I 0586_0587 DWA400_400R 00 neutro.indd
Contents
1. ga 3 E gt o ail a A h h r P E gt a r F f Bi d d GN F i N f k j f A in i on A ua Rear Camber angle 10587 GB 40 Press a third time to return to normal display 11 4 Freezing The measurement freeze function is useful if needing to lift the wheels off the ground to allow adjustment 1 Press or click on to freeze the angles The following appears 2 Lift the vehicle 51 10 108 0 159 roae Thrust angle Fe i Press F2 or click on to unfreeze the angles 4 Adjust the rear Press to go to front adjustment 6 Adjust the front 7 Press or click on 8 Lower the vehicle 9 Press or click on Sd de to refreeze the angles unfreeze the angles and finish 12 Summary of diagnostics and adjustment data Once the front and rear axles have been adjusted the following appears Right mo Total toe in 0020 Partial toe in 1j Set back Camber angle Curve toe in 00 Tow 0 10 Total toe in P Partial toe in Set back Camber angle 0 05 Thrust angle pO OS i mu AA A SSS AA EE 10587 GB 41 Help to enter client notes aif par 6 2 final menu page entering the maximum steering values previous page rear axle measurements the next page initial page 12 1 Fin2. Applicable to All radio models all series Addressed to A Related topics How to replace the battery of a measuring head ne 17 3 Start here The battery charge duration in normal conditions is one working day with full time use or a few working days when occasionally used The battery life if properly managed is 2 3 years of operation Too frequently recharging the batteries or not fully recharging them may compromise the battery life and the charge duration To improve the charge duration and life of the measuring head batteries follow these guidelines m Recharge the batteries for at least 4 hours for example overnight to assure that they are fully recharged m Recharge the batteries when the charge indicator on the screen is yellow If you wait until the indicator turns red you do not ruin the batteries but you risk the measuring heads turning off during operation Do not recharge the batteries when the indicator is green in order not to compromise the battery life Other useful tips m If you recharge overnight make sure that the mains switch is not turned off m Keeping the batteries connected to the power supply when they are fully charged does NOT ruin the batteries The measuring heads automatically suspend the recharge when it has been completed Remember that to recharge the batteries cabinets with 2 state power button 0 Set the button to To recharge the batteries the computer must remain on
3. appears 2 Without moving the steering wheel wait for the word STOP to disappear 3 Steer to the left until the word STOP appears again 4 Without moving the steering wheel wait for the word STOP to disappear 5 Steer to the left until a pair of yellow triangles appears 0587 GB 30 6 Steer until the triangles are aligned The word STOP appears again 7 Without moving the steering wheel wait a few seconds The vehicle diagnostics screen appears ml Chap 10 Otherwise steering has been completed 10587 GB 31 9 2 10 or 20 steering 10 or 20 steering is required to measure the cornering toe out or to comply with a procedure of the vehicle manufac turer In other cases it is recommended to use fast steering To execute 10 or 20 steering follow the on screen instructions 1 Turn the steering wheel to the left until the orange triangle lines up with the vertical bar The word STOP appears 2 Without moving the steering wheel wait for the word STOP to disappear Depending on the case the following screen may appear or directly the one shown in Fig 42a 0587 GB 32 3 Ifthe above screen appears turn the steering wheel until the green triangle lines up with the vertical bar The word STOP appears 10587 GB 33 6 Without moving the steering wheel wait for the word STOP to disappear Depending on the case the following screen may appear or d
4. Max moves forward Selects the parameter to be customised Use the keyboard to enter the data relating to the new vehicle to be customised Shift Tab moves back Selects the parameter to be customised Use the keyboard to enter the data relating to the new vehicle to be customised selects the desired unit of measure and the tolerance indication for data input 60 degrees displayed in sexagesimal format e g 1 55 100 degrees displayed in centesimal format e g 1 90 min std max data in minimum standard maximum format std toll toll data in standard upper tolerance lower tolerance format saves the modifications made to the customised vehicle active only when working in a database of a customised vehicle saves the new vehicle model in the customised database 10587 GB 21 deletes the database of a customised vehicle active only when working in a database of a customised vehicle returns to the previous page after saving the entries in the database returns to the initial page The runout procedure is useful to compensate for possible errors in rim wheel clamp coupling This procedure can also be skipped going directly to the measuring phase Help choice between runout with 90 or 180 rotation between the two measurements The yellow indicator on the drawing represents the knob position Fs choice between measuring the runout with the vehicle li
