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EPX2305 01

1. EPX2305 P I 5 to n P U m D Owner s Manual Model Numbers 0507007 Upright Cart 0507017 Low Boy Cart Spray T E C H P lt 1770 Fernbrook Lane D 7 Minneapolis MN 55447 D a Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 THE DEPENDABLE CHOICE Fax 1 800 525 9501 www spraytechinc com Printed in the U S A 0302 2002 SprayTECH All rights reserved Form No 0507824A Table of Contents A E 2 EEN JE EE aia snapedaemnie N 14 FIN 16 General Description rrrrrnnnnnvennnnnnnnnnnnnunernnnnnnennnnnnvennnnnnvennnnnr 4 OPE ION see 4 Sa 4 Preparing 10 PM EN 4 PA 5 Pressure Relief Procedure occccoconccccococconccononococcononenonanoss 5 SPA o A EE E 6 Spraying Technique E 6 Pre 6 CARD uecenedueneeedusereninewsens 6 VV Lg EE A 7 General Repair and Service Notes cccccsssseeeseeeeeeees 7 Replacing the PRIME SPRAY Valve 7 Replacing the Filters coronan 8 Replacing the Motor Assembly 8 Replacing the GOAN S uscar 9 Replacing the Transducer 9 Servicing the Fluid Section 10 Troubleshooting La snarare redene 12 PAIS LISE ann sn sis 18 FETE Ses 0 EE 18 Drive Assembly EE seeds 19 Suction Set Assembly Low Boy 19 co a tance 19 Fluid Section Assembly AA 20 Upright Weg VU EE 21 Filter Assembly RL 21 Pressure Control Assembly oooccccccoocccncccnononcononcnnnon
2. d ar Dowel Pin Gasket L oa A Fl ter Valve Housing gt Lo Housing NS d 14 Assembly Cam Base o K d valve Stem y va Groove Pin Se SSC af SprayTECHe Replacing the Filters Pump Filter 1 Loosen and remove the filter C body by hand Y 2 Slip the filter off of the core Filter spring Body 3 Inspect the filter Based on inspection clean or replace the Q filter 4 Inspect the o ring Based on inspection clean or replace the O ring Filter 5 Slide the new or cleaned filter over the core spring Push the filter into the center of the filter housing 6 Slide the filter body over the filter Core and thread it into the filter housing until secure NOTE The filter body should be hand tightened but make sure it is seated fully into the filter housing Gun Filter 1 Pull the trigger guard forward so that it comes loose from the handle 2 Unscrew the handle from the housing and remove the old filter 3 Slide the new filter taper end first into the gun housing 4 Replace the handle washer and spring Screw the handle into the housing until hand tight Replace the trigger guard Choosing the Correct Spray Gun Filter Use the proper gun filter based on the type of material being applied as shown below Part no Application Filter Color of type Filter body 0089960 Synthetic resin Extrafine 0 084 mm enamels clean varn
3. broche de mise la terre Si vous ne comprenez pas les instructions de mise la terre ou si vous n tes pas s r que l appareil est correctement mis la terre contactez un lectricien agr Ne pas modifier la fiche d origine Si la prise ne convient pas la fiche faites installer la prise ad quate par un lectricien agr Prise de terre NE Mu ap Goupille de mise la terre Couvercle du bo tier de prise Mp 44 ATTENTION Utiliser uniquement une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utilisez une rallonge assurez vous qu elle soit d un calibre suffisant pour supporter l intensit du courant requise par l appareil Une rallonge trop mince entra ne une chute de tension une diminution de l intensit et une surchauffe Une rallonge de calibre 12 est recommand e Si vous devez utiliser une rallonge l ext rieur celle ci doit comprendre la marque W A apr s la d signation indiquant le type de cordon Par exemple la d signation SJTW A indique que le cordon est con u pour tre utilis l ext rieur Fran ais SprayTECHe Precauciones de seguridad Este manual contiene informaci n que debe leer y comprender antes de usar el equipo Cuando se encuentre con uno de los siguientes s mbolos aseg rese de observar sus indicaciones de
4. accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3200 Ib pulg2 221 BAR o mayor No atomice en dias con viento e Use ropa que evite el contacto de la pintura con la piel y el cabello Spray TECH Todos los derechos reservados Instrucciones para conectar a tierra Este producto se debe conectar a tierra En caso de que ocurra un corto circuito la conexi n a tierra reduce el riesgo de choque el ctrico al proporcionar un alambre de escape para la corriente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente de acuerdo con todos los c digos y estatutos locales PELIGRO Una instalaci n inapropiada del enchufe de conexi n a tierra puede dar como resultado el que exista un riesgo de choque el ctrico Si es necesario reparar o reemplazar el cable o el enchufe no conecte el alambre de conexi n a tierra a ninguno de los terminales de hoja planos El alambre con aislamiento que tiene la superficie exterior de color verde con franjas amarillas o sin ellas es el alambre de conexi n a tierra que debe conectarse al conector de conexi n a tierra Verifique con un electricista o t cnico de servicio calificado si las instrucciones para conectar a tierra no le han quedado completamente claras o si duda
5. from the outlet valve retainer Clean out any debris and examine the retainer and outlet valve seat If the seat is damaged reverse or replace the seat Clean and inspect the outlet valve cage and outlet valve ball Replace if they are worn or damaged Reassemble the outlet valve assembly into the piston rod in the reverse order of how it was disassembled Torque the outlet valve retainer to 12 ft lbs Remove the piston rod from the vise Clean the cylinder Inspect the cylinder for damage and replace if necessary Place the cylinder upright in a vise by clamping on the wrench flats Locate the new upper and lower packing assemblies and pack the areas between the packing lips with grease Lubricate the o rings on the exterior of the packings with grease Insert the upper packing assembly into the top of the cylinder with the large beveled edge facing down Insert the upper support ring on top of the upper packing assembly Install upper packing with large beveled edge facing down Z Large Beveled Edge Spray TECH All rights reserved 33 Thread the upper seal retainer into the cylinder and torque 53 Place the front cover on the gear box housing and secure to 25 30 ft Ibs in position using the six front cover screws 34 Rotate the cylinder in the vise so that the bottom end is 54 Turn on the sprayer by following the procedure in the facing up Operation section of this manual and check for leaks 3
6. hand in front of the gun Gloves will not provide protection against an injection injury e ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY valve handle must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PRESSURE described in the pump manual e ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device e ALWAYS remove the spray tip before flushing or cleaning the system e Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use NEVER use a spray gun without a working trigger lock and trigger guard in place e All accessories must be rated at or above 3200 PSI 221 BAR This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD EXPLOSION AND FIRE Solvent and paint fumes can explode or ignite Severe injury and or property damage can occur PREVENTION Provide
7. in the pressure control assembly refer to the electrical schematic in the Parts List section of this manual Connect the black wire from the motor to the black wire on the rectifier in the pressure control assembly refer to the electrical schematic in the Parts List section of this manual Position the pressure control assembly on the gear box housing Secure the pressure control assembly with the four pressure control assembly screws Attach the high pressure hose to the nipple on the back of the fluid section and to the bottom of the filter assembly Tighten with a wrench Do not kink the hose Slide the motor shroud over the motor and the baffle Make sure the baffle stays in position Secure the motor shroud to the adapter plate with the three motor shroud screws Place the front cover on the gear box housing and secure in position using the six front cover screws For Upright cart units thread the siphon tube into the inlet valve and tighten securely Make sure to wrap the threads on the down tube with PTFE tape before assembly Replace the return hose into the clamp on the siphon tube For Low Boy cart units insert the elbow on the suction set assembly into the bottom of the inlet valve housing Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position O SprayTECH All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and
