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PCMT-8000 - Athens Technical Specialists Inc.

1. Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on GRN1 Check for fault Turn off GRN1 Reset monitor Repeat 4 through 7 for all channels ONOARWONS Monitor Response to PASS Monitor must be found in fault state for every channel YEL RED Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on YEL1 Check for fault Turn off YEL1 Reset monitor Repeat 4 through 7 for all channels PAIDAALNS Monitor Response to PASS Monitor must be found in fault state for every channel LGND EGND Isolation Test Description Verify that LGND and EGND are NOT shorted together inside of the monitor Test Sequence No inputs are provided to the monitor The PCMT tests for a short circuit between the monitor Logic ground and Earth ground pins Monitor Response to PASS Logic ground and Earth ground must not be shorted together in the monitor AC Power Failure Threshold PCMT 8000 User s Manual Rev 1 5 33 of 78 7 Test Descriptions Test Description Verify that the monitor low AC line dropout and restore voltages are within the standard limits Test Sequence 1 Monitor is powered up in the quiescent state 2 Monitor AC line power is
2. ATSI 8157 US Hwy 50 Athens OH 45701 Phone 740 592 2874 Fax 740 594 2875 Email service atsi tester com PCMT 8000 User s Manual Rev 1 5 71 of 78 12 Packing Your PCMT for Shipment 12 Packing Your PCMT for Shipment When shipping your PCMT back to ATSI either for annual calibration or repairs proper packing will help insure that the tester arrives without damage What to send e PCMT 8000 Tester with cables e f a computer is sent be sure to include the power supply cord and if applicable any external disk drives How to Pack e tis preferable to use the original box and foam that your PCMT was shipped to you in elf the original packing materials are not available place the PCMT inside of a large cardboard box with at least two inches of cushioning on all sides e Appropriate cushioning materials are foam bubble wrap or foam plastic peanuts e UPS recommends a MINIMUM of two inches of cushioning on all sides of the box If UPS determines the package was insufficiently packed they will not pay for damages e If you are shipping a computer follow the same packing guidelines given for the PCMT Again it is preferable to ship the computer in the original packaging materials if they are available Return Merchandise Form e In order for ATSI to process your PCMT as quickly as possible please fill out the Return Merchandise Form_and include it with your shipment PCMT 8000 User s Manual Rev 1 5
3. Redenable input is active Rat off Ga1 on and Ya1 on Delay 1250ms Check fault state transfer state of the MMU2 Ga1 off Ya1 off Ra1 on Repeat for FYA channel pairs 2 4 O 0 Y O 0 0 Monitor Response to PASS MMU2 must be found in the fault state in step 7 fYa Ga Dual Indication Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a dual indication condition Test Sequence 1 Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Rat off Ga1 on and fYa1 flashing Delay 2000ms Ga off fYa1 off Ra1 on Check fault state transfer state of the MMU2 Repeat for FYA channel pairs 2 4 OONAARWN Monitor Response to PASS MMU2 must be found in the fault state in step 8 Ga to Ra Clearance Test Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a short clearance from Ga to Ra Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line 3 Redenable input is active 4 Ra is off and Gal is on 5 Delay 1000ms 6 Ga is off and Ya1 is on 7 Delay 2000ms short clearance 8 Ra1 is on and Ya1 is off Delay 2000ms 10 Check fault state transfer state of the MMU2 11 Repeat for FYA channel pairs 2 4 o Moni
4. Test Description Run this test with a clean non programmed card to verify that there are no hidden permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GRN or YEL signals are presented to each channel pair Note This test should be done with a clean programming card in the monitor no permissives programmed Monitor Response to PASS Each channel pair must put monitor into fault state when the conflict is presented Watchdog Enable Test Description Verify that the monitor disables the Watchdog detection circuitry when the AC line voltage drops below 98 2 Vrms and re enables the Watchdog circuitry when the AC line voltage rises above 103 2 Vrms Also the hysteresis between the disable and re enable voltages must be a minimum of 3 Vrms Test Sequence Monitor is powered up in the quiescent state Monitor AC line set to just above 100Vrms PCMT Watchdog signal is turned off Delay Check for monitor fault state Monitor AC line is set to greater than 105Vrms PCMT Watchdog signal is turned on Monitor is reset Monitor AC line is set to 100 5 Vrms 10 Monitor AC line is decreased by approximately 0 25Vrms 11 PCMT Watchdog signal is turned off 12 Delay OMNATRWN PCMT 8000 User s Manual Rev 1 5 48 of 78 7 Test Descriptions 13 Check for monitor fault state 14 If monitor is found in fault continue else go to step 20 15 Incr
5. 7 Test Descriptions 2 Monitor AC power is turned off for less than 300ms and then back on 3 Fault state is checked Monitor Response to PASS Loss of AC power for less than 450ms must NOT cause fault Power Interrupt Detect Test Description Verify the monitor recognizes an AC power interrupt lasting more than 500ms Test Sequence Monitor is powered up in the quiescent state Monitor AC power is turned off Delay Monitor AC power is turned on Fault state is checked Increment delay time and repeat 2 and 5 until monitor is found in the fault state OORUN Monitor Response to PASS Loss of AC power for greater than 500ms must cause fault Redfail Detect Timing Test Description Verify that the monitor ignores a Redfail condition lasting less than 700ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Redfail is created for 683ms 3 Delay 250ms 4 Check fault state Monitor Response to PASS Monitor must NOT be found in fault state Redfail Ignore Timing Test Description Verify that the monitor detects a Redfail condition lasting between 700 and 1000ms or 1200 and 1500ms Test Sequence Monitor is powered up in the quiescent state Redfail is created for 683ms Delay 250ms Check fault state Redfail is created for 700ms fault state is checked If not in fault Redfail time is incremented If fault is found test is over
6. Steps 6 7 amp 8 are repeated until Redfail time is greater than 1000ms 10 Redfail is created for 1200ms 11 fault state is checked 12 If not in fault Redfail time is incremented 13 If fault is found test is over 14 Steps 11 12 and 13 are repeated until Redfail time is greater than 1500ms OOMONDARWN Monitor Response to PASS Redfail time of 700 1000ms or 1200 1500ms must cause a fault state PCMT 8000 User s Manual Rev 1 5 57 of 78 7 Test Descriptions Redfail Latching Test Description Verify that a Redfail is latched through the loss of AC power Test Sequence 1 Monitor is powered up in the quiescent state 2 A Redfail is created 3 Delay 4 Check fault state 5 Remove Redfail 6 Delay 7 Turn off monitor AC power for 1 second 8 Turn monitor AC power back on 9 Delay 10 Check fault state Monitor Response to PASS Montior must be found in fault at 4 Monitor must be found in fault at 10 Redenable at 71Vrms Test Description Verify that the monitor can detect a Redfail condition when the Redenable input is at 71 Vrms Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable is set to 71Vrms 3 Delay 4 All Red channels are turned off 5 Delay 6 Check fault state Monitor Response to PASS Monitor must be found in fault at 6 Redenable at 49Vrms Test Description Verify that the monitor ignores a Redfail conditi
7. Test Sequence 1 Monitor is powered up in the quiescent state 2 CVM is turned off for less than 125ms 3 Delay 250ms 4 Fault state is checked Monitor Response to PASS Loss of CVM for less than 125ms must NOT cause the monitor to go into the fault state CVM Failure Detect Test Description Verify that the monitor recognizes a loss of the CVM input lasting more than 175ms Test Sequence Monitor is powered up in the quiescent state CVM is turned off for less than 125ms Delay 250ms Fault state is checked If monitor in fault state test is over Increase the CVM off time Repeat 3 through 6 NOOR WD Monitor Response to PASS Loss of CVM for more than 175ms must cause the monitor to go into the fault state Conflict Ignore Timing Test Description Verify that the monitor ignores a conflict lasting less than 200ms PCMT 8000 User s Manual Rev 1 5 16 of 78 7 Test Descriptions Test Sequence Monitor is powered up in quiescent state Conflict is created on GRN1 and GRN 2 Delay for less than 200ms Conflict is removed After 250ms delay check for fault state akRWN Monitor Response to PASS For conflict lasting less than 200ms monitor not found in fault state Conflict Detect Timing Test Description Verify that the monitor recognizes a conflict lasting more than 450ms Test Sequence Monitor is powered up in quiescent state Confli
8. Verify that LGND and EGND are NOT shorted together inside of the monitor Test Sequence No inputs are provided to the monitor The PCMT tests for a short circuit between the monitor Logic ground and Earth ground pins Monitor Response to PASS Logic ground and Earth ground must not be shorted together in the monitor Power and RED Channel Indicators Test Description PCMT 8000 User s Manual Rev 1 5 21 of 78 7 Test Descriptions Verify that the Power and RED channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are on Monitor Response to PASS Power and RED channel indicators must be illuminated The user must verify by clicking yes in the pop up window Power Conflict and GRN Channel Indicators Test Description Verify that the Power Conflict and GRN channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All GRN channels are on Monitor Response to PASS Power Conflict and GRN channel indicators must be illuminated The user must verify by clicking yes in the pop up window Power Conflict and YEL Channel Indicators Test Description Verify that the Power Conflict and YEL channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All YEL channels are on Monitor Response to PASS Power Conflict and YEL channel indicators must be illumi
9. 3 Delay 4 A Redfail condition is created PCMT 8000 User s Manual Rev 1 5 46 of 78 7 Test Descriptions 5 Delay 6 Check fault state Monitor Response to PASS Monitor must be found in fault at 6 50ms Power Interrupt Test Description Verify that the monitor ignores a 50ms AC power loss Test Sequence 1 Monitor is powered up in the quiescent state 2 AC power is removed for 50ms 3 Delay 4 Check fault state Monitor Response to PASS Monitor must NOT be found in fault at 4 7 3 2 Voltage Tests RED 70Vrms Sine Wave Recognition Test Description Verify that a sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 A sine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 50Vrms Sine Wave Recognition Test Description Verify that a sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 Asine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fa
10. Delay 250ms 7 Check fault state 8 If no fault is found conflict time is incremented 9 Repeat steps 6 7 and 8 until fault state is found OR conflict time is greater than 500ms Monitor Response to PASS Monitor must NOT be found in fault state at 4 Conflict times between 200 and 500ms MAY cause the monitor to go into fault Conflicts lasting greater than 500ms MUST cause the monitor to go into fault Conflict Latching Reset Test Description Verify that a conflict is latched through the loss of AC power Test Sequence 1 Monitor is powered up in the quiescent state 2 AGRN GRN conflict is created 3 Delay 4 Check fault state 5 Remove conflict 6 Delay 7 Turn off monitor AC power for 1 second 8 Turn monitor AC power back on 9 Delay 10 Check fault state Monitor Response to PASS Montior must be found in fault at 4 Monitor must be found in fault at 10 Redfail Ignore Timing Test Description Verify that the monitor ignores a Redfail condition lasting less than 700ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Redfail is created for 683ms 3 Delay 250ms 4 Check fault state PCMT 8000 User s Manual Rev 1 5 45 of 78 7 Test Descriptions Monitor Response to PASS Monitor must NOT be found in fault state Redfail Detect Timing Test Description Verify that the monitor detects a Redfail condition lasting between 700 and 1000ms or 1
11. Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is active 3 All RED channels are at 120Vac 4 Turn off RED1 5 Turn on GRN1 6 Turn on YEL1 7 Check for fault PCMT 8000 User s Manual Rev 1 5 20 of 78 7 Test Descriptions 8 Turn off GRN1 9 Turn off YEL1 10 Turn on RED1 11 Reset monitor 12 Repeat 4 through 11 for all channels Monitor Response to PASS Monitor must be found in fault state for every channel RED GRN Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on GRN1 Check for fault Turn off GRN1 Reset monitor Repeat 4 through 7 for all channels CONDARWN Monitor Response to PASS Monitor must be found in fault state for every channel YEL RED Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on YEL1 Check for fault Turn off YEL1 Reset monitor Repeat 4 through 7 for all channels Monitor Response to PASS Monitor must be found in fault state for every channel CONDARWNDN LGND EGND Isolation Test Description
12. The user must verify by clicking yes in the pop up window Power Conflict and GRN Channel Indicators Test Description Verify that the Power Conflict and GRN channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All GRN channels are on Monitor Response to PASS Power Conflict and GRN channel indicators must be on The user must verify by clicking yes in the pop up window Power Conflict and YEL Channel Indicators Test Description Verify that the Power Conflict and YEL channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All YEL channels are on Monitor Response to PASS Power Conflict and YEL channel indicators must be on The user must verify by clicking yes in the pop up window Dual Display Indicator Test Description Verify that the Dual Display indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 RED1 and GRN1 are on Monitor Response to PASS Dual Display Indicator must be on The user must verify by clicking yes in the pop up window Redfail Indicator Test Description Verify that the Redfail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state PCMT 8000 User s Manual Rev 1 5 35 of 78 7 Test Descriptions 2 Redenable input is active 3 All RED channels are at AC line 4 RED1 is turned off Monitor R
