DF-G3 Long Range Expert™ Dual Display Fiber Amplifier
Contents
1. 13S 49110 a9 Ca i uo q31 lt 13S 49119 CZ m 340 31 Mo IMIS E E gesp AVS 130 AGREES 4001 7 wasia A 1S1 91049 J9jue 0 LAS 4919 LEER LUI ubi BS 07 4001 7 mesa t A 1S1 891049 JayUa 0 13S olo LTAS SUIS Si Aue ul 90109 amp AAeS pUe 9919S 0 13S YONI KLULA 147 140 SuGG66 su656 OQ boa C suo sur las 13S 19 LATPUO a LUSLUO A SW 6666 SW 6666 EXT j C suo sur las LATP 440 Sul 6666 C suo 138 X019 las 2yioods Bunjes 4001 7 wasia OS LUO 13800 L14S ATP yes 9 ul aya eqejene jou nue Ge ias A 4S1 391049 Jejue oj 13s won Aluo yas pum 40 4p 47 ul 9 gejeAe nua Wd0l 19d uni 4001 7 wasia A 1S1 391049 JayUa 0 LAS woo 149d 1S40 x a N Ww E Sui pz sug suz Sn 0001 Sn 008 7 Gis A 1S1 391049 JayUa 0 13s woo Bunjes ynejep y Spuooes Z JO 39 piou pue ssaiq Buiwes jnoujM jsl 301049 e 1ixe OL LAS YO enes pue jo9jes oj JO jsl 891049 e 19jue OL 17 40 SSA S si Nua Yno Joss OL uoynq 484901 4 gt 3 o ca zal Tm wn Ww 3 o tch SEL1 rESP SPd OFSt Pct1 Auto Thr1 dLY SEL1 SEnS SEL1 inPt SEL diSP 1232. In LO mode Window SET designates a sensing window with the Output ON condition inside the window and the Output OFF conditions outside the window 8 www bannerengineering com Tel 1 763 544 3164 P N 187435 Rev A DF G3 Long Range Expert Dual Display Fiber Amplifier Sensing window center adjusted by Manual Adjust Sensor positions window thresholds a programmable offset from the presented condition Output ON F Darkest Condition Most Light no signal Presented saturated signal Figure 5 Window SET Light Operate shown Output ON and OFF conditions can be reversed using the LO DO switch or through the program interface for the dual output model Sets a threshold a programmable 96 offset below the presented condition Changes output state on any condition darker than the threshold condition Threshold can be adjusted using and rocker button Manual Adjust Recommended for applications where only one condition is known for example a stable light background with varying darker targets See Program Mode on page 6 for programming the Offset Percent setting A single sensing condition is presented and the sensor positions a threshold a programmable 96 offset below the presented condition When a condition darker than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Threshold position adjusted by Manual Adjust Sensor positions threshold a
3. adjusted using and rocker button Manual Adjust A single sensing condition is presented and the sensor positions a threshold exactly at the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Threshold position adjusted by Manual Adjust Sensor positions threshold exactly at the presented condition gt gt Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 8 Calibration SET Light Operate shown K NOTE Auto thresholding is automatically disabled in Calibration SET Manual adjustments are disabled when Auto Thresholds are ON Manual adjustments are disabled when Auto Thresholds are ON If a manual adjustment is attempted while Auto Thresholds are ON the Green display will flash A The Two Point and Dynamic TEACH methods will flash a minimum difference on the displays after a PASS or FAIL Value PASS FAIL Description 0 to 99 The difference of the taught conditions does not meet the required minimum 100 to 300 The difference of the taught conditions just meets exceeds the required minimum minor sensing variables may affect sensing reliability 300 to 600 The difference of the taught conditions sufficiently exceeds the required minimum minor sensing variables will not affect sensing reliability 600 The difference of the taught conditions greatly exceeds the required minimum very
4. disconnect or 150 mm 6 in cable with a 4 pin or 5 pin M12 Euro style quick disconnect For Q3 or Q7 5 pin models either a 5 pin M8 Pico style or a 6 pin M8 Pico style mating cordset may be used Construction Black ABS polycarbonate alloy UL94 V 0 rated housing clear polycarbonate cover Required Overcurrent Protection WARNI NG Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations Overcurrent protection is required to be provided by end product application per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads 24 AWG shall not be spliced For additional product support go to http www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps Certifications UL Industrial Control t US Equipment LISTED stss Class 2 power Banner Engineering Corp Limited Warranty Banner Engineering Corp warrants its products to be free from defects in material and workmanship for one year following the date of shipment Banner Engineering Corp will repair or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner
5. maximum outputs do not conduct during this time Output Configuration 1 or 2 current sinking NPN or current sourcing PNP outputs depending on model Output Rating 100 mA maximum combined load derate 1 mA per C above 30 C OFF state leakage current lt 5 pA at 30 V dc ON state saturation voltage NPN lt 1 5 V PNP 2V Output Protection Protected against output short circuit continuous overload transient overvoltages and false pulse on power up Response Speed and Features Description Response Repetition Period Repeatability Cross Talk Energy Maximum Speed Avoidance Efficient Light Range Resistance High Speed 500 us 1200 mm Fast 1000 us 1500 mm Standard 2ms 1500 mm Long Range 8ms 1950 mm Extra Long Range 3000 mm Operating Conditions Temperature 10 C to 55 C 14 F to 131 F Storage Temperature 20 C to 85 C 4 F to 185 F Humidity 50 at 50 C maximum relative humidity non condensing Environmental Rating IEC IP50 NEMA 1 3 Maximum range with excess gain 1 at High sensitivity setting opposed mode sensing using PIT46U plastic fibers P N 187435 Rev A www bannerengineering com Tel 1 763 544 3164 11 DF G3 Long Range Expert Dual Display Fiber Amplifier Connections PVC jacketed 2 m or 9 m 6 5 ft or 30 ft 4 wire or 5 wire integral cable or integral 4 pin or 5 pin M8 Pico style quick disconnect or 150 mm 6 in cable with a 4 pin or 5 pin M8 Pico style quick
6. programmable offset below the presented condition Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 6 Light SET Light Operate shown Sets a threshold a programmable 96 offset above the presented condition Any condition lighter than the threshold condition causes the output to change state Threshold can be adjusted using and rocker button Manual Adjust Recommended for applications where only one condition is known for example a stable dark background with varying lighter targets See Program Mode on page 6 for programming the Offset Percent setting K NOTE Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal 0 counts A single sensing condition is presented and the sensor positions a threshold a programmable offset above the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting P N 187435 Rev A www bannerengineering com Tel 1 763 544 3164 DF G3 Long Range Expert Dual Display Fiber Amplifier Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable offset above the presented condition 9 Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 7 Dark SET Light Operate shown Sets a threshold exactly at the presented condition e Threshold can be
7. stable operation 10 www bannerengineering com Tel 1 763 544 3164 P N 187435 Rev A DF G3 Long Range Expert Dual Display Fiber Amplifier SET Result Offset Meaning PASS with 96 Offset Displays the 96 offset used for the SET method FAIL with 96 Offset Displays the minimum required offset necessary to PASS the SET method FAIL without 96 Offset Presented condition cannot be used for the SET method Severe contamination changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold s Display Description Corrective Action Threshold Alert Alternates The threshold s cannot be Cleaning correcting the sensing ithe AL ey and optimized but the sensor s output environment and or a re teach of the will still continue to function sensor is highly recommended Threshold Error mn The threshold s cannot be Cleaning correcting the sensing optimized and the sensor s output environment and or a re teach of the will stop functioning sensor is required Specifications Sensing Beam Visible red 635 nm Supply Voltage 10 to 30 V dc Class 2 10 maximum ripple Power and Current Consumption exclusive of load Standard display mode 840 mW Current consumption 35 mA at 24 V dc ECO display mode 672 mW Current consumption 28 mA at 24 V dc Supply Protection Circuitry Protected against reverse polarity overvoltage and transient voltages Delay at Power Up 500 milliseconds
