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Pro/Lite User`s Manual

1. 160 0 660000000009060000 IL og Ss o o m 602606 144 0 lt 1 ER ROS 160 0 v Direct Mounting Hole Layout 9 3mm when the clamp is pulled out FT1A B48SC FT1A B48KC 160 0 O 0 00020000200000020 1 oo Ss Hnrrrtz c 0000 144 0 5 E Le s 160 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out 2 36 78 0 3 _ 74 0 H 78 0 74 0 i SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 3 INSTALLATION AND WIRING Introduction This chapter describes the methods and precautions for installing and wiring SmartAXIS modules Before starting installation and wiring
2. 12 76 0 78 0 n e r3 APAN E E 000 000000000 Oly olo 33 58 EC 74 0 2 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out FT1A B12RC 76 0 78 0 DN e a or 000 006006060660 ME 5 Dum 74 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out FT1A H24RA 119 0 60 0 J r 1 BN Ek eg errem 1 a 2 B 4 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 31 2 PRODUCT SPECIFICATIONS M E 100 0 1190
3. Direct Mounting Hole Layout 119 0 Direct Mounting Hole Layout 1 E 90 0 100 0 119 0 FT1A B24RA 119 0 60 0 000 00000000 00 n B D 00 00000 s amp 56 0 9 3mm when the clamp is pulled out FT1A H24RC 119 0 78 0 QO OOOOOGOOOOOOOOOOO H 1 020 1 OO 00 00000 Y 5 74 0 9 3mm when the clamp is pulled out FT1A B24RC 119 0 78 0 0000000000000000000 0 m E n nnn lt 00 00 00 00 00000 Y 5 74 0 9 3mm when the clamp is pulled out 2 32 Direct Mounting Hole Layout SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 FT1A H40RSA FT1A H40RKA 160 0 2 PRODUCT SPECIFICATIONS 60 0 E 000 Div n jo
4. i M MMH Preface 1 About This Manual Preface 2 Related 4 44 4 Preface 3 Names and Abbreviations Used in this 1 1 enne nennen nnne nnn nnn nnn nnns Preface 4 General Information About the SmartAXIS lul IEEE COMMUNICATION EA KK aa Maintenance KAG ANA a TE a NANA E GENE AANE AENG KENA Ewa Nana User ON Modbus COMMUNICALION Remote 10 Ethernet CommiuniCaliOn isi ense Operator Interface Connectivity Product Specifications Communication Cartridge Memory Cartridge Ethernet Port SD Memory Card Put O P Installation and Wiring Installation Location Mounting SPACE e ET Mounting oM DIN abl sac sends a tede ER EN OR E cM BG E 3 3 Removing from DIN 3 3 Direct Mounting or Panel Sutface 3 4 Input Output WINING ER
5. ERE 3 7 Power say UE S a a aa 3 11 3 13 Securing USB Extension Cable Using Cable Tie nn nent 3 14 Operation Basics rama ee H 4 1 pj esc 4 2 Create Ladder Program Rm 4 3 SAVE 5 sasi T aaa Simulate Operation Download Program Exit VNDE EE esr 4 9 Special Functions Function Area Settings sic ioa Fo EM buses aud 5 2 Stop input and Reset cioe 5 4 Run Stop Selection at Memory Backup Error ec eiie eee KANG a Nana 5 5 Run Stop Selection at Power naak nuoc Pa neta tara dua are nino ta 5 6 Keep Designation for Internal Relays Shift Registers Counters and Data 5 7 High Speed cl EEUU Catch EUER Interrupt IE Frequency Measurement Input
6. A 15 FONUS 17 SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 TABLE OF CONTENTS IV SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 IDEC 1 GENERAL INFORMATION Introduction This chapter describes SmartAXIS functions and system configuration examples The SmartAXIS is available in three types the SmartAXIS Lite the SmartAXIS Pro and the SmartAXIS Touch The SmartAXIS Lite is equipped with the same various control and communication functions as a PLC In addition to the functions of the SmartAXIS Lite the SmartAXIS Pro is equipped with an LCD and operation buttons on the front of the module The SmartAXIS Touch is equipped with the HMI functions of an operator interface and PLC control functions This document describes the SmartAXIS Lite and Pro Unless otherwise specified SmartAXIS refers to the SmartAXIS Lite and Pro For the SmartAXIS Touch refer to the SmartAXIS Touch User s Manual About the SmartAXIS The SmartAXIS is a small size programmable controller that is fully equipped with powerful functions and various communication functions You can select the type of SmartAXIS best suited for your applications in such ways as the inclusion of the display function the type of power supply and the number of inputs and outputs The SmartAXIS Lite is equipped with basic functions The SmartAXIS Pro adds to the functionality of the SmartAXIS Lite and is equipped w
7. Analog Output Terminal Input Terminal I Q Power Supply COM Terminal AC Power Type Contact Input Contact Output SmartAXIS 5 Input Terminal Q gt COM Sink Source Input e Contact Output SmartAXIS Q O Input Terminal I Sensor Power Supply External Power NPN Output SmartAXIS Input Terminal I Output EX Sensor 98 ove Il T COM Sensor Power Supply External Power 3 8 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 3 INSTALLATION AND WIRING Output SmartAXIS Output Input Terminal 1 COM Sensor Output 2 Sensor Power Supply External Power Internal Circuit 2 wire Sensor SmartAXIS Input Terminal I EN Sensor Power Supply External Power Output Terminal Wiring If output relays or transistors in the SmartAXIS or output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor circuit outside the SmartAXIS Connect a fuse to the output module selecting a fuse appropriate for the load Use proper wires for output wiring UL1015 AWG22 or UL1007 AWG18 When equipment containing the SmartAXIS is intended for use in European countries ins
8. Ethernet Ethernet Hub SmartAXIS Ethernet port SmartAXIS Operator interface Windows computer Notes e When accessing the SmartAXIS over the Internet adequate safety measures are required Be sure to consult your network administrator or Internet service provider IDEC bears no responsibility for damages or problems caused due to security in Ethernet communication Restrict the access to SmartAXIS with IP addresses and ports by using appropriate measures such as the firewall DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 1 9 1 GENERAL INFORMATION Operator Interface Connectivity The SmartAXIS can perform maintenance communication with IDEC operator interfaces using the Ethernet port and expansion communication ports Device values of the SmartAXIS can be monitored and modified with the connected operator interface An Ethernet cable or an O I communication cable see Note is used to connect the SmartAXIS and the operator interface For details on communication settings refer to the operator interface manuals SmartAXIS Expansion communication ports RS232C communication cartridge FT1A PC1 RS485 communication cartridge FT1A PC3 Operator interface O I communication cable T RS232C FC4A KC1C FC4A KC2C For RS485 FC2A KP1C open end
9. 3 INSTALLATION AND WIRING 40 I O type FT1A H40RKA FT1A H40RSA FT1A B40RKA FT1A B40RSA FT1A H40RC FT1A B40RC OZ UA All dimensions in mm e 48 I O type FT1A H48KA FT1A H48SA FT1A B48KA FT1A B48SA FT1A H48KC FT1A H48SC FT1A B48KC FT1A B48SC 144 FAS FA LEN banban Pg aga pandaan san E 4 7 160 ANCaution 3 6 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 e When directly mounting the SmartAXIS tighten mounting screws with torque of 1N m 10 All dimensions in mm 3 INSTALLATION AND WIRING Input Output Wiring This section describes SmartAXIS input output device wiring Precautions for I O Device Wiring Input Terminal Wiring When wiring input devices separate wiring from power output and motor lines When using duct for wiring ground piping using a D type type 3 ground When wiring DC power type models keep wiring away from AC power lines When using shielded cable for wiring ground the shield on the SmartAXIS side using a D type type
10. aaa pa Switching EOM SmartAXIS Environment Settings Monitoring the SmartAXIS Checking Clearing Error Information Uploading Downloading the User Program Displaying Arbitrary 55 5 EET Maintaining the SD Memory sasak Fax aa eA Re LERRA Entering a sasa uawas asa peo ERA System Meriu Hierarchy aaa ta daa su Roseto NE Device Addresses Device 7 1 Special Internal Relays 7 2 Special Data REgISterS asarana RR RR REO 7 8 Instructions Reference Basic Instruction 2 siens anne des al 8 1 AdVanced Instruction Lists 2 5 8 3 Advanced Instruction Applicable rn renin nennen nennen nnn 8 6 Maintenance Communication Maintenance Communication via USB 44 100240200000001 enne nennen nnn 9 2 Maintenance Communication via Expansion Communication 9 3 Maintenance Communication via Ethe
11. 0 to 9 840 feet Installation Location Inside cabinet Note 1 Device Class Open equipment Overvoltage Category II Vibration Resistance When mounted on a DIN rail or panel surface 5 to 8 4Hz amplitude 3 5mm 8 4 to 150Hz acceleration 9 8m s 1G 2 hours per axis on each of three mutually perpendicular axes Shock Resistance 147 m s 15G 11ms duration 3 shocks per axis on three mutually perpendicular axes Power Supply Rated Power Voltage 100 to 240V AC Allowable Voltage Range 85 to 264V AC Rated Power Frequency 50 60Hz 47 to 63Hz Maximum Power Consumption 18VA 41VA 48VA 43VA Allowable Momentary Power Interruption 10ms maximum at the rated power voltage Dielectric Strength Voltage Between power and PE terminals 1 500V AC 1 minute Between input and PE terminals 1 500V AC 1 minute Between transistor output and PE terminals 1 500V AC 1 minute Between relay output and PE terminals 2 300V AC 1 minute Between power and input terminals 1 500V AC 1 minute Between power and transistor output terminals 1 500V AC 1 minute Between power and relay output terminals 2 300V AC 1 minute Between input and transistor output terminals 1 500V AC 1 minute Between input and relay output terminals 2 300V AC 1 minute EMC Immunity IEC EN 61131 2 2007 compliant Inrush Current 35A maximum Cold sta
12. B Normally Closed Device Address NO contact of input 10 is programmed in the first column of the first ladder line Next program the ANDN instruction by inserting a NC contact of input I1 4 From the WindLDR menu bar select Home Basic B Normally Closed 5 Move the mouse pointer to the second column of the first ladder line where you want to insert a NC contact and click the left mouse button The Normally Closed dialog box appears 6 Enter I1 in the Tag Name field and click OK An NC contact of input I1 is programmed in the second column of the first ladder line At the end of the first ladder line program the OUT instruction by inserting a NO coil of output 00 7 From the WindLDR menu bar select Home gt Basic gt OUT Output 8 Move the mouse pointer to the third column of the first ladder line where you want to insert an output coil and click the left mouse button Note Another method to insert an instruction either basic or advanced is to type the instruction symbol OUT where you want to insert the instruction The Output dialog box appears 9 Enter QO in the Tag Name field and click OK A NO output coil of output Q0 is programmed in the right most column of the first ladder line This completes programming for rung 1 fa project01 pjw WINDLDR 8 A M aser a Spi gol Insert pi y paa Join Append l
13. C 28 8V FT1A Version V110 SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 13 2 PRODUCT SPECIFICATIONS Output Specifications 2A Relay FT1A H24RC H40RKA Type Number B24RC H40RC H40RSA H24RA B40RC B40RKA B24RA B40RSA No of Output 4 8 of Outputs Q4 to Q7 010 to 013 Terminal No 4 to Q7 4 to 07 010 to Q13 Q4 to Q7 Q4 to 07 010 to 013 Output COMA 4 Q4 to Q7 4 Q4 to Q7 4 Q4 to Q7 Points per COM5 4 Q10 to Q13 4 Q10 to Q13 Common Line COM6 4 Q14 to Q17 Terminal Arrangement See Terminal Arrangement on page 2 16 Output Type 1a contact Maximum 1 point 2A Load Current 1 common line maximum Minimum Switching Load 0 1 0 1 DC reference value Initial Contact Resistance 1A 6V DC Electrical Life 100 000 operations minimum rated load 1 800 operations hour Mechanical Life 20 000 000 operations minimum no load 18 000 operations hour Rated Load Note 250V AC 2A 30V DC 2A Dielectric Strength Between output terminal and internal circuit 2 300V AC 1 minute Between output terminals COMs 2 300V AC 1 minute Status Pro LCD display Display Lite Note Values for resistive inductive load Output Delay Command Output Relay Status OFF 2 14 OFF delay 10ms maximum Chatter 6ms maximum ON delay 6ms maximum SMARTAXIS P
14. S H NG OO OO OOO0O00 00000 177 TET NZ 14 I 144 0 56 0 o T 160 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out FT1A BAORSA FT1A B40RKA 160 0 60 0 000 OOO000000009000000000000000 Dv A E NT z N Jim 56 0 144 0 d 7 160 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 33 2 PRODUCT SPECIFICATIONS FT1A H40RC 160 0 78 0 000 00000000000000000000000000 Div oo 0000000 DA UN 1 Low OO OO 00000 00000 00000 97 9 h YZ fy 74 0 144 0 1 7 S 160 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out FT1A B40RC 160 0 78 0 amp E 000000000000000000000000000 n B e UN 00 OO O00 e NDA amp
15. network settings and many more special functions Chapter 6 HMI Function HMI function on the SmartAXIS Pro by using the LCD and operation buttons on the SmartAXIS Chapter 7 Device Addresses Device addresses available for the SmartAXIS to program basic and advanced instructions Special internal relays and special data registers are also described Chapter 8 Instructions Reference List of basic and advanced instructions to program the SmartAXIS Chapter 9 through Chapter 11 Maintenance Communication User Communication Instructions Modbus Communication Various communication functions such as user communication and Modbus communication Chapter 12 Troubleshooting Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the SmartAXIS Appendix Additional information about type numbers system software upgrade and USB driver installation Index Alphabetical listing of key words Publication history March 2013 First Edition Trademarks SmartAXIS is a trademark of IDEC Corporation Regarding laws and compatible standards This product adheres to the laws and compatible standards of all countries involved as shown below European laws and standards This product complies with the following EU directives Low Voltage Directive Directive 2006 95 EC EMC Directive Directive 2004 108 EC To comply with these directives this product has been designed and evaluated on the basis of the f