13. Do not forget to install the ATSI Tester USB device driver for PCMT 8000 4 3 PCMT 8000 USB Driver Installation To communicate with the PCMT 8000 an ATS Tester USB driver needs to be installed The same driver is used with several ATSI products and is included on the software installation CD The latest version of the driver can also be downloaded from our website www atsi tester com The driver installation package is also copied to the computer during the software installation To install the USB driver insert the software installation CD that came with your PCMT 8000 Click on the ATSI USB Device Driver button and follow the instructions to install the driver If you do not have the software installation CD the USB driver may be downloaded from www atsi tester com PCMT 8000 User s Manual Rev 1 5 6 of 78 5 Preparing to Test 5 Preparing to Test 5 1 Setting Up the PCMT To setup the PCMT for testing 1 Put the On Off switch located on the front of the PCMT in the Off position 2 Connect the USB B Type end of the USB cable to the port on the back of the PCMT 3 Connect the USB A Type end of the USB cable to your computer USB port 4 Connect the monitor cable connectors to the correspondingly labeled female connectors on the front of the PCMT 5 DO NOT turn the On Off switch to the On position until the monitor connectors are connected to the monitor See Preparing the Monitor to Test 5 2 Preparing t
14. These tests are based on the requirements of NEMA Standard TS2 2003 7 2 1 System Timing Tests Interlock Sensing Test Description Verify that the Interlock input is working Test Sequence 1 Interlock input set at 24V 2 Check Interlock output 3 Interlock input set at 0V 4 Check Interlock output Monitor Response to PASS State of Interlock output identical to Interlock input Power Failure Ignore Test Description Verify the monitor ignores an AC power interrupt lasting less than 450ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Monitor AC power is turned off for less than 450ms and then back on 3 Fault state is checked Monitor Response to PASS Loss of AC power for less than 450ms must NOT cause fault Power Failure Detect Test Description Verify the monitor recognizes an AC power interrupt lasting more than 500ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Monitor AC power is turned off and then back on 3 fault state is checked 4 Increment off time and repeat 2 and 3 until monitor is found in the fault state Monitor Response to PASS Loss of AC power for greater than 500ms must cause fault PCMT 8000 User s Manual Rev 1 5 24 of 78 7 Test Descriptions Initial Flash Test Description Verify that the initial flash time setting of the monitor is within the limits Test Sequence 1 Monitor is powered up in the q
15. a unique name by typing it in the Group Name field or you may use the default name PCMT 8000 User s Manual Rev 1 5 10 of 78 6 Using the Test Manager Software 6 3 Settings Click on the Settings menu item to select various test options F Settings Report Date Format Report Time Format MMM DD YYYY v 12 Hour AM PM w Saved Report Format Saved Report Font Terse v 12 v Saved Report Directory Use Default Browse C Users Public Documents Beep when response is required OK Report Date Format Choose the date format that will be used on the test reports Report Time Format Choose the time format that will be used on the test reports Saved Report Format If the Verbose option is chosen the saved test report will show detailed descriptions of each test that is ran This option has the advantage of showing more information about each test however the saved report will be many pages If the Terse option is chosen the saved test report will only show the test name and a pass or fail result This option has the advantage of producing a report that can typically fit on one or at most two pages however no detailed information about the tests is shown If the Verbose and Terse option is chosen both types of reports will be saved Note While the test is running the report window will always show the verbose report Saved Report Font Choose the font size that will be used f
16. appropriate channel pairs are functioning as one four input logical channel and recognize an invalid fYa flash rate Test Sequence 1 Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Rat off fYa1 on solid Delay 1100ms f a1 off Delay 650ms Check fault state transfer state of the MMU2 Repeat for FYA channel pairs 2 4 OOAONDAKRWNDY Monitor Response to PASS MMU2 must be found in the fault state in step 8 PCMT 8000 User s Manual Rev 1 5 40 of 78 7 Test Descriptions Permissive Clearance Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and that the solid yellow arrow is permissive with the opposing through channel during the permissive clearance interval Test Sequence 1 Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Ra1 is off fYa1 is on and opposing YEL channel is on Delay 3000ms fYa1 is off and Ya1 is on Delay 3000ms Ya1 is off and Ra is on 10 Check fault state transfer state of the MMU2 11 Repeat for FYA channel pairs 2 4 OONDABRWND Monitor Response to PASS MMU2 must NOT be found in the fault state in step 10 Protected Clearance Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and that
17. at 105Vrms 3 AC line power is slowly decreased until monitor is found in the fault state 4 The AC line dropout voltage is recorded 5 AC line power is slowly increased until monitor is NOT found in the fault state 6 The AC line restore voltage is recorded 7 The difference between the restore and dropout voltage is recorded hysteresis Note In step 5 there is a 16 5 second delay after each incremental increase in voltage because of the monitor initial flash time Monitor Response to PASS AC line voltage will be considered on if the voltage level is greater than 98Vrms AC line voltage will be considered off if the voltage is less than 89Vrms The hysteresis value must be greater than or equal to 3 volts SDLC Port 1 Timeout Test Description Verify that the monitor will go to the fault state if a Type O frame is not received for more than 300ms Test Sequence Continuous Type 0 1 and 3 frames are sent to the monitor Check the fault transfer state of the monitor Stop sending frames for greater than 300ms Check the fault transfer state of the monitor Continuous Type 0 1 and 3 frames are sent to the monitor Check the fault transfer state of the monitor for a maximum of 30 seconds If the fault transfer state is latched the test is over Steps 1 through 7 are repeated for a maximum of 3 times DADIAGLN a Monitor Response to PASS Monitor must not be found in the fault transfer sta
18. state 7 Reset the monitor 8 Repeat 2 through 7 for all channels Monitor Response to PASS Monitor must be found in fault on every channel YEL Plus RED Interval Test Description Verify that the monitor will go into the fault state if the Yellow change plus Red Clearance interval between the end of an active Green and the next conflicting Green is less than 2 6 seconds Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 2 sec PCMT 8000 User s Manual Rev 1 5 31 of 78 7 Test Descriptions 3 Turn off GRN1 4 AC line voltage is applied to YEL1 for 2 sec 5 Turn off YEL1 6 AC line voltage is applied to RED1 7 Delay 100ms 8 Turn on an opposing GRN 9 Wait 2 sec 10 Check fault state 11 Reset the monitor 12 Repeat 2 through 7 for all channels Monitor Response to PASS Monitor must be found in fault on every channel 7 2 3 Optional Tests GRN GRN GRN YEL GRN WLK YEL GRN YEL YEL YEL WLK WLK GRN WLK YEL WLK WLK Permissive Non Programmed Card Test Description Run this test with a clean non programmed card to verify that there are no hidden permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GRN YEL or WLK signals are presented to each channel pair Note This test should be done with a clean programming card in the monitor no permissives programmed Monitor Response to P
19. the solid yellow arrow is conflicting with the opposing through channel during the protected clearance interval Test Sequence 1 Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Ra1 is off and Ga is on Delay 2000ms Ga is off and Ya1 is on Delay 2000ms Opposing GRN channel is on Delay 1000ms 10 Ya1 is off and Ra1 is on 11 Check fault state transfer state of the MMU2 12 Repeat for FYA channel pairs 2 4 OHNAARWN Monitor Response to PASS MMU2 must be found in the fault state in step 11 MMU2 16LEX WLK 25Vrms Sine Wave Pos Rect Neg Rect Recognition Test Description Verify the the MMU2 16LEX recognizes a signal greater than 25Vrms as being on for WLK channels 9 12 Note that the physical inputs for WLK 9 12 are remapped by the MMU2 to WLK 2 4 6 8 Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal greater than 25Vrms is applied to WLK channels 9 12 one at a time while GRN1 is at AC line voltage 3 fault state is checked for each channel Monitor Response to PASS Monitor must go to fault state when 25Vrms is applied to each WLK channel 9 12 Note the test is ran for full sine wave positive rectified and negative rectified signals PCMT 8000 User s Manual Rev 1 5 41 of 78 7 Test Descriptions MMU2 16LEX WLK 15Vrms Sine Wave Pos Rect Neg Rect Recognition Test De
20. 000 User s Manual Rev 1 5 36 of 78 7 Test Descriptions Monitor Response to PASS Watchdog Fail Indicator must be on The user must verify by clicking yes in the pop up window GRN GRN GRN YEL GRN WLK YEL GRN YEL YEL YEL WLK WLK GRN WLK YEL WLK WLK Permissive Programmed Card Test Description This test is ran with a programmed intersection card It is intended to verify the programmed permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GYW signals are presented to each channel pair Monitor Response to PASS The permissives found during the test must match what is programmed on the card 7 2 4 Optional Tests MMU2 FYA If 16 Channel MMU2 FYA is chosen as the monitor type an additional group of optional tests are available for testing monitors that conform to the NEMA Flashing Yellow Amendment 4 2012 The FYA Amendment allows for up to four FYA approaches Each FYA approach has four signals Red Arrow Ra Yellow Arrow Ya Flashing Yellow Arrow fYA and Green Arrow Ga The MMU2 uses two paired channels to monitor the FYA approaches The paired channel assignments are determined by the configuration mode The MMU2 must provide support for mode A H at a minimum The user should consult Table 4 2 of the NEMA Flashing Yellow Amendment 4 2012 for a listing of the FYA channel configurations The user should test the MMUZ2 in the configuration mode that is used at the in
21. 200 and 1500ms Test Sequence Monitor is powered up in the quiescent state Redfail is created for 683ms Delay 250ms Check fault state Redfail is created for 700ms fault state is checked If not in fault Redfail time is incremented If fault is found test is over Steps 6 7 amp 8 are repeated until Redfail time is greater than 1000ms 10 Redfail is created for 1200ms 11 fault state is checked 12 If not in fault Redfail time is incremented 13 If fault is found test is over 14 Steps 11 12 amp 13 are repeated until Redfail time is greater than 1500ms CONDHRWN Monitor Response to PASS Monitor must NOT be found in fault state at 4 Redfail time of 700 1000ms or 1200 1500ms must cause a fault state Redfail Latching Test Description Verify that a Redfail is latched through the loss of AC power Test Sequence 1 Monitor is powered up in the quiescent state 2 A Redfail is created 3 Delay 4 Check fault state 5 Remove Redfail 6 Delay 7 Turn off monitor AC power for 1 second 8 Turn monitor AC power back on 9 Delay 10 Check fault state Monitor Response to PASS Montior must be found in fault at 4 Monitor must be found in fault at 10 Redenable Test Description Verify that the monitor ignores a Redfail condition when Redenable is turned off Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable is turned off
22. 6 PCMT 8000 Test Manager tete M Te Report Viewer Help Firmware Version Software 0 94 a PCMT 8000 Test Manager 0 3 PCMT 8000 Output Quiescent state Monitor Response No Fault as expected REDENABLE 89VRMS TEST PCMT 8000 Output Quiescent state Monitor Response No Fault as expected PCMT 8000 Output All Reds on PCMT 8000 Output Redenable at 90Vrms PCMT 8000 Output Delay 1000ms PCMT 8000 Output Reset monitor m Testing NEMA TS2 Diagnostic Test Lap 10f 1 Failure count 0 Cancel PCMT 8000 User s Manual Rev 1 5 13 of 78 7 Test Descriptions 7 Test Descriptions All of the PCMT 8000 tests described below are based on the published standard that is listed It is the intent of ATSI to test all of the requirements of the listed standard as thoroughly as possible The tests are based on our best interpretation of the standards and are subject to the limitations of what is practical and feasible in a simulated testing environment Each individual jurisdiction i e state county city may have specific requirements or practices that are routinely followed which deviate from the applicable standard or ignore certain parts Furthermore some monitor manufacturers may have certain features enabled or disabled in their devices to accommodate such deviations from the applicable standard Therefore the user has the option of disabling certain tests These tests are listed as optional in the Test Setup window T
23. 72 of 78 13 Return Merchandise Form 13 Return Merchandise Form Agency Contact Person E mail Address Phone Fax Number Return Shipping Address Bill To Tester Model and Serial Service Requested Method of Payment Purchase Order Credit Card Exp Date Name on Card Description of Problem or Special Instructions if any NOTE Please send all of the testing cables back with your PCMT when sending it in for calibration or repair If you choose to send in your notebook with your PCMT be sure to secure the computer within the PCMT case so that it does not shift around during shipment Place the PCMT in between the foam inserts in the cardboard box the PMCT was originally shipped in If the original box and foam is not available for return shipping place the PCMT inside a large cardboard box with at least two inches of cushioning on all sides of the contents of the box PCMT 8000 User s Manual Rev 1 5 73 of 78 Appendix A Connecting multiple testers to one computer Appendix A Connecting multiple testers to one computer Multiple PCMT 8000 units may be ran from a single computer Two different options are available Option 1 Allow the Test Manager Software to locate all available testers When a test is started the Test Manager Software will locate all PCMT 8000 units that are connected to the computer If more than one is found the following window w
24. AC power Delay 1 sec Turn on monitor AC power Delay 500ms Check fault state Monitor Response to PASS fault state detected at 8 PCMT 8000 User s Manual Rev 1 5 43 of 78 7 Test Descriptions Constant Reset Test Description Verify that a constant reset input to the monitor will not reset the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 DC power is set to 17 VDC 3 fault state is checked 4 Monitor reset input is activated continuously 5 fault is checked for 120 seconds maximum Monitor Response to PASS Monitor must be in fault state at 3 Monitor must be found in fault at 5 within 120 seconds Watchdog Stopped Ignore Timing 24V and 0V Test Description Verify that the monitor ignores a loss of the Watchdog signal lasting less than 900ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Watchdog signal is turned off for 883ms Note that off may mean stopped at 24V or at OV 3 Delay 250ms 4 Check fault state Monitor Response to PASS Monitor must NOT be found in fault state Watchdog Stopped Fault Timing 24V and 0V Test Description Verify that the monitor detects a loss of the Watchdog signal lasting between 900 and 1100ms or 1400 and 1600ms Test Sequence Monitor is powered up in the quiescent state Watchdog signal is turned off for 883ms Note that off may mean stopped at 24V or stopped at