8. insert the elbow on the suction set assembly into the bottom of the inlet valve housing Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position O SprayTECH All rights reserved 11 SprayTECHo Problem The unit will not prime 1 The unit will not build or L maintain pressure 10 Fluid leakage at the upper end 1 of the fluid section SprayTECHe Troubleshooting Solution 1 D 3 Cause The unit will not run 1 2 3 The unit is not plugged in Tripped breaker The pressure is set too low pressure control knob set at minimum setting does not supply power to unit Faulty or loose wiring Excessive motor temperature The PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube suction set The pump filter and or inlet screen is clogged The siphon tube suction set is clogged The spray tip is worn The spray tip is too large The pressure control knob is not set properly The pump filter gun filter or inlet screen is clogged Material flows from the return hose when the PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube suction set There is external fluid leak There is an internal fluid section leak packings are worn and or dirty valve balls are worn Worn valve seats Motor powers but fails to rotate The upper packings are
9. its lowest pressure setting 5 Fill the oil cup with approximately one tablespoon of separating oil P N 0279920 Never operate unit for more than ten seconds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 6 Make sure the electrical service is 120V 15 amp minimum 7 Plug the power cord into a properly grounded outlet at least 25 from the spray area SprayTECHe Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this unit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Pressure Control Knob ON OFF Switch 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn the unit on by moving the ON OFF switch to the ON position 6 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the return hose and into the waste container 7 Turn the unit off by moving the ON OFF s
10. n dentro y alrededor del rea de atomizaci n deben conectarse a tierra de manera apropiada para prevenir las descargas el ctricas y las chispas e Use solamente mangueras para fluidos de alta presi n conductoras o conectadas a tierra para aplicaciones sin aire Aseg rese de que la pistola est conectada a tierra de manera apropiada mediante conexiones de manguera e El cable de alimentaci n debe enchufarse a un circuito aterrado Siempre enjuague la unidad en un recipiente de metal por separado con presi n baja en la bomba y sin la boquilla Sostenga la pistola firmemente contra el recipiente para ponerlo a tierra y evitar chispas est ticas Siga las advertencias y avisos de seguridad del fabricante de los materiales y solventes Tenga much simo cuidado al usar materiales cuyo punto de ignici n sea inferior a 70 F 21 C El punto de ignici n es la temperatura a la cual pueden encenderse los vapores emanados por un fluido al exponerlos a llamas o chispas El pl stico puede causar chispas est ticas Nunca cuelgue pl stico en las ventanas ni en las puertas del rea donde va a pintar No utilice pl stico para proteger el piso cuando pinte materiales inflamables e Cuando enjuague el equipo utilice la presi n m s baja posible MOTOR DE GAS SEG N CORRESPONDA Coloque siempre la bomba fuera del edificio al aire libre Mantenga todo solvente alejado del escape del motor Nunca llene el tanque de c
11. perforer la peau et les tissus sous jacents et entra ner de s v res blessures pouvant n cessiter une amputation Consultez imm diatement un m decin NE PAS TRAITER UNE BLESSURE PAR PERFORATION COMME UNE SIMPLE COUPURE Une perforation peut entrainer des risques d amputation Consultez imm diatement un m decin Pression de service maximale du fluide dans l appareil 3200 Ib po2 221BAR MESURES PR VENTIVES NE JAMAIS diriger le pistolet vers une quelconque partie du corps NE JAMAIS mettre une quelconque partie du corps en contact avec le jet de liquide NE JAMAIS se mettre au contact d un jet de liquide provenant d une fuite du flexible d alimentation en liquide NE JAMAIS placer votre main devant le pistolet Des gants ne vous prot geront pas contre les risques de blessures par perforation e TOUJOURS verrouiller la g chette du pistolet fermer la pompe liquide et d compresser l appareil lorsque vous travaillez sur celui ci nettoyez le protecteur de t te remplacez la t te de pulv risation ou vous loignez de l appareil Couper le moteur ne d compresse pas l appareil Vous devez pour le d compresser placer le bouton AMORGAGE PULVERISATION en position AMORGAGE Reportez vous pour cela la PROCEDURE DE DECOMPRESSION d crite dans de ce manuel e TOUJOURS s assurer que le protecteur de t te est en place lorsque vous pulv risez Le protecteur de t te offre une certaine protection con
12. pressure setting 2 Improper voltage supply 2 Reconnect the input voltage for 120V AC O SprayTECH All rights reserved 13 SprayTECHo Brushless motor system electrical troubleshooting Symptom Motor does not run when pressure control is adjusted to maximum Cause Unit unplugged System is already pressurized Faulty Pressure Transducer Faulty pressure control potentiometer Faulty solid state relay Mechanical component failure causing binding or excessive load Brushed motor system with electronic control troubleshooting Sypmtom Motor does not mn when pressure control is adjusted to maximum Cause Unit unplugged system is already pressurized Faulty Pressure Transducer Faulty pressure control potentiometer Faulty controller Motor brushes wom Faulty rectifier plug unit into power source releave pressure connect spare transducer to controller see if unit runs connect spare pressure control potentiometer see if unit runs measure voltage at input to controller white leads no voltage replace solid state relay place an amp probe on white lead or connect ammeter in series with white lead on controller if the current is high for 1 seconds then low for 4 seconds the controller detected excessive torque check gear box crank slider and fluid section components plug unit into power source releave pressure connect spare transducer to controller see if unit runs co
13. seguridad ADVERTENCIA Este simbolo indica la existencia de un peligro potencial que puede causar lesiones graves o la muerte Despu s del mismo se incluye informaci n de seguridad importante PRECAUCION Este s mbolo indica la existencia de un peligro potencial para usted o el equipo Despu s del mismo se incluye informaci n importante que indica la forma de evitar da os al equipo o la forma de prevenir lesiones menores NOTA los avisos contienen informaci n importante pr steles especial atenci n ADVERTENCIA PELIGRO LESION POR INYECCION La corriente de pintura de alta presi n que produce este equipo puede perforar la piel y tejidos subyacentes lo que conducir a a lesiones serias y una posible amputaci n Consulte de inmediato a un m dico NO TRATE LAS LESIONES POR INYECCION COMO SI FUERAN SIMPLES CORTADAS Una inyecci n puede conducir a una amputaci n Consulte de inmediato a un m dico El rango de operaci n m ximo de la unidad es 3200 PSI 221BAR de presi n de fluidos PARA PREVENIR s NO dirija NUNCA la punta de la pistola hacia alguna parte del cuerpo NO permita NUNCA que alguna parte del cuerpo tenga contacto con la corriente del fluido EVITE tener contacto con corrientes de fluido que salgan de fugas que haya en la manguera NO ponga NUNCA la mano enfrente de la manguera Los guantes no ofrecen ninguna protecci n contra lesiones por inyecci n Bloquee SIEMPRE el gatill
14. te Le ee 6 CN Drive assembly occooccccccnnnccnccnccoconocunononunonos 1 16 0507210 Fluid section assembly 1 4 0295520 Connecting pin 1 17 0507703 Siphon UDS EE 1 5 0295519 Jeton inci 1 18 0507954 Motor shroud w labels includes item 19 1 6 9802286 EE 9 19 0507794 Pl E 3 7 0507948 FOM COM less pinddndrads 1 20 0507863 BAS opten tido fins 1 8 0507710 Filter mounting plate 1 21 9822113 Ground washer EE 1 9 51997 Lock WASN R un 8 22 9800340 Ground SCrew oooocccccnnncnncccnncncconaconnnnnancnnnnnns 1 10 0507957 SC Winnie 8 23 0507189 Pressure control assembly 1 11 0507785 Return NOS cccooccccccnncccnnnncconcnonanonenanenenanenos 1 24 9802896 SAN ne ee een 4 12 0507783 Hose CAND isaac 1 25 rn Upright cart assemMD lencia 1 13 5006536 INI t SCr N n sise suisses 1 SprayTECHo 18 O SprayTECH All rights reserved Drive Assembly Item Part Description 1 0295335 Thrust washer 2 9860417 Ball bearing 3 0507938 1st stage gear set 4 0507933 Output gear assembly 5 9860424 Bearing 6 7 9821515 Lock washer 8 0507932 Yoke guide assembly 9 10 11 0507934 Eccentric assembly 12 Suction Set Assembly Low Boy 8 2 Spray TECH All rights reserved 9800339 Screw ararnar IN Bug 0295327 mme 0295518 e e EE 18 9820213 Flat washer 19 0507178 Motor assembly 0507935 NOTE All elect
