Instruction Manual
Contents
1. Cleaning drill optional Clean the heating core Scrape away all oxidation from the hole in the heating element until the cleaning pin passes any r through the hole E The cleaning pin passes cleanly and completely through the hole D Temperature setting The temperature of the HAKKO FR 300 can be adjusted between 350 500 C 660 930 F Set the temperature in accordance with the requirements of the job being done Although the temperature needed for desoldering cannot be determined merely by the type of board to be desoldered the values in the table below may be used as a general guide A CAUTION Change the temperature only with the TEMP adjustment dial Do not use the CAL trim pot Type of board Approximate setting on scale Single sided P W B 1 Through hole P W B 2 Multilayer P W B 3 4 In general the greater the temperature the more quickly the nozzle will oxidize and wear out will decrease In such cases increasing the set temperature will only accelerate oxidation and hasten wear Replace worn nozzles as soon as possible E After use 1 Turn the power switch OFF 2 Disconnect the plug of the power cord from an outlet m MAINTENANCE The frequency of cleaning and part replacement greatly depends on a variety of factors including the temperature at which the desoldering tool is operated and the types of solder and flux used2. 1 Pull the rear holder back until it clicks locks into place and remove NEON BIR Filter pipe Back holder i ar Release button sal ray Ceramic paper Back holder filter L D mim JE l h Front holder Pre filter ALUM Back holder bushing 2 Inspect the parts shown in the diagram above Clean and or replace as needed 3 During assembly be sure to insert the filter Failure to do so may damage the unit After the parts have been assembled place the filter pipe assembly into position and press the release button The back holder will spring forward and secure the filter pipe while creating a vacuum seal Filter pipe Pump Turn off the tool remove the power plug from the power outlet and wait until the unit has cooled completely 1 Loosen the screws on the back of the pump cover and remove the pump cover 2 Remove the fixing plate Fixing plate 3 Clean the valve plate fixing plate and pump head with isopropyl alcohol Align the notch on the pump head with the corresponding notch on the valve plate Match the notch on the outside of the pump head with the one on the fixing plate Mount the diaphragm so that it is smooth and taut Replacing the heating element heating core Turn off the tool remove the power plug from the outlet and wait until the unit has cooled completely 1 Remove the nozzle and element cover assembly with t
3. Housing B5022 __ Trigger B5010 _ P W B 100 110V B5011 P W B 120V Item No Part No Part Name Specifications B5012 _ P W B 220 230V Q B5023 _ Valve plate B5013 __ P W B 240V B5024 _ Diaphragm B5026 Power cord 3 wire cord amp American plug With cord bushing B5027 Power cord 3 wire cord but no plu With cord bushin B5028 _ Power cord 3 wire cord amp European plug With cord bushing B5029 Power cord 3 wire cord amp SI plug With cord bushing B5030 Power cord 3 wire cord amp BS plug With cord bushin B5031 Power cord 3 wire cord amp Australian plug With cord bushing B5033 _ Power cord 3 wire cord amp American plug With cord bushing UL B5034 Power cord 3 wire cord amp BS plug With cord bushing CE Cover Screw Pump assembly Power switch MIIN Cord bushing setting Fixing plate 8 Diaphragm Pump head plate
4. until the temperature is 400 C 750 F Turn the CAL trim pot clockwise to increase the temperature and counter clockwise to decrease temperature It may take several minutes for the nozzle temperature to stabilize after CAL is adjusted During CAL adjustment make sure the set temperature does not go above 500 C 930 F as this may damage the desoldering tool TROUBLESHOOTING Problem cause Procedure Tool is not connected properly to power outlet Connect proper Tool does not aati heat up Heating element burnout f 7 Replace heating element Sensor is broken Temperature is set too low Reset Temperature is Temperature has not been Calibrate properly low calibrated properly Nozzle is worn out Replace nozzle Nozzle or heating core in Pump does not heating element is clogged operate Too much solder or flux has collected in the filter Too much solder or flux has Replace filter or inner collected in the filter or inner hose hose Inspect nozzle area Suction force is Vacuum leakage around filter and pump weak hose Clean Replace filter Replace valve or Pump valve or diaphragm is diaphragm broken Heater lead Sensor lead Sensor White 100 120V Blue 220 240V lt T Heater Red At 23 C 73 F Normal heater resistance value 35Q 100 120V models 1