25. ASS Each channel pair must put monitor into fault state when the conflict is presented RED WLK GRN YEL Single Channel Test Description Line voltage is applied to each RED WLK GRN and YEL input one at a time to verify that a single input will not cause the monitor to go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to RED1 for 750ms 3 AC line voltage is applied to WLK1 for 750ms 4 AC line voltage is applied to GRN1 for 750ms 5 AC line voltage is applied to YEL1 for 3600ms 6 AC line voltage is applied to RED1 7 Repeat 2 through 6 for each channel Monitor Response to PASS Monitor must NOT be found in fault GRN YEL Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is active 3 All RED channels are at 120Vac 4 Turn off RED1 5 Turn on GRN1 PCMT 8000 User s Manual Rev 1 5 32 of 78 7 Test Descriptions 6 Turn on YEL1 7 Check for fault 8 Turn off GRN1 9 Turn off YEL1 10 Turn on RED1 11 Reset monitor 12 Repeat 4 through 11 for all channels Monitor Response to PASS Monitor must be found in fault state for every channel RED GRN Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence
26. IA System Timing Tests iia Ad 14 T 1 2 V ltage TOS Sitio A Addn EEE A AE PLE AE PENE EEANN IAYEN aN a 18 1V3 Optional TESts ii A A ad 19 1 2 NEMATS2 Test Descriptions daa erare ieee a aa de Shas A A cade 24 T21 System f TIMING TESTS iii A A bbc 24 22 NoWtage TOS Sii A E A a A O vies 29 ER A A NN 32 7 24 Optional Tests MMUZEYA iva a a Aa das id tdt Glad 37 7 3 System 170 Type 210 Test DescriptiONS ocoononoccnnnnnococccnnnonccncccnconnnann cnn cn nnnnnncnnrnnnn nn nn nr ran nn rn n rra nn rca nr nnnnrnnncnnnnann 42 31 System TIMO Test ivi ic A A dc 42 3 2 Noltage Tests oeren E Ed da a ven AATA NE a N 47 323 Optional AN 48 7 4 System 270 Type 2010 LADOT 2018 Test DescriptiONS coonmoocccnnnnnoccccccnonnoacccnnnnnnanccnnnnnnnnccnnnnnnnnnnnnnnnnnnonnnnnnns 53 LAA Systems TIMINGS TES Sonna e a dina E EE opa e 53 142 Voltage Tesi iii iaa rol arial Er 59 F Ass Optional Testi ale mraed ccna vada hacsntenee ste 61 7 5 Canadian Fast Flash Test DescriptiOns ita dae oat faulg debe scanghebebieeenananaievesnagences 66 O MOUDE Shooting iia dali id 68 9 Electrical and Mechanical SpecificatiONS emccicisiosacios tonal May a a Leaeecubas asaduweliuedeas ini a a oaie beta 69 10 Service And CallbratiON cisco tentar te aud Aaa nad Mapitdandedeaeelaagfeemendaneieaed ladestecets ladies 70 11 Eimited Warranty and Liability cision en a aa a aa a a aa aaar a aaa a diag vam ans Mebeba teats 71 12 Packing YO POMT To
27. OV Delay 250ms Check fault state Watchdog signal is turned off for 900ms fault state is checked If not in fault off time is incremented If fault is found test is over Steps 6 7 and 8 are repeated until off time is greater than 1100ms 10 Watchdog signal is turned off for 1400ms 11 fault state is checked 12 If not in fault off time is incremented 13 If fault is found test is over 14 Steps 11 12 amp 13 are repeated until off time is greater than 1600ms CONDO ARWN gt Monitor Response to PASS Watchdog off time of 900 1100ms or 1400 1600ms must cause a fault state Conflict Ignore Timing Test Description Verify that the monitor ignores a conflict lasting less than 200ms Test Sequence PCMT 8000 User s Manual Rev 1 5 44 of 78 7 Test Descriptions 1 Monitor is powered up in the quiescent state 2 AGRN GRN conflict is created for 183ms 3 Delay 250ms 4 Check fault state Monitor Response to PASS Monitor must NOT be found in fault state Conflict Detect Timing Test Description Verify that the monitor ignores a conflict lasting less than 200ms and recognizes a conflict lasting more than 500ms Conflicts lasting between 200 and 500ms may or may not be recognized Test Sequence 1 Monitor is powered up in the quiescent state 2 AGRN GRN conflict is created for 183ms 3 Delay 250ms 4 Check fault state 5 GRN GRN conflict is created for 200ms 6
28. PCMT 8000 Conflict Monitor Tester O O O CAS d AS d E User s Manual Revision 1 5 Table of Contents 1 Explanation of Symbols Terms and Abbreviations cccccecceeeeececccceeeeeeeeeeeeeteeeeeceeaeaaaaeeeeeeeeeeeeeeeeeeessceeeeeeeeeeeeeesaaeees 3 LEMA MOM NA A ered ine I a coe eg 4 S ntrod CtioM rr E A lees 5 4 PCMT 8000 Test Manager Software InstallatiOD ooonnonicinnnninicicinnnnncccccnncnnnnanncnnnnnnnnn cnn nr nano nncn cnn anar rn carr n nan n nn nan rnnnnnncnnnnnn 6 4 1 Computer equi MENI nit A Rara lados nets 6 4 2 PCMT 8000 Interface Software InstallatiON ooonnccccnnnnnnnnononoooonccnnnnnnnnnnncnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnns 6 4 3 PCMT 8000 USB Driver InstallatiON ooonocccccnnnnnnccooooooncccnnnnnnnnnccnnnnnnnnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnninincnns 6 po FPreparnng 1 Testi a oa 7 SE Sting Up the FOMI recorsa o dl de 7 5 2 Preparing the Monitorto Testere sererai di e da ei 7 9 3 Monitor SWIC SSTINOS ii deagos ef 8 6 Using the Test Manager Sowara aoo aoan aaa a E AET E E ARAA 9 O A AE E NO NO 9 02 ETA SUI EE E E E E E E E A A E A EEA T EAE 10 ae EE EE E E E E E A E E E E A A T 11 OAC ROM O 2 a diria 12 65 REPOM VIEWERS aaa E E E A A E TE A E AT E E A 12 LTEN m o A A ROA E EEE O 12 GNER A E A T E AE ta 12 T NESUDESEMPUONS de a e a de dl a uted veal raaatgadaan elt tasae 14 TASNEMA TSI TestiDESCIDIONS vt a a a a 14 E
29. RN WLK Permissive Non Programmed Card V YEL GRN Permissive Non Programmed Card V YEL YEL Permissive Non Programmed Card Y YEL WLK Permissive Non Programmed Card V WLK GRN Permissive Non Programmed Card Vi WLK YEL Permissive Non Programmed Card Y WLK WLK Permissive Non Programmed Card V RED WLK GRN YEL Single Channel m Select All Clear All Test Standard Click on the drop down arrow to select the proper conflict monitor standard for the monitor you wish to test This selection will determine what tests will be available for you to choose from Monitor Type Choose the type of monitor that you are testing This selection is based on the number of channels that the monitor has Test Type Select Certification to run the complete list of tests for the selected standard or Diagnostic to select individual tests Test Laps Select One to run one complete test lap or Multiple to run through a complete test a specified number of times Run Optional Tests If the Run Optional Tests check box is checked A list of optional tests will appear at the bottom of the window You may choose to run any or all of these tests by selecting the check box next to the test name Optional Test Group The Optional Test Group drop down box allows you to select the optional tests that you want to run by clicking on the appropriate entry Once you select a group of tests you may give the group
30. Response to PASS Monitor must be found in the fault state when RED inputs are turned off Redenable 70Vrms Test Description Verify that the Redenable input is functioning properly Test Sequence 1 Monitor is powered up in the quiescent state 2 Apply a voltage less than 70Vrms to Redenable input 3 Turn off all RED inputs 4 Check fault state Monitor Response to PASS Monitor must NOT be found in the fault state when RED inputs are turned off 7 2 2 Voltage Tests RED 70Vrms Sine Wave Recognition Test Description Verify that a sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 A sine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 70Vrms Positive Rectified Recognition Test Description Verify that a positive rectified sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 A positive rectified sine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 70Vrms Negative Rectified Recognition Test Description Verify that a negative rectified sine wave greater than 70Vrms i
31. annel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked for each channel Monitor Response to PASS Monitor must NOT go to fault state when a signal less than 15Vrms is applied to any GY channel Note the test is ran for full sine wave positive rectified and negative rectified signals PCMT 8000 User s Manual Rev 1 5 60 of 78 7 Test Descriptions 7 4 3 Optional Tests GRN GRN GRN YEL YEL GRN YEL YEL Permissive Non Programmed Card Test Description Run this test with a clean non programmed card to verify that there are no hidden permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GRN or YEL signals are presented to each channel pair Note This test should be done with a clean programming card in the monitor no permissives programmed Monitor Response to PASS Each channel pair must put monitor into fault state when the conflict is presented RED GRN YEL Single Channel Test Description Line voltage is applied to each RED GRN and YEL input one at a time to verify that a single input will not cause the monitor to go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to RED1 for 750ms 3 AC line voltage is applied to GRN1 for 750ms 4 AC line voltage is applied to YEL1 for 3600ms 5 AC line voltage is applied to RED1 6 Repeat 2 through 5 for each channel Monit
32. cabinet number or your city or DOT s Agency inventory tag number A serial number or device ID is required to perform a certification test Department of Transportation Location Notes Use Previous Enter the intersection name cabinet number or location where this monitor is used This monitor has been in the cabinet at 4th and Main for the past year Tested By Enter the name of the person who is doing the testing Agency Enter in the name of your agency Notes Enter any related notes that you want to appear on the test report If you click the Use Previous button the text that was last entered will be inserted in the Notes field This is helpful if you are performing annual certification tests on a number of monitors and you want the notes to be the same for several tests in a row PCMT 8000 User s Manual Rev 1 5 9 of 78 6 Using the Test Manager Software 6 2 Test Setup Click on the Test Setup menu item to open the Test Setup window There are two types of tests that may be ran Certification or Diagnostic r Test Setup Test Standard Test Type Test Laps NEMA TS1 bad 9 Certification One Monitor Type z E 3 1 2 18 Channel Diagnostic Multiple y Y Run Optional Tests Optional Test Group Optional Test Groupo y Rename Show selected optional tests Show all available optional tests V GRN GRN Permissive Non Programmed Card a V GRN YEL Permissive Non Programmed Card Vi G
33. chdog Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window GRN GRN GRN YEL YEL GRN YEL YEL Permissive Programmed Card Test Description This test is ran with a programmed intersection card It is intended to verify the programmed permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GYW signals are presented to each channel pair Monitor Response to PASS The permissives found during the test must match what is programmed on the card 7 4 System 270 Type 2010 LADOT 2018 Test Descriptions These tests are based on the requirements of Caltrans Traffic Signal Control Equipment Specifications Chapter 4 Model 210 Monitor Specifications January 1989 and Specifications For Conflict Monitors For Use with Model 170 and 2070 Controllers Cabinets Ohio DOT July 1998 These test descriptions also apply to the LADOT Traffic Signal Cabinet Assembly Specification Chapter 4 July 2008 The only difference between the LADOT 2018 tests and Type 2010 tests is the way in which the PCMT drives and detects the output fault relay contacts For Type 2010 120 volts on the monitor EE pin Output SW side 2 indicates flash mode operation to the monitor For LADOT 2018 120 volts on the monitor EE pin Output SW side 2 indicates normal GYR tri color operation 7 4 1 System Timing Tests Interlock Sensing Test Description Verify that the Interlock input is w
34. cked If monitor in fault state test is over Increase the DC1 off time Repeat 3 through 6 NOOBRWDN Monitor Response to PASS PCMT 8000 User s Manual Rev 1 5 25 of 78 7 Test Descriptions Loss of DC power for more than 175ms must cause the monitor to go into the fault state DC1 Monitor Auto Reset Test Description Verify that the monitor goes into the fault state when DC1 is removed and then auto resets when DC1 is reapplied Test Sequence 1 Monitor is powered up in the quiescent state 2 DC1 is turned off 3 DC1 is turned back on Monitor Response to PASS When DC1 is turned off monitor goes to fault state When DC1 is turned back on monitor auto reset not be in fault within 10 seconds DC Monitor Inhibit Test Description Verify that the monitor ignores a loss of DC1 and DC2 when the DC monitor inhibit input is active Test Sequence 1 Monitor is powered up in the quiescent state 2 DC Monitor Inhibit input is activated 3 DC1 and DC2 are turned off Monitor Response to PASS Monitor not found in fault state when DC1 and DC2 are turned off DC2 Monitor Auto Reset Test Description Verify that the monitor goes into the fault state when DC2 is removed and then auto resets when DC2 is reapplied Test Sequence 1 Monitor is powered up in the quiescent state 2 DC2 is turned off 3 DC2 is turned back on Monitor Response to PASS When DC2 is turned off
35. cription Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a dual indication condition Test Sequence Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Ra1 on and Ga on Delay 1250ms Check fault state transfer state of the MMU2 Ga off Repeat for FYA channel pairs 2 4 ONDARWNDN Monitor Response to PASS MMU2 must be found in the fault state in step 6 Ya fYa Dual Indication Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a dual indication condition Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line 3 Redenable input is active 4 Ra1 off 5 Ya1 on and fYal is flahsing 6 Delay 2000ms 7 Check fault state transfer state of the MMU2 8 Ya1 off and fYa1 off 9 Ra1 on 10 Repeat for FYA channel pairs 2 4 Monitor Response to PASS MMU2 must be found in the fault state in step 7 Ra Ga Dual Indication Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a dual indication condition Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line PCMT 8000 User s Manual Rev 1 5 38 of 78 7 Test Descriptions
36. cription Verify that a negative rectified sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 Anegative rectified sine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fault state Redfail fault GRN YEL 25Vrms Recognition Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal greater than 25Vrms as being on for every GY channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal greater than 25Vrms is applied to each GY channel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked for each channel Monitor Response to PASS Monitor must go to fault state when 25Vrms is applied to any GY channel Note This test is ran for full sine wave positive rectified and negative rectified signals GRN YEL 15Vrms Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal less than 15Vrms as being off for every GY channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal less than 15Vrms is applied to each GY ch