15. to enclose spray area Do not use plastic drop cloths when spraying flammable materials Use lowest possible pressure to flush equipment O SprayTECH All rights reserved GAS ENGINE WHERE APPLICABLE Always place sprayer outside of structure in fresh air Keep all solvents away from engine exhaust Never fill fuel tank with a running or hot engine Hot surface can ignite spilled fuel Always attach ground wire from pump to a grounded object Refer to engine owner s manual for complete safety information HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS will cause severe injury or property damage PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as bleach mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum e Contact your coating supplier about the compatibility of material with aluminum HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION e Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection e Wear protective eyewear Wear protective clothing as required by coating manufacturer HAZARD GENERAL Can cause severe injury or property damage PR
16. worn The piston rod is worn 12 10 Plug the unit in Reset the breaker Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting Inspect or take to a SprayTECH authorized service center Allow motor to cool Rotate the PRIME SPRAY valve clockwise to the PRIME position Check the siphon tube suction set connection and tighten or re tape the connection with PTFE tape Remove the pump filter element and clean Remove the inlet screen and clean Remove the siphon tube suction set and clean Replace the spray tip following the instructions that came with the spray gun Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun Turn the pressure control knob clockwise to increase the pressure setting Remove the pump filter element and clean Remove the gun filter and clean Remove the inlet screen and clean Clean or replace the PRIME SPRAY valve Check the siphon tube suction set connection and tighten or re tape the connection with PTFE tape Check for external leaks at all connections Tighten connections if necessary Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Maintenance section of this manual Reverse or replace the valve seats following the Servicing the Flui
17. 5 Pre form the lower packing using the lower packing sizing NOTE Repacking kit P N 0507929 is available For tool included in the repacking kit 36 Insert the lower packing N assembly partially into the bottom of the cylinder with the large beveled edge facing toward the cylinder beveled edge will be facing up when the large beveled edge will cylinder is upright be facing up when the 37 Push the lower packing cylinder is upright assembly into position using the lower packing insertion tool see Fluid Section Assembly parts list for lower packing insertion tool P N 38 Place the piston insertion tool included in the repacking kit over the top of the piston rod 39 Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly and out through the upper seal retainer Large Beveled Edge best results use all parts supplied in this kit Install lower packing so NOTE When repacking the fluid section make sure the raised lip on the bottom of the lower packing assembly is fully outside the packing around the piston rod after insertion of the piston rod 40 Turn the jam nut counterclockwise until it is flush against the top of the cylinder 41 Lubricate the threads on the cylinder with anti seize compound Remove the cylinder from the vise 42 Thread the cylinder into the gear box housing turning clockwise When the connecting pin hole on th
18. 947 02518 0507942 0507666 0507928 0507734 0507945 9841502 0507454 0294516 0507733 0507943 0507944 51519 00310 00203 0507730 0507731 0507728 0507570 0507211 0507929 0507926 Description Quantity AAA ce 1 Upper seal retainer 1 Upper support ring 1 Upper packing assembly 1 10 TE ii 1 Nipple TT E 1 Lower packing assembly 1 Lower support ring 1 SO OO a ECAA EN 1 Outlet valve seal 1 Outlet valve cage 1 Outlet valve ball 1 Washer nylon ascuas eco 1 Outlet valve seat 1 Outlet valve retainer 1 Support WASNer sivvunas tissen 1 Inlet valve CAGE menus 1 Inlet valve DAS sons 1 Inlet valve seat 1 OSO PEE seer 1 O ring VIRON E 1 Back up ring PTFE asian 1 Inlet valve housing Upright cart 1 Inlet valve housing Low Boy Piston assembly includes items 9 15 1 Repacking kit includes items 3 4 7 8 11 12 14 18 and 20 22 Lower seal insertion tool NOTE When repacking the fluid section make sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod SprayTECH All rights reserved Upright Cart Assembly Filter Assembly 10 j Item Part Description Quantity Item Part Description Quantity 1 0294194 Filter body assembly 1 1 0507939 Handle 2 14069
19. EVENTION e Read all instructions and safety precautions before Operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer e Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a grounded high pressure hose All hoses swivels guns and accessories must be pressure rated at or above 3200PSI 221 BAR e Do not spray outdoors on windy days e Wear clothing to keep paint off skin and hair Always unplug cord from outlet before working on equipment SprayTECH All rights reserved Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate
20. Even coat throughout Approximately 10 to 12 inches Keep stroke smooth and at an even speed Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing your wrist Light Coat L Do not flex wrist while spraying Keep the spray gun perpendicular to the surface otherwise one end of the pattern will be thicker than the other Heavy Coat Light Coat Approximately 2 10 to 12 inches Right way EE AAA j Wrong way BR E Ga Gin Ba GN SprayTECHe The spray gun should be triggered by turning it on and off with each stroke This will save paint and avoid paint buildup at the end of the stroke Do nat trigger the gun during the middle of a stroke This will result in an uneven spray and splotchy coverage Proper way to trigger the spray gun Keep stroke Approximately even 10 to 12 inches Start stroke End stroke Overlap each stroke by about 30 This will ensure an even coating When you stop painting lock the gun trigger lock turn the pressure control knob counterclockwise to its lowest setting and set the PRIME SPRAY valve to PRIME Turn the ON OFF switch to the OFF position and unplug the sprayer Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterclockwise to its to its lowest setting 3 Move the PRIME SPRAY valve up to the S
21. Filter 50 MESH crecio 1 includes items 2 5 12 and 13 1 3 9694245 Core Spring 50056 codicia 1 2 02956010 ROIFDIM 2 mere 2 4 14072 CAO PTFE escrocaire aenieei 1 3 9841504 Snap button 2 5 0507712 Filter housing nn 1 4 0295607 Gleeve E 2 6 0507690 PRIME SPRAY valve assembly 1 5 0295609 E E 2 7 0507793 Fitting MP ressens 1 GN PU 2 8 0507970 LES eebe dd eE sed egedece ethCeregieheng 1 7 0507940 Cart weldment includes items 6 8 and 9 1 9 05045 Outlet HEN EEE 1 8 13538 BUMDPET ee 2 10 02518 Nipple 1 4 is 1 9 54458 Ss eege 2 MO 0507774 EE 4 11 0507655 Cord wrap EE 2 12 0295608 SAUEN msn esse hide 4 18 0295606 VAS 4 14 0294534 Spacer cocoocnnnccnnoconoccnnonononanonnnnnnncnnonannnnononanos 4 15 0278373 NO Se es 2 16 9890104 er 2 SprayTECH All rights reserved 21 SprayTECHo Pressure Control Assembly lem Part Description Quantity 1 90802244 SEN anne 1 2 0507971 Hechfier 1 3 0507717 Control panel gasket 1 4 0507714 STEM ne dear 1 5 0507792 EN 2 6 0507972 Lockwashber 3 7 0507212 Circuit board assembly 1 8 0507930 Circuit breaker rrrnnnnrnnnnnnnnnnnnnnnnnnnnnnnevnevnnn 1 9 0507973 Potentiometer ss 1 10 0507629 Control NOUSING eegene 1 11 0507727 Cord assembly 1 12 9800340 Ground SCrew rrnrnnnnnnnnvnnnnnnnnnnnnvnrrnnnernenn 1 13 9822113 Ground washer 1 14 0507790 Ground wire assembly 1 15 9850936 ON OFF switch 1 16 0507748 K
22. PRAY position 4 Turn the pressure control knob clockwise to its highest setting The p paint hose should stiffen as paint begins to flow through it 5 Unlock the gun trigger lock 6 Trigger the spray gun to bleed air out of the hose Valve 7 When paint reaches the spray tip spray a test area to check the spray pattern 8 Use the lowest pressure setting necessary to get a good spray pattern If the pressure is set too high the spray pattern will be too light If the pressure is set too low tailing will appear or the paint will spatter out in gobs rather than in a fine spray Cleanup Pull trigger Keep steady Release trigger Good spray pattern Paint tailing pattern Special cleanup instructions for use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump If collecting flushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit SprayTECH All rights reserved Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity
23. a designation of SJTW A would indicate that the cord would be appropriate for outdoor use SprayTECHe General Description This airless sprayer is a precision power tool used for spraying many types of materials Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information ON OFF Switch Pressure Control Knob Filter Je JR Oil Cup r Circuit PRIME Breaker SPRAY Valve ig LA Le Section Return Hose Siphon ube Operation This equipment produces a fluid stream at extremely high pressure Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment Setup Perform the following procedure before plugging in the power cord of an electric unit 1 Ensure that the siphon tube suction set and the return hose are attached and secure 2 Using a wrench attach a minimum of 50 of 1 4 nylon airless spray hose to the unit Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely NOTE Do not attach the tip to the spray gun yet Remove the tip if it is already attached Make sure all airless hoses and spray guns are electrically grounded and rated for at least 3200 psi 221 bar fluid pressure 4 Make sure the pressure control knob is turned fully counterclockwise to
24. accords ne soient pas endommag s Si le flexible a subi l un des dommages pr cit s remplacez le imm diatement Ne jamais r parer un flexible d alimentation en peinture Le remplacer par un autre flexible mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3200 Ib po2 221BAR Ne jamais pulv riser lorsqu il vente Porter des v tements pour prot ger la peau et les cheveux contre tout contact avec la peinture SprayTECH Tous droits r serv s 15 Instructions de mise la terre Cet appareil doit tre mis la terre La mise la terre r duit les risques d lectrocution lors d un court circuit en permettant au courant de s couler par le fil de mise la terre Cet appareil est muni d un cordon lectrique avec fil de mise la terre ainsi que d une fiche de terre La fiche doit tre branch e sur une prise install e correctement et mise la terre conform ment la r glementation et aux codes en vigueur DANGER Une prise de terre mal branch e peut tre l origine d lectrocutions S il s av re n cessaire de r parer ou de remplacer le cordon lectrique ou la fiche ne pas brancher le fil vert de mise la terre sur l une ou l autre des bornes broche plate Le fil recouvert d un isolant vert avec ou sans rayures jaunes est le fil de mise la terre et doit tre branch sur la
25. air comprim S assurer que le pistolet est convenablement reli la terre par l interm diaire du flexible Le cordon d alimentation doit tre raccord un circuit mis la terre Toujours purger l appareil dans un contenant m tallique s par en s assurant que la pompe soit basse pression et que le chapeau soit retir Tenir le pistolet fermement contre la paroi du contenant pour mettre celui ci la terre et emp cher l mission d tincelles caus es par l lectricit statique Se conformer aux consignes et recommandations de s curit du fabricant du solvant ou du produit S entourer de toutes les pr cautions possibles lorsqu on utilise des produits ayant un point d clair inf rieur 21 C 70 F Le point d clair d un fluide est la temp rature laquelle les vapeurs manant du fluide peuvent s enflammer au contact d une flamme ou d une tincelle e Le plastique peut tre une source d tincelles provoqu es par l lectricit statique Ne jamais utiliser une couverture en plastique pour fermer une zone d pandage ni utiliser des toiles de protection en plastique lors de la pulv risation de mati res inflammables e Lorsque vous purgez l appareil veillez a utiliser a la pression minimale SprayTECH Tous droits r serv s MOTEUR A ESSENCE DANS LES CAS OU CELA S APPLIQUE Toujours placer la pompe l ext rieur de la structure a l air frais Garder tous les solvants loin de l
26. buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent 3 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 4 Place the return hose into a metal waste container 5 Set the pressure to minimum by Pressure turning the pressure control knob Control Knob fully counterclockwise 6 Move the PRIME SPRAY valve down to its PRIME position 7 Turn the unit on by moving the q X ON OFF switch io the ON pes ition gt KK 8 on Dee E Ges WN through the unit and flush the paint out of the return hose into the metal Ga waste container 9 Turn the unit off by moving the ON OFF switch to the OFF position 10 Move the PRIME SPRAY valve up to its SPRAY position 11 Turn the unit on Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or
27. chappement du moteur Ne jamais remplir le r servoir carburant lorsque le moteur est en marche ou lorsqu il est chaud les surfaces chaudes risquent d enflammer le carburant d vers accidentellement Toujours raccorder un fil de mise la terre entre la pompe et un objet mis la terre tel qu une conduite d eau m tallique Se reporter au guide d utilisation du moteur pour obtenir de plus amples renseignements concernant la s curit DANGER RISQUES D EXPLOSION PAR INCOMPATIBILITE DES MATERIAUX Peuvent tre l origine de corporels s rieux ou dommages mat riels MESURES PR VENTIVES Ne pas utiliser de mat riaux contenant des agents de blanchiment ou du chlore e Ne pas utiliser des solvants base d hydrocarbure halog n tels que l agent anticryptogamique le chlorure de m thyl ne et le trichloro thane 1 1 1 Ces produits ne sont pas compatibles avec l aluminium Communiquer avec votre fournisseur de rev tement pour conna tre la compatibilit du mat riau avec l aluminium DANGER VAPEURS NOCIVES la peinture les solvants les insecticides et autres mat riaux peuvent tre nocifs lorsqu ils sont inhal s ou en contact avec le corps Les vapeurs peuvent causer une naus e importante des vanouissements ou un empoisonnement MESURES PREVENTIVES e Utiliser un respirateur ou un masque chaque fois qu il y a des risques d inhalation de vapeurs Lire attentivement toutes les instructions se rapporta
28. cold weather storage pump mineral sprits through the entire system 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area Do not store the unit under pressure Cleaning the Spray Tip 1 Flush the gun with solvent immediately after the work is completed 2 Oil the sliding pins to prevent them from seizing up Should the spray tip become clogged reverse the spray tip with the lever and pull the trigger Once the obstruction comes out of the spray tip release the trigger reverse the spray tip back to the spray pattern setting and resume spraying Do not attempt to clean the tip with your finger Do not use a needle or other sharp pointed instrument to clean the tip The hard tungsten carbide is brittle and can be chipped SprayTECH All rights reserved Maintenance Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing General Repair and Service Notes 1 Before repairing any part of the sprayer read the instructions carefully including all warnings Never pull on a wire to disconnect it Pulling on a wire could loosen the connector from the wire 2 Test your repair before regular operation of the sprayer t
29. d Section procedure in the Maintenance section of this manual Take unit to a SprayTECH authorized service center Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual SprayTECH All rights reserved Troubleshooting Problem Cause Solution Excessive surge at the spray 1 Wrong type of airless spray hose 1 Replace hose with a minimum of 50 of 1 4 gun grounded textile braid airless paint spray hose 2 The spray tip worn or too large 2 Replace the spray tip following the instructions that came with the spray gun 3 Excessive pressure 3 Rotate the pressure control knob counterclockwise to decrease spray pressure Poor spray pattern 1 The spray tip is too large for the 1 Replace the spray tip with a new or smaller material being used spray tip following the instructions that came with the spray gun 2 Incorrect pressure setting 2 Rotate the pressure control knob to adjust the pressure for a proper spray pattern 3 Insufficient fluid delivery 3 Clean all screens and filters 4 The material being sprayed is too 4 Add solvent to the material according to the VISCOUS manufacturer s recommendations The unit lacks power 1 The pressure adjustment is too low 1 Rotate the pressure control knob clockwise to increase the
30. e piston rod lines up with the hole in the yoke insert the connecting pin 43 Snap the retaining clip around the connecting pin and yoke 44 Continue to turn the cylinder clockwise until the jam nut is flush against the gear box housing NOTE If the nipple on the cylinder does not face the back of the unit turn the cylinder counterclockwise until the nipple faces the back of the unit Do not turn the cylinder more than one full turn 45 Once the nipple is positioned turn the jam nut clockwise until it contacts the gear box housing 46 Tighten the jam nut with a wrench to tighten it against the gear box housing 47 Attach the high pressure hose to the nipple on the back of the cylinder and tighten with a wrench Do not kink the hose 48 Insert the lower support ring into the bottom of the cylinder 49 Insert the support washer into the bottom of the cylinder 50 Making sure that the Viton o ring and PTFE back up ring are lubricated and in place reassemble the inlet valve assembly and and thread it into the cylinder Tighten the inlet valve housing until the o ring engages then continue to tighten until snug Once snug tighten an additional 1 8 1 4 turn 51 For Upright cart units thread the siphon tube into the inlet valve and tighten securely Make sure to wrap the threads on the down tube with PTFE tape before assembly Replace the return hose into the clamp on the siphon tube 52 For Low Boy cart units