8. 4 diSP rEAd GAin SEL EU 2 O a wn S ges Quc em eco an O O WP o Ev 992 zuo Es Output menu HS W3 HS 4p HS11 JS pum 49 UAP 49 Id ROI ju Burnes 3nouj 3slj 891049 1X9 0 3S ploy pue ssalq 4001 mesa A 1S1 391049 JayUa 0 LAS 4919 AECL Ei COE A jS 301049 13 U 0 13S 9919 AECE LI fay 9ud NNA 9d OF epo N YMS JOW WYH9OHd 4 in nue P N 187435 Rev A www bannerengineering com Tel 1 763 544 3164 DF G3 Long Range Expert Dual Display Fiber Amplifier RUN PRG ADJ Program PRG mode allows the following settings to be programmed in the DF G3 Channel 2 Menu The LO DO switch is replaced with the CH1 CH2 selection switch LO DO is selected via the Program Mode menu Setting the switch to CH1 allows the settings in the Program Mode chart to be programmed globally for CH1 and CH2 When CH2 is selected in Program mode the settings below can be configured for CH2 and are independent from CH1 settings CH2 Factory Default Settings Out SEL2 tch SEL2 OFSt Pct2 Auto Thr2 dLY SEL2 SenS CH2 The factory default settings for CH2 and CH1 are the same Adjust Mode To enter a choice list or to select and save Click SET To exit a choice list without saving Press and To scroll through menu lists Press or hold SET for 2 seconds gt rocker button Click SET to enter
9. DF G3 Long Range Expert Dual Display Fiber Am plifier more sensors more solutions Quick Start Guide Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies single or dual independent output models are available This guide is designed to help you set up and install the DF G3 Long Range Expert Dual Display Fiber Amplifier For complete information on programming performance troubleshooting dimensions and accessories please refer to the Instruction Manual at http www bannerengineering com Search for p n 187436 to view the manual Use of this document assumes familiarity with pertinent industry standards and practices A WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Overview 1 Single Output LED or Dual Output LEDs LO DO Switch Single Output or CH1 CH2 Switch Dual Output Figure 1 DF G3 Single Output RUN PRG ADJ Mode Switch Lever Action Fiber Clamp Red Signal Level Green Threshold SET Rocker Button N Oo Ww A W Figure 2 DF G3 Dual Output Original Document 21 October 2015 187435 Rev A 187435 DF G3 Long Range Expert
10. Dual Display Fiber Amplifier Models Sensing Beam Color Reference Sensing Rangel Outputs Connector DF G3 NS 2M Single NPN 2 m 6 5 ft cable 4 wire DF G3 PS 2M Single PNP Visible Red 3000 mm DF G3 ND 2M Dual Independent NPN 2 m 6 5 ft cable 5 wire DF G3 PD 2M Dual Independent PNP Installation Instructions Mounting Instructions Mount on a DIN Rail 1 Hook the DIN rail clip on the bottom of the DF G3 over the edge of the DIN rail 1 2 Push the DF G3 up on the DIN rail 1 3 Pivot the DF G3 onto the DIN rail pressing until it snaps into place 2 Mount to the Accessory Bracket SA DI N BRACKET 1 Position the DF G3 in the SA DIN BRACKET 2 Insert the supplied M3 screws 3 Tighten the screws Remove from a DIN rail 1 Push the DF G3 up on the DIN rail 1 2 Pivot the DF G3 away from the DIN rail and remove it 2 l Excess gain 1 for 24 ms response speed high sensitivity opposed mode sensing PIT46U plastic fiber used for visible LED models 2 Connector options A model with a QD connector requires a mating cordset For 9 m 29 5 ft cable change the suffix 2M to 9M in the 2 m model number DF G3 NS 9M For 150 mm 6 in PVC cable with a M8 Pico style QD model change the suffix 2M to Q3 in the 2 m model number DF G3 NS Q3 For 150 mm 6 in PVC cable with a M12 Euro style model change the suffix 2M to Q5 in the 2 m model number DF G3 NS Q5 For integral M8 Pico style mod
11. choice list DISPLAY _ LOOP zc a v X wn PROGRAM MODE N to N lt e km zs E i gt fm as o Bye a EI Sella EJ D 3 E 3i zie o do Ex o do Lalla N o 4 z H E pI iN 7 pe lt E TE mu s E ujalo E Wlallos E H zH D x E sem x E 39 Pe mls E gles Fed bal ess KZ Lu a 9 d S 8 urinis eicere pese Ge Ot 7 FA l g 2 2 Bees fel lal fal la se S 3 p 5p u E 2 a EE dA me a Z w 838 5 E SI ur s x E 5 S S o 3B S T z o S N 2 1 c 7 eg 2 eae 85 gz EE S c8 qu 22 E gt Pees yo S sa a7 so z H o 2 o n D 7 3 N u b tis I b Sis E 2 8 SIT z o Fw G i e 5 Lr ps oP c siloa 252 D s c S z e 55 77 u ME Pao Sos x ee C eis 2 E DE 2 fF L o mE lt x 8 s fal lal E SIS Roms oP s Z fel e 2 a poe vow s s A 5 S 2 3 E g z z REL f f z miu c a no So y Roms oP 28 S s 5 EOS o i e 3 cs 2 BuiAes jnouyiM 3sI 391049 5 2 1 1X9 0 13S ploy pue ssaJd sa Sliding the RUN PRG ADJ mode switch to the ADJ position allows the user to perform Expert TEACH SET methods and Manual Adjustment of the threshold s K NOTE For the Dual Output models when teaching CH2 the gain sett
