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MP-Series Electric Cylinders Installation Instructions

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4. Frame Size Piston Rod Thread Wrench Flats Width 32 M10 x 1 25 10 mm 40 M12 x 1 25 13 mm 63 M18 x 1 5 17 mm Wrench Flat ATTENTION Do not rotate the piston rod during installation Rotating the piston rod will break the mechanism that lets the electric cylinder extend and retract Use two wrenches to install the workload Failure to observe these safety precautions could result in damage to the electric cylinder n its components If you are using a coupling piece attachment catalog number MPAR NE3612x trunnion mounting kit catalog number 1635 see Accessories on page 35 for torque values If you are using a rod guide accessory catalog number MPAR NE34xxx or MPAR NE150xxx adjust the guides of the workload and the electric cylinder so that they are exactly parallel This avoids excessive wear on the guide Mount the Electric Cylinder 1 Use stainless steel fasteners to mount your electric cylinder to your application 2 Attach power and feedback cables after the electric cylinder is mounted and use a drip loop in the cable to keep liquids away from the connectors BURN HAZARD Outer surfaces of the motor can reach high temperatures 65 C 149 F during electric cylinder operation Take precautions to prevent accidental contact with hot surfaces Failure to observe these safety precautions can result in personal injury ATTENTION Consider electric cylin
5. Kinetix 6200 and Kinetix 6500 Modular Multi axis Servo Drive User Manual publication 2094 0 002 Information on installing configuring startup and troubleshooting a servo drive system with an electric cylinders and a Kinetix 6200 or Kinetix 6500 drive Motion Analyzer Software download at http www rockwellautomation com en e tools Drive and motor sizing with application analysis software SERCOS and Analog Motion Configuration and Startup publication MOTION UM001 Information on configuring and troubleshooting your ControlLogix and CompactLogix SERCOS interface modules and using the home to torque level sequence System Design for Control of Electrical Noise Reference Manual publication GMC RM001 Information examples and techniques designed to minimize system failures caused by electrical noise Kinetix Motion Control Selection Guide publication GMC SG001 Specifications motor servo drive system combinations and accessories for Kinetix motion control products You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Allen Bradley Kinetix MP Series Rockwell Software Rockwell Automation TL Series and Ultra3000 are trademarks of Rockwell Automation Inc Irademarks not belonging to Rockwell Automation are property of their r
6. MPAR x2600C V2B D E 6 7 14 77 PAR x3600E M2B D E 17 7 39 02 PAR x1200E V2A 3 3 7 27 2100 2 42 9 26 PAR x3800E M2A 5 2 33 51 8 PAR x1200E V2B D E 4 1 9 04 MPAR x2100F V2B D E 6 5 14 33 PAR x3800E M2B D E 19 3 42 55 8 PAR x1300E V2A 3 6 7 94 MPAR x2200F V2A 4 7 10 36 PAR x3100H M2A 9 3 20 50 4 PAR x1300E V2B D E 4 5 9 92 MPAR x2200F V2B D E 7 0 15 43 PAR x3100H M2B D E 13 2 29 10 PAR x1400E V2A 4 0 8 82 MPAR x2300F V2A 5 2 11 46 PAR x3200H M2A 0 1 22 27 PAR x1400E V2B D E 4 8 10 58 MPAR x2300F V2B D E 7 5 16 53 PAR x3200H M2B D E 14 0 30 86 MPAR x2400F V2A 5 6 12 34 PAR x3300H M2A 0 9 24 03 MPAR x2400F V2B D E 7 9 17 42 PAR x3300H M2B D E 14 8 32 63 MPAR x2600F V2A 6 6 14 55 PAR x3400H M2A 13 25 79 MPAR x2600F V2B D E 8 9 19 62 PAR x3400H M2B D E 15 7 34 61 V PAR x3600H M2A 3 4 29 54 PAR X3600H M2B D E 17 3 38 14 PAR x3800H M2A 5 0 33 07 PAR x3800H M2B D E 18 9 41 67 1 If you are ordering MPAR x1 xxxx V4x MPAR x2xxxC V4x electric cylinder with brake add 0 2 kg 0 4 Ib 2 If you are ordering an MPAR x2xxxF V4x electric cylinder with brake add 0 4 kg 0 9 Ib 3 If you are ordering MPAR x3xxxE V4x electric cylinder with brake add 1 0 kg 2 2 Ib 4 If you are ordering an MPAR x3xxxH M4x electric cylinder with brake add 1 7 kg 3 7 Rockwell Automation Publication MPAR INOO1B EN P April
7. Output Limits Offset FaultActions Tag Travel Limit 7 Position Units Start tunma Speed 5 PesienUniss DANGER This tuning A procedure may cause axis Torque Force gt Rated ane Direction Forward Uni directional Damping Factor ps Tune Position Error Integrator Velocity Error Integrator Friction Compensation Velocity Feedforward Acceleration Feedforward Torque Offset Output Filter 6 Click Start Tuning to access the Motion Initiation dialog box 7 Click Yes to begin tuning the electric cylinder RSLogix 5000 Online command may initiate motion Execute online command ATTENTION Motion occurs immediately after clicking Yes Tuning is complete when the Tune Servo dialog box opens Online Command Tune Servo Command Status Command Complete Check for errors if command fails A ait for command to complete after axis motion Rockwell Automation Publication April 2010 28 MP Series Electric Cylinders 8 Click OK to exit Tuning The Tune Results dialog box opens Tune Results Position Loop Bandwidth 4514153 Hertz Load Inertia Ratio 58707952 Load Inertia Motor Inertia DANGER The Bandwidth determined by the tune process is the maximum bandwidth Increasing the bandwidth may cause loop instability Cancel 9 Ifyou satisfied with the tuning results click OK ot
8. Trunnion Mounting Kit Torque Cat No Nem 163525 4 5 2 9 3 7 163526 8 9 5 9 6 6 163528 63 18 20 13 3 145 Coupling Piece Attachment Cat No Frame Max Torque 1 Max Torque 2 Max Torque 3 Size Nem Nem Ibe ft Nem MPAR NE36125 32 5 9 4 35 34 25 1 12 8 8 MPAR NE36126 40 5 9 4 35 61 45 0 22 16 2 MPAR NE36127 63 9 9 7 3 148 109 2 57 42 0 1 Torque applies to mounting screws with standard threads and strength class 8 8 Apply torque evenly to mounting screws 2 Torque applies to lock nut on piston rod 3 Torque that the coupling can transmit with coefficient of friction p 0 1 and 10 x safety margin at maximum permissible tightening torque Actuator Cylinders weight of replacement cylinder Actuator Cylinder m Weight Actuator Cylinder Weight Actuator Cylinder Weight Cat No approx Cat No approx ae PAR X1100B 2 43 2100 1 7 3 75 MPAR X3100E 3 8 8 38 PAR X1200B 3 09 2200 2 2 4 85 MPAR X3200E 4 6 10 14 PAR X1300B 7 3 75 2300 2 6 5 73 MPAR X3300E 5 4 11 90 PAR X1400B 2 1 4 63 MPAR X2400C 3 1 6 83 PAR X3400E 6 3 13 89 PAR X1100E 4 63 MPAR X2600C 4 0 8 82 PAR X3600E 7 9 17 46 PAR X1200E A 3 09 MPAR X2100F 1 8 3 97 PAR X3800
9. 3 88 Rod clevis 18 threaded 40 767 210 7 41 19 Rod clevis 40 MPAR NE6145 70 6 00 rod 63 MPAR NE10768 500 17 64 63 MPAR NE6146 390 13 76 32 MPAR NE13569 110 3 88 32 MPAR NE36125 10 3 88 Rod clevis Couplin 19 corrosion 40 MPAR NE13570 180 6 35 20 lans 9 40 MPAR NE36126 80 6 35 resistant p AR RE 63 MPAR NE13571 400 14 11 63 MPAR NE36127 250 8 82 32 MPAR NE6140 210 7 41 Self aligning 21 coupler 40 MPAR NE6141 220 7 76 63 MPAR NE6142 650 22 93 MP Series and TL Series Electric Cylinders Rod Guide item 22 Accessories Rod Guide amp Stroke Length Weight approx Cat No mm in kg Ib MPAR NE34494 32 100 3 9 14 3 75 MPAR NE34496 200 7 9 1 9 4 19 MPAR NE34497 320 12 6 2 1 4 63 MPAR NE150290 400 15 7 2 3 5 07 PAR NE34500 40 100 3 9 2 7 5 95 PAR NE34502 200 7 9 3 0 6 61 PAR NE34504 320 12 6 3 4 7 50 MPAR NE150291 400 15 7 3 7 8 16 MPAR NE34505 500 19 7 4 0 8 82 MPAR NE34514 63 100 3 9 5 9 13 01 PAR NE34516 200 7 9 6 4 14 11 PAR NE34518 320 12 6 7 0 15 43 PAR NE34519 400 15 7 7 4 16 31 MPAR NE34520 500 19 7 7 9 17 42 Rockwell Automation Publication April 2010 38 MP Series Electric Cylinders
