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Honeywell SMV 3000 Smart Multivariable Transmitter User`s Manual

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1. 64 6 9 FlowConf Configuration PV4 essssssssssssssseseeeee enne enne nnns 71 6 10 Using Custom Engineering Units 77 6 11 Flow Compensation Wizard seen neret 78 6 12 Saving Downloading and Printing a Configuration 81 6 13 Verifying Flow Configuration essesssssssesseeeenen enne neret 82 1 99 SMV 3000 Transmitter User s Manual V SECTION 7 STARTUP ec ED 79 7 1 IMTOGUCTION csi EE 79 7 2 SIEINUOMEE CI cm 80 7 3 Running Output Check eet etus pee pate opp d peace 81 7 4 Using Transmitter to Simulate PV Input 85 7 5 Starting Up Transmitter is cotton tene Eat e cete E edt 89 SECTION 8 OPERATION R eerta E 93 8 1 EE 93 8 2 Accessing Operation Data ai cok dann nsi gene inn rere ee e 94 8 3 Changing Default Failsafe Direction sss 98 8 4 Saving and Restoring a Database 102 SECTION 9 103 9 1 troduction P 103 9 2 Preventive Maintenant E orse arenero ora ha PERA RAEk nenas 104 9 3 Inspecting and Cleaning Barrier Diaphragms 105 9 4 Replacing Electronics Module or PROM
2. 166 Example URLs for a SMV Transmitter Model SMA125 166 Damping Range Values for SMV 3000 Transmitter PVS 168 viii SMV 3000 Transmitter User s Manual 1 99 Figures and Tables Continued Table A 9 Table A 10 Table A 11 Table A 12 Table A 13 Table C 1 Table C 2 Table C 3 Table C 4 Table C 5 Conversion Values for PV1 and PV2 172 Conversion Values for PV3 Temperature sse 172 Conversion Values for PV4 as Volumetric Flow 174 Conversion Values for PV4 as Mass Flow Rate 176 Additional IOP Status Messages enne 177 Air Through a Venturi Meter Configuration Example 177 Superheated Steam using an Averaging Pitot Tube Configuration cns K 179 Liquid Propane Configuration Example sse 182 Air Configuration Example sess eene entente 185 Superheated Steam Configuration 189 1 99 SMV 3000 Transmitter User s Manual ix Acronyms Uer PH N American Gas Association nri ioter es Ob eh Ebo Ged evi hee trot Absolute
3. 121 11 4 Diagnostic 122 About This Section This section shows you how to use the SCT 3000 to access diagnostic messages generated by the SMV 3000 The SCT on line user manual and help provides details for interpreting diagnostic messages and the steps to correct fault conditions 1 99 SMV 3000 Transmitter User s Manual 119 11 2 Overview Diagnostics ATTENTION Troubleshooting Tools The SMV 3000 transmitter is constantly running internal diagnostics to monitor sensor and transmitter functions The SCT and SFC when connected to the SMV control loop monitor the transmitter functions and status of the control loop and the communications link When a diagnostic failure is detected a status is generated by the SMV The SCT or SFC connected to the SMV control loop will interpret the transmitter status into messages which can be viewed through the SCT Status tab card or an SFC display Corrective actions then can be taken to clear transmitter fault conditions There are additional diagnostics provided by the STIMV IOP for transmitters integrated with the TPS TDC control systems and any message will appear in the TRANSMITTER STATUS field of the Detail Display in the Universal Station Details about the STIMV IOP diagnostic messages are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of
4. iari 153 4 elu EET 160 A 5 Configuration ene ien titt codes 162 A 6 Operation Notes eo east ipee ERE n RE Root ede Rue ab ee 169 APPENDIX B SMV 3000 CONFIGURATION RECORD SHEET 179 APPENDIX C PV4 FLOW VARIABLE EQUATIONS 175 C 1 SI aoe 175 C 2 Standard Flow Equation eee 176 C 3 Dynamic Compensation Flow Equation 181 vi SMV 3000 Transmitter User s Manual 1 99 Figures and Tables Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure A 1 Figure A 2 Figure A 3 Figure A 4 Figure A 5 Figure A 6 Figure A 7 SMV 3000 Transmitter Handles Multiple Process Variable Measurements and Calculates Flow Rate 4 Functional Block Diagram for Transmitter in Analog Mode of Operation 5 Functional Block Diagram for Transmitter in Digital DE Mode of iere URN 6 Smartline Configuration Toolkit sese 7 Typical SFC Comm
5. entintied Table 31 Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 7 2 Input Suspect PV3 OUTP 1 ID PV3 Input data seems wrong Cycle transmitter power OFF ON Sensor reading is extremely SUSPCT INPUT PV3 eirati Check sensor leads for weak area Could be a process problem but that may be ready to break or it could also be a temperature loose connection sensor or electronics module problem 3 0 Invalid Database TAG NO INVALID DATABASE Transmitter database was Try communicating again INVALID DATABASE DESC SHE O REI Ue Verify database configuration and then manually update non volatile memory 7 4 NVM Fault PV3 STATUS TAG ID NVM FAULT PV3 PV3 nonvolatile memory fault Replace electronics module NVM FAULT PV3 8 4 Over Range PV3 STATUS TAG ID OVERRANGE PV3 Process temperature exceeds Check process temperature PV3 range Reduce temperature if required OVERRANGE PV3 Replace temperature sensor if needed 9 0 PV4 Flow Algorithm STATUS TAG ID f STATUS 9 0 Configuration for selected Check the flow configuration using Parameters Invalid equation is not complete the SCT flow compensation wizard ALGPARM INVALID 3 3 PV4 in failsafe STATUS 3 3 An algorithm diagnostic has Resolve the conditions causing determined the flow to be invalid the other diagnostic message Check all f
6. You can change the engineering units by clicking on the text box with the right mouse button Click Next to proceed to the Flowing Variables page Continued on next page 1 99 SMV 3000 Transmitter User s Manual 179 C 2 Standard Flow Equation Continued Table C 2 Superheated Steam using an Averaging Pitot Tube Configuration Example Continued Step Action 6 Click the following options for failsafe indication on the Flowing Variables page so that there is an Y in each check box Abs Pressure M Process Temp This will ensure that the PV4 flow output will go to failsafe if either the static pressure or temperature sensors fail e Set Damping 1 0 seconds Click Next to proceed to the Solutions page The calculated Kuser value appears on the Solutions page of the Kuser Model along with a list of items with values that you have configured from previous pages Review the Wizard values to make sure they are correct Click Finish to complete the Kuser calculation procedure Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary Perform Download of the database configuration file to the SMV 10 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Inputto verify the Kuser and flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4
7. sse 108 9 5 Replacing Meter Body Center Section 113 SECTION 10 CALIBRATION bee Ded IE cre rd nac sina caede 111 10 1 uugeeltelce m n 111 10 2 OVSIVIQW ui f reso ent 112 10 3 Calibrating Analog Output Signal sss 114 10 4 Calibrating PV1 and PV2 Range 115 10 5 Resetting Calibration ies zio rt etai b o P dee de ee da 117 SECTION 11 _ 119 11 1 Introductlori secte ie ae muere Ue 119 11 2 iur 120 11 3 Troubleshooting Using the 121 11 4 Diagnostic 122 SECTION 12 PARTS LIST oak cette 137 12 1 Replacement Parts ene e nee ene a ene cn 137 SECTION 13 REFERENCE DRAWINGS seen nennen nnn anna nennen innen 147 13 1 Wiring Diagrams and Installation Drawings eem 147 APPENDIX A SMV 3000 INTEGRATION cernerent 149 A 1 OVSLVIGW Sho 149 A 2 PY SSCHIPUOM T 150 Data Exchange
8. 171 1 99 SMV 3000 Transmitter User s Manual vii Figures and Tables Continued Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table A 1 Table A 2 Table A 3 Table A 4 Table A 5 Table A 6 Table A 7 Table A 8 Start up Tasks Reference sss ener enne 14 Operating Temperature Limits 19 Transmitter Overpressure Ratings sssssssssseeseeeeeen enne 19 Thermocouple Types for Process Temperature 20 Mounting SMV 3000 Transmitter to a 26 Installing 1 2 inch NPT Flange Adapter 34 Wiring the Transmitter ocior ceca ence eh 38 Making SCT 3000 Hardware Connections sese 47 Making SCT 3000 On line Connections essen 48 PV Type Selection for SMV Output ssssssssssseeseneeeeeneen ennt 52 SMV Analog Output Selection esses 54 Pre pr
9. in PWA 4i Paa Gneci Connector Jumper L 0 PWA __ 4 M DLL En cmm Screw mom Ion 6 With component side of main PWA facing you use an IC extraction tool to remove plug in PROM his We recommend that you use a ground strap or ionizer when handling the plug in PROM since electrostatic discharges can cause PROM failures 7 If you are replacing the Then Electronics module go to Step 8 PROM go to Step 9 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 105 9 4 Replacing Electronics Module or PROM continued Procedure continued Table 28 Replacing Electronics Module or PROM Continued Step Action 8 With component side of new PWA facing you align notch and pin 1 of PROM removed in Step 6 with notch and pin 1 in IC socket on new PWA Carefully plug PROM into socket Go to Step 11 ig Pin 1 N Notch Main PCB ATTENTION it the new electronics module has the write protect option be sure to check that the write protect jumper is in the desired position See the Write protect option in Section 5 4 of this manual for details Verify that 10 digit identification number on label under new PROM matches PROM ID number stamped on meter body nameplate If PROM numbers don t match you must order a new PROM specifying PROM number from meter body nameplate Continued on next page 106 SMV 3000 Transmitte
