MASTER-K10S1 - LS Control Argentina
Contents
1. Data communication through RS232C and RS485 is available e K10S1 includes a high speed counter being applicable for a simple positioning system e K10S1 series are suitable for the control of small machinery having I O points less than 14 E Power Supplying to the PLC To prevent the PLC from an improper Geeta tink nae operation caused by the external noise place a insulation transformer and or a AC penta noise filter as shown in the right figure 9 e Always install AC power cable and signal or data lines in separate ducts or bunches The fuse in the DC power supply may be blown when the DC power is supplied in reverse polarity Be careful to connect power source cable to the correct terminal Internal device of PLC may be damaged by the improper lead connections Supplying power beyond rated voltage frequency may damage internal devices Grounding Other Other Other lt BEST gt lt GOOD gt lt POOR gt N Caution When you supply power to external DC24V devices from the power unit of K10S1 be careful not to exceed the maximum capacity of power unit No of inputs simultaneously ON X 7mA The maximum No of outputs simultaneously ON X 8mA capacity of power gt current consumption of external DC24V devices supply Note The maximum capacity of power supply K10S1 100mA MASTER K10S1 M Specifications General Specifications Power Supplies 47 63Hz _ _ _ _ _ _ K10S1 100 240VAC Free Vol2. or NAK massage is detected Fiza These relays are set according to the result of compare instructions CMP CMPP DCMP DCMPP F130 The numbers of AC power fail occurred during RUN AC power fail F135 mode HSCNT The elapsed value of high speed counter is Elapsed value of stored High speed counter HSC The low word of elapsed value of high speed counter is stored HSCNT The preset value of high speed counter is Preset value of High Stored speed counter HSC The high word of elapsed value of high speed counter is stored 13 MASTER K10S1 1 0 Circuit DC 24V Input Relay Output 5 D O 3 D Q 3 ynog JeUIEqUI E External Connection Speed Counter I 10 11 12 O RU fre os LS i toos240vac AC AC FG NC COMI Pio P11 COM2 P12 P13 coms P14 P15 E T aelel ale aleleieieiels Eat LL 14 MASTER K10S1 E RS485 COMMUNICATION General Specification Instruction for RS485 SEND RECV Above instruction is used in sequence program of only master PLC being designated as station no h1F Communication Method Asynchronous half duplex Max Linkable station number 32 stations including self station Transmission speed 300 19200bps selectable Transmission distance Max 1km no repeater P
3. 7 solution Leader in Electrics amp Automation User Manual MASTER K10S1 Programmable Logic Controller O A Safety Instructions Read this manual carefully before installing wiring operating servicing or inspecting this equipment Keep this manual within easy reach for quick reference LS Industrial Systems http eng lIsis biz MASTER K10S1 SAFETY PRECAUTIONS SAFETY PRECAUTIONS Read this manual thoroughly before using LSIS equipment Also pay careful attention to safety and handle the module properly Safety precautions are for using the product safely and correctly in order to prevent the accident and danger so make sure to follow all directions in safety precautions The precautions are divided into 2 sections Warning and Caution Each of the meaning is represented as follows Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A Indicates that incorrect handling may cause hazardous conditions LA Caution resulting in medium or slight personal injury or physical damage Warning The symbols which are indicated in the PLC and User s manual mean as follows This symbol means paying attention because of danger in specific situation IN This symbol means paying attention because of danger of electric shock Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it t
4. RAM mode RUN mode according to PLC operation system 2 The range of address D1 S2 of word memory device for slave PLC in the SEND RECV can not be exceed that of master PLC 16 MASTER K10S1 E Dimension and Weight LI LI Les 2 e Net Weight of K14P1 DRS 350g EH Other Technical Materials e MASTER K Programming Manual Graphic Loader KGL User s Manual Handy Loader KLD 150S User s Manual e MASTER K PMU Communication Technical Materials 17 MASTER K10S1 WARRANTY 1 Warranty Period The warranty period for the purchased product is 18 months from the manufactured date 2 Warranty Range For problems that occur during the warranty period a partial replacement or repair is available But the following cases are excluded from the warranty range 1 Problems caused by improper conditions environment or treatment other than that described in the user s manual Problems caused by from another manufacturer s product Modification or repair outside LSIS or the branches designated by LSIS Used for a method other than the original intended method Problems caused by unexpected reasons due to the level of the science technology at the time of the project release 6 In the cases that LSIS is not responsible for such as natural disaster fire etc 2 3 4 5 3 This warranty is valid only for the PLC unit body When using the product consider the safety pre