10. Rockwell Automation Publication April 2010 16 Electric Cylinders MP Series Electric Cylinder Dimensions in line frame 40 Electric Cylinder U7 ap Cat No mm in mm in mm in mm in mm in MPAR x2100C V2A 501 2 19 73 MPAR x2200C V2A 601 2 23 67 MPAR x2300C V2A 7012 27 61 toic PAR x2400C V2A 801 2 31 54 PAR X2600C V2A 1001 2 39 42 PAR x2100F V2A 492 1 19 37 PAR x2200F V2A 592 1 23 31 PAR x2300F V2A 692 1 27 25 NE Were Ioa aaa MPAR x2400F V2A 792 1 31 19 MPAR x2600F V2A 992 1 39 06 1 If you are ordering an MPAR x2xxxC V4x actuator with brake add 36 1 mm 1 42 in to dimensions L7 and LB If you are ordering an MPAR x2xxxF V4x actuator with brake add 39 0 mm 1 54 in to dimensions L7 and LB 2 If you are ordering an MPAR x2xxxC V4x actuator with brake add 33 4 mm 1 31 in to dimension LE If you are ordering an MPAR x2xxxF V4x actuator with brake add 24 7 mm 0 97 in to dimension LE MP Series Electric Cylinder Dimensions parallel frame 40 1 Electric Cylinder L71 LC HC ca PW Cat No mm in mm in mm in mm in mm in mm in PAR x2100C V2B D E 501 2 19 73 PAR x2200C V2B D E 601 2 23 67 PAR x2300C V2B D E 701 2 27 61 56 0 2 20 PAR x2400C V2B D E 80
11. Value Ambient temperature 0 40 C 32 104 F Storage temperature 25 60 C 13 140 F Relative humidity noncondensing 5 95 Shock 20 g peak 6 ms duration Vibration 2 5 g peak 30 2000 Hz Rockwell Automation Publication MPAR INO0O1B EN P April 2010 40 MP Series Electric Cylinders Electric Cylinders weight of cylinder with non brake motor Electric Cylinder hien 1 Electric Cylinder bey Electric Cylinder E Cat No kg Ib Cat No kg Ib Cat No kg lb MPAR x1100B V2A 2 6 5 73 MPAR x2100C V2A 3 7 8 16 3100 2 9 5 20 94 PAR x1100B V2B D E 3 5 7 72 MPAR x2100C V2B D E 4 4 9 70 PAR x3100E M2B D E 13 6 29 98 PAR x1200B V2A 2 9 6 39 MPAR x2200C V2A 4 1 9 04 PAR x3200E M2A 03 2271 8 PAR x1200B V2B D E 3 8 8 377 MPAR x2200C V2B D E 4 9 10 80 PAR x3200E M2B D E 14 4 31 75 PAR x1300B V2A 3 2 7 05 MPAR x2300C V2A 4 6 10 14 PAR x3300E M2A 1 1 24 47 8 PAR x1300B V2B D E 4 1 9 04 MPAR x2300C V2B D E 5 3 11 68 PAR x3300E M2B D E 15 2 33 51 PAR x1400B V2A 3 5 7 72 MPAR x2400C V2A 5 0 11 02 PAR x3400E M2A 1 9 26 23 8 PAR x1400B V2B D E 4 5 9 92 MPAR x2400C V2B D E 5 8 12 79 PAR x3400E M2B D E 16 1 35 49 PAR x1100E V2A 3 0 6 61 MPAR x2600C V2A 6 0 11 02 PAR x3600E M2A 3 5 29 76 8 PAR x1100E V2B D E 3 8 8 377
12. and brake connector pins on the electric cylinder Feedback Power and Brake Pin Signal Name Signal Name Pin Signal Name MPAR Axxxxx MPAR Bxxxxx 200V class 400V class 1 Sint Sint A Phase 1 2 Sin Sin B Phase V 1 3 C Phase W Intercontec P N 1 0000005000 4 Cos Cos D Ground Mating Cable Allen Bradley 5 Data Data E Reserved 6S 6 Data Data F MBRK 2 7 Reserved Reserved G MBRK 1 2 8 H Reserved 9 45V DC L 0 Case Cable shield and GND 1 Reserved 49V DC 12 Common 13 TS TS 4 TS TS 5 Reserved Reserved 16 17 Intercontec P N AEDC113NN00000012000 Mating Cable Allen Bradley 2090 XXNFMF Sxx Case Shield Shield 1 Power pins A B C and D may be labelled as U V W and GND respectively Brake pins F and G may be labelled as and respectively Reserved pins E and H may be numbered 1 or 2 2 and Brake are available only on electric cylinders with a brake Be sure that cables are installed and restrained to prevent uneven tension or flexion at the cable connectors Excessive and uneven force at the cable connector may result in damage to the housing and contacts as the cable flexes Failure to observe these safety precautions can result in damage to the motor and its components Rockwell Automation Publication MPAR INO
13. B1 xxxB V4x PAR A1 xxxE V2x MPAR B1 xxxE V2x PAR A1 xxxE V4x MPAR B1 xxxE V4x PAR A2xxxC V2x MPAR B2xxxC V2x PAR A2xxxC V4x MPAR B2xxxC V4x PAR A2xxxF V2x MPAR B2xxxF V2x PAR A2xxxF V4x MPAR B2xxxF V4x PAR A3xxxE M2x MPAR B3xxxE M2x PAR A3xxxE M4x MPAR B3xxxE M4x PAR A3xxxH M2x MPAR B3xxxH M2x PAR A3xxxH M4x MPAR B3xxxH M4x Drive Resolution 200 000 Drive Counts per Motor Rev Rockwell Automation Publication MPAR INO01B EN P April 2010 22 MP Series Electric Cylinders Axis Properties Entry Selection with applicable distance unit settings Parameter Tab Metric English Linear Positioning Mode Setting the Positioning Mode to Rotary can cause damage to the electric cylinder or the machine due to incorrect positioning 66666 667 drive cnts 1 0 mm for 1693333 3 drive cnts 1 0 in for Conversion Constant PAR x1 xxxB V2x xxxB V4x 20000 drive cnts 1 0 mm for 508000 drive cnts 1 0 in for PAR x1 xxxE V2x Conversion Constant PAR x1 xxxE V4x PAR x3xxxE M2x Conversion PAR x3xxxE M4x 40000 drive cnts 1 0 mm for 1016000 drive cnts 1 0 in for Conversion Constan PAR x2xxxC V2x PAR x2xxxC V4x 5748 0315 drive cnts 1 0 mm for 400000 drive cnts 1 0 in for Conversion Constan PAR x2 xxxF V2x PAR x2xxxF V4x 0000 drive cnts 1 0 mm for 254000 drive cnts 1 0 in for Conversion Constan 3 2 PAR x3xxxH M4x 50 mm s de
14. Guide publication GMC SG001 for the specifications and additional products referenced in this section This product can be operated in compliance with the relevant safety regulations only if the maximum loading limits are observed If you are mounting your electric cylinder in a vertical or sloping position include safety measures that will control the workload should the spindle nut fail ATTENTION Uncontrolled moving masses can cause injury or damage to property If there is a spindle nut fracture inside the actuator cylinder due to wear the working mass will drop down Check whether additional external safety measures are required to prevent damage in the event of a spindle nut fracture Corrosive environments reduce the service life of electric cylinders Depending on the workload the piston rod will bend Refer to the piston rod deflection specifications for limitations Motor feedback auxiliary feedback and I O connector kits are not included but can be purchased separately Rockwell Automation Publication MPAR INO01B EN P April 2010 6 MP Series Electric Cylinders e Factory manufactured feedback and power cables are available in standard cable lengths They provide environmental sealing and shield termination Contact your Allen Bradley sales office or refer to the selection guide for cables Preventing Electrical Noise Electromagnetic interference EMI commonly called electrical noise can reduce m
15. mmediate Torque level to marker Direction N A Reverse bidirectional 3096 min T r e Laval N A Greater if the system friction force or weight exceeds 3096 q of the Continuous Force Rating at any point in the range of motion Speed A 10 mm s 1 97 in s Return Speed A 10 mm s 0 39 in s ATTENTION Avoid excessive force while homing the electric cylinder Do not exceed 10 mm s 0 4 in s during a home routine Speeds greater than 10 mm s 0 4 in s may damage the electric cylinder when the piston rod reaches the end of travel 4 Complete the following steps for absolute homing a Use motion direct commands to slowly jog your axis to your applications home location Do not exceed 10 mm s 0 4 in s b Issue the Motion Direct Command MAH to set the home position on your axis Click the Limits tab Enter these parameters Parameter Hard Travel Limits Entry Selection with applicable distance unit settings Check if hardware limits are in use Use the Motion Analyzer software to determine the maximum stopping distance in your application to set negative and positive limits Soft Travel Limits Check if software limits are in use Use the Motion Analyzer software to determine the maximum stopping distance in your application to set negative and positive limits Maximum Positive Enter value that is within the piston rod mechanical travel Maximum Negative Enter value that is within the piston rod mec
