Controller I/O Board
Contents
1. The bulbs and LEDs are not intended to simulate high current loads Do not drive more than 1 A through these circuits Doing so may result in damage to the circuit board Output Bulbs There are 20 output bulbs on the CIOB OUTPUT_1 to OUTPUT_20 and two types e Non configurable output bulbs e Hi side Lo side H bridge configurable output bulbs INFORMATION All bulbs on the CIOB operate between 0 and 28 V As a result they get brighter and dimmer depending on the voltage applied to them Controller I O Board 27 4 3 1 1 4 3 1 2 Using the Controller I O Board Non configurable Output Bulbs There are 16 non configurable output bulbs on the CIOB OUTPUT_1 to OUTPUT_16 E A a u A O Hu a a WwW Figure 16 Bulb locations INFORMATION OUTPUT_1 to OUTPUT_4 can be used to form an H bridge circuit All of these output bulbs connect to ground through the CIOB and to an active high output from the control module e They turn on when the active high output is activated e They turn off when the active high output is de activated H Bridge Configurable Output Bulbs There are four configurable output bulbs on the CIOB OUTPUT_17 to OUTPUT_20 Each output bulb can be configured through a 3 position toggle switch to be driven by a high side output low side output or both in an H bridge circuit When used to simulate an H bridge OUTPUT_17 to OUTPUT_20 become connected in pairs with OUTPUT2. VBATT on connector JP3 is 5 A If you are driving external loads that draw more than 5 A total the development system must be wired with indirect power connections as detailed in Connecting Indirect Power or damage to the CIOB may result To connect the Power CAN harness 1 Plug the Power CAN harness into the JP3 connector on the CIOB 2 Connect the red power wire to the red terminal of your power supply 3 Connect the black ground wire to the black terminal of your power supply 4 Connect the CAN connector on the Power CAN harness to the DLA CAN cable provided with the DLA which is needed when connecting your product in a development system 5 Do the following with the DIP switch a Assign module addresses to your product using the address switches on the DIP switch ADDRI1 to ADDRS Note that you only need to assign module addresses if the product you are evaluating is being used as a multiplexing module b Adda 120 Q CAN terminator to your CAN by switching the CAN Termination switch to on eliminates the need for termination in the harness i INFORMATION The CIOB can only provide one 120 Q CAN terminator If another CAN terminator is required it must be added to the CAN harness Controller I O Board 10 2 2 1 Connecting the CIOB in a Development System 6 Turn on the power supply The power supply provides power to the CIOB and the product you are evaluating The maximum voltage applied to
3. VBATT Provides power Disconnects Connects power to EXT_WKUP VBATT to power from connector JP7 pin connector JP7 connector JP7 8 pin 8 ADDR5 Provides Removes the pin Grounds the pin GND module from ground and and provides a addressing for provides a module address of the product module address 1 being of 0 evaluated ADDR4 Provides Removes the pin Grounds the pin GND module from ground and and provides a addressing for provides a module address of the product module address 1 being of 0 evaluated ADDR3 Provides Removes the pin Grounds the pin GND module from ground and and provides a addressing for provides a module address of the product module address 1 being of 0 evaluated ADDR2 Provides Removes the pin Grounds the pin GND module from ground and and provides a addressing for provides a module address of the product module address 1 being of 0 evaluated ADDR1 Provides Removes the pin Grounds the pin GND module from ground and and provides a addressing for provides a module address of the product module address being of 0 evaluated Controller I O Board 3 4 Selecting Configuration Options Selector Switches There are 16 selector switches on the CIOB These switches are used to configure inputs and are identified by an I P label on the overlay INFORMATION As mentioned in previous sections inputs labeled 1 P on the overlay
4. and CAN Parker Vansco can provide harnesses for most of these connectors which reduces the amount of time and effort needed to get the CIOB working The CIOB is extremely configurable through various types of switches and potentiometers and supports various types of inputs digital analog and frequency and outputs active high and active low from the product being evaluated It has 20 bulbs and 6 LEDs that through application software can indicate if your application simulations are working This user manual describes how to connect configure and control the CIOB It must be accompanied by the appropriate controller Instruction book User manual book for the product you are evaluating Controller I O Board 1 1 Controller I O Board Controller I O Board Overview This manual describes how to connect configure and control the CIOB in general terms without being specific to your product or overlay Get the Controller Manual Ensure you have the latest copy of the appropriate controller Instruction book User manual for your product It has information on your inputs and outputs and provides instructions for how to install application software into your product which must be done before the CIOB will work Naming and Labeling of I O The most confusing thing about the CIOB is the naming and labeling conventions used for inputs and outputs on the overlay and in the manual It is very important that you understand the
