902.0011 - Installation & Operator Manual - 2008
Contents
1. Installation amp Operators Manual Eco Hydro and Duo under counter range N Y Part number 902 0011 Revision A VAN Installation and Operation instructions For Classeq under counter range of glass and dishwashers Section Title Page s 1 oafety instructions 2 The appliance 3 Installation Commissioning N l N N Az 5 Operation 7 10 6 Cleaning 11 12 7 Trouble shooting 12 14 1 0 Safety instructions 1 1 1 2 1 3 1 4 1 5 1 6 Warning IN CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS APPLIANCE INCORRECT INSTALLATION ADAPTATIONS OR ALTERATIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY MALICIOUS DAMAGE DAMAGE DUE TO NEGLIGENCE OR FAILURE TO COMPLY WITH THESE INSTRUCTIONS AND LOCAL LEGISALTION OR UNAUTHORISED TAMPERING WILL INVALIDATE ANY WARRANTY AND RELIEVE THE MANUFACTURER OF ALL LIABILITY DAMAGE TO THE MACHINE CAUSED DUE TO LIMESCALE WILL NOT BE COVERED BY THE MANUFACTURES WARRANTY Installation Installation should only be carried out by a Classeq approved technician and in accordance with current regulations and within our instructions Modification Classeq Limited reserves the right to modify either the appliance or the contents of these instructions without notice Operation The appliance should only be used by a trained operator as instructed in section 5 of this manual Failure2. 0 SN 51556 OSJE IM EYEP SIU LOW NOILOFLOHd VIVO y Aq si bassejg iddns uoneuuojur ay JO diusueulX4Jo enp 15 Bunoajold syluow 2 in e si mau UJJ0J 53 50 pue aseajd 32npoud Ay jenb e 6ui ng 104 ueu STIVLAG 8
3. NOT switch isolate the appliance while in the drain down cycle Once empty Classeq recommends that the mains water and electricity supplies are isolated at the wall and the machine be cleaned as instructed in section 6 of this manual 4 For hygiene reasons it is recommended that once the appliance has been drained that the door is left open to assist in natural drying of the gt wash chamber Page 10 6 0 Cleaning 6 1 Prior to cleaning Switch off and isolated electrical supply before cleaning the appliance WARNING DO NOT use cleaning agents that contain CHLORINE BLEACH or HYPOCHLORITE DO NOT use STEEL WOOL WIRE BRUSHES or any other abrasive materials DO NOT jet wash or hose pipe the appliance down either inter nally or on the exterior 6 2 Internal cleaning Remove the wash and rinse arms from the appliance once removed wash in warm soapy water ensuring all debris are removed before reassembling the arm Remove all the filters from within the appliance and again wash in warm soapy water ensuring all debris are removed WARNING Before cleaning the wash chamber ensure all sharp items such as broken glass or other items which could cause injury are removed carefully Now wipe the inside of the wash chamber ensuring any debris are removed and the chamber is clean now reassemble all filters and wash arms Page 11 6 3 Exterior cleaning Wipe the exterior of the appliance wi
4. ain to fill the machine drain as per instructions 5 6 of this manual Check the temperature of the mains water as variations in water temperature will affect the heating of the appliance Check that the wash chamber is full of water 7 4 Appliance not draining e Check and clean all filters within the appliance e Check that the stand pipe drain is not clogged blocked e With drain pump appliance bleed the pump as stated in section 3 3 2 of this manual 7 5 Poor wash results e Check and replenish chemicals e Check and clean wash and rinse jets on wash arm assembly e Clean filters within appliance and check that they are fitted correctly Page 13 Check water supply is ON and fully open Rinse dishes of any food debris before placing into the dish washer Glasses may need to be renovated If glasses are Blooming you may need a water softener call your dealer to advise on size of water softener required If a water softener is fitted replenish the salt within the softener as per the water softener instructions 7 6 Overfilling Drain appliance fully then try again to fill the machine drain as per instructions 5 6 of this manual Check and clean all filters within the appliance Check stand pipe drain height is configured correctly shown in section 3 3 2 of this manual Check that the stand pipe drain is not clogged blocked With drain pump appliance bleed the pump as state
