L010583 - ACP-MxI Series Users Guide(org)
Contents
1. ACP Mxl Series AC Induction Motor e Brushless design for long life and quiet operation e 110 220 VAC input e Single or Three phase input available e Rated for Continuous operation e High power factor up to 0 8 e Self starting e UL Certified e Output from 6 to 150 watts e High Starting torque for high inertial loads e Direct Replacement for some Panasonic AC induc tion motors Figure 1 Optional Gearbox and Fan attached The ACP Mxl Series are fractional horsepower induction motors ACP Mxl series provide users that need a simple solution The ACP MxI offers different sizes to accommodate your needs These AC Induction motors can be customized to have a clutch and or brake ACP Mxl series operate at 120 or 220VAC so there is no need for a transformer just hook up and go ACP Mxl series AC Induction motors can also be mated with other accessories another reason to choose Anaheim Automation for your AC induction motor projects ACP MxI series can be tailored with three phase AC Input Three phase AC Induction motors are used when efficiency needs to be at its highest A benefit of having a three phase AC induction motor is without the need of a starting capacitor Our three phase AC induction motors offer great starting torque compared to other three phase AC induction motors e Speed torque characteristics 1 Starting torque 2 Stalling torque 3 Rated torque 4 No load speed Torque N m 5 Rated speed 62. Synchronous speed Speed min Figure 2 ACP Mx I typical torque speed curve L Aanem ANAHEIM AUTOMATION AUTOMATION 910 East Orangefair Lane Anaheim CA 92801 714 992 6990 fax 714 992 0471 e mail info anaheimautomation com website www anaheimautomation com L010583 August 2009 Hook Up Drawing CW WIRING Lo l N AC INPUT CCW WIRING AC INPUT Figure 3 Induction Motor Hookup Single Phase Recommended Capacitor Values Part Number u Voltage F ACP M 2IK6A AU 25 ACP M 3IK15A AU ACP M 41K25A AU 6 c 450 ACP M 5IK40A AU ACP M 5IK40A CU 450 ACP M SIK60A AFU ACP M SIK60A CFU 450 ACP M 5IK90A AFU 250 ACP M 5IK90A CFU 450 ACP M 5IK120A AF ACP M 5IK120A CF ACP M 5IK150A AF ACP M 5IK150A CF Table 1 Capacitor Specifications Power Supply Requirements It is recommended that the ACP MxI series be powered by 120 VAC for the ACP M xIxxx Ax or 220 VAC for the ACP M xIxxx Cx series Absolute Maximum Ratings Input Voltage for ACP M xIxxx Ax 130 VAC Input Voltage for ACP M xIxxx Cx 240 VAC Max Case Temperature 80 C Temperature consideration Use additional airflow and or heatsinking Storage Temperature 0 to 50 C to keep motor temperature under 80 C L010583 August 2009 Specifications No Rated Load Load Starting Rated Starting Rated Maximum Part Number Poles Current Current Torque Torque Torque Speed Speed RPM RPM A A oz in oz in oz in ACP M 2IK
3. motor requires a higher input power than an AC induction motor The higher input power is used for the increased starting torque and instant reversing characteristics There are higher losses in an reversible motor than a regular AC induction motor Running the motor for more than 30 minutes can cause the motor to burn up Therefore for maximum performance it is recommended for 30 minutes of use at a time Can I run an AC induction reversible motor longer than 30 minutes You can increase the running time of the motor if heating considerations are taken care of The motor casing should be below 80 degrees Centigrade Can run an AC induction reversible motor 30 minutes in one direction then 30 minutes in the other The 30 minute rating is for the total time that the motor is on regardless of direction Can use a solid state relay SSR to switch the direction When using a SSR to switch direction please allow at minimum of 100ms before switching to the other direction Can use a capacitor other than the one it came with The capacitor that came with the motor was chosen for optimum stability and performance When using another capacitor use the recommended capacitance and voltage values when obtaining another capacitor The use of non polarized capacitors should be used For example Electrolytic capacitors should not be used What happens if use a different capacitor value other what has been given When using a different capacit