5. cautions for the system configuration or product application 18 Leader in Electrics amp Automation HEAD OFFICE Yonsei Jaedan Severance Bldg 84 11 5 ga Namdaemun ro Jung gu Seoul 100 753 Korea Tel 82 2 2034 4643 4649 Fax 82 2 2034 4879 2034 4885 LS Industrial Systems Tokyo Office gt gt Japan Address 16F Higashi Kan Akasaka Twin Towers 17 22 2 chome Akasaka Minato ku Tokyo 107 8470 Japan Tel 81 3 3582 9128 Fax 81 3 3582 0065 e mail LS Industrial Systems Dubai Rep Office gt gt UAE Address P O BOX 114216 API World Tower 303B Sheikh Zayed road Dubai UAE Tel 971 4 3328289 Fax 971 4 3329444 e mail LS VINA Industrial Systems Co Ltd gt gt Vietnam Address LSIS VINA Congty che tao may dien Viet Hung Dong Anh Hanoi Vietnam Tel 84 4 882 0222 Fax 84 4 882 0220 e mail LS Industrial Systems Hanoi Office gt gt Vietnam Address Room C21 5th Floor Horison Hotel 40 Cat Linh Hanoi Vietnam Tel 84 4 736 6270 1 Fax 84 4 736 6269 Dalian LS Industrial Systems co Ltd gt gt China Address No 15 Liaohexi 3 Road economic and technical development zone Dalian China Tel 86 41 1 8273 7777 Fax 86 411 8730 7560 e mail X LS Industrial Systems constantly endeavors to improve its product so that information in this manual is subject to change without notice 10310000071 LS Industrial Systems International Trading Shanghai Co Ltd gt gt China Address Room 1705 1707 17th f
6. e on the internal devices MASTER K10S1 E Memory Map Bit Data Memory Word Data Memory Program Memory 0 2 F 0000 FFFF POO D000 2 I O Relays Parameter Pot Word Data Setting Area me 2 Register Area Auxiliary Relays RE NG 256points D063 KOO T Keep Relays ui Timer Preset User Program ko 128points 1047 Value 48 word Area 800 Steps Bhi Link Relays T000 Timer Elapsed i 128points i Value 48 word LO7 T047 F00 Special Relays C000 Counter Preset 256points Value 16 word i F15 C015 eee rea T000 C000 Counter Elapsed E 100ms Timers Value 16 word K000 KO7F Toa 32points C015 LO00 LO7F T024 T031 T044 T047 C012 C015 D048 D063 12 00 815 99 00 99 T032 10ms Timers 200 2 T047 16points 2 16 X 100 steps S15 S00 00 15 99 Step Controller 000 Counters 16points 015 Xx The Integer Setting Range in Word Data Area 0 65535 Decimal or 0 hFFFF Hex For Double Word Instruction 0 4294967295 or O hFFFFFFFF 10 MASTER K10S1 M Special Function Relay F area F relay is used as only input operand Set when the PLC is on PGM program mode Use as adummy relay or initialization in user F014 Turnover per Repeat set reset according to each scan during each scan PLC is RUN mode Related to SEND RECV instructions only TON Upper byte The station No where error occurred F020 Communication error Lower byte err
7. loor Xinda Commercial Building No 322 Xian Xia Road Shanghai China Tel 86 21 6278 4291 Fax 86 21 6278 4372 e mail LS Industrial Systems Wuxi Co Ltd gt gt China Address 102 A National High amp New Tech Industrial Development Area Wuxi Jiangsu China Tel 86 510 534 6666 Fax 86 510 522 4078 e mail LS Industrial Systems Beijing Office gt gt China Address Room 602 North B D EAS 21 Xiao Yun Road Dongsanhuan Beilu Chaoyang District Beijing 100027 China Tel 86 10 6462 3254 Fax 86 10 6462 3236 e mail LS Industrial Systems Guangzhou Office gt gt China Address Room 1403 14F New Poly Tower 2 Zhongshan Liu Rad Guangzhou China Tel 86 20 8326 6754 Fax 86 20 8326 6287 e mail LS Industrial Systems Chengdu Office gt gt China Address Room 2907 Zhong Yin B D No 35 Renminzhong 2 Road Chengdu China Tel 86 28 8612 9151 Fax 86 28 8612 9236 e mail LS Industrial Systems Qingdao Office gt gt China Address 7B40 Hanxin Guangchang Shenye Building B No 9 Shandong Road Qingdao China Tel 86 532 580 2539 Fax 86 532 583 3793 e mail K10S1 2005 6
8. o end user MASTER K10S1 SAFETY PRECAUTIONS Design Precautions Warning gt Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or PLC module Otherwise serious trouble could result from erroneous output or erroneous operation Outside the PLC construct mechanical damage preventing interlock circuits such as emergency stop protective circuits positioning upper and lower limits switches and interlocking forward reverse operation When the PLC detects the following problems it will stop calculation and turn off all output in case of watchdog timer error module interface error or other hardware errors However one or more outputs could be turned on when there are problems that the PLC CPU cannot detect such as malfunction of output device relay transistor etc itself or I O controller Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times Also build an external monitoring circuit that will monitor any single output that could cause serious trouble gt Make sure all external load connected to output does NOT exceed the rating of output module Overcurrent exceeding the rating of output module could cause fire damage or erroneous operation gt Build a circuit that turn on the external power supply when the PLC main module power is turned on If the external power suppl
