Industrial Applications Catalog
Contents
1. LL THERMAL TECHNOLOGY Yr Carbon Fibre Heating Technology l Heating Systems for Industrial Use ul Pl L i N a 8 O T H D praga Contents 03 Insulation Blankets for 1000 L Tanks 04 Insulation Blankets for Drums 05 Bottom Heaters for 200 Drums MINI 06 Modular Anti Freeze Insulation Blankets for Pipes 110 C Efficiency 40 07 Heating Wraps for Pipes 4 08 ATEX II 3G Insulation Blankets 09 ATEX II 3G Insulation Blankets 6 minutes 10 minutes 10 Insulation Blankets for Large Tanks i Consumption 40 11 Heating Footboards for Industrial Use 12 Radiant Ceiling Panels 80 C 14 Custom Made Heating Blankets Energy savings 40 Carbon Fibre Heating Technology Cost Effective High Tech Environment Friendly Thermal Technology is a leading designer and manufacturer of innovative carbon fibre heating systems since 2001 siii Advanced research allows us to implement highly efficient ultra e ea LI flexible solutions targeted both at the manufacturing and at see FEM the building and sports industry The levels of efficiency and n en dodas f competitiveness are confirmed by major certifying institutions and fn TAR E i prestigious European universities ca SELLA Carbon fibre is the high performance component which lies behind 1 aera SS ta Thermal Technology s pat2. e Temperature adjustment by 7 13 C thermostat e IP67 protected connectors e 6m long cable extension with IP67 protected F connection and 16A connector plug e Protection level IP65 e Fire behaviour self extinguishing e Marking CE e Guarantee 24 months see User Manual Code Dimensions cm Power TIM_T A T00 210x30 100W TIM_T B T00 360x30 110W TIM_T C T00 510x30 155W Code Product TIM_T PLO6 6 m cable extension 6 Thermal Technology www thermaltt com Heating Wraps for Pipes The pipe insulation wraps by Thermal Technology apply to pipes with a diameter range of 40 to 100 mm installed both indoors and outdoors except in explosion hazardous environments Insulation wraps are stretched around the pipe and fastened by means of velcro straps see picture CONSTRUCTION e Flame retardant outer electric blue PVC fabric cl 1 e Fire resistant felt insulation with reflective aluminium coat on one side e Electric part in nylon fabric with added Carbon Fiber cables with copper mesh armature PVC sheath e 4m long neoprene power cable without connector SPECIFICATIONS e Carbon fibre resistors e Voltage 230 VAC e Power 310W e 13 C or 40 C thermostat e Protection level IP67 e Marking CE e Guarantee 24 months see User Manual Sample path of a 1 m insulation blanket Overall length cm 840 Pipe diameter mm 40 60 550 80 400 340 Code Si
3. retardant guard SPECIFICATIONS Voltage 230 VAC Power absorption depending on blanket size see table Size depending on container size see table 60 double thermostat target blanket temperature Thermal cut off In built metal mesh Earthing Silicon coated aramid inside and outside Carbon fibre resistors 1 layer thermal insulation Velcro strap 3 m long power cable with 2P T 16A connector plug IP44 protected and flame retardant guard Nylon fabric bag packaging Shock resistant Marking CE ATEX EX II 3G Guarantee 24 months see User Manual ameter em Helge TI_F A TAO 28 35 42 440W TI_F B TAO 35 43 42 660W TI_F C TAO 48 56 42 880W Thermal Technology www thermaltt com 9 ATEX II 3G Insulation Blankets for Large Tanks LPG tanks used for heating cooking or other purposes generally contain a mixture of gases which react differently to temperature shifts The gas mixtures contained in gas tanks are mainly made up of butane and propane in definite proportions Propane tends to freeze at ca 40 C whereas butane freezes at 0 C This means that each time ambient temperature goes below 0 LPG tanks tend to run out very fast as the butane portion remains frozen on the bottom The Insulation Blankets for Large Tanks by Thermal Technology are easily and quickly applied to all 3000 4000 and 5000 l tanks The system temperature is maintained at 60 C this allows the gas to be supplied