37. ct is created on GRN1 and GRN 2 Delay Conflict is removed After 250ms delay check for fault state Increase Delay and repeat 3 4 and 5 until monitor is found in fault Record Delay time NOORWN Monitor Response to PASS For conflict lasting greater 450ms monitor must be in fault state Conflict Latching Test Description Verify the detection of a conflict is latched through an AC power loss Test Sequence Monitor is powered up in the quiescent state Aconflict is created with GRN1 and GRN2 AC power is removed Conflict condition is removed Delay 5 seconds AC power is reapplied AOnakWN Monitor Response to PASS Monitor must still be in fault state when AC power is reapplied Redfail Ignore Timing Test Description Verify that Redfail lasting less than 700ms is ignored Test Sequence 1 Monitor is powered up in quiescent state 2 All RED channels are at AC line voltage 3 RED1 is turned off for less than 700ms 4 Check for fault state Monitor Response to PASS RED1 off for less than 700ms must not cause fault PCMT 8000 User s Manual Rev 1 5 17 of 78 7 Test Descriptions Redfail Detect Timing Test Description Verify that Redfail lasting less than 700ms is ignored Redfail lasting more than 1000ms causes fault Test Sequence Monitor is powered up in quiescent state All RED channels are at AC line voltage RED1 is turned off for les
38. e being tested Use programming card programmed for mode being tested Enable all channel pairs Enable flash rate detection Disable R and Y inputs on sparse channel PCMT 8000 User s Manual Rev 1 5 8 of 78 6 Using the Test Manager Software 6 Using the Test Manager Software The Test Manager window is what you will see when you start the software At the top of the window is the main menu The function of each menu item is described on the following pages At the bottom of the window is the Start Test button Clicking this button will start a test based on the parameters that have been entered for Monitor Info and Test Setup F 8 PCMT 8000 Test Manager J lia Monitor Info TestSetup Settings PCMTInfo Report Viewer Help Click start button to begin test 6 1 Monitor Info Monitor Info The Monitor Info window allows you to enter information for the monitor to be tested A serial Manufacturer number or device ID is required to perform a certification test All other info fields are EDI z optional Model 2018 y Manufacturer Enter the name of the monitor manufacturer PENNS 12345678 Model Device ID Enter the model number of the monitor to be tested Unit23 Serial Number 2n Enter the Serial number of the monitor to be tested A serial number or device ID is required 4th and Main Athens e to perform a certification test Tested By ike y Device ID This could be any reference number such as a
39. e monitor recognizes an AC power interrupt lasting more than 500ms Test Sequence 1 Monitor is powered up in the quiescent state PCMT 8000 User s Manual Rev 1 5 14 of 78 7 Test Descriptions 2 Monitor AC power is turned off 3 Delay 4 Monitor AC power is turned on 5 Fault state is checked 6 Increment delay time and repeat 2 and 5 until monitor is found in the fault state Monitor Response to PASS Loss of AC power for greater than 500ms must cause fault Initial Flash Test Description Verify that the initial flash time setting of the monitor is within the limits Test Sequence 1 Monitor is powered up in the quiescent state 2 AC power is removed for 5 seconds 3 AC power is reapplied 4 The monitor Initial Flash fault state time is measured Monitor Response to PASS Initial Flash time is rounded to the nearest second and must be greater than or equal to 4 seconds and less than or equal to 11 seconds Start Delay Test Description Verify that the Start Delay output is active when power is initially applied to the monitor Test Sequence 1 Monitor is powered up in the quiescent state 2 AC power is removed for 5 seconds 3 AC power is reapplied 4 The active time of the Start Delay output is measured Monitor Response to PASS Start Delay output active for greater than or equal to 1 5 seconds and less than or equal to 3 5 seconds DC1 or DC2 Failure Ignore Test De
40. ease AC line voltage by 15Vrms 16 PCMT Watchdog signal is turned on 17 Reset the monitor 18 Decrease AC line voltage by 15Vrms 19 Go to step 10 Repeat until AC line is less than 96Vrms 20 Record the AC line voltage 21 PCMT Watchdog signal is turned off 22 Increase AC line voltage by approximately 0 25Vrms 23 Delay 24 Check for monitor fault state 25 If monitor found in fault or if AC line is greater than 115Vrms continue else go to step 22 26 Record the AC line voltage Monitor Response to PASS AC line voltage at 20 must be between 96 and 100Vrms AC line voltage at 26 must be between 101 and 105Vrms The difference between the voltage at 26 and 20 must be a minimum of 3 Vrms RED GRN YEL Single Channel Test Description Line voltage is applied to each RED GRN and YEL input one at a time to verify that a single input will not cause the monitor to go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to RED1 for 750ms 3 AC line voltage is applied to GRN1 for 750ms 4 AC line voltage is applied to YEL1 for 3600ms 5 AC line voltage is applied to RED1 6 Repeat 2 through 5 for each channel Monitor Response to PASS Monitor must NOT be found in fault GRN YEL Single Channel Test Description Line voltage is applied to each GRN and YEL input one at a time to verify that a single input will not cause the moni
41. escent state 2 Conflict is created on GRN1 and GRN2 3 Delay 4 Check Stop Time contacts 5 Remove conflict 6 Reset monitor Monitor Response to PASS PCMT 8000 User s Manual Rev 1 5 42 of 78 7 Test Descriptions Stop Time Open contacts closed on conflict Stop Time Open contacts open with no conflict 24VDC Loss Ignore Timing Test Description Verify that the monitor ignores a loss of 24VDC power lasting 200ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Set the DC power to 17V 3 Delay 200ms 4 Set DC power back to 24V 5 Delay 200ms 6 Check fault state Monitor Response to PASS Fault state NOT detected 24VDC Loss Fault Timing Test Description Verify that the monitor detects a loss of 24VDC lasting 500ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Set the DC power to 17V O 0 Y O 01 0 Delay 200ms Set DC power back to 24V Delay 200ms Check fault state Set the DC power to 17V Delay 500ms Set DC power back to 24V 10 Delay 200ms 11 Check fault state Monitor Response to PASS Fault state NOT detected at 6 Fault state detected at 11 24VDC Reset Test Description Verify that a DC power fault is latched through a loss of AC power Test Sequence 1 Monitor is powered up in the quiescent state 2 Set DC Voltage to 0 VDC ONDOKRW Delay Turn off monitor
42. esponse to PASS Redfail Indicator must be on The user must verify by clicking yes in the pop up window Short YEL Indicator Test Description Verify that the Short Yellow indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at 120Vac 3 RED1 is turned off 4 GRN1 is turned on 5 Delay 2 sec 6 GRN1 is turned off 7 YEL1 is turned on 8 Delay 2 sec 9 YEL1 is turned off 10 RED1 is turned on Monitor Response to PASS Short Yellow clearance Indicator must be on The user must verify by clicking yes in the pop up window DC1 24V1 Fail Indicator Test Description Verify that the DC1 Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 DC1 voltage is removed Monitor Response to PASS DC1 24V Fail Indicator must be on The user must verify by clicking yes in the pop up window DC2 24V2 Fail Indicator Test Description Verify that the DC2 Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 DC2 voltage is removed Monitor Response to PASS DC2 24V Fail Indicator must be on The user must verify by clicking yes in the pop up window Watchdog Fail Indicator Test Description Verify that the Watchdog Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 Watchdog signal is removed PCMT 8
43. for each channel Monitor Response to PASS Monitor must NOT go to fault state when a signal less than 15Vrms is applied to any GYW channel Note This test is ran for full sine wave positive rectified and negative rectified signals GRN YEL WLK 1500pF Test Description Verify that the monitor recognizes AC line voltage through a 1500pF capacitor as being off for every GYW channel Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage through a 1500pF capacitor is applied to each GYW channel one at a time while GRN1 or GRN2 is at AC line voltage 3 fault state is checked for each channel Monitor Response to PASS Monitor must NOT go to fault state when AC line voltage through a 1500pF capacitor is applied to any channel 7 1 3 Optional Tests GRN GRN GRN YEL GRN WLK YEL GRN YEL YEL YEL WLK WLK GRN WLK YEL WLK WLK Permissive Non Programmed Card Test Description Run this test with a clean non programmed card to verify that there are no hidden permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GRN YEL or WLK signals are presented to each channel pair PCMT 8000 User s Manual Rev 1 5 19 of 78 7 Test Descriptions Note This test should be done with a clean programming card in the monitor no permissives programmed Monitor Response to PASS Each channel pair must put monitor into fault state when the conflict is pre
44. ground and Earth ground pins Monitor Response to PASS Logic ground and Earth ground must not be shorted together in the monitor AC Line Brownout Test Description Verify that the monitor can recognize AC line brownout and restore voltages Test Sequence 1 Monitor is powered up in the quiescent state 2 AC power is set to 100 75 Vrms 3 fault state is checked 4 AC power is set to 95 5 Vrms 5 fault state is checked 6 AC power is set to 105 5 Vrms 7 Delay 8 fault state is checked Monitor Response to PASS Monitor must NOT be in fault at 3 Monitor must be in fault at 5 Monitor must NOT be in fault at 8 NYC AC Power Failure Threshold NOTE This is a special test for New York City type monitors only Test Description Verify that the monitor low AC line dropout and restore voltages are within the standard limits Test Sequence 1 Monitor is powered up in the quiescent state 2 Monitor AC line power is at 105Vrms 3 AC line power is slowly decreased until monitor is found in the fault state 4 The AC line dropout voltage is recorded 5 AC line power is slowly increased until monitor is NOT found in the fault state 6 The AC line restore voltage is recorded 7 The difference between the restore and dropout voltage is recorded hysteresis Note In step 5 there is a 16 5 second delay after each incremental increase in voltage because of the monitor initial flash time Monito
45. han 200ms monitor not found in fault state Conflict Detect Timing Test Description Verify that the monitor recognizes a conflict lasting more than 450ms Test Sequence Monitor is powered up in quiescent state Conflict is created on GRN1 and GRN 2 Delay Conflict is removed After 250ms delay check for fault state Increase Delay and repeat 3 4 and 5 until monitor is found in fault Record Delay time Monitor Response to PASS For conflict lasting greater 450ms monitor must be in fault state NOOR WN Conflict Latching Test Description Verify the detection of a conflict is latched through an AC power loss Test Sequence Monitor is powered up in the quiescent state A conflict is created with GRN1 and GRN2 AC power is removed Conflict condition is removed Delay 5 seconds AC power is reapplied DORA ON PCMT 8000 User s Manual Rev 1 5 27 of 78 7 Test Descriptions Monitor Response to PASS Monitor must still be in fault state when AC power is reapplied Redfail Ignore Timing Test Description Verify that Redfail lasting less than 700ms is ignored Test Sequence 1 Monitor is powered up in quiescent state 2 All RED channels are at AC line voltage 3 RED1 is turned off for less than 700ms 4 Check for fault state Monitor Response to PASS RED1 off for less than 700ms must not cause fault Redfail Detect Timing Test Descrip
46. he Monitor to Test On both NEMA TS1 and NEMA TS2 monitors ensure that the program card is blank when running a basic Certification test Refer to Monitor Switch Settings for additional help with the conflict monitor s extended feature switches System 170 Model 210 monitors should not have any diodes cut permissives or Yellow inhibits on the programming card for Certification Testing If your agency inhibits the Yellow monitoring function for walk signals or for all channels you should still test the monitor with a clean programming card for Certification Testing This will result in a record that all monitor functions described in the standard were working on all channels at the time of the test For all monitor types if you choose to run the optional Permissive Tests to verify a programmed intersection card you will be prompted by the software to change the card at the beginning of the tests Once you have verified that the monitor settings are correct plug the monitor cable circular MS style connectors into the corresponding connector on the monitor NEMA monitors or insert the monitor into the monitor cable edge card connector 210 2010 monitors Finally verify that the PCMT has been setup as described in Setting Up the PCMT and then you may turn the On Off switch located on the front of the PCMT to the On position At this point you should hear four beeps from the PCMT Note If you do not hear four beeps when the PCMT power is tu
47. here may also be certain tests that are related to monitor functions that deviate from the applicable standard These deviations my be due to special features that have been added and are not yet covered in the standard There may also be cases where monitors are old and have been manufactured according to the requirements of a previous version of the applicable standard In such cases special tests may be provided to accommodate these deviations from the current version of the standard t is the responsibility of the user to determine what tests are appropriate for their local requirements 7 1 NEMA TS1 Test Descriptions These tests are based on the requirements of NEMA Standard TS 1 1994 7 1 1 System Timing Tests Interlock Sensing Test Description Verify that the Interlock input is working Test Sequence 1 Interlock input set at 24V 2 Check Interlock output 3 Interlock input set at OV 4 Check Interlock output Monitor Response to PASS State of Interlock output identical to Interlock input Power Failure Ignore Test Description Verify the monitor ignores an AC power interrupt lasting less than 450ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Monitor AC power is turned off for less than 450ms and then back on 3 Fault state is checked Monitor Response to PASS Loss of AC power for less than 450ms must NOT cause fault Power Failure Detect Test Description Verify th