5. are actually CIOB outputs that connect to inputs on the product you are evaluating There are two types of selector switches on the CIOB e Switches that allow you to configure the input as digital or analog e Switches that allow you to configure the input as digital analog or frequency INFORMATION The overlay has labels that identify the selection options for each selector switch The following explains what happens for each configuration option e Ifyou select digital the corresponding input connects to a 3 position toggle switch that is directly to the right of the selector switch which can be used to simulate a digital switch e Ifyou select analog the corresponding input connects to the wiper ofa 1 kQ potentiometer that is directly to the left of the selector switch which you can use to simulate an analog sensor INFORMATION An external voltage reference can be connected to analog inputs by installing a jumper block and splicing into the appropriate harness Refer to Group 1 INPUT_x to VREF for more details e Ifyou select frequency the corresponding input connects to the wiper of a 100 kQ potentiometer that is below and to the left of the selector switch in a separate row which you can use to simulate a frequency sensor INFORMATION An external frequency generator can be connected to frequency inputs by installing a jumper block and splicing into the appropriate harness Refer to Group 2 INPUT_X to FREQ REF for mo
6. are actually CIOB outputs that connect to inputs from the product you are evaluating There are three basic types of inputs on the CIOB e Inputs that can only be used as digital e Inputs that can be configured as digital or analog e Inputs that can be configured as digital analog or frequency Figure 11 Switch and potentiometer locations Controller I O Board 23 4 2 1 4 2 2 Using the Controller I O Board Digital The CIOB has 20 inputs that can only be used as digital inputs INPUT_1 to INPUT_20 Each digital input connects to a 3 position toggle switch on the CIOB that can be switched on or off to simulate an application that has a digital switch Figure 12 Digital input locations Digital or Analog The CIOB has 10 inputs that can be configured as digital or analog INPUT_21 to INPUT_30 Each digital analog input connects to a selector switch on the CIOB that allows you to configure the input as digital or analog INFORMATION There are labels on the overlay that indicate which way to flick the switch for each option Controller I O Board 24 4 2 3 Using the Controller I O Board When configured as digital the input connects to a 3 position toggle switch which allows you to simulate a digital switch refer to 3 Position Toggle Switch for more information When configured as analog the input connects to a 1 kQ potentiometer which allows you to simulate various ty
7. connects INPUT_21 to RX and the other connects INPUT_22 to Txin group 4 INFORMATION There are four groups labelled in the following diagram The jumper block is divided this way because some pins within each group have the same functionality The sections that follow are named and organized according to these groups Li INPU g ax ineures VREF 24 FIMO REF TTNET FREQ REF inpulss FREQ REF MUTET F EO_REr Hururss FREO_RE iiururs2 Group 2 FREQ Rig pIMPUTS VREF Hnpupso gt VREF HINPUT29 VREF ruPuT2s VREF imnPul2 VAFE INSUT2 gi VREF INPUTS VREF INP Sree vnerl SMPUTZS t4122 Pura 2 Figure 8 J1 jumper block Controller I O Board 14 Selecting Configuration Options Group 1 INPUT_X to VREF There are no jumpers installed on the header pins in group 1 when the CIOB is shipped Having no jumpers installed on a pair of header pins in group 1 allows you to control and configure INPUT_21 to INPUT_30 using their corresponding switches on the CIOB Installing a jumper on a pair of header pins in group 1 connects the corresponding input INPUT_21 to INPUT_30 to VREF Doing this enables you to connect an external voltage reference to the input through connector JP2 pin 5 To connect an external voltage reference to any of these inputs 1 Install a jumper over the header pins for the input that requires an external voltage reference 2 Set the selector
8. has connectors that plug directly into the controller INFORMATION The number or connectors on the Controller IO harness depends on the product you are evaluating Some harnesses might not have connectors for all ports on the CIOB Each connector on the harness is colour coded and has unique keying that prevents you from plugging in the wrong connector into the wrong port To connect the Controller IO harness e Plug the Controller I O harness into the corresponding connectors on the product and CIOB as shown in the following Figure 4 Connecting the contoller I O harnesses Controller I O Board 2 2 LI Connecting the CIOB in a Development System Connecting the Power CAN Harness The Power CAN harness connects the CIOB to an external power source and to a Controller Area Network CAN INFORMATION Parker Vansco does not provide a power source for the CIOB The required power supply should be 12 V to 24 V depending on controller being connected to the I O board Contact your Parker Vansco Account Representative if you have questions about the required power source One end of the Power CAN harness has a connector that plugs directly into connector JP3 on the CIOB The other end has red and black wires with ring terminals for power and ground and a 4 pin ITT Cannon CAN connector for interfacing into a DLA CAN cable with ITT Cannon plug NOTICE The maximum current carrying capacity for power inputs