4. product or documentation Anaheim Automation s general policy does not recommend the use of its products in life support applications wherein a failure or malfunction of the product may directly threaten life or injury Per Anaheim Automation s Terms and Conditions the user of Anaheim Automation products in life support applications assumes all risks of such use and indemnifies Anaheim Automation against all damages LIMITED WARRANTY All Anaheim Automation products are warranted against defects in workmanship materials and construction when used under Normal Operating Conditions and when used in accordance with specifications Warranty provisions may be voided if products are subjected to physical modifications damage abuse or misuse Anaheim Automation will repair or replace at its option any product which has been found to be defective and is within the warranty period provided that the item is shipped freight prepaid with previous authorization RMA to Anaheim Automation s plant in Anaheim California TECHNICAL SUPPORT If you should require technical support or if you have problems using any of the equipment covered by this manual please read the manual completely to see if it will answer the questions you have If you need assistance beyond what this manual can provide contact your Local Distributor where you purchased the unit or contact the factory direct ANAHEIM AUTOMATION L010583 August 2009
5. 6A AU 4 1800 1550 0 41 0 25 5 7 7 2 14 4 ACP M 3IK15A AU 4 1800 1600 0 59 0 34 12 5 12 5 25 ACP M 4IK25A AU 4 1800 1500 0 91 0 49 19 4 25 50 ACP M 5IK40A AU 4 1800 1575 1 5 0 74 33 3 37 5 15 ACP M 5IK60A AFU 4 1800 1550 2 2 1 06 62 5 52 7 105 4 ACP M 5IK90A AFU 4 1800 1625 zl 1 7 66 73 6 147 2 ACP M 5IK120A AFU 4 1800 1610 2 85 1 65 107 101 202 ACP M 5IK150A AFU 4 1800 1512 3 3 2 61 126 4 137 5 275 ACP M 21K6A CU 4 1800 1550 0 21 0 13 5 7 7 2 14 4 ACP M 3IK15A CU 4 1800 1600 0 3 0 17 12 5 12 5 25 ACP M 4IK25A CU 4 1800 1625 0 55 0 24 19 4 25 50 ACP M 5IK40A CU 4 1800 1590 0 75 0 31 33 3 37 5 15 ACP M 5IK60A CFU 4 1800 1550 1 1 0 54 62 5 52 7 105 4 ACP M 5IK90A CFU 4 1800 1625 1 6 0 85 66 73 6 147 2 ACP M 51K120A CFU 4 1800 1615 1 52 0 92 119 104 208 ACP M 5I1K150A CFU 4 1800 1560 1 7 1 07 130 130 260 ACP M 4IK25A SU 4 1800 1650 0 52 0 19 54 20 60 ACP M 5IK40A SU 4 1800 1675 1 0 27 91 32 96 ACP M 5IK60A SFU 4 1800 1675 1 4 0 4 119 48 6 145 8 ACP M 51IK90A SFU 4 1800 1675 2 1 0 56 208 73 6 220 8 ACP M 5IK120A SFU 4 1800 1600 2 6 0 8 312 104 312 ACP M 5IK150A SFU 4 1800 1570 3 1 1 336 132 396 L010583 August 2009 Dimensions C D 0 0 15 2 24 6h7 5 5 Wire Length 300mm Units in mm Figure 4 Dimensions for ACP M 2IK6A A C UV C D 32 S h7 BES 0 15 2 Units in mm 4 055 Figure 5 Dimensions for ACP M 3IK15A A C UV Wiring Length 300
6. mm Units in mm Figure 6 Dimensions for ACP M 4IK25A A C UV L010583 August 2009 Dimensions Wire Length 300mm Units in mm Figure 7 Dimensions for ACP M 5IK40A A C UV 092 Wire Length 300mm Units in mm Figure 8 Dimensions for ACP M 5IK60A A C FUV 135 o92 Wire Length 300mm Units in mm Figure 9 Dimensions for ACP M 5IK90A A C FUV ACP M 5IK120A A C FUV ACP M 5IK150A A C FUV L010583 August 2009 AC Induction Motor FAQ What happens if remove the internal brake mechanism of an AC induction reversible motor Can I then use it as a regular AC induction motor An AC reversible motor is an AC induction motor but is made different An AC reversible motor has its coils wound specifically for the application of a quick reversal movement The AC reversible motor has its primary and secondary coils altered Having a different ratio between the primary and secondary coils its starting torque characteristics will be changed This change makes it have the instant reversing characteristics Moreover the capacitor has been changed also to increase the starting torque Therefore removing just the internal brake mechanism won t help make the reversible motor run continuously Why do AC induction reversible motors have a 30 minute rating Due to the construction and the purpose of the AC reversible motor it won t allow running more than 30 minutes The reason being is that a reversible
7. or value the AC induction motor may or may not start up Erratic startup can also occur when using different capacitor values L010583 August 2009 How does power supply fluctuation affect AC induction motor The fluctuations of voltage will affect the torque output of the motor The torque developed by an AC induction motor is proportional to the square of the applied voltage For example Rated voltage 100VAC Stall Torque Tm 5 N m Starting Torque Is 25 N m The voltage is then reduced to 75VAC New Tm 5 75 100 2 375 N m New Ts 25 75 100 2 1875 N m lf the motor is going to experience power fluctuations please take it into account when choosing an AC induc tion motor COPYRIGHT Copyright 2007 by Anaheim Automation All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of Anaheim Automation 910 E Orangefair Lane Anaheim CA 92801 DISCLAIMER Though every effort has been made to supply complete and accurate information in this manual the contents are subject to change without notice or obligation to inform the buyer In no event will Anaheim Automation be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the
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