10. 2i D li P input or output mode during a SONS NEP OES Span Correction is Out CORRECT procedure of Limits 4 2 Excess Span Correct STATUS TAG ID EX SPAN COR PV2 SPAN correction factor is outside Verify calibration PV2 2 acceptable limits for PV2 range pii ist Il th Bie NSE a AR CEE Could be that transmitter was in Smor persists ca QU Solutions Support Center input or output mode during a CORRECT procedure 8 2 Excess Span Correct STATUS TAG ID EX SPAN COR SPAN correction factor is outside Verify calibration PV3 acceptable limits for PV3 range EX SPAN COR PV3 If error persists call the Solutions Support Center 9 2 Excess Span Correct STATUS TAG ID EX SPAN COR PV4 SPAN correction factor is outside Verify calibration PV4 acceptable limits for PV4 range EX SPAN COR PV4 e If error persists call the Solutions Support Center 1 99 SMV 3000 Transmitter User s Manual 127 11 4 Diagnostic Messages Diagnostic Messages continued Gontiniied Table 32 Non Critical Status Diagnostic Message Table continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 2 1 Excess Zero Correct STATUS TAG ID EX ZERO COR PV1 ZERO correction factor is outside Verify calibration PV1 acceptabl
11. and Calibrating Measurement Range for PV2 in Section 7 of the SFC Operating Guide 1 99 SMV 3000 Transmitter User s Manual 115 10 4 Calibrating PV1 and PV2 Range Values continued Procedure continued Figure 28 Typical PV1 or PV2 Range Calibration Hookup SMV 3000 High Pressure Pressure Port Port Dead Weight Tester or Precision Pressure Source To High For PV1 Calibration Pressure Pressure Port Port Vacuum Gauge Source or Precision Pressure Source For PV2 Calibration Absolute Pressure 250 Q Readout Device Smart Meter 24Vdc Power When using a pressure source o Supply with an absolute readout device E m such as the ST 3000 transmitter shown you must calibrate the LRV for the reference absolute pressure or ambient atmospheric pressure and the URV for the absolute pressure span ST 3000 Model STA140 Absolute Pressure Transmitter with Smart Meter Continued on next page 116 SMV 3000 Transmitter User s Manual 1 99 10 5 Resetting Calibration About Reset Accuracy You can erase incorrect PV1 and or PV2 calibration data by resetting the for PV1 and PV2 data to default values The default values return the transmitter calibration to the original factory characterization values for the existing LRV and URV Characterization calculates a mathematical mo
12. deg F Gas and Steam Applications If you are using a custom gas that is not listed in the SCT 3000 Flow Compensation Wizard you can supply values for viscosity vs temperature in the flow equation if dynamic viscosity is desired If dynamic compensation is not desired enter the viscosity values at normal flowing conditions viscosity cPoise temperature deg F 174 SMV 3000 Transmitter User s Manual 1 99 Appendix C PV4 Flow Variable Equations C 1 Overview Appendix Contents Purpose of this appendix Reader Assumptions Reference Data This appendix includes these topics Topic See Page C1 MOU GINO WG Se esaet e ont tup tq Nt aad utu 175 C 2 Standard Flow 176 C 3 Dynamic Compensation Flow Equation 181 This appendix gives a brief description on the use of the available flow equations for calculating the SMV 3000 s PV4 flow variable Configuration examples for a number of flow applications are provided to show how to configure SMV PV4 flow variable using the SCT 3000 flow compensation wizard It is assumed that you are familiar with the flow application in which the SMV 3000 multivariable transmitter is to be used and that you are familiar with using the SCT 3000 Smartline configuration Toolkit Consult the following references to obtain data tha
13. B ElectroStatic Discharge ESD hazard Observe precautions for handling WANS electrostatic sensitive devices Protective Earth terminal Provided for connection of the protective earth green or green yellow supply system conductor 1 99 SMV 3000 Transmitter User s Manual iii SMV 3000 Transmitter User s Manual 1 99 Table of Contents References E xii Technical Assistance oce recie deti i ea ee Dy xii SECTION 1 OVERVIEW FIRST TIME USERS ONLY nenna 1 1 1 0 1 1 2 2 ioco rie ipei nt eee tp dev v deep 3 1 3 SMV 3000 Smart Multivariable Transmitters sssssesseeeeeenees 4 1 4 Smartline Configuration Toolkit SCT 3000 sse 7 1 5 Smart Field Communicator SFC ccccccccecceeeeeceeeeeeeseeseeeeeseaeeeeaaeseeeeeseeeesnaeeseeeeeaes 8 1 6 Transmitter Order pt eaeque Ro SERE Rech E 11 SECTION 2 QUICK START REFERENCE nn nnn nn tn insta sana natn nnn 13 2 1 0 13 2 2 Getting SMV 3000 Transmitter On Line 14 SECTION PREINSTALLATION 16 3 1
14. Communications aborted Retry aborted operation COMM ABORTED SFC Pressed CLR key during communications operation Communication Error TAG NO Communications unsuccessful e Check loop wiring and STC SFC connections Upload failed END AROUND ERR e If error persists replace transmitter electronics module Download Failed SAVE RESTORE Database restore or download Check transmitter and try again function failed due to a problem RES seer with the current configuration or a communications error Invalid Response TAG NO F The transmitter did not respond Try communicating again MEGA BESPONS properly since the response was E not recognizable The message was probably corrupted by external influences Transmitter sent illegal response to SCT or SFC Illegal operation URV 3 TAG ID Requesting transmitter to correct or Check that correct URV set its URV to a value that results in calibration pressure is being TNVALID REQUEST too small a span or correct its LRV applied to transmitter or that or URV while in input or output transmitter is not in input or mode output mode SFC Keystroke is not valid for Check that keystroke is given transmitter applicable for given transmitter SCT The requested transaction is Make sure the device version is not supported by the transmitter compatible with the current release of the SCT 3000 132 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Mes
15. D Damping 58 60 67 72 DAMPING Parameter 163 Database mismatch parameters 164 DE configuration parameters 5 DE protocol format 4 DE CONF Parameter 62 Diagnostic messages 121 SCT display 22 SFC display 122 Differential Pressure 4 Digital DE mode 5 42 Digitally integrated 32 Dimensions 20 Dynamic compensation flow equation 76 Configuration Examples 8 E Electronics housing 22 Electronics module 95 703 replacing 103 Engineering units Conversion PV4 767 PV1 measurements 54 PV2 measurements 59 PV3 measurements 67 PV4 Custom units 74 PV4 measurements 68 Engineering units conversion 166 Environmental Conditions 4 EUDESC Parameter 60 F Failsafe action 95 Failsafe direction 95 change 95 Failsafe jumper 95 Flange adapter 27 installing 27 Flat mounting bracket 20 Flow compensation wizard 49 75 175 G Ground terminal 3 Grounding 31 35 Hazardous locations 36 Lightning protection 35 Line Filter PV3 53 Loop resistance 30 Loop wiring 32 non intrinsically safe 32 Low flow cutoff PV4 72 limits 72 LRV PV1 55 PV2 60 PV3 65 66 PV4 70 71 192 SMV 3000 Transmitter User s Manual 1 99 Index M Maintenance routines 00 Meter body temperature 5 Mounting locations suggested 25 O Operating Modes 4 Operation data 92 Output confromity PV1 56 Output Linearization PV3 62 Output meter 32 Overpressure rating
16. STIM Compatibility The PM APM HPM SMV 3000 Integration is compatible with TDC 3000X control systems that have software release R230 or above and are equipped with the multivariable transmitter versions of the STIM model number MU PSTX03 Continued on next page 150 SMV 3000 Transmitter User s Manual 1 99 A 2 Description Continued Diagram Typical Integration Hierarchy Figure A 1 shows a typical PM APM HPM SMV 3000 integration hierarchy with the transmitter connected to the system through an STI FTA and a multivariable STIMV IOP in the PM APM HPM Figure A 1 Typical PM APM HPM SMV 3000 Integration Hierarchy Universal Station Network Interface Module PM APM or HPPM Universal Control Network DE Digital Communications Link STI FTA SMV3000 Transmitter Local Control Network Smart Transmitter Interface MV I O Processor Supports up to 16 single PV transmitters 4 multivariable transmitters with 4 PVs each or some mix of single and multivariable transmitters that equals 16 inputs per IOP 1 99 SMV 3000 Transmitter User s Manual 151 A 3 Introduction Data Exchange Functions The exchange of data over the bi directional data path between the SMV 3000 transmitter and the PM APM HPM is based on imaging SMV 3000 data through the use of Analog Input AI point parameters in the STIMV IOP for each transmitter PV This is done b