16. the cable is disconnected or if a motor fault is reported by the drive the absolute home position must be reestablished Tune Your Electric Cylinder with RSLogix 5000 Software This section shows the steps to tune electric cylinders with RSLogix 5000 software version 16 e Tuning your electric cylinder requires you to calculate and configure the loop gain based on the actual measured inertia e By setting travel limits your application minimum deceleration is defined Follow these steps to tune your electric cylinder 1 In the Axis Properties dialog box click the Fault Actions tab Rockwell Automation Publication MPAR INO01B EN P April 2010 26 MP Series Electric Cylinders 2 3 Click Set Custom Stop Action TIP These parameter settings work best if the electric cylinder is installed in a horizontal table top or a wall mount vertical orientation In the Custom Stop Action Attributes dialog box set the Brake Engage and the Brake Release delay times to the values listed in Specifications on page 39 Reduce the default Stopping Time Limit from 10 seconds to 0 5 seconds Axis Properties Axis1 X BE General Motion Planner Units Drive Motor Motor Feedback Aux Feedback Conversion Homing Hookup Tune Dynamics Gains Output Limits Offset Fault Actions Custom Stop Action Attributes Set Custom Stop Action StoppingTorque 200 31152 Rated StoppingTim
17. 00 Drive Ultra3000 Drive MP Series Electric Cylinder 2090 XXNPMF xxS xx Motor F k Cable Shield Motor Power Cable M uen ler CN2 Connector 0 clamp BL Shield 1 SIN 1 TE Green Yellow D 2 2 WHT BlackXX SIN ir 3 3 Motor Power w C QW lap AA 1 ac 5 TB1 Connector y lt V ThireePhase gt gt nem Tm 6 U A LEH Motor Power je P WHT GreenXY_DATA 10 7 Motor Feedback Gra 5V DC Motor 14 CN2 Connector Feedback 4 WHT Gray XX ECOM 6 Orange 9V DC 7 Thermostat WHT OrangeXX 79 1 12 iy B 43 G 15 i Control Interface BRK ME lt lt BR 3 15 Connector pac T ite g F x COM Fy rake 2090 XXNFMF Sxx COM 24V Feedback Cable User Supplied 24V DC Use 2090 UXBB 0M15 low profile connector ki Wiring Example of MP Series Electric Cylinder to Kinetix 300 Drive it Rockwell Automation Publication MPAR INOO1B EN P April 2010 Kinetix 300 Drive MP Series Electric Cylinder 2090 XXNPMF xxSxx Motor Feedback MF Motor Power Cable Connector 0 Sh
18. 01B EN P April 2010 20 MP Series Electric Cylinders Commissioning This section provides guidelines for using RSLogix 5000 software to configure your electric cylinder servo drive system Required Files Firmware revisions and software versions required to support the electric cylinders include the following e RSLogix 5000 software version 16 00 or later e Kinetix 2000 or Kinetix 6000 multi axis drives Firmware revision 1 96 or later For RSLogix 5000 software version 16 xx use Motion Database file version 4 23 0 or later For RSLogix 5000 software version 17 xx or later use Motion Database file version 5 15 0 or later e Ultra3000 drives Firmware revision 1 52 or later Motion Database mdb file dated April 2010 or later Motion Analyzer software version 4 7 or later Download these files from http www rockwellautomation com support Contact Rockwell Automation Technical Support at 440 646 5800 for assistance Configure Your Electric Cylinder Configure the electric cylinder by using the basic parameter settings described in this section Please use the procedure appropriate for your drive There is a procedure for Kinetix 2000 and Kinetix 6000 drives and individual procedures for Kinetix 300 and Ultra3000 drives ATTENTION Moving parts can cause injuries Before running the electric cylinder make sure all components are secure and safeguards are in place to prevent access to the pat
19. 1 2 31 54 PAR x2600C V2B D E 1001 2 39 42 157 0 6 18 91 5 3 60 27 0 1 06 60 0 2 36 PAR x2100F V2B D E 492 1 19 37 PAR x2200F V2B D E 592 1 23 31 PAR x2300F V2B D E 692 PAR x2400F V2B D E 792 1 27 25 69 0 2 72 1 31 19 M M M M 1 2 Actuators are designed to metric dimensions Inch dimensions are approximate conversions from PAR x2600F V2B D E 992 For complete dimensions 0 1 39 06 188 5 7 42 he tolerance for this dimension is 1 0 mm 0 04 in 102 5 4 035 millimeters Dimensions without tolerances are for reference Rockwell Automation Publication MPAR INOO1B EN P April 2010 38 0 1 50 86 0 3 38 f the parallel configuration electric cylinders use the in line dimensions for an electric cylinder with the same rod stroke length and the dimensions from this table 17
20. 2010 MP Series Electric Cylinders 41 Interconnect Diagrams These are example diagrams for wiring your MP Series electric cylinder and Allen Bradley servo drives Wiring Example of MP Series Electric Cylinder to Kinetix 6200 and Kinetix 6500 Drive Bulletin 2094 MP Series Electric Cylinder IAM inverter or AM Module Motor Feedback MF t ONT MP 0 1 SIN 1 A4 Green Yellow D 2 99 WHI Black SIN 2 Blue wl Red COS Motor Power Black lt lt GND 1 22 WHT aT COs 1 Connector B lt lt T her gt gt 9 A 6 0 RE lt lt Feedback 5 WHT Green 10 7 Motor Feedback M t P 9 45VDC 14 8 MF Connector Motor Power 10 2s WHT Gray ECOM 6 9 10 Thermostat at gt Orange 7 11 Motor Resistive 13 5 wHT OrangeXX TS 11 12 Brake BC Connec
21. 6 MP Series Electric Cylinders o Weight Weight Accessory Item E Cat No approx Accessory Item Cat x g oz g 02 32 2959 130 4 58 32 PAR NA161874 200 7 05 Trunnion support 4 support 40 PAR NA32960 400 14 11 4 corrosion 40 PAR NA161875 330 11 64 63 MPAR NA32961 480 16 93 resistant 63 MPAR NA161876 440 11 64 32 PAR NP174383 90 3 17 32 PAR NP31740 185 6 53 Swivel Clevis foot 5 flange 40 MPAR NP174384 120 4 23 6 spherical 40 PAR NP31741 295 10 40 pin narrow bearing 63 MPAR NP174386 320 11 29 63 PAR NP31743 655 23 10 32 MPAR NP31747 105 3 70 Swivel 32 PAR NP174397 85 3 00 Clevis foot lange 7 weld on 40 PAR NP31748 160 5 64 8 spherical 40 PAR NP174398 125 4 4 63 MPAR NP31747 365 12 87 bearing 63 MPAR NP174400 280 9 88 32 PAR NA31761 220 7 76 32 PAR NP174404 75 2 64 Clevis foot Swivel 9 40 MPAR NA31762 300 10 58 10 flange 40 PAR NP174405 100 3 53 63 MPAR NA31764 580 20 46 63 PAR NP174407 250 8 82 32 MPAR NP174390 100 3 53 Swivel 32 PAR NP176944 100 3 53 Swivel 11 flange 40 74381 150 529 1 176945 150 5 29 pin wide 63 MPAR NP174393 370 13 05 resistant 63 MPA
22. B xxx 308 10 8 25 5 1 00 PAR x1300B xxx 377 13 9 23 0 0 91 PAR x1400B xxx 446 15 7 21 2 0 83 PAR x1100E xxx 269 9 5 27 3 1 07 PAR x1200E xxx 338 11 9 24 3 0 96 PAR x1300E xxx 407 14 36 22 2 0 87 PAR x1400E xxx 476 16 8 20 5 0 81 PAR x2100C xxx 399 14 1 31 7 1 25 PAR x2200C xxx 488 17 2 28 6 1 12 PAR x2300C xxx 577 20 4 26 3 1 03 Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 25 Extended Mass Impact Velocity max g oz mm s in s 2400 666 23 5 24 5 0 96 2600 844 29 8 21 8 0 86 2100 469 16 5 29 2 1 15 2200 558 19 7 26 8 1 05 PAR x2300F xxx 647 22 82 24 9 0 98 2400 736 26 0 23 3 0 92 2600 914 32 2 20 9 0 82 PAR x3100E xxx 938 33 1 29 2 1 15 PAR x3200E xxx 1066 37 6 27 4 1 08 PAR x3300E xxx 1194 42 1 25 9 1 02 PAR x3400E xxx 1322 46 6 24 6 0 97 PAR x3600E xxx 1578 55 7 22 5 0 86 PAR x3800E xxx 1834 64 7 20 9 0 82 PAR x3100H xxx 938 33 1 29 2 1 149 PAR x3200H xxx 1066 37 6 27 4 1 08 PAR x3300H xxx 1194 42 1 25 9 1 02 PAR x3400H xxx 1322 46 6 24 6 0 97 PAR x3600H xxx 1578 55 7 22 5 0 88 PAR x3800H xxx 1834 64 7 20 9 0 82 IMPORTANT Absolute position is maintained while the motor feedback cable is connected to the drive If