5. Recommended spareparts 5x20 6 3A 250V fuses 1 Identify the power socket on the rear of the cabinet 2 Disconnect the power socket 3 Using a screwdriver remove the two fuses housed just below the power plug 4 Check that the resistance of both fuses is around 0 Ohm If so the fuses are intact refit them the fault lies elsewhere e Otherwise the fuses are faulty Replace them with 5x20 6 3A 250V fuses 17 3 How to replace a measuring head battery When to replace it When the battery does not maintain the charge for long enough one working day with fulltime use or a few working days when occasionally use If a measuring head does not maintain the charge for long enough it does not necessarily mean that the battery is the cause Before deciding to replace it try other solutions to this problem tF Troubleshooting Section TS Recommended spare Original spare battery Spare part code I Section E parts or 6 pack of NiMh 1 2V format AA 2000mAh batteries available on the market 1 Remove the cover from the measuring head by undoing the 3 screws shown in the figure Do not pull the cover with force as you may damage the connections 10587 GB 50 2 Gently remove the battery connector from the board if necessary with the aid of pliers and then disconnect the battery 3 If you have a 6 pack of NiMh 1 2V format AA 2000mAh batteries available connect it to the connector of the battery to be replaced a Cu
6. With reference to the figure select the correct chassis height in the table Help shows the data related to the percentage fuel level and positioning of the vehicle load weights LES Shit LES to activate the selection in the table aj to select the correct chassis height Fs confirm the data and returns to the vehicle database page 3 Press Fa the following appears 4 Enter the percentage fuel level and any weight in the passenger and luggage compartments E Help Fe returns to the chassis height table Fs returns to the vehicle database page 10587 GB 20 7 3 Customising the vehicle database Customised vehicles can be created to access this function display the data page of a make and a vehicle already in the database Total toe in Camber angle Caster SAL oiee 0 33 20 toe out Max int steering 0 089 Max ext steering Total toe in Camber angle Far gene Max Delta 0 509 101 409 0 557 Ora 1 929 ose 43 009 0 439 1 42 joa 10 902 lo 44 30 0 599 1 92 32 20 pag 4 in sequence press the keys to access a page dedicated to creating a customised data base Total toe in Camber angle Caster SAI 20 toe out Max int steering Max ext steering Total toe in Camber angle 100 Min Std
7. bypass the runout page is automatically skipped F1 F7 DISPLAY ON KEYS on off MOUSE on off KEYBOARD TYPE DATABASE SETUP PAGE PASSWORD PRINTER MODEL PRINT OUT OF TOLERANCE VALUES IN RED on off PRINT HEADER PRINT FOOTER c Help la E saves the settings and exits from setup selects the next parameter S tab J selects the previous parameter y y scrolls the values of the parameter selected Space bar displays the possible values of the selected parameter confirm with Enter 10587 GB 14 5 2 2 Client database When is pressed the client database page as shown in Figure 14 is accessed CUSTOMER NAME OR VEHICLE NUMBER PLATE TO BE SEARCHED El Help 7 N ebele 7 A returns to the initial screen L selects the desired customer selects the search box or the table deletes the selected customer test folder after entering the customer s name or vehicle number plate the search is started positions on the first customer whose name starts with the letter entered confirms and displays the data relating to the selected customer After selecting the stored test press to view the data and the following screen appears Left Right Delta Left Right Delta Total toe in 1 20 1 00 0 20 Partial toe in 1 00 0 20 Set back 0 00 30 Sa 0 20 Camber angle 2 3
8. 0 2 50 0 20 Caster SAI 0 90 0 80 0 10 Curve toe in Total toe in 0 90 0 70 0 80 0 10 1 00 20230 Partial toe in 1 00 0 30 Set back 0 34 2 00 1 90 Camber angle 2 00 1 90 0 100 e oe Thrust angle 0 05 10587 GB 15 6 Vehicle database 6 1 Selecting the vehicle make E Help Fe to enter notes on the customer y Ly LE to select the desired make Fs previous page Fs Eel to confirm the vehicle make selected 6 2 Entering notes on the client When is pressed the customer and other details can be entered Customer Number ES HRD 21212 318 als EA ES So i lt lo D elareisiola 21320123 O ce 2123 A 3 w x 0 ola Es N gio a re A a g AZ o gt oO D a a o El 10587 GB 16 Tab selects the next note snit tab selects the previous note Fs saves the notes and exits 6 3 Selecting the vehicle model KIA MOTORS LADA LAMBORGHINI 140 SALOON 07 93 1993 1995 190 1 8 SPORT 1989 1993 190 D 1988 1993 190D 2 0 SPORT 1989 1993 190 D 2 5 1989 1993 190 D 2 5 SPORT 1989 1993 190 D 2 5 TURBO 1989 1993 190 E 1988 1993 190 E 1 PORT 1989 19 190 E 2 0 SPORT 1989 1993 190 E 2 3 1989 1993 190 E 2 3 16V 1985 1993 190 E 2 3