9. naming and labeling conventions for inputs and outputs in order to use the CIOB properly Please refer to I O Labeling and Naming Conventions for more details The Controller I O Board Overlay It is important to note that there is a different overlay for each product that uses the CIOB Controller products may have differing quantities and types of I O and each requires a different CIOB configuration As a result some of the inputs switches and potentiometers and outputs bulbs and LEDs available on the CIOB might not be used for your product and therefore will not be labelled on your product overlay While the overlays vary by product the functionality of the inputs switches and potentiometers and outputs bulbs and LEDs on the CIOB will never change and they will always behave as described in this manual The CIOB has various connectors that connect to inputs outputs power and CAN Harnesses for most of these connectors are available from Parker Vansco which drastically reduces the amount of time and effort needed to get the CIOB working The CIOB is extremely configurable through various types of switches and potentiometers and supports various types of inputs digital analog and frequency and outputs 4 of which are configurable as active high lo Installing the Overlay When the Controller I O Board is first received the knobs will not be installed The knobs will be in a bag and packed with the I O board The knobs
10. on the right side of the connector The following table provides the pin out for connector JP3 Table 4 JP3 Pin Out Connect Name mapped Function or Pin to 1 GND Ground 2 VBATT Battery voltage 3 VBATT Battery voltage 4 GND Ground 5 CAN_LO Used for CAN Low wire 6 CAN_HI Used for CAN High wire 5 1 4 JP4 Connector JP4 is a 9 pin DB9 connector used for RS232 communication Figure 24 RS232 connector i INFORMATION This connector can also be used for a Muxbus signal or for CAN which would require you to modify the standard harnesses Controller I O Board 36 Connectors The following table provides the pin out for connector JP4 Table 5 JP4 Pin Out Connector Name Function Pin mapped to 1 NC No contact 2 TX Transmit line for RS232 communication 3 RX Receive line for RS232 communication 4 NC No contact 5 GND Ground for RS232 communication 6 Connects to JP5 General purpose pin used to pin 22 connect CAN or muxbus 7 Connects to JP5 General purpose pin used to pin 23 connect CAN or muxbus 8 NC No contact 9 NC No contact 5 1 5 JP5 Connector JP5 is a black 23 pin Ampseal connector Figure 25 Black J2 connector The following table provides the pin out for connector JP5 Table 6 JP5 Pin Out Connector Name Function Pin mapped to 1 INPUT33 Dig
11. switch for the input to digital 3 Set the 3 position toggle switch for the input to the center off position to prevent on board short circuits 4 Install a fuse in F1 recommended value for fuse F1 is 2 5 A max Splice JP2 pin 5 to an external voltage reference 6 Splice a ground pin from JP2 to a ground from the external voltage reference Group 2 INPUT_X to FREQ_REF There are no jumpers installed on the header pins in group 2 when the CIOB is shipped Having no jumper installed on a pair of header pins in group 2 allows you to control and configure INPUT_31 to INPUT_36 using their corresponding switches on the CIOB Installing a jumper on a pair of header pins in group 2 connects the corresponding input INPUT_31 to INPUT_36 to FREQ REF Doing this enables you to connect an external frequency generator to the input through connector JP2 pin 18 To connect an external frequency generator to any of these inputs 1 Install a jumper over the header pins for the input that requires an external frequency generator 2 Set the selector switch for the input to digital 3 Set the 3 position toggle switch for the input to the center off position to prevent on board short circuits 4 Install a fuse in F2 recommended value for fuse F2 is 2 5 A max 5 Splice JP2 pin 18 to an external frequency generator 6 Splice a ground pin from JP2 to the external frequency generator Controller I O Board 15 Selecting Configuration Op
12. 20 INPUT32 Digital analog frequency input 21 VBATT Battery voltage 22 VBATT Battery voltage 23 GND Ground 24 INPUT13 Digital input Controller I O Board 33 5 1 2 Connectors Connector Name Function Pin mapped to 25 INPUT14 Digital input 26 INPUT15 Digital input 27 INPUT16 Digital input 28 INPUT17 Digital input 29 INPUT18 Digital input 30 INPUT19 Digital input 31 INPUT20 Digital input 32 INPUT21 RX Digital analog input can also be used as a receive line for RS232 communication 33 INPUT22 TX Digital analog input can also be used as a transmit line for RS232 communication 34 INPUT23 Digital analog input 35 INPUT24 Digital analog input JP2 Connector JP2 is a white 35 pin Ampseal connector Figure 22 White J2 AMP 776164 2 connector The following table provides the pin out for connector JP2 Table 3 JP2 Pin Out Connector Name Function Pin mapped to 1 VBATT Battery voltage 2 COMMON2 Connects to ground GND by default 3 OUTPUT20 Output bulb half bridge configurable 4 OUTPUT19 Output bulb half bridge configurable Controller I O Board 34 Connectors Connector Name Function Pin mapped to 5 V_REF Voltage reference 6 OUTPUT_17 Bulb half bridge configurable 7 OUTPUT_16
