Kane 455 flue gas analyser user manual
Contents
1. KANE455 Flue Gas Analyser with direct CO measurement Kane International Ltd Kane House Swallowfield Welwyn Garden City Hertfordshire AL7 1JG Tel 44 0 1707 375550 Fax 44 0 1707 393277 E mail sales kane co uk www kane co uk Stock No 18581 6 June 2009 Kane International Ltd nn benchmark The commission code of practice for the installation ing amp servicing of gas fires and wall heaters CONTENTS Page No KANE455 Overview 4 ANALYSER LAYOUT amp FEATURES 5 6 1 BATTERIES 7 2 BEFORE USING THE ANALYSER EVERY TIME 8 9 2 1 FRESH AIR PURGE 8 2 2 STATUS DISPLAY 9 3 USING THE FOUR FUNCTION BUTTONS 10 12 4 USING THE ANALYSER 13 21 4 1 COMBUSTION TESTS 13 14 4 2 PRESSURE TEST 15 16 43 LET BY amp TIGHTNESS TESTING 17 18 4 4 DIFFERENTIAL TEMPERATURE 19 4 55 ROOM CO TESTING 20 4 6 KANE455 PRINTOUTS 21 5 USING THE MENU 22 23 6 USING THE KANE455 AS A THERMOMETER OR 24 25 PRESSURE METER 7 MEASURING FLUE GASES 26 8 ANALYSER PROBLEM SOLVING 27 28 9 ANALYSER ANNUAL RECALIBRATION AND SERVICE 29 10 ANALYSER SPECIFICATION 30 31 KANE455 manual Page 2 12 ELECTROMAGNETIC COMPATIBILITY 32 APPENDIX 1 MAIN PARAMETERS 33 35 KANE455 manual Page 3 KANE455 Overview The KANE455 Combustion Analyser measures carbon dioxide CO 2 carbon monoxide CO differential temperature and differential pressure The direct measurement of CO is achieved using a Kane designed infra red sensi2. to switch the display s backlight and tasklight on and off NOTE Use of the backlight tasklight significantly increases the current drain on the batteries Switching The analyser normally operates with the pump on PUMP on off Press MD to switch the pump off and on When the pump is switched off PO is displayed instead of the O2 CO amp Ratio readings The analyser also displays PUMP OFF on the top line approx every 40 seconds NOTES 1 The pump will not switch off if the CO reading is above 20ppm This helps to protect the CO sensor from damage 2 The pump will automatically switch itself off when the rotary switch is set to Menu Status Pressure Tightness or Differential Temperature Zeroing th ee Press and hold GD until the top line display shows ressure ae CAL ZERO Printing Dat pee et Press and quickly release amp to start the analyser printing The analyser displays a series of bars until this 1s completed Press and release the key again to abort printing Make sure the printer is switched on ready to accept data and its infrared receiver is in line with the analyser s emitter on top of the analyser KANE455 manual Page 11 Storing eset Press and hold gt for approx 2 seconds of readings The top line briefly displays the log number Note This STORE function is inhibited in normal operation if the pump is switched off y Z ZN 7 G
3. The function buttons below the symbols lt lt are 4 4 lt used to navigate through the menu when the rotary switch is set Using B to MENU See USING THE MENU Section 5 uttons KANE455 manual Page 12 4 USING THE ANALYSER 4 1 COMBUSTION TESTS Insert the tip of the flue probe into the centre of the flue The readings will stabilise within 60 seconds assuming the boiler conditions are stable The rotary switch can be used to display the following information RATIO Display N AT G AS dmna Ken on start up Can be R 0 0008 coco ratio CO 5 2 Carbon monoxide ppm CO2 6 3 Carbon dioxide Press D to print a full combustion test also sends to PC if Bluetooth fitted Hold DD for 2 seconds to log a full combustion report O2 EFF display Oxygen Yo left after combustion Should O2 9 8 be 20 9 0 1 in fresh air TF 1 15 1 Flue temperature C TI 5 4 Inlet temperature C Normally set by flue probe during fresh air purge Ef C o 1 3 Defaults to condensing boiler efficiency EfC Can be changed via Menu KANE455 manual Page 13 Press DD to print a full combustion test also sends to PC if Bluetooth fitted Hold for 2 seconds to log a full combustion report AUX display P 0 0 0 The default AUX auxillary display is x shown including pressure Q The AUX display can be customised via R 0 000 MENU SCREEN AUX C O 5 2 The pa