31. efective components without charge or at SprayTECH s option refund to the original purchaser the full purchase price for the product in exchange for the return of that product Warranty Claims Any request for repair or replacement pursuant to the warranties above must be accompanied by the return of the applicable parts with transportation charges prepaid to a service center authorized by SprayTECH or to Wagner Spray Tech Corporation 1770 Fernbrook Lane Minneapolis MN 55447 Limitation of Remedies THE REMEDIES SET FORTH ABOVE ARE THE EXCLUSIVE REMEDIES AVAILABLE FOR BREACH OF EXPRESS AND IMPLIED WARRANTIES These remedies shall not be deemed to have failed of their essential purpose so long as SprayTECH is willing to repair or replace parts or to refund the purchase price as set forth above What Is Not Covered By This Warranty This warranty does not cover defects or damages caused by e the use or installation of repair or replacement parts or accessories not manufactured by Spray TECH repair performed by anyone other than a SprayTECH Authorized Service Center or abuse misuse negligence accident faulty installation or tampering in a manner which impairs normal operation This warranty also does not cover equipment and accessories supplied to SprayTECH from an original equipment manufacturer including but not limited to hoses tips and accessories SprayTECH will provide the purchaser with copies of the original equipment man
32. er while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun 12 Lock the gun by turning the gun trigger lock to the locked position 13 Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise 14 Check the entire system for leaks If leaks occur turn the unit off and follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 15 Follow the Pressure Relief Procedure in this manual before changing from solvent to paint Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Pressure Control Knob ON OFF Switch 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn the unit on by moving the ON OFF switch to the ON position 6 Allow the sprayer to run until paint is coming through the return hose into the metal waste container 7 Turn the unit off by moving the ON OFF NJ switch to the OFF
33. extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors e Avoid all ignition sources such as static electricity sparks electrical appliances flames pilot lights hot objects and sparks from connecting and disconnecting power cords or working light switches Do not smoke in spray area Fire extinguisher must be present and in good working order Place pump at least 20 feet 6 1 m from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks e Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections e Power cord must be connected to a grounded circuit Always flush unit into separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Follow material and solvent manufacturer s warnings and instructions Use extreme caution when using materials with a flashpoint below 70 F 21 C Flashpoint is the temperature at which a fluid can produce enough vapors to ignite e Plastic can cause static sparks Never hang plastic
34. grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet Ne Grounding Pin Cover for grounded outlet DN Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example
35. hen needed to atomize the paint will cause premature tip wear and additional overspray Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2 Turn the unit off by moving the ON OFF switch to the OFF position 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise 4 Unlock the gun by turning the gun trigger lock to the unlocked position 5 Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 6 Trigger the gun to remove any pressure that may still be in the hose 7 Lock the gun by turning the gun trigger lock to the locked position 8 Move the PRIME SPRAY valve down to the PRIME position SprayTECHe Spraying NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens Spraying Technique The key to a good paint job is an even coating over the entire surface This is done by using even strokes Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface The best spraying distance is 10 to 12 inches between the spray tip and the surface
36. iaiis daa atea 1 E 10 0507743 Valve etem ss 1 ti 0507747 GPNNG serisini EE EE 1 SOP 12 0507742 Valvereiamner cece ccceececeececeeneceeeeneeeeeenees 1 13 0507735 Cambase erre 1 9502012 0279920 0507958 9870307 Electrical Schematic Potentiometer Transducer e CH BL me CT WHITE Rectifier BLACK T H9vV14 WHITE d _ mmm Q OL Ground Electronic Control Board 0507212 BLACK Wire Assembl 0507874 BLACK a a LINE LOAD c Fe Se O Circuit SP Breaker B Description RC Tip Assembly Replacement Core RC Tip Tip Guard RC Tip 11 16 Tip Guard RC Tip 7 8 Hose Whip End 3 x 3 16 Hose Whip End 5 x 3 16 Hose Wireless 25 x 1 4 Hose Wireless 50 x 1 4 Hose Connector 1 4 x 1 4 M Pressure Gauge Power Roller Gun Attachment 9 Roller Cover 3 8 Nap 9 Roller Cover 1 2 Nap 9 Roller Cover 3 4 Nap 9 Roller Cover 1 1 4 Nap 12 Roller Cover 1 2 Nap 12 Roller Cover 3 8 Nap 12 Roller Cover 3 4 Nap 12 Roller Cover 1 1 4 Nap Adapter Power Roller Extension G 10 Four Finger Airless Spray Gun no tip Anti Seize Compound R 10 Telescoping Roller 9 3 8 Nap R 10 Telescoping 12 Roller 3 8 Nap G 10 Four Finger Airless Spray Gun with 517 Reversible Tip G 10 Two Finger Airless Spray Gun no tip G 10 Two Finger Airless Spray Gun with 517 Reversible Tlp G 10 Four Finger S
37. ing a wrench loosen and remove the transducer from the filter housing Carefully thread the transducer wire out through the hole in the gear box housing 7 Thread the new transducer wire through the hole in the gear box housing and over to the pressure control assembly 8 Thread the new transducer into the filter housing and tighten securely with a wrench NOTE Make sure the o ring on the transducer is in place before threading the transducer into the filter housing 9 Position the filter assembly on the filter bracket Secure the filter using the two filter assembly screws and lock washers 10 Reconnect the phone jack style connector on the black wire from the transducer to the socket on the pressure control assembly 11 Position the pressure control assembly on the gear box housing Secure the pressure control assembly with the four pressure control assembly screws SprayTECHe Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section 1 Perform the Pressure Relief Procedure and unplug the unit AWARNING Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 2 10 11 12 13 Pull the retaining clip from Push the connecting pin ou
38. ishes stains azures Gun Housing a Handle go E 0089959 Base coat enamels 0 140 mm primer enamels fillers marking paints textured enamels 0089958 Emulsions Medium 0 315 mm latex paints acrylic paints 0 560 mm 0089957 Filler paints large area surfaces NOTE For more detail part number information and assembly drawings at larger scale please see the G 10 2 Finger 4 Finger Airless Spray Gun Owner s Manuals P N 0297076 or P N 0508832 SprayTECHe Replacing the Motor Assembly 1 Perform the Pressure Relief Procedure and unplug the unit 2 For Upright cart units remove the return hose from the clamp on the siphon tube Unscrew the siphon tube from the inlet valve housing 3 For Low Boy cart units remove the retaining ring from the bottom of the inlet valve housing using a snap ring pliers Remove the suction set assembly 4 Loosen and remove the high pressure hose from the nipple on the back of the fluid section and from the bottom of the filter assembly 5 Loosen and remove the six front cover screws Remove the front cover 6 Loosen and remove the three motor shroud screws Remove the motor shroud 7 Slide the baffle off of the end of the motor NOTE Before removing the baffle note the location of the baffle on the motor so it can be positioned in the same spot during reassembly Motor Shroud Gear Box A wech Baffle Front Cover AN K Pressure Sc