17. 1 Connect the SCT to the SMV and establish communications See Subsection 5 2 Establishing Communications for the procedure if necessary 2 Select the Status Tab Card if not selected already to display a listing of the Gross Status and Detailed Status messages 3 Refer to the SCT on line user manual for descriptions of the status messages and corrective actions to clear faults ATTENTION When critical status forces PV output into failsafe condition record the messages before you cycle transmitter power OFF ON to clear failsafe condition 1 99 SMV 3000 Transmitter User s Manual 121 11 4 Diagnostic Messages Diagnostic Messages Diagnostic Message Table Headings The diagnostic text messages that can be displayed on the SCT SFC or on a TPS TDC system are listed in the following tables A description of the probable cause and suggested action to be taken are listed also to help in troubleshooting error conditions The messages are grouped in tables according to the status message categories Table 31 lists Critical status diagnostic messages Table 32 Non critical status messages Table 33 Communications status messages Table 34 Informational status messages Table 35 SFC Diagnostic messages SMV Status column provides the location of the SMV status If you are using one of the diagnostic tools SCT SFC or Universal Station that contains an earlier software version you may see the d
18. Configuration Record Sheet continued 2c General Flow Configuration Section PV4 Range LRV defaults are 0 100 000 and 100 000 m3 hr PV4 Eng Units Volumetric Flow cch ___ gallday bblday ___ m3 sec ___ Type of Volumetric Flow Units Standard Volume Units PV4 Eng Units Mass Flow PV4 Eng Units Ib min ton min kglh __ g sec ___ URV URL cc min VA l min Kgal day galh ___ gal min m3 day ___ m3 lhr m3 min CFM ___ Actual Volume Units l h lb sec ton sec tonh kg min kg sec ___ Uh Usec ___ g min gh Conversion Factor Complete if choosing Custom Units 8 characters Max PV4 Damping sec PV4 Low Flow Cutoff PV4 Failsafe Configured By 0 0 05 50 10 Low Limit PV2 Failsafe On PV3 Failsafe On 10 20 30 40 50 100 High Limit defaults are zero PV2 Failsafe ___ Pressure PV3 Failsafe Off ___ Temperature Date 5 Custom Fluids Liquid Applications If you are using a custom fluid that is not listed in the SCT 3000 Flow Compensation Wizard you can supply values for density vs temperature and viscosity vs temperature in the flow equation if dynamic compensation is desired If dynamic compensation is not desired enter the density and viscosity values at normal flowing conditions Density Ibs f viscosity cPoise temperature
19. Lightning protection When your transmitter is equipped with optional lightning protection you must connect a wire from the transmitter to ground as shown in Figure 17 to make the protection effective We recommend that you use a size 8 AWG American Wire Gauge or KCM Kilo Circular Mils bare or Green covered wire Note that protection for temperature sensor leads is not provided by the optional lightning protection Figure 17 Ground Connection for Lightning Protection Electronics Housing Connect to Earth Ground 1 99 SMV 3000 Transmitter User s Manual 35 4 5 Wiring SMV 3000 Transmitter continued Conduit seals and Hazardous Location Installations Transmitters installed as explosionproof in a Class I Division 1 Group A Hazardous Classified Location in accordance with ANSI NFPA 70 the US National Electrical Code NEC require a LISTED explosionproof seal to be installed in the conduit within 18 inches of the transmitter Crouse Hinds type EYS EYD or EYSX EYDX are examples of LISTED explosionproof seals that meets this requirement Transmitters installed as explosionproof in a Class I Division 1 Group B C or D Hazardous Classified Locations do not require an explosionproof seal to be installed in the conduit NOTE Installation should conform to all national and local electrical code requirements When installed as explosionproof in a Division 1 Hazardou
20. Millimeters of Mercury at 0 C 32 F Pounds per Square Inch Kilopascals Megapascals Millibar Bar Grams per Square Centimeter Kilograms per Square Centimeter Inches of Mercury at 32 F 0 C Millimeters of Water at 4 C 39 2 F Meters of Water at 4 C 39 2 F Normal Atmospheres Inches of Water at 60 F 15 6 C Continued on next page 54 SMV 3000 Transmitter User s Manual 1 99 6 6 DPConf Configuration PV1 continued LRV and URV The Lower Range Value and the Upper Range Value fields for PV1 are found on the DPConf tab card PV1 DP Range Val ps Set the LRV which is the process input for 4 mA dc 0 output and URV which is the process input for 20 mA dc 100 output for the differential pressure input PV1 by typing in the desired values on the SCT configuration e Type in the desired value default 0 0 e Type in the desired value default 100 inH2O 239 2 F for SMV models SMA125 and SMG170 default 10 inH20 39 2 F for SMV models SMA110 When transmitter is in analog mode e SMV 3000 Transmitters are calibrated with inches of water ranges using inches of water pressure referenced to a temperature of 39 2 F 4 e For a reverse range enter the upper range value as the LRV and the lower range value as For example to make a 0 to 50 inH2O range a reverse range enter 50 as the LRV and 0 as the URV e The URV changes automati
21. Terminal Block Summary continued You connect RTD leads to the TC terminals 1 2 3 and 4 as appropriate for the given probe type You connect thermocouple leads to terminals 1 and 3 observing polarity Each transmitter includes an internal ground terminal to connect the transmitter to earth ground or a ground terminal can be optionally added to the outside of the electronics housing While it is not necessary to ground the transmitter for proper operation we suggest that you do so to minimize the possible effects of noise on the output signal and provide additional protection against lightning and static discharge damage Note that grounding may be required to meet optional approval body certification Refer to section 1 2 CE Conformity Europe Notice for special conditions Transmitters are available with optional lightning protection if they will be used in areas highly susceptible to lightning strikes Barriers must be installed per manufacturer s instructions for transmitters to be used in intrinsically safe installations see control drawing 51404251 in Section 13 for additional information Continued on next page 1 99 SMV 3000 Transmitter User s Manual 31 4 5 Wiring SMV 3000 Transmitter continued TPS TDC 3000 reference Optional meter Wiring connections ATTENTION Transmitters that are to be digitally integrated to our TPS TDC 3000 systems will be connected to
22. until the transmitter can be recalibrated See subsection 10 5 for details Continued on next page 112 SMV 3000 Transmitter User s Manual 1 99 10 2 Overview Continued Test Equipment Required Using the SFC or SCT for Calibration ATTENTION Depending upon the type of calibration you choose you may need any of the following test equipment to accurately calibrate the transmitter e Digital Voltmeter or milliammeter with 0 02 accuracy or better SFC Smart Field Communicator or a PC running SCT 3000 software Calibration standard input source with a 0 02 accuracy 250 ohm resistor with 0 01 tolerance or better Transmitter calibration can be accomplished by using either the SCT 3000 which is recommended or a Smart Field Communicator SFC Using the SCT calibration procedures for the SMV 3000 are available in the on line user manual Step procedures for calibrating the SMV 3000 using the SFC can be found in the Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 If the transmitter is digitally integrated with our TPS TDC 3000 control systems you can initiate range calibration and calibration reset functions through displays at the Universal Station However we still recommend that you do a range calibration using the SCT with the transmitter removed from service and moved to a controlled environment Details about doing a calibration reset through the Universal Station are given in the PM A
23. which measures gauge pressure as the PV2 input Table 23 Start up Procedure for SMV Transmitter Model SMG170 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off Perform Upload of the SMV database to the SCT Vent high pressure and low pressure input ports to atmosphere Steam applications with filled wet legs should be filled and vented to atmosphere Select GPInCal tab card and read input of applied GP PV2 pressure e f input reads 0 input go to step 8 e f input does not read 0 input Select Input option Click on Correct Read Input Input will now read GP pressure at zero point Continued on next page 1 99 SMV 3000 Transmitter User s Manual 87 7 5 Starting Up Transmitter continued Procedure continued Table 23 Start up Procedure for SMV Transmitter Model SMG170 continued Step Action 8 Close vents to high pressure and low pressure input ports Close vents to wet legs in steam applications 9 Open equalizer valve C 1