5. appliance is designed to only start a cycle when the correct temperatures are achieved so there may be a pause between a cycle being selected and the cycle starting Starting a cycle To start a cycle open the door load the first basket ensuring that bottom and top arms rotate freely Close the door then depress the Cycle switch the cycle will now start once the appliance has achieved its correct temperatures during the cycle the Cycle lamp will be illuminated Once the Cycle lamp has gone out at the end of the cycle open the door and remove the basket then reload the machine and repeat as required Draining During normal operation your appliance will automatically drain away any excess water Classeq recommends if your appliance is not being used for a prolonged period of time the machine must be completely drained down 5 6 Draining cont Gravity drain typically Eco1 and Eco2 e Switch appliance OFF at fascia e Remove drain plug from wash tank e You appliance should now drain under gravity e Once completed replace the drain plug e Now isolate mains water and electricity at the wall Drain pump appliances optional on Eco1 Eco2 e Switch appliance OFF at fascia e Close the door e Now depress the Cycle switch the Cycle lamp will now illuminate to indicate that the drain cycle is in progress e Once the Cycle lamp goes out switch the appliance Off at the wall DO
6. ashers are to be used rinse aids must be suitable for water temperatures down to 40 Priming of Rinse aid amp Detergent This procedure is only required when commissioning the machine and not in normal operation e Ensure the machine is empty of water e Switch the water supply OFF e Now switch the machine ON at both the mains supply and at the fascia for 90 seconds only e Now switch the machine at the OFF at the fascia Turn the water supply ON The rinse aide will now be primed the machine can now be switch ON and allowed to fill amp heat as normal Page 5 4 2 4 3 Page 6 Chemical dosage Chemical doses are pre set however they can be adjustment to suit the Individual sites requirements such adjustment is made by turning an adjuster screw on each chemical pump The chemical pumps are located behind the front lower panel e Detergent pump is the right hand pump e Rinse aid pump is the left hand pump Adjustments are made by rotating the adjuster screw in the front of the pumps Increase dosage rotate screw clockwise O Decrease dosage rotate screw anticlockwise Rinse amp wash tank temperatures The water temperatures on range of machines are adjustable but have been preset to Temperatures Machine type Rinse water Wash water Glasswashers Dishwashers Interlock options All appliance have three interlock options to select such an option remove the fr
7. d in section 3 3 2 of this manual If the appliance continues to overfill isolate both the mains electricity and water before call a service technician 7 7 Will not switch ON On an 13 amp appliance check and replace the fuse in the plug ensuring the replacement fuse is of the correct rating On other amperage appliances check and reset circuit breaker within the sites fuse board if the circuit breaker continues to trip call a service technician immediately 7 8 Will not switch OFF Page 14 Isolate at mains electricity before calling for a service technician immediately Page 15 Classeq Winterhalter House 0870 224 7280 Roebuck Way 0870 224 7255 Knowlhill Email service classeq co uk Milton Keynes Website www classeq co uk MK5 8WH CLASSEQ SERVICE DEPARTMENT CLASSEQ WINTERHALTER HOUSE ROEBUCK WAY KNOWLHILL MILTON KEYNES MK5 8WH D ON D SSA y 1911 5 Huey Sd LNVHHVM NI 03153431NI NOA NOLLISOd ANN LOW NOD 343H WOY GASVHOYNd JIV Id DNILVN NOLLV TIVLSNI 3SvHOY ld JO 41A X d V D Y IHSWMHSI D tHHSVAASSV TD dqseINNN ON TAON SIIVL30A Lonaoasd O xoq 941 5n oseo d 01 usiM 100 op sjuauido anap a n n Aue 122 2 USIM w WOJ JNOHdH 191 1 BOIAIAS e oJinbaJ Ji 5592018 y dn peeds 5202 1SOd
8. hown within this manual also all installations must be with a running P trap to ensure hygiene to identify your appliance see page 9 of this manual All models Flexible waste hose must be securely attached to the waste outlet elbow on the rear of the machine e The waste hose must flow down from the waste outlet to the drain 35mm 1 14 stand pipe required must be lower than the baseline of the appliance Standpipe must not be higher than 300mm on drain pump machines amp 100mm on gravity drain machines Page 4 contact Classeq or your dealer agent Le If you have any doubts about the drainage system on the machine please either 4 0 Commissioning 4 1 AN Rinse aid amp detergent Chemical pump s are located behind the front lower panel prior to removing any panels all electrical supplies MUST be isolated A coil of PVC hose is attached to each chemical pump un coil PVC hose and feed through either the right or left hand slots located at the front of the base of the machine prior to feeding the PVC hose into the chemical bottle slide one of the rigid grey plastic tubes over the end of the PVC hose then push the bottle weight supplied onto the end of each PVC hose Ensure the correct chemical tubes now go to the corresponding chemical bottles i e rinse aid hose into rinse aid bottle WARNING Only rinse aids and detergents developed for commercial glass and dishw
