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        TX 3100A
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1.          3 4 0 Function of the unit    The principle of the heat recovery in the Turbovex TX3100A is based on the rotating heat  exchanger  B   The exhaust fan  A  extracts the warm room air from the funnel  D  though  half of the heat exchanger  B   and send it through the exhaust cap  F     Simultaneously the inlet fan will  C  sucks air from the inlet cap  G  and send it through the  other half of the heat exchanger    The heated fresh air is sent to  E   and diffused in the room    One half of the rotating heat exchanger will heat up in the warm flow of the exhaust air   When the heated material in the heat exchanger is in the cool flow of the inlet air  it will  deliver heat from the material to the fresh air    The process is regenerative as the heat exchanger rotates at low rpm    The heat exchanger is equipped with a cleaning sector creating a low pressure to  eliminate the possibility of undesirable leaks        Page 4 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk       6  TURBOVEX          4 0 0 Installation    4 1 0 Dimensions    604 00    3393 00      1300 00    2098   098 00              50 00 Adjust for  1846 00    0 00       t brackets     50 00   100 00  1438 00    878 00        870 00  172 00  0 00  1300 00  Page 5 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www 
2.   gt   TURBOVEX gt        User manual      Installation guide    TX 3100A       Premium  Efficiency    ET        begg com    Rev  2014 03 14       TURBOVEX            TX 3100         MASTER    LON WEEK   YEAR  SLAVE                         20    Power consumption          1136 W 1 2 kJ m  Fabr  Nr     DD  Industrivej 45 DK 9600 Aars   7  TURBOV EX        45 96981462 Fax   45 98624224          frisk aft tl alla www turbovex dk e mail  info turbovex dk       Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax    45 98 96 42 24  e mail  info turbovex dk     www turbovex dk           TURBOVEX          1 0 0 TABLE OF CONTENT    1 0 0 TABLE OF CONTENT wcsicdcccivcsdctisaciissninssiciasceniannaareeieuiiantds  3 0 0 GENEREL INFORMATION                renerne    3 1 0 FOREWORD      auda ava aua aua daa ada i  3 2 0 FIELD OF                      se een ac aoreet dtes  3 3 0 LIST OF PARTS UNUM              3 4 0 FUNCTION OF THE UNIT                                                   4 0 0 INSTALLATION ios ccsssetsaessccrccnassdtssnssastieseducusasasautducataducsadsedacs    4 1 0 DIMENSIONS fee         4 2 0 PLACEMENT  Ce eae oe raw end vale mS weer  4 3  TEMPLATE      eiie Le Oe eR EUM CEDE  4 4 0 INSTALLING THE UNIT  STANDARD MOUNTING BRACKETS              4 5 0 INSTALLING THE UNIT USING SPECIAL BRACKETS                         4 5 0 INSTALLING THE UNIT USING SPECIAL BRACKETS                         4 6 0 INSTALLING BOTTOM EXTENSION               ccce    5 0
3.  0 0 Service       Servicereport for model  Unit nr    Installation address  Customer   s name   Road and number  Postcode and location  Telephone   Contact person   Phone number    Date       20    TURBOVEX                 Status    Not  applicable Poor    Medium    Good    Replaced       Replacement of inlet filter       Replacement of exhaust filter       Cleaning of heat exchanger       Overall inside cleaning of unit       Damper exhaust motor       Hinges on the damper flap       Fan motor inlet       Fan motor exhaust       Rot  heat exchanger   s bearings       Rot  heat exchanger   s brushes       Rot  heat exchanger   s motor       Wires and penetrations       Temperature gauge       Control unit   motor       Motor mount   rubber mount       Pressure guard adjustment       Time set and date       CO2 sensor function       Pir sensor function                                  Service Technician     Turbovex A S    Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk          Turbovex A S    Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk       Page 16 of 18         gt   TURBOVEX gt        7 2 0 Filter change    There is to filters in the TX 3100A there need to be  changed  The filters have to be changed about 2 4  times a year  Maintenance of the filters is necessary  or else you will damage the heat exchanger 