4. Appliance Ref KANE455 manual K455 1 0 YOUR COMPANY NAME amp PHONE NUMBER HERE DIFF TEMP LOG 03 TIME 12 10 15 05 07 T1 G 60 1 T2 C 47 0 AT oC 13 1 Customer Appliance Ref K455 1 0 YOUR COMPANY NAME amp PHONE NUMBER HERE LOG 04 TIME 11 53 15 05 07 Let By Test PRS 1 mbar 10 12 PRS 2 mbar 10 11 LET BY MINS 1 00 Tightness Test PRS 1 mbar 20 12 PRS 2 mbar 20 10 APRS mbar 0 02 STABIL N MINS 1 00 TIGHTN S MINS 2 00 Customer Appliance Ref Page 21 5S USING THE MENU Select Menu on the rotary switch and navigate using the function buttons A scan W Semua MAIN MENU SUB MENU OPTIONS COMMENTS NAT GAS L OIL PROPANE BUTANE LPG SET FUEL KANE455 always defaults to Nat Gas on start up Ef C condensing boilers N E C gt G Ef N nett efficiency Ef G gross efficiency KANE455 always defaults to EfC on start up HH MM SS format e g 7 am 07 00 00 7pm 19 00 00 SET DATE DD MM YY format OFF normal response ON slower damped response KANE455 always defaults to normal response on start up SET TIME PRESSURE SMOOTH LOW e g 0 01mBar resolution HIGH displays to an extra decimal place KANE455 always defaults to low resolution on start up PS UNITS mBar mmH O Pa kPa PSI mmHg hPa InH O KANE455 always defaults to mBar on start up LET BY Set duration of let by test in minutes Default 1 minute STABIL N Set durat
5. P 1 Real time pressure during the stabilisation test aa ba r Pressure units O a KANE455 manual Page 17 Z lt s x NI When complete press TIGHTN S to start the tightness test P 1 20 0 1 Pressure at start of tightness test Pp 20 i 0 1 Real time pressure reading Tigh default time is 2 mi C TIME 119 an g minus co When complete the display will show LOG 0 1 The tightness test is automatically stored in the memory P 1 20 0 1 Pressure at start of tightness test Pp 1 e i 98 Pressure at end of tightness test AP 0 i 0 3 Pressure drop during tightness test To print a tightness test select MENU REPORT TIGHTN S VIEW Use to select the log number to be printed Press DD Gee to print the tightness test also sends to PC if Bluetooth fitted KANE455 manual Page 18 4 4 DIFFERENTIAL TEMPERATURE Select Diff Temp to measure flow return and differential temperatures DIFF TEMP display TE M p Pump stops automatically when dial is moved to Diff T emp T 1 6 0 4 an Use the TI connection for the flow n temperature sensor T 2 5 5 2 EN Use the T2 connection for the return n temperature sensor AT 5 2 _ Real time temperature difference Press D Gee to print a differential temperature test also sends to PC if Bluetooth fitted Hold c for 2 seconds to log a differential temperature report Viewing printing a differential t
6. Tasklight and infra red emitter ta Function buttons x 4 A Vv ah On Off gt lt Pump Send OvEff Ratio Prs Aux gt nes 5 Diti stains Q domp Room Rotary Switch a e Battery Compartment _ behind rubber sleeve Battery Charging indicator Temp and pressure Flue Gas Inlet connections KANE455 manual Socket for gas leak detector a Menu controls Scroll up down Enter Particle Filter Water Trap Page 5 Temperature Connections Flue Probe Temperature T1 Inlet Temperature T2 Battery Charger Connection Flue Gas Inlet Watertrap Drain With Rubber Plug Pressure Connections P1 P2 Differential Black Connector Plugs Into Flue Gas Inlet Flue Gas Exhaust See Page 9 Flue Probe Temperature Plug Plugs Into T1 The narrower ve pin must be on the right hand side Flue Probe Hose KANE455 manual Page 6 1 BATTERIES Battery Type This analyser has been designed for use with disposable alkaline batteries or rechargeable Nickel Metal Hydride NiMH batteries No other battery types are recommended WARNING The battery charger unit must only be used when NiMH batteries are fitted Replacing Batteries Turn over the analyser remove its protective rubber sleeve and fit 4 AA batteries in the battery compartment Take great care to ensure they are fitted with the correct battery polarity Replace the battery cover and protective
7. recorded when each test is printed or stored Note When changing the batteries on the instrument the memory will store the date and time for up to one minute if outside this time it may be necessary to re enter the details Date and time may also need to be reset if re chargeable batteries are allowed to totally discharge The maximum number of tests have been stored in the memory To delete the stored memory Select Reports then select the tests to be deleted see Page 23 KANE455 manual Page 34 SYMBOLS used on the display TF TI AT EfG EfN EfC PO O gt OC CAL Pressure CO CO Excess Air Loss Yo 100 minus loss Yo efficiency Yo Flue temperature Inlet temperature Nett temperature Gross efficiency Nett efficiency Condensing efficiency Pump off Calculated oxygen greater than 18 so calculation 1s disabled Open circuit temperature input Number of days left before recalibration is due KANE455 manual Page 35 ADDENDUM Instructions for KANE4S55 analysers fitted with optional Nitric Oxide NO sensors DISPLAYING THE NO READING Select Menu on the rotary switch and navigate using the function buttons A scam W Semua The MENU main structure is as follows MAIN MENU SUB MENU OPTIONS COMMENTS su Enables users to customise the parameters on the AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT f pr SERVICE Bluetooth is a factory fitted op