9. malfunction z In the event of a failure malfunction the mains electrical and water supplies MUST be isolated at the wall and not just at the machine Repairs and spare parts The appliance must only be repaired by a Classeq approved technician using genuine Classeg spare parts Page 1 2 0 2 1 2 2 3 0 3 1 Page 2 The appliance Unpacking Use suitable means and protective equipment to avoid injury whilst unpacking and handling the appliance Remove all outer packaging and the protective film from the outer panels of the appliance prior to installation Ensure all packing materials are disposed of in accordance with local regulations Items included The following items are included within the appliance e 2 x Baskets e 1 x Cutlery basket Dishwashers only e 1 x Water inlet hose e 2 x Primary filters e 2 x Secondary filters Only 1 on Gravity drain machines e 1 x Drain plug Gravity arain machines only e 2 x Bottle weight kits for Rinse Aid and Detergent tubes e 1 x Installation and Operation Instructions Must be left with the customer e 1 x Warranty card Must be left with the customer Installation The site Ensure that there is sufficient space for the installation servicing and easy access to all mains isolator switches valves i e electricity and water Ensure that the surface the appliance is going to be installed onto is adequately stable and capable of supporti
10. ng the appliance during normal operation listed below are the approximate machine weights when fully laden during normal operation Once installed ensure that the appliance is stable and secure with its weight being distributed equally and does not tilt more than 3 in any direction Machine sizes 400mm basket 500mm basket 3 2 3 2 1 Electrical connection All electrical connections MUST be carried out by an authorised technician and in accordance with local regulations As a minimum Classeq recommends that the following standards are maintained e All appliances are connected via a residual current device R C D or earth leakage protection device 60204 Supply isolator switch must have all pole separation of more than 3mm e EN 60335 The appliance must be connected to a equi potential conductor the connection stud is located at the rear of the appliance a suitable ring terminal shall be required this is in addition to the earthed electrical supply Prior to connecting the appliance ensure that the voltage and the supply fuse complies with the rating plate on the appliance Electrical rating Within the Classeq range several of the 500mm basket appliances can be either down rated or up rated electrically such a procedure MUST be carried out by a Classeq approved technician The down up rating of the machine is carried out by configuring the terminal block within the appliance to
11. ont lower panel then located towards the centre of the machine you will find four cables tied together each wire having a different coloured cover black green red amp white by connecting different combinations together you will obtain the appropriate interlock option e Interlock removed Will start at any temperature Connect the Black crimp to the White crimp Quick start default setting Will start if the rinse tank is above 55 Connect the Green crimp to the White crimp e Interlock All tanks must be up to temperature before a cycle will start Connect the Red crimp to the White crimp 4 4 5 0 5 1 Demonstration Classeq recommends that prior to leaving the site installation the installer demonstrates the following to the end user as this will ensure the appliance is correctly used e What to do in case of an emergency i e how to isolate the mains electricity and water see section 1 e Switching the appliance on e Operating the appliance e Draining down e Switch the appliance off e Clean the appliance including removal and replacement of all filters e Replenishing and priming of rinse aid and detergent Upon completion of the installation and commissioning of the appliance this manual MUST be left with the end user Operation Machine description The design of commercial glass and dishwashing machines differ from their domestic versions as they are designed to run nearly continually f