4.  0 TECHNICAL SPECIFICATIONS                                              5  RUIN ue PR THREE  6 0 0 ELECTRICAL INSTALLATION                                                       SERVICE                                              7 1 0 SERVICE REPORT                                                      7 2 0 FILTER CHANGE                                                   8 0 0 DECLARATION OF CONFORMITY                                           Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk       Page 2 of 18       TURBOVEX        3 0 0 Generel information  3 1 0 Foreword    This users manual contains technical information regarding the installation and  maintenance of the ventilation unit Turbovex TX 3100A     3 2 0 Field of application    Turbovex TX 3100A is designed for comfort ventilation in industrial buildings  garages and  sports halls     3 3 0 List of parts    Turbovex TX 3100A is delivered with the following key components     1   2  3  4  5   6  7   8      TX 3100A unit     Top cone     Filter holder     Inlet ring   Standard mounting brackets     Special mounting brackets  optional    TX electronic control     Silicone rubber   various screws and bolts  Wire and wire tensioners     II       Page 3 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax    45 98 96 42 24  e mail  info turbovex dk     www turbovex dk           TURBOVEX 
5. and the  unit will not work    The exhaust air filter is placed in the bottom of the  unit and is easy to remove and replace a new one   The only ting there is holding the filter is a rubber on  the edge of the filter        The rubber seal must be placed so the circular part is             facing outwards  Otherwise air leakage will occour       lt   and there will be a fall hazard of the filter  RR KRY  EE RRRS    The supply air filter is placed at the outside under the  top cone  who   s projecting against wind and weather   The filter stuck with Velcro and is therefore easy to  remove and replace a new one     If you have some space problems when changing the  filter  it s possible to remove the top cone        Page 17 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk         gt   TURBOVEX gt        8 0 0 Declaration of conformity    Fabrikant   Navn  Turbovex A S  Adresse  Industrivej 45  DK 9600 Aars  Land  Danmark  Telefon    45 96 98 14 G2  Forhandler   Navn  Turbovex A S  Adresse  Industrivej 45  DK 9600 Aars  Land  Danmark  Telefon    45 96 98 14 62  erkl  rer hermed  at  Produkt   Navn  Turbovex TX 3100A  Type  Industri ventilation  Serie nr   3100 000 000    er   overensstemmelse med    R  dets Direktiv af 17  Maj 2006 om tiln  rmelse af medlemsstaternes lavgivning om elektriske materiel bestemt til anvendelse inden for  visse speendingsgreenser  2006 42 EF     e
6. dge to  secure a watertight joint        When the cover is cut  please note you will need a   10 cm overlap with the overlying roof tile or ridge    The hole in the cover is cut using the same template  used for cutting the hole in the roof    The hole in the cover must be cut in a diameter  about 5 cm smaller than that of the template to  ensure a tight fit    The soft cover is fastened using self tapping screws  and needs to be no more than 15 mm inside the unit  to ensure ample space for the rotating parts in the  unit              The filter holders are sealed with silicone rubber and  secured using self tapping screws             Silicone grout    The top cone is screwed in place using M8 bolts     Page 8 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk         gt   TURBOVEX gt                      4 5 0 Installing the unit using special brackets    Perform measurements and determine the placement  of the unit and drill a small center hole vertically  through the roof  The wooden frame is aligned with  the center hole  Now cut a square hole and secure  the frame to the rafters       Use a template  see 4 3 0 template  and cut a hole in  the wooden frame and the rest of the roof     Apply Fast flash seal between the wooden frame and  the roof     One part of the soft cover is mounted on the frame  and the hole is cut out     The other cover is fastened so it covers the 
7. meter      Lyd  2 meter      Lyd  3 meter      Lyd    meter         Lyd  5 meter     3500    3000    2500          2000       1500    Flow  m3 h    Energi  W   Noise  dB A      1000       500                                  10 9 5 9 8 5 8 7 5 7 6 5 6  Volt  0 10 Volt Control Voltage     Turbovex TX 3100A is tested in cooperation with Ziehl abegg     www ziehl abegg com    The airflow indicates the balanced air exchange in relation to the control voltage   0 10  volt  and is shown in m3 h  The unit        be adjusted manually to suit your required air  exchange     The sound level is shown in decibel     dB  A  in relation to air exchange   The sound is measured in 1 to 5 meters from the unit under normal conditions     Page 12 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk            X    TURBOVE    l installation    ica    0 Electr    6 0                IXoN        Mun     pur          oup   10  WOMANI           PT ET           026181 0191 571      Cl      163    9      E     I Ad   SA EA Jie jsneux    9 6 90 6 9 6 96 96 6 6 96 96 6 6 5 9 919 6 6  9 96 96  6195   S  S  S  S S S S S  S  S S   S  S S  S S    S  S G  S G   G  S  SS  ES                                           2914325 puni    penx    er                    ou up              Ajddns ZL    9   Lut      ad              dor                  ate          1      61 81 St tl          2105 doy oq opisu     are Jsne