4. In fact they are not designed to heat the air of the whole environment Footboard temperature can be controlled by sensors connected to an electronic unit This heating system is maintenance free no boilers no pumps no water pipes Heating footboards are available in standard sizes or custom built CONSTRUCTION e Carbon fibre heating cables introduced between several layers of reflective heat conducting and insulating materials e Max surface temperature 30 C LAYER ANALYSIS Aluminium frame PVC finish fire resistance class 1 Zinc plated steel sheet Carbon fibre heating board 20 mm thick extruded polystyrene heat insulation Steel sheet bottom mm 0 DW gt SPECIFICATIONS e Carbon fibre resistors e Voltage 230 VAC e Absorption 200 W m2 e Dimensions see table e Thermostat temperature adjustment by separate electronic control max surface temperature 30 C e Marking CE e Protection level IP40 e Guarantee 24 months see User Manual Code Product PEDI E Heating footboard 97x97 cm 200W PEDI D Heating footboard 197x97 cm 400W PEDI X Custom built heating footboard 200W m Temperature control unit with IP68 protected circular T602 C connector Thermal Technology www thermaltt com 11 Radiant Ceiling Panels Showroom The Radiant Ceiling Panels by Thermal Technology are extremely b pom ili versatile whether integrated in false ceilings fixed to
5. 0 probes 14 Thermal Technology www thermaltt com PORTFOLIO Thermal Technology www thermaltt com 15 INI Mla TECHNOLOGY Via Montello 67 31031 Caerano di San Marco TV Italy G203 EN V8 04 14 tel 39 0423 858589 fax 39 0423 1990110 eS Bay fal _ a i NIE n f Pico i edly info thermaltt com www thermaltt com
6. I_S A 000 staal ed LAYER ANALYSIS inside to outside RTV silicon treated aramid Metal mesh earthing Carbon fibre heating cable Aramid fabric Fire resistant aluminium coated insulating material Fire resistant insulating material Outer electric blue PVC fabric cl 1 NY HO wo KR W N e DRUM BLANKET SPECIFICATIONS e Carbon fibre resistors e Voltage 230 VAC e Power 440 to 1500 W depending on the model e Temperature range 0 90 C e Dimensions diameter from 28 to 65 cm and height from 42 to 60 cm e Adjustment from 0 to 90 C by electronic unit e Protection level IP65 e Marking CE e Guarantee 24 months see User Manual The target surface temperature depends on environmental conditions and on the type of material or product being heated Bottom Heaters for 200 l Drums Code Product PEFU A 000 000 Bottom Heater for 200 L Drums CONSTRUCTION This round shaped steel sheet drum bottom heater may be used either as a stand alone solution or combined with a Thermal Technology insulation blanket The bottom surface temperature is adjusted from 0 to 120 C by means of an electronic control unit e A 100 cm cable connects the bottom heater with the control unit and a 300 cm one connects the control unit with the 230V 16A connector plug e Shock proof output power cable e Reflective heat insulating surface e Fibreglass insulation DRUM BOTTOM HEATER SPECIFICATION
7. S e Carbon fibre resistors e Voltage 230 VAC e Power 500W e Temperature range 0 120 C e Dimensions diameter 54 cm thickness 4 cm e Adjustment by electronic control unit e Overall weight including control unit and cable 12 kg e Max load capacity 300 kg e Protection level IP56 e Marking CE e Guarantee 24 months see User Manual Thermal Technology www thermaltt com 5 Modular Anti Freeze Insulation Blankets for Pipes The Modular Anti Freeze Insulation Blankets for indoor and outdoor pipes by Thermal Technology are available in 3 length modules 1 x 2 11 1 x 3 62 1 x 5 13 m The modules are interconnected by means of special connector terminals The heating surface is about 8 cm wide and extends over the full module length The overall blanket width is 30 cm and can be wrapped around pipes with a diameter range of 35 to 80 mm The system is powered through a 6 m long cable extension with an IP68 protected F connection and a 16A connector plug Wherever heating is not necessary e g around clamps or bends the blanket can be cut and shaped to fit the pipe see picture on the left CONSTRUCTION e Outer electric blue PVC fabric cl 1 with velcro straps e Double layer reflective insulation e Wiring side with carbon fibre resistors and connecting cable protected by a red nylon lining SPECIFICATIONS e Carbon fibre resistors e Voltage 230V e Power and dimensions see table below