8. alyser to 5 years KANE455 manual Page 29 10 ANALYSER SPECIFICATION NOTE MAY BE SUBJECT TO CHANGE Temp Measurement 0 1 C Flue Temperature Inlet Temperature Internal sensor Inlet Temperature External sensor Gas Measurement Oxygen Carbon monoxide Carbon dioxide Efficiency 7 Excess Air 7 CO CO ratio 7 Pressure differential Nominal range 80mBar Maximum over range without damage to sensor 1s 400mBar 0 600 C 0 50 C 0 600 C 0 21 0 2 000ppm nom 4 000ppm max for 15 mins 0 30 0 99 9 0 250 0 0 999 0 2 mBar 1 mBar 80 mBar 0 1 C 0 1 C 0 1 lppm 0 1 0 1 0 1 0 0001 0 001 mBar POC 0 3 reading 1 0 C 0 3 reading 2 0 C 0 3 reading 0 2 10ppm lt 1 00ppm i 5 reading 0 3 reading 1 0 reading 0 2 reading 5 reading 0 005 mBar 0 03 mBar 3 of reading Pre programmed Fuels Natural gas Propane Butane LPG Light Oils 28 35 sec Storage Capacity 99 Combustion tests 20 Pressure tests 20 Tightness tests 20 Temperature tests 20 Room CO tests Using dry gases at STP Calculated KANE455 manual Page 30 Ambient Operating Range 0 C to 40 C 10 to 90 RH non condensing Battery Type Life 4 AA cells gt 8 hours using Alkaline AA cells Chargers optional 220v charger for NiMH batteries only 12v in vehicle charger for NiMH batteries only Dimensions Weight 0 8kg handse
9. ant Specification EC EMC KI K455 details the specific test configuration performance and conditions of use Please Note Batteries used in this instrument should be disposed of in accordance with current legislation and local guidelines At the end of the product s life it should be re cycled in accordance with current legislation and local guidelines KANE455 manual Page 32 Appendix 1 Main Parameter Here are the legends used and what they mean O CO CO TEF TE T Nett EFF Loss Oxygen Calculated reading in percentage Carbon monoxide reading displayed in ppm parts per million is displayed if there is a fault with the CO sensor or the instrument has not set to zero correctly switch off instrument and try again Carbon dioxide This 1s only displayed when a combustion test 1s being carried out O gt is displayed while in fresh air Temperature measured by the flue gas probe in centigrade C It displays OC if the flue probe is disconnected If an inlet temperature probe optional 1s connected into the T2 socket during its countdown the measured temperature from the inlet probe will be used as the inlet temperature If an inlet temperature probe is not connected to the analyser during countdown the measured temperature from the flue probe will be used as the inlet temperature If neither probe is connected during countdown the analyser s int
10. e 40
11. eading Use the T1 connection for the flow temperature sensor Use the T2 connection for the return temperature sensor Real time temperature difference The rotor display indications will now be locked apart from MENU Readings can be printed but not stored Exit this mode by switching the KANE455 off The standard printout for this mode is as follows K455 1 0 YOUR COMPANY NAME amp PHONE NUMBER HERE DATE 15 05 07 TIME 13 00 47 T1 G T2 eG 21 3 AT C PRS mbar 0 00 Ref KANE455 manual Page 24 If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal KANE455 manual Page 25 7 MEASURING FLUE GASES After the countdown is finished and the analyser is correctly set up put its flue probe into the appliance s sampling point The tip of the probe should be at the centre of the flue Use the flue probe s depth stop cone to set the position With balanced flues make sure the probe is positioned far enough into the flue so no air can back flush into the probe NOTE Ensure that the flue probe handle does not get hot Boiler Make sure you do not exceed the analyser s operating specifications In particular Do not exceed the flue probe s maximum temperature 600 C Do not exceed the analyser s internal temperature operating range Do not put the analyser on a hot s