12. el change the suffix 2M to Q7 in the 2 m model number DF G3 NS Q7 For Q3 and Q7 Dual Output models use a 5 pin M8 Pico style or a 6 pin M8 Pico style mating cordset 2 www bannerengineering com Tel 1 763 544 3164 P N 187435 Rev A DF G3 Long Range Expert Dual Display Fiber Amplifier Installing the Fibers Follow these steps to install glass or plastic fibers Move forward to release the fibers 1 Open the dust cover 2 Move the fiber clamp forward to unlock it 3 Insert the fiber s into the fiber port s until they stop 4 Move the fiber clamp backward to lock the fiber s 5 Close the dust cover Fiber Clamp Fiber Receiver Port Fiber Emitter Port Fiber Adapters K NOTE If a thin fiber with less than 2 2 mm outer diameter is used install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder Align the fibers to the end of the adaptors Banner includes the adapters with all fiber assemblies TO FIBERS ANC te w is SENSOR Fiber Outer Diameter mm Adapter Color Black Red No adapter needed When connecting coaxial type fiber assemblies to the amplifier install the single core center fiber to the Transmitter port and the multi core outer fiber to the Receiver port This will result in the most reliable detection RECEIVER Multi core fiber e gt a Single core fiber o gt TRANSMITTER P N 187435 Re
13. ifier LO DO v a LH e LO DO Switch Single Output Models The LO DO switch selects Light Operate or Dark Operate mode n Light Operate mode the output is ON when the sensing condition is above the threshold For Window SET the output is ON when the sensing condition is inside the window n Dark Operate mode the output is ON when the sensing condition is below the threshold For Window SET the output is ON when the sensing condition is outside the window CH1 CH2 Switch Dual Output Models The CH1 CH2 switch selects which output s parameters can be accessed and changed in the interface of the display SET Rocker Button The SET rocker button is a 3 way button The positions are engaged by rocking the button left right The SET position is engaged by clicking down the button while the rocker is in the middle position All three button positions are used during PRG mode to navigate the display driven programming menu During ADJ mode SET is used to perform TEACH SET methods and are used to manually adjust the threshold s The rocker button is disabled during RUN mode except when using Window SET see Window SET on page 8 Red Green Digital Displays During RUN and ADJ modes the Red display shows the signal level and the Green display shows the threshold or the total counts During PRG mode both displays are used to navigate the display driven programming menu Single Out
14. ing will be the same as the gain setting made during the CH1 teach Reteaching CH1 may invalidate the previous CH2 teach TEACH Procedures The instruction manual has detailed instructions for these TEACH modes e Two Point TEACH Dynamic TEACH Window SET Light SET Dark SET Calibration SET P N 187435 Rev A www bannerengineering com Tel 1 763 544 3164 Return to Menu List display represents a m r1 on display represents a w u on DF G3 Long Range Expert Dual Display Fiber Amplifier Establishes a single switching threshold e Threshold can be adjusted by using the and rocker button Manual Adjust Two Point TEACH is used when two conditions can be presented statically to the sensor The sensor locates a single sensing threshold the switch point midway between the two taught conditions with the Output ON condition on one side and the Output OFF condition on the other Darkest Taught Lightest Taught Condition Condition Li LI 1 Sensor positions 1 threshold midway i between taught conditions i H a 1 Li i Li Ou F Output ON Darkest Position Most Light no signal adjusted by saturated Manual Adjust signal Figure 3 Two Point TEACH Light Operate shown The Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch or through the program interface for the dual output model e Teaches on the fly e E