23. E 9 5 20 94 PAR X1300E 8 3 97 MPAR X2200F 2 3 5 07 PAR X3100H 3 8 8 38 PAR X1400E 2 1 4 63 MPAR X2300F 2 8 6 17 PAR X3200H 4 6 10 14 PAR X2400F 3 2 7 05 PAR X3300H 5 4 11 90 PAR X2600F 4 2 8 26 MPAR X3400H 6 3 13 89 PAR X3600H 7 9 17 42 PAR X3800H 9 5 20 94 1 Replacement actuator cylinder example if ordering a replacement cylinder for electric cylinder catalog numbers MPAR A2100C V2A the replacement actuator cylinder is catalog number MPAR X2100C See MP Series and TL Series Replacement Parts Installation Instructions publication 02 procedures to replace electric cylinder parts and to obtain other replacement part catalog numbers Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 39 Specifications Brake Specifications Brake Response Time nues i MOV ms Diode 3 ms 3006 T MPAR A B1xxxE 350 79 0 43 0 53 23 9 18 MPAR A B2xxxC 525 118 MPAR A B2xxxF 800 180 0 46 0 56 58 20 42 MPAR A B3xxxE 2364 531 0 45 0 55 50 20 110 1625 365 0 576 0 704 110 25 160 1 Brake release time delay with voltage applied 2 Brake engage time delay with voltage removed and MOV used for arc suppression 3 Brake engage time delay with voltage removed and diode used for arc suppression Environmental Specifications Attribute
24. Installation Instructions Allen Bradley MP Series Electric Cylinders Catalog Numbers MPAR x1xxxB MPAR x1 MPAR x2xxxC MPAR x2xxxF MPAR x3xxxE MPAR x3 xxxH Topic Page Important User Information 2 Catalog Number Explanation 3 About the MP Series Electric Cylinders 4 Before You Begin 5 Install the Electric Cylinder 7 ount the Electric Cylinder 9 Change Connector Orientation 12 Dimensions 13 Connector Data 19 Commissioning 20 aintenance 32 Troubleshooting 33 Accessories 35 Specifications 39 Additional Resources 44 Rockwell Allen Bradley Rockwell Software Automation 2 Electric Cylinders Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsib
25. R NP176947 370 13 05 32 PAR NP33890 170 6 00 32 PAR NP161840 120 4 23 Clevis foot 12 Clevis foo 40 MPAR NP33891 240 8 46 12 corrosion 40 PAR NP161841 210 7 41 resistant 63 MPAR NP33893 520 18 34 63 PAR NP161843 450 15 87 32 MPAR NP5561 160 5 64 32 PAR NA163525 210 7 41 Clevis foo Trunnion 13 spherical 40 PAR NP5562 270 8 52 14 mounting kit 40 PAR NA163526 390 13 76 bearing 63 PAR NP5564 605 21 34 63 PAR NA163528 890 31 39 32 74991 240 8 46 32 PAR NA31768 290 10 23 Foot Clevis foot 15 mounting kit 40 MPAR NA174992 310 10 93 16 right angle 40 PAR NA31769 360 12 70 63 MPAR NA174993 510 17 99 63 PAR NA31771 880 31 0 Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 37 MP Series Electric Cylinders Rod end Accessories o Weight o Weight Accessory Item Cat Cat I g 02 g oz 32 9261 70 2 47 32 MPAR NE195582 70 2 47 Rod eye 17 Rod eye 40 MPAR NE9262 110 3 53 17 corrosion 40 MPAR NE195583 10 3 53 jf resistant j 1 63 9263 210 7 41 63 MPAR NE195584 210 7 41 32 2954 140 4 94 32 MPAR NE6144 10
26. ables on frame 32 and 40 electric cylinders leave the O ring in the groove immediately adjacent to the body of the motor connector For cables on frame 63 electric cylinders remove the O ring from the motor connector Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 11 2 Fully seat the feedback connector and the power brake connector e For frame size 32 or 40 electric cylinders hand tighten the collar 5 to 6 turns e For frame size 63 hand tighten the collar one quarter turn Top of connector is relative to motor orientation Power Connector J IH Feedback Connector Flat Surface 1 Hat Surface with Logo on Top with Logo on Top 4 Loop ATTENTION Make sure that cables are installed and restrained to prevent uneven tension or flexion at the cable connectors Excessive and uneven lateral force at the cable connectors may result in the connector s environmental seal opening and closing as the cable flexes Failure to observe these safety precautions can result in damage to the electric cylinder motor and its components 3 Forma drip loop in the cable to keep liquids away from the connectors 4 Verify the continuity and functionality of the thermal switch signals TS and TS These signals are transmitted through the feedback cable that
27. ating erratically Feedback cable may be damaged Test the feedback cable Feedback wiring may be incorrect Verify correct feedback wiring Electric cylinder is operating but is not up to rated speeds forces otor phase are wired incorrectly or in incorrect order Verify correct motor power wiring Amplifier may be improperly uned Check gain settings Amplifier may be set up improperly for electric cylinder used Check amplifier setting for number of poles voltage current resistance inductance inertia and other motor settings Actuator cannot move load Force is too large for the capacity of the electric cylinder orto much friction is present Verify force requirements Misalignment of piston rod to load Verify load alignment Amplifier has too low current capacity or is limited to too low of current capacity Veri correct amplifier and settings Electric cylinder moves or vibrates when piston rod is in motion Loose mounting Check actuator mounting Amplifier is improperly tuned wrong gain setting Tune amplifier Actuator is overheating Duty cycle is higher than actuator rating Actuator is being operated outside of continuous rating Verify load forces and electric cylinder rating Adjust operation to be within continuous operation rating Amplifier is poorly tuned causing excessive current
28. blication MPAR IN001B EN P April 2010 32 MP Series Electric Cylinders Maintenance Follow these steps to maintain your electric cylinder 1 2 Remove power to the electric cylinder and lock out tag out power source Check the axial play of the piston rod for wear of the spindle nut Wear on the electric cylinder leads to increased noise ATTENTION If a worn spindle nut breaks on a vertically or diagonally mounted electric cylinder the workload will fall Uncontrolled moving mass can cause personal injury or damage to equipment Clean the electric cylinder with a soft cloth if necessary using any non abrasive cleaning solution Lightly dampen a soft cloth with isopropyl alcohol and wipe the piston rod and seal 5 Lubricate the piston rod with a fine layer of LUB KC grease from Klueber at http www klueber com Storage Store your electric cylinder for a minimal amount of time in a clean and dry location within Specifications on page 39 Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 33 Troubleshooting Description Possible Cause Corrective Action Replace actuator cylinder Axial play too large MER Send to Rockwell Automation for repair Check the electric cylinder is free of stress and evenly supported lt 0 2 mm 0 008 in Distortions Squeaking noises or vibrations Lubricate piston rod See Maintenance on page 32 Modif
29. ce MP Series and TL Series Electric Cylinder Replacement Parts Installation Instructions publication MPAR INO02 MP Series Brushless Servo Motor Installation Instructions publication MP INO01 Description Information on replacing actuator cylinders motors couplings and belts nformation on installing 100 mm 165 mm frame size MP Series ow inertia motors MP Series Brushless Servo Motor Installation Instructions publication MP IN006 nformation on installing small frame 75 mm MP Series ow inertia motors Kinetix 2000 Multi axis Servo Drive User Manual publication 2093 UM00 nformation on installing configuring startup and troubleshooting a servo drive system with an Product Name Title motor and a Kinetix 2000 drive Ultra3000 Digital Servo Drives Installation Manual publication 2098 IN003 Ultra3000 Digital Servo Drives Integration Manual publication 2098 IN005 How to install set up and troubleshoot an Ultra3000 drive Kinetix 6000 Multi axis Servo Drives User Manual publication 2094 UM00 Information on installing configuring startup and troubleshooting a servo drive system with an Product Name Title motor and a Kinetix 6000 drive Kinetix 300 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM001 Information on installing configuring startup and troubleshooting a servo drive system with an Product Name Title motor and a Kinetix 300 drive