9. 0587 GB 6 1 Switching the machine on and off Locate the power switch and the reset button on the rear of the cabinet There are two different power switch versions e e To turn on 1 Set the power switch 1 to ON I 2 If the computer does not turn on automatically press the reset button 2 e To turn off set the power switch 1 to OFF O e only if position Il is present figure 9a To charge the arm batteries even when the computer is off set the power switch 1 to battery Il 2 Measuring head battery charger radio version only The measuring heads are powered by rechargeable batteries whose charge is displayed on the home page LH FRONT RH FRONT LH REAR RH REAR The LED graphic bar indicates the power supply voltage and the 4 indicators show the measuring heads in the respective working positions If one or more graphic bars are grey it means that the respective measuring head is not connected to the BLUE TOOTH receiver l LIGHT BLUE INDICATOR BATTERY RECHARGING or recharging just completed GREEN INDICATOR GOOD CHARGE YELLOW INDICATOR SUFFICIENT CHARGE to complete the measurement in progress i A CAUTION Connect the power cable leading from the cabinet to the _ measuring head as soon as possible RED INDICATOR INSUFFICIENT CHARGE A CAUTION Connect the power cable leading from the cabinet to the measuring head before continuing with the me
10. 16V 1989 1993 190 E 2 3 16V EVOLUTION 2 1985 1993 190 E 2 3 16VLC 1985 1993 190 E 2 3 SPORT 1989 1993 190 E 2 5 16V EVOLUTION 1 1989 1993 NOTE D If the model name is preceded by the symbol lt gt It belongs to the customised database Help to enter notes on the customer model search by year of registration results in decreasing order F m l like above but results in increasing order 4 l ES model selection FS previous page vehicle make selection Fs confirms the model selected and goes to the database i Do you have any feedback Please write to manuals enet it specifying the code 0587 GB 10587 GB 17 7 Displaying the technical data of the vehicle selected 1452 MERCEDES 1 rm ates Min Std Max Delta lt Ga Total toe in 0 16 0 339 0 509 ae Camber angle 1 00 0 83 0 66 0 332 Caster 9 902 10 40 10 90 0 50 3 SAI a 20 toe out 0 082 0 582 1 082 Max int steering 41 509 43 009 44 500 Max ext steering 32 509 34 009 35509 Total toe in 0 099 0 429 0 590 Camber angle 1 929 1 420 0 92 W1 eta The screen shows the following technical data of the vehicle al Pitch and track measurements Brand model technical name date of start and end of production Characteristic angles minimum standard maximum value and difference between right hand and left hand wheel The angles ne
11. Contents COI CT GENERAL WARNINOS PRECAUTIONS AND INSTRUCTIONS FOR SAFETY USE AND MAINTENANCE A NA INTENDED USE OOO ps TECHNICAL DATA oo pss MACHINE DESCRIPTION O O O o Y Aao IA A 21 IMPROVING THE LIFE OF THE MEASURING HEAD BATTERIES o S PROGRAMFLOW OOOO o o 4 SETTING UP FORMEASUREMENT SOS 5 HOME PAGE OOOO o 5 2 1 SET UP 16 VEMIOLE DATABASE SSCS 7 DISPLAYING THE TECHNICAL DATA OF THE VEHICLE SELECTED w O MAN CI MET 9 2 10 OR 20 STEERING To vencre DIAGNOSTICS SSCS n vemte ADJUSTMENT SSS 12 SUMMARY OF DIAGNOSTICS AND ADJUSTMENT DATA n 713 ALIGNING AND LEVELLING THE MEASURING HEADS a a SPOILER PROCEDURE O oOo Joe 15 ERROR MESSAGES OZ OoOO Oooo UUU U 16 STORAGE AND SORAPPNG OoOO o ooo o y fa CAT T 10587 GB 1 10587 GB 2 Caution This manual forms an integral part of the product and provides instructions for use of the wheel aligner Carefully read the manual before using the wheel aligner and each time you need to operate on the machine keep it in an accessible place for the entire operating lifetime of the machine Any damage arising from inobservance of the instructions contained in this manual and from improper use of the machine relieves the manufacturer from all responsibility General warnings e The manual refers to essential aspects of the directives standards and regulations relating to use of the machine summarising the most significant points In addition to the instructio
12. RDIVAXIMUM ANGLE VALUES TOTAL TOE IN MNMUMSTANDARDIVAXIMUM 3 Adjust the camber angle caster and toe in of the front wheels until the white pointers are on the green areas 4 Press 11 2 Audi procedure In certain conditions but not always a screen appears for adjustment of the camber angle and caster not toe in of the front wheels 1 Adjust and press The rear adjustment screen appears similar to Fig 46 10587 GB 38 2 Adjust and press The following message appears Test of Raise Toe values is necessary when Damage to the front axle or chassis Customer complaint in braking or uneven surfaces The swing arm rod joint has been loosened If the vehicle falls within one of the cases contemplated in the message press and jump to point 4 Otherwise press and go to the next point 3 The front adjustment screen appears Fig 47 Adjust and press Fe The procedure has now been completed 4 The following appears O nee Ua Vahide i Raise adaptors Lift the vehicle 5 Fit the adapters to the Audi type chassis 6 Press The following appears 7 Adjust the toe in 0587 GB 39 8 Press Fo the following appears 9 Lift the vehicle and remove the adapters then lower the vehicle 10 Press Fo The procedure has now been completed 11 3 Zoom From any adjustment screen 1 Press once to enlarge the camber angle Camber angle Camber angle Right oa a Y e
