagram 6 19 SERVICING INSIRUCTIONS REPLACING PARTS 9 MAGNETIC SAFETY VALVE 9 1 Turn the gas off at the isolation device 9 2 Remove the lower panel Diagram 6 93 Undo the thermocouple from the interrupter block and remove the two thermo current cables Unscrew the interrupter block from the back of the valve Diagram 10 AR1994 7 3 Undo the thermocouple nut in the back of the pilot burner by half a turn This will release the thermocouple 7 4 When replacing the thermocouple into the pilot burner ensure the component is pushed fully into the hole There is a stop on the thermocouple to set the height 7 5 Lock the retaining nut just enough to grip the thermocoup
28. spark at pilot 1 Rectify spark at continues to spark value burner pilot burner shuts down after 10 30 2 Loose damaged 2 Check interrupter seconds wire and wires Is the gas turned on to the appliance Yes Is the gas pressure correct Yes Has the system got any air in it SYSTEM OK NO Yes aa il Oo OU ome ia d S8 lt oO Vos a UD goc Oo LOT Q c 5 O c pu Oy Pk ao OS vU Y eo E c gt cw RTT ver O85 oo Kops o T n O 0 oN pc kK Z is z E La Z og ox al Oo gas meter retry Correct and FUNCTIONAL CHECK 2 Check isolation tap and gt FEN D il sO c Rs N lab gt o un hel On D z Pas ab an Ic a SERVICING INSTRUCTIONS FAULT FINDING CHARTS SOK n N gsUDJOM an S SOK Spuo2 s uey 1938218 sig S poi p YM Sinus yun Sew jun eA19 u uun o uJnj sului JO UNY Anau pue uonboouuo y uo108l gSpUOdasS uey 1972318 siy 5 A919 YUM sinus yun Sew nun IPA4 1u W HO uni SUI JO Uny SOK gaspeqeyep y uo p s aunssaid au ye ses au si n uo Suiuuni 114 Y YUM un deuil asUuey uie ALs 1O Id IIM iun 3o id aoejday SOK 9 EA JO YOR ut poos uon euuoo dnooouui u S Jad pue 294107 a1lJ Y 0 pea uorqw ssumy Jo 10 adid Y YUM SI Wa qold auge
29. that the emergency shut off switch is in the ON 1 position see Section 2 Emergency Shut Off Check and change the batteries in the remote handset Check and change the appliance batteries Section 10 Consult your Gazco dealer if the Linea still does not light INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS 8651bEC P8651EC Working Xm Gas Rate Input kW Gross CAT bcne eration njector Efficiency Class Country m h OW 29 Es Flue Outlet Size 100 152mm Gas Inlet Connection Size 8mm Wall Thickness Minimum 100mm 4 Maximum 500mm Linea Replacement Batteries 4 x AA Cells Handset Replacement Batteries 1 X 9v PP3 Cell PACKING CHECKLIST Qty Description Linea assembly including fixing bracket Flue Pipe Terminal Guard Remote Hand Set _ _ 1 Terminal Guard Fixing Kit Containing 4 Wood Screws 1 LM 4 Red Rawlplugs 1 Linea Fixing Kit Containing 4 Wood Screws 2 Tyg AR1330 4 Brown Rawlplugs 1 Aluminium Tape 1 Sealing Ring 4 x AA Cells 1 x 9v PP3 Cell 1 Instruction Manual AR1331 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS NOTE This appliance can only be installed in conjunction with the flue supplied 1 1 The flue must be sited in accordance with BS5440 Part 1 latest edition See diagram 1 1 2 Anyterminal which is less than 2 metres above any access level g
30. tout in the back panel of the Linea and the fixing bracket to allow the pipe to be concealed within the appliance 2 Surface mounting the pipe For this option there is a pipe cover kit 8654 This consists of a 1 4 Metre Cover b 2 Brackets C Screws and Rawlplugs To fit the cover measure the length required and cut down accordingly Fix the two brackets to the wall as required The magnets should be vertical Fix pipe clips to the wall and install the gas pipe The cover can now be attached to the magnets to cover the gas supply NOTE There are three options of cover finishes Black Metallic Alloy and primed finish which allows the customer to finish any chosen colour 3 The gas pipe can be concealed by cutting a channel in the wall All current regulations must be adhered to and no pipe joint must be concealed in the wall 10 3 1 3 VENTILATION This appliance requires no additional ventilation 4 APPLIANCE LOCATION IMPORTANT DO NOT OBSTRUCT THE TOP AND BOTTOM 4 1 4 2 SLOTS IN THE LINEA OUTER CASE THESE MUST BE UNOBSTRUCTED DO NOT RECESS THIS APPLIANCE INTO A WALL IT MUST BE SURFACE MOUNTED ON A FLAT WALL USING THE WALL MOUNTING BRACKET SUPPLIED This appliance does not require a hearth It can only be fitted on an outside wall with suitable clearances for the flue terminal and guard if required As detailed in diagram 1 All minimum clearances must be complied with See diagram 3 These clearan
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