16. I O Wiring Diagrams Input Side Analog voltage output device 0 11 12 13 14 15 16 17 110 111 112 113 114 115 116 117 Output Side OO OO OO OOOOO Q0 COMO Q1 1 Q2 2 Q3 COM3 Q4 05 Q6 07 FT1A H24RC FT1A B24RC Terminal Arrangement and I O Wiring Diagrams Input Side e Source Input e Sink Input 7 External Power 10 11 12 13 14 I5 16 17 110 111 112 113 114 115 116 117 DCOUT 24V OV 100 240V UNO Output Side pC OO 20 O00 00000 Q0 COMO Q1 1 Q2 2 Q3 04 Q5 06 07 OUT SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 PRODUCT SPECIFICATIONS 2 17 2 PRODUCT SPECIFICATIONS FT1A H40RSA FT1A B40RSA Terminal Arrangement and I O Wiring Diagrams Input Side e Sink Input Analog voltage output device 14 12 13 14 15 16 I7 110 111 112 113 114 115 116 117 120 121 122 123 124 125 126 127 OOOOOOOOOOOOOOOOOOOOOOO00 Output Side Source Output Transistor Output SOOO OO 00 QOOOCOC 00000 5000000 00 COM 02 COM2 COM3 04 05 06 Q7 Qi 012 013 5 014 015 016 Q17 20 6 16 FT1A H40RKA FT1A B40RKA Terminal Arrangement and I O Wiri
17. L 74 0 90 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out 2 34 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 DEC 2 PRODUCT SPECIFICATIONS FT1A H48SA FT1A H48KA 160 0 78 0 00000000000060 0 000 Ls Hv n o S R nu agmong INO 0000000000 OOOO0O0O00000 OOO00 g EE 73 74 0 144 0 4 160 0 K Direct Mounting Hole Layout 9 3mm when the clamp is pulled out FT1A B48SA FT1A B48KA M 160 0 78 0 Dv 110 0 Lin 2000000 OOO0 Em S d 74 0 144 0 P E DEUM 160 0 Direct Mounting Hole Layout 9 3mm when the clamp is pulled out DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 35 2 PRODUCT SPECIFICATIONS FT1A H48SC FT1A H48KC
18. LED SD Access 17 Sensor Power Terminals 14 LCD ooooooa ooooooa 13 Operation Buttons 7 Expansion Communication Port Port 3 6 Expansion Communication Port Port 2 59050608060 0000000500 69606 8 Output Terminals 10 USB Port Cover 9 SD Memory Card Slot 11 Memory Cartridge Connector 12 USB Port USB 2 0 Mini B Connector SmartAXIS Lite 5 5 Example FT1A B48KA 15 Power Run Status LED PWR RUN n D 16 Error Status LED ERR manganan na n E f eeseeesess The text in square brackets is printed on SmartAXIS to describe LED 1 Power Supply Terminals Connect power supply to these terminals 2 Input Terminals For connecting input signals from input devices such as sensors and pushbuttons DC power type can use high speed input of up to 100 kHz and 0 to 10V DC analog input which is shared with digital input IDEC SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 2 1 2 PRODUCT SPECIFICATIONS 3 Ethernet Port This port is us
19. XMS2 or a commercially available SD memory card 32 GB maximum 32 bit and Floating Point Data Types Some advanced instructions can select 32 bit data types from D double word L long and F float in addition to W word and I integer Safety and High Quality Compliant with International Standards The SmartAXIS is compliant with international standards and can be used all over the world while maintaining safety and high quality Supports 9 Languages The SmartAXIS LCD supports the display of the following nine languages Setting Name Character Set Supported Languages European ISO 8859 1 Latin 1 English German Italian Spanish Dutch Note French Note Japanese Shift JIS Japanese level 1 Chinese GB2312 Chinese simplified Cyrillic ANSI 1251 Russian Note Some of the characters cannot be input TIDEC SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 13 1 GENERAL INFORMATION Special Functions This section describes the functions of the SmartAXIS I O Related Functions Catch Input The catch input receives short input pulses from sensors without regard to the scan time A maximum of 6 catch inputs can be used Input Filter The input filter can be adjusted according to the width of input signals to reject input noises Selectable input filter values to pass input signals are Oms and 3 through 15ms in 1ms increments The input filter rejects inputs shorter than the selected input filter value minus
20. a DIN rail or panel surface 5 to 8 4Hz amplitude 3 5 mm 8 4 to 150Hz acceleration 9 8m s 1G 2 hours per axis on each of three mutually perpendicular axes Shock Resistance 147m s 15G 11 ms duration 3 shocks per axis on three mutually perpendicular axes Power Supply Rated Power Voltage 24V DC Allowable Voltage Range 20 4 to 28 8V DC Including ripple voltage Maximum Power Consumption 4 3W 4 8W 7 9W 6 0W Allowable Momentary Power Interruption 10ms maximum Rated voltage PS2 Dielectric Strength Voltage Between power input and FE terminals 500V AC 1 minute Between transistor output and FE terminals 500V AC 1 minute Between relay output and FE terminals 2 300V AC 1 minute Between power input and transistor output terminals 500V AC 1 minute Between power input and relay output terminals 2 300V AC 1 minute EMC Immunity IEC EN 61131 2 2007 compliant Inrush Current 30A maximum Ground D type ground Class 3 ground Grounding Wire UL1007 AWG16 Power Supply Wire UL1015 AWG22 UL1007 AWG18 Effect of Improper Power Supply Connection Reverse polarity No operation no damage Improper voltage or frequency Permanent damage may be caused Improper lead connection Permanent damage may be caused Weight Approx 190g Approx 310g Approx 420g Approx 380g Note 1 Use in environments that satisfy product specific
21. cause serious accidents configure monitor circuits outside the SmartAXIS e The SmartAXIS self diagnostic function may detect internal circuit or program errors stop programs and turn outputs off Configure circuits so that the system containing the SmartAXIS is not jeopardized when outputs turn off off power to the SmartAXIS before installation removal wiring maintenance and inspection of the SmartAXIS Failure to turn power off may cause electrical shocks or fire hazard e Special expertise is required to install wire program and operate the SmartAXIS People without such expertise must not use the SmartAXIS Install the SmartAXIS according to the instructions described in SmartAXIS Pro Lite user s manual Improper installation will result in falling failure or malfunction of the SmartAXIS e The SmartAXIS is designed for installation in a cabinet Do not install the SmartAXIS outside a cabinet e Install the SmartAXIS in environments described in the SmartAXIS Pro Lite user s manual If the SmartAXIS is used in places where the SmartAXIS is subjected to high temperature high humidity condensation corrosive gases excessive vibrations or excessive shocks then electrical shocks fire hazard or malfunction will result e The environment for using the SmartAXIS is Pollution degree 2 Use the SmartAXIS in environments of pollution degree 2 according to IEC 60664 1 e Prevent the SmartAXIS from falling while m
22. lines Powerful HMI Functions The SmartAXIS Pro is equipped with an LCD on the front of the module enabling you to monitor the device values and the ladder program Customized messages can be programmed to display current time bar charts scrolling messages or simple text on the LCD The operation buttons on the module are used for operations with LCD such as checking and modifying device values Powerful Communication Functions The SmartAXIS supports various communications such as maintenance communication user communication Modbus communication and remote I O The SmartAXIS is equipped with RS232C optional RS485 optional an Ethernet port and a USB port and can be connected to various devices such as computers operator interfaces and printers RS232C Communication Cartridge RS485 Communication Cartridge RS485 Communication Cartridge FT1A PC1 Mini DIN type FT1A PC2 Mini DIN type FT1A PC3 Terminal block type Memory Cartridge A user program of SmartAXIS can be stored in a memory cartridge FT1A PM1 When a memory cartridge is inserted into a SmartAXIS the user program in the memory cartridge is executed instead of the user program in the SmartAXIS You can also download the user program in a memory cartridge to the SmartAXIS Memory Cartridge FT1A PM1 SD Memory Card The 40 and 48 1 types are equipped with SD memory card slot The log data of device values can be saved to an optional SD memory card HG9Z
23. state the housing of the cartridge or the internal connector may be damaged Caution off the power to the SmartAXIS before removing or installing a memory cartridge If a memory cartridge is installed while the SmartAXIS is powered the SmartAXIS or the memory cartridge may be damaged e Do not damage the SmartAXIS with the screwdriver 2 26 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 m DEC 2 PRODUCT SPECIFICATIONS Ethernet Port Functions SmartAXIS with Ethernet port can communicate with other network devices that support Ethernet communications such as maintenance communication Modbus TCP client and server communication and user defined communication ETXD and ERXD commands Applicable Models An Ethernet port is available on the 24 40 and 48 1 0 types 12 I O type 24 1 0 type 40 I O type 48 I O type No Yes Yes Yes Specifications Item Specifications Transmission Speed 10BASE T 100BASE TX Electrical Characteristics IEEE 802 3 compliant Recommended Cable CAT 5 STP Category 5 shielded twisted pair cable Connector RJ45 Installation Procedure Remove the protective seal covering the Ethernet port and insert the connector of an Ethernet cable securely 2 Insert the connector 1 Remove protective seal Parc lt Turn off the power to the SmartAXIS before connecting an Ethernet cable to the Ethernet port Caution If an Ethernet cable is connected while the Sma
24. 12RA H24RA H40RKA H40RSA H48KA H48SA B12RA B24RA B40RKA B40RSA B48KA B48SA Analog Input Input Signal Type Voltage Input 2 points in 1 4 points in 1 Input Points common line common line 6 points in 1 common line 8 points in 1 common line Terminal No Common Line 16 17 114 to 117 122 to I27 Internal 126 127 130 to I35 Internal Name Internal Internal terminal terminal terminal terminal Input Range 0 to 10 0V DC Rated Input Current 0 3mA Input Impedance 78 0kQ Digital Resolution 0 to 1000 10 bits Data Type Binary data 0 to 1000 Input Value of LSB 10mV Type of Input Single ended input sample 2ms maximum Duration Time Sample AD Repetition 2ms maximum Conversion Time Total Input System 2ms filtering time scan time Transfer Time Maximum Error at 25 1 5 of full scale Temperature 5 Input Error Coefficient 0 25 of full scale C Maximum 5 0 of full scale Error Operating Self scan General Mode Characteristics Conversion 5 inati Method uccessive Approximation Status Pro Device Monitor screen LCD Display Lite Maximum Temporary Deviation during Electrical Noise Tests 5 0 of full scale Recommended Cable for Noise Twisted pair shielded cable Overload No Damage Immunity Calibration or Verification to Maintain Rated Accuracy Not possible Makimum Permanent Allowed 28 8V DC Overload St
25. 1A B48KA FT1A B48SA FT1A B48KC FT1A B48SC Modules with LCD SmartAXIS Pro FT1A H12RA FT1A H12RC FT1A H24RA FT1A H24RC FT1A H40RKA FT1A H40RSA FT1A H40RC FT1A H48KA FT1A H48SA FT1A H48KC FT1A H48SC Modules that extend the functionality of display Touch FT1A M12RA W FT1A M12RA B FT1A M12RA S FT1A C12RA W FT1A C12RA B FT1A C12RA S 12 1 0 type SmartAXIS Pro and Lite models with 12 I O points FT1A B12RA FT1A B12RC FT1A H12RA FT1A H12RC 24 1 0 type SmartAXIS Pro and Lite models with 24 I O points FT1A B24RA FT1A B24RC FT1A H24RA FT1A H24RC 40 I O type SmartAXIS Pro and Lite models with 40 I O points FT1A B40RKA FT1A B40RSA FT1A B40RC FT1A H40RKA FT1A H40RSA FT1A H40RC SmartAXIS Pro and Lite models with 48 I O points 48 1 0 type FT1A B48KA FT1A B48SA FT1A B48KC FT1A B48SC FT1A H48KA FT1A H48SA FT1A H48KC FT1A H48SC SmartAXIS Pro and Lite models with an AC power supply AC power type FT1A B12RC FT1A H12RC FT1A B24RC FT1A H24RC FT1A B40RC FT1A H40RC FT1A B48KC FT1A B48SC FT1A H48KC FT1A H48SC SmartAXIS Pro and Lite models with a DC power supply DC power type FT1A B12RA FT1A H12RA FT1A B24RA FT1A H24RA FT1A B40RKA FT1A H40RKA FT1A B40RSA FT1A H40RSA FT1A B48KA FT1A B48SA FT1A H48KA FT1A H48SA Preface 4 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 DEC OF CONTENTS Carrer 1 Carrer 2 Ceres 3 Cures 4 5
26. 2 123 124 125 OOOOOOOOO 24V DC AN Output Side e Source Output MOOOOOOOO00 OOOOOOCOOQO OOQO 00 Qi Q2 04 05 CQ Q11 012 013 014 015 016 017 COM 020 021 CPN 2 060000000 FT1A H48KA FT1A B48KA Terminal Arrangement and I O Wiring Diagrams f Fuse 0 Load Input Side e Source Input Analog Digital Shared Input is Sink Input Analog voltage output device PCI 11 12 14 15 16 17 110 111 112 113 114 1126 127 130 131 132 133 134 135 24V DC A 115 116 117 120 121 122 123 124 125 000000000 Output Side e Sink Output XOOOOOOOOQOO OOOOOOOOQO 00 Q2 03 04 05 06 Vo Q10 011 012 013 014 Q15 016 017 920 Q21C0lf2 V3 OOOO OOOH 0000000 CTI LO LT 2 20 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 2 PRODUCT SPECIFICATIONS FT1A B48SC FT1A H48SC Terminal Arrangement and I O Wiring Diagrams Input Side e Source Input 54446 peout 11 12 13 14 15 16 17 110111 112 113 114 126 127 130 131 132 133 134 135 115 116 117 120 121 122 123 124 125 e Sink Input External 71 Power 100 240