5. 600 220 240V models Normal sensor resistance value 50Q 100 120V 220 240V models NOTE Use of the tool when the nozzle heating core or filter is clogged may cause the pump to lock up and render operation impossible Clean or otherwise eliminate the blockage before attempting to use the tool Repairs When repair becomes necessary check the following and then bring the desoldering tool to a HAKKO sales outlet or HAKKO dealer 1 Is the nozzle or heating core clogged 2 Is the valve plate cracked or missing 3 Is the front holder or filter holder warped or cracked 4 Is the pre filter or ceramic paper filter dirty or warped E REPLACEMENT PARTS OPTION Part No Part Name Specifications B1085 Cleaning pin For heating element Item No Part No _ Part Name Specifications B1086 Cleaning pin For 60 8 mm 0 03 in nozzle A9025 Heating Siemen 100V AMON B1087 Cleaning pin For 1 0 mm 0 04 in nozzle A5000 Heating element 120V A5021 Heating element 127V B1088 Cleaning pin For 1 3 mm 0 05 in nozzle A5001 Heating element 220V 240V B1089 Cleaning pin For 1 6 mm 0 06 in nozzle B5063 __ Movable j
6. CHAKO HAKOFR 300 Desoldering Tool Instruction Manual Thank you for purchasing the HAKKO FR 300 Desoldering Tool Please read this manual before operating the HAKKO FR 300 Keep this manual readily accessible for reference E PACKING LIST HAKKO FR 300 x 1 Pre filter ALUM x 1 mi Q Iron holder Simple type x 1 Ceramic paper filter L x2 Nozzle changing tool x1 Cleaning pin for 1 nozzle x 1 Cleaning pin for heating core x 1 Instruction manual x 1 Protection cover x 1 Before storing the unit in the carrying case be sure to insert the nozzle into the protection cover to prevent risk of a burn and melting the carrying case Protection cover HAKKO HAKKO CORPORATION HEAD OFFICE 4 5 Shiokusa 2 chome Naniwa ku Osaka 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com E mail sales hakko com OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO http www hakkousa com HONG KONG HAKKO DEVELOPMENT CO LTD TEL 2811 5588 FAX 2590 0217 http www hakko com hk E mail info hakko com hk SINGAPORE HAKKO PRODUCTS PTE LTD TEL 6748 2277 FAX 6744 0033 http www hakko com sg E mail sales hakko com sg Please access to the following address for the other Sales affiliates http Awww hakko com Copyright 2015 HAKKO Corporation All Rights Reserved H
7. Using the table below as a general guide clean and replace parts in accordance with use conditions Maintenance Clean nozzle Discard solder that has collected Clean nozzle and heating core Replace parts Clean pump During use When necessary Periodically A A general guide to replacement part Use the table below as a general guide to replacement part Use only genuine HAKKO FR 300 replacement parts as the use of other parts may impair performance or cause damage or injury Signs that replacement is needed Cannot hold solder Warping Hardened by flux staining Hole has become enlarged Hardening has reduced air tightness Part Name Pre filter Ceramic paper filter L Front holder Filter holder Hardening had reduced air tightness Repels solder Solder plating on tip is gone Nozzle Clogging Hole has corroded and is larger Temperature is low B Replacing parts Nozzle NOTE Be careful since the areas around the nozzle and heating element are very hot 1 Remove the element cover assembly and the nozzle with the attached wrench The element cover assembly is held to the nozzle changing tool by pressing this part from both sides CC CAUTION The nozzle is not held to the nozzle changing tool Be careful when removing them oz Filter Pipe and related parts Be careful since the area around the filter pipe is extremely hot