30. connects the motor to its controlling drive Rockwell Automation Publication MPAR INO01B EN P April 2010 12 Electric Cylinders Change Connector Orientation You can rotate the circular DIN connector housings up to 180 degrees in either direction ATTENTION You can rotate the connectors into a fixed position during installation of the electric cylinder and keep in that position without further adjustment Strictly limit the applied forces and the number of times the connector is rotated to be sure that connectors meet the requirements of IP66 for the motor portion of the electric cylinder Failure to observe these safety precautions can result in damage to the motor and its components Follow these steps to rotate the DIN connectors 1 Mountand fully seat a mating cable on the connector 2 Grasp the connector and cable plug by their housings and slowly rotate them to the outside of the motor If necessary repeat this step for each connector feedback or power brake ATTENTION Apply force only to the connectors do not apply force to the cable No tools for example pliers and vise grips should be used to assist with the rotation of the connector Failure to observe these safety precautions can result in personal injury or damage to equipment Rockwell Automation Publication MPAR INOO1B EN P April 2010 13 MP Series Electric Cylinders
31. der surface temperature when selecting motor mating connections and cables Failure to observe these safety precautions can result in personal injury or damage to equipment Rockwell Automation Publication MPAR INO01B EN P April 2010 10 Electric Cylinders ATTENTION Keyed connectors must be properly aligned and hand tightened the recommended number of turns Improper connector alignment is indicated by the need for excessive force such as the need for the use of tools to fully seat connectors Failure to observe these safety precautions could result in damage to the motor and cable and their components Attach Motor Cables Use this procedure to attach the power and feedback cables after the electric cylinder is mounted ATTENTION Consider electric cylinder surface temperature when selecting motor mating connections and cables Failure to observe these safety precautions can result in personal injury or damage to equipment 1 Carefully align each cable connector with the respective motor connector as shown in the following diagram ATTENTION Keyed connectors must be properly aligned and hand tightened the recommended number of turns Improper connector alignment is indicated by the need for excessive force to seat connectors For example the need to use tools to fully seat connectors Failure to observe these safety precautions can result in damage to equipment IMPORTANT Forc
32. dering examples Actuator Type AR Actuator Rod Bulletin Number MP MP Series This field does not apply to actuator cylinder replacement parts MP xx xxxxxx A Accessory Item Number Accessory Type NA Axial in line Mounting Accessory NP Parallel Mounting Accessory NE Rod end Accessory Actuator Type AR Actuator Rod Bulletin Number MP MP Series or TL Series Actuator Accessory Rockwell Automation Publication MPAR INO01B EN P April 2010 4 Electric Cylinders About the MP Series Electric Cylinders MP Series electric cylinders feature multi turn high resolution encoders and are available with 24V DC brakes The MP Series motor rotates a ballscrew drive that converts rotary motion into linear movement This linear movement results in the piston rod extending and retracting from the electric cylinder housing IMPORTANT The MP A Bxxxxx x2x electric cylinders are non braking When there is no input torque the piston rod can be moved freely You can achieve self locking of your motion system by using motors with an integrated brake or with high self braking torque The MP Series electric cylinders have been designed for exact positioning at high speeds MPAR A1100E V2B MP Series Electric Cylinder MPAR A1100E V2A MP Series Electric Cylinder Item Description 1 Power connector 2 Feedback connect
33. e as it applies to setting up your electric cylinder refer to Additional Resources on page 44 This procedure assumes that you are familiar with Ultraware software 1 Connect a serial cable catalog number 2090 DAPC D09xx to the CN3 connector on your Ultra3000 drive 2 Apply AC input power to the Ultra3000 drive When communication with the Ultra3000 drive is established the Ultra3000 motor database dialog box opens 3 Click Cancel Ultraware software begins scanning for online drives When a drive is found an Online Drive icon opens in the Workspace 4 Double click the Online Drive icon to view the main Drive set up dialog box 5 Verify that the data in the Model Field is correct for your electric cylinder 6 From the Displayed Units pull down menu choose User This programs Ultraware software to make distance moves in User Units mm or in Rockwell Automation Publication MPAR INO01B EN P April 2010 30 MP Series Electric Cylinders 7 Expand the Motor Encoder Units menu and enter the appropriate values from the table The Kinetix 300 drive default user units are in motor revolutions The table converts the displayed User Units into units used for linear motion either millimeters or inches Accelerations in excess of 6000 mm s s 236 2 in s s may shorten life of your actuator Use the values in the table to limit the acceleration and deceleration of your actuators to 6000 mm s s 236 2 in
34. eLimit 0 5 5 Modifying fault actions Ps user to ensure axis is BrakeEngageDelayTime 0 018 bd and disabled to protect BrakeReleaseDelayTime 0 023 5 inel machine and property ResistiveBrakeContactDelay 00 reference user manual for information Cancel IMPORTANT o prevent the rod from moving or falling when installed in a vertical orientation the Stopping Time Limit must be set to 0 99 seconds or less Click the Tune tab and enter the following parameters e Travel Limit Set to within software limits Speed velocity Torque Force IMPORTANT Settravel limits and direction of tuning moves in reference to piston rod starting position Leave adequate travel for the piston rod to complete its moves while tuning Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 27 ATTENTION Software overtravel must be set prior to initiating tuning process Check the piston rod starting position and allow for adequate travel Insufficient travel while auto tuning will trigger the software overtravel or cause an end stop impact IMPORTANT Check Torque Offset as shown below only if the electric cylinder is installed in a non horizontal mount position Axis Properties MPAR m xj General Motion Planner Units Drive Motor Motor Feedback Aux Feedback Conversion Homing Hookup Tune Dynamics Gains
35. espective companies Rockwell Otomasyon Ticaret A S Kar Plaza lg Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication MPAR INOO1B EN P April 2010 Supersedes Publication May 2009 814065 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in the U S A