13. al menu When is pressed the final menu is accessed sa lol loo iolal Press to display the extra measurements Fig 54 with an indication of the axial deviation values thrust axle and pitch delta in degrees and in mm the values in mm are present only if the pitch and track values appear in the vehicle database 10587 GB 42 to return to the preliminary operations ie Chapter 8 to return to the steering procedure mir Chapter 9 to print the test done to save the test done to display the vehicle extra measurements 12 2 Max steering Pressing you can enter the maximum internal and external steering values for the RH and LH wheels The values entered appear in the printout 55 Max ongle oftum Left CTE O CET fo In right side ad Do you have any feedback Please write to manuals enet it specifying the code 0587 GB 10587 GB 43 13 Aligning and levelling the measuring heads Before the steering and adjustment procedures check steering wheel alignment and the level of the measuring heads Turn the steering wheel to the right or left until the wheels are aligned The wheels are not aligned steer right Fig 58 0587 GB 44 THE WHEELS ARE ALIGNED DO NOT STEER Position the measuring heads horizontally until the green LED comes on and lock the knob El O HO green LED on fixed MEASURING HEAD LEVEL a green LED on fixed Sh r
14. apping If you decide not to use the machine any longer it is advisable to make it inoperational It is advisable to render harmless any parts which may constitute a source of risk Assess the classification of the system in relation to disposal recycling criteria Dispose of as scrap metal through specific waste collection centres If considered special waste dismantle and separate into uniform groups and dispose of in accordance with the laws in force 17 Maintenance 17 1 Cleaning e Clean the monitor with a dry soft and antistatic cloth if it is particularly dirty clean it with a moist cloth and then dry Dust the PC keyboard with a soft brush when not used it is advisable to cover it with a dust sheet e Clean the optical units of the measuring heads using a moist cloth do not use solvents e Cleaning cartridge replacement and other operations concerning printer maintenance are described in the manual provided Consult it carefully before carrying out any maintenance work on the printer AN CAUTION Any other maintenance operation not described above for example testing calibration is described in the specific installation and calibration manual these operations should only be performed by specialist and authorised personnel 10587 GB 49 17 2 How to check and replace the power fuses When to replace it The computer cabinet does not switch on despite the power being on Instrument required Tester ohm
15. asurement 10587 GB 7 When connecting the power cable leading from the cabinet to a measuring head the head is powered and the batteries charged An alignment measurement can be carried out at any time even when the recharge cable is connected to one or more measuring heads For a full recharge position the wheel clamp measuring head on the housing on the side of the cabinet Fig 9b connect an extension cable for the battery charger Fig 9c MA CAUTION In order to charge the batteries the cabinet and the measuring heads must be switched on while the software can be active in any phase e g on the home page To terminate recharging turn off the cabinet with the ON OFF switch or disconnect the measuring head power cable A CAUTION Correct recharging of the batteries is represented by the blue battery indicator or by flashing in sequence of the level indicator LEDs when the measuring heads have been non operational for a few minutes e g SCREEN SAVER To save the batteries the measuring heads automatically switch off after a certain time of inactivity At the same time the screen goes black To prevent automatic switch off or to change the time before switch off ie chapter 5 2 1 To reactivate the system 1 Switch on all the measuring heads wait about 5 sec between one and the next 2 Press any key on the keyboard 0587 GB 8 2 1 Improving the life of the measuring head batteries