48. ill appear r Select a PCMT Select a PCMT from the list Serial Number 8000 1058 8000 1064 All of the testers that were found will be listed by serial number Select the tester you wish to connect to and then click the Connect button To start a test on another PCMT 8000 you must start another instance of the software i e click on the desktop shortcut If only one available PCMT 8000 is found the above window will not be displayed In the example above a test was ran using the tester with serial number 1058 If another instance of the software is started at the same time the software will automatically connect to the tester with serial number 1064 PCMT 8000 User s Manual Rev 1 5 74 of 78 Appendix A Connecting multiple testers to one computer Option 2 Customize Windows shortcuts to connect to specific testers Right click on the PCMT 8000 Test Manager Software shortcut and select Properties Z PCMT 8000 Test Manager Add the following text to the Target field sXXXX where XXXX represents the 4 digit serial number of the tester you want this shortcut to connect to Click OK to save the changes E 4 PCMT 8000 Test Manager Properties Ea Security Details l _ Previous Versions General Shortcut Compatibility 4a PCMT 8000 Test Manager Target type Application Target location Bin Target CAMI oa sE lt q This example connects to serial number 1058 Star
49. ill report the number of flashes it took to detect a conflict or that no conflict was detected after 30 flashes The user must indicate if the monitor responded correctly 100 120 or 180 Flashes per min with Continuous GRN Test Description Verify that the monitor will go into the fault state when presented with a continuously active GRN signal and a conflicting GRN signal flashing at a rate of 100 120 or 180 flashes per minute Test Sequence 1 Monitor is powered up in the quiescent state 2 GRN1 is on 3 GRN2 is on for 300ms 250ms or 166ms for 100 120 or 180 fpm 4 GRN2 is off for 300ms 250ms or 166ms for 100 120 or 180 fpm 5 Steps 2 and 3 are repeated until the monitor is found in fault or until a maximum of 30 times Monitor Response to PASS The PCMT will report the number of flashes it took to detect a conflict or that no conflict was detected after 30 flashes The user must indicate if the monitor responded correctly Continuous Conflict Timing Test Description The conflict time is measured Test Sequence PCMT 8000 User s Manual Rev 1 5 66 of 78 7 Test Descriptions 1 Monitor is powered up in the quiescent state 2 Conflict is created on GRN1 and GRN2 3 Delay 4 Conflict is removed 5 After 1 second delay check the fault state 6 Increase Delay and repeat 3 4 and 5 until monitor is found in fault or Delay reaches a maximum of 500ms 7 Record Delay time Monitor Response t
50. in fault state Watchdog Stopped Fault Timing 24V and 0V Test Description Verify that the monitor detects a loss of the Watchdog signal lasting between 900 and 1100ms or 1400 and 1600ms Test Sequence Monitor is powered up in the quiescent state Watchdog signal is turned off for 883ms Note that off may mean stopped at 24V or stopped at OV Delay 250ms Check fault state Watchdog signal is turned off for 900ms fault state is checked If not in fault off time is incremented If fault is found test is over Steps 6 7 and 8 are repeated until off time is greater than 1100ms 10 Watchdog signal is turned off for 1400ms 11 fault state is checked 12 If not in fault off time is incremented 13 If fault is found test is over 14 Steps 11 12 amp 13 are repeated until off time is greater than 1600ms OONDARWN Monitor Response to PASS Watchdog off time of 900 1100ms or 1400 1600ms must cause a fault state Conflict Ignore Timing Test Description Verify that the monitor ignores a conflict lasting less than 200ms PCMT 8000 User s Manual Rev 1 5 55 of 78 7 Test Descriptions Test Sequence 1 Monitor is powered up in the quiescent state 2 AGRN GRN conflict is created for 183ms 3 Delay 250ms 4 Check fault state Monitor Response to PASS Monitor must NOT be found in fault state Conflict DetectTiming Test Description Verify that the monitor recog
51. liseconds thousandths of a second NEMA National Electrical Manufacturers Association PC Personal computer SDLC Synchronous Data Link Control The digital communications link between the controller and conflict monitor in a TS2 type traffic signal control cabinet Tester The ATSI PCMT 8000 Conflict Monitor Tester TS1 Refers to monitors that conform to NEMA Traffic Control Systems Standards TS1 1989 TS2 Refers to monitors that conform to NEMA Standards Publication TS 2 2003 v02 06 USB Universal Serial Bus This is a standard connection for connecting computers and peripheral devices that must communicate with each other USB ports are commonly available on most modern computers This is the type of connection that is used for communication between the PCMT 8000 and a computer VDC Volts DC Vrms Volts RMS root mean squared PCMT 8000 User s Manual Rev 1 5 3 of 78 2 Safety Information 2 Safety Information IMPORTANT SAFETY INFORMATION READ THE OPERATING INSTRUCTIONS BEFORE ATTEMPTING TO USE THE PCMT 8000 IMPORTANT SAFETY INFORMATION The PCMT 8000 Tester should only be used by qualified and authorized traffic signal technicians or engineers who are familiar with generally accepted electrical safety practices as well as local and national safety codes To avoid possible electric shock burns or fire read all information contained in this manual before attempting to use the Tester e Do not use the Tester around expl
52. monitor goes to fault state When DC2 is turned back on monitor auto reset not be in fault within 10 seconds CVM Failure Ignore Test Description Verify that the monitor ignores a loss of the CVM input lasting less than 125ms Test Sequence 1 Monitor is powered up in the quiescent state 2 CVM is turned off for less than 125ms 3 Delay 250ms 4 Fault state is checked Monitor Response to PASS Loss of CVM for less than 125ms must NOT cause the monitor to go into the fault state CVM Failure Detect PCMT 8000 User s Manual Rev 1 5 26 of 78 7 Test Descriptions Test Description Verify that the monitor recognizes a loss of the CVM input lasting more than 175ms Test Sequence 1 Monitor is powered up in the quiescent state 2 CVM is turned off for less than 125ms Delay 250ms Fault state is checked If monitor in fault state test is over Increase the CVM off time Repeat 3 through 6 NOOB OW Monitor Response to PASS Loss of CVM for more than 175ms must cause the monitor to go into the fault state Conflict Ignore Timing Test Description Verify that the monitor ignores a conflict lasting less than 200ms Test Sequence Monitor is powered up in quiescent state Conflict is created on GRN1 and GRN 2 Delay for less than 200ms Conflict is removed After 250ms delay check for fault state akRWN Monitor Response to PASS For conflict lasting less t
53. monitor recognizes a signal less than 15Vrms as being off for every GYW channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal less than 15Vrms is applied to each GYW channel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked for each channel Monitor Response to PASS Monitor must NOT go to fault state when a signal less than 15Vrms is applied to any GYW channel Note This test is ran for full sine wave positive rectified and negative rectified signals GRN YEL WLK 1500pF Test Description Verify that the monitor recognizes AC line voltage through a 1500pF capacitor as being off for every GYW channel Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage through a 1500pF capacitor is applied to each GYW channel one at a time while GRN1 or GRN2 is at AC line voltage 3 fault state is checked for each channel Monitor Response to PASS Monitor must NOT go to fault state when AC line voltage through a 1500pF capacitor is applied to any channel Short YEL Test Description Apply the GRN YEL RED sequence to each channel with a 2 second YEL to verify that the monitor will go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 2 sec 3 AC line voltage is applied to YEL1 for 2 sec 4 AC line voltage is applied to RED1 5 Wait 2 sec 6 Check fault
54. n that the monitor is NEMA compatible Some non NEMA monitors use a NEMA type connector with non NEMA wiring This could cause damage to the tester or to the monitor itself when power is applied If you are not sure if your monitor is NEMA compatible contact the monitor manufacturer PCMT 8000 User s Manual Rev 1 5 4 of 78 3 Introduction 3 Introduction The PCMT 8000 performs comprehensive testing of various types of conflict monitors to ensure that they are functioning in accordance with the requirements of the applicable published standard The following monitor types may be tested NEMA TS1 3 6 12 18 Channel NEMA TS2 MMUs 12 or 16 Channel Mode NEMA TS2 MMU 8 Channel Canada System 170 Type 210 16 or 18 Channel System 2070 Type 2010 16 Channel LADOT Model 2018 Operating the PCMT 8000 requires the Test Manager Software to be installed on a computer running Microsoft Windows XP or later The computer controls the testing sequence by sending commands to the PCMT over a USB connection The PCMT provides input signals to the conflict monitor and verifies that it responds correctly to simulated conditions that may occur in a traffic signal control cabinet The PCMT may be used as a bench top unit or it may be mounted in a standard 19 rackmount enclosure For multi unit systems one computer can control multiple PCMTs to enable simultaneous testing of many monitors An optional carrying case is also available for those users who m
55. nated The user must verify by clicking yes in the pop up window Dual Display Indicator Test Description Verify that the Dual Display indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 RED1 and GRN1 are on Monitor Response to PASS Dual Display Indicator must be illuminated The user must verify by clicking yes in the pop up window Redfail Indicator Test Description Verify that the Redfail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is active 3 All RED channels are at AC line 4 RED1 is turned off Monitor Response to PASS PCMT 8000 User s Manual Rev 1 5 22 of 78 7 Test Descriptions Redfail Indicator must be illuminated The user must verify by clicking yes in the pop up window Short YEL Indicator Test Description Verify that the Short Yellow indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at 120Vac 3 RED1 is turned off 4 GRN1 is turned on 5 Delay 2 sec 6 GRN1 is turned off 7 YEL1 is turned on 8 Delay 2 sec 9 YEL1 is turned off 10 RED1 is turned on Monitor Response to PASS Short Yellow clearance Indicator must be illuminated The user must verify by clicking yes in the pop up window DC1 24V1 Fail Indicator Test Description Verify that the DC1 Fail indicator is working Test Se
56. nitor is powered up in the quiescent state 2 DC1 voltage is removed Monitor Response to PASS DC1 24V Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window Watchdog Fail Indicator Test Description Verify that the Watchdog Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 Watchdog signal is removed Monitor Response to PASS Watchdog Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window GRN GRN GRN YEL YEL GRN YEL YEL Permissive Programmed Card Test Description This test is ran with a programmed intersection card It is intended to verify the programmed permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GYW signals are presented to each channel pair Monitor Response to PASS PCMT 8000 User s Manual Rev 1 5 65 of 78 7 Test Descriptions The permissives found during the test must match what is programmed on the card 7 5 Canadian Fast Flash Test Descriptions Each of the monitor test standards include optional tests for Canadian type flashing green conflict detection These tests require the user to verify that the monitor response is correct At the time of the writing of this manual there is no available published standard specifying the behavior of a monitor in response to a flashing conflict Please consult your local codes or
57. nizes a conflict lasting more than 500ms Conflicts lasting between 200 and 500ms may or may not be recognized Test Sequence 1 Monitor is powered up in the quiescent state 2 AGRN GRN conflict is created for 183ms 3 Delay 250ms 4 Check fault state 5 GRN GRN conflict is created for 200ms 6 Delay 250ms 7 Check fault state 8 If no fault is found conflict time is incremented 9 Repeat steps 6 7 and 8 until fault state is found OR conflict time is greater than 500ms Monitor Response to PASS Monitor must NOT be found in fault state at 4 Conflict times between 200 and 500ms MAY cause the monitor to go into fault Conflicts lasting greater than 500ms MUST cause the monitor to go into fault Conflict Latching Reset Test Description Verify that a conflict is latched through the loss of AC power Test Sequence 1 Monitor is powered up in the quiescent state 2 AGRN GRN conflict is created 3 Delay 4 Check fault state 5 Remove conflict 6 Delay 7 Turn off monitor AC power for 1 second 8 Turn monitor AC power back on 9 Delay 10 Check fault state Monitor Response to PASS Montior must be found in fault at 4 Monitor must be found in fault at 10 Power Interrupt Ignore Test Description Verify the monitor ignores an AC power interrupt lasting less than 300ms Test Sequence 1 Monitor is powered up in the quiescent state PCMT 8000 User s Manual Rev 1 5 56 of 78
58. o PASS The PCMT will report the conflict Delay time The user must indicate if the monitor responded correctly PCMT 8000 User s Manual Rev 1 5 67 of 78 8 Troubleshooting 8 Troubleshooting PCMT is not responding The following are the most common causes PCMT AC power cord is not plugged in The power switch on the front of the PCMT is in the OFF position The USB cable is not plugged into the PCMT The USB cable is not plugged into the computer The USB driver is not installed see the Software Installation section of this manual One of the fuses on the front of the PCMT is blown DORA ON If you a sure that nothing on the above list is causing the problem try turning the PCMT off and then back on You should hear four beeps do not hear four beeps when the PCMT is turned on Have you recently updated the PCMT firmware Yes The firmware update may not have been successful Try to do it again No The PCMT may be damaged Contact ATSI did a firmware update and now my PCMT doesn t work The firmware update was probably not successful This could have been caused by a loss of power a cable coming unplugged or a corrupted firmware file Try to do the firmware update again keep getting failures in my test report and know that the monitor is good The following are the most common causes 1 Wrong monitor type selected e g 16 channel type selected when the monitor is act