24. 1 000 000 0 g min 16666 67 0 g sec 277 77789 0 ton h 1 1023113 0 ton min 0 01837175 0 ton sec 0 00030591 0 If the SMV 3000 transmitter s PV Type configuration is PV1 w SV the SECVAR field on page 2 of the detail display for slot 1 shows the temperature of the meter body as the secondary variable The base engineering unit for the secondary variable is degrees Celsius Continued on next page 168 SMV 3000 Transmitter User s Manual 1 99 A 6 Operation Notes continued Status Messages Supplement the IOP status messages given in Section 8 of the PM APM Smartline Transmitter Integration Manual with those listed in Table A 13 Note that the displayed status messages will be the same for all slots PVs associated with a given SMV 3000 transmitter Table A 13 Additional IOP Status Messages Message Problem Corrective Action COMMAND ALLOWED ONLY Attempted to download database Call up slot 1 Detail display for PV1 ON FIRST BOs E with DECONF change from slot and retry database download MULTIPLE PV XMTRS 2 3 or 4 command COMMAND FAILURE Command could not be executed Retry command BUSY because transmitter is busy CONFIGURATION MISMATCH Another transmitter is physically Disconnect offending transmitter or Ree ae ver connected to a logical slot fora reconfigure the number of PVs for the s multivariable transmitter SMV 3000 transmitt
25. 15 Parts identification 37 PIUOTDCF Parameter 163 Platinum 100 ohm RTD 6 63 PM APM HPM SMV 3000 Integration 750 PM SMV 3000 Integration Configuration 159 Data exchange functions 752 Detail display 164 Hierarchy 51 Number of PVs 55 STITAG parameter 154 Potential Noise Sources 4 Power supply voltage 30 Primary flow elements 75 Process Characteristics 4 PROM 103 Identification 103 replacing 103 PV Type 51 PV1 Priority 50 PVCHAR Parameter 6 R Recommended spare parts 137 Request response format 7 RTD leads 37 S SCT 3000 6 17 38 77 Flow compensation wizard 75 For SMV configuration 47 49 On line connections 40 On line help 46 Secondary variable 4 5 SECVAR field 168 Sensor type PV3 identifying 63 Identifying 16 SENSRTYP Parameter 6 SFC 7 8 48 SFC Communications 7 S cont d Smart Field Communicator See SFC Smartline Configuration Toolkit See SCT 3000 Smartline Option Module 39 SMV 3000 Software version 46 SMV Configuration using SCT 3000 49 Span PV 55 PV2 60 PV3 65 PV4 71 Square root dropout PV1 57 Square root output PV1 56 Standard flow equation 75 Configuration Examples 776 Start up 80 Flow measurement application 86 Tasks 2 Static discharge damage 95 105 Steam calculation facts 788 STI EU Parameter 61 STIMV IOP module 1 52 95 150 STIMV IOP status messages 169 STITAG Parameter 154 160 T T
26. 3000 Transmitter User s Manual 67 6 9 FlowConf Configuration PV4 Engineering Units The FlowConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV4 in the unit of measure selected in the Engineering Units field PV4 Engineering Units Select one of the preprogrammed engineering units for display of the PV4 measurements depending upon type of flow measurement configuration Table 16 lists the pre programmed engineering units for volumetric flow and Table 17 lists the engineering units for mass flow Table 16 Pre programmed Volumetric Flow Engineering Units for PV4 Engineering Unit Meaning M hd Cubic Meters per Hour gal h Gallons per Hour l h Liters per Hour cc h Cubic Centimeters per Hour m min Cubic Meters per Minute gal min Gallons per Minute l min Liters per Minute cc min Cubic Centimeters per Minute Cubic Meters per Day gal day Gallons per Day Kgal day Kilogallons per Day bbl day Barrels per Day m sec Cubic Meters per Second CFM Cubic Feet per Minute CFH Cubic Feet per Hour d Factory setting The SCT 3000 will not display SCFM SCFH ACFM or ACFH However you can configure the SMV 3000 to calculate and display the volumetric flowrate at standard conditions CFM or CFH by choosing standard volume in the Flow Compensation Wizard Likewise you can choose actual volume for applications when you want to calculate volumet
27. 9 5 6 7 8 SMV 3000 3 10 11 12 Transmitter 13 14 15 16 with 4 PVs 158 SMV 3000 Transmitter User s Manual 1 99 A 5 Configuration About Configuration Getting Started Building Points ATTENTION Point Building Rules You can configure all of the SMV 3000 parameters by using the SCT 3000 as outlined in this manual You can also configure most of the SMV 3000 parameters through displays at the Universal Station but PV4 algorithm parameters are only configurable through the SCT 3000 However to set up the TDC 3000X system for integration operation you must build points for each transmitter PV at the Universal Station First use the SCT 3000 to completely configure the SMV 3000 and also set the SMV transmitter in DE mode with the PV Type parameter set for PV1 ON only This assures that you configure any applicable PV functions and define the transmitter as a single PV 1 for initial IOP point building to minimize the chance of any slot conflicts and possible interruption of valid data The general procedure for building STIMV IOP points is covered in Section 6 of the PM APM Smartline Transmitter Integration Manual Use this procedure to build and load an Analog Input point for each SMV 3000 transmitter PV Supplement the Parameter Entry Display PED selection information with the SMV 3000 specific data in this section We assume that You know how to interact with the TDC 3000X system
28. Action 1 If you are using an Then optional mounting bracket go to Step 2 existing mounting bracket go to Step 3 2 Position bracket on 2 inch 50 8 mm horizontal or vertical pipe and install U bolt around pipe and through holes in bracket Secure with nuts and lockwashers provided Example Angle mounting bracket secured to horizontal or vertical pipe Nuts and Lockwashers Mounting Bracket Horizontal Pipe U Bolt Vertical Pipe Nuts and Lockwashers Mounting Bracket Continued on next page 1 99 SMV 3000 Transmitter User s Manual 21 4 2 Mounting SMV 3000 Transmitter continued Bracket mounting continued Table 5 Mounting SMV 3000 Transmitter to a Bracket continued Step Action 3 Align alternate mounting holes in end of meter body heads with holes in bracket and secure with bolts and washers provided 4 Loosen the 4 mm set screw on outside neck of transmitter Rotate electronics housing in maximum of 90 degree increments in left or right direction from center to position you require and tighten set screw Example Rotating electronics housing Electronics Housing 90 degrees max Set Screw Continued on next page 22 SMV 3000 Transmitter User s Manual 1 99 4 2 Mounting SMV 3000 Transmitter continued The mounting position of an SMV 3000 Transmitter is critical as the transmitter spans become
29. Laminar Flow transmitters Check the value of every PV variable out of range only Asserted when a PV is not within the range of a term in the laminar Flow equation against the ranges in the Laminar Flow equation Redefine the equation if necessary 130 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Messages continued Diagnostic Messages 32 Non Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9 7 Reynolds Number is Out STATUS 9 7 The high or low Reynolds number Verify high or low Reynolds of Range limit was exceeded number limit Calculate Reynolds number for flow conditions causing the message 8 7 Sensor Mismatch PV3 SAVE RESTORE SNSR MISMTCH PV3 Number of wires selected does not Check sensor wiring and type match number of sensor wires B physically connected to the transmitter 1 99 SMV 3000 Transmitter User s Manual 131 11 4 Diagnostic Messages Diagnostic Messages continued contin d Table 33 Communication Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do Command Aborted TAG NO
30. Multivariable Transmitters 4 1 4 Smartline Configuration Toolkit SCT 3000 7 1 5 Smart Field Communicator 8 1 6 Transmitter 11 This section is intended for users who have never worked with our SMV 3000 Smart Multivariable Transmitter and the SCT 3000 Smartline Configuration Toolkit before It provides some general information to acquaint you with the SMV 3000 transmitter and the SCT 3000 To be sure that you have the SCT software version that is compatible with your SMV 3000 please note the following table If your SMV 3000 contains software version Then use this compatible SCT software version Compatible TDC STIMV IOP module 1 1 through 1 5 3 06 00 2 1 3 11 2 2 5 or 3 1 3 12 3 2 5 3 1 or 4 0 4 02 013a 5 3 Tf the SMV 3000 will be integrated with our TPS TDC control systems you must have an STIMV IOP module in your Process Manager Advanced Process Manager or High Performance Process Manager The STIMV IOP module must be at least revision level 5 3 or greater to be compatible with the SMV 3000 Contact your Honeywell representative for information on upgrading an STIMV IOP 1 99 SMV 3000 Transmitter User s Manual 1 2 CE Conformity Europe About Conformity This product is in conformity with