12. or many hours Commercial appliances wash results can be effected by external considerations such as incoming water temperature pressure hardness and choice of chemicals Classeq recommends that your appliance is either connected to a water softener or a softened water supply for further details on water softeners please contact the supplier of your appliance Page 7 5 2 Controls Prior to switching the machine ON ensure that you are familiar with the controls on the front fascia of the appliance and the location of the isolator for mains electricity and water supply 1 ON OFF lamp 2 ON OFF switch 3 Machine ready lamp 4 Cycle switch 5 Cycle lamp Note Appliances fitted with a drain pump the Cycle switch and lamp double as the drain down switch and lamp Drain pump appliances will have this symbol located below I the Cycle lamp 5 as shown on the above fascia If the symbol this is not present the machine will have been despatched as a gravity drain machine If in doubt please contact Classeq for advise Page 8 5 3 5 4 5 5 5 6 Switch the machine on Ensure that both the water and electrical supply are connected and switched on then depress the ON OFF switch located on the fascia of the machine The machine will now automatically fill and heat during this process the door should remain closed allowing the process to be completed quickly Machine ready to operate The
13. th a damp sponge NOT WET Once dry clean using a STAINLESS STEEL cleaning agent 7 0 Trouble shooting e Before placing a service call please check the following e Check the appliance is connected to the mains water and electricity supply and both are turned on e Check levels of chemicals within the rinse aid and detergent bottles e Check the drain stand pipe is correct for the appliance refer to section 3 3 2 of this manual NOTE In the event of a service call being made under Warranty and it is found that the fault s are due to non observance of instructions in this manual the call will be charged at current rates 7 1 Appliance does not fill Appliance does not start Appliance does not rinse e Check water supply is turned ON e Check water supply hose is not trapped or kinked e Check that the appliance is switched ON e Drain appliance fully then try again to fill the machine drain as per instructions 5 6 of this manual Page 12 7 2 Appliance fills slowly e Check water supply tap is fully open e Check water supply pressure should be above 2 bar if not ask your dealer to install a booster pump to increase water pressure e Check and clean rinse jets located on the wash arms within the appliance e Check water supply hose is not trapped or kinked e Remove any pressure regulator or reducer from the water supply 7 3 Appliance not heating e Drain appliance fully then try ag
14. the following 13 Amp Single phase e Links removed between L1 L2 and L3 Ensure link remains between neutrals N 30 Amp Single phase Ensure all link remains between lives terminals L1 L2 and L3 Ensure link remains between neutrals N Three phase Only Eco3 H750 Duo3 and Duo750 appliances can be converted to three phase this is performed by removing electrical links at the terminal between L1 L2 amp L3 then installing a new 5 core supply cable i e L1 L2 L3 N and Earth PE Page 3 3 3 Water connection The appliance comes with a water supply hose requiring a 34 BSP male threaded connection at the mains water supply upon installation and commissioning all water joints must be checked for leaks 3 3 1 Water supply restrictions Water supply constraints must be adhered to e Incoming water temperature 4 minimum 55 maximum Supply water dynamic pressure air break machines minimum water pressure 0 25 bar all other parameters apply 0102 2 to 4 bar 4 to 6 bar 6 bar plus Rinse booster pump required No modifications required Flow restrictor required Pressure reducing valve required If the above requirements are not adhered to the performance of the appliance will be impaired 3 3 2 Drainage systems Appliances are available as either gravity drain or pumped drain upon installation the waste hose and stand pipe must be configured as s
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