13. CIOB Controller I O Board User Manual HY33 5009 IB US Ed 03 2010 UM CIOB 913001 00B 201003 01 Darker VANSCO ENGINEERING YOUR SUCCESS Parker Hannifin Corporation Electronic Controls Division 1305 Clarence Avenue Winnipeg MB R3T 1T4 Canada Office 1204 452 6776 Fax 1 204 478 1749 http www parker com ecd http www vansco ca http www igan com Copyright 2010 Parker Hannifin Corporation All rights reserved No part of this work may be reproduced published or distributed in any form or by any means electronically mechanically photocopying recording or otherwise or stored in a database retrieval system without the prior written permission of Parker Hannifin Corporation in each instance A Warning FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE e This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow
14. EF 3 1 4 Group 4 INPUT_X to RX and TX 3 2 J2 Jumper Block 3 2 1 Group 1 RES_X to VSENSOR 3 2 2 Group 2 V_SENSOR to VBATT 3 2 3 Group 3 GND_SIGNAL to GND 3 2 4 Group 4 3 3 DIP Switch Block 3 4 Selector Switches Using the Controller I O Board 4 1 I O Labeling and Naming Conventions 4 2 CIOB Inputs 4 2 1 Digital 4 2 2 Digital or Analog 4 2 3 Digital Analog or Frequency 4 3 CIOB Outputs 4 3 1 Output Bulbs 4 3 2 Output LEDs Connectors COMMON_X to VBATT and GND 5 1 Connector Pin Outs 5 1 1 JP1 5 1 2 JP2 5 1 3 JP3 5 1 4 JP4 ODDDD OD OI o 11 12 13 14 15 15 16 16 17 17 18 18 18 19 21 22 22 23 24 24 25 27 27 30 32 32 33 34 36 36 Controller I O Board Contents 5 1 5 JP5 37 5 1 6 JP7 39 5 2 Mating Connector Part Numbers 39 6 Appendix 40 6 1 Fuses 40 7 Index 41 Controller I O Board Controller I O Board Controller I O Board The Controller I O Board CIOB is a general purpose simulation board that is used to test logic INFORMATION All pictures used in this manual show the CIOB without an overlay because there is a different overlay available for every product that uses the CIOB Figure 1 Controller I O board without overlay The main purpose of the CIOB is to provide application developers with a means to simulate a system The CIOB has various connectors that connect to inputs outputs power
15. JP3 is determined by the controller module that is being connected unless using external power When finished the Power CAN harness connections should look something like the following Red and Black Power Ground Wires Connector JP3 Figure 5 Connecting power and CAN Connecting Indirect Power If you are driving external loads that draw more than 5 A total you need to connect indirect power Indirect power is connected by splicing power VBATT and ground GND wires in the Controller IO harness INFORMATION Maximum current carrying capacity for the power VBATT and ground GND pins using indirect power depends on the current limitations of the product you are evaluating To connect indirect power 1 Splice the VBATT wires running from JP1 pin 21 and 22 and JP2 pin 1 toa common power wire that can be connected to an external power supply 2 Splice the GND wires running from JP1 pin 23 and JP2 pin 23 toa common ground wire that can be connected to an external power supply Remove Fuse F3 4 Connect the power and ground wires to your external power supply Controller I O Board 11 2 3 Connecting the CIOB in a Development System Connecting Other Types of Communication The CIOB has two connectors in addition to JP3 that can be used for communication e JP4 RS232 serial communication e JP7 RJ45 CAN communication Parker Vansco does not provide a harness for either of these c
16. Output bulb non configurable 8 OUTPUT_15 Output bulb non configurable 9 OUTPUT_14 Output bulb non configurable 10 OUTPUT_13 Output bulb non configurable 11 OUTPUT_12 Output bulb non configurable 12 OUTPUT_11 Output bulb non configurable 13 COMMON1 Connects to power VBATT by default 14 V_SENSOR Sensor voltage 15 GND Ground 16 GND_SIGNAL Signal ground 17 OUTPUT18 Output bulb half bridge configurable 18 FREQ_REF Provides a frequency reference when using an external frequency generator 19 INPUT31 Digital analog frequency input 20 INPUT32 Digital analog frequency input 21 INPUT33 Digital analog frequency input 22 INPUT34 Digital analog frequency input 23 GND Ground 24 OUTPUT_1 Output bulb non configurable 25 OUTPUT 2 Output bulb non configurable 26 OUTPUT_3 Output bulb non configurable 27 OUTPUT _4 Output bulb non configurable 28 OUTPUT_5 Output bulb non configurable 29 OUTPUT_6 Output bulb non configurable 30 OUTPUT_7 Output bulb non configurable 31 OUTPUT_8 Output bulb non configurable 32 OUTPUT_9 Output bulb non configurable 33 OUTPUT_10 Output bulb non configurable 34 CAN_HI Used for CAN High wire 35 CAN_LO Used for CAN Low wire Controller I O Board 35 Connectors 5 1 3 JP3 Connector JP3 is a white 6 pin IDC connector Figure 23 6 pin connector i INFORMATION Pin numbers on connector JP3 go from right to left pin 1 is