31. Next to proceed to the Flowing Variables page 11 Click on the following options for Failsafe Indication on the Flowing Variables page so that there is an Y in each check box It has been determined that the operator needs the flow output to go to failsafe when there is either a pressure or temperature failure selecting Abs Pressure and Process Temp will assure this M Abs Pressure Y Process Temp e Set damping for the flow output at 1 0 seconds e Since Flow Failsafe has been selected for a pressure or temperature failure the default values do not need to be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 12 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to compensate and calculate the flow for your application Review the data to make sure the correct choices have been made based on your flow application Click Finish to complete the Flow Compensation Wizard 13 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 14 Perform Download of the databa
32. Process Manger PROM 2 be dti tube bed huir te unies Programmable Read Only Memory PS scie prt Rated aaa chal ee Pounds per Square Inch olm Pounds per Square Inch Absolute I erie cry eer ere eer renee Pere peer etree Process Variable Printed Wiring Assembly REL ista ttl hace etit te fe etes Radio Frequency Interference RT D iae eerte eee petes cede pae e Resistance Temperature Detector OE EM eL Ini Smart Field Communicator Sade bint ae tee te hat ae iat lal Smart Transmitter Interface Module STIMV Smart Transmitter Interface Multivariable Input Output Processor icr Thermocouple Upper Range Limit entes Upper Range Value UTI CITIES Universal Station MB ade ied porc let te tion Niele e SERT eden e spore ec glen cd Volts Alternating Current oc EE Volts Direct Current AMTER dem M Transmitter SMV 3000 Transmitter User s Manual 1 99 Parameters Area of orifice CETTE CUTE TERT TEES Area of pipe Flow coefficient orifice discharge coefficient CH e ren Insid
33. Units 1000 Units 51404208 503 Electronics module assembly 30 1 1 1 2 2 4 30753392 001 Accessory O ring kit 30 K2 1 1 2 2 4 51197487 001 Terminal block assembly kit 31 K1 K8 1 1 1 2 black without lightning protection 51197487 002 Terminal block assembly kit 31 K1 K8 1 1 1 2 red with lightning protection Process head gasket kit 32 K7 K10 1 1 4 4 10 30753788 003 Teflon 30753788 004 Viton Meter Body Specify complete Absolute Pressure models SMA110 SMA125 32 q 1 2 2 4 model number from nameplate Gauge Pressure models SMG170 For spare meter bodies we recommend that you keep a complete transmitter assembly as a spare unit 146 SMV 3000 Transmitter User s Manual 1 99 Section 13 Reference Drawings 13 1 Wiring Diagrams and Installation Drawings Wiring Diagrams These wiring diagrams are included in numerical order behind this page for wiring reference SMV 3000 Wiring Diagrams for See Drawing Number Multivariable Intrinsically safe installations covering wiring of Transmitter Temperature sensor Remote meter 51404251 Remote analog meter Smart meter Non intrinsically safe installations 51404252 Remote analog meter wiring in non intrinsically 51404250 safe installations Installation Drawings following table lists available installation drawings for reference If you need a copy of a drawing please determine the ap
34. Venturi The dynamic compensation flow equation should be used to increase the flow measurement accuracy and flow turndown for the primary elements listed in Table 18 Table 18 Primary Flow Elements Primary Element Application Orifice Flange taps ASME ISO 0 gt 2 3 Gases liquids and steam Flange taps ASME ISO 2 lt D lt 2 3 Gases liquids and steam Corner taps ASME ISO Gases liquids and steam D and 0 2 taps ASME ISO Gases liquids and steam 2 5D and 8D taps ASME ISO Continued on next page 1 99 SMV 3000 Transmitter User s Manual 75 6 11 Flow Compensation Wizard continued Dynamic Compensation Equation continued Table 18 Primary Flow Elements Continued Primary Element Application Venturi Machined Inlet ASME ISO Liquids Rough Cast Inlet ASME ISO Liquids Rough Welded sheet iron inlet Liquids ASME ISO Ellipse amp Averaging Pitot Tube Gases liquids and steam Nozzle ASME Long Radius Liquids Venturi Nozzle ISA inlet Liquids ISA Nozzle Liquids Leopold Venturi Liquids Gerand Venturi Liquids Universal Venturi Tube Liquids Lo Loss Tube Liquids Dynamic The dynamic compensation flow equation for mass applications is Compensation Equation Flow N y C Y E e d edo which provides compensation dynamically for discharge coefficient gas expansion facto
35. above the process connection the piping should rise vertically above the transmitter then slope down towards the flow line with a vent valve at the high point For gas measurement use a condensate leg and drain at the low point freeze protection may be required here Continued on next page 26 SMV 3000 Transmitter User s Manual 1 99 4 3 Piping SMV 3000 Transmitter continued General piping guidelines Installing flange adapter ATTENTION e When measuring fluids containing suspended solids install permanent valves at regular intervals to blow down piping Blow down all lines on new installations with compressed air or steam and flush them with process fluids where possible before connecting these lines to the transmitter s meter body Be sure all the valves in the blow down lines are closed tight after the initial blow down procedure and each maintenance procedure after that Table 6 gives the steps for installing an optional 1 2 inch NPT flange adapter on the process head Slightly deforming the gasket supplied with the adapter before you insert it into the adapter may aid in retaining the gasket in the groove while you align the adapter to the process head To deform the gasket submerse it in hot water for a few minutes then firmly press it into its recessed mounting groove in the adapter Continued on next page 1 99 SMV 3000 Transmitter User s Manual 27 4 3 Piping SMV 3000 Transmi
36. and sends a response message Figure 5 shows a simplified view of the communication interface provided by an SFC Figure 5 Typical SFC Communication Interface SMV 3000 SFC Response Power Supply and Receiver 4 to 20 mA line Request Because of the advanced capabilities built in to the SMV 3000 we do not recommend that you use the SFC to configure the SMV transmitter Some of the SMV s advance functions are not supported by the SFC Although you can use the SFC to perform certain operations such as calibrate or re range the transmitter read transmitter status and diagnose faults If you use the SFC to communicate with the SMV you can adjust the SMV 3000 transmitter values or diagnose potential problems from a remote location such as the control room You can use the SFC to Monitor Read the input pressure process temperature or secondary variable to the transmitter in engineering units Display Retrieve and display data from the transmitter or SFC memory Continued on next page 1 99 SMV 3000 Transmitter User s Manual 7 1 5 Smart Field Communicator SFC continued Using the SFC with Change Mode the SMV 3000 of Operation Tell transmitter to operate in either its analog 4 20 Continued mA mode or its digital enhanced DE mode Check Current Output Use the transmitter to supply the output current desired for verifying analog loop operation
37. are found on the TempConf tab card Set the LRV and URV which are desired zero and span points for your measurement range for the process temperature input PV3 by typing in the desired values on the TempConf tab card e Type in the desired value default 0 0 e Type in the desired value default URL Background You can set the LRV and URV for PV3 by either typing in the desired values on the SCT TempConf tab card or applying the corresponding LRV and URV input signals directly to the transmitter The LRV and URV set the desired zero and span points for your measurement range as shown the example in Figure 22 Figure 22 Typical Range Setting Values for PV3 Typical RTD Range Configuration LRL LRV SPAN URV URL 328 100 257 600 842 OF Range Limits Measurement Lower Range Upper Range Span Range Value Value 328 842 F 100 to 600 OF 100 OF 600 F 700 F NOTE LRL and URL values are set automatically when you select the sensor type in the Sensor Type field Continued on next page 1 99 SMV 3000 Transmitter User s Manual 65 6 8 TempConf Configuration PV3 continued ATTENTION e For a reverse range enter the upper range value as the LRV and the lower range value as the URV For example to make a 0 to 500 F range a reverse range enter 500 as the LRV and 0 as the URV e The URV changes automatically to compensate for any