16. ata transmission error has occurred or an error of one or more measuring heads indicated by the red square To restore data transmission carry out one of the following operations for CABLE versions check that the measuring head is on level LED on disconnect and reconnect the power cable for RADIO versions check that the measuring head is on level LED on check the battery charge level and if necessary connect the recharging cable turn the measuring head off and on again press ESC to return to the presentation page press to reset radio communication carry out a new power on procedure ga chapter 4 15 2 Infrared rays break During normal operation the following screen may appear ca F mA 10587 GB 48 lt indicates that the infrared ray between two measuring heads has encountered an obstacle check for the presence of an obstacle and remove it if the obstacle is the spoiler of the vehicle press or to activate the SPOILER procedure qa chap 14 Ifan infrared ray is interrupted between the front and rear heads the key allows continuing the adjustment front or rear disabling the toe in calculation 16 Storage and scrapping Storage In the event of long term storage disconnect the power supply and protect those parts such as the printer and monitor which may be damaged by excessive accumulation of dust Grease the parts which may be damaged if they dry out Scr
17. ations Having finished the runout measurements both with the vehicle lifted and on the ground 1 Press Es the following appears 2 Release the plates fit the brake lock and align the vehicle suspension After about 15 seconds it automatically goes to the next phase goes to the next phase before the 15 seconds have elapsed ad Do you have any feedback Please write to manuals enet it specifying the code 0587 GB 0587 GB 28 The steering function allows measuring the characteristic steering angles caster upright inclination angle included cornering toe out It consists of making several measurements with the wheels steered at different steering angles You can select from three steering modes m FAST steering recommended because it is fast to execute m 10 or 20 steering required only to measure the cornering toe out or to comply with a procedure of the vehicle manufacturer To select the type of steering on the steering page 1 Press Fs to access the menu 2 Press the key corresponding to the desired steering mode E 10 steering If Par 9 2 Fe 20 steering a Par 9 2 Fs Fast steering MY Next Par 9 1 Fast steering Fast steering allows reducing the time required to execute steering compared to the classic 10 or 20 steering To execute fast steering follow the on screen instructions 10587 GB 29 1 Steer to the left until the word STOP
18. cabinets with 3 state power button 0 1 11 Set the button or Il In the second case in spite of the batteries charging the computer remains off in order to reduce consumption and wear We recommend this option for overnight recharging If after a full recharge the batteries are unable to last through a working day with occasional use they should be replaced How to replace the battery of a measuring head qq 17 3 10587 GB 9 3 Program flow The program is made up of 8 main pages to go to the next or previous page press Fe Fs respectively CHAPTER 5 VEHICLE CHAPTER 6 DATABASE FAST MEASUREMENT CHAPTER 7 e i omer i me aii jiii EM OS e 10587 GB 10 4 Setting up for measurement To prepare for measurement 1 Position the vehicle 2 Mount the wheel clamp and the measuring heads on the vehicle wheels 3 Press any key to turn on the 4 measuring heads NOTE Wait about 5 sec between turning on one measuring head and the next one 4 Turn on the computer The following appears 9 Press any key on the keyboard NOTE D The measuring heads must be switched on before pressing a key on the keyboard 5 Home page o NOTE The on screen buttons can be activated with the mouse and with the Fy E9 on the keyboard 10587 GB 11 E Help de Measurement with two arms Fs Menu a goes directly to measurement without vehicle selection ia chapter 8 F5 previous pag
19. correct procedure for the vehicle 11 1 Normal procedure A screen appears indicating the camber angle toe in and thrust angle for the rear wheels DIFFERENCE BETWEEN LHAND RH VALUES Rear Camber angle LEFT REAR A by sj p je eee CAMBER ANGLE m LEFT REAR TOE IN RIGHT REAR TOE IN MONKEY SPANNER INDICATES THAT PERMISSIBLE CAMBER THEANGLE IS ADJ USTABLE ANGLE VALUES MNIMUMSTANDARDMAXI PERMISSIBLE TOE IN ANGLE VALUES MNIMUMSTANDARDMAXIMUM TOTAL TOE IN THRUST ANGLE Each angle is shown both as a value and in graphic form by means of a white pointer on a green and red scale 10587 GB 37 1 Adjust the vehicle in such a way that the white pointer is on the green area The green area of the scale represents the angles within tolerance and the red one the angles out of tolerance N B If the red and green scales are difficult to see they can be enlarged tF par 11 3 D N B if itis necessary to lift the wheels off the ground to adjust the vehicle carry out the freeze procedure tF par 11 4 2 Press The front wheel adjustment screen appears PERMISSIBLE CASTER ANGLE VALUES DIFFERENCE BETWEEN MINIMUMS TANDARDIIVAXI LHAND RH VALUES Ia LEFT FRONT CASTER RIGHT FRONT CASTER IES i A Al 4 ES RIGHT FRONT CAMBER mo Al y gt RIGHT FRONT TOE IN s eT LEFT FRONT TOE IN PERMISSIBLE CAMBER ANGLE VALUES s _PERMISSIBLE TOE IN MNMUMSTANDA