12. emperature test Select MENU REPORT TEMP VIEW Use or toselectthe log number to be printed Press DD 1 to print the test also sends to PC if Bluetooth fitted KANE455 manual Page 19 45 ROOM CO TESTING Select Room CO for CO investigations Press D to start the 15 minute duration room CO test ROOM CO display ROOM CO CO Real time CO reading ppm TEST Test 00 initial reading Test 15 final reading The room CO test is automatically stored in the memory The log number for the test is displayed To print a room CO test select MENU REPORT ROOM CO VIEW an Use to select the log number to be printed Press 2 to print the room CO test also sends to PC if Bluetooth fitted NOTE To abort a room CO test press MD for 1 second KANE455 manual Page 20 K455 1 0 YOUR COMPANY NAME amp PHONE NUMBER HERE TEST DATE 15 05 07 TIME 12 00 08 COMBUSTION FUEL NAT GAS O2 5 4 CO2 8 8 CO ppm 12 FLUE C 55 1 INLT C 17 2 NETT C 37 9 EFF C 98 3 LOSSES 1 7 XAIR 34 8 CO CO2 0 0001 PRS mbar 0 00 Customer Appliance Ref K455 1 0 YOUR COMPANY NAME amp PHONE NUMBER HERE PRESSURE TIME 12 56 15 05 07 PRS mbar 0 037 K455 1 0 YOUR COMPANY NAME amp PHONE NUMBER HERE ROOM CO TEST LOG 01 TIME 12 50 15 05 07 TEST CO ppm O OO 1 OO 2 10 3 04 4 01 5 OO 6 OO 7 10 8 03 9 OO 10 OO 11 OO 12 O7 13 11 14 02 15 OO MAXIMUM CO 11 Customer
13. ernal ambient temperature will be used as the inlet temperature Nett temperature calculated by deducting the INLET temperature from the measured FLUE temperature It displays OC if the flue probe is not connected or broken Combustion efficiency calculation displayed in percentage either as Gross Ef G or Nett Ef N or Condensing Nett Ef C Use MENU to change The calculation 1s determined by fuel type and uses the calculation in British Standard BS845 The efficiency 1s displayed during a combustion test O gt is displayed while in fresh air Losses calculated from oxygen and type of fuel Displays reading during a combustion test O gt is displayed while in fresh air KANE455 manual Page 33 X AIR CO CO PRS BAT DATE TIME FULL Excess air calculated from the calculated oxygen Displays reading during a combustion test O gt is displayed while in fresh air CO CO Ratio measured CO ppm divided by CO Yo x 10 000 Pressure reading either single point or differential Displays the Battery power available in When the LO BAT symbol appears this indicates the batteries are at less than 10 of charge and should be replaced readings may be affected if used with low power batteries Date shown as day month and year DD MM YY Date 1s recorded when each combustion test 1s printed or stored The time shown is expressed in Military time HH MM SS Time is
14. ion of stabilisation in RESOLVE TIME minutes Default 1 minute TIGHTN S Set duration of tightness test in minutes Default 2 minute KANE455 manual Page 22 MAIN MENU SUB MENU OPTIONS COMMENTS REPORT COMB N Stored combustion tests VIEW DEL ALL EXIT PRESSURE Stored pressure tests VIEW DEL ALL EXIT 1 Stored tightness tests SANA VIEW DEL ALL EXIT TEMP Stored differential temperature tests VIEW DEL ALL EXIT Stored room CO tests ee VIEW DEL ALL EXIT An SCREEN CONTRAST Factory setting is 04 Enables users to customise the parameters on the AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT Printout header 2 lines 20 characters per line Sa HEADER 1 HEADER 2 EXIT CODE Password protected for authorised service agents only Leave set to 0000 Bluetooth is a factory fitted optional extra SERVICE BLUE COM lt NOTE To EXIT the MENU at any time simply move the rotary switch to any position other than Menu Any changes that have not been entered will be ignored KANE455 manual Page 23 6 USING THE KANE455 AS A THERMOMETER OR PRESSURE METER With the KANE455 switched off press and hold down the D a button and then press and release mor Ta Release 2 after MANO MOD is displayed on top line The KANE455 will now operate as a fixed display thermometer pressure meter with the pump off and inhibited The display will show Real time pressure r