38. at the temperature limits Order 4 Low Temp 297 High Temp 400 Click Yes to refit the curve with the new limits e Graph coordinates will appear when the mouse is clicked on the graph Click Next to proceed to the Density Variables page Enter the relevant process information from the Orifice Sizing Data Sheet in each entry field of the Density Variables page Isentropic Exponent 1 4044 Click Next to proceed to the Flowing Variables page sentropic Exponent is also called the Ratio of Specific Heats Continued on next page 190 SMV 3000 Transmitter User s Manual 1 99 Dynamic Compensation Flow Equation continued Table C 5 Superheated Steam Configuration Example continued Step Action 10 Click on the following options for Failsafe Indication on the Flowing Variables page so that there is an Y in each check box It has been determined that the operator needs the flow output to go to failsafe when there is either a pressure or temperature failure selecting Abs Pressure and Process Temp will assure this x Abs Pressure v Process Temp e Set damping for the flow output at 1 0 seconds e Since Flow Failsafe has been selected for a pressure or temperature failure the default values do not need to be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default
39. controller or recorder used as a receiver in analog loop with SMV 3000 transmitter 2 Connect SCT to transmitter and 5 2 establish communications 3 Identify transmitter s mode of 5 3 operation 4 Change mode of operation if 5 3 required 5 Check set output conformity 6 6 Linear Square Root for PV1 6 Check set damping times for all 6 6 for PV1 PVs 6 7 for PV2 6 8 for PV3 6 9 for PV4 7 Check set Probe Configuration 6 8 for PV3 8 Check set PV4 Algorithm 6 9 6 10 6 11 9 Check set Lower Range Values 6 6 for PV1 and Upper Range Values for all 6 7 for PV2 PVs 6 8 for PV3 6 9 for PV4 10 Select PV to represent output for 6 5 transmitter in analog mode only 11 Run optional output check for 7 3 analog loop 12 Perform start up procedures 7 5 Check zero input and set if required 13 Check transmitter status access 8 2 operating data SMV 3000 Transmitter User s Manual 1 99 Section 3 Preinstallation Considerations 3 1 Introduction Section Contents This section includes these topics Topic See Page ME siib 16 3 2 Considerations for SMV 3000 17 3 3 Considerations for SCT 3 000 21 About this section This section reviews things you should take into consideration before you install the transmitter and start using the SCT Of course if you are r
40. from the Model Number stated on the meter body nameplate This number includes the letter S after the model number for example SMA110S xxx This new transmitter is functionally identical to previous models in that the working ranges Lower Range Limit to Upper Range Limit and intended applications have not changed However the specifications for the maximum Pressure Rating and or for the Overpressure Rating have been enhanced for some models A summary of specifications is given in Table 6 The new version which will continue as SMV 3000 differs only in the physical size and form of the meter body process head and associated components With exceptions noted in this addendum information given in 34 SM 25 02 SMV 3000 Multivariable Transmitter User s Manual applies also to this newer design Installation operation maintenance calibration and troubleshooting tasks remain virtually the same as for the previous version Differences appear primarily in torque specifications when replacing meter bodies and in part numbering and part recognition when replacing components or assemblies Related This addendum provides details for parts replacement for the new version of the Publications SMV 3000 Smart Multivariable Flow Transmitter For specific information regarding parts applicability refer to the following publication 34 SM 03 01 SMV 3000 Smart Multivariable Flow Transmitter Specification and Model Selection Guide 03 04
41. of operation and identify the version of firmware being used in the transmitter e Communication mode either ANALOG or DE mode is displayed on the Status Bar at the bottom SCT application window e The transmitter s firmware version is displayed on the Device configuration form A transmitter in the digital DE mode can communicate in a direct digital fashion with a Universal Station in Honeywell s TPS and TDC 3000 control systems The digital signal can include all four transmitter process variables and its secondary variable as well as the configuration database You can select the mode you want the transmitter to communicate with the control system The communication mode is selected in the SCT General Configuration form tab card 42 SMV 3000 Transmitter User s Manual 1 99 5 4 Write Protect Option Write Protect Option SMV 3000 transmitters are available with a write protect option It consists of a jumper located on the transmitter s Main Printed Circuit Board PCB under the temperature measurement Daughter PCB that you can position to allow read and write access or read only access to the transmitter s configuration database When the jumper is in the read only position you can only read view the transmitter s configuration and calibration data Note that the factory default jumper position is for read and write access There is no need to check jumper position unless you want to change
42. proceed to the Fluid State page 5 Select the fluid state as Steam from the list on the Fluid State page then click Next to proceed to the Pipe Properties page 6 Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Pipe Properties page 40s Nominal diameter 10 inches Carbon Steel Pipe Schedule Material e The actual diameter and thermal expansion coefficient for the pipe are automatically calculated based on the entered data Click Next to proceed to the Discharge Coefficient page Continued on Next page 1 99 SMV 3000 Transmitter User s Manual 189 Dynamic Compensation Flow Equation continued Table C 5 Superheated Steam Configuration Example continued Step Action 7 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower Limit 200 000 Upper Limit 1 200 000 e Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the graph Click Next to proceed to the Viscosity Compensation page Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped
43. read input of applied AP PV2 pressure in the selected engineering unit Verify that it is equivalent to absolute pressure at zero point 12 Select Temp nCaltab card and read input of applied temperature PV3 input in desired engineering unit Verify that it is equivalent to process temperature 13 Close equalizer valve C and open valve B 14 In the Flow nCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions Continued on next page 1 99 SMV 3000 Transmitter User s Manual 89 7 5 Starting Up Transmitter continued Figure 26 Typical SCT or SFC and Meter Connections for SMV Start up Procedure t 0000 3 Mode Controller i Optional Milliamp meter SMV3000 Transmitter Pressure Side High Valve A Manifold da Voltmeter LE Power Supply 90 SMV 3000 Transmitter User s Manual 1 99 Section 8 Operation 8 1 Introduction Section Contents This section includes these topics Topic See Page WOOL ON E E 91 8 2 Accessing Operation 92 8 3 Changing Default Failsafe Direction 95 8 4 Saving and Restoring a 9
44. requires Smartline Option Module consisting of a PC Card and Line Interface Module SCT 3000 On line Table 8 provides the steps to connect the assembled SCT 3000 hardware oe to the between the host computer and the SMV for on line communications WARNING When the transmitter s end cap is removed the housing is not explosionproof Table 8 Making SCT 3000 Hardware Connections Step Action 1 With the power to the host computer turned off insert the PC Card into the type II PCMCIA slot on the host computer see Figure 5 1 ATTENTION use the SCT 3000 in a desktop computer without a PCMCIA slot you must install a user supplied PCMCIA host adapter Honeywell has performance qualified the following PCMCIA host adapters for use with the SCT TMB 240 Single Slot Internal Front Panel Adapter TMB 250 Dual Slot Internal Front Panel Adapter GS 120 Greystone Peripherals Inc GS 320 Greystone Peripherals Inc CAUTION Do not insert a PC Card into a host computer s PCMCIA slot while the host computer is powered on 2 Remove the end cap at the terminal block side of the SMV and connect the easy hooks or alligator clips at the end of the adapter cable to the respective terminals on the SMV as follows e Connect the red lead to the positive terminal Connect the black lead to the negative terminal ATTENTION The SCT 3000 can be connected to only one SMV at a time Continued on next page 1 99