20. e F6 e e e e next page vehicle make and model selection T chapter 6 5 1 Measurement with 2 measuring heads To save measuring time the measurement can be made by mounting only the front measuring heads This method can be used if the front toe in and camber measurements are sufficient and the steering wheel does not have to be held straight for example for small commercial vehicles Operate as follows 1 On the home page press E The ball on the screen turns green I Fig 3 2 Press Fs and continue as normal with the measurement NOTE Using this method the following will not be executed runout for the rear wheels steering rear adjustment and caster 10587 GB 12 5 2 MENU Pressing the following menu appears set up machine client database TEST reserved for technical service angle calibration reserved for technical service 5 2 1 Set up Pressing Fy the following SETUP page is accessed Tie 10587 GB 13 The following parameters can be modified on this page q De 30 4e Be Ge 7e go Qe 10 11 12 13 14 15 16 17 18 19 20 DATE TIME INACTIVITY TIME BEFORE THE BATTERIES AUTOMATICALLY SWITCH OFF LANGUAGE ANGLE FORMAT centesimal sexagesimal ANGLE RESOLUTION TOE IN FORMAT expressed in degrees mm inches TOE IN RESOLUTION KM or MILES for printing DATA TRANSMISSION VIA RADIO on off RUNOUT on
21. ea LED on fixed NO MEASURING HEAD NOT LEVEL RH red LED on fixed NO MEASURING HEAD NOT LEVEL Y green LED on fixed ae NO MEASURING HEAD NOT LEVEL 2 LH red LED on fixed MEASURING HEAD NOT LEVEL This operation must be carried out for all the measuring heads displayed After aligning and levelling the measuring heads the program takes a few seconds to acquire the measurements of the vehicle angles and then automatically goes to the next phase 10587 GB 45 14 SPOILER procedure The SPOILER procedure consists of lowering two measuring heads to allow the infrared rays to avoid the obstacle it poses Es activate the Spoiler procedure for the front rear axle to return to the previous page Release and lower the left front measuring head until the transducer on the end of the arm is under the spoiler Press on the keypad and the level indicator will turn green to signal the new level threshold 10587 GB 46 Lower the right front measuring head until it communicates with the left front measuring head and the level indicator will turn green Press on the keypad of the right detector ad Do you have any feedback Please write to manuals enet it specifying the code 0587 GB 10587 GB 47 15 Error messages 15 1 Data transmission error During normal operation the following screen may appear 65 RADIO version CABLE version yp qpa It indicates that a d
22. eappears it means that you have incorrectly entered the activation code Repeat the procedure from point 2 If the message Invalid DB code does not reappear you have the right to access the data The procedure is now complete i Do you have any feedback Please write to manuals enet it specifying the code 0587 GB 10587 GB 53
23. fted or on the ground Fs to return to the previous page Fs to skip the runout operation and go to the next page To change and set the type of runout press as said previously and the screen shown in Figure 22 will appear 10587 GB 22 runout with vehicle jacked up runout with vehicle on the ground NOTE 90 rotation must be backward clockwise for the left hand wheels and counterclockwise for NOTE D During the runout measurements secure the measuring heads in horizontal position the right hand wheels 180 rotation may be in both directions 8 1 Runout with vehicle jacked up 1 Before measuring this type of runout the wheel clamps with the measuring heads must have been fitted on the wheels the vehicle lifted and the plates released 2 Starting from any measuring head the right hand front in this example turn the wheel until the wheel clamp knob is in the position suggested on the screen down for 180 runout Fig 23 or 90 towards the rear of the vehicle for 90 runout Fig 23a O 180 90 180 90 D NOTE The wheel clamp knob is yellow coloured on the screen 10587 GB 23 3 Level the measuring head and press the keypad on it the following appear in succession 180 90 B 180 90 4 Turn the wheel 90 or 180 so that the wheel clamp knob moves upward as suggested on the screen 5 Level the measuring head and press agai
24. irectly the one shown in Fig 43 7 If the above screen appears turn the steering wheel until the orange triangle lines up with the vertical bar The word STOP appears 10587 GB 34 9 Turn the steering wheel to the left until both triangles line up with the vertical bar The word STOP appears 10 Without moving the steering wheel wait for the word STOP to disappear The vehicle diagnostics screen appears IF next chapter ad Do you have any feedback Please write to manuals enet it specifying the code 0587 GB 10587 GB 35 10 Vehicle diagnostics After having carried out the steering procedure the diagnostics page is displayed which summarizes the measurements made on the vehicle oes 0 66 Total toe in Partial toe in set back Camber angle Pariah ange notes on client can be entered previous page steering next page vehicle adjustment rear axle 11 Vehicle adjustment The following screen appears After about 15 seconds it automatically goes to the next phase goes to the next phase before the 15 seconds have elapsed NOTE D Before proceeding with vehicle adjustment position the steering wheel straight using the steering lock 0587 GB 36 There are two procedures to adjust the vehicle 1 Normal procedure 2 Audi procedure The software automatically selects the