27. 2ms This function is useful for eliminating input noises and chatter in limit switches Interrupt Input The interrupt input can be used to call an interrupt program to respond to an external input that requires a response faster than the scan time A maximum of six interrupt inputs can be used Stop and Reset Inputs Stop input is a function to stop SmartAXIS operation Reset input is a function to stop SmartAXIS operation and clear device values Any input terminal on the SmartAXIS can be designated as a stop or reset input to control the SmartAXIS operation Remote I O When the number of SmartAXIS inputs and outputs is insufficient the number of inputs and outputs can be expanded to a maximum of 192 points by connecting additional SmartAXIS as remote I O slaves over Ethernet With the remote I O function the analog inputs on the SmartAXIS that are connected as remote I O slaves can also be used Analog Input Analog input of 0 to 10V DC can be converted to a digital value of 0 to 1000 A maximum of eight inputs can be used as analog inputs not including remote I O slaves analog inputs Forced I O The inputs and outputs of the SmartAXIS can be forced on or off This function can be used to check the I O wiring or the user program operation Pulse I O Functions High speed Counter This function counts high speed pulse inputs that cannot be measured in normal user program processing Use this function for applications such as positioning co
28. 3 ground Wire input devices you want to connect to the SmartAXIS according to type as shown below DC Power Type Digital Input Sink Input Contact Output SmartAXIS 6 Input Terminal I Power Supply E gt Terminal External Power Output SmartAXIS Ly Output Input Terminal I C Power Supply Terminal External Power Internal Circuit Sensor Output Digital Input Source Input e Contact Output SmartAXIS Input Terminal 1 Q gt gt 24 Terminal NPN Output SmartAXIS r Q Input Terminal 1 Internal Circuit OV Power Supply Terminal External Power 2 wire Sensor SmartAXIS 5 Input Terminal I 88 50 L 24V Power Supply Terminal DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 3 7 3 INSTALLATION AND WIRING Shared Analog Input Contact Output SmartAXIS 6 O Input Terminal 1 4 OV Power Supply Terminal External Power PNP Output SmartAXIS Output Internal Circuit Input Terminal 1 Power Supply Terminal Sensor Output External Power Analog Output SmartAXIS
29. 4 ACC 10 11 12 14 15 16 17 110 111 112 113 114 126 127 130 131 132 133 134 135 OOO OOJOOOOOOOO0000000 0000000 115 116 117 120 121 122 123 124 125 Output Side e Source Output 0000 OOOO 00 01 Q2 04 05 Q7 V9 Q10 Q11 012 013 014 Q15 Q16 017 CO Vt 020 21 2 Fuse 0 Load n DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 21 2 PRODUCT SPECIFICATIONS FT1A H48KC FT1A B48KC Terminal Arrangement and I O Wiring Diagrams Input Side e Source Input 4 0509 10 11 12 13 14 15 16 17 110 111 112 113 114 126 127 130 131 132 133 134 135 115 116 117 120 121 122 123 124 125 100 240 L N OOO OOOO00000 115 116 117 120 121 122 123 124 125 Output Side e Sink Output amp OOOOOOOOOO OOOOOOOOOO OOOO 00 Qi Q2 04 05 07 010 011 012 013 014 015 016 017 Q20 21 CPM2 f Fuse 0 Load 2 22 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 DEC Communication Cartridge Functions 2 PRODUCT SPECIFICATIONS By installing a communication cartridge on the SmartAXIS expansion communication port the SmartAXIS can communicate with communication devices supporting
30. 7 120 to to 117 120 to Internal Internal I21 I21 125 125 terminal Internal Internal Internal Internal terminal terminal terminal terminal terminal Rated Input Current 4 4mA 5 2mA 4 4mA 5 2mA 4 4mA Input Impedance 5 5 4 7kQ 5 5 4 7kQ 5 5kQ Turn ON Time 2 5 us filter IO to I7 2 5us filter value value Others 40us filter value 5 us filter 10 to I7 5ps filter value Turn OFF Time m value Others 150 5 filter value 2 systems High Speed System 1 Counter 1 A phase IO 1 B phase I1 1 Z phase I2 for clear input Two phase System 2 2 A phase I3 2 B phase 14 2 Z phase I5 for clear input Function 6 points 10 12 13 15 I6 17 Input Single phase 10 12 15 Interrupt P Points 10 12 13 15 16 17 Catch 5 Points 10 12 13 15 16 17 224 Points 10 12 13 15 16 17 Between input terminals Not isolated Isolation PEE Internal circuit Not isolated Input Type Type 1 IEC61131 2 External Load for I O Not needed Interconnection Signal Determination Method Static Cable Length 10 to I7 3m 9 84 ft in compliance with 3m 9 84 ft Others 100m 328 1 ft electromagnetic immunity 2 10 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 1 DEC 2 PRODUCT SPECIFICATIONS FT1A Type Number H
31. AXIS 1 Connect the computer to the SmartAXIS start WindLDR and power up the SmartAXIS 2 Check that a stop input is not designated using Configuration Run Stop Control Stop and Reset Inputs See Stop Input and Reset Input on page 5 4 Note When a stop input is designated the SmartAXIS cannot be started or stopped by turning start control special internal relay M8000 on or off 3 Select Online from the WindLDR menu bar The Online tab appears EN mup project01 pjw WINDLDR fax Home Configuration 9 2 n 30 eu 4 Run Time 94 Stop Monitor Program Cance Configuration M 4 Click the Start button to start operation then the start control special internal relay M8000 is turned on 5 Click the Stop button to stop operation then the start control special internal relay M8000 is turned off The PLC operation can also be started and stopped while WindLDR is in the monitor mode Select Online Monitor Monitor and click the Start or Stop button Note Special internal relay M8000 is a keep type internal relay and stores the status when power is turned off M8000 retains its previous status when power is turned on again However when the backup battery is dead M8000 loses the stored status and can be turned on or off as programmed when the SmartAXIS is powered up The selection is made in Configuration Run Stop Control Run Stop Selection at M
32. COMO Protection Circuit B Output QC COMO Surge Killer Inductive Load Protection Circuit C Output Q BB Inductive Load gt COMO Protection Circuit D Output Q BB Inductive Load Bag 4 Varistor COMC 3 10 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 This protection circuit can be used when the load impedance is smaller than the RC impedance in an AC load power circuit R Resistor of approximately the same resistance value as the load C 0 1 to 1 uF This protection circuit can be used for both AC and DC load power circuits R Resistor of approximately the same resistance value as the load C 0 1 to 1 uF This protection circuit can be used for DC load power circuits Use a diode with the following ratings Reverse withstand voltage Power voltage of the load circuit x 10 Forward current More than the load current This protection circuit can be used for both AC and DC load power circuits 3 INSTALLATION AND WIRING Power Supply This section describes how to connect a power supply to the SmartAXIS The SmartAXIS is available in both AC and DC power types Use a power supply of the rated value Use of the wrong power supply may cause fire or malfunction Ensure that the power voltage to the SmartAXIS does not exceed the allowable power voltage range described in the power supply specificatio
33. Click OK 4 2 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 FT1A H48KA FT1A H48SA FT1A B48KA FT1A B48SA FT1A H48KC FT1A H48SC FT1A B48KC FT1A B48SC Nipec 4 OPERATION BASICS Create Ladder Program This section describes the procedure for creating a simple ladder program in WindLDR Note See SmartAXIS Ladder Programming Manual for details on basic and advanced instructions Sample User Program Create a simple program using WindLDR The sample program performs the following operation When only input IO is turned on output QO is turned on When only input I1 is turned on output Q1 is turned on When both inputs IO and 11 are turned on output Q2 flashes in 1 sec increments Rung No Input IO Input I1 Output Operation 1 ON OFF Output 00 is turned ON 2 OFF ON Output Q1 is turned ON 3 ON ON Output Q2 flashes in 1 sec increments Note One collection of a group of instructions that control output or advanced instructions is called a rung WindLDR manages programs in rung units Function descriptions can be configured as rung comments for individual rungs Start WindLDR From the Start menu of Windows select Programs Automation Organizer WindLDR WindLDR WindLDR starts and a blank ladder editing screen appears with menus and tool bars shown on top of the screen EN 1 WINDLDR ela za configuration Online View m 4 Eraser 2 J Incem
34. FT9Y B1378 FI1 Series Smart ANIS Pro Lite User s Manual Automation Organizer WindLDR IDEC CORPORATION SAFETY PRECAUTIONS e Read the SmartAXIS Pro Lite User s Manual to ensure correct operation before starting installation wiring operation maintenance and inspection of the SmartAXIS All SmartAXIS modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system when using the SmartAXIS in applications where heavy damage or personal injury may be caused in case the SmartAXIS should fail e this user s manual safety precautions are categorized in order of importance e The SmartAXIS is not designed for use in medical equipment nuclear power railways aviation passenger vehicle equipment or similar applications requiring a high degree of reliability and safety The SmartAXIS should not be used for such applications e When using the SmartAXIS in applications not described above that require high degree of reliability in terms of functionality and precision appropriate measures such as failsafe mechanisms and redundant mechanisms must be taken for the system containing the SmartAXIS e Emergency stop and interlocking circuits must be configured outside the SmartAXIS e If relays or transistors in the SmartAXIS output circuits should fail outputs may remain at on or off state For output signals which may
35. Filter I SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 TABLE OF CONTENTS Cures 6 Cures 7 Cures 8 Cures 9 Cures 10 Blu EEUU Forced TO funtion Communication Ports Memory Carl sarasa a nai aaa TENG aa Dadan ag BN uA REDEEM Monitoring Ladder Program sas sasa Message Settings irisan 32 bit Data Storage Setting User Program Watchdog Timer Setting acit potui neta p Rasa seeds ES ga ER dn Ar IS Rx ea Constant Scan TIME saisin Daylight SAVINGS TMG CIO GK FUNCOM Network 5 Connection sad e Remote Host RISE P EET HMI Function About the Menu Basic P Switching to the System MOM s
36. L FT9Y B1378 1 5 1 GENERAL INFORMATION Communication Functions The SmartAXIS features a variety of communication functions RS232C and RS485 communication of SmartAXIS is possible by installing the RS232C or RS485 communication cartridges into the expansion communication ports on the SmartAXIS module The 24 40 and 48 I O types also feature an Ethernet port as standard enabling communication over Ethernet Communication Functions Maintenance Communication Chapter 9 Maintenance communication enables you to check the operating status and I O status of the SmartAXIS monitor and change device values and download and upload user programs using a computer or operator interface User Communication Chapter 10 The SmartAXIS can communicate with external devices equipped with RS232C RS485 or Ethernet ports using user communication Modbus Communication Chapter 11 The SmartAXIS can send and receive data with Modbus compliant devices on RS232C RS485 or the Ethernet port For details on the communications functions refer to the chapter for each function Communication Ports USB Port Maintenance communication can be performed by connecting the SmartAXIS and a computer with USB Ethernet Port The SmartAXIS can communicate with Ethernet devices such as computers and operator interfaces Maintenance communication user communication Modbus communication and remote I O are possible Expansion Com
37. LC type a user program syntax error occurs and the PLC cannot run the user program Compatibility of User Program with PLC System Software Caution When a memory cartridge contains a user program for higher functionality do not install the memory cartridge into PLCs with lower functionality otherwise the user program syntax error occurs Upgrade the system software of the PLCs so the PLCs can run the user program in the memory cartridge Installation Procedure Insert a flat head screwdriver under the memory cartridge cover and pull the cover directly upward to remove it Flat Head Screwdriver DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 25 2 PRODUCT SPECIFICATIONS After removing the memory cartridge cover install a memory cartridge Confirm that the triangular marks on the memory cartridge and on the SmartAXIS point at each other to ensure that the memory cartridge is installed with the correct orientation Memory Cartridge Ensure that the cartridge is installed with the correct orientation Removal Procedure As in the procedure to remove the memory cartridge cover insert a flat head screwdriver under the memory cartridge cover and pull the cover directly upward to remove it If the cartridge is removed in a crooked