59. on when the Redenable input is at 49 Vrms Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable is set to 49 Vrms 3 Delay 4 All Red channels are turned off 5 Delay 6 Check fault state Monitor Response to PASS Monitor must NOT be found in fault at 6 PCMT 8000 User s Manual Rev 1 5 58 of 78 7 Test Descriptions 7 4 2 Voltage Tests RED 70Vrms Sine Wave Recognition Test Description Verify that a sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 A sine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 70Vrms Positive Rectified Recognition Test Description Verify that a positive rectified sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 A positive rectified sine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 70Vrms Negative Rectified Recognition Test Description Verify that a negative rectified sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in
60. onses to verify proper operation Any departures from current production standards are corrected back to new product tolerances A calibration report documenting all of these tests is returned with your calibrated PCMT The annual calibration certificate compliments your monitor test reports in building a solid case against liability lawsuits Be sure to keep all of your calibration certificates in a safe place for easy retrieval If someone brings legal action against your agency As a part of the calibration service a copy of the newest software is provided for each of the owner s test modules This assures that any new program enhancements will be provided so that new product performance is assured when your PCMT is returned ATSI is aware that many jurisdictions are reluctant to lose access to their tester for any extended period of time For this reason we attend promptly to testers returned for calibration and return them in the shortest time consistent with accurate calibration followed by a continuous test run of at least 24 hours Please visit www atsi tester com for the latest pricing of calibration services and extended maintenance plans PCMT 8000 User s Manual Rev 1 5 70 of 78 11 Limited Warranty and Liability 11 Limited Warranty and Liability The PCMT 8000 Conflict Monitor Tester Product distributed by Athens Technical Specialists Inc ATSI is warranted to the original purchaser Purchaser to be free of defec
61. or Response to PASS Monitor must NOT be found in fault GRN YEL Single Channel Test Description Line voltage is applied to each GRN and YEL input one at a time to verify that a single input will not cause the monitor to go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 750ms 3 AC line voltage is applied to YEL1 for 3600ms 4 Repeat 2 through 3 for each channel Monitor Response to PASS Monitor must NOT be found in fault Short YEL Test Description Apply the GRN YEL RED sequence to each channel with a 2 second YEL to verify that the monitor will go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 2 sec 3 AC line voltage is applied to YEL1 for 2 sec 4 AC line voltage is applied to RED1 5 Wait 2 sec 6 Check fault state PCMT 8000 User s Manual Rev 1 5 61 of 78 7 Test Descriptions 7 Reset the monitor 8 Repeat 2 through 7 for all channels Monitor Response to PASS Monitor must be found in fault on every channel GRN YEL Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn off RED1 Turn on GRN1 Turn on YEL1 Check for fa
62. or the saved report Note this does not affect the font size used in the software window Saved Report Directory This is the directory where the reports will be saved Click the Use Default button to use the PCMT 8000 default directory or click browse to select a different directory Beep when response is required If this check box is checked the tester will beep anytime a user response is required during a test PCMT 8000 User s Manual Rev 1 5 11 of 78 6 Using the Test Manager Software 6 4 PCMT Info PCMT Info Click on the PCMT Info menu item to open the PCMT Info window If the PCMT is PCMT 8000 connected to the computer with the USB cable clicking on the Get PCMT Info button will Confict Monitor Tester connect to the PCMT and report the Serial Number Firmware Version and Last Calibration date Get PCMT Info a A r A y Serial Number 8000 eng1 If the software is not able to make a connection to the PCMT it will be reported in the Firmware Version 0 94 information window This may be an indication that the USB drivers are not installed nee Refer the the PCMT 8000 Test Manager Software Installation section of the manual for h AERA tions USB driver installation instructions 6 5 Report Viewer Click on the Report Viewer menu item to view any of the saved test reports Note A PDF reader must be installed to view the test reports see Computer Requirements 6 6 Help Click on the Hel
63. orking Test Sequence 1 Interlock input set at 24V 2 Check Interlock output 3 Interlock input set at OV 4 Check Interlock output Monitor Response to PASS State of Interlock output identical to Interlock input Stop Time Test Description Verify that the Stop Time contacts follow the A relay contacts Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflict is created on GRN1 and GRN2 3 Delay 4 Check Stop Time contacts 5 Remove conflict 6 Reset monitor PCMT 8000 User s Manual Rev 1 5 53 of 78 7 Test Descriptions Monitor Response to PASS Stop Time Open contacts closed on conflict Stop Time Open contacts open with no conflict 24VDC Loss Ignore Timing Test Description Verify that the monitor ignores a loss of 24VDC power lasting 200ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Set the DC power to 17V 3 Delay 200ms 4 Set DC power back to 24V 5 Delay 200ms 6 Check fault state Monitor Response to PASS Fault state NOT detected 24VDC Loss Fault Timing Test Description Verify that the monitor detects a loss of 24VDC lasting 500ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Set the DC power to 17V Delay 200ms Set DC power back to 24V Delay 200ms Check fault state Set the DC power to 17V Delay 500ms Set DC power back to 24V 10 Delay 200ms 11 Check faul
64. orking Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are on Monitor Response to PASS Power and RED channel indicators must be illuminated The user must verify by clicking yes in the pop up window Power Conflict and GRN Channel Indicators Test Description Verify that the Power Conflict and GRN channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All GRN channels are on Monitor Response to PASS Power Conflict and GRN channel indicators must be illuminated The user must verify by clicking yes in the pop up window Power Conflict and YEL Channel Indicators Test Description Verify that the Power Conflict and YEL channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All YEL channels are on Monitor Response to PASS Power Conflict and YEL channel indicators must be illuminated The user must verify by clicking yes in the pop up window Dual Display Indicator Test Description Verify that the Dual Display indicator is working PCMT 8000 User s Manual Rev 1 5 51 of 78 7 Test Descriptions Test Sequence 1 Monitor is powered up in the quiescent state 2 RED1 and GRN1 are on Monitor Response to PASS Dual Display Indicator must be illuminated The user must verify by clicking yes in the pop up window Redfail Indicator Test Description Verify
65. osive gas vapor or dust e Do not use the Tester in a wet environment Do not attempt to open any part of the Tester enclosure e Only use the power cord provided with the Tester e The Tester should only be powered from 120V AC 60Hz Only use the monitor testing cables that were supplied by ATSI e Before each use inspect the monitor testing cables for damage such as broken connector hoods or damaged wire insulation e During monitor testing the testing cables carry 120V AC power Using damaged cables or cables not supplied by ATSI could result in damage to the tester or monitor and potentially lethal electric shock e The PCMT 8000 has no user serviceable parts Under no circumstances should the user attempt to open the enclosure If the tester appears to be malfunctioning contact ATSI to make arrangements for repair Testing Known Bad Monitors Monitors which have been subjected to lightning strikes or other severe electrical stress could cause damage to the PCMT If you suspect a monitor has been subjected to a lightning strike or similar electrical stress it is recommended that you first check the monitor out in the shop in a simulated signal environment or on a manual tester In this test setup internal monitor shorts will merely blow fuses on the PCMT it could result in internal tester damage which will require returning the tester to ATSI for repairs Non NEMA Monitors If you are performing NEMA tests be certai
66. p menu item to access instruction manuals return shipment forms firmware updates and the ATSI web sites 6 7 Starting a Test If you have prepared your monitor to test by connecting the applicable cables see Preparing To Test and have entered the correct information in the Monitor Info and Test Setup menu items you are now ready to start a test To start a test click the green start button in the bottom left corner of the software main window Power will now be applied to the monitor and you will have a chance to change any switch settings or download any log files from the monitor if necessary see Monitor Switch Settings When you are ready for the test to continue click the OK button and the testing will begin 8 PCMT 8000 Test Manager olez Report Viewer Help MONITOR INFORMATION E Manufacturer Model Type TESTER INFORMATI Model Serial Number Firmware Version Software mM PCMT 8000 Output gurescenc state Monitor Response No Fault as expected NEMA TS2 Diagnostic Test Lap lof 1 Failure count 0 If you need to cancel the test at anytime while it is running click the read Cancel button in the lower right corner of the testing window PCMT 8000 User s Manual Rev 1 5 12 of 78 6 Using the Test Manager Software When the test is complete you will have the option to save the report Please note that if you do not save the report the test information will be lost f
67. quence 1 Monitor is powered up in the quiescent state 2 DC1 voltage is removed Monitor Response to PASS DC1 24V Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window DC2 24V2 Fail Indicator Test Description Verify that the DC2 Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 DC2 voltage is removed Monitor Response to PASS DC2 24V Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window Watchdog Fail Indicator Test Description Verify that the Watchdog Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 Watchdog signal is removed Monitor Response to PASS Watchdog Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window GRN GRN GRN YEL GRN WLK YEL GRN YEL YEL YEL WLK WLK GRN WLK YEL WLK WLK Permissive PCMT 8000 User s Manual Rev 1 5 23 of 78 7 Test Descriptions Programmed Card Test Description This test is ran with a programmed intersection card It is intended to verify the programmed permissives Test Sequence 1 Monitor is powered up in the quiescent state 2 Conflicting GYW signals are presented to each channel pair Monitor Response to PASS The permissives found during the test must match what is programmed on the card 7 2 NEMA TS2 Test Descriptions
68. r Response to PASS AC Line dropout voltage must be greater than or equal to 89Vrms and less than or equal to 93Vrms The AC Line restore voltage must be greater than or equal to 92Vrms and less than 96Vrms The hysteresis value between dropout and restore must be greater than or equal to 1 5Vrms PCMT 8000 User s Manual Rev 1 5 63 of 78 7 Test Descriptions Power and RED Channel Indicators Test Description Verify that the Power and RED channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are on Monitor Response to PASS Power and RED channel indicators must be illuminated The user must verify by clicking yes in the pop up window Power Conflict and GRN Channel Indicators Test Description Verify that the Power Conflict and GRN channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All GRN channels are on Monitor Response to PASS Power Conflict and GRN channel indicators must be illuminated The user must verify by clicking yes in the pop up window Power Conflict and YEL Channel Indicators Test Description Verify that the Power Conflict and YEL channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All YEL channels are on Monitor Response to PASS Power Conflict and YEL channel indicators must be illuminated The user must verify b
69. r SHIP Mme mtessc3 estin tac dectt as la o e as 72 13 Return Merchandise FOr n endesa ea ae e ar a eaa aae dol e ia tai 73 Appendix A Connecting multiple testers to one COMputer oooocccccnnnnnncononononononnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 74 PCMT 8000 User s Manual Rev 1 5 1 of 78 PCMT 8000 User s Manual Rev 1 5 2 of 78 1 Explanation of Symbols Terms and Abbreviations 1 Explanation of Symbols Terms and Abbreviations Graphical Symbols The following symbols are used on the PCMT 8000 enclosure and in this manual Anytime one of these symbols is encountered the user should be aware of the condition described here next to each symbol Caution Risk of danger Read the Users Manual before operating the PCMT 8000 Caution Risk of electric shock Terms and Abbreviations The following is a list of terms and abbreviations used throughout the text of this manual along with the definition Term or Abbreviation Caltrans Conflict Monitor Definition Refers to monitors that conform to State of California Department of Transportation Transportation Electrical Equipment Specifications TEES 2009 Chapter 3 Section 6 Model 210 Monitor Unit See MMU mA milliamperes thousandths of an amp Monitor See MMU MMU Malfunction Management Unit Device used to detect and respond to improper conflicting signals and improper operating voltages in a traffic control system ms mil
70. rned on there may be a problem with the unit Refer to Troubleshooting of this manual PCMT 8000 User s Manual Rev 1 5 7 of 78 5 Preparing to Test 5 3 Monitor Switch Settings ATSI recommends using the following guidelines for testing your conflict monitors Please refer to your monitor s manual for instructions on how to change the settings on your particular monitor The settings in this section are just guidelines The switches may be labeled differently from manufacturer to manufacturer Not all monitors are capable of running all of the optional tests Please refer to your monitor s manual to find out if your monitors are capable of running the optional tests 210 Standard Watch Dog Enable ON All SSM or Field Check Enables ON BND Disable ON GY Enable ON 2010 Standard Watch Dog Enable ON RF 2010 ON GY Enable ON All SSM or Field Check Enables ON TS1 Standard Minimum Flash between 4 and 11 seconds GY Enable ON BND Disable ON Dual Enable ON SSM or Channel Enables ON TS2 Standard GY Enable ON RP Disable ON Field Check Dual Enable ON TS1 Canadian Standard Minimum Flash between 4 and 11 seconds GY Enable ON BND Disable ON Dual Enable ON SSM or Channel Enables ON Fast Flash Enable ON TS2 Canadian Standard GY Enable ON RP Disable ON Field Check Dual Enable ON Fast Flash Enable ON TS2 16 Channel MMU2 FYA Configure the MMU2 for the mod