8. at the ideal pressure so that optimal burning is guaranteed even with low outside temperatures The gas contained in the tank is then used up almost completely SPECIFICATIONS for each heating band e Carbon fibre resistors e Voltage 230 VAC e Absorption 400W e Size 180x45 cm e 60 double thermostat target blanket temperature e Tank sizes 3000 4000 5000 L 3 4 and 5 heating bands respectively e 75 C thermal cut off e Silicon coated aramid inside and outside e In built metal mesh earthing e 1 layer thermal insulation J 4 m long power cable with 2P T 16A connector plug IP44 protected and flame retardant guard Shock resistant e Marking CE ATEX EX II 3G e Guarantee 24 months see User Manual Code Product TI_SERB_GAS ATEX II 3G certified gas tank insulation blanket 10 Thermal Technology www thermaltt com Heating Footboards for Industrial Use The Heating Footboards for Industrial Use by Thermal Technology are designed to provide warm islands for people working in cold environments If used in large spaces such as industrial buildings heating can be limited to some particular areas only Thanks to their special construction the usable heat flow is optimised and heat loss towards the existing floor is minimised This results in substantial operating cost reductions Heating footboards of this type are especially recommended for intermittent operation
9. ented power heating systems er re TT 5 x The advantages of carbon fibre ey fra ia lt NON METAL resistor 010 Reyes e low power conductivity 997 times lower than copper mij Fi n 7 e low heat conductivity 3 times lower than copper Pci me appeau es ii n pp ay ee Treno sel eis a jhe r Qi teppa SCIEN AE ea _ EE kki I Corrs it Ca arena d i Pear ag e low density 3 7 times lower than copper e high specific heat 1 87 times higher than copper Te oe bo nil fe Pare ey a ae A ina e very high resistivity 2 060 times higher than copper All this results in Ni funi e no electro magnetic fields SS ee i asam a Sh Pai dp lea te ay fya ag a ri f e la Guam no thermal inertia e ability to store considerable amounts of heat The absence of electro magnetic fields is confirmed by Istituto e ability to let out stored heat very quickly Giordano s p a Certificate no 212656 2 Thermal Technology www thermaltt com Insulation Blankets for 1000 Tanks These insulation blankets by Thermal Technology are ideal to pre heat liquids for industrial use or to keep them at a steady temperature e g during the winter CONSTRUCTION e Outer electric blue PVC fabric cl 1 e Internal insulation with 3 felt and aluminium layers e Carbon fibre heating cable e Container side aramid layer e 0 5 m neoprene power cable with IP68 plug e Metal mesh ear
10. es Radiant heating panels are ideally installed above the operator or above busy places They are also suitable for heating offices and can be installed even in breeding farms Restaurant INSTALLATION A Radiant Heating Panel is to be mounted at a certain height with the radiant surface facing downwards Recommended installation height 2 30 m with seating persons 2 70 m with standing persons Under special circumstances heating panels may also be installed at different heights please refer to the manufacturer Radiant Heating Panels are provided with 4 hooks for ceiling mounting 12 Thermal Technology www thermaltt com False ceiling heating panels PRS1 60x60 cm panels are only delivered with the 250 Watt power option and are ideal for trade and business centres SPECIFICATIONS e Size 59 9x59 9 cm e Voltage 230 VAC e Power 250W e Protection level IP54 e Weight 5 kg e Max surface temperature 110 C PRS2 200X50 cm panels have three workload options SPECIFICATIONS e Size 200x50 cm e Voltage 230 VAC e Power 1200W 400W 800W 1200W e Protection level IP54 e Weight 11 5 kg e Max surface temperature 110 C 130 C depending on ambient conditions PERFORMANCE EXAMPLE H 2 70 m Support structure for an Electrically powered radiant panel electrically powered radiant Dimensions 50x200 cm panel cables connected to Power 1200W the ceiling Panel T 130 C Ambie
11. heat regulator 16A OUT relay no probe 1756 Temperature control panel heat regulator IN NTC KTY81 OUT relay 8A Thermal Technology www thermaltt com 3 Insulation Blankets for Drums Diameter Dimensions Code om ca Power TIF A cCoo CM 90 112xh42 440W m 28 35 TLF B coo EM 112 135xh42 660W B 35 43 TI_F C coo 150 175xh42 880W ae 43 56 TI_F D 000 186 205x60h 1500W Ra 57 65 4 Thermal Technology www thermaltt com Temperature control RECESSED CON TROL UNIT RECESSED CON TROL UNIT RECESSED CON TROL UNIT V Max temp 90 C 90 C 90 C 90 C Thermal Technology s insulation blankets for drums are suitable whenever the heating or temperature maintenance max 90 C of substances contained in metal or plastic tanks are required Heated fluids include liquids such as oil chemical compounds etc viscous materials such as paints glues resins etc or gases CO etc except gaseous fuels Insulation blankets may be used to e protect liquids from freeze or gases from liquefaction e control viscosity variations of fluid foodstuffs honey ham syrups etc or non foodstuff products e melt down low melting point solids chocolate resins glues etc Flexible and sturdy The heating surface is in RTV silicon treated aramid Resistors are made of vertically arranged carbon fibres Blankets are insulated with a double layer of fire resistant felt Low consumpti