38. R It is also possible to download a user program from a memory cartridge to the SmartAXIS The user program stored in the SmartAXIS ROM can also be uploaded to a memory cartridge Memory Cartridge User Program Execution Priority e When a memory cartridge is installed on the SmartAXIS the user program stored in the memory cartridge is executed e User programs can be downloaded from memory cartridges to the SmartAXIS using the Installed on the SmartAXIS memory cartridge download function or LCD operation SmartAXIS Pro only User programs can be uploaded to memory cartridges from the SmartAXIS ROM using the memory cartridge upload function or LCD operation SmartAXIS Pro only For details see Memory Cartridge on page 5 45 Not installed on the SmartAXIS The user program stored in the SmartAXIS ROM is executed Note Program capacity when using a memory cartridge is the same as the program capacity of the applicable SmartAXIS model See Function Specifications on page 2 6 Specifications Item Specifications Type Number FT1A PM1 Memory Type Flash ROM Hardware for Storing Data SmartAXIS Quantity of Stored Programs One user program per memory cartridge User Program Compatibility The SmartAXIS can execute only user programs created for the same PLC type When installing a memory cartridge make sure that the user program stored on the memory cartridge matches the PLC type If the user program is not for the same P
39. RO LiTE USER S MANUAL FT9Y B1378 IDEC Output Specifications Transistor 2 PRODUCT SPECIFICATIONS FT1A Type Number H40RKA H40RSA H48KC H48SC H48KA H48SA B40RKA B40RSA B48KC B48SC B48KA B48SA 18 Q0 to Q7 18 Q0 to Q7 mom 8 Q0 to Q7 8 Q0 to 07 Sink output Q17 Q10 to Q17 Q10 to Q17 Model 920 021 920 021 Output No of 18 Q0 to Q7 18 Q0 to Q7 Point 4 Q14 to Source output Q17 Q10 to Q17 Q10 to Q17 Q20 Q21 Q20 Q21 COMO 8 Q0 to Q7 Output Points per 1 8 010 to 017 Common Line COM2 2 Q20 Q21 COM6 4 Q14 to Q17 Rated Load Voltage 24V DC Operating Load Voltage Range 20 4 to 28 8V DC Terminal Arrangement See Terminal Arrangement on page 2 16 Maximum Load 1 point 0 3A maximum Current 1 common line 1A maximum Voltage Drop ON Voltage 1 maximum voltage between COM and output terminals when output is on Inrush Current 1A maximum Leakage Current 0 1 mA maximum Clamping Voltage 39V 1V Maximum Lamp Load 8w Inductive Load L R 10ms 28 8V DC 1 Hz External C rreht Draw Sink output 100mA maximum 24V DC power voltage at the V terminal Source output 100mA maximum 24V DC power voltage at the COM terminal 100kHz output 2 points Q14 Q15 Function Input 5kHz output 2 points Q16 Q17 Between output terminal an
40. RS232C RS485 such as Modbus compliant devices barcode readers or operator interfaces Specifications Type No Item Specifications Termination Connector Mini DIN Standards EIA RS232C Maximum Baud Rate 115 200 bps FT1A PC1 Communication Functions Maintenance communication User communication Modbus RTU master slave Isolation between Internal Circuit and Communication Port Recommended Communication Cable Special cable Termination Connector Mini DIN Standards EIA RS485 Maximum Baud Rate 115 200bps FT1A PC2 Communication Functions Maintenance communication User communication Modbus RTU master slave Isolation between Internal Circuit and Communication Port Recommended Communication Cable Special cable Termination Connector Screw Terminal block Standards EIA RS485 Maximum Baud Rate 115 200 bps Communication Functions Maintenance communication User communication Modbus RTU master slave FT1A PC3 Isolation between Internal Circuit and Communication Port Not isolated Recommended Communication Cable Twisted pair shielded cable with a minimum core wire of 0 3 mm Conductor resistance 85 Q km maximum shield resistance 20 Q km maximum Maximum Cable Length 200m Note For details on recommended communication cables see Cables on page A 8 Installation Procedure Remove the expansion communication port cover by inserting a flat head scr
41. SmartAXIS USB port must be connected to a computer using a USB cable Windows computer USB cable USB port HG9Z XCM42 USB maintenance cable Type A plug Mini B plug USB 2 0 Mini B connector E du Bal Gs it 5 f Note In order for WindLDR to communicate with the SmartAXIS via USB a dedicated USB driver must be installed on the computer See USB Driver Installation Procedure on page A 5 1 From the WindLDR menu bar select Online gt Set Up 2 The Communication Settings dialog box appears Click the USB tab and then click OK The communication method is now set to USB Next download a user program 3 From the WindLDR menu bar select Online gt Download The Download dialog box appears then click OK The user program is downloaded to the SmartAXIS SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 47 4 OPERATION BASICS Note The Download dialog box can also be opened by Download selecting Home gt Download Transfer Mode Binary _ 5 Download Options Automatic start after download ring download Write device data file tothe PLCafter download Setting Download comment data Setting 57 Download system softvare Version 1 82 Latest Detail Program Information Program Size 30 bytes Note When download
42. UCT SPECIFICATIONS Output Specifications 10A Relay Type Number No of Outputs Terminal No FT1A H40RKA H12RC H12RA H24RC H24RA H40RC H40RSA B12RC B12RA B24RC B24RA B40RC B40RKA B40RSA 4 00 to 03 Terminal Arrangement See Terminal Arrangement on page 2 16 Output Type 1a contact Maximum Load Current 10A Note Minimum Switching Load 10mA 5V DC reference value Initial Contact Resistance 100mQ maximum 1 6V DC Electrical Life 100 000 operations minimum rated load 1 800 operations hour Mechanical Life 20 000 000 operations minimum no load 18 000 operations hour Rated Load Note 250V AC 10A 30V DC 10A Dielectric Strength Between output terminal and internal circuit 2 300V AC 1 minute Between output terminals COMs 2 300V AC 1 minute Status Pro LCD display Display Lite Note Values for resistive inductive load Output Delay Command Output Relay Status Derating E Ene OFF delay 330ms maximum Chatter 6ms maximum ON delay 6ms maximum When using the SmartAXIS at an operating temperature of 45 C or higher reduce the output current of the 10A relay and power supply voltage as shown in the figure below Normal Installation Operating Temperature Output Current 45 Operating Temperature 10A 55 C 8A 6 Power Supply Voltage 24V Note UL c UL Listed at 0 to 50
43. X ZA 3 12 01 88 2 1 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 3 13 3 INSTALLATION AND WIRING Securing USB Extension Cable Using Cable Tie Using a USB extension cable Note 1 makes it possible to access a SmartAXIS installed in a control cabinet from the surface of the cabinet When using a USB extension cable it is recommended that the extension cable is secured to the USB port cover using a cable tie Note 2 so that the USB extension cable does not come loose from the SmartAXIS This section describes the procedure to secure the USB extension cable to the USB cover 1 Open the USB port cover and insert a USB extension cable into the USB port 2 Pass a cable tie around the USB port cover and the USB extension cable taking care to route the cable tie through the notches on the USB cover 4 Tighten the loop until it is the suitable size and trim the excess cable tie using wire cutters Note 1 IDEC USB extension cable for USB Mini B HG9Z XCE21 is recommended Note 2 HellermanTyton cable tie T18R 1000 is recommended 3 14 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 DEC 4 OPERATION BASICS Introduction This chapter describes basic procedures for operating WindLDR software required for programming and maintenance of the SmartAXIS Pro Lite series Note SmartAXIS Touch series use WindO I NV3 software for programming See the SmartAXIS Touch User s Manual for instructions for programming and basic operation o
44. alt iron powder or soot Places exposed to direct sunlight Places where the SmartAXIS may be exposed to vibration or shock either directly or indirectly Atmospheres of corrosive or flammable gases Places where condensation may form Places where the SmartAXIS may be directly exposed to water Around high voltage lines high voltage equipment motor lines or motor equipment Places near where a large switching surge may occur Places subject to a strong magnetic or electrical field Always mount the SmartAXIS vertically as shown below To provide ample ventilation ensure that there is sufficient space between the SmartAXIS and other devices heat sources and panel surfaces SmartAXIS Pro SmartAXIS Lite pad JL 2j 006 0900099099990 e9999999 eee E 99 Qe B 0000000000 0000090 oM 9 DEC SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 3 1 3 INSTALLATION AND WIRING The SmartAXIS can be mounted face up when the ambient temperature is 35 C or lower and can be mounted on i
45. and or reset input is turned on or off When a stop or reset input is turned on during program operation the SmartAXIS stops operation and all outputs are turned off The reset input has priority over the stop input System Statuses at Stop Reset and Restart The system statuses during running stop reset and restart after stopping are listed below Internal Relay Shift Special Non Ti Register Counter Internat SPecialData Maintained d utp Data Register Register Data Relay 2 Clear Type Register Run Operating Operating Operating Operating Operating Operating Operating Stop OFF Unchanged Unchanged See Chapter 7 Unchanged Unchanged Unchanged OFF Restart Unchanged Unchanged Unchanged Unchanged Unchanged Reset to preset Reset OFF OFF OFF OFF nchanged Unchanged Reset to zero Reset input ON Reset to zero Reset to zero Undhang DIE Reset to zero Power OFF OFF Unchanged Unchanged See Chapter 7 Unchanged Reset to zero Reset to zero 4 10 SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 DEC
46. at operator interface side Note For details on O I communication cables see Cables on page 8 1 10 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 DEC 2 PRODUCT SPECIFICATIONS Introduction This chapter describes part names and specifications of the SmartAXIS SmartAXIS is available in 12 24 40 and 48 1 types 12 I O type has 8 input and 4 output terminals the 24 I O type has 16 input and 8 output terminals the 40 I O type has 24 input and 16 output terminals and the 48 I O type has 30 input and 18 output terminals The 24 40 and 48 1 types have 1 or 2 port connectors to install an optional RS232C or RS485 communication cartridge for maintenance communication user communication or Modbus RTU communication The 24 40 and 48 1 0 types have built in Ethernet port for maintenance communication user communication Modbus TCP or Remote The 40 and 48 1 types have SD memory card slot to install SD memory card for logging the device data Every type of SmartAXIS has a cartridge connector to install an optional memory cartridge Parts Description SmartAXIS Pro Example FT1A H48KA 1 Power Supply Terminals 2 Input Terminals 3 Ethernet Port 4 Ethernet Status LED Ethernet S 9 NEN lio mem Seca 000 0080060600606695660 600000000 7 5 SD Memory Card Status
47. ation In Out Buttons FT1A H12RA 24V DC M S FT1A H12RC 100 to 240V AC 12 8 4 FT1A B12RA 24V DC FT1A B12RC 100 to 240V AC FT1A H24RA 24V DC S FT1A H24RC 100 to 240V AC 24 16 8 FT1A B24RA 24V DC FT1A B24RC 100 to 240V AC FT1A H40RKA 24V DC FT1A H40RSA Yes FT1A H40RC 100 to 240V AC 40 24 16 FT1A B40RKA 24V DC FT1A B40RSA FT1A B40RC 100 to 240V AC FT1A H48KA 24V DC FT1A H48SA Yes FT1A H48KC 100 to 240V AC FT1A H48SC 48 30 18 FT1A B48KA 24V DC FT1A B48SA FT1A B48KC 100 to 240V AC FT1A B48SC Options 1 2 RS232C Communication Cartridge FT1A PC1 Mini DIN type Memory Cartridge FT1A PM1 USB Maintenance Cable HG9Z XCM42 RS485 Communication Cartridge FT1A PC2 Mini DIN type SD Memory Card 2GB HG9Z XMS2 2 Panel Mount USB Extension Cable HG9Z XCE21 USB Port Yes Expansion Communication Port Ethernet Port SD Memory Card slot Yes 1 port Yes 2 ports Yes Yes RS485 Communication Cartridge FT1A PC3 Terminal block type SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 1 GENERAL INFORMATION Features This section describes the features of the SmartAXIS The SmartAXIS is high performance programmable controller in a compact package and is equipped with high speed counters that can be used for positioning control The SmartAXIS enables you to build optimum systems to automate factories or control production
48. ations Note 2 UL c UL Listed at 0 to 50 C FT1A Version V110 IDEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 5 2 PRODUCT SPECIFICATIONS Function Specifications Function Specifications FT1A H40RKA H48KC Type Number H12RA H40RSA H48SC B12RA B40RKA B48KC B40RSA B48SC Program Capacity 12 000 bytes 47 400 bytes Note 1 3 000 steps 11 850 steps Input Points 8 16 24 30 30 18 24 22 12 1 10 to 17 Digital Input 6 8 8 10 to 17 10 to 17 10 10 17 I0 to 7 to I7 I10 to 117 Terminal No 10 to 15 10 to I7 113 110 to 117 I10 to 117 110 to 117 110 to 117 120 to 127 I20 I21 120 to 127 120 to 125 4 0127 0125 130 to 135 Shared Analog 2 4 6 8 Input Terminal 126 127 I6 17 114 to 117 122 to 127 16 17 122 to 127 130 to 135 Output Points 4 8 16 18 10A Relay 4 Output Terminal No Q0 to Q3 8 12 2A Relay Output 4 Q4 to Q7 Q4 to Q7 Terminal No Q4 to Q7 Q10 to 013 Q10 to Q13 Q14 to Q17 Transistor 4 18 Output 00 to Q7 Q10 to Q17 Terminal No Q14 to 017 Q20 Q21 User Program Storage Flash ROM 10 000 rewriting life Backup Function RAM Backup data Internal relay shift register counter current value data register Note 2 clock data year month and day Backup Duration Approx 30 days typical at 25 C after
49. atus Outside Input Range Detection Detectable Stored in special data register D8077 Between input terminals Not isolated Isolation Between input and internal circuit Not isolated Digital Input L 61131 2 digital input type is not supported Used as Type Digital Input Input ON voltage 15V minimum ON current 0 20mA minimum Threshold OFF voltage 5V maximum OFF current 0 06mA maximum Effect of Improper Input z Connection No damage If any input exceeding the rated value is applied permanent damage may be caused IDEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 11 2 PRODUCT SPECIFICATIONS Digital Input Internal Circuits e Sink Input Source Input 24V DC 24V DC 24N DC A 5 4 3kQ 5 Input E g 1 0kQ 5 8 V OV Internal Circuit with Shared Digital Analog Input 24V DC 56kQ Input O Ww I 5 x 75 22kQ OV Digital Input Operating Range e Sink Input Source Input Input Voltage V DC Input Voltage V DC 28 8 ON Area ON Area 24 15 Transition Area Input Current mA Input Current mA 09 27 44 53 Operating Range of Shared Digital Analog Input Input Voltage V DC 28 8 24 15 Input Current mA 2 12 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 DEC 2 PROD