45. s Manual 1 99 A 3 Data Exchange Functions continued About Number Of PVs The number of PVs that a given SMV 3000 transmitter supports is determined upon its database configuration Using the SCT 3000 SFC or through the universal station the SMV can be configured to select or turn ON any number of PVs for broadcast to the IOP The PV1 input is always selected for broadcast but you can configure it to also include secondary variable data You can select PV2 PV3 and PV4 for broadcast by turning them ON or OFF as applicable for the given measurement application Table A 1 shows what PVs represent in the SMV 3000 transmitter See PV Type in subsection 6 5 for details in selecting PVs for broadcast using the SCT 3000 See DE CONF parameter in subsection A 5 and DE CONF Changes in subsection A 6 for more information on selecting PVs using the universal station Table A 1 Summary of SMV 3000 Transmitter PVs Configuration SMV PV Number Value represented PV1 DP Differential pressure input PV1 DP w SV1 M B Temp Differential pressure input and separate secondary variable meter body temperature PV2 SP Static pressure input May be GP or AP depending upon transmitter type PV3 TEMP Process temperature input PV4 FLOW Calculated rate of flow Continued on next page 1 99 SMV 3000 Transmitter User s Manual 155 A 3 Data Exchange Functions continued About Database Broadca
46. section includes these topics Topic See Page CAM ooi E 79 OVNI ASKS son et teint Hp 80 7 3 Running Output Check iet teet o eR 81 7 4 Using Transmitter to Simulate PV 84 7 5 Starting Up 86 About this section This section identifies typical startup tasks associated with a generic flow measurement application It also includes the procedure for running an optional output check for SMV transmitters operating in analog or digital DE modes 1 99 SMV 3000 Transmitter User s Manual 79 7 2 Startup Tasks About Startup Step Procedures BAD PV displayed on TPS TDC systems Once you have installed and configured a transmitter you are ready to start up the process loop Startup usually includes e Simulate pressure and temperature inputs to the transmitter Reading inputs and outputs Checking zero input You can also run an optional output check to wring out an analog loop and check out individual PV outputs in DE mode prior to startup The actual steps in the startup procedure will vary based on the transmitter type the piping arrangement and the measurement application In general we use the SCT to check the transmitter s input and output under static process conditions simulate input signals and make adjustments as required before putting the transmitter into full operation with the runnin
47. section of the SCT on line user manual The procedure in Table 19 outlines the steps for checking the PV output for SMV transmitter operating in analog mode Table 19 Analog Output Check Procedure Step Action 1 Connect SCT to SMV and establish communications See Subsection 5 2 for procedure if necessary 2 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 3 Perform Upload of the SMV database to the SCT 4 Select General tab card and set communication mode to Analog Continued on next page 1 99 SMV 3000 Transmitter User s Manual 81 7 3 Running Output Check Continued Procedure continued Output Check Procedure for SMV Transmitters in DE mode ATTENTION Table 19 Analog Output Check Procedure continued Step Action 5 We assume that most analog transmitters will have PV4 as the selected output This also means that receiver instrument will be configured to match PV4 output range If you have selected the analog output to represent another PV be sure it is the appropriate PV number used to check output 6 Open the PV Monitor window by selecting PV Monitor from the View pull down menu Read the PV4 output 7 Select FlowOutCal tab card and set output at 30 and place PV4 in output mode 8 Open PV Monitor window and read the PV4 in desired engineering units that is equivalent to 3
48. signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndown ratio using the pressure range information for your transmitter 60 SMV 3000 Transmitter User s Manual 1 99 6 8 TempConf Configuration PV3 Engineering Units The TempConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV3 in the unit of measure selected in the Engineering Units field Selecting _ Select one of the preprogrammed engineering units in Table 14 for display Engineering Units of the PV3 measurements depending upon output characterization configuration Also select one of the preprogrammed engineering units for display of the cold junction temperature readings CJT Units field This selection is independent of the other sensor measurements See Cold Junction Compensation on next page Table 14 Pre programmed Engineering Units for PV3 Engineering Unit Meaning cd Degrees Celsius or Centigrade F Degrees Fahrenheit K Kelvin R Degrees Rankine NOTE When output characterization configuration for PV3 is NON LINEAR see Output Characterization PV3 input readings are displayed in the following units mV or V milliVolts or Volts for Thermocouple sensor Ohm Ohms for RTD sensor d Factory setting Continued on next page 1 99 SMV 3000 Transmitter User s Manual 61 6 8 TempConf Configuration PV3 continued
49. smaller for the absolute and or differential pressure range A maximum zero shift of 0 048 psi for an absolute pressure range or 1 5 in H20 for a differential pressure range can result from a mounting position which is rotated 90 degrees from vertical A typical zero shift of 0 002 psi or 0 20 in H20 can occur for a 5 degree rotation from vertical Precautions for To minimize these positional effects on calibration zero shift take the San appropriate mounting precautions that follow for the given pressure range ransmitters wi Small Differential e Fora transmitter with a small differential pressure span you must Pressure Spans ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front to back See Figure 9 for suggestions on how to level the transmitter using a spirit balance e You must also zero the transmitter by adjusting the mounting position of the transmitter Refer to start up procedure in Section 7 for SMV 3000 transmitter model SMA110 and transmitters with small differential pressure spans Figure 9 Leveling a Transmitter with a Small Absolute Pressure Span Spirit Balance Process Head Center Section 1 99 SMV 3000 Transmitter User s Manual 23 4 3 Summary Piping SMV 3000 Transmitter The actual piping arrangement will vary depending upon the process measurement requirements Process connections can be made to
50. standard 1 4 inch NPT female connections on 2 1 8 inch centers in the double ended process heads of the transmitter s meter body Or the connections in the process heads can be modified to accept 1 2 inch NPT adapter flange for manifolds on 2 2 1 8 or 2 1 4 inch centers The most common type of pipe used is 1 2 inch schedule 40 steel pipe Many piping arrangements use a three valve manifold to connect the process piping to the transmitter A manifold makes it easy to install and remove a transmitter without interrupting the process It also accommodates the installation of blow down valves to clear debris from pressure lines to the transmitter Figure 10 shows a diagram of a typical piping arrangement using a three valve manifold and blow down lines for a flow measurement application Figure 10 Typical 3 Valve Manifold and Blow Down Piping Arrangement To Downstream Tap To Upstream Tap Blow Down 3 Valve Blow Down Valve Manifold Valve Blow Down Piping Blow Down Piping To Low Pressure To High Pressure Side of Transmitter Side of Transmitter To Waste To Waste 21010 Continued on next page 24 SMV 3000 Transmitter User s Manual 1 99 4 3 Piping SMV 3000 Transmitter continued Transmitter location suggested mounting location for the transmitter depends on the process to be measured Figure 11 shows the transmitter located above the tap for gas flow measurement This arrangement allows
51. the number of identical contiguous STITAG parameters and allocate the appropriate number of logical slots in addition to the master slot The master slot represents the slot to which the transmitter is physically connected and is identified as PV number 1 It is the lowest numbered slot in a group of contiguous slots with identical STITAG names The PV numbers are assigned consecutively for the associated logical slots as 2 3 and 4 As shown in Figure A 4 a transmitter configured for 4 PVs and connected to the terminals for slot 5 on the IOP will have PV numbers 1 2 3 and 4 assigned for PVs associated with physical master and logical slots 5 6 7 and 8 respectively Since the master slot as well as all associated logical slots are built as separate AI points each slot PV has its own configuration parameters and functions like a separate transmitter database This means you can modify individual parameters for a given PV independent of other PVs However changes in common parameters like STITAG will also affect the other PVs Figure 4 AI Point for Each Transmitter Input Universal Station Al point for each transmitter input PV with up to 4 points per transmitter PM APM HPM Master Slot 5 Logical Slots 6 7 8 Number of PVs 4 PV number 1 2 3 4 SMV 3000 Transmitter with 4 PVs connected to terminals for slot 5 Continued on next page 154 SMV 3000 Transmitter User