8. eating element E PART NAMES Filter pipe Pump cover cat Nozzle Element cover assembly FR S00 Release button Joint cover assembly Power switch i SPECIFICATIONS Power consumption 100V 98W 50 60Hz 110V 122W 50 60Hz 120V 140W 60Hz 220V 105W 50 60Hz 230V 118W 50 60Hz 240V 130W 50 60Hz Temperature range 350 500 C 660 930 F Nozzle to ground potential Nozzle to ground resistance lt 2mV lt 20 Vacuum generator Diaphragm pump Vacuum pressure 81kPa 610mmHg Suction flow 11L min Dimensions 226 H x 210 W mm 8 9 x 8 3 in Weight 0 52 kg 1 1 Ib Standard nozzle 01 0 mm 0 04 in Part No N50 04 Specifications and design are subject to change without notice 2015 4 MA02593XZ150414 E WARNINGS AND CAUTIONS Warnings cautions and notes are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows A WARNING Failure to comply with a WARNING may result in serious injury or death A CAUTION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved Two examples are given below NOTE A NOTE indicates a procedure or point that is important to the process being described A WARNING E Safety considerations Be
9. he nozzle changing tool and remove the joint cover Remove the 2 screws Remove the joint cover 2 Loosen the screw at the back of the pump cover and remove the pump cover 3 Remove the 6 screws from the handpiece including 2 screws at the flange and carefully separate the housing 4 Disconnect the heating element terminal and S replace the heating Be careful of the spring Terminal Push element when opening the tool L 5 Assemble using the same to replace the heating J 2 element procedure in reverse 6 Calibrate the nozzle temperature Be sure to calibrate the nozzle temperature after replacing the heating element Failure to do this may result in a heater temperature that is much higher or lower than the previous one and can contribute to accelerated oxidation and or wear of the nozzle or premature failure of the heating element C Calibrating the temperature 1 Install a new nozzle The nozzle being used may have already started Low high to wear so use a new nozzle Use a flathead screwdriver 2 Insert the power plug into the outlet 3 Set the temperature to 400 C 750 F 4 Wait for a few minutes 5 Use a soldering iron tip thermometer to measure the temperature at the end of the nozzle Do not apply suction as this will cause the temperature to drop 6 Adjust the CAL trim pot with a calibration screwdriver or similar tool
10. heater The unit is for counter or workbench use only The HAKKO FR 300 is an electrical tool used to melt and absorb solder in order to free components from the printed circuit boards etc The desoldering tool should not be used for any other purpose as this may damage the product or Be careful when handling the desoldering tool Do not drop it or otherwise subject it to excessive shocks as this may MAINTENANCE section of these instructions and clean the designated areas and or replace parts when necessary Use only genuine HAKKO FR 300 replacement parts The use of other replacment parts may impair performance of XAAR AAG RB PHB D gt AG R41 VaR HGR ORAE S LEE OURL HAKKO Document Portal 5 49YO KFUTCRUEEWET HA do TSREORV SRO SV ETP CTR ES SBS Bie eae PIC hii Se BAYS Ast SS OD LALA T A BAHAKKO Document Portal TRER Bi BB BY ani BRE TN A Seah Instruction manual for the language Japanese English Chinese French German and Korean can be downloaded from the following URL HAKKO Document Portal Please note that some language may not be available depending on the product PERM EmPAsSAs VAT ANeBRes ans VERrs https doc hakko com BES AR aa a aa ans Smee Sma 7 AWD cr Vi PBB PBDE RAH x o o o o o EA x o o o o o G58 x o o o o o O RABSSAS MOSCA AHEHE PAETE 11363 2006 MEMOIRS RYT x RABASASMAZD ea
11. ng tool Desoldering without a filter may damage the pump z 4 If the solder was not removed re solder XX the part using new solder and then repeat the desoldering process C Cleaning Cleaning is extremely important and should be done frequently during the desoldering process Parts should be checked periodically for wear and should be replaced if necessary See the MAINTANCE section of these instructions Clean the nozzle as you would clean a soldering tip wipe away any excess solder with a sponge moistened with de ionized or distilled water or using a wire tip cleaner Before putting the desoldering tool away apply a new coat of solder on the tip Using a cleaning pin that matches the diameter of the nozzle clean the inside of the nozzle opening This must be done while the nozzle and heating core are still hot so be careful Discard any solder that has collected in the filter pipe Do this carefully as the solder will still be extremely hot Replace the filter See the MAINTANCE section of these instructions The ceramic paper filter L should be replaced immediately when a stain appears or vacuum decreases Failure to do this will reduce the performance of the pump and may damage it Cleaning with cleaning pin gt gt gt The cleaning pin passes completely through the hole oug I Cleaning with cleaning drill Rotate the cleaning drill clockwise while inserting then pull straight out