50. backup battery fully charged Battery Lithium secondary battery Charging Time Approx 15 hours for charging from 0 to 90 of full charge Battery Life 5 years in cycles of 9 hour charging and 15 hour discharging Replaceability Not possible to replace battery Clock Function Note 3 Clock accuracy 30 sec month typical at 25 C Control System Stored program system Instruction Words Instructions Basic Instructions a Advanced 99 107 DC type 125 AC type 111 Processing Time Basic Instruction 0 95ms 1000 steps END Processing 640us Internal Relay 1024 Shift Register 128 Data Register 12 I O type 400 24 type 40 type 48 I O type 2 000 Note1 1 step is equivalent to 4 bytes Note2 Among data registers 00 to 01999 only 00 to D999 are backed up Note3 Set the calendar clock using WindLDR to use the clock function 2 6 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 IDEC 2 PRODUCT SPECIFICATIONS FT1A H40RKA H48KC Type Number H12RA H40RSA H48SC B12RA B40RKA B48KC B40RSA B48SC Counter adding 100 200 reversible Timer 1 sec 100ms 10ms 1ms m 200 Input Filter Without filter 3 to 15ms selectable in increments of 1ms Catch Input Interrupt Input Input Points 4 6 Keep data Power failure Clock error Watchdog timer Timer counter preset value change error User program syntax User program e
51. be sure to read Safety Precautions in the beginning of this manual and understand precautions described under Warning and Caution Turn off the power to the SmartAXIS before starting installation removal wiring maintenance and inspection of the SmartAXIS Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the SmartAXIS If such a circuit is configured inside the SmartAXIS failure of the SmartAXIS may cause disorder of the control system damage or accidents Special expertise is required to install wire program and operate the SmartAXIS People without such expertise must not use the SmartAXIS Prevent metal fragments and pieces of wire from dropping inside the SmartAXIS housing Put a cover on the SmartAXIS modules during installation and wiring Ingress of such fragments and chips may cause fire hazard damage or malfunction Do not touch the connector pins with your hand Electrostatic discharge may damage the internal elements When handling the SmartAXIS take measures to discharge static electricity Keep the SmartAXIS wiring away from motor lines Installation Location The SmartAXIS is designed to be installed in control panels and similar locations Install the SmartAXIS within product specifications Avoid use in the environments below as doing so may cause electric shock fire or malfunction Places where there is a lot of dust s
52. can be used only when the length of grounding wires for those devices are the same Use a ground wire of UL1007 AWG16 Use a thick wire for grounding the SmartAXIS and make the grounding wire as short as possible to make sure that noises from external devices can be conducted to the ground effectively As shown below external devices generating noise must be separated from the SmartAXIS and grounded with the D type ground class 3 Make the length of the grounding wire for the SmartAXIS as short as possible Inverter or similar external device Inverter or similar external device SmartAXIS D type ground class 3 Inverter or SmartAXIS similar external SmartAXIS device A Length A B e D type ground class 3 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 ZIDEC 3 INSTALLATION AND WIRING Terminal Connection This section describes types of terminals and how to use them When connecting stranded wire or multiple solid wires to a terminal block use appropriate ferrule for the terminal block Do not touch live terminals otherwise electrical shocks may be caused When the power is on terminals to which external devices are connected may be heated Do not touch terminals immediately after the power is turned off Do not touch terminals immediately after the power is turned off otherwise electrical shocks may be caused When connecting a stranded wire or multiple solid
53. d 48 I O types To mount the SmartAXIS directly it may be necessary to make holes in the mounting plate depending on the SmartAXIS model Preparations When directly mounting the 12 and 24 I O types pull out the direct mounting plate and the DIN rail clamp on the back of the SmartAXIS and attach the SmartAXIS to the mounting plate using the screw holes Attach the 40 and 48 I O types to the mounting plate using the screw holes on the back of the SmartAXIS Direct mounting Plate 3 4 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 u DEC Mounting Hole Layout for Direct Mounting on Panel Surface 3 INSTALLATION AND WIRING Attach the SmartAXIS to the mounting plate using M4 tapping screws as shown below or make 5 to 6mm mounting holes and secure the SmartAXIS using M4 pan head screws Always give sufficient consideration to operability ease of maintenance and environmental resistance when deciding on the mounting position 12 I O type FT1A H12RA FT1A B12RA FT1A H12RC FT1A B12RC All dimensions in mm r4 pe T i 8 a AAK __ a NN 927 76 PR MENT ITO 8 8 GENE Scene EL puel E q MW 119 gt SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 All dimensions in mm 3 5
54. d Photocoupler isolated Isolation internal circuit Between output Same common line Not isolated terminals Separate common line Isolated Turn ON Time High speed output 100 kHz pulse output terminal 5 us maximum D teut Dela Normal output terminal including 5 kHz pulse output terminal 100 us maximum utpu Turn OFF Time High speed output terminal 100 kHz pulse output terminal 5 us maximum Normal output terminal including 5 kHz pulse output terminal 100 5 maximum LCD display Status Display Lite Output Internal Circuit Sink Output Source Output Internal Internal Circuit ys Circuit E XY Output Output 2 IDEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 15 2 PRODUCT SPECIFICATIONS Terminal Arrangement FT1A H12RA FT1A B12RA Terminal Arrangement and I O Wiring Diagrams Input Side Analog voltage output device 11 12 13 14 15 16 17 OOO Output Side WOUD OO OO OO Q0 COMO Q1 COM1 Q2 COM2 Q3 COM3 FT1A H12RC FT1A B12RC Terminal Arrangement and Wiring I O Diagrams Input Side P 100 AE T to 11 I2 I3 14 15 16 17 OOO Output Side OO OO OO OUT COMO Q1 COMI 92 Q3 COM3 2 16 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 FT1A H24RA FT1A B24RA Terminal Arrangement and
55. d SD Memory Card Recommended SD Memory Card SDHC memory cards 32GB maximum Notes Itis recommended that SDHC memory cards are formatted on SmartAXIS before it is used t is recommended that important data is regularly backed up on separate media such as CDs or DVDs 2 28 SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 DEC 2 PRODUCT SPECIFICATIONS Installation Follow the indications on the SmartAXIS and insert an SD memory card into the SD memory card slot on the SmartAXIS until you hear a click MD EN ES lt gt 553 ERU E S Wu 7 ES Ut 2 lt gt WT Removal Press the SD memory card in the SD memory card slot on the SmartAXIS until you hear a click and move your finger back 4 0 NUN 2 Notes Insert and remove the SD memory card in the direction indicated on the SmartAXIS e Set the write protect switch of the SD memory card to the OFF position before inserting into the SmartAXIS Caution If any of the actions below are performed while the SD memory card is being accessed data on the card may be damaged The SmartAXIS is turned off The SD memory card is removed Do not turn off the SmartAXIS while the SD memory card is being accessed while the SD memory card status LED is flashing Confirm that the SD mem
56. ding to the current date and time These functions can be used to control a time schedule for lighting or air conditioning equipments User Program Read Write Protection The user program in the SmartAXIS can be protected against reading and or writing by including a password in the user program This function is effective for security of user programs Keep or Clear Designation of SmartAXIS Data Internal relays shift register bits counter current values and data register values can be designated to be kept or cleared when the SmartAXIS is powered down All or a specified range of these devices can be designated as keep or clear types RUN STOP Selection at Startup when Keep Data is Lost When the backup battery is dead all data to be kept are lost The user can select whether the SmartAXIS starts to run or not to prevent undesirable operation at the startup Log Data Device values of the SmartAXIS can be saved as CSV files on the SD memory card The DLOG instruction saves device values to the SD memory card The TRACE instruction accumulates device values at each scan and saves them to the SD memory card at the desired timing Constant Scan Time The variations in scan time that occur when the user program is running can be made constant Timer Interrupt The timer interrupt can be used to call an interrupt program at a predetermined interval of time without being affected by the scan time TIDEC SMARTAXIS USER S MANUA
57. e Communication System This example shows a 1 N maintenance communication system in which three SmartAXIS and a computer are connected over Ethernet The Ethernet cables are connected to the Ethernet ports of three SmartAXIS and those SmartAXIS are connected to the computer via an Ethernet hub Windows computer Ethernet hub Ethernet port Ethernet port SmartAXIS SmartAXIS DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 1 7 1 GENERAL INFORMATION User Communication The user communication of the SmartAXIS enables you to control external devices such as computers printers and barcode readers For details on user communication see User Communication Instructions on page 10 1 Supported ports Ethernet port and expansion communication ports e User Communication on RS232C This example shows a system in which SmartAXIS receives the data read by a barcode reader The RS232C communication cartridge FT1A PC1 is installed in a SmartAXIS expansion communication port and then the barcode reader is connected to the RS232C port SmartAXIS Barcode reader Modbus Communication The SmartAXIS is compliant with Modbus protocol and can be used as either a Modbus communication master or slave When used as a Modbus master the Sma
58. ect Basic Advanced xx me A Vertical vig Invert Bipissble Delete Paste 25 s Import 10000 10001 Continue programming for rungs 2 and 3 by repeating similar procedures A new rung is inserted by pressing the Enter key while the cursor is on the preceding rung A new rung can also be inserted by selecting Home Append Append a Rung DEC SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 4 5 4 OPERATION BASICS When completed the ladder program looks like below project01 pjw WINDLDR Gp TL Configuration Online View A M 7 Eraser 4 J Incement PH Split Insert e 5 Find 2 Convert _ Horizontal JF Decrement Join Append GMB Replace Select Basic Advanced Macro Draw Col sd E Line Vertical vid Invert GoTo e potis Bi Disable Delete Main Program P Rung 1 1 10000 10001 00000 Rung 2 2 10000 10001 00001 Rung 3 10000 10001 To insert a new ladder line without creating a new rung press the down arrow key when the cursor is on the last line or press the right arrow key when the cursor is at the right most column of the last line M0010 M8121 The ladder program can be checked whether it contains any user program syntax error 10 From the menu bar select Home gt Convert above Program W
59. ed for Ethernet connection An Ethernet cable can be connected to enable the SmartAXIS to communicate with network devices such as computers or PLCs Not available on the 12 I O type 4 Ethernet Status LED Ethernet Turns on or blinks when an Ethernet cable is connected to the SmartAXIS and the SmartAXIS communicates with network devices Not available on the 12 1 type Ethernet Status LED Status OFF Ethernet cable is not connected ON Ethernet cable is connected and communication is possible Flashing Ethernet cable is connected and data is being sent or received 5 SD Memory Card Status LED SD Access Turns on or blinks when the SD memory card is being accessed Not available on the 12 24 type SD Memory Card Status LED Status e When the SD memory card is not inserted e When an unsupported or unformatted SD memory card was inserted OFF e When access to the SD memory card was stopped by SD memory card access stop flag M8076 e When the SmartAXIS power is off ON The standby state where the SD memory card can be written or read e When the SmartAXIS is recognizing the SD memory card Slow Flash 1 sec interval e When the SmartAXIS is stopping access due to SD memory card access stop flag M8076 turning on slow flashing then off Quick Flash 100ms interval Reading or writing to the SD memory card 6 Expansion Communication Port Port2 7 Expansion Communication Port Port3 This port is