17. _1 to OUTPUT_4 according to the following e OUTPUT_17 connects to OUTPUT_1 e OUTPUT_18 connects to OUTPUT_2 e OUTPUT_19 connects to OUTPUT_3 e OUTPUT_20 connects to OUTPUT_4 Controller I O Board 28 Using the Controller I O Board Therefore when activated each H bridge circuit consists of a 3 position toggle switch and a pair of outputs that are directly below the switch Figure 17 H bridge circuit bulbs The following clarifies what happens to the configurable outputs in each switch position e Inthe middle position OUTPUT_17 to OUTPUT_20 connect to ground through the CIOB and to power through the product In this position the bulbs turn on when connected to active high outputs from the product being evaluated e Inthe lower position OUTPUT_17 to OUTPUT_20 connect to ground through the product and to power through the CIOB In this position the bulbs turn on when connected to active low outputs from the product being evaluated e Inthe upper position an H bridge is formed between the pair of output bulbs that are directly below the switch the pairs of outputs that form h bridges are clarified earlier in this section When configured for an h bridge OUTPUT_1 to OUTPUT_4 are grounded through the board and OUTPUT_17 to OUTPUT_20 are driven by an active high and active low output When in an H bridge configuration the bulbs react according to the following o Ifany of OUTPUT_1 to OUTPUT_4 is activated by a hi
18. applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by the provisions stated in the Offer of Sale elsewhere in this document or available at www parker com Contents Contents 1 Controller I O Board 1 1 Controller I O Board Overview 1 1 1 Get the Controller Manual 1 1 2 Naming and Labeling of I O 1 1 3 The Controller I O Board Overlay 1 1 4 Installing the Overlay Connecting the CIOB in a Development System 2 1 Connecting the Controller I O Harness 2 2 Connecting the Power CAN Harness 2 2 1 Connecting Indirect Power 2 3 Connecting Other Types of Communication Selecting Configuration Options 3 1 J1 Jumper Block 3 1 1 Group 1 INPUT_X to VREF 3 1 2 Group 2 INPUT_X to FREQ_REF 3 1 3 Group 3 FREQ_REF to VR
19. e following table provides the pin out for connector JP7 Table 7 JP7 Pin Out Connector Name Function Pin mapped to 1 VBATT Battery voltage 2 VBATT Battery voltage 3 GND Ground 4 CAN_LO Used for CAN Low wire 5 CAN_HI Used for CAN High wire 6 GND Ground 7 WAKEUP_XMIT Receives wakeup messages from external devices using Cat 5 cable 8 EXT_WAKEUP External wakeup pin used to turn on external devices using Cat 5 cable Mating Connector Part Numbers The following table provides mating connector part numbers for each connector on the CIOB Table 8 Mating connector part numbers Connector Shell part number Terminal part number JP1 AMP 776164 1 20 16AWG Gold AMP 770854 3 JP2 AMP 776164 2 20 16AWG Gold AMP 770854 3 JP3 AMP 640426 6 Terminal is molded into connector JP4 DB 9 connector plug N A JP5 AMP 770680 1 20 16AWG Gold AMP 770854 3 JP7 8P8C RJ45 modular N A plug Controller I O Board 6 1 Appendix Appendix Fuses There are three locations for fuses on the CIOB F1 F2 and F3 Figure 27 Fuse locations The following clarifies the purpose and requirements for each fuse e Fuse F1 Populate fuse F1 if you are connecting an external voltage reference Maximum value is 2 A e Fuse F2 Populate fuse F2 if you are connecting an external frequency generator Maximum value is 2 A e Fuse F3 Pop
20. gh side output the corresponding pair of bulbs will turn on o Ifany of OUTPUT_1 to OUTPUT_4 is activated by a low side output only OUTPUT_17 to OUTPUT_20 will turn on Controller I O Board 29 Using the Controller I O Board The following shows an example of an H bridge circuit using OUTPUT_1 and OUTPUT_17 JP2 Pin 24 OUTPUT1 OUTPUT17 JP2 Ping Figure 18 Example of an H bridge circuit 4 3 2 Output LEDs The CIOB has 6 amber colored output LEDs OUTPUT_21 to OUTPUT_ 26 i INFORMATION All output LEDs on the CIOB operate between 0 and 28 V As a result they get brighter and dimmer depending on the voltage applied to them All of the output LEDs connects to ground through the CIOB and to an active high output from the control module They turn on when the active high output is activated and turn off when the active high output is de activated Controller I O Board 30 Using the Controller I O Board i INFORMATION Each LED has a 2 kQ current limiting resistor eliminating the need to add any external current limiting resistors to the harness for the LEDs Figure 19 LED locations Controller I O Board 31 5 1 Connectors Connectors The controller IO Board has several types of connectors that serve different purposes as follows e Three Ampseal connectors JP1 JP2 and JP5 that act as an interface to the inputs outputs and communication pins on the product being eva
21. ital analog frequency input 2 INPUT34 Digital analog frequency input 3 INPUT35 Digital analog frequency input Controller I O Board 37 Connector Name Function Pin mapped to 4 INPUT36 Digital analog frequency input 5 OUTPUT23 Output LED 6 INPUT35 Digital analog frequency input 7 INPUT36 Digital analog frequency input 8 OUTPUT21 Output LED 9 OUTPUT25 Output LED 10 OUTPUT26 Output LED 11 OUTPUT24 Output LED 12 OUTPUT22 Output LED 13 WAKEUP_XMIT Receives wakeup messages from external devices This pin is internally connected to JP4 pin 7 14 EXT_WAKEUP External wakeup pin typically used to turn on external devices This pin is internally connected to JP4 pin 8 15 GND_SIGNAL Signal ground 16 ADDR1 Module address 1 17 ADDR2 Module address 2 18 ADDR3 Module address 3 19 ADDR4 Module address 4 20 ADDR5 Module address 5 21 V_SENSOR Sensor voltage 22 Connects to JP4 General purpose pin used to pin 6 connect CAN or muxbus 23 Connects to JP4 General purpose pin used to pin 7 connect CAN or muxbus Controller I O Board 38 Connectors JP7 Connector JP7 is a RJ45 jack that accepts standard Cat 5 cable This connector is designed to work with CAN Switch Panels but can be used with any product that communicates through an RJ45 jack using Cat 5 cable Figure 26 RJ45 connector Th
