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TX 3100A
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1. 3 4 0 Function of the unit The principle of the heat recovery in the Turbovex TX3100A is based on the rotating heat exchanger B The exhaust fan A extracts the warm room air from the funnel D though half of the heat exchanger B and send it through the exhaust cap F Simultaneously the inlet fan will C sucks air from the inlet cap G and send it through the other half of the heat exchanger The heated fresh air is sent to E and diffused in the room One half of the rotating heat exchanger will heat up in the warm flow of the exhaust air When the heated material in the heat exchanger is in the cool flow of the inlet air it will deliver heat from the material to the fresh air The process is regenerative as the heat exchanger rotates at low rpm The heat exchanger is equipped with a cleaning sector creating a low pressure to eliminate the possibility of undesirable leaks Page 4 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk 6 TURBOVEX 4 0 0 Installation 4 1 0 Dimensions 604 00 3393 00 1300 00 2098 098 00 50 00 Adjust for 1846 00 0 00 t brackets 50 00 100 00 1438 00 878 00 870 00 172 00 0 00 1300 00 Page 5 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www
2. gt TURBOVEX gt User manual Installation guide TX 3100A Premium Efficiency ET begg com Rev 2014 03 14 TURBOVEX TX 3100 MASTER LON WEEK YEAR SLAVE 20 Power consumption 1136 W 1 2 kJ m Fabr Nr DD Industrivej 45 DK 9600 Aars 7 TURBOV EX 45 96981462 Fax 45 98624224 frisk aft tl alla www turbovex dk e mail info turbovex dk Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk TURBOVEX 1 0 0 TABLE OF CONTENT 1 0 0 TABLE OF CONTENT wcsicdcccivcsdctisaciissninssiciasceniannaareeieuiiantds 3 0 0 GENEREL INFORMATION renerne 3 1 0 FOREWORD auda ava aua aua daa ada i 3 2 0 FIELD OF se een ac aoreet dtes 3 3 0 LIST OF PARTS UNUM 3 4 0 FUNCTION OF THE UNIT 4 0 0 INSTALLATION ios ccsssetsaessccrccnassdtssnssastieseducusasasautducataducsadsedacs 4 1 0 DIMENSIONS fee 4 2 0 PLACEMENT Ce eae oe raw end vale mS weer 4 3 TEMPLATE eiie Le Oe eR EUM CEDE 4 4 0 INSTALLING THE UNIT STANDARD MOUNTING BRACKETS 4 5 0 INSTALLING THE UNIT USING SPECIAL BRACKETS 4 5 0 INSTALLING THE UNIT USING SPECIAL BRACKETS 4 6 0 INSTALLING BOTTOM EXTENSION ccce 5 0
3. 0 0 Service Servicereport for model Unit nr Installation address Customer s name Road and number Postcode and location Telephone Contact person Phone number Date 20 TURBOVEX Status Not applicable Poor Medium Good Replaced Replacement of inlet filter Replacement of exhaust filter Cleaning of heat exchanger Overall inside cleaning of unit Damper exhaust motor Hinges on the damper flap Fan motor inlet Fan motor exhaust Rot heat exchanger s bearings Rot heat exchanger s brushes Rot heat exchanger s motor Wires and penetrations Temperature gauge Control unit motor Motor mount rubber mount Pressure guard adjustment Time set and date CO2 sensor function Pir sensor function Service Technician Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk Page 16 of 18 gt TURBOVEX gt 7 2 0 Filter change There is to filters in the TX 3100A there need to be changed The filters have to be changed about 2 4 times a year Maintenance of the filters is necessary or else you will damage the heat exchanger
4. 0 TECHNICAL SPECIFICATIONS 5 RUIN ue PR THREE 6 0 0 ELECTRICAL INSTALLATION SERVICE 7 1 0 SERVICE REPORT 7 2 0 FILTER CHANGE 8 0 0 DECLARATION OF CONFORMITY Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk Page 2 of 18 TURBOVEX 3 0 0 Generel information 3 1 0 Foreword This users manual contains technical information regarding the installation and maintenance of the ventilation unit Turbovex TX 3100A 3 2 0 Field of application Turbovex TX 3100A is designed for comfort ventilation in industrial buildings garages and sports halls 3 3 0 List of parts Turbovex TX 3100A is delivered with the following key components 1 2 3 4 5 6 7 8 TX 3100A unit Top cone Filter holder Inlet ring Standard mounting brackets Special mounting brackets optional TX electronic control Silicone rubber various screws and bolts Wire and wire tensioners II Page 3 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk TURBOVEX