25. n the keypad on it the following appear in succession 180 90 10587 GB 24 6 Carry out the same operations on the other wheels if necessary they can be repeated 7 lower the vehicle bed in the suspensions and position the brake pedal lock NOTE If the system detects an excessive error during the runout phase the following screen will be displayed Check mounting of the wheel clamps and that they are properly coupled to the measuring heads Proceed by following the instructions in IF paragraph 8 3 10587 GB 25 8 2 Runout with vehicle on the ground 1 Before doing this type of runout the wheel clamps with the measuring heads should already have been mounted on the wheels and the vehicle positioned in proximity of the locked turntables half a wheel turn like described 180 in front of or behind the turntables fig 27 90 behind the turntables fig 27a 180 90 180 90 E 10587 GB 26 180 90 3 Push the vehicle by a half or quarter wheel turn until it is positioned above the plates 4 Press again on the measuring head keypad the following appear in succession 180 90 5 Y 180 90 8 10587 GB 27 NOTE H If the system detects an excessive error during the runout phase the following screen will be displayed Check mounting of the wheel clamps and that they are properly coupled to the measuring heads 8 3 Final oper
26. ns for use the general rules of law and the binding rules regarding accident prevention and environmental protection must be complied with e For all the operations to be carried out with or on the machine the following rules must be complied with as well as the general accident prevention rules The user must assure that the machine is always and exclusively used in perfect working conditions and consult the essential safety requirements and the relevant regulations e In the event of faults or malfunctioning the machine must be placed out of service immediately e Only trustworthy personnel may work with the machine the user is responsible for assuring the necessary level of education and training of the qualified personnel e If in any doubt over the use and maintenance of the machine consult this manual if necessary contact the authorised technical service centres Precautions and instructions for safety use and maintenance The data plate bearing the voltage and frequency is located on the rear of the machine NEVER CONNECT THE MACHINE TO A VOLTAGE OR FREQUENCY OTHER THAN THOSE INDICATED e This machine is equipped with a 3 pin plug with incorporated ground which may be inserted in a grounded socket only If it is not possible to fit the plug in a socket of this kind consult an electrician Do not modify the plug or utilise it improperly This machine is not fitted with a manual power cutting device To cut the power pull the
27. plug out of the socket or operate the main switch positioned upstream All the operations and repairs on live electrical parts must be carried out after having switched off the main power switch on the electric panel e The warning and danger signs in the form of plates adhesive labels and markings must not be removed or made unrecognisable The warning and danger signs fixed on the machine must be maintained legible e All the maintenance and inspection operations must be carried out exclusively by qualified personnel Mechanical and electrical repairs as well as setting operations must be carried out by qualified personnel only Unauthorized persons must not be allowed to work on the machines and equipment of the system In the event of faults that pose a risk to safety and or reliability of the machine it must be stopped or in any case not started e The electrical system may not be modified or transformed in any way The user will be held responsible for such modifications and the consequences deriving therefrom In case of doubt contact the manufacturer before making any modifications e Use exclusively original fuses with the prescribed amperage In the event of electrical power failures the machine must be switched off immediately e Defective fuses must not be repaired or excluded but replaced with fuses of the same type Observe the environmental protection regulations when disposing of waste material and replaced par