22. luated e One power CAN connector JP3 that provides power to the board and product being evaluated and also has pins for CAN communication e One RJ45 connector JP4 that provides an interface for products that use Cat 5 cables e One RS232 connector JP7 that provides an interface for RS232 communication The following shows where each connector is located on the board Figure 20 Connector locations Connector Pin Outs The following sections provide pin assignments and pin outs for each connector on the CIOB Controller I O Board 32 5 1 1 Connectors JP1 Connector JP1 is a black 35 pin Ampseal connector Figure 21 Black J1 AMP 776164 1 connector The following table provides the pin out for connector JP1 Table 2 JP1 Pin Out Connector Name Function Pin mapped to 1 INPUT1 Digital input 2 INPUT2 Digital input 3 INPUT3 Digital input 4 INPUT4 Digital input 5 INPUT5 Digital input 6 INPUT6 Digital input 7 INPUT7 Digital input 8 INPUT8 Digital input 9 INPUT9 Digital input 10 INPUT10 Digital input 11 INPUT11 Digital input 12 INPUT12 Digital input 13 INPUT25 Digital analog input 14 INPUT26 Digital analog input 15 INPUT27 Digital analog input 16 INPUT28 Digital analog input 17 INPUT29 Digital analog input 18 INPUT30 Digital analog input 19 INPUT31 Digital analog frequency input
23. moving all functionality from the 3 position toggle switches on the CIOB If you remove one of these jumpers you will need to provide an outside VBATT and or GND signal for COMMON1 and COMMON2 to use the 3 position toggle switches To provide an outside power and ground source for COMMON1 and COMMON2 do the following 1 Remove the jumper for COMMON1 and COMMON2 2 Splice JP2 pin 13 to an external power source 3 Splice JP2 pin 2 to an external ground source DIP Switch Block The DIP switch has eight small switches on it that are used for the following e Applying a CAN termination resistor to your CAN e Providing power VBATT to connector JP7 e Addressing the product you are evaluating done when the product you are evaluating is being used as a multiplexing module The following shows the different switches available on the DIP switch Figure 10 DIP switch The following table defines the functionality for each switch on the DIP switch Table 1 DIP Switch Functions Switch Main Function Left Position Right Position off on CAN_LO Supplies a 120 Disables the 120 Enables the 120 Q CAN_HI Q CAN Q CAN CAN termination termination termination resistor resistor for your resistor Controller Area Network Controller I O Board Selecting Configuration Options Switch Main Function Left Position Right Position off on NC NC No Contact N A N A NC
24. not use all of the inputs and outputs that are described in this manual Due to configuration options on the controller only certain switches are applicable i e digital analog frequency configuration INFORMATION While the overlays vary by product the functionality of the inputs and outputs on the CIOB as described in this manual will never change The following clarifies the naming convention of inputs and outputs between the manual and overlay e Inthe manual inputs and outputs are named as INPUT_XX or OUTPUT_Xx where xx is the input output number These input output numbers never change regardless of the product you are using Controller I O Board 22 4 2 Using the Controller I O Board e On the overlay inputs and outputs are named as I P XX orO P XX where Xx is the input output number These numbers change for each overlay depending on the product s you are using and correspond to the controllers I O labeling Therefore INPUT_12 as described in this manual might not connect to the input switch labelled 1 P 12 on the overlay Refer to the pictures in the inputs and outputs sections that follow to identify where each input and output is located on the board CIOB Inputs The CIOB has 36 inputs INPUT_1 to INPUT_36 that connect to various switches and potentiometers which are used to configure and control the inputs on the CIOB INFORMATION As mentioned inputs labelled I P on the overlay
25. onnectors Refer to Connectors for more information on the JP4 and JP7 connectors Controller I O Board Selecting Configuration Options 3 Selecting Configuration Options Jumper blocks are a group of paired pins also called a header that enable you to configure how indirect frequencies reference voltages and various types of power are applied to inputs There are two jumper blocks on the CIOB Jumper Block J1 and Jumper Block J2 Figure 6 Jumper block locations Each jumper block has a base of 40 header pins that are arranged in pairs with jumpers that sit on the header pin pairs Figure 7 Installing a jumper Jumpers work as follows e When a jumper is installed on a pair of header pins it electrically connects the two pins together e When a jumper is removed from a pair of header pins it disconnects the two pins that are together Controller I O Board 13 Selecting Configuration Options The CIOB comes with a default jumper block configuration where most jumpers on jumper block J1 are removed and all jumpers on jumper block J2 are installed This default jumper block configuration enables the CIOB to function as described in this manual The following sections explain how the CIOB can be configured to function differently through the jumper blocks J1 Jumper Block The default configuration for the header defined as jumper block J1 has all of the jumpers removed except for two one jumper