60. emble repair or modify the SmartAXIS modules e The SmartAXIS contains electronic parts and batteries When disposing of the SmartAXIS do so in accordance gt with national and local regulations O DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 Preface 1 ABOUT THIS MANUAL This user s manual describes functions specifications installation and operation basics of the SmartAXIS Also included is information on the powerful communications tools of the SmartAXIS as well as troubleshooting procedures Chapter 1 General Information General information about the SmartAXIS features brief description on special functions and various system setup configurations for communication Chapter 2 Product Specifications Specifications of SmartAXIS optional adapters and cartridges Chapter 3 Installation and Wiring Methods and precautions for installing and wiring the SmartAXIS Chapter 4 Operation Basics General information about setting up the basic SmartAXIS system for programming starting and stopping SmartAXIS operation and simple operating procedures Everything from creating a user program using WindLDR on a computer to monitoring the SmartAXIS operation Chapter 5 Special Functions Stop reset inputs run stop selection at memory backup error and keep designation Also included are high speed counter frequency measurement catch input interrupt input timer interrupt input filter user program protection daylight savings time
61. emory Backup Error See Run Stop Selection at Memory Backup Error on page 5 5 The backup duration is approximately 30 days typical at 25 C after the backup battery is fully charged DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 4 9 4 OPERATION 5 5 Start Stop Operation Using the Power Supply The SmartAXIS can be started and stopped by turning power on and off 1 Power up the SmartAXIS to start operation 2 Turn power on and off to start and stop operation Order of Powerup and Powerdown ON To turn the power on turn on the SmartAXIS and sides at 1 0 Side Power OFF the same time or turn on the side first followed by the SmartAXIS side SmartAXIS Power To turn the power off turn off the SmartAXIS and I O sides at TM gt the same time or turn off the SmartAXIS side first followed by the I O side Start Stop Operation Using Stop Input and Reset Input Any input terminal available on the SmartAXIS can be designated as a stop or reset input using the Function Area Settings The procedure for selecting stop and reset inputs is described Stop Input and Reset Input on page 5 4 Note When using a stop and or reset input to start and stop operation make sure that start control special internal relay M8000 is on If M8000 is off the SmartAXIS does not start operation when the stop or reset input is turned off M8000 is not turned on or off when the stop
62. ent fi Split jaf Insert ai ELE _ Append SMS Replace AF Decrement Ose Paste 7 Select Basic Advanced Draw Ru i apo ees Line Z Vertical comment S Dissbe X Delete i gt GoTo FT1A 48 USB Network 1 1 Edit Rung 1 Line 1 Column 1 DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 4 3 4 OPERATION BASICS Edit User Program Rung by Rung Start the user program with the LOD instruction by inserting a NO contact of input IO 1 From the WindLDR menu bar select Home Basic A Normally Open B Normally Closed OUT Output OUTN OutputNot SET Set RST Reset Single Output eesosas Timer Counter Shift Register Counter Comparison Data Register Comparison Y Y Y Y Y Y Program Flow 2 Move the mouse pointer to the first column of the first line where you want to insert a NO contact and click the left mouse button Note Another method to insert a NO or NC contact is to move the mouse pointer where you want to insert the contact and type A or B The Normally Open dialog box appears 4 4 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 u DEC 4 OPERATION BASICS 3 Enter IO in the Tag Name field and click OK Normally Open 9 Type Normally Open Tag Name 10
63. ert an IEC 60127 approved fuse to each output of every module for protection against overload or short circuit This is required when equipment containing the SmartAXIS is destined for Europe When driving an inductive load that emits noise like a magnet or a valve to reduce noise and protect circuits use a diode for the output on DC power type models and a surge absorber for the output on AC power type models Turn off the power to the SmartAXIS when wiring input output terminals Emergency stop and interlocking circuits must be configured outside the SmartAXIS Use the input output terminals within the SmartAXIS ratings and specifications Tighten mounting screws with torque of 0 5N m 5 gf cm DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 3 9 3 INSTALLATION AND WIRING Output Protection Circuit When a motor solenoid or similar inductive load is connected the life of the contact is shortened due to the inrush current and counter electromotive force acting on the load Set up a protection circuit to prevent this from happening Choose a protection circuit from A through D shown below according to the power supply and connect the protection circuit to the outside of the SmartAXIS For protection of the transistor output of the SmartAXIS modules connect protection circuit C shown below to the transistor output circuit Protection Circuit A Output O 31 34 Inductive Load
64. etermination Static Method Cable Length 100m in compliance with electromagnetic immunity Effect of Improper Input Connection 2 8 No damage If any input exceeding the rated value is applied permanent damage may be caused SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 IDEC 2 PRODUCT SPECIFICATIONS Input Internal Circuit Contact Input FT1A 12RC e Sink Source Input FT1A 24 40 48RC 24V DC 4 3 COM Input 5 m 4 Input O w COMO 5 c Internal Circuit ov Input Operating Range Input Voltage V DC 28 6 24 15 VAI 5 gt Input Current mA 11 23 0 53 5 5 n DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 9 2 PRODUCT SPECIFICATIONS Input Specifications DC Power Type FT1A Type Number H12RA H24RA H40RKA H40RSA H48KA H48SA B12RA B24RA B40RKA B40RSA B48KA B48SA Input Points 12 16 24 30 Rated Input Voltage 24V DC Input Voltage Range 0 to 28 8V DC Terminal Arrangement See Terminal Arrangement on page 2 16 Digital Input Input Type Sink Source Sink Source Sink m 12 points in 1 18 points n 1 18 points in 1 22 points n 1 22 points in 1 6 points in 1 PN line common line common line common line common line Input Points common line 10 to 17 10 10 to I7 110 IO to I7 I10 10 to I7 110 10 to I7 110 Terminal No Common Line 10 to 15 to 113 to 117 120 to 117 120 to 11
65. ewdriver into the slots at the top and bottom of the cover Press in the tabs at either end of the cover and lift the cover directly upward SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 Expansion Communication Port Cover 2 Flat Head Screwdriver 2 23 2 PRODUCT SPECIFICATIONS After removing the expansion communication port cover carefully install a communication cartridge on the SmartAXIS expansion communication port Ensure that the cartridge is installed with the correct orientation oo000000 With communication cartridges installed Removal Procedure As in the procedure to remove the expansion communication port cover insert a flat head screwdriver into the slots press in the tabs at either end of the communication cartridge and lift it directly upward If the cartridge is removed in a crooked state the housing of the cartridge or the internal connector may be damaged e Turn off the power to the SmartAXIS before removing or installing a communication cartridge If a communication cartridge is installed while the SmartAXIS is powered the SmartAXIS or the communication cartridge may be damaged 2 24 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 u DEC 2 PRODUCT SPECIFICATIONS Memory Cartridge Functions By installing a memory cartridge on which a user program is stored to the SmartAXIS it is possible to change the user program executed by the SmartAXIS without using WindLD
66. f WindO I NV3 with the Touch series Start WindLDR From the Start menu of Windows select Programs Automation Organizer WindLDR WindLDR WindLDR starts and a blank ladder editing screen appears with menus and tool bars shown on top of the screen 9 Fal gt project01 pjw WINDLDR configuration Online View j Eraser 4 Increment Split Insert Horizontal 3 Decrement Join Append Select Basic Advanced Maco D 2 aP B E co 7 Line Vertical coe X Delete m FTIA 48 058 Network i i Mode Edt Rung 1 Line 1 Column 1 DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 4 1 4 OPERATION BASICS PLC Selection Before programming a user program on WindLDR select a PLC type 1 Select Configuration from the WindLDR menu bar then select PLC Type The PLC Selection dialog box appears PLC Selection Option PLC Selection Cena FT1A 12 SmartAXIS Type No FT1A H12RA FT1A B12RA FT1A H12RC FT1A B12RC FT1A 24 FT1A H24RA FT1A B24RA FT1A H24RC FT1A B24RC FT1A 40 Use as Default Default Frias EN FT1A H40RKA FT1A H40RSA FT1A B40RKA FT1A B40RSA FT1A H40RC FT1A B40RC Press this button then the same PLC will be selected as default when WindLDR is started next time FT1A 48 2 Select a PLC type in the selection box 3
67. h input 10 and 11 are on internal relay M10 is turned on Rung 4 4 iti M8121 is the 1 sec clock special M0010 M8121 internal relay While M10 is on output Q2 flashes When you have completed monitoring you can exit WindLDR either directly from the monitor screen or from the editing screen In both cases from the WindLDR application button click Exit WindLDR 4 8 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 4 OPERATION BASICS Start Stop Operation This section describes operations to start and stop the SmartAXIS and to use the stop and reset inputs Caution e Make sure of safety before starting and stopping the SmartAXIS Incorrect operation of the SmartAXIS may cause machine damage or accidents Start Stop Schematic The start stop circuit of the SmartAXIS consists of three blocks power supply M8000 start control special 2 internal relay stop reset inputs Each block can be used to start and stop the SmartAXIS while the other Power M8000 Stop Reset two blocks are set to run the SmartAXIS Supply StartContro Input Input WindLDR Start Stop Operation Using WindLDR The SmartAXIS can be started and stopped using WindLDR run on a Windows computer connected to the SmartAXIS When the Start button is pressed in the menu bar shown below start control special internal relay M8000 is turned on to start the SmartAXIS When the Stop button is pressed M8000 is turned off to stop the Smart
68. hen the instruction symbols are connected correctly conversion is completed successfully If any error is found the errors are listed on the screen Then make corrections as necessary Now save the file with a new name Save Project 1 Select the WindLDR application button at the upper left corner of the WindLDR screen followed by Save and type TESTO1 in the File Name field Change the Folder or Drive as necessary 4 6 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 DEC Simulate Operation 4 OPERATION BASICS Before downloading the user program you can simulate the operation on the WindLDR screen without connecting the SmartAXIS From the WindLDR menu bar select Online Simulation The Simulation screen appears project01 pjw WINDLDR 1 E 10000 10001 10000 10001 00001 0010 00002 To change an input status place the mouse pointer the input and right click the mouse the pop up menu select Set Reset to set or reset the input To quit simulation from the WindLDR menu bar select Online Simulation Download Program While WindLDR is running on a PLC you can download the user program to the SmartAXIS User programs can be downloaded to the SmartAXIS from WindLDR using USB or Ethernet This section describes the all the procedures from configuring communication settings to downloading a user program to the SmartAXIS via USB To use a USB the
69. ing a user program all values and Comment Size 24 bytes selections in the Function Area Settings are also Total 64 bytes downloaded to the SmartAXIS For details on function settings see Special Functions on page 5 1 T d U Communication Settings Cancel Monitor Operation Another powerful function of WindLDR is to monitor the PLC operation on the computer The input and output statuses of the sample program can be monitored in the ladder diagram From the WindLDR menu bar select Online Monitor Monitor When both inputs IO and 11 are the ladder diagram on the monitor screen looks as follows V Test Status customer v Power Line 5 ra 4 4 Maintenance Batch PortMonitor 9 Download Upload Run Time Device a Simulation Configure Monitor Program DataList 73 Cancel Configuration Forced 1 0 SetUp Master Slaves Main Program WINDLDR EI Dial Up Shutdown Rung 1 1 10000 10001 00000 Rung 1 Rug 3 B output Q1 is turned off 3 H 10000 10001 M0010 Rung 9 in 1 sec increments Decimal STOP 0001 Rung 4 Line 4 Column 9 Exit WindLDR When both inputs IO and 11 are on Rung 2 output 00 is turned off 2 10000 10001 00001 Rung 2 When both inputs IO and 11 are on When bot
70. ion and wiring instructions instructions for FTOY B1378 SmartAXIS Pro Lite basic programming operations and special functions device and instruction lists User s Manual this manual communication functions and troubleshooting procedures for the SmartAXIS Pro Lite series SmartAXIS Describes basic operations for ladder programming instructions for editing and FT9Y B1382 monitoring ladders on the SmartAXIS available devices and instruction lists and Ladder Programming Manual details of each instruction SmartAXIS Touch Desa ies product specifications installation and Wiring instructions for FT9Y B1390 setting basic programming actions and special functions device and instruction lists User s Manual communication functions and troubleshooting procedures for the Touch series Describes usage instructions for WindLDR programming software for the SmartAXIS Pro Lite series Describes programming for the SmartAXIS Touch series and usage instructions for the WindO I NV3 configuration software WindLDR Help WindO I NV3 Help SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 Preface 3 NAMES AND ABBREVIATIONS USED IN THIS MANUAL Model Names Name Used in this Manual Description Detailed Type No SmartAXIS Name for the FT1A programmable logic controllers Modules without LCD SmartAXIS Lite FT1A B12RA FT1A B12RC FT1A B24RA FT1A B24RC FT1A B40RKA FT1A B40RSA FT1A B40RC FT