36. fault 157 5 mm s 5 91 in s default 6 20 PAR x1xxxB xxx 500 mm s default 525 mm s 19 68 in s default 20 67 in s PAR X1 250 mm s default 262 5 mm s 9 82 in s default 10 33 in s PAR x2xxxC xxx Maximum Speed 640 mm s default 672 mm s 24 61 in s default 25 84 in s PAR X2xxxF xxx Dynamics 500 mm s default 525 mm s 19 68 in s default 20 67 in s PAR x3xxxE xxx 1000 mm s default 1050 mm s 41 34 in s default 43 41 Maximum Acceleration 2 6000 mm s s 236 22 in s s Maximum Deceleration 2 6000 mm s s 236 22 in s s 1 The default va 2 Maximum Acceleration Jerk Use default values or adjusted for your application Maximum Deceleration Jerk Use default values or adjusted for your application default value is 5 more than your actuator rated maximum speed Do not command maximum speed in your application in excess of the rated speed Rockwell Automation Publication MPAR INOO1B EN P April 2010 Accelerations in excess of these values may lead to reduction of life of your actuator MP Series Electric Cylinders 23 2 Click the Homing tab 3 Set parameters for either absolute homing or torque level to marker homing as shown on the table Parameter Absolute Homing Value Torque Level to marker Homing Value Mode Absolute Active Position 0 typical 0 typical Offset
37. gh voltage can be present on the shield of a power cable if the shield is not grounded Make sure there is a connection to ground for any power cable shield Failure to observe these safety precautions could result in personal injury or damage to equipment Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 7 Install the Electric Cylinder The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety ATTENTION Unmounted electric cylinders disconnected mechanical couplings and disconnected cables are dangerous if power is applied Disassembled equipment should be appropriately identified tagged out and access to electrical power restricted locked out Failure to observe these safety precautions could result in personal injury ATTENTION Make sure that cables are installed and restrained to prevent uneven tension or flexion at the cable connectors Excessive and uneven lateral force at the cable connectors may result in the connector s environmental seal opening and closing as the cable flexes Failure to observe these safety precautions could result in damage to the electric cylinder motor and its components ATTENTION Damage may occur to the electric cylinder bearings and the feedback device if a sharp impact to the piston rod is applied during installation Do not strike the p
38. h of moving machinery Safeguards should prevent access to the electric cylinder until all motion has stopped Check that the electric cylinder is clear of foreign matter and tools Objects hit by the moving piston rod can become projectiles that can cause personal injury or damage to the equipment IMPORTANT tis your are responsibility to verify that the servo control system safely controls the electric cylinder with regard to maximum force acceleration and speed Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 21 Configure Your Electric Cylinder with RSLogix 5000 Software Use the following procedure to configure the drive for your electric cylinder It is assumed the electric cylinder and a Kinetix 2000 or Kinetix 6000 servo drive are installed and wired as one axis of a motion system ATTENTION Incorrect parameter settings may result in uncontrolled motion with the potential for damage to the electric cylinder Initiating a motion command on an electric cylinder with an incorrect Position mode setting may result in damage to the electric cylinder and the machine in which it is installed 1 Enter these parameters in the Axis Properties tabs of RSLogix 5000 software for electric cylinder Axis Properties Parameter Entry Selection Tab Drive Motor Motor Catalog Select one from the list Number 1 xxxB V2x MPAR B1 xxxB V2x PAR A1xxxB V4x MPAR
39. hanical travel Rockwell Automation Publication MPAR INO01B EN P April 2010 24 MP Series Electric Cylinders Set overtravel limits according to the maximum speed of the servo drive system and the payload of the application IMPORTANT Settravel limits and direction of tuning moves in reference to piston rod starting position Leave adequate travel for the piston rod to complete its moves while tuning ATTENTION Software overtravel must be set prior to initiating tuning process Check the starting position of the piston rod and allow for adequate travel Insufficient travel while auto tuning will trigger the software overtravel or cause an end stop impact You can determine the deceleration distance before the piston rod contacts the end of travel based on the deceleration rate of the load and the available peak force from the motor ballscrew combination Use the Motion Analyzer software to calculate the minimum deceleration distance at the maximum speed of your application IMPORTANT Do not exceed the maximum energy specified for end of travel impacts Cat No Impact Energy max MPAR X1 Xxx 0 0001 J 2 xxx 0 0002 J MPAR X3 000 xxx 0 0004 J This table lists maximum velocity for end stop impact with no load Cat No Extended Mass Impact Velocity max g 02 mm s 8 PAR x1100B xxx 239 8 4 28 9 1 14 PAR x1200
40. herwise continue with Calculate and Configure the Loop Gain Calculate and Configure the Loop Gain Calculate a position loop bandwidth based on the actual measured inertia values from the Tune Results dialog box In this example the Tune Results dialog box shows a default Position Loop Bandwidth of 45 14153 Hz and a Load Inertia Ratio of 6 8707952 1 Calculate the Corrected Position Bandwidth Corrected Position Loop Bandwidth Initial Position Loop Bandwidth Result Initial Load Inertia Ratio Result 1 For example 5 73532 45 14153 7 8707952 2 Enter the Corrected Position Bandwidth value 5 73532 as the Position Loop Bandwidth Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 29 3 Click OK Tune Results Position Loop Bandwidth 5 73532 Hertz Load Inertia Ratio 6 8707952 Load Inertia Motor Inertia DANGER The Bandwidth determined by the tune process is the maximum bandwidth Increasing the bandwidth may cause loop instability Cancel 4 Answer the remaining dialog boxes to apply the values The proper Position Bandwidth results in a stable starting point from which you can adjust the gains to fit your application requirements Configure Your Electric Cylinders with Ultraware Software These steps assume that an electric cylinder and Ultra3000 drive are installed and wired as one axis of a motion system For help using Ultraware softwar
41. ield lack SIN 1 1 174 Green Yellow Dee 279 WHT Black SN 7 3 Motor Power 3 Blue C 1 GND gt Connector 2 lt M ice phase 3 gt Red 3 4 5 otorPower 4 WHT Red X 05 6 U 5 5 Green DATA 5 7 Motor Feedback 6 WHT Green XX DATA 10 8 MF Connector gt 9 9 45VDC 14 10 10 6 11 Orange 9VDC 1 7 Thermostat 13 2 TS 11 13 gt 14 ub 14 Blue TS L E 6g BR 2 COM rx F ind 2090 XXNFMF Sxx 77 vo 00 X OUTE T Motor Brake Feedback Cable CRI Use 2090 K2CK D15M 77 Cable low profile connector kit Shield 77 Clamp 24V DC 24V DC COM User Supplied 24V DC MP Series Electric Cylinders 43 Ground Techniques for Feedback Cable Shield Use 2090 K6CK D15M connector kit for Kinetix 6200 and Kinetix 6500 drives and 2090 K2CK D15M connector kit for Kinetix 2000 and Kinetix 300 drives Expose shield secured under clamp Clamp screw 2 Turn clamp over to hold small cable secure Use 2090 UXBB DM15 connector kit for Ultra3000 drives Exposed shield secured under clamp Rockwell Automation Publication MPAR INO01B EN P April 2010 Additional Resources These documents contain additional information concerning related Rockwell Automation products Resour