15. lug s orientation is correct see Page 6 2 1 FRESH AIR PURGE Position the flue probe in fresh air then press onon O The analyser s pump starts and the analyser auto calibrates for approximately 60 seconds When complete Select Ratio on the dial In fresh air the CO reading should be zero Select O Eff on the dial In fresh air the O reading should be 20 9 0 1 RESET CO2 ZERO IN FRESH AIR This message indicates that the analyser needs to be reset in fresh air To do so To perform a manual CO zero select Ratio on the dial hold down the ensure that the analyser is in fresh air and press key and you will see the message above KANE455 manual Page 8 2 2 STATUS DISPLAY Select Status on the dial to view the following B AT 3 9 Replace alkaline batteries if less than 10 Recharge NiMH batteries if less than 20 1 4 i D 6 i 29 Current time Can be re set via the Menu 1 1 0 3 06 Current date Can be re set via the Menu C AL 2 83 pte number of days until next calibration SAFETY WARNING This analyser extracts combustion gases that may be toxic in relatively low concentrations These gases are exhausted from the back of the instrument This analyser must only be used in well ventilated locations by trained and competent persons after due consideration of all the potential hazards KANE455 manual Page 9 3 USING THE FOUR FUNCTION BUTTONS Swi
16. ng system CO is set to zero in fresh air automatically after the initial countdown If RESET CO2 ZERO is indicated ensure that the unit is in fresh air before pressing the button with an Enter symbol It calculates oxygen O2 CO CO ratio losses combustion efficiency Nett Gross or Condensing amp excess air The KANE455 Combustion Analyser can also measure CO levels in ambient air useful when a CO Alarm is triggered It can also perform a 15 minute duration Room CO Test The analyser has a protective rubber cover with a magnet for hands free operation and is supplied with a flue probe with integral temperature sensor The large display shows 4 readings at a time and all data can be printed via an optional infrared printer The printed data can be live data or stored data The memory can store up to 99 combustion tests 20 pressure tests 20 let by tightness tests 20 temperature tests 20 room CO tests Two lines of 20 characters can be added to the header of printouts The analyser is controlled using 4 function buttons and a rotary dial The four buttons from left to right switch on and off the analyser switch on and off the backlight and task light switch on and off the pump and send data to a printer or to the memory The buttons with UP DOWN and ENTER arrows also change settings such as date time fuel etc when in MENU mode KANE455 manual Page 4 ANALYSER LAYOUT amp FEATURES
17. on Automatic Calibration incorrect Flue temperature readings e Temperature plug reversed in socket erratic e Faulty connection or break in cable or plug e T flue or T nett displays e Probe not connected e X Air EFF display e CO reading is below 2 KANE455 manual Page 27 Fault symptom Causes Solutions e Analyser just continually e Turn dial back to MENU and press ENTER beeps e Turn dial back to Tightness and press ENTER e BAT only shows 65 with e This is not a problem and is to be expected as fully charged NiMH NiMH batteries only deliver 1 25 V per cell batteries fitted whereas Alkalines deliver 1 5 V per cell Fresh alkalines give a BAT value of 90 or so KANE455 manual Page 28 9 ANALYSER ANNUAL RECALIBRATION AND SERVICE Although sensor life is typically more than five years the analyser should be re calibrated and serviced annually to counter any long term sensor or electronics drift or accidental damage Local regulations may require more frequent re calibration In the UK Kane International has service facilities at Atherton near Manchester Tel 01942 873434 the primary service centre for UK customers and at Welwyn Garden City in Hertfordshire Tel 01707 375550 the primary service centre for non UK customers By sending your analyser back to Kane for an annual fixed price service check www kane co uk for details you have the opportunity to extend the warranty on your an
18. oth fitted WARNING Before using the KANE455 to measure the pressure of a gas air ratio valve read the boiler manufacturer s instructions thoroughly If in doubt contact the boiler manufacturer After adjusting a gas air ratio valve it is essential that the CO CO2 and CO CO2 ratio readings are within the boiler manufacturer s specified limits KANE455 manual Page 15 If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal KANE455 manual Page 16 43 LET BY amp TIGHTNESS TESTING Select Tightness The pump stops automatically Press GD to auto zero the pressure sensor Connect from the test point to P1 using a black connector and manometer hose The display shows LET BY Use gt lt and toselect YES or NO If YES is selected set the let by pressure then press to start the let by test The display shows ET BY Hagin dag is automatically stored in P 1 1 0 i 1 D Pressure at start of let by test Pp 1 0 i 1 D Real time pressure reading Let by default time is 1 minute Can b TIME 59 Seuss Eine Cans If the let by test fails simply move the rotary switch to any position other than tightness to abort the test If the let by test passes adjust the gas pressure for the tightness test and press to start the stabilisation test The display shows STABIL N