71. s recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 A negative rectified sine wave greater than 70Vrms is applied to each RED channel PCMT 8000 User s Manual Rev 1 5 29 of 78 7 Test Descriptions Monitor Response to PASS Monitor must NOT be found in fault state RED 50Vrms Sine Wave Recognition Test Description Verify that a sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 Asine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fault state Redfail fault RED 50Vrms Positive Rectified Recognition Test Description Verify that a positive rectified sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 A positive rectified sine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause moni
72. s than 700ms Check for fault state RED1 is turned off for incrementally longer periods until fault state is found RED1 off time is recorded DORA ON Monitor Response to PASS RED1 off for greater than 1000ms must cause fault Redfail Latching Test Description Verify that a Redfail condition is latched through an AC power failure Test Sequence Monitor is powered up in the quiescent state All RED channels are at AC line voltage ARedfail fault is created with RED1 AC power is removed for 5 seconds RED1 is turned back on AC power is reapplied DORA ON Monitor Response to PASS Monitor must go to fault state on Redfail fault Monitor must still be found in fault state after AC power is removed RED1 turned back on and AC power is reapplied Redfail fault must be latched through power failure 7 1 2 Voltage Tests RED 70Vrms Sine Wave Test Description Verify that a sine wave greater than 70Vrms is recognized as being on for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is activated 3 Asine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 50Vrms Sine Wave Test Description Verify that a sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered
73. scription Verify that the monitor ignores a loss of DC power lasting less than 125ms Test Sequence 1 Monitor is powered up in the quiescent state 2 DC power 24V is turned off for less than 125ms 3 Delay 250ms 4 Fault state is checked Monitor Response to PASS Loss of DC power for less than 125ms must NOT cause the monitor to go into the fault state DC1 or DC2 Failure Detect Test Description Verify that the monitor recognizes a loss of DC power lasting more than 175ms Test Sequence 1 Monitor is powered up in the quiescent state PCMT 8000 User s Manual Rev 1 5 15 of 78 7 Test Descriptions 2 DC power 24V is turned off for less than 125ms 3 Delay 250ms 4 Fault state is checked 5 If monitor in fault state test is over 6 Increase the DC1 off time 7 Repeat 3 through 6 Monitor Response to PASS Loss of DC power for more than 175ms must cause the monitor to go into the fault state DC Monitor Inhibit Test Description Verify that the monitor ignores a loss of DC1 and DC2 when the DC monitor inhibit input is active Test Sequence 1 Monitor is powered up in the quiescent state 2 DC Monitor Inhibit input is activated 3 DC1 and DC2 are turned off Monitor Response to PASS Monitor not found in fault state when DC1 and DC2 are turned off CVM Failure Ignore Test Description Verify that the monitor ignores a loss of the CVM input lasting less than 125ms
74. scription Verify the the MMU2 16LEX recognizes a signal less than 15Vrms as being off for WLK channels 9 12 Note that the physical inputs for WLK 9 12 are remapped by the MMU2 to WLK 2 4 6 8 Test Sequence 1 Monitor is powered up in the quiescent state 2 Asignal less than 15Vrms is applied to WLK channels 9 12 one at a time while GRN1 is at AC line voltage 3 fault state is checked for each channel Monitor Response to PASS Monitor must NOT go to fault state when 15Vrms is applied to each WLK channel 9 12 Note the test is ran for full sine wave positive rectified and negative rectified signals 7 3 System 170 Type 210 Test Descriptions These tests are based on the requirements of Caltrans Traffic Signal Control Equipment Specifications Chapter 4 Model 210 Monitor Specifications January 1989 Note All tests relating to RED monitoring are only applicable if CalTrans Model 210 with Reds is selected as the monitor standard 7 3 1 System Timing Tests Interlock Sensing Test Description Verify that the Interlock input is working Test Sequence 1 Interlock input set at 24V 2 Check Interlock output 3 Interlock input set at OV 4 Check Interlock output Monitor Response to PASS State of Interlock output identical to Interlock input Stop Time Test Description Verify that the Stop Time contacts follow the A relay contacts Test Sequence 1 Monitor is powered up in the qui
75. sented RED WLK GRN YEL Single Channel Test Description Line voltage is applied to each RED WLK GRN and YEL input one at a time to verify that a single input will not cause the monitor to go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to RED1 for 750ms 3 AC line voltage is applied to WLK1 for 750ms 4 AC line voltage is applied to GRN1 for 750ms 5 AC line voltage is applied to YEL1 for 3600ms 6 AC line voltage is applied to RED1 7 Repeat 2 through 6 for each channel Monitor Response to PASS Monitor must NOT be found in fault YEL Plus RED Interval Test Description Verify that the monitor will go into the fault state if the Yellow change plus Red Clearance interval between the end of an active Green and the next conflicting Green is less than 2 6 seconds Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 2 sec 3 Turn off GRN1 4 AC line voltage is applied to YEL1 for 2 sec 5 Turn off YEL1 6 AC line voltage is applied to RED1 7 Delay 100ms 8 Turn on an opposing GRN 9 Wait 2 sec 10 Check fault state 11 Reset the monitor 12 Repeat 2 through 7 for all channels Monitor Response to PASS Monitor must be found in fault on every channel GRN YEL Dual Display Test Description Verify that the Dual Display detection feature is working for each channel
76. t in C PCMT8000 Bin Shortcut key None Run Normal window Y Comment Open File Location Change Icon Advanced Right click on the shortcut and select Rename Give the shortcut a name indicating that it is customized to connect only to the tester with serial number 1058 El SERTE Now right click on the shortcut and select Copy Place a copy of the shortcut on the desktop and repeat 1058 the above process for the next tester serial number NOTE These customized shortcuts will only connect to the tester with the serial number listed in the Target field An attempt to connect to any other tester will result in a No USB connection found message PCMT 8000 User s Manual Rev 1 5 75 of 78 Conflict Monitor Tester Model PCMT 8000 User s Manual Athens Technical Specialists Inc 8157 US HWY 50 Athens OH 45701 740 592 2874 www atsi tester com
77. t state O 0 Y 000 Monitor Response to PASS Fault state NOT detected at 6 Fault state detected at 11 24VDC Reset Test Description Verify that a DC power fault is latched through a loss of AC power Test Sequence 1 Monitor is powered up in the quiescent state 2 Set DC Voltage to 0 VDC Delay Turn off monitor AC power Delay 1 sec Turn on monitor AC power Delay 500ms Check fault state CONDOR W Monitor Response to PASS PCMT 8000 User s Manual Rev 1 5 54 of 78 7 Test Descriptions fault state detected at 8 Constant Reset Test Description Verify that a constant reset input to the monitor will not reset the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 DC power is set to 17 VDC 3 fault state is checked 4 Monitor reset input is activated continuously 5 fault is checked for 120 seconds maximum Monitor Response to PASS Monitor must be in fault state at 3 Monitor must be found in fault at 5 within 120 seconds Watchdog Stopped Ignore Timing 24V and 0V Test Description Verify that the monitor ignores a loss of the Watchdog signal lasting less than 900ms Test Sequence 1 Monitor is powered up in the quiescent state 2 Watchdog signal is turned off for 883ms Note that off may mean stopped at 24V or at OV 3 Delay 250ms 4 Check fault state Monitor Response to PASS Monitor must NOT be found
78. te at 2 Monitor must be found in the fault transfer state at 4 The fault transfer state must be latched after no more than three times through the sequence Note In the early versions of the NEMA TS2 standard the first occurrence of a Port 1 timeout was required to be a latched fault In later versions it was not required to latch until the third occurrence SDLC Port1 Valid Frame Response Test Description Verify that the monitor responds correctly to Type 0 Type 1 and Type 3 frames Test Description Valid Type 0 Type 1 and Type 3 frames are sent to the monitor in the correct sequence Monitor Response to PASS The monitor must respond to every frame that is sent The response must be formatted properly and contain a valid CRC SDLC Port1 Invalid Frame Response Test Description Verify that the monitor does not respond to Type 0 Type 1 and Type 3 frames that contain CRC errors Test Description Type 0 Type 1 and Type 3 frames containing CRC errors are sent to the monitor PCMT 8000 User s Manual Rev 1 5 34 of 78 7 Test Descriptions Monitor Response to PASS The monitor must not respond to frames with CRC errors Power and RED Channel Indicators Test Description Verify that the Power and RED channel indicators are working Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are on Monitor Response to PASS Power and RED channel indicators must be on
79. tersection This will require a program card that is programmed with the appropriate permissive channels It will also be necessary to program the MMU2 with the appropriate settings The user should consult the MMU2 operation manual for programming instructions Ra Ya Dual Indication Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a dual indication condition Test Sequence Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Ra1 and Ya1 are on Delay 1250ms Check fault state transfer state of the MMU2 Yai off Repeat for FYA channel pairs 2 4 ONDARWN Monitor Response to PASS MMU2 must be found in the fault state in step 6 Ra fYa Dual Indication Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a dual indication condition Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line PCMT 8000 User s Manual Rev 1 5 37 of 78 7 Test Descriptions 3 Redenable input is active 4 Ra1 on and fYa1 is flahsing 5 Delay 2000ms 6 Check fault state transfer state of the MMU2 7 fYa1 off 8 Repeat for FYA channel pairs 2 4 Monitor Response to PASS MMU2 must be found in the fault state in step 6 Ra Ga Dual Indication Test Des
80. that the Redfail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is active 3 All RED channels are at AC line 4 RED1 is turned off Monitor Response to PASS Redfail Indicator must be illuminated The user must verify by clicking yes in the pop up window Short YEL Indicator Test Description Verify that the Short Yellow indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at 120Vac 3 RED1 is turned off 4 GRN1 is turned on 5 Delay 2 sec 6 GRN1 is turned off 7 YEL1 is turned on 8 Delay 2 sec 9 YEL1 is turned off 10 RED1 is turned on Monitor Response to PASS Short Yellow clearance Indicator must be illuminated The user must verify by clicking yes in the pop up window DC1 24V1 Fail Indicator Test Description Verify that the DC1 Fail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 DC1 voltage is removed Monitor Response to PASS DC1 24V Fail Indicator must be illuminated The user must verify by clicking yes in the pop up window Watchdog Fail Indicator Test Description Verify that the Watchdog Fail indicator is working PCMT 8000 User s Manual Rev 1 5 52 of 78 7 Test Descriptions Test Sequence 1 Monitor is powered up in the quiescent state 2 Watchdog signal is removed Monitor Response to PASS Wat
81. the monitor manufacturer to determine the expected behavior 100 120 or 180 Flashes per min In phase GRN Conflict Test Description Verify that the monitor will go into the fault state when presented with conflicting signals flashing in phase at a rate of 100 120 or 180 flashes per minute Test Sequence 1 Monitor is powered up in the quiescent state 2 GRN1 and GRN2 are on for 300ms 250ms or 166ms for 100 120 or 180 fpm 3 GRN1 and GRN2 are off for 300ms 250ms or 166ms for 100 120 or 180 fpm 4 Steps 2 and 3 are repeated until the monitor is found in fault or until a maximum of 30 times Monitor Response to PASS The PCMT will report the number of flashes it took to detect a conflict or that no conflict was detected after 30 flashes The user must indicate if the monitor responded correctly 100 120 or 180 Flashes per min Out of phase GRN Conflict Test Description Verify that the monitor will go into the fault state when presented with conflicting signals flashing out of phase at a rate of 100 120 or 180 flashes per minute Test Sequence 1 Monitor is powered up in the quiescent state 2 GRN1 is on and GRNZ2 is off for 300ms 250ms or 166ms for 100 120 or 180 fpm 3 GRN1 is off and GRN2 is on for 300ms 250ms or 166ms for 100 120 or 180 fpm 4 Steps 2 and 3 are repeated until the monitor is found in fault or until a maximum of 30 times Monitor Response to PASS The PCMT w
82. the quiescent state 2 Redenable input is activated 3 A negative rectified sine wave greater than 70Vrms is applied to each RED channel Monitor Response to PASS Monitor must NOT be found in fault state RED 50Vrms Sine Wave Recognition Test Description Verify that a sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 Asine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fault state Redfail fault PCMT 8000 User s Manual Rev 1 5 59 of 78 7 Test Descriptions RED 50Vrms Positive Rectified Recognition Test Description Verify that a positive rectified sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 A positive rectified sine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fault state Redfail fault RED 50Vrms Negative Rectified Recognition Test Des
83. tion Verify that Redfail lasting less than 700ms is ignored Redfail lasting more than 1000ms causes fault Test Sequence Monitor is powered up in quiescent state All RED channels are at AC line voltage RED1 is turned off for less than 700ms Check for fault state RED1 is turned off for incrementally longer periods until fault state is found RED1 off time is recorded AaAakWN Monitor Response to PASS RED1 off for greater than 1000ms must cause fault Redfail Latching Test Description Verify that a Redfail condition is latched through an AC power failure Test Sequence Monitor is powered up in the quiescent state All RED channels are at AC line voltage ARedfail fault is created with RED1 AC power is removed for 5 seconds RED1 is turned back on AC power is reapplied DOR ON Monitor Response to PASS Monitor must go to fault state on Redfail fault Monitor must still be found in fault state after AC power is removed RED1 turned back on and AC power is reapplied Redfail fault must be latched through power failure Redenable 89Vrms Test Description Verify that the Redenable input is functioning properly Test Sequence 1 Monitor is powered up in the quiescent state 2 Apply a voltage greater than 89Vrms to Redenable input PCMT 8000 User s Manual Rev 1 5 28 of 78 7 Test Descriptions 3 Turn off all RED inputs 4 Check fault state Monitor