42. iston rod with tools during installation or removal Do not attempt to rotate the piston rod during installation Rotating the piston rod will break the mechanism that allows the electric cylinder to extend and retract Failure to observe these safety precautions could result in damage to the electric cylinder and its components Follow these steps to install the electric cylinder 1 Provide sufficient clearances in the area of the electric cylinder for it to stay within its specified operating temperature range Refer to Specifications on page 39 for the operating temperature range Do not enclose the electric cylinder unless forced air is blown across the electric cylinder for cooling Keep other heat producing devices away from the electric cylinder IMPORTANT Position the electric cylinder so that all the operating parts are accessible and the breather port is not covered Rockwell Automation Publication MPAR INO01B EN P April 2010 8 Electric Cylinders 2 Make sure the mounting surface supports the electric cylinder evenly so that it is free of mechanical stress and distortion The evenness of support surface should lt 0 2 mm 0 008 in ATTENTION Do not modify the settings of the screws and the threaded pins The electric cylinder must not be fastened by the front cover alone when used with high loads Heavy tensile strain may cause the screws in the cover to pull out 3 A
43. le or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example drive or moto
44. m in mm in mm in PAR x3100E M2A 603 8 23 77 PAR x3200E M2A 703 8 27 71 PAR x3300E M2A 803 8 31 65 1788 12715 894 809 1257 PAR x3400E M2A 903 8 35 58 7 04 04 78 352 3 19 4 85 PAR x3600E M2A 1103 8 43 46 PAR x3800E M2A 1303 8 51 33 PAR x3100H M2A 574 8 22 63 PAR x3200H M2A 674 8 26 57 PAR x3300H M2A 774 8 30 50 1498 925 983 839 1328 PAR x3400H M2A 874 8 34 44 5 90 3 64 38 330 5 23 PAR x3600H M2A 1074 8 42 31 PAR x3800H M2A 1274 8 50 19 1 If you are ordering an MPAR x3xxxE M4x actuator with brake add 34 5 mm 1 36 in to dimensions L7 and LB If you are ordering an actuator with brake add 48 5 mm 1 91 in to dimensions L7 and LB 2 If you are ordering an MPAR x3xxxE M4x actuator with brake add 34 5 mm 1 36 in to dimension LE If you are ordering an actuator with brake add 48 5 mm 1 91 in to dimension LE MP Series Electric Cylinder Dimensions parallel frame 63 Electric Cylinder L71 Cat No mm in MPAR x3100x M2B D E 428 0 16 85 MPAR x3200x M2B D E 528 0 20 79 MPAR x3300x M2B D E 628 0 24 72 MPAR x3400x M2B D E 728 0 28 66 MPAR x3600x M2B D E 928 0 36 53 MPAR x3800x M2B D E 1128 0 44 41 Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 19 Connector Data This table lists the signal descriptions for feedback power
45. n MPAR INO01B EN P April 2010 14 Electric Cylinders MP Series Electric Cylinder Dimensions in line configuration frame 32 Electric Cylinder Cat No 17 LE mm in mm in mm PAR x1100B V2A 445 7 17 55 PAR x1200B V2A 545 7 21 48 126 5 4 98 52 4 2 06 PAR x1300B V2A 645 7 25 42 PAR x1400B V2A 745 7 29 36 PAR x1100E V2A 470 7 18 53 PAR x1200E V2A 570 7 22 47 151 5 5 96 772 3 04 PAR x1300E V2A 670 7 26 41 PAR x1400E V2A 770 7 30 34 1 If you are ordering MPAR x1 xxxx V4x actuator with brake add 36 1 mm 1 42 in to dimensions L7 and LB 2 If you are ordering MPAR x1 xxxx V4x actuator with brake add 33 4 mm 1 31 in to dimension LE MP Series Electric Cylinder Dimensions parallel configuration frame 32 Electric Cylinder Cat No L71 mm in MPAR x1100B V2B D E 326 0 12 8 MPAR x1200B V2B D E 426 0 16 8 MPAR x1300B V2B D E 526 0 20 7 MPAR x1400B V2B D E 626 0 24 6 1 For complete dimensions of the parallel configuration electric cylinders use the in line dimensions for an electric cylinder with the same rod stroke length and the dimensions from this table Rockwell Automation Publication MPAR INOO1B EN P April 2010 15
46. or 3 MP Series motor 4 Motor mounting bolts 5 Actuator cylinder 6 Breather port 7 Hollow bolts with internal treads for fastening 8 Piston rod 9 Wrench flats for counteracting torque on piston rod 10 Accessories mounting holes Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 5 Before You Begin Remove all packing material wedges and braces from within and around the item After unpacking verify the nameplate catalog number against the purchase order 1 Remove packaging polyethylene foil and cardboard The packing materials are recycleable except for oiled paper which is waste Remove the electric cylinder carefully from its shipping container Consider the weight of the electric cylinder Depending on the design the electric cylinder can weigh up to 20 6 kg 45 4 Ib 3 Visually inspect the electric cylinder for damage Examine the electric cylinder frame piston shaft and hollow bolts for defects Notify the carrier of shipping damage immediately ATTENTION Do not attempt to open and modify the electric cylinder beyond changing motor connector orientation as described on page 12 Only a qualified Allen Bradley employee can service the internal working of the electric cylinder or motor Failure to observe these safety precautions could result in personal injury or damage to equipment Planning Your Installation Refer to the Kinetix Motion Control Selection
47. otor performance Effective techniques to counter EMI include filtering the AC power using shielded cables separating signal cables from power wiring and practicing good grounding techniques Follow these guidelines to avoid the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Physically separate signal cables from motor cabling and power wiring Do not route signal cables with motor and power wires or over the vent openings of servo drives e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments Refer to System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing the effects of EMI Build and Route Cables Knowledgeable cable routing and careful cable construction improves system electromagnetic compatibility EMC To build and install cables perform the following steps 1 Keep wire lengths as short as physically possible 2 Route signal cables encoder serial analog away from motor and power wiring 3 Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run 4 Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent electromagnetic interference EMI from other equipment ATTENTION Hi
48. r to alert people that surfaces may reach dangerous temperatures gt IMPORTANT identifies information that is critical for successful application and understanding of the product Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 3 Catalog Number Explanation Catalog numbers consist of various characters each of which identifies a specific version or option for that component Use the catalog numbering chart below to understand the configuration of your actuator MP AR xx M Motor Mounting 1 Axial in line Top parallel D Left parallel E Right parallel Holding Brake m 2 No Brake 4 241 DC Brake Feedback 1 A B M Multi turn absolute high resolution encoder frame size 63 only V Multi turn absolute high resolution encoder frame size 32 and 40 only Mechanical Drive Screw Lead Motor Type B 3 0 mm rev 0 118 in rev 5 0 mm rev 0 197 in rev 10 0 mm rev 0 394 in rev F 12 7 mm rev 0 50 in rev H 20 0 mm rev 0 787 in rev Rod Stroke Length 100 100 mm 3 94 in 200 200 mm 7 87 in 300 300 mm 11 81 in 400 400 mm 15 75 in 600 600 mm 23 62 800 800 mm 27 56 Actuator Frame Size 1232 2 40 3 63 Voltage Class A 200V B 400V X Actuator cylinder replacement part refer to Actuator Cylinders on page 38 for or