15. product THIS LI MI TED WARRANTY IS EXCLUSI VE AND IN LI EU OF ALL OTHER WARRANTI ES WHETHER EXPRESS OR IMPLIED I NCLUDI NG WI THOUT LI MI TATI ON ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARI SING UNDER COURSE OF PERFORMANCE COURSE OF DEALI NG OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGI NEERI NG CORP BE LI ABLE TO BUYER OR ANY OTHER PERSON OR ENTI TY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCI DENTAL CONSEQUENTI AL OR SPECI AL DAMAGES RESULTI NG FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LI ABILI TY NEGLI GENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp BANNER more sensors more solutions www bannerengineering com Tel 1 763 544 3164
16. put LED The output LED provides a visible indication when the output is activated Dual Output LEDs The output LEDs provide a visible indication when the associated output is active e 1 represents the Channel 1 output 2represents the Channel 2 output Operating Instructions Remote I nput For more information about how to perform TEACH SET methods and to program the sensor remotely see www bannerengineering com and search 187436 Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes The SET rocker button is disabled during RUN mode except when using Window SET see Window SET on page 8 P N 187435 Rev A www bannerengineering com Tel 1 763 544 3164 5 Dual Display Fiber Amplifier DF G3 Long Range Expert Program Mode ul sjueseJdai ejdsip uo M SjueseJdeJ ejdsip uo 1sr nuayy 0 unay Sih 9 4001 wasia A 4S1 391049 Jeuo 0 13s woo RUN PRG ADJ Channel 1 Menu lu v E Ss Program PRG mode allows the following HHH 168 uleg pax 4001 7 lies A 1S1 91049 eque 0 13s 00 settings to be programmed in the DF G3 CH1 Factory Default Settings Eco 123P Eco 1234 diSP 123P diSP 1234 084 sdiy Aejdsip dEZL 023 pEZL 023 dEZL dSIp PECL dSIp 4001 aidsia A 1S1 891049 JayUa 0 13S 4919 T EL EI C
17. stablishes a single switching threshold Threshold can be adjusted using and rocker button Manual Adjust Dynamic TEACH is best used when a machine or process may not be stopped for teaching The sensor learns during actual sensing conditions taking multiple samples of the light and dark conditions and automatically setting the threshold at the optimum level Darkest Taught Lightest Taught Condition Condition i Sensor positions i threshold midway i between taught conditions i H gt a 1 I 1 LI i Output ON Darkest Position Most Light no signal adjusted by saturated Manual Adjust signal Figure 4 Dynamic TEACH Light Operate shown The output ON and OFF conditions can be reversed using the LO DO switch or through the program interface for the dual output model e Sets window thresholds that extend a programmable 96 offset above and below the presented condition All other conditions lighter or darker cause the output to change state Sensing window center can be adjusted using and rocker button Manual Adjust Recommended for applications where a product may not always appear in the same place or when other signals may appear e See Program Mode in the user s manual for programming the Offset Percent setting to increase decrease the window size A single sensing condition is presented and the sensor positions window thresholds a programmable 96 offset above and below the presented condition
18. v A www bannerengineering com Tel 1 763 544 3164 3 DF G3 Long Range Expert Dual Display Fiber Amplifier Wiring Diagrams Single Output NPN Models PNP Models Key 10 30 V de K NOTE Open lead wires must be connected to a terminal block Dual Output NPN Models PNP Models Key 1 7 2 3 B lo hewa TOU AB 5 G 6 no connection K NOTE Open lead wires must be connected to a terminal block K NOTE When using multiple sensors in Master Slave mode the gray wires from each sensor should be connected together The remote programming function cannot be used Top Panel I nterface Opening the dust cover provides access to the top panel interface The top panel interface consists of the RUN PRG ADJ mode switch LO DO or CH1 CH2 switch SET rocker button dual red green digital displays and output LED s RUN PRG ADJ Mode Switch RUN PRG ADJ Ka The RUN PRG ADJ mode switch puts the sensor in RUN PRG Program or ADJ Adjust mode RUN mode allows the sensor to operate normally and prevents unintentional programming changes via the SET rocker button e PRG mode allows the sensor to be programmed through the display driven programming menu see Program Mode on page 6 e ADJ mode allows the user to perform Expert TEACH SET methods and Manual Adjust see Adjust Mode on page 7 4 www bannerengineering com Tel 1 763 544 3164 P N 187435 Rev A DF G3 Long Range Expert Dual Display Fiber Ampl
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