5. and the unit will not work The exhaust air filter is placed in the bottom of the unit and is easy to remove and replace a new one The only ting there is holding the filter is a rubber on the edge of the filter The rubber seal must be placed so the circular part is facing outwards Otherwise air leakage will occour lt and there will be a fall hazard of the filter RR KRY EE RRRS The supply air filter is placed at the outside under the top cone who s projecting against wind and weather The filter stuck with Velcro and is therefore easy to remove and replace a new one If you have some space problems when changing the filter it s possible to remove the top cone Page 17 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk gt TURBOVEX gt 8 0 0 Declaration of conformity Fabrikant Navn Turbovex A S Adresse Industrivej 45 DK 9600 Aars Land Danmark Telefon 45 96 98 14 G2 Forhandler Navn Turbovex A S Adresse Industrivej 45 DK 9600 Aars Land Danmark Telefon 45 96 98 14 62 erkl rer hermed at Produkt Navn Turbovex TX 3100A Type Industri ventilation Serie nr 3100 000 000 er overensstemmelse med R dets Direktiv af 17 Maj 2006 om tiln rmelse af medlemsstaternes lavgivning om elektriske materiel bestemt til anvendelse inden for visse speendingsgreenser 2006 42 EF e
6. dge to secure a watertight joint When the cover is cut please note you will need a 10 cm overlap with the overlying roof tile or ridge The hole in the cover is cut using the same template used for cutting the hole in the roof The hole in the cover must be cut in a diameter about 5 cm smaller than that of the template to ensure a tight fit The soft cover is fastened using self tapping screws and needs to be no more than 15 mm inside the unit to ensure ample space for the rotating parts in the unit The filter holders are sealed with silicone rubber and secured using self tapping screws Silicone grout The top cone is screwed in place using M8 bolts Page 8 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk gt TURBOVEX gt 4 5 0 Installing the unit using special brackets Perform measurements and determine the placement of the unit and drill a small center hole vertically through the roof The wooden frame is aligned with the center hole Now cut a square hole and secure the frame to the rafters Use a template see 4 3 0 template and cut a hole in the wooden frame and the rest of the roof Apply Fast flash seal between the wooden frame and the roof One part of the soft cover is mounted on the frame and the hole is cut out The other cover is fastened so it covers the
7. meter Lyd 2 meter Lyd 3 meter Lyd meter Lyd 5 meter 3500 3000 2500 2000 1500 Flow m3 h Energi W Noise dB A 1000 500 10 9 5 9 8 5 8 7 5 7 6 5 6 Volt 0 10 Volt Control Voltage Turbovex TX 3100A is tested in cooperation with Ziehl abegg www ziehl abegg com The airflow indicates the balanced air exchange in relation to the control voltage 0 10 volt and is shown in m3 h The unit be adjusted manually to suit your required air exchange The sound level is shown in decibel dB A in relation to air exchange The sound is measured in 1 to 5 meters from the unit under normal conditions Page 12 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk X TURBOVE l installation ica 0 Electr 6 0 IXoN Mun pur oup 10 WOMANI PT ET 026181 0191 571 Cl 163 9 E I Ad SA EA Jie jsneux 9 6 90 6 9 6 96 96 6 6 96 96 6 6 5 9 919 6 6 9 96 96 6195 S S S S S S S S S S S S S S S S S S G S G G S SS ES 2914325 puni penx er ou up Ajddns ZL 9 Lut ad dor ate 1 61 81 St tl 2105 doy oq opisu are Jsne
8. ns at a distance of 1000 mm between the two brackets The mounting brackets are secured using mounting screws top and bottom The forks on the bracket are adjusted so they are directly opposite and locked in place using self tapping screws through in the telescopic tubes The unit weighing about 200 kg is mounted in the brackets so the studs fall into place in the saddle brackets When installing on a slanted roof please place the unit so the service hatch is facing the ridge of the roof to allow for easy access to the hatch The unit can be lifted using the two lifting studs mounted near the top of the unit Turbovex A S Industrivej 45 DK 9600 Aars HexHead screw Selftapping screw Lifting studs Page 7 of 18 Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk gt TURBOVEX Wire and wire tensioners are fitted in the four brackets on the side of the unit Tension is applied to the wires between the supplied bracket mounted on purlins and battens The purpose of the wires is to adjust and keep the unit in a vertical position The inlet ring is pushed onto the unit and secured using self tapping screws from both inside and outside Now proceed to complete the roofing The soft cover is pulled over the unit Seal the edge using silicone rubber Use silicone rubber under the vertical part of the cover and on the top of the e