39. ly off of the gear box housing Gear Box Housing hv Adapter Plate NG Screw Motor Ro Adapter Plate Housing Gasket With the motor removed inspect the gears in the gear box housing for damage or excessive wear Replace the gears if necessary Align the two dowel pins on the gear box housing with the holes on the new motor adapter plate assembly and install the motor adapter plate assembly onto the gear box housing Make sure the housing gasket is positioned properly Apply blue LocTite to the three adapter plate screws Secure the motor adapter plate assembly to the gear box housing with the three adapter plate screws and washers Torque to 156 180 in Ibs Slide the baffle over the end of the motor and position it in the location noted during disassembly Position the pump on the cart Secure the pump to the cart using the four pump mounting screws lock washers and flat washers Position the filter bracket on the adapter plate Secure the filter bracket with the two filter bracket screws lock washers and flat washers Thread the transducer into the filter housing Tighten securely Position the filter assembly on the filter bracket Secure the filter using the two filter assembly screws and lock washers Reconnect the phone jack style connector on the black wire from the transducer to the socket on the pressure control assembly Connect the red wire from the motor to the red wire on the rectifier
40. nnect spare pressure control potentiometer see if unit runs bypass controller by connecting line input to the rectifier AC input if motor runs replace controller if motor does not run check motor brushes check and replace if necessary check with DMM in diode mode remove rectifier from circuit connect DMM red lead to the black motor lead and the black DMM lead to the red motor lead measure voltage should be gt 0 7 and not show over limit Consignes de s curit Le pr sent manuel comprend des renseignements devant tre lus attentivement avant toute utilisation de l appareil Lorsque l un des symboles suivants appara t il est recommand d tre particuli rement attentif et de tenir compte des mesures de s curit indiqu es AVERTISSEMENT Ce symbole indique un danger potentiel pouvant causer des blessures graves ou m me mortelles Des renseignements importants sur la s curit sont galement indiqu s ATTENTION Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages l quipement Des renseignements importants sur la fa on de pr venir tout dommage l quipement ou toute blessure corporelle mineure sont galement indiqu s NOTA Les remarques donnent des renseignements importants requ rant une attention particuli re AVERTISSEMENT DANGER BLESSURES PAR PERFORATION Le jet de peinture haute pression produit par cet appareil peut
41. nob CAD ME 1 17 0507740 Pressure control knhob ees 1 18 0507749 Nutwieeal ccc cecececeeeeeececececeeeeeeeeees 1 19 0507855 Label Press to Reset eeeee eee es 1 20 9850938 Circuit breaker boot eee eees 1 21 9850664 Strain relief 1 11 12 13 10 Item Part Description Quantity Item Part Description Quantity 1 9890104 Ne 2 8 0507950 Handle assembly 2 0294534 Wheel oepnacer 4 includes items A 201 1 CEET e EE 2 9 0295606 Wash rocosa sde visas 4 4 0295609 Wacher LL 2 10 0295608 SCENE eher eege 4 5 0295607 E EE 2 11 0270894 MMeel 8 1 2 6 9841504 Snap button serernnnnornnnnrrnnnnvrnnnnrrnnnnennnnnr 2 12 0507949 Cart weldment includes items 3 and 13 1 7 0295610 TOM e Un DEE 2 13 TT PO O A 2 SprayTECHo 22 O SprayTECH All rights reserved PRIME SPRAY Valve Assembly Accessories P N 0507690 Part No 0297xxx 0502xxx 0297078 0297070 0291004 0291003 0291002 0291000 0093896 0088154 0152001 0152308 0152307 0152309 0152310 0152235 0152236 0152237 0152238 Item Part Description Quantity 0152700 1 0507736 eege ee 1 0270145 2 0507745 Gasket issues 1 0093930 3 50005298 Ong PTFE 22 1 0152909 4 0507741 O ring Viton eceee eee eeeeeeeeeeeaaeeeees 1 0152900 5 0507744 Valve FOUSINO 42 sacre 1 0502007 6 0507746 Valve S at ses 1 7 0507662 Valve handle 1 0502011 8 5006543 E e CR DIM memes 1 9 5006547 O ring VON vuciivacnaa
42. nt au masque pour v rifier que celui ci vous assure une protection suffisante contre les vapeurs toxiques e Porter des lunettes de protection e Porter des v tements de protection conform ment aux directives du fabricant de rev tement DANGER G N RALIT S Peut causer des dommages mat riels ou corporels s rieux MESURES PR VENTIVES e Avant d utiliser tout quipement lire attentivement toutes les instructions et les consignes de s curit Toujours d brancher le moteur de l alimentation lectrique avant d effectuer des travaux sur l appareil Se conformer la l gislation locale provinciale ou f d rale pour tout ce qui concerne la ventilation la pr vention des incendies et les conditions g n rales d utilisation e Les normes de s curit du Gouvernement am ricain sont r gies par le Occupational Safety and Health Act OSHA Il est important de consulter ces normes en particulier la section 1910 sur le normes g n rales et la section 1926 sur les des normes de la construction N utiliser que les pi ces autoris es par le fabricant L utilisateur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe e V rifier avant toute utilisation que les flexibles ne pr sentent pas d entaille ou de fuite que le couvercle ne soit pas gonfl et que les r
43. o be sure that the problem is corrected If the sprayer does not operate properly review the repair procedure to determine if everything was done correctly Refer to the Troubleshooting section to help identify other possible problems 3 Make certain that the service area is well ventilated in case solvents are used during cleaning Always wear protective eyewear while servicing Additional protective equipment may be required depending on the type of cleaning solvent Always contact the supplier of solvents for recommendations 4 If you have any further questions concerning your SprayTECH Airless Sprayer call SorayTECH Technical Genice LL 1 800 292 4637 EE 1 800 525 9501 Replacing the PRIME SPRAY Valve Perform the following procedure using PRIME SPRAY valve replacement kit P N 0507690 1 Drive the groove pin out of the valve handle 2 Remove the valve handle and the cam base 3 Using a wrench loosen and remove the valve housing assembly 4 Make sure the gasket is in place and thread the new valve housing assembly into the filter block Tighten securely with a wrench 5 Place the cam base over the valve housing assembly Lubricate the cam base with grease and line up the cam with the filter block using the dowel pin 6 Line up the hole on the valve stem with the hole in the valve handle 7 Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position EE C e
44. o de la pistola apague la bomba de fluido y libere toda la presi n antes de dar mantenimiento limpiar el protector de la boquilla cambiar la boquilla o dejar desatendido el equipo La presi n no se liberar al apagar el motor Para liberar la presi n debe girarse la perilla PRIME SPRAY cebar atomizar hasta la posici n PRIME Consulte el PROCEDIMIENTO PARA LIBERAR LA PRESION que se describe en este manual Mantenga puesto SIEMPRE el protector de la boquilla mientras atomice El protector de la boquilla ofrece cierta protecci n contra lesiones por inyecci n pero es principalmente un dispositivo de advertencia Quite SIEMPRE la boquilla del atomizador antes de enjuagar o limpiar el sistema Pueden desarrollarse fugas en la manguera de pintura por causa del desgaste retorcimientos o el abuso Una fuga es capaz de inyectar el material en la piel Cada vez que use la manguera de pintura inspecci nela antes NO use nunca una pistola de atomizaci n que no tenga un bloqueador o un protector de gatillo puesto y que funcione e Todos los accesorios deben tener una capacidad de 3200 Ib pulg2 221BAR o mayor Esto incluye las boquillas de atomizador pistolas extensiones y mangueras SprayTECHo Espanol NOTA PARA EL M DICO La inyecci n dentro de la piel es una lesi n traum tica Es importante que la lesi n se trate quir rgicamente tan pronto como sea posible NO retrase el tratamiento por investigar la toxicidad La t
45. ombustible si el motor est encendido o caliente La superficie caliente puede encender el combustible derramado Conecte siempre un conductor de tierra desde la unidad de la bomba a un objeto puesto a tierra por ejemplo una tuber a de agua met lica Consulte el manual del motor para obtener informaci n completa de seguridad Spray TECH Todos los derechos reservados PELIGRO PELIGRO DE EXPLOSION DEBIDO A MATERIALES INCOMPATIBLES Podr a causar lesiones severas o da os en la propiedad PARA PREVENIR No utilice materiales que contengan blanqueador o cloro No use solventes con hidrocarburos halogenados tales como productos para eliminar el moho cloruro de metileno y 1 1 1 tricloroetano Estos no son compatibles con el aluminio e Comun quese con el proveedor del producto para obtener informaci n de compatibilidad con materiales de aluminio PELIGRO GASES PELIGROSOS Las pinturas solventes insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo Los gases pueden causar n usea desmayos o envenenamiento graves PARA PREVENIR Use una mascarilla respiratoria o careta siempre que exista la posibilidad de que se puedan inhalar vapores Lea todas las intrucciones que vengan con la careta para estar seguro de que se tendr la protecci n necesaria contra la inhalaci n de vapores da inos Use gafas protectoras Use ropa de protecci n seg n lo