12. nt T 8 C PRS1 A 000 2A2 59 5x59 5 250W PRS2 A 000 2A2 200x50 1200W Pa cere 24 C 23 C 20 C 20 C 18 C Concrete floor Xian st em _ po m Wood slabs pre ogoc 26 C 24 C 22 C 20 C ud em finished Thermal Technology www thermaltt com 13 T Lao ern T LH em T LBU om di S Custom Made Heating Blankets Thermal Technology manufactures custom made carbon fibre Heating Bands and Insulation Covers which come either as standards or in small quantities or prototypes Optional features include power size and voltage mains voltage or low voltage 12 24 48V Our heating bands and covers are versatile and particularly suited for industrial private or civil engineering use or to heat small low temperature sensitive tanks pipes or mechanical parts Also useful in the processing of plastics or other types of materials they are flexible and resistant and adhere entirely to the surface to be heated They can be easily adapted to fit pipeline holes inspection holes and the like thanks to their special velcro straps Our heating bands and covers are made of polyesters and aramid materials e g Kevlar and can be designed for temperature ranges up to 200 C They can be delivered with a bi metal precision thermostat based temperature control 40 60 80 90 C 5 or used with standard temperature control units available in the market In this case they are delivered with NTC probes K thermocouples or PT10
13. on Thanks to their special construction and to carbon fibre resistors our blankets guarantee up to 40 energy savings Multi purpose Velcro fastening makes our heating blankets suitable for drums of several different sizes The surface temperature of the container may be easily pre set on a compact electronic control unit and an optional probe controls the inside temperature from 0 to 90 C A 90x70 mm control unit is incorporated in a shock proof orange fastening strap In TI F D blanket models the control unit is installed outside CONSTRUCTION e Outer electric blue PVC fabric cl 1 e Vertical 15 cm large orange PE fastening strap with recessed control unit e Elastic tensioners help closer fit e Velcro fastening with diameter shift options up to 8 cm e Double insulation in fire resistant felt with reflective aluminium coat on one side e Metal mesh earthing e Wiring side in double layer aramid incorporating carbon fibre resistors RTV silicon treated e Container surface temperature control by electronic unit adjustable from 0 to 90 C e Content temperature control by optional TI_S A 000 probe versions A B C only e 90 C safety thermostat e 5m neoprene power cable with 16A connector plug versions A B C only Code Product Control unit for insulation covers for industrial use with 10058 IP68 circular connector NTC temperature sensor mounted on a 50 cm stainless T
14. r size options 15 20 25 kg e Compatible with all UNI EN1442 containers e Size 135x42 cm e Heating surface size 110x42 cm e 60 double thermostat target blanket temperature e Marking CE ATEX EX II 3G e 75 C thermal cut off e In built metal mesh e Earthing e Silicon coated aramid inside and outside e 1 layer thermal insulation e Velcro strap e 3 m long power cable with 2P T 16A connector plug IP44 protected and flame retardant guard e Nylon fabric bag packaging e Shock resistant e Guarantee 24 months see User Manual Code Product ATEX II 3G certified gas cylinder insulation blanket ATEX II 3G Insulation Blankets for Drums The ATEX II 3G Insulation Blankets for Drums by Thermal Technology are easy and quick to apply on drums and tanks thanks to velcro strap fastenings which allow you to adjust the blanket diameter as needed see picture CONSTRUCTION Outer silicon coated flame retardant grey aramid 15 cm vertical fastening band Elastic tensioners help closer fit Velcro fastening with diameter shift options up to 8 cm Double insulation in fire resistant felt with reflective aluminium coat on one side Metal mesh earthing Wiring side in aramid fabric incorporating carbon fibre resistors RTV silicon treated Drum surface temperature control by 60 C thermostat 60 C safety thermostat 3 m neoprene power cable with 16 A connector plug and flame