9. or code F02F information The error code of time out error h20 No error h0000 F030 Set in case of internal ROM error 24V fail error Set in case of WDT error program error I O oo Light orror combination error missing END RET error h0000 No error h0023 Code error F050 e h0014 I O error e h0024 Missing END error Error code FO5F h0021 Parameter error e h0025 Missing RET error 11 MASTER K10S1 F060 The step No where error FO6F occurred F070 High speed counter output F077 register F080 PLC model FO8F User defined clock F100 Clock 0 F103 Clock 3 The step No where program error occurred in stored In case of branch instruction error the destination step No is stored e HSCNT instruction F070 F077 e HSC instruction use only F070 bit e K10S amp K10S1 h0031 K60S h0036 e K30S h0033 e K100S h0035 There relays repeat On Off with fixed time interval and are operated only when the PLC is in RUN mode Example F094 2sec clock sec sec 2sec These relays repeat On Off based on a scan time Initial state Off 12 MASTER K10S1 FI1A On sending flag F11C On receiving flag These flags indicate the communication status when I DIN DOUT instructions are used Receive completion F11E flag aN DIN DOUT Set when time out error occurred Communication error flag SEND RECV Set when time out error occurs
10. points _ _ _ _ T 100ms timer T000 T031 32points _ _ _ _ 10ms timer T032_ 7047 16points _ _ C Counter 000 C015 16points CAD sr Se Si aa ee ee Up counter Down counte t Up down counter _ oil Ring Counter preset range 0 65535 _ _ _ _ LO So s is oe ear On_delay timer Off delay timer Integrating timer _ High speed counter _ _ _ _ _____ 1point 8kpps DC24V Duty 20 80 Other functions MASTER K10S1 1 0 Specification K10S1 Item DC2AV on Operating Vorage o O SSS off Operating Votage lt eo O Input Current em po Mex Output Curent IAT wma on State Votage Drop sv Of State Leakage Curen IReRIR 1A point 3A COM Note The expected life span of relay The relay used in MASTER K10S1 is FUJI s RB1 E and those manufacturer guarantee 10million times mechanical and 0 1 3million times electrical operation for their relays The durability of relay depends on the type of external load Therefore we highly recommend customers to connect an external relay or SSR between PLC and large inductive load for improved reliability and maintenance of PLC The capacity of external relay or SSR should be at least twice larger than the capacity of the load All outputs will be turned off when interruptions of CPU control voltage drops interruptions and or power up down occur Improper terminal connection or overloads on I O may cause a damag
11. r solder the battery Mishandling of battery can cause overheating or cracks which could result in injury and fires MASTER K10S1 SAFETY PRECAUTIONS Startup and Maintenance Precautions Caution gt Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire gt Switch all phases of the external power supply off before mounting or removing the module Not doing so could cause failure or malfunction of the module gt Use a cellular phone or walky talky more than 30cm 11 81 inch away from the PLC Not doing so can cause a malfunction Disposal Precautions When disposing of this product treat it as industrial waste Not doing so could cause poisonous pollution or explosion Warranty e LSIS provides an 18 months warranty from the date of production For troubles within the warranty period LSIS will replace the entire PLC or repair the troubled parts free of charge except the following cases the troubles caused by improper treatment or operation 2 the troubles caused by external devices the troubles caused by remodeling or repairing based on user s own discretion 4 the troubles caused by natural disaster This warranty is limited to the PLC itself only It is not valid for the whole system which the PLC is attached MASTER K10S1 E Characteristics The user program is stored in a EEPROM and no battery back up is required