8. ns at a distance of 1000 mm between the two  brackets  The mounting brackets are secured using  mounting screws top and bottom     The forks on the bracket are adjusted so they are  directly opposite and locked in place using self   tapping screws through in the telescopic tubes     The unit  weighing about 200 kg  is mounted in the  brackets so the studs fall into place in the saddle  brackets     When installing on a slanted roof  please place the  unit so the service hatch is facing the ridge of the roof  to allow for easy access to the hatch     The unit can be lifted using the two lifting studs  mounted near the top of the unit     Turbovex A S  Industrivej 45  DK     9600 Aars                            HexHead screw          Selftapping screw          Lifting studs       Page 7 of 18    Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk         gt   TURBOVEX        Wire and wire tensioners are fitted in the four brackets  on the side of the unit  Tension is applied to the wires  between the supplied bracket mounted on purlins and  battens  The purpose of the wires is to adjust and  keep the unit in a vertical position     The inlet ring is pushed onto the unit and secured  using self tapping screws from both inside and  outside  Now proceed to complete the roofing     The soft cover is pulled over the unit  Seal the edge  using silicone rubber  Use silicone rubber under the  vertical part of the cover and on the top of the e
9. r fremstillet i overensstemmelse med f  lgende nationale standarder  der gennemf  rer en harmoniseret standard     DS EN ISO 12100 1 A1 2009  Maskinsikkerhed   Grundl  ggende begreber og generelle principper for projektering  konstruktion og udformning   Del 1   Grundl  ggende terminologi og metodik  ISO 12100 1 2003     DS EN ISO 12100 2 A1 2009  Maskinsikkerhed   Grundl  ggende begreber og generelle principper for projektering  konstruktion og udformning   Del 2  Tekniske    principper  ISO 12100 2 2003     DS EN 60269 1 A1 2009  Lavspeendingssikkerhed     Del 1  Generelle krav  IEC 60269 1 1998  tlllaeg A1 2005 til    DS EN ISO 13857 2008  Maskinsikkerhed    Sikkerhedsafstande til forhindring af  at h  nder  arm  ben og f  dder kan n   ind i fareomr  der    EN 61000 6 1 2007  Elektromagnetisk kompatibilitet          Del 6 1  Generiske standarder  Immunitet for bolig  erhverv og letindustrimiljaer    EN 61000 6 3 2007  Elektromagnetisk kompatibilitet  EMC  Del 6 3  Generiske standarder  Emissionsstandard for bolig  erhverv og letindustrimiljaer    EN 61000 6 4 2007  Elektromagnetisk kompatibilitet  EMC  Del 6 1  Generiske standarder  Emissionsstandard Industrielle milj  er    Aars 23   G6  dell LP                Dato  Produktionsteknolog  Anders Vestergaard    Page 18 of 18       Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk       
10. shed over the two tubes in the  unit and secured with self tapping screws from both  the inside and outside  Now finish the roofing        Page 10 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk       Q  TURBOVEX        4 6 0 Installing bottom extension    Dismantle the bottom filter and the 4 angle brackets  for the wires  The screws must remain in the unit so  the unit won t be leaky     First mount the inner tube and then the outer tube on  the unit     The intake ring is mounted on the extension tubes     The filter and the angle brackets are reattached  The  brackets are fastened using the supplied screws in  the extension tubes        Wire and wire tensioners are fitted  Tension is applied  to the wires between the supplied bracket mounted on  purlins and battens  The purpose of the wires is to  adjust and keep the unit steady in a vertical position        Page 11 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax    45 98 96 42 24  e mail  info turbovex dk     www turbovex dk       6         TURBOVEX      5 0 0 Technical specifications  5 1 0 Unit   Type   Turbovex TX 3100A   Capacity   1400     3000 m  h   Forced operation   3400 m  h   Power   1 x 230V   50 Hz   Output  Motor    Max  2x750 Watt   Energy consumption  3000 m  h    1044 W   1 25 KJ m    Heat recovery  3000 m  h    75 96   TX 3100A      Flow     Energi    Lyd  1 