26. pes of analog sensors aro Son Potentometer oggie Switch Figure 13 Digital and analog inputs Digital Analog or Frequency The CIOB has 6 inputs that can be configured as digital analog or frequency INPUT_31 to INPUT_36 Each digital analog frequency input connects to a selector switch on the CIOB that allows you to configure the input as digital analog or frequency INFORMATION There are labels on the overlay that indicate which way to move the switch for each option When configured as digital the input connects to a 3 position toggle switch which allows you to simulate a digital switch When configured as analog the input connects to a 1 kQ potentiometer which allows you to simulate various types of analog sensors Controller I O Board 25 Using the Controller I O Board When configured as frequency the input connects to a 100 kQ potentiometer which allows you to simulate frequency sensors that range between 20 Hz and 2 kHz Figure 14 Digital analog and frequency input locations Controller I O Board 26 4 3 4 3 1 Using the Controller I O Board CIOB Outputs The CIOB has 26 outputs OUTPUT_1 to OUTPUT_26 that connect to various bulbs and LEDs on the board INFORMATION As mentioned outputs labeled 0 P on the overlay are actually CIOB inputs that connect to outputs from the product you are evaluating es Figure 15 Bulb and LED locations NOTICE
27. r pins disconnects v_SENSOR from VBATT If this is done you can provide power for V_SENSOR through an external power source connected to connector JP2 pin 14 To connect V_SENSOR to an external power source 1 Remove the jumper 2 Splice JP2 pin 14 to an external power source 3 Splice a ground pin from JP2 to an external power source Group 3 GND_SIGNAL to GND There is a jumper installed on the header pins in group 3 when the CIOB is shipped Having a jumper installed on these header pins connects the grounds for each analog potentiometer RES_1 to RES_16 to the power ground pin GND from connector JP3 Removing the jumper from these pins disconnects the potentiometer grounds from the power ground and grounds the potentiometers through the signal ground pin GND_ SIGNAL from connector JP2 INFORMATION You would only remove this jumper if the controller product being evaluated has a dedicated signal ground GND_SIGNAL that is separate from the power ground GND Group 4 COMMON _X to VBATT and GND There are jumpers installed on the header pins in group 4 when the CIOB is shipped Having jumper installed on the header pins in group 4 connects COMMON1 to VBATT and COMMON2 to GND enabling you to use the 3 position toggle switches as described in this manual Controller I O Board 18 3 3 Selecting Configuration Options Removing a jumper from these pins disconnects COMMON1 from VBATT and or COMMON2 from GND re
28. re information Controller I O Board 21 Using the Controller I O Board Using the Controller I O Board The inputs and outputs on the CIOB can be configured to function in many different ways through various types of switches potentiometers and jumpers Before using the CIOB to simulate applications you must configure the inputs and outputs on the CIOB so they match the configuration of your product I O Labeling and Naming Conventions NOTICE It is very important that you read and understand this section before continuing because the labeling and naming conventions for inputs and outputs are not straightforward and could affect your understanding of the CIOB Understanding inputs and outputs as they are described in this manual can be confusing because essentially the naming convention is backwards e Outputs on the CIOB are called inputs in this manual and labelled as I P on the overlay because they connect to inputs from the product you are evaluating e Inputs on the CIOB are called outputs in this manual and labelled as 0 P on the overlay because they connect to outputs from the product you are evaluating On the overlay you ll notice that inputs and outputs switches are numbered It is very important to note that these numbers might not match the input and output numbers used in this manual because not all products have the same number of inputs and outputs As a result your version of the CIOB might
29. these groups g NGOR V_ SENSOR SENSOR v Fenson V SENCOR Py SENSOR Penson V_gENsor v_seusor _ ensor V SENSOR Benson SENSOR y_ginsor SENSOR _StgSoR jveatt GND _SIGN I ONIG COMMOPS vears Js COMMON __ _ GND Figure 9 J2 jumper block 3 2 1 Group 1 RES_X to VSENSOR There are jumpers installed on the header pins for group 1 when the CIOB is shipped i INFORMATION The pins labeled RES_1 to RES_16 represent the analog potentiometers associated to INPUT_21 to INPUT_36 In other words RES_1is the potentiometer for INPUT_21 RES_ 2 is the potentiometer for INPUT_22 etc Controller I O Board 17 3 2 2 3 2 3 3 2 4 Selecting Configuration Options Having a jumper installed on a pair of header pins in group 1 connects the corresponding potentiometer RES_1 to RES 16 to V_SENSOR Doing this enables you to simulate a powered sensor and use the potentiometer as described in this manual Removing a jumper from a pair of header pins in group 1 disconnects the corresponding potentiometer RES_1toRES 16 from V_SENSOR Doing this enables you to simulate a resistive unpowered analog sensor Group 2 V_SENSOR to VBATT There is a jumper installed on the header pins in group 2 when the CIOB is shipped Having a jumper installed on these header pins connects V_SENSOR to VBATT through connector JP3 making V_SENSOR VBATT Removing the jumper from these heade