71. ith an LCD and operation buttons on the module enabling independent monitor and operation functions The SmartAXIS supports 100 to 240V AC and 24V DC power supplies SmartAXIS with Ethernet port 24 40 48 I O types can expand the number of inputs and outputs for a maximum of 90 inputs and a maximum of 54 outputs using the remote I O function User programs can be created using WindLDR the PLC programming software The SmartAXIS supports ladder programs Ladder programs for FT1A are compatible with other IDEC PLCs including MicroSmart and MicroSmart Pentra so you can make use of existing software assets Type Numbers The notation for SmartAXIS part numbers is as follows FT1A H12RA Power supply type A DC power type 24V DC C AC power type 100 to 240V AC Output type R Relay output RK Relay output transistor sink output RS Relay output transistor source output K Transistor sink output S Transistor source output Inputs outputs 12 12 points 24 24 I O points 40 40 points 48 48 points H With LCD and operation buttons Without LCD and operation buttons FT1A Type number Note For the input specifications see Input Specifications on pages 2 8 to 2 10 am SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 1 1 1 GENERAL INFORMATION Type List Inputs and LCD Type Number Power Supply Outputs Oper
72. munication Ports Maintenance communication user communication and Modbus RTU communication are possible Expansion Communication Ports The SmartAXIS can perform RS232C RS485 communication by installing RS232C or 5485 communication cartridges to the expansion communication ports on the SmartAXIS The expansion communication ports are available on 24 40 and 48 I O types Example 40 1 type 1 6 Expansion communication ports SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 DEC 1 GENERAL INFORMATION Maintenance Communication The maintenance communication of the SmartAXIS enables you to check the operating status and status of the SmartAXIS monitor and change device values and download and upload user programs with the PLC programming software WindLDR installed on a computer For details on maintenance communication see Maintenance Communication on page 9 1 Supported ports USB port Ethernet port and expansion communication ports e 1 1 Maintenance Communication System This example shows a 1 1 maintenance communication system in which a SmartAXIS and a computer are connected with USB The USB maintenance cable HG9Z XCM42 is used SmartAXIS Windows computer USB port USB maintenance cable HS 1 Type A plug Mini B plug USB port USB 2 0 Mini B connector 1 N Maintenanc
73. n 10 26 Modbus Communication Modbus Communication via 5 232 5485 11 1 Modbus Master sasasi nakir a occ 11 2 Modbus Slave 11 8 COMMUNICATION FOrImidb NA Ra e s c M pa Roca asa PS A RR aT SOS ANE 11 12 Modbus Communication via Ethernet Communication eeeseeeee eese eene nnn nennen nnn nnn nnne nnn enar 11 18 Modbus TCP Client Modbus TCP Server Troubleshooting Reading Entor m Special Data Registers for Error Information General Error Codes eere nennen entm SmartAXIS Operating Status Output and ERR LED during Errors Error Causes ACHONS aaa User Program Execution Error kin nine nn nenne nennen nnn Troubleshooting Diagrams EE 1 USB Driver Installation Procedure ss basani aaa aaa a a AA A 5 ICADIOS asia sap ajaa NG E b a aa a NG A 8 HMI Screen Trarisition Diagram i iei tu Lena or IRE CRX S aga a bagi A 11 Nude
74. ng Diagrams Input Side e Source Input Analog Digital Shared Input _ 115 Sink Input Analog voltage output device 11 12 13 14 15 16 17 110 114 12 113 114 115 116 17 120 1211122 123 124 125 126 127 OOOOOOOOOOCOOOOOOOOOOOOO00 Output Side e Sink Output Transistor Output OO 00000 00000 amp QOOCQO 0 COMO Qi COM1 COM2 COM3 04 05 06 010 011 012 013 5 014 015 016 017 20 6 2 18 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 DEC 2 PRODUCT SPECIFICATIONS FT1A HAORC FT1A B40RC Terminal Arrangement and I O Wiring Diagrams Input Side e Source Input 00000000000000000000000 e Sink Input External PS i0 11 12 14 15 16 17 110 111 112 113 114 115 116 117 120 121 122 123 124 125 126 127 OOODOOOOOO0OO0O000000000000Q0000 Output Side OO OO OO OO OOOOO OOOOO Ry on Qo 01 1 Q2 2 Q3 Q4 Q5 Q6 07 COM4 010 011 012 013 5 014 015 016 017 COME n DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 19 2 PRODUCT SPECIFICATIONS FT1A H48SA FT1A B48SA Terminal Arrangement and I O Wiring Diagrams Input Side e Sink Input Analog voltage output device DCIN 11 12 14 15 I6 17 110 111 112 113 114 126 127 130 131 132 133 134 135 OOO OOOOOOOOOOOOO 000000090 115 116 117 120 121 12
75. ns The SmartAXIS may run and stop repeatedly within this voltage range particularly if the power voltage turns on or off very slowly Use an IEC 60127 approved fuse on the power line outside the SmartAXIS This is required when equipment containing the SmartAXIS is destined for Europe AC Power Type Connect the power supply to the AC power types as shown below Example FT1A 12 C 85 to 264V AC 006 600000000 Fuse When Power Is Turned Off The AC power types detect a power failure when the power voltage drops below 85V AC A momentary power interruption of 10ms or less is not recognized as a power failure when the power voltage is at the rated voltage Inrush Current at Powerup When the SmartAXIS is powered up there is an inrush current of a maximum of 35A flows Use a power supply with sufficient capacity DC Power Type Connect the power supply to the DC power types as shown below Example FT1A 12 A 20 4 to 28 8V DC 24V DC Fuse When Power Is Turned Off The DC power types detect a power failure when the power voltage drops below 20 4V DC DCN qo 12 13 14 15 16 17 momentary power interruption 10ms less is not recognized as a power failure when the power voltage is at the rated voltage Inrush Current at Powerup When the SmartAXIS is powered up there is an inrush current of a maximum of 30A flows Use a
76. ntrol with a rotary encoder or motor control The SmartAXIS can use single phase high speed counters and two phase high speed counters A maximum of six single phase high speed counters and a maximum of two two phase high speed counters can be used simultaneously Example Controlling a motor by counting two phase pulse input with a high speed counter Pulse motor Rotary encoder 1 4 SMARTAXIS USER S MANUAL FT9Y B1378 m DEC Eu 1 GENERAL INFORMATION Positioning Control The SmartAXIS can perform positioning control with pulse outputs The SmartAXIS features the PULS instructions that can generate pulse outputs with configured frequency at the fixed pulse width ratio pulse width modulation PWM instructions that can generate pulse outputs with configured pulse width ratio at a fixed frequency RAMP instructions for trapezoidal control ZRN instructions for zero return operation and ARAMP instructions that can generate pulse outputs according to a table in which the changes of the frequency are configured Example Pulse output by the RAMP instruction Steady pulse frequency Initial pulse frequency Frequency Measurement This function measures the frequency of pulses input to an input terminal The frequencies of a maximum of six inputs can be measured Convenient Functions Calendar Clock The SmartAXIS features a real time clock on board Using the calendar and clock function the SmartAXIS can operate accor
77. ollowing international and European standard IEC EN 61131 2 2007 excluding the Lite digital I O status indicators For details on the compatible standards and EU Directives contact the distributor from which you purchased this product or visit our web site North America laws and standards This product complies with the following standards 1508 IMPORTANT INFORMATION Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from the use of or the application of IDEC PLC components individually or in combination with other equipment All persons using these components must be willing to accept responsibility for choosing the correct component to suit their application and for choosing an application appropriate for the component individually or in combination with other equipment All diagrams and examples in this manual are for illustrative purposes only In no way does including these diagrams and examples in this manual constitute a guarantee as to their suitability for any specific application To test and approve all programs prior to installation is the responsibility of the end user Preface 2 SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 DEC RELATED MANUALS The following manuals related to the SmartAXIS are available Refer to them in conjunction with this manual Type No Manual Name Description Describes product specifications installat
78. ory card status LED is not flashing before removing the card from the SmartAXIS For details on SD memory card status LED see SD Memory Card Maintenance with WindLDR on page 5 49 n DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 29 2 PRODUCT SPECIFICATIONS Dimensions FT1A H12RA 76 0 eT or F LEA 00000000 110 3 9 3mm when the clamp is pulled out FT1A B12RA 76 0 N e PTS 1 909 0000000 110 3 n 9 3mm when the clamp is pulled out 2 30 60 0 56 0 56 0 1 100 0 Direct Mounting Hole Layout 100 0 Direct Mounting Hole Layout SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 2 PRODUCT SPECIFICATIONS
79. oving or transporting the SmartAXIS otherwise damage or malfunction of the SmartAXIS will result e Wiring must use lead sizes that are appropriate for the applied voltage and current Terminal screws must be tightened with the prescribed tightening torque e Prevent metal fragments and pieces of wire from dropping inside the SmartAXIS housing Put a cover on the SmartAXIS modules during installation and wiring Ingress of such fragments and chips may cause fire hazard damage or malfunction Use a power supply of the rated value Use of a wrong power supply may cause fire hazard Use IEC 60127 approved fuse on the power line outside the SmartAXIS This is required when equipment containing the SmartAXIS is destined for Europe Use IEC 60127 approved fuse on the output circuit This is required when equipment containing the SmartAXIS is destined for Europe Use an EU approved circuit breaker This is required when equipment containing the SmartAXIS is destined for Europe e Make sure of safety before starting and stopping the SmartAXIS or when operating the SmartAXIS to force outputs off Incorrect operation of the SmartAXIS may cause machine damage or accidents e Do not connect the ground wire directly to the SmartAXIS Connect a protective ground to the cabinet containing the SmartAXIS using an M4 or larger screw This is required when equipment containing the SmartAXIS is destined for Europe Do not disass
80. power supply with sufficient capacity DEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 3 11 3 INSTALLATION AND WIRING Power Supply Wiring When connecting the power supply be sure to take care of the following Use a stranded wire of UL1015 AWG22 or UL1007 AWG18 for power supply wiring Make the power supply wiring as short as possible Run the power supply wiring as far away as possible from motor lines is the protective ground terminal To prevent electric shocks ground the terminal with D type ground type 3 ground resistance of 1000 maximum is the functional ground terminal To prevent malfunction or breakdown of the SmartAXIS due to noise ground the terminal with D type ground class 3 ground resistance of 100Q maximum When connecting a stranded wire or multiple wires to a terminal block use a ferrule Use the SmartAXIS within the specifications of ratings and environmental conditions Failure to do so may cause the SmartAXIS to break down or reduce product life Be sure to connect the grounding wire to a proper ground otherwise electrical shocks may be caused Do not touch live terminals otherwise electrical shocks may be caused When connecting the power supply tighten the terminal screws with torque of 0 5 5kgf cm Grounding When grounding the power supply be sure to take care of the following 3 12 Do not use the common ground for the SmartAXIS and motor equipment The common ground
81. powered up Doing so may result in electric shock and may damage the product This section describes how to mount the SmartAXIS The SmartAXIS can be mounted directly on a DIN rail or in a control panel 1 Firmly fasten the DIN rail to a panel using screws 2 Using a flat head screwdriver lower the DIN rail clamp and hang the SmartAXIS on the DIN rail 2 Clamp SmartAXIS over DIN rail 3 Align the SmartAXIS with the DIN rail and raise the DIN rail clamp DIN Rail 1 Align with DIN aM 4 Secure both ends of the SmartAXIS using the DIN rail brackets 4 Raise DIN clamp DIN Rail Bracket BNL6 000 000000 00000 prenso 959g 00 00000 DIN Rail Removing from DIN Rail 1 Using a flat head screwdriver lower the DIN rail clamp on the SmartAXIS 2 Pull the SmartAXIS outward and upward at the same time 2 Pull outward and upward DIN Rail Lower DIN rail clamp Note The SmartAXIS supports 35mm wide DIN rails Supported rails IDEC BAA1000 Length 1000mm DEC SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 3 3 3 INSTALLATION AND WIRING Direct Mounting on Panel Surface This section describes how to mount the SmartAXIS directly onto a mounting plate for installation in a control panel The 12 and 24 1 O types are mounted differently from the 40 an