9. r fremstillet i overensstemmelse med f lgende nationale standarder der gennemf rer en harmoniseret standard DS EN ISO 12100 1 A1 2009 Maskinsikkerhed Grundl ggende begreber og generelle principper for projektering konstruktion og udformning Del 1 Grundl ggende terminologi og metodik ISO 12100 1 2003 DS EN ISO 12100 2 A1 2009 Maskinsikkerhed Grundl ggende begreber og generelle principper for projektering konstruktion og udformning Del 2 Tekniske principper ISO 12100 2 2003 DS EN 60269 1 A1 2009 Lavspeendingssikkerhed Del 1 Generelle krav IEC 60269 1 1998 tlllaeg A1 2005 til DS EN ISO 13857 2008 Maskinsikkerhed Sikkerhedsafstande til forhindring af at h nder arm ben og f dder kan n ind i fareomr der EN 61000 6 1 2007 Elektromagnetisk kompatibilitet Del 6 1 Generiske standarder Immunitet for bolig erhverv og letindustrimiljaer EN 61000 6 3 2007 Elektromagnetisk kompatibilitet EMC Del 6 3 Generiske standarder Emissionsstandard for bolig erhverv og letindustrimiljaer EN 61000 6 4 2007 Elektromagnetisk kompatibilitet EMC Del 6 1 Generiske standarder Emissionsstandard Industrielle milj er Aars 23 G6 dell LP Dato Produktionsteknolog Anders Vestergaard Page 18 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk
10. shed over the two tubes in the unit and secured with self tapping screws from both the inside and outside Now finish the roofing Page 10 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk Q TURBOVEX 4 6 0 Installing bottom extension Dismantle the bottom filter and the 4 angle brackets for the wires The screws must remain in the unit so the unit won t be leaky First mount the inner tube and then the outer tube on the unit The intake ring is mounted on the extension tubes The filter and the angle brackets are reattached The brackets are fastened using the supplied screws in the extension tubes Wire and wire tensioners are fitted Tension is applied to the wires between the supplied bracket mounted on purlins and battens The purpose of the wires is to adjust and keep the unit steady in a vertical position Page 11 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk 6 TURBOVEX 5 0 0 Technical specifications 5 1 0 Unit Type Turbovex TX 3100A Capacity 1400 3000 m h Forced operation 3400 m h Power 1 x 230V 50 Hz Output Motor Max 2x750 Watt Energy consumption 3000 m h 1044 W 1 25 KJ m Heat recovery 3000 m h 75 96 TX 3100A Flow Energi Lyd 1
11. top of the roof and goes min 10 cm under the rooftop or the next rooftile The two special brackets are mounted and the angle is adjusted according to the incline of the roof The rods are placed as shown on the figure so the saddles of the brackets are nearer to the ventilation unit The holes are placed in intervals of 5 degrees from 0 to 45 degrees 45 degrees 0 degrees AT Page 9 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk gt TURBOVEX The unit weighing about 200 kg is mounted in the brackets so the studs fall into place in the saddle brackets Place a bolt in the saddle brackets securing the studs in place When installing the unit on a slant roof using special brackets ensure that the service hatch is faced away from the ridge of the roof for better access Apply Fast Flash seal between the soft cover on the wooden frame and the unit to make a watertight seal The large electric control unit can be moved to a different location if needed The filter holders are sealed using silicone rubber seal and secured in place using self tapping screws The top cone is secured with M8 bolts To place the holes correct make sure that the arrows on the filterholder and the top cone are aligned Now you can mount the inlet ring or a bottom extension see 4 6 0 The intake ring is pu
12. turbovex dk TURBOVEX 4 2 0 Placement Turbovex TX 3100A is intended for installation through the roof The unit can be placed in roofs with inclines ranging from 0 to 45 degrees Turbovex TX3100A is available with two types of mounting brackets The standard mounting bracket places the inspection hatch inside the building The special mounting bracket is intended for use if you want the hatch placed outside the building Standard bracket 4 3 Template It is a good idea to create a template according to the incline of the roof Remember to mark 2 notches and a center hole The notches are for placing the unit horizontally lt 0 we 5 lt 10 lt 15 lt 20 25 2 30 lt 35 lt 40 lt 45 0870 870x880 870 890 870 900 870 x 930 mm 870 x 970 mm 870 x 1010 mm 870 x 1070 mm 870 x 1140 mm 870 x 1240 Special bracket 870 00 Page 6 of 18 Turbovex A S Industrivej 45 DK 9600 Aars Telefon 45 96 98 14 62 Fax 45 98 96 42 24 e mail info turbovex dk www turbovex dk gt TURBOVEX 4 4 0 Installing the unit standard mounting brackets Perform measurements and determine the placement of the unit and drill a small center hole vertically through the roof Use the aforementioned template to make the rest of the hole for the unit according to the incline of the roof The mounting brackets are mounted between the purli
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