30. tions Group 3 FREQ_REF to VREF There is no jumper installed in group 3 when the CIOB is shipped Having no jumper installed on these header pins keeps FREQ_REF separate from VREF enabling them to have different values at any time Installing a jumper on these header pins connects FREQ_REF to VREF making both pins have the same values at all times FREQ_REF VREF Group 4 INPUT_X to RX and TX There are two jumpers installed on the header pins in group 4 when the CIOB is shipped as follows e INPUT _21to RX e INPUT _22toTX Having a jumper installed on a pair of header pins in group 4 connects the corresponding input to connector JP1 enabling you to control and configure INPUT_21 and or INPUT_22 as described in this manual Removing the jumper from a pair of header pins in group 4 disconnects the corresponding input from connector JP1 and dedicates it to RS232 communication through connector JP4 RS232 connector Refer to section Connector JP4 for more information on connector JP4 RS232 connector Controller I O Board Selecting Configuration Options 3 2 J2 Jumper Block The default configuration for the header defined as jumper block J2 has all of the jumpers installed i INFORMATION There are four groups labeled in the following diagram The jumper block is divided this way because some pins within each group have the same functionality The sections that follow are named and organized according to
31. tor DLA through several harnesses The following shows a high level diagram of how the CIOB is connected in a development system Evaluation kit Hi power CAN harness Power Controller DLA CAN cable RS 232 or USB cable Figure 3 Development system connection INFORMATION Refer to the Quick Start section in the hardware manual for your product for more information about the development system This section only describes the elements of the development system that are related to the Controller IO Board Parker Vansco provides harnesses for all connectors on the CIOB except the RJ45 JP4 and RS232 JP7 connectors If you need help developing harnesses for these connectors contact your Parker Vansco Account Representative The controller IO Board comes with the following harnesses e Controller IO Harness connects to JP1 JP2 and JP5 on the CIOB and to the product e Power CAN Harness connects to JP3 on the CIOB to an outside power source and to a DLA CAN cable Refer to Connectors to see where each connector is located on the CIOB Controller I O Board 2 1 Connecting the CIOB in a Development System Connecting the Controller I O Harness The Controller I O harness connects the inputs and outputs from the controller to the switches and loads on the CIOB One end of the harness has connectors that plug directly into connector JP1 JP2 and JP5 on the CIOB The other end
32. ulate fuse F3 if you are providing power to the CIOB using connector JP3 Maximum value is 2 A INFORMATION Fuse F3 is already populated when the CIOB is shipped Controller I O Board 40 T Index Index A Appendix 39 Cc CIOB Inputs 23 CIOB Outputs 26 Connecting Indirect Power 11 Connecting Other Types of Communication 12 Connecting the CIOB in a Development System 8 Connecting the Controller I O Harness 9 Connecting the Power CAN Harness 9 Connector Pin Outs 31 Connectors 31 Controller I O Board 5 Controller I O Board Overview 6 D Digital 24 Digital or Analog 24 Digital Analog or Frequency 25 DIP Switch Block 19 H H Bridge Configurable Output Bulbs 28 I O Labeling and Naming Conventions 22 Installing the Overlay 6 J J1 Jumper Block 14 J2 Jumper Block 16 JP1 32 JP2 33 JP3 35 JP4 35 JP5 36 JP7 38 Mating Connector Part Numbers 38 N Non configurable Output Bulbs 27 O Output Bulbs 27 Output LEDs 29 Controller I O Board 41 Index S Selecting Configuration Options 13 Selector Switches 20 U Using the Controller I O Board 22 Controller I O Board 42
33. will only have to be removed if changing to a different overlay Installing a different overlay for a specific controller requires the removal of the 22 knobs on the CIOB Controller I O Board 1 1 4 1 1 1 4 2 1 1 4 3 Controller I O Board Remove the knobs To remove the knobs you will need a small bladed screwdriver There is a small slotted set screw in each knob which secures it to the potentiometer shaft Loosen the screw and remove each knob Place the overlay Carefully place the overlay on the CIOB surface so it is aligned with the potentiometer shafts switches bulbs and LEDs NOTICE The toggle switches should be in the center position when installing the overlay The overlay has an adhesive backing to fix the overlay to the enclosure If more than one controller type would ever be connected to the Controller I O Board then the new overlay can be placed on top of the existing overlay The potentiometer knobs will hold it in place adequately Replace the knobs Put each knob onto a potentiometer shaft and tighten the setscrew with a small bladed screwdriver max blade width 3 mm to hold it in place Figure 2 Tighten screw to install knob Controller I O Board Connecting the CIOB in a Development System 2 Connecting the CIOB in a Development System Before using the CIOB you must connect it in a development system product power source personal computer and data link adap
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