46. oncnnnonos 22 LOW Boy Cart ASSemMD NV seen 22 PRIME SPRAY Assembly cocccooocccnnccccnoncccnnccnnnnccnnnnnonnnanonnnnos 23 Electrical Schematic E 23 Fv 23 Limited Wai at 24 Safety Precautions This manual contains information that must be read and understood before using the equipment When you come to an area that has one of the following symbols pay particular attention and make certain to heed the safeguard AWARNING This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow A CAUTION This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow NOTE Notes give important information which should be given special attention HAZARD Injection injury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the sprayer is 3200 PSI 221BAR fluid pressure PREVENTION NEVER aim the gun at any part of the body SprayTECHe NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put
47. oxicidad es motivo de preocupaci n con algunos revestimientos que se inyectan directamente en la corriente sangu nea Es recomendable consultar a un cirujano pl stico o reconstructor de manos PELIGRO EXPLOSION O INCENDIO Los vapores de solventes y pintura pueden explotar o incendiarse causando con esto lesiones severas y o da os en la propiedad PARA PREVENIR e Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz que est n funcionando No fume en la zona de trabajo e Debe haber un equipo para extinguir incendios permanentemente y en buenas condiciones Coloque la bomba para pintar a un m nimo de 1 m de preferencia m s en una habitaci n aparte bien ventilada alejada del objeto que va a pintar o a por lo menos 6 m de dicho objeto en una zona bien ventilada utilice una manguera m s larga si es necesario Los gases inflamables a menudo son m s pesados que el aire La zona del piso debe tener la debida ventilaci n La bomba para pintar contiene piezas que forman arcos que emiten chispas y pueden encender los gases El equipo que se utilice as como los objetos que est
48. position 8 Remove the return hose from the waste container and place it in its operating RA position above the container of paint SEH 9 Move the PRIME SPRAY valve up to the SPRAY position 10 Turn the unit on 11 Unlock the gun by turning the gun trigger lock to the unlocked position SprayTECH All rights reserved Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 13 Lock the gun by turning the gun trigger lock to the locked position 14 Turn the unit off 15 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 16 Turn the unit on 17 Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard Adjust the pressure control knob until the spray from the gun is completely atomized Try to keep the pressure control knob at the lowest setting that maintains good atomization NOTE Turning the pressure up higher t
49. pray Pack with 50 x 1 4 airless hose G 10 Two Finger Spray Pack with 50 x 1 4 Airless Hose Separating oil Electrostatic discharge ESD wrist strap Grease 6 lb can y NOTE All electrical work should be performed by SprayTECH All rights reserved 23 a SprayTECH authorized service center SprayTECHe Limited Warranty Commercial Airless Spray Equipment Two Year Warranty Spray TECH a division of Wagner Spray Tech Corporation Spray TECH warrants this product against defects in material and workmanship for a period of two years following the date of purchase by the original purchaser During that period SprayTECH will repair or replace any defective or worn out component or at SprayTECH s option refund to the original purchaser the full purchase price for the product in exchange for the return of that product However SprayTECH will not replace or repair any fluid pump component on account of wear more than once during the two year warranty period This warranty does not cover consumable products such as filters and tips Lifetime Warranty on Gear Trains Electric Motors and Gas Engines Spray TECH warrants any gear train electric motor excluding brushes and gas engine excluding the clutch in this product against defects in material and workmanship for the lifetime of the original purchaser If SprayTECH determines that the foregoing warranty has been breached SprayTECH will repair or replace the d
50. que el producto haya quedado conectado a tierra de manera apropiada No modifique el enchufe que se proporciona Si el enchufe no entra en la toma de corriente p dale a un electricista calificado que instale la toma apropiada Tomacorriente aterrado Ne ap Terminal de tierra Tapa de la caja del el MPRECAUCION Use solamente extensiones trifilares que tengan un enchufe de conexi n a tierra de 3 hojas y un recept culo de triple ranura que acepte el enchufe del producto Aseg rese de que su extensi n est en buenas condiciones Cuando use una extensi n aseg rese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto Un cable de un tama o menor causar una ca da de voltage en la l nea que dar como resultado una p rdida de energ a y un sobrecalental ento Se recomienda usar un cable de calibre 12 Si se utiliza un cable de extensi n en el exterior tiene que estar marcado con el sufijo W A despu s de la designaci n del tipo de cable Por ejemplo SJTW A para indicar que el cable es apropiado para uso en exteriores Espa ol SprayTECHe Parts List Main Assembly a KK AR K 13 9 10 Y Item Part Description Quantity Item Part Description Quantity Jo Filter assembly 1 14 13549 AO sees ddnneaeeedaseeaetieecose 1 2 0507690 PRIME SPRAY valve assembly 1 15 0088372
51. r a viter toute accumulation de vapeurs inflammables en vous assurant que la zone o la pulv risation a lieu est suffisamment ventil e e Veiller viter la presence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et tincelle provenant du branchement ou du d branchement d un cordon d alimentation lectrique ou d un commutateur Ne pas fumer dans la zone d pandage e Toujours avoir un extincteur en tat de fonctionner port e de la main e Placer la pompe peinture une distance dau moins un metre 3 pi on recommande d ailleurs une plus grande distance de l objet qui doit tre vaporis dans une pi ce s par e bien a r e ou une distance d au moins six m tres 20 pi de celui ci dans une zone bien a r e utiliser d autres tuyaux si n cessaires Les vapeurs inflammables sont souvent plus lourdes que l air Le plancher doit tre extr mement bien a r La pompe a peinture contient des pi ces pouvant cr er des tincelles et enflammer les vapeurs pr sentes dans lair e Le mat riel utilis ainsi que les objets se trouvant a proximit de la zone de pulv risation doivent tre convenablement reli s la terre afin d viter toute tincelle ou toute d charge lectrostatique N utiliser que des flexibles d alimentation en liquide haute pression conducteurs ou reli s la terre dans les cas d utilisation sans
52. requiera el fabricante del producto PELIGRO GENERAL Puede causar da os en la propiedad o lesiones severas PARA PREVENIR e Lea todas las instrucciones y advertencias de seguridad antes de hacer funcionar cualquier equipo Desconecte siempre el motor del suministro el ctrico antes de dar servicio al equipo Observe todos los c digos locales estatales y nacionales apropiados que rigen las medidas de ventilaci n prevenci n de incendios y operaci n Los Est ndares de Seguridad del Gobierno de los Estados Unidos se han adoptado bajo el Acta de Seguridad y Salud Ocupacionales OSHA por sus siglas en ingl s Deben consultarse estos est ndares particularmente la parte 1910 de los Est ndares Generales y la parte 1926 de los Est ndares de la Construcci n Utilice nicamente piezas autorizadas por el fabricante El usuario asume todos los riesgos y responsabilidades si usa piezas que no cumplen con las especificaciones m nimas y dispositivos de seguridad del fabricante de la bomba Antes de usarla cada vez revise todas las mangueras para ver que no tengan cortadas fugas una cubierta desgastada por abrasi n o con abolladuras as como uniones da adas o que se hayan movido Si existiera cualquiera de estas condiciones reemplace la manguera inmediatamente No repare nunca una manguera de pintura Reempl cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y
53. rew s Control lt Assembly e Pressure Ne od Control gt 7 Assembly d Ss Screw Front Cover o Filter vo il Adapter Plate Bracket il qe Filter En Assembly Screw w Cart Filt oe er a Bracket Pump Mounting Screw Screw 8 Loosen and remove the four pressure control assembly screws Carefully pull the pressure control assembly off of the gear box housing 9 At the pressure control assembly a Disconnect the red wire and black wire coming from the motor b Disconnect the phone jack style connector on the black wire coming from the transducer 10 Set aside the pressure control assembly 11 Loosen and remove the two filter assembly screws Lift the filter assembly off of the filter bracket 12 Loosen and remove the transducer from the filter housing Do not pull the transducer wire out of the gear box housing 13 Loosen and remove the two filter bracket screws Remove the filter bracket from the adapter plate 14 Loosen and remove the four pump mounting screws Lift the pump off of the cart and place face down on a work bench SprayTECH All rights reserved 18 16 S 18 19 20 21 22 23 24 25 26 2i 28 29 30 31 32 33 34 Using a hex wrench loosen and remove the three adapter plate screws and flat washers that hold the motor adapter plate assembly to the gear box housing Pull the motor adapter plate assemb