28. t the cables of the battery to be replaced near the battery itself b Connect the cables to the new battery carefully insulating the contact c Remove the Velcro from the battery to be replaced and attach it to the new battery using some glue if necessary 4 Position the new battery figure under point 2 Refit the cover on the measuring head figure under point 1 6 Dispose of the old battery in a proper manner in accordance with the regulations in force The procedure is now complete Related topics IF Par 2 1 Improving the life of the measuring head batteries 10587 GB 51 17 4 How to activate the vehicle database When to do it The message Invalid DB code appears on the initial page i e you do not have the right to access the data Obtain the vehicle data activation code from your dealer 1 Turn on the system and access the initial page 2 Access the test page a Click EJ and again E The password prompt appears b Click on the white input box and enter the password Jaez c Click Enter to confirm The test page appears 0587 GB 52 D The box 2 contains the machine code You might need this to request the activation code from your distributor 4 Click on the box 1 and type in the activation code D The letters must be in lower case 5 Click to save the activation code 6 Turn the system off and on Access the initial page e If the message Invalid DB code r
29. touch control keyboard Set of 3 signalling LEDs for measuring head levelling 3 Connectors for emergency power supply or bat tery charger extension cable 3 4 4 Pin locking knob Measuring head keypad 1 Level indicator with red green red LEDs Measuring head level 4 Measuring head not level Measuring head not level 2 The menu page is accessed where present 3 Confirms the option selected 4 In the menu it moves the selection to the top goes 5 back to the previous page O In the menu it moves the selection to the bottom goes to the next page 2 3 4 5 Press any key to switch on each head NOTE When switching on a measuring head one two or three LEDs come on for about 1 second depending on the battery charge level 10587 GB 5 Wheel clamps Wheel clamps type 4 point for 10 to 19 steel and alloy rims The removable metal claws are included Knob Claw attachment pin Measuring head coupling flange Measuring pin locking knob gt ae NA Turntables 310 mm in diameter capacity of 1000 kg each Handle Stops Upper plate with non slip disc Graduated rod Gradual indicator HARINAS Brake pedal lock The brake pedal lock is a tool used to lock the brake pedal when preparing to make measurements Steering lock The steering lock is a tool used to hold the steering wheel in a fixed position it is positioned before carrying out the vehicle adjustment operations 1
30. ts 10587 GB 3 Intended use The alignment line is a machine intended for measuring the characteristic angles of motor vehicles in particular the camber angle toe in and caster Technical data Power supply and consumption Measuring cabinet Power supply 230 VAC single phase 50 60 Hz 110 VAC single phase on request Max power absorbed 500 W Max current absorbed 2 17A Sensors Internal power supply 7 2 V rechargeable batteries NimH External power supply 12 V via cable Machine description Measuring cabinet 2 1 Monitor 2 Tool tray 3 Keyboard 6 4 Claw measuring head holders 5 Measuring heads 5 6 Printer NOTE The image is only an example of the parts The actual shapes of the cabinet monitor and printer may differ from the image 10587 GB 4 Measuring heads The measuring heads are composed of CCD transducers to measure the horizontal angles and an accelerometer to measure the vertical angles In the cable version both the power supply and data transmission is via cable In the radio version the power is supplied via rechargeable batteries and if the batteries are flat via cable Data transmission Is via radio To switch on the measuring heads press any key on the keypad to switch them off hold down for about 5 seconds NOTE D The measuring heads automatically switch off after about 15 minutes if no data is transmitted or when the cabinet is switched off 2 1 Soft
31. xt to the vertical orange line refer to the front wheels while those next to the blue line refer to the rear wheels If the monkey spanner symbol appears you can adjust the angle on the vehicle If the camera symbol appears you can view explanatory images of the adjustment Diameter of the rim NOTE for some vehicles e g some AUDIs the toe in curve data may be present In this case the AUDI symbol is displayed on the screen tF 11 2 PP Std 0 339 e Tios los Help to display any images relating to the adjustment points creating a customised database sets the chassis height and displays any additional information 10587 GB 18 Fs previous page vehicle model selection Fs next page aj Y changes the diameter of the rim of the vehicle measured obligatory if the toe in is expressed in mm or inch NOTE D if the toe in is expressed in mm or inch it is essential to set the correct rim diameter 7 1 Images of the adjustment points When selecting this option E MOM the screen shown in Figure 19 is displayed 5s Camber angle Help displays the image relating to the next adjustment point if present previous page 10587 GB 19 7 2 Chassis height Fa This option allows setting some parameters to perfect vehicle diagnostics lt is active only for some vehicles 1 Selecting E1 i the following appears 2
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