84. tor Response to PASS MMU2 must be found in the fault state in step 10 fYa to Ra Clearance Test Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a short clearance from fYa to Ra PCMT 8000 User s Manual Rev 1 5 39 of 78 7 Test Descriptions Test Sequence 1 Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Ra1 is off and Gal is on Delay 1000ms Ga is off and fYa1 is on Delay 3000ms fYa1 is off and Ya is on Delay 2000ms short clearance 10 Ra1 is on and fYa1 is off 11 Delay 1000ms 12 Check fault state transfer state of the MMU2 13 Repeat for FYA channel pairs 2 4 OONAOARWN Monitor Response to PASS MMU2 must be found in the fault state in step 12 FYA Red fail Test Description Verify that the appropriate channel pairs are functioning as one four input logical channel and recognize a Red fail Test Sequence 1 Monitor is powered up in the quiescent state All RED channels are at AC line Redenable input is active Ra1 Ga1 Ya1 and fYa1 are off Delay 1017ms Rat is on Delay 1000ms Check fault state transfer state of the MMU2 Repeat for FYA channel pairs 2 4 OONDOABR WD Monitor Response to PASS MMU2 must be found in the fault state in step 8 fYa Flash Rate Test Description Verify that the
85. tor to go into fault state Redfail fault RED 50Vrms Negative Rectified Recognition Test Description Verify that a negative rectified sign wave less than 50Vrms is recognized as being off for every RED channel input Test Sequence 1 Monitor is powered up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 Anegative rectified sine wave less than 50Vrms is applied to each RED channel one at a time 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fault state Redfail fault GRN YEL WLK 25Vrms Recognition Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal greater than 25Vrms as being on for every GYW channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal greater than 25Vrms is applied to each GYW channel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked for each channel PCMT 8000 User s Manual Rev 1 5 30 of 78 7 Test Descriptions Monitor Response to PASS Monitor must go to fault state when a signal greater than 25Vrms is applied to any GYW channel Note This test is ran for full sine wave positive rectified and negative rectified signals GRN YEL WLK 15Vrms Sine Wave Positive Rectified Negative Rectified Test Description Verify that the
86. tor to go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 750ms 3 AC line voltage is applied to YEL1 for 3600ms 4 Repeat 2 through 3 for each channel Monitor Response to PASS Monitor must NOT be found in fault Short YEL Test Description Apply the GRN YEL RED sequence to each channel with a 2 second YEL to verify that the monitor will go into the fault state Test Sequence 1 Monitor is powered up in the quiescent state 2 AC line voltage is applied to GRN1 for 2 sec PCMT 8000 User s Manual Rev 1 5 49 of 78 7 Test Descriptions 3 AC line voltage is applied to YEL1 for 2 sec 4 AC line voltage is applied to RED1 5 Wait 2 sec 6 Check fault state 7 Reset the monitor 8 Repeat 2 through 7 for all channels Monitor Response to PASS Monitor must be found in fault on every channel GRN YEL Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn off RED1 Turn on GRN1 Turn on YEL1 Check for fault Turn off GRN1 Turn off YEL1 10 Turn on RED1 11 Reset monitor 12 Repeat 4 through 11 for all channels OPADAALNA Monitor Response to PASS Monitor must be found in fault state for every channel RED GRN D
87. ts in materials and workmanship for a period of one year from the purchase date stated on the invoice Within this period in the event of a defect malfunction or other failure of the Product while in the custody of the Purchaser ATSI will remedy the defect or cause of failure without charge to the Purchaser The Purchaser s sole remedy is restoration of product operation ATSI accepts no liability for incidental or related expenses Under no circumstances will ATSI s liability exceed the purchase price for items claimed to be defective This Limited Warranty does not extend to any Product that has been damaged or rendered defective as a result of accident misuse abuse modification of the product or service by anyone other than ATSI EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY ATSI MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICUALR PURPOSE OF THE PRODUCT AND ANY DEVICE TESTED BY THE PRODUCT ATSI EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED WARRANTY Warranty Repair To return the Product for repairs covered under the Limited Warranty Request a Return Merchandise Form by phone fax or email from the ATSI Service Department or complete the form at www atsi tester com Return the Product along with the completed form with prepaid postage to
88. ual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on GRN1 Check for fault Turn off GRN1 Reset monitor Repeat 4 through 7 for all channels CONDARWN Monitor Response to PASS Monitor must be found in fault state for every channel YEL RED Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is active 3 All RED channels are at 120Vac 4 Turn on YEL1 5 Check for fault PCMT 8000 User s Manual Rev 1 5 50 of 78 7 Test Descriptions 6 Turn off YEL1 7 Reset monitor 8 Repeat 4 through 7 for all channels Monitor Response to PASS Monitor must be found in fault state for every channel LGND EGND Isolation Test Description Verify that LGND and EGND are NOT shorted together inside of the monitor Test Sequence No inputs are provided to the monitor The PCMT tests for a short circuit between the monitor Logic ground and Earth ground pins Monitor Response to PASS Logic ground and Earth ground must not be shorted together in the monitor Power and RED Channel Indicators Test Description Verify that the Power and RED channel indicators are w
89. ually an 18 channel 2 The monitor switch settings are incorrect See Monitor Switch Settings 3 The monitor is not calibrated to measure true RMS voltage 4 The program card is not blank Note To run the standard certification tests the program card must have no programmed permissives PCMT 8000 User s Manual Rev 1 5 68 of 78 9 Electrical and Mechanical Specifications 9 Electrical and Mechanical Specifications Electrical Operating voltage 120 VAC 60Hz Operating Current 2 Amps Full Load Mechanical Enclosure 3U Rackmount Type Dimensions Weight Environment Indoor Laboratory Use Only Operating temperature Range 32 F 80 F ambient Air Temp PCMT 8000 User s Manual Rev 1 5 69 of 78 10 Service and Calibration 10 Service and Calibration The PCMT 8000 has no user serviceable parts Under no circumstances should the user attempt to open the enclosure If the tester appears to be malfunctioning contact ATSI to make arrangements for repair See the Limited Warranty and Liability section of this manual for details ATSI strongly recommends that each Tester be calibrated yearly To ensure that your PCMT continues to operate within the manufacturer s specifications it is important to have it calibrated once per year The calibration service runs a special test program on your PCMT to permit measurement of its voltage outputs timing accuracy and functional resp
90. uiescent state 2 AC power is removed for 5 seconds 3 AC power is reapplied 4 The monitor Initial Flash fault state time is measured Monitor Response to PASS Initial Flash time is rounded to the nearest second and must be greater than or equal to 6 seconds and less than or equal to 16 seconds Start Delay Test Description Verify that the Start Delay output is active when power is initially applied to the monitor Test Sequence 1 Monitor is powered up in the quiescent state 2 AC power is removed for 5 seconds 3 AC power is reapplied 4 The active time of the Start Delay output is measured Monitor Response to PASS Start Delay output active for greater than or equal to 1 5 seconds and less than or equal to 2 5 seconds DC1 or DC2 Failure Ignore Test Description Verify that the monitor ignores a loss of DC power lasting less than 125ms Test Sequence 1 Monitor is powered up in the quiescent state 2 DC power 24V is turned off for less than 125ms 3 Delay 250ms 4 Fault state is checked Monitor Response to PASS Loss of DC power for less than 125ms must NOT cause the monitor to go into the fault state DC1 or DC2 Failure Detect Test Description Verify that the monitor recognizes a loss of DC power lasting more than 175ms Test Sequence Monitor is powered up in the quiescent state DC power 24V is turned off for less than 125ms Delay 250ms Fault state is che
91. ult Turn off GRN1 Turn off YEL1 10 Turn on RED1 11 Reset monitor 12 Repeat 4 through 11 for all channels OONDABRWN Monitor Response to PASS Monitor must be found in fault state for every channel RED GRN Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence 1 Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on GRN1 Check for fault Turn off GRN1 Reset monitor Repeat 4 through 7 for all channels ONDAaAKRWNDY Monitor Response to PASS Monitor must be found in fault state for every channel YEL RED Dual Display Test Description Verify that the Dual Display detection feature is working for each channel Test Sequence Monitor is powered up in the quiescent state Redenable input is active All RED channels are at 120Vac Turn on YEL1 Check for fault Turn off YEL1 Reset monitor Repeat 4 through 7 for all channels CONDARWN PCMT 8000 User s Manual Rev 1 5 62 of 78 7 Test Descriptions Monitor Response to PASS Monitor must be found in fault state for every channel LGND EGND Isolation Test Description Verify that LGND and EGND are NOT shorted together inside of the monitor Test Sequence No inputs are provided to the monitor The PCMT tests for a short circuit between the monitor Logic
92. ult state Redfail fault GRN YEL 25Vrms Recognition Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal greater than 25Vrms as being on for every GY channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal greater than 25Vrms is applied to each GY channel one at a time while GRN1 or GRN2 is at AC line PCMT 8000 User s Manual Rev 1 5 47 of 78 7 Test Descriptions 3 fault state is checked for each channel Monitor Response to PASS Monitor must go to fault state when a signal greater than 25Vrms is applied to any GY channel Note This test is ran for full sine wave positive rectified and negative rectified signals GRN YEL 15Vrms Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal less than 15Vrms as being off for every GY channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal less than 15Vrms is applied to each GY channel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked for each channel Monitor Response to PASS Monitor must NOT go to fault state when a signal less than 15Vrms is applied to any GY channel Note the test is ran for full sine wave positive rectified and negative rectified signals 7 3 3 Optional Tests GRN GRN GRN YEL YEL GRN YEL YEL Permissive Non Programmed Card
93. up in the quiescent state 2 All RED channels are at AC line voltage 3 Redenable input is activated 4 Asine wave less than 50Vrms is applied to each RED channel one at a time PCMT 8000 User s Manual Rev 1 5 18 of 78 7 Test Descriptions 5 fault state is checked for each channel Monitor Response to PASS 50Vrms on any RED channel must cause monitor to go into fault state Redfail fault GRN YEL WLK 25Vrms Recognition Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal greater than 25Vrms as being on for every GYW channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal greater than 25Vrms is applied to each GYW channel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked for each channel Monitor Response to PASS Monitor must go to fault state when a signal greater than 25Vrms is applied to any GYW channel Note This test is ran for full sine wave positive rectified and negative rectified signals GRN YEL WLK 15Vrms Sine Wave Positive Rectified Negative Rectified Test Description Verify that the monitor recognizes a signal less than 15Vrms as being off for every GYW channel Test Sequence 1 Monitor is powered up in the quiescent state 2 A signal less than 15Vrms is applied to each GYW channel one at a time while GRN1 or GRN2 is at AC line 3 fault state is checked
94. ust perform field testing of monitors PCMT 8000 Tester shown with 210 2010 Cables Custom cables are required for each monitor type that is tested men eee AA amp o e 2 E PCMT 8000 Tester shown with optional carrying case PCMT 8000 User s Manual Rev 1 5 5 of 78 4 PCMT 8000 Test Manager Software Installation 4 PCMT 8000 Test Manager Software Installation 4 1 Computer Requirements Windows XP minimum At least one available USB port A PDF reader must be installed Adobe Acrobat Reader can be downloaded for free at www adobe com Most of the other freely available PDF readers should also work 4 2 PCMT 8000 Interface Software Installation Installation of the software may require administrative access to the computer The PCMT 8000 comes with a software CD which can be used to install the software If the CD is not available the software can be downloaded from the Internet To download the software visit our website www atsi tester com To install the software from a CD insert the CD into the drive of the computer A start up screen should open automatically In the start up screen click the PCMT 8000 button then follow the instructions in the software installation wizard To install the software that was downloaded from our website double click the downloaded executable file to run the installation Follow the instructions in the software installation wizard Note
95. y clicking yes in the pop up window Dual Display Indicator Test Description Verify that the Dual Display indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 RED1 and GRN1 are on Monitor Response to PASS Dual Display Indicator must be illuminated The user must verify by clicking yes in the pop up window Redfail Indicator Test Description Verify that the Redfail indicator is working Test Sequence 1 Monitor is powered up in the quiescent state 2 Redenable input is active 3 All RED channels are at AC line PCMT 8000 User s Manual Rev 1 5 64 of 78 7 Test Descriptions 4 RED1 is turned off Monitor Response to PASS Redfail Indicator must be illuminated The user must verify by clicking yes in the pop up window Short YEL Indicator Test Description Verify that the Short Yellow indicator is working Test Sequence Monitor is powered up in the quiescent state All RED channels are at 120Vac RED1 is turned off GRN1 is turned on Delay 2 sec GRN1 is turned off YEL1 is turned on Delay 2 sec YEL1 is turned off 0 RED1 is turned on SF OOAONDAARWD Monitor Response to PASS Short Yellow clearance Indicator must be illuminated The user must verify by clicking yes in the pop up window DC1 24V1 Fail Indicator Test Description Verify that the DC1 Fail indicator is working Test Sequence 1 Mo

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