49. rev mm rev in PAR x1xxxB Vxx 120000 0 33333 8 46667 PAR x1xxxE Vxx 36000 0 10000 2 54000 PAR x2xxxC Vxx 72000 0 20000 5 08000 PAR x2xxxF Vxx 28346 0 07874 2 00000 PAR x3xxxE Mxx 36000 0 10000 2 54000 PAR x3xxxH Mxx 18000 0 05000 1 27000 8 From the Drive Organizer click Homing 9 Enter values from the following table These values are recommended your application may require different values Parameter Metric English Home Accel Decel 10 0000 mm s 0 3937 in s Home Offset 0 0000 mm 0 0000 in Home Velocity Fast 10 0000 mm s 0 3937 in s Home Velocity Slow 10 0000 mm s 0 3937 in s Home Switch Input B1 10 Select recommend homing method ID 33 Home to marker Reverse Description Value Units Min Home Accel Decel 10 0000 User Units Sec 0 0000 Home Offset 0 0000 User Units 104038 5083501 Home Velocity Fast 10 0000 User Units Sec 0 0000 Home Velocity Slow 10 0000 User Units Sec 0 0000 Home Switch Input B1 Homing Status Homed Start Homing ID Home Method Direction Logix Type Home Sensor Polarity 33 Marker Reverse Home to marker X 2 25 Switch Slow Forward Home to sensor Inactive Falling EX 27 Switch Slow Reverse Home to sensor Inactive Falling 29 Switch Fast Reverse Home to sensor Active Rising Marker Reverse Home to marker E 34 Marker Forward Home to marker E 35 Immediate lt Rockwell Automation Pu
50. s s Cat No Screw Velocity Scale Position Scale Acceleration Scale mm rev in rev periods rev mm s in s mm in mm s s in s s 1 042 i 2 80102 PARLE 035 ad 33292288 33292208 32297288 PAR 206 020 28 66581576 PARZE gy 28214400 UD 28214400 PARBxx 035 us 288336304 288336804 075 024 981690 60 139169152 Configure Kinetix 300 Drive for Electric Cylinders These steps assume that an electric cylinder and the Kinetix 300 drive are installed and wired as one axis of a motion system For help using the Kinetix 300 drive as it applies to setting up your electric cylinder refer to Additional Resources on page 44 This procedure assumes that you are familiar with the Kinetix 300 drive Run MotionView Onboard software From the Drive Organizer click Motor Verify that your electric cylinder model is displayed in the Motor Model field Click Change Motor Click Ok ON des cm From the Drive Organizer click General Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 31 7 Using values from the following table enter Accel Limit Decel Limit and User Units User Units can be entered in rev mm rev in Your choice determines the unit of measure for the axis rpm s
51. to be applied to motor Check gain settings Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 35 Accessories The following diagram and tables show the available accessories and their weights Refer to the Kinetix Motion Control Selection Guide publication GMC SG001 for dimensions dy Fg e gt n o amp 13 0 amp o Weight o Weight Accessory Item Accessory Cat No approx g oz g oz 32 MPAR NP174369 140 4 94 Foot mount 32 MPAR NP176937 140 4 94 Foot mount attachment 1 attachment 40 MPAR NP174370 280 9 87 1 corrosion 40 MPAR NP176938 280 9 87 63 MPAR NP174372 550 19 40 resistant MPAR NP176940 550 19 40 32 MPAR NA174376 240 8 46 Flange 32 MPAR NA161846 240 8 46 Flange mounting 7 2 mounting 40 MPAR NA174377 280 9 88 2 corrosion 40 MPAR NA161847 300 10 58 63 MPAR NA174379 690 24 34 resistant 63 MPAR NA161849 710 25 04 32 MPAR NA174411 130 4 58 Trunnion 32 MPAR NA161852 150 5 29 Trunnion flange 3 flange 40 MPAR NA174412 240 8 46 3 corrosion 40 MPAR NA161853 260 9 17 63 MPAR NA174414 600 21 16 resistant 63 MPAR NA161855 640 2257 Rockwell Automation Publication MPAR IN001B EN P April 2010 3
52. tor LUE 13 MBAR CBR 14 gt TS 14 Broke 15 MBRK lt lt md PES 00 2090 XXNFMF Sxx T 3 X User Supplie Feedback Cable PWR ig 24V DC L 2 BR v DBRK lt lt e Resistive Brake Use 2090 K6CK D15M DBRK _ lt Connections low profile connector kit Wiring Example of MP Series Electric Cylinder to Kinetix 2000 Drive Cable Shield Clamp Kit Kinetix 2000 MP Series Electric Cylinder E IAM inverter or Motor Feedback AM Module MF 155 Black SINS 1 r4 Green Yellow D lt 2 55 WHT Black SIN 7 3 ur 15 Blue C w 1 3 Red COS 3 4 Motor Power 2 Black B lt 4 2 WHT Red XX cos 4 5 Connector 1 lt lt Motor 5 64 Green DATA 5 rown A 6 LU lt Feedback 99 WHT Green Daa 10 7 Motor Feedback 2090 XXNPMF xxS xx Three Phase 9 45V DC 14 MF Connector Motor Power Cable Motor Power 10 4 WHT Gray ECOM 6 10 1 gt 9V DC 7 WHT Orange TS 11 Thermostat m9 13 gt gt aX 2 Black G BR JY 4 Blue 15 Motor MORK 3 Wis F lt j Brake 1 ae MBRK H C Bn 2 COM T PWR User Supplied 2090 XXNFMF Sxx 24 0 Feedback Cable Use 2090 K2CK D15M low profile connector kit Rockwell Automation Publication April 2010 42 MP Series Electric nders Wiring Example of MP Series Electric Cylinder to Ultra30
53. ttach mounting accessories to the electric cylinder see Accessories on page 35 Tighten the fastening screws evenly Attribute M6 5Nem 3 69 Ibeft M6 5Nem 3 69 Ibe ft M8 9 5 90 Ib eft Internal thread of cover screws Tightening torque max 1 1 Unless otherwise noted the torque value has 20 tolerance 4 Attach rod end accessories and the workload Be sure the workload center of gravity is centric to the piston rod ATTENTION Damage may occur to the electric cylinder bearings and the feedback device if sharp impact to the piston rod is applied during installation Do not strike the piston rod with tools during installation or removal Failure to observe these safety precautions could result in damage to the electric cylinder and its components IMPORTANT Do not twist or rotate the piston rod If the piston rod is rotated the absolute position of the electric cylinder will be lost and the absolute home position must be re established Rockwell Automation Publication MPAR INOO1B EN P April 2010 MP Series Electric Cylinders 9 When fastening a rod end accessory or workload to the piston rod use two wrenches Use one wrench to tighten the mounting nut or rod end accessory and the other on the piston rod wrench flats to counteract the applied torque Be sure that the torque is not applied to the piston rod and that the piston rod does not rotate
54. y positioning speed Needs tuning Modify control parameters Running noises of the spindle support with strokes 300 mm 11 81 in and high positioning speeds Normal no impairment of function Piston rod does not move Jamming in mechanical end position after traveling at excessive speed or into end position Loosen jamming manually 1 Switch off power supply 2 Remove motor and coupling housing 3 Turn drive shaft Reduce speed for reference travel Provide software end positions at least 0 25 mm 0 01 in from the mechanical end positions stops Load is too large Reduce load mass Reduce positioning speed Return for repairs Ambient temperature too low increased breakaway torque in initial run due to increasing viscosity of the lubricants in the spindle system Reduce load mass Reduce positioning speed If necessary allow higher current with servo motors see operating instructions for the motor Increase ambient temperature Rockwell Automation Publication MPAR INO01B EN P April 2010 34 Electric Cylinders Description response from electric cylinder Possible Cause Controller drive not enable Corrective Action Enable controller drive Controller drive faulted Reset the controller drive Improper failed wiring Check the wiring Electric cylinder is enabled but not operating or is oper

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