15. the ceiling or ti pe mounted hanging at a definite height they can be easily removed a i and re used Radiant Heating Panels are ideal to heat individual areas or workplaces in large environments such as workshops warehouses laboratories kiosks or patios of public places pubs restaurants etc Radiant panel heating results in energy savings as all the irradiated energy is streamlined to heat persons the floor the walls and objects Air is only heated indirectly The system is power operated and therefore exempt from legal requirements including certifications from Local Health Authorities or from the Fire Brigade As no combustion is involved the system does not need any exhaust outlets boiler houses or fume emission compliance certificates RADIANT HEATING Practical lightweight heating panels are easily installed Purchasing installation and operating costs are extremely competitive compared to any other type of similar systems including hot water radiant strips radiant gas heaters thermal umbrellas etc Heating elements have a very low thermal inertia and this contributes to fastening the heating process No assistance or maintenance needed no permissions to apply for and no specific regulations to conform to TEMPERATURE CONTROL The system can be controlled by clock timers and sensors or by a consumption limiting electronic unit which optimises operating costs APPLICATIONS Typical installations include workplac
16. thing e Velcro strap with 3 elastic tensioners per perfect fit e Recess for NTC10K temperature probe e Provided with an insulated PVC upper cover extending 30 cm downwards with velcro straps on the sides and in the middle e Fire resistant and or self extinguishing construction e Also suitable for outdoor use in a roofed environment e Additional container surface temperature control by electronic unit adjustable from 0 to 90 C not included SPECIFICATIONS e Carbon fibre resistors e Voltage 230 VAC e Power 1800Watt 3000Watt depending on the version e Weight Blanket 5 kg Cover 2 5 kg Control unit 1 5 kg e Temperature 0 to 90 C electronic control unit not included e Dimensions Full blanket length bxh 440x100 cm Cover 125x105x30 cm e Protection level IP65 e 0 5 long power cable with IP68 plug e Marking CE e Guarantee 24 months see User Manual The actual target surface temperature depends on environmental conditions and on the type of material or product being heated ELECTRONIC CONTROL e Mounted on a plastic box can either be fixed to the wall or left loose e 3m power cable with 230V connector plug e Weight 1 5 kg Code Product TI_CIST 440x100 cm insulation blanket for small tanks 1800 W TI_CIST_P 440x100 cm insulation blanket for small tanks 3000 W Control unit for insulation covers for industrial use 16055 with IP68 circular connector T751 DIN rail
17. ze Power Temperature control TI_T A TOO 1000X10cm 310W BY 40 C THERMOSTAT Thermal Technology www thermaltt com 7 ATEX II 3G Insulation Blankets 8 Thermal Technology www thermaltt com LPG cylinders used for heating lighting or other purposes generally contain a mixture of gases which react differently to temperature shifts The gas mixtures contained in gas cylinders are mainly made up of butane and propane in definite proportions Propane tends to freeze at ca 40 C whereas butane freezes at 0 C This means that each time ambient temperature goes below 0 LPG cylinders tend to run out very fast as the butane portion remains frozen on the bottom Increasing depressurization due to gas extraction makes the process even faster The ATEX II 3G insulation blankets are easily applied on all 15 20 25 kg cylinders the blanket diameter is adjustable thanks to special velcro bands see picture Heating cables are made in carbon fibre The 3 m long power cable is equipped with a 2P T 16A connector plug IP44 protected and flame retardant guard The ATEX II 3G blanket temperature is maintained at 60 C this allows the gas to be supplied at the ideal pressure so that optimal burning is guaranteed even with low outside temperatures The gas contained in the cylinder is therefore almost completely used up before returning it for fill up SPECIFICATIONS e Carbon fibre resistors e Voltage 230 VAC e Power 700W e Cylinde
Download Pdf Manuals
Related Search