19. rameters on lines 1 2 3 and 4 can be set independently C O 6 3 They remain the AUX parameters until 2 x changed by the user Press to print a full combustion test also sends to PC if Bluetooth fitted Hold 2 for 2 seconds to log a full combustion report Viewing printing a logged combustion test Select MENU REPORT COMB N VIEW Hold or for 2 seconds to select the log number to be viewed Use and lt to scroll through the individual readings on line 2 amp 3 Press 2 to print the test also sends to PC if Bluetooth fitted KANE455 manual Page 14 4 2 PRESSURE TEST Select Prs The pump stops automatically Press Pump to auto zero the pressure sensor Using the black connectors and manometer hose connect to P1 for single pressure or P1 and P2 for differential pressure PRS display Defaul hing off up C PRESSURE Doang on sara Ga P 0 0 1 Defaults to low resolution on start up Can n be changed via Menu Defaults to mBar on start up Can be changed via Menu mbar 1 4 5 6 29 time to enable manually timed Press DD 53 to print a full combustion test also sends to PC if Bluetooth fitted Hold D 5 for 2 seconds to log a full combustion report Viewing printing a logged pressure test Select MENU REPORT PRESSURE VIEW Use lt or to select the log number to be printed Press DD Gp to print the test also sends to PC if Blueto
20. rubber sleeve Switch the analyser on and check that the analyser s time and date are correct To reset see USING THE MENU Section 5 Charging NiMH Batteries Ensure that you use the correct charger The part number is KMCU250 UK To fully charge NiMH batteries Switch the KANE455 on The charger must then be connected and switched on When charging the red Battery Charging Indicator will illuminate Now switch the KANE455 off The display will show BATTERY CHARGING The first charge should be for 12 hours continuously NiMH batteries are suitable for top up charging at any time even for short periods An in vehicle charger can be used to top up the analyser s batteries from a 12 volt vehicle battery The part number 1s KMCU450 12 Battery Disposal Always dispose of depleted batteries using approved disposal methods that protect the environment KANE455 manual Page 7 2 BEFORE USING THE ANALYSER EVERY TIME Check the water trap is empty and the particle filter is not dirty To empty water trap unplug its rubber stopper and re plug once it 1s empty To change the particle filter remove protective rubber sleeve slide the water trap unit from the analyser remove the particle filter from its spigot and replace Reconnect the water trap unit and rubber protective sleeve Connect the flue probe hose to the analyser s flue gas inlet and connect the flue probe s temperature plug to the TI socket check the p
21. t with protective cover Handset 200 x 45 x 90mm Probe 300mm long including handle 6mm diameter x 240mm long stainless steel shaft with 3m long neoprene hose Type K thermocouple KANE455 manual Page 31 11 ELECTROMAGNETIC COMPATIBILITY European Council Directive 89 336 EEC requires electronic equipment not to generate electromagnetic disturbances exceeding defined levels and have adequate immunity levels for normal operation Specific standards applicable to this analyser are stated below As there are electrical products in use pre dating this Directive they may emit excess electromagnetic radiation levels and occasionally it may be appropriate to check the analyser before use by Use the normal start up sequence in the location where the analyser will be used Switch on all localized electrical equipment capable of causing interference Check all readings are as expected A level of disturbance is acceptable If not acceptable adjust the analyser s position to minimize interference or switch off if possible the offending equipment during your test At the time of writing this manual May 2007 Kane International Ltd are not aware of any field based situation where such interference has occurred and this advice is only given to satisfy the requirements of the Directive This product has been tested for compliance with the following generic standards EN 61000 6 3 EN 61000 6 1 and is certified to be compli