12. oint B1302 Cleaning drill For 60 8 mm 0 03 in nozzle B5064 __ Wave spring B1303 Cleaning drill For 01 0 mm 0 04 in nozzle D B5062 __ Joint cover B1304 Cleaning drill For 01 3 mm 0 05 in nozzle NS0 01_ Nozzle S 20 8 mm 0 03 in B1305 Cleaning drill For 01 6 mm 0 06 in nozzle N nozzle S a a a a B1306 Drill holder For 00 8 mm 0 03 in 1 0 mm 0 04 in nozzle N50 04 Nozzle 01 0 mm 0 04 in B1307 Drill holder For 01 3 mm 0 05 in 1 6 mm 0 06 in nozzle N50 05 Nozzle 91 3 mm 0 05 in B1308 Drill bit For 00 8 mm 0 03 in nozzle set of 10 N50 06 _ Nozzle 1 6 mm 0 06 in B1309 Drill bit For 1 0 mm 0 04 in nozzle set of 10 B5014 Element cover B1310 Drill bit For 01 3 mm 0 05 in nozzle set of 10 D B1311 Drill bit For 1 6 mm 0 06 in nozzle set of 10 B1356 Adapter A i ED oo m B5015 Nozzle changing tool C5000 Carrying case C5003 Iron holder Simple type C1100 Iron holder Optional Item No Part No Part Name Specifications A1042 _ Cleaning sponge O B5019 Back holder lt XXX B5020 Back holder bushing a LA 2 A1033 _ Ceramic paper filter L 10pcs RVA ae rene ALUM 5pcs Part No A B Part No A 0B ilter pipe A1217__ Front old Bono coin eons Neos oon ois D 3 4 5 6 r a k 1 H Nee ain eos ni No00 OOA agi g IEIMIIIL 15003 OOE O Neos osm Cami ltem No Part No Part Name Specifications O B5018 __ Inner hose B5021 _
13. t SPAS EEST 11363 2006 PEREMREER E OPEARATION A Preparation 1 Insert the plug of the power cord into an outlet 2 Turn the power switch ON 3 Wait for a few minutes until the nozzle will melt solder then apply a generous coating of your solder to the end of the nozzle This prepares the nozzle for use and helps reduce the chance of oxidation Be sure to wait for at least 5 minutes after tuning the tool on so that the heating core can heat up Nozzle Board Solder Lead 3 Pull the trigger to remove the melted ttt solder Make sure that a filter has been inserted in j B Desoldering ACAUTION If the pump does not operate immediately clean the nozzle amp heating element and replace the filter if necessary Do not remove the pump cover during use The pump rotates at a high speed and can be dangerous 1 Place the nozzle over the lead wire of the part to be desoldered and begin heating Be careful to heat the lead wire and the solder not the land Placing the nozzle directly in contact with the land may cause the land to peel off You may apply a small amount of solder to form a heat bridge to help the heating process 2 Check to make sure all of the solder on the joint has melted With the nozzle still in place over the lead wire slowly move the lead wire being careful not to apply too much force If the lead wire moves easily all of the solder has melted the desolderi
14. very careful when handling the desoldering tool surrounding areas will become extremely hot After use remove the cord from the power outlet Never leave a plugged in desoldering tool next to flammable materials Never wave or swing the desoldering tool around as hot solder from the tip may fly off and cause injury e Be especially careful when other people are in the area Warm them of the danger of being burned by the hot desoldering tool appliance in safe way and understand the hazards involved e Children shall not play with the appliance During operation the tip of the nozzle will rise to a temperature of 350 500 C 660 930 F and the e This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the e Cleaning and user maintenance shall not be made by children without supervision e Wait until the desoldering tool has cooled completely before putting it away To prevent accidents or damage to the HAKKO FR 300 be sure to observe the following A CAUTION cause an accident or injury impair its performance or cause damage or failure Because the desoldering tool is extremely hot during normal use proper maintenance is essential Read the cause damage or injury f the pump does not operate immediately clean the nozzle and
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