11. top of the  roof and goes min  10 cm under the rooftop or the  next rooftile        The two special brackets are mounted and the angle is adjusted according to the incline of  the roof  The rods are placed as shown on the figure so the saddles of the brackets are  nearer to the ventilation unit  The holes are placed in intervals of 5 degrees  from 0 to 45  degrees           45 degrees               0 degrees    AT    Page 9 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk         gt   TURBOVEX        The unit  weighing about 200 kg is mounted in the  brackets so the studs fall into place in the saddle  brackets   Place a bolt in the saddle brackets securing the studs  in place     When installing the unit on a slant roof using special  brackets  ensure that the service hatch is faced away  from the ridge of the roof for better access     Apply Fast Flash seal between the soft cover on the  wooden frame and the unit to make a watertight seal     The large electric control unit can be moved to a  different location if needed     The filter holders are sealed using silicone rubber seal  and secured in place using self tapping screws     The top cone is secured with M8 bolts  To place the  holes correct  make sure that the arrows on the  filterholder and the top cone are aligned        Now you can mount the inlet ring or a bottom  extension   see 4 6 0     The intake ring is pu
12. turbovex dk          TURBOVEX          4 2 0 Placement    Turbovex TX 3100A is intended for installation through the roof  The unit can be placed in  roofs with inclines ranging from 0 to 45 degrees  Turbovex TX3100A is available with two  types of mounting brackets     The standard mounting bracket places the inspection hatch inside the building   The special mounting bracket is intended for use if you want the hatch placed outside the    building        Standard bracket    4 3  Template    It is a good idea to create a template according to the  incline of the roof  Remember to mark 2 notches and  a center hole  The notches are for placing the unit    horizontally    lt  0  we 5   lt  10   lt  15   lt  20     25  2 30   lt  35   lt  40   lt  45      0870         870x880         870   890       870    900       870 x 930 mm  870 x 970 mm  870 x 1010 mm  870 x 1070 mm  870 x 1140 mm      870 x 1240         Special bracket               870 00    Page 6 of 18    Turbovex A S    Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24  e mail  info turbovex dk     www turbovex dk         gt   TURBOVEX        4 4 0 Installing the unit  standard mounting brackets     Perform measurements and determine the placement  of the unit and drill a small center hole vertically  through the roof  Use the aforementioned template to  make the rest of the hole for the unit according to the  incline of the roof     The mounting brackets are mounted between the  purli
13. ux3 pL   gt    C  IN  AR         43  14 Joou 1820              Ayddng     n au amp do                      0   10     g                    VOOTE XL             10                ZUM       Page 13 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24       e mail  info turbovex dk     www turbovex dk    X    TURBOVE    c      8                                                519     queres Der       80195 INSEL    TIT       ZH 0           055 Ajddns    Page 14 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24    e mail       gt   TURBOVEX gt                         709 A                       w   29q v                      WUSHL     I  r  WOO    N  oc         Ve CE ce                          ST        IgyaqnZ                     910 9994  XL    7107 90 11            uejdyeyog  ureaerp qmod    12 5018         t6    LC 9       Ald       8c LC 9C                    12111598 uonejodQ WId  sje ssnur                                             10                   un    S1OSUIS s  p              pun dnjas    uoneiado    Yid B se payeys      15    was     s    10595               2121940        080  5 Jo uorvaado        dnjag                       Ald          Page 15 of 18    Turbovex A S  Industrivej 45  DK     9600 Aars  Telefon   45 96 98 14 62     Fax   45 98 96 42 24       e mail  info turbovex dk     www turbovex dk    6      TURBOVEX          7 1 0 Service report    7
    
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