22. tchin fonott 5 Press et D button to switch the unit ON This must ON the l Analyser be done in fresh air to ensure that the analyser auto calibrates its sensors properly When switched on the analyser beeps twice and briefly displays battery fuel and pressure units Its bottom line counts down from 60 until the sensors are ready to use If the analyser will not auto calibrate its sensors need to be replaced or recalibrated by an authorised repair centre If an inlet temperature probe optional is connected into the T2 socket during its countdown the measured temperature from the inlet probe will be used as the inlet temperature If an inlet temperature probe is not connected to the analyser during countdown the measured temperature from the flue probe will be used as the inlet temperature If neither probe is connected during countdown the analyser s internal ambient temperature will be used as the inlet temperature Switchin T bi i Press lonor button to switch the analyser OFF The OFF the Analyser display counts down from 30 with the pump on to clear the sensors with fresh air If the probe is still connected make sure analyser and probe are in fresh air Press DD 3 if you want to stop the countdown and return to making measurements Note The analyser will not switch off unless the CO reading is below 20ppm KANE455 manual Page 10 Backlight amp a Tasklight Press gt
23. tional extra NOTE To EXIT the MENU at any time simply move the rotary switch to any position other than MENU Any changes that have not been entered will be ignored KANE455 manual Page 37 Use or to navigate to the main menu option SCREEN Press 4 Use or to navigate to the sub menu option AUX Press T The display will show AUX LINE 1 Lo Press 4 and a third line will appear Use or to navigate to the desired parameter to be displayed on line 1 Press 4 to select the parameter for Line 1 and repeat the process to select the display parameter for all four lines and then EXIT Rotate the dial from MENU to AUX to display all your chosen settings PRINTING and STORING The NO reading are printed and stored in the same way as the other combustion gas readings On the printouts the NO readings appear directly below the flue CO readings Note the rotor needs to be in the AUX O Eff or Ratio positions to print or store flue combustion readings KANE455 manual Page 38 NITRIC OXIDE SENSOR SPECIFICATION Gas Measurement Resolution Accuracy Range Nitric Oxide NO 1 ppm 2ppm lt 30ppm 0 to 100 ppm low range 5 ppm gt 30ppm Nitric Oxide NO 5ppm lt 100ppm 0 to 1000 ppm high range 5 reading gt 100ppm Using dry gases at STP KANE455 manual Page 39 Thank you for buying this instrument Before use please register on our website www kane co uk KANE455 manual Pag
24. urface Do not exceed the water trap s levels Do not let the analyser s particle filter become dirty and blocked View the displayed data to ensure that stable operating conditions have been achieved and the readings are within the expected range Press and quickly release D to start the analyser printing The analyser displays a series of bars until this is completed Press and release the key again to abort printing Make sure the printer is switched on ready to accept data and its infrared receiver 1s in line with the analyser s emitter on top of the analyser KANE455 manual Page 26 8 ANALYSER PROBLEM SOLVING If any problems are not solved with these solutions contact us or an authorized repair center Fault symptom Causes Solutions e Oxygen too high e Air leaking into probe tubing water trap e CO too low connectors or internal to analyser CO reading e Analyser was stored in a cold environment and is not at normal working temperature e CO sensor needs replacing e Pump is switched off Batteries not holding e Batteries exhausted charge e AC charger not giving correct output Analyser not running on F l in ch lug sedia akin e Fuse blown in charger plug Analyser does not respond e Particle filter blocked to flue gas e Probe or tubing blocked e Pump not working or damaged with contaminants Net temperature or e Ambient temperature set wrong during Efficiency calculati
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