54. rical work should be performed by a SprayTECH Item Part Description 13 0295322 Output bushing 14 9830116 Dowel piD 15 0295325 Housing gasket 16 0507716 Gear box housing 17 54190 O A authorized service center Quantity Front gear box assembly includes items 1 2 4 5 9 10 11 14 and 16 0507927 Motor brush kit Item Part Description Quantity 1 0295565 Inlet screen 1 2 0507228 Siphon hose assembly 1 3 0650686 Tie MT ere 2 4 0507936 Return hose occcoccccccccccncocccocnconncncnnonocannnnnos 1 5 9871105 ee 2 6 0507937 Hose clip not shown 1 Labels Part Description 0507821 Logo label front 0507860 Logo label left 0507861 Logo label right 0295803 Warning label explosion 0295804 Warning label injection 0295805 Shock hazard label 0507855 Press to Reset label 0508330 PRIME SPRAY knob label 0507856 PRIME SPRAY label 0507857 Pressure increase label SprayTECHe Fluid Section Assembly Upright Cart P N 0507210 Low Boy Cart P N 0507215 18 19 20 21 22 23 Install upper packing with large beveled edge facing down Large Beveled Edge Large Beveled Edge co 000060 SprayTECHe gt Install lower packing with large beveled edge 20 Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 00302 0507946 0507665 0507941 0507
55. t For Upright cart units remove the return hose from the clamp on the siphon tube Unscrew the siphon tube from the inlet valve housing For Low Boy cart units remove the retaining ring from the bottom of the inlet valve housing using a snap ring pliers Remove the suction set assembly Loosen and remove the high pressure hose from the nipple on the back of the cylinder of the fluid section Loosen and remove the six front cover screws Remove the front cover the yoke and connecting pin of the piston and yoke Use the short end of a hex wrench if necessary Yoke Using a wrench turn the jam een nut counterclockwise to loosen it from the gear box ST housing Op Y Turn the fluid section counterclockwise to remove F Jam Nut it from the gear box housing Place the fluid section Cylinder cylinder upright in a vise by clamping on the wrench flats NOTE Do not over tighten the vise Damage to the cylinder may occur Loosen and remove the inlet valve housing from the cylinder Remove the inlet valve cage inlet valve ball inlet valve seat and o ring from the inlet valve Clean out any debris in the inlet valve housing and Cylinder Inlet Valve Cage ES 35 Ba Mat Valve KE GN Valve examine the housing and the gt Seat Su 3 O O ring O inlet valve seat If the seat is damaged reverse or replace the seat Viton O Ring PTFE Back Up Ring Inlet Valve Ho
56. tre les blessures par perforation mais sa principale fonction est d ordre pr ventif e TOUJOURS ter la t te de pulv risation avant de purger ou nettoyer l appareil Le flexible d alimentation en peinture peut fuir la suite d une usure de chocs ou de mauvais traitements Une fuite peut entra ner une perforation de la peau Inspecter le flexible avant chaque utilisation NE JAMAIS utiliser un pistolet dont la g chette n est pas munie d un loquet ou un cran de s curit qui soit en tat de fonctionner e Tous les accessoires doivent tre homologu s pour une pression gale ou sup rieure 3200 Ib po2 221BAR Cela s applique entre autres aux t tes de pulv risation aux accessoires du pistolet et aux flexibles SprayTECHo Francais AVERTISSEMENT AUX MEDECINS Une perforation sous cutan e constitue un traumatisme ll est important de traiter la blessure de facon chirurgicale aussit t que possible NE RETARDEZ PAS ce traitement pour des recherches de toxicit La toxicit n est un risque que dans les cas ou certains produits de rev tement p n trent dans le flux sanguin II peut tre n cessaire de faire appel des soins de chirurgie plastique ou de reconstruction de la main DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s rieux ou dommages mat riels MESURES PR VENTIVES e Veille
57. ufacturer s express warranties provided to SprayTECH along with the name and address of the appropriate manufacturer Limitation of Remedies IN NO CASE SHALL SPRAYTECH BE LIABLE FOR ANY INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TRANSPORTATION COSTS WHETHER SUCH DAMAGES ARE BASED UPON A BREACH OF EXPRESS OR IMPLIED WARRANTIES BREACH OF CONTRACT NEGLIGENCE STRICT TORT OR ANY OTHER LEGAL THEORY Disclaimer of Implied Warranties THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE No Ability To Transfer This warranty is extended to the original purchaser only and is not transferable SprayTECH 30 Day Satisfaction Guarantee If within a 30 day period from the date of purchase you are not totally satisfied with a SorayTECH CAPSpray unit you may return it for full credit toward another SprayTECH or CAPSpray product of equal or greater value Material Safety Data Sheets MSDS are available on SprayTECH s website or by calling Technical Service SprayTECHe 1770 Fernbrook Lane Minneapolis Minnesota 55447 Telephone 1 800 292 4637 SprayTECHo 24 O SprayTECH All rights reserved
58. unplug the unit 2 Perform steps 2 15 of the Replacing the Motor Assembly procedure in this section 3 Inspect the armature gear on the end of the motor for damage or excessive wear If this gear is completely worn out replace the motor 4 Remove and inspect the 1st stage gear set for damage or excessive wear Replace if necessary 5 Inspect the output gear assembly for damage or excessive wear If damaged or worn replace the front gear box assembly NOTE Clean and refill the gear box cavity up to the rear face of each gear with grease P N 9870307 6 Position the housing gasket on the two dowel pins on the gear box housing 7 Perform steps 17 34 of the Replacing the Motor Assembly procedure in this section 1st Stage Output Gear Set Pa Gear PN DE Assembly DA f AH e Front eS S Gear Box f Assembly Dowel Pin NOTE The front gear box assembly does not include the 1st stage gear set Replacing the Transducer 1 Perform the Pressure Relief Procedure and unplug the unit 2 Loosen and remove the four pressure control assembly screws Carefully pull the pressure control assembly off of the gear box housing 3 At the pressure control assembly disconnect the phone jack style connector on the black wire coming from the transducer 4 Set aside the pressure control assembly 5 Loosen and remove the two filter assembly screws Lift the filter assembly off of the filter bracket 6 Us
59. using SprayTECHe Using a wrench remove the upper seal retainer ma SR Remove the support washer Retainer from inside the bottom of the Meer cylinder Suppor Slide the piston rod out e ee through the bottom of the cylinder an 17 Inspect the piston rod for O Asse mbly wear and replace if Nu necessary 18 Remove the upper support O ring and upper packing Cylinder assembly from the top of the cylinder 19 Remove the lower support ring and lower packing assembly from the bottom of Lower the cylinder EE eet Assembly NOTE Be careful not to O scratch score or Reg Lower otherwise damage SS PU DOR the cylinder during Ring removal of the packing assemblies 20 Remove the cylinder from the jer vise 21 Insert the connection pin gurel Valve through the hole at the top of the piston rod and clamp each Outlet Valve end of the connecting pin in oe Cage the vise This will hold the J Agu tet Valve piston rod in position for e disassembly NOTE D th O Washer Do not clamp the e piston rod directly So Valve 22 23 24 29 26 27 28 29 30 31 32 in the vise Damage eat to the piston rod will Ee H Outlet Valve D Retainer occur Using a 3 8 hex wrench Ke loosen and remove the outlet Washer valve retainer from the piston rod Remove the outlet valve seal outlet valve cage outlet valve ball nylon washer and outlet valve seat
60. witch to the OFF position PRIME SPRAY alve Preparing to Paint Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn the unit on by moving the ON OFF switch to the ON position 6 Allow the sprayer to run for 15 30 seconds to flush the old solvent out through the return hose and into the metal waste container 7 Turn the unit off by moving the ON OFF switch to the OFF position NOTE Make sure that the spray gun does not have a tip or tip guard installed SprayTECH All rights reserved 8 Move the PRIME SPRAY valve up to the SPRAY position 9 Turn the unit on 10 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal contain

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