12. reset of waiting time Preset address D060 for Time Out Error Preset value x 10ms 0 255 Oms 2550ms Default preset value 0 500ms if preset value is equal or more than 255 waiting time is 2550ms Network System max 32 stations Po Master PLC Slave PLC1 Slave PLC2 Slave PLC30 Station no Station no Station no Station no h1F h00 h01 h1E RS485 port RS485 port RS485 port RS485 port 15 MASTER K10S1 e Instruction SEND FUN 159 Transmission data from master to slave RECV FUN 158 Receiving data from slave to master SEND St Si Din Instruction Form St S1 D1 S2 D2 IAT RECV St D2 Sn Station number of slave PLC to communicate This of master PLC is always h1F Beginning address of word memory device of master PLC in which data to be transmitted to slave is stored Beginning address of word memory device of slave PLC in which data to be received from master will be stored Beginning address of word memory device of slave PLC in which data to be transmitted to master is stored Beginning address of word memory device of master PLC in which data to be received from slave will be stored The number of word data to be transmitted or received Hex or Decimal When the transmitted data from master PLC is stored to P area of slave directly the output data of P area of slave PLC may clear during operation mode of slave PLC changing PROG
13. s operation Wiring Precautions Warning gt Completely turn off the external power supply when installing or placing wiring Not doing so could cause electric shock or damage to the product gt Make sure that all terminal covers are correctly attached Not doing so could result in electric shock MASTER K10S1 SAFETY PRECAUTIONS Wiring Precautions Caution gt Be sure that wiring is done correctly be checking the products related voltage and the terminal layout Incorrect wiring could result in fire damage or erroneous operation gt Tighten the terminal screws with the specified torque If the terminal screws are loose if could result in short circuits fire or erroneous operation gt Be sure to ground the FG or LG terminal to the protective ground conductor Not doing so could result in erroneous operation gt Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fire damage or erroneous operation Startup and Maintenance Precautions Warning gt Do not touch the terminals while power is on Doing so could cause electric shock or erroneous operation gt Switch all phases of the external power supply off when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock or erroneous operation gt Do not charge disassemble heat place in fire short circuit o
14. tage _ amp Consumption LAN Do a a a CS amh a aes SS OR a Dropout Tolerance 2 2 2 1 2 Cycle DC Supply Output s sa a a a a a ae QUA isa Le ee nes Lane Withstanding Voltage _ _ _ 2 2 DC 500V 10MQ ___________ Grounding _________ 2 Grounding resistance 10092 _ _ _ _ Noise Immunity _ 2222 2000V us Noise Simulator _ _ __ Vibration ______________ KSC0903 _____________ sara Shock LL LL LS KSC0905 2222 2 Operation Temperature _ _ ii 0 55C 32 131 F iss Storage Temperature 25 750 13 2158F _ _ _____ Humidity ir 2 Le 5 95 RH Non condensing RH 2 _ _ Atmosphere _ ________ Free from corrosive gas_ _ _ ESD Severity Level _ 2 2 Level ESD 3 _____________ Altitude under 2000m Functional Specifications Program control method Cyclic execution of stored program _ _ _ VQ Processing Method ie Updated after each scan No of instructions sis 30 Basic instructions amp 154 application instructions Execution time 3 2 76 us step i i il ei eee Program capacity a ca ca a sa a _ _ _ 800 steps Memory device type EEPROM 8kbyte ______________ Memory device range sa sa a as _ _ P 1 0 relay P000 P007 8points for input P010 P015 6points for output M Auxiliary relay M000 M15E 256points K Keep relay K000 KO7F 128points _ _ _ _ F Special relay FOOO F15F 256
15. y is turned on first it could result in erroneous output or erroneous operation Caution gt Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 94inch or more from each other Not doing so could result in noise that would cause erroneous operation MASTER K10S1 SAFETY PRECAUTIONS Installation Precautions Caution gt Use the PLC in an environment that meets the general specification contained in this manual Using the PLC in an environment outside the range of the general specification could result in electric shock fire erroneous operation and damage to or deterioration of the product gt Completely turn off the power supply before loading or unloading the module Not doing so could result in electric shock or damage to the product gt Make sure all modules are loaded correctly and surely Not doing so could cause a malfunction failure or drop Make sure I O and extension connector are installed correctly Poor connection could cause an input or output failure gt When install the PLC in environment of much vibration be sure to insulate the PLC from direct vibration Not doing so could cause electric shock fire and erroneous operation gt Be sure to there are no foreign substances such as conductive debris inside the module Conductive debris could cause fire damage or erroneou
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