82. rnet 21 1 10 0011 nnns nnn nnn annis nnn nnn 9 5 User Communication Instructions User Communication via Serial Communication 00 22 cet eee ee eee eee 10 1 User COMMUNICATION nana ED ana pie na anaa anana User Communication Mode Specifications ANANG ang nnne nennen nnne RS232C User Communication System Setup RS485 User Communication System Setup Programming HR RS232C Line Control ss DER User Communication via Ethernet 10 14 Ethernet User Communication Overview 1 1 nnne nnn 10 14 User Communication Clients 10 16 User Communication Server 10 19 Programming WindLDR User Communication 10 20 p ER SMARTAXIS USER S MANUAL FT9Y B1378 1 DEC Carrer 11 Carrer 12 Al pPENDIK 5 User COMMUNIGALION 10 22 ASCH Character Code Table end nga EE A NA ENG sasa 10 23 Sample Program User Communication 10 24 Sample Program User Communicatio
83. rt with T 259 200V AC Ground D type ground Class 3 ground Grounding Wire UL1007 AWG16 Power Supply Wire UL1015 AWG22 UL1007 AWG18 Effect of Improper Power Supply Connection Reverse polarity Normal operation Improper voltage or frequency Permanent damage may be caused Improper lead connection Permanent damage may be caused Weight Approx 230g Approx 400g Approx 580g Approx 540g Note 1 Use in environments that satisfy product specifications Note 2 UL c UL Listed at 0 to 50 C FT1A Version V110 2 4 SMARTAXIS PRO LiTE USER S MANUAL FT9Y B1378 IDEC DC Power Type Type Number Normal Operating Conditions 2 PRODUCT SPECIFICATIONS FT1A H40RKA H40RSA H48KA H48SA 12 B40RKA B40RSA B48KA B48SA Operating Temperature 0 to 55 C operating ambient temperature Note 2 Storage Temperature 25 to 70 C no freezing Relative Humidity 10 to 95 non condensing operating and storage humidity Pollution Degree 2 IEC60664 1 Degree of Protection 20 IEC60529 Corrosion Immunity Atmosphere free from corrosive gases Altitude Operation 0 to 2 000m 0 to 6 565 feet Transport 0 to 3 000m 0 to 9 840 feet Installation Location Inside cabinet Note 1 Device Class Open equipment Overvoltage Category II Vibration Resistance When mounted on
84. rtAXIS can monitor and modify the data of Modbus compliant devices such as inverters and temperature controllers using Modbus communication For details on Modbus communication see Modbus Communication on page 11 1 Supported ports Ethernet port and expansion communication ports e Modbus Communication on 5485 This example shows a system in which a SmartAXIS is communicating with a temperature controller and an inverter that support Modbus RTU The RS485 communication cartridge FT1A PC3 is installed in an expansion communication port on the SmartAXIS SmartAXIS Temperature controller Inverter 1 Expansion communication port RS485 communication cartridge FT1A PC3 6 Shielded twisted pair cable 1 8 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 T DEC E 1 GENERAL INFORMATION Remote I O The remote I O of the SmartAXIS enables you to expand the number of inputs and outputs by connecting separate SmartAXIS modules over Ethernet as remote I O slaves when you run out of inputs and outputs The SmartAXIS remote I O master can use the digital inputs and outputs and analog inputs on the remote I O slaves This function can be used on the Ethernet port only Remote I O cannot be used with the expansion communication ports RS232C and RS485 Remote I O System Example A SmartAXIS is connected to an Ethernet network as a remote I O master Two other SmartAXIS are used as remo
85. rtAXIS is powered electrical shock to the operator or damage to the SmartAXIS may be caused DEC SMARTAXIS USER S MANUAL FT9Y B1378 2 27 2 PRODUCT SPECIFICATIONS SD Memory Card Applicable Models SD memory cards can be used only with the 40 and 48 1 types 12 I O type 24 I O type 40 I O type 48 I O type SD Memory Card Usage Specified device values can be saved in CSV files on an SD memory card using the DLOG and TRACE instructions This makes it possible to save log data or analyze the data when an error occurs CSV files saved on an SD memory card can be read out to a computer using WindLDR For details on the DLOG and TRACE instructions see Chapter 25 Data History Commands in the SmartAXIS Ladder Programming Manual l Specifications Item Specifications Supported SD Memory Cards SD memory cards 2GB maximum SDHC memory cards 32GB maximum FAT16 FAT32 File System SD memory cards of 2GB or less are only supported in FAT16 format SD memory cards of 2GB formatted in FAT32 are not recognized Format CSV Size 5MB maximum File Single byte alphanumeric characters Specifications Sunportad Un joa biet used drive names Characters The following characters cannot be used file and folder names lt gt Dependant file system FAT16 Maximum Number of Files 65 534 maximum per sub directory FAT32 65 534 maximum per sub directory Recommende
86. te I O slaves Up to a maximum of 3 SmartAXIS can be connected to a remote I O master as remote I O slaves Ethernet hub Master 48 1 O type Slave Slave 48 1 O type 48 I O type 48 1 O type master 48 I O type slave 48 type slave 30 inputs 18 outputs 30 inputs 18 outputs 30 inputs 18 outputs 90 inputs 54 outputs Ethernet Communication The SmartAXIS can be connected to the Ethernet network via Ethernet port and communicate with network devices over Ethernet The SmartAXIS has three TCP IP connections that can be used for Ethernet communication functions Each of these connections can simultaneously be used for a different communication protocol Each connection can be configured for maintenance communication user communication Modbus TCP or remote I O master e Ethernet Communication Example This example shows a system in which a SmartAXIS communicates with another SmartAXIS an operator interface and a computer simultaneously over Ethernet Among the three connections the SmartAXIS has Connection 1 is configured as maintenance communication for the computer to communicate with the SmartAXIS Connection 2 is configured as Modbus TCP server for the operator interface to communicate with the SmartAXIS Connection 3 is configured as the remote I O master to communicate with another SmartAXIS
87. ts side when the ambient operating temperature is 40 or lower Do not mount the SmartAXIS on its side when the ambient temperature will exceed 40 Side Orientation Use if 409 or less Face Up Orientation Use if 35 or less 00000009 0000000000000 60950000600 0006000000 999 Do not install the SmartAXIS face down Face Down EA 52 Mounting Space To allow for heat dissipation and facilitate replacement ensure that there are at least 20 to 40mm between the SmartAXIS and surrounding equipment and ducts 20mm minimum 40mm minimum 40mm minimum O DIN Rail 20mm minimum Mounting Two or More Units 20mm minimum 40mm minimum 99 6000990900000000 DIN Rail 3 2 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 DEC 3 INSTALLATION AND WIRING Mounting on DIN Rail A Caution Install the SmartAXIS modules according to instructions described in this user s manual Improper installation will result in falling failure or malfunction of the SmartAXIS e Do not install the SmartAXIS when it is
88. ts x 4 lines 16 x 16 pixel font Display Content System menus messages operation status monitor Contrast Adjustment Not possible Backlight Input Specifications AC Power Type Yes backlight can be turned on and off FT1A H48KC Type Number H12RC H48SC B12RC B48KC B48SC Input Points 8 Rated Input Voltage 24V DC Input Voltage Range 0 to 28 8V DC Terminal Arrangement See Terminal Arrangement on page 2 16 Input External Power Supply DC20 4 to 26 4V DC20 4 to 26 4V DC20 4 to 26 4V Voltage Fluctuation 250mA 250mA 300mA Range Capacity Digital Input Input Type Contacts Sink Source Input Points Terminal No Common Line Name 8 points in 1 common line 10 to I7 COM 16 points in 1 common line 10 to I7 110 to 117 24 points in 1 common line 10 to I7 110 to 117 120 to I27 COM 30 points in 2 common lines IO to I7 110 to 117 120 to I25 COMA 126 127 130 to 135 Rated Input Current 5 3mA Input Impedance 4 3kQ Turn ON Time 40 us filter value Turn OFF Time 150 us filter value Isolation Between input terminals Not isolated Internal circuit Photocoupler isolated Input Type Type 1 IEC61131 2 Shared Digital Analog Inputs No Status Pro LCD display Display Lite Load for I O Not needed Interconnection Signal D
89. upply and operation status Power Run Status LED Status OFF Power is not supplied ON Power is supplied and the user program is being executed Slow Flash 1 sec interval Power is supplied and the user program is stopped Not available on the SmartAXIS Pro 16 Error Status LED ERR A red LED that turns on if an error occurs Error Status LED Status OFF Normal operation ON An error has occurred Slow Flash 1 sec interval The SmartAXIS is running and the forced I O function is enabled Quick Flash 100 ms interval The user program is stopped and the forced 1 0 function is enabled Not available on the SmartAXIS Pro 17 Sensor Power Terminals For supplying power to sensors 24V DC Not available on the DC power type IDEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 3 2 PRODUCT SPECIFICATIONS General Specifications AC Power Type Type Number Normal Operating Conditions FT1A H12RC B12RC H24RC B24RC H40RC B40RC H48KC H48SC B48KC B48SC Operating Temperature 0 to 55 C operating ambient temperature Note 2 Storage Temperature 25 to 70 C no freezing Relative Humidity 10 to 95 non condensing operating and storage humidity Pollution Degree 2 IEC60664 1 Degree of Protection 20 IEC60529 Corrosion Immunity Atmosphere free from corrosive gases Altitude Operation 0 to 2 000m 0 to 6 565 feet Transport 0 to 3 000m
90. used to install a communication cartridge for communication with external devices The 24 1 0 type has expansion communication port while the 40 and 48 I O types have two Not available on the 12 1 type 8 Output Terminals For connecting output signals to output devices such as electromechanical relays and solenoid valves Relay output 10A and 2A types and transistor output sink source are available 9 SD Memory Card Slot Insert SD memory card to this slot Not available on the 12 or 24 1 0 type 10 USB Port Cover Protects the USB port and the memory cartridge If a USB extension cable is connected to the USB port the cable can be secured to the USB port cover using a cable tie 11 Memory Cartridge Connector For connecting an optional memory cartridge 12 USB Port A Mini B type USB 2 0 port for connecting a USB maintenance cable or USB extension cable A user program can be downloaded or uploaded using WindLDR on a computer 13 Operation Buttons For operating the menus displayed on the LCD to access functions There are six operation buttons A J 1 lt OK and ESC Not available on the SmartAXIS Lite 14 LCD Displays operation menus status and setting of the SmartAXIS Not available on the SmartAXIS Lite 22 SMARTAXIS PRO LITE USER S MANUAL FT9Y B1378 DEC 2 PRODUCT SPECIFICATIONS 15 Power Run Status LED PWR RUN A green LED that turns on or flashes to indicate the power s
91. wires to a screw terminal block use a ferrule Otherwise the wire may slip off the screw terminal block When using ferrules insert a wire to the bottom of the ferrule and crimp the ferrule Terminals for Terminal Blocks Crimp ferrules using an appropriate tool according to the size of ferrules Cut the end of the wire to the same length or about 0 5 mm longer than the ferrule Ensure that the core wire does not protrude at the end of the shield and there are no whiskers Ferrules 2 wire connection 1 wire connection Cable AWG 22 to 18 Cable AWG 24 to 18 10 to 11 mm Length of stripped wire Single Wire AWG 16 to 12 UL Stranded Wire AWG 12 to 14 JIS Correct le 0 to 0 5 mm Whisker Damage X m Core wire is visible Stripped wire is too short The ferrules and crimping tools below can be used Type numbers of the ferrules and crimping tool are the type numbers of Phoenix Contact Ferrule Order No Quantity of Cables Cable Size Phoenix Type Order No Pcs Pkt UL1007 AWG16 AI 1 5 8 BK 32 00 04 3 100 UL1007 AWG18 AI 1 8 RD 3200030 100 1 wire connection UL1015 AWG22 AI 0 5 8 WH 3200014 100 12464 AWG24 AI 0 25 8 YE 32 03 037 100 011007 AWG18 AI TWIN 2 x 0 75 8 GY 3200807 100 For 2 wire connection UL1015 AWG22 AI TWIN 2 x 0 5 8 WH 32 00 93 3 100 Crimping Tool Order No Tool Name Phoenix Type Pcs Pkt Crimping Tool DIDEC CRIMPFO
92. xecution System error Memory cartridge transfer error Self diagnostic Function High speed Counter Points Total Total Total _ Total z 4 points 6 points 6 points 6 points Single two phase Maximum selectable 100kHz 2 Single two phase selectable 100kHz 2 points Counter points Single phase 100kHz 4 points Frequency Single phase 100kHz 2 points Counting Range 0 to 4 294 967 295 32 bits Operation Mode Rotary encoder mode and adding counter mode Pulse Output Maximum frequency 100kHz Points Q14 Q15 Q14 Q15 Pulse Output Maximum frequency 5kHz Points 3 5 016 017 016 017 Analog Voltage Input Points 2 16 17 _ 4 6 _ 8 126 127 _ 114 to 117 122 to 127 130 to 35 E 0 to 10V DC 0101000 USB Port Points 1 USB Standard USB 2 0 Connector Mini B type Expansion Communication Ports Points 1 2 Ethernet Port Points 1 Memory Cartridge Connectors Points 1 SD Memory Card Slots Points 1 IDEC SMARTAXIS PRO LITE UsER s MANUAL FT9Y B1378 2 7 2 PRODUCT SPECIFICATIONS LCD Specifications SmartAXIS Pro only Type Description Specifications STN monochrome LCD Resolution 64 x 192 pixels Number of Characters 24 digits x 8 lines 8 x 8 pixel font 12 digits x 8 lines 16 x 8 pixel font 12 digi

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