52. the transmitter database through the detail display commands to resolve the resulting database mismatch error The URL is always part of the transmitter s database Continued on next page 162 SMV 3000 Transmitter User s Manual 1 99 A 5 Configuration continued DAMPING Parameter ATTENTION PIUOTDCF Parameter CJTACT Parameter After Point is Built The damping value is a real number selection from the transmitter range values shown in Table A 8 for a given SMV 3000 transmitter PV Table A 8 Damping Range Values for SMV 3000 Transmitter PVs IF Process Variable Number is THEN Damping Value can be PV1 or PV2 0 00 0 16 0 32 0 48 1 0 2 0 4 0 8 0 16 0 or 32 0 seconds PV3 0 00 0 3 0 7 1 5 3 1 6 3 12 7 25 5 51 1 or 102 3 seconds PV4 0 00 0 5 1 0 2 0 3 0 4 0 5 0 10 0 50 0 or 100 0 seconds The IOP may temporarily convert the entered damping value to a standard damping enumeration until it accesses the transmitter s database This parameter represents the sensor fault detection ON OFF selection for PV3 only This parameter will apply for PV3 thermocouple input only It defines whether an internal cold junction ON or an externally provided cold junction reference OFF is to be used Once you complete the point build for PV1 you can start building the point for the next PV or go to the Detail display for the point you just built and ei
53. the universal station to show for the given PV Normally these units will be the same as the units entered in the STI EU parameter which is described on the next page Please note that for PV4 if rate of flow calculation is volume flow in cubic meters per hour enter CM HR For PV4 flow in any other units enter the engineering unit description but then you must provide additional values so that the PV is reranged to show PV4 in the selected units See subsection A 6 PV Engineering Units Conversions for more information Table A 3 lists the base default engineering units for the SMV 3000 Note that degrees Celsius is default engineering units for the secondary variable Table A 3 Base Engineering Units for SMV 3000 Transmitter PVs IF Process Variable Number is THEN base engineering unit is PV1 inH20 939 F PV2 inH20 939 F PV3 C PV4 m3 h for volume flow or tonnes h for mass flow Besides serving as a transmitter identification name the IOP uses the number of identical STITAG names to calculate the number of PVs associated with a given transmitter An STITAG name must be entered for all SMV 3000 transmitter PVs Continued on next page 160 SMV 3000 Transmitter User s Manual 1 99 A 5 SENSRTYP Parameter ATTENTION PVCHAR Parameter STI EU Parameter Configuration continued The default sensor type for a given SMV 3000 transmitter PV is listed in Table A
54. troubleshooting or calibrating other components in the analog loop e Simulate Input Use the transmitter to simulate a desired input value for the selected PV for verifying transmitter operation Troubleshoot Check status of transmitter operation and display diagnostic messages to identify transmitter communication or operator error problems For more information about using the SFC with the SMV 3000 see the Smart Field Communicator Model STS103 Operating Guide 34 ST 1 1 14 The document provides complete keystroke actions and prompt displays Continued on next page 8 SMV 3000 Transmitter User s Manual 1 99 1 6 Transmitter Order Order Components Figure 6 shows the components that would be shipped and received for a typical SMV 3000 transmitter order Figure 6 Typical SMV 3000 Transmitter Order Components Ordered SMV 3000 Transmitter with optional mounting bracket Shipped Received SMV 3000 User s Manual Mounting Bracket Optional Ls LU ME Honeywell can also supply the RTD or Thermocouple for use with an SMV 3000 See About Documentation next Continued on next page 1 99 SMV 3000 Transmitter User s Manual 9 1 6 Transmitter Order continued About Documentation SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 One copy supplied with the SCT 3000 Smartline Configuration Toolkit This document provides
55. using the Universal Station touch screens and keyboard If you do not know refer to the Process Operations Manual for details You are familiar with the point building concept for the PM APM HPM and the UCN and LCN networking schemes If you are not familiar refer to the Data Entity Builder Manual for information Enter identical STITAG name for each PV from a given SMV 3000 transmitter up to a maximum of 4 If you enter five identical STITAG names the fifth will be identified as the master or physical slot for another transmitter You must use DE CONF selection for 6 Byte format for SMV 3000 transmitters parameters PV DB or PV SV DB Select the SENSRTYP parameter that is appropriate for a given SMV 3000 transmitter PV See Table A4 on next page Continued on next page 1 99 SMV 3000 Transmitter User s Manual 159 A 5 Configuration continued PED Entries EUDESC Parameter STITAG Parameter Each PED parameter is defined in Appendix A of the PM APM Smartline Transmitter Integration Manual While most entries are generic for all Smartline transmitters some entries require additional transmitter specific data for reference Review the following paragraphs for SMV 3000 specific data to supplement the given parameter definition The parameters are presented in the order in which they are encountered in the PED pages Enter the engineering unit description for each PV of the SMV 3000 that you want
56. 0 Open valve A to make differential pressure zero 0 by applying same pressure to both sides of meter body Allow system to stabilize at full static pressure zero differential 11 Select DPInCal tab card and read input of applied DP PV1 pressure in the selected engineering unit e f input reads 0 input go to step 12 e f input does not read 0 input Click the Input option button Click the Correct button to correct input to zero 12 Select Temp nCaltab card and read input of applied temperature PV3 input in desired engineering unit Verify that it is equivalent to process temperature 13 Close equalizer valve C and open valve B 14 In the Flow nCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions SMV Draft Range Use the procedure in Table 24 to start up an SMV 3000 transmitter model Start up Procedure SMA110 and transmitters with small differential pressure spans Table 24 Start up Procedure for SMV Transmitter Model SMA110 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement For installations without a three valve manifold connect a tube between the high pressure HP and low pressure LP input ports 2 Make sure the transmitter is attached to the mounting brackets but the bolts are not tightened completely loosen if necessary Continued on ne
57. 096 output 9 Verify 3096 output on al receiver devices 10 Select FlowOutCal tab card and clear the output mode of PV4 11 Select Status tab card to verify that all transmitter outputs are in not in output mode and that there are no new messages 12 You can repeat steps 6 through 10 to simulate other PV outputs such as PV1 PV2 or PV3 The procedure in Table 20 outlines the steps for checking the PV outputs for SMV transmitter in DE mode The transmitter does not measure the given PV input or update the PV output while it is in the output mode For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that PV readings on Universal Station displays will be flagged as BAD PV although the PVRAW reading will continue to be displayed will reflect the simulated input Continued on next page 82 SMV 3000 Transmitter User s Manual 1 99 7 3 Running Output Check continued Procedure Table 20 Output Check for SMV Transmitters in DE Mode Step Action 1 Connect SCT to SMV and establish communications See Subsection 5 2 for procedure if necessary Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off Perform Upload of the SMV database to the SCT Select General tab card and set communication mode to Digital Enhanced Set any of the SMV transmitter PVs to output mode by selecting the a
58. 34 SM 99 01 Addendum to 33 SM 25 02 1 of 8 Additions to the The additions and changes to User Manual 34 SM 25 02 that relate to the newly User Manual designed meter body and process heads are given in Table 1 of this addendum Use the information in Table 1 to reference and annotate your User Manual Table 1 Additions Changes to the User Manual Page in User Description of Change Manual 15 3 2 Considerations for SMV The Maximum Working Pressure Rating and the 3000 Transmitter Overpressure Rating has been enhanced for all models included in this addendum except for the Table 3 Transmitter draft range transmitter Overpressure Ratings For more information refer to Table 1 in this Addendum 4 5 Piping SMV 3000 In Step 5 of Table 6 do not use the torque Transmitter specification of 47 5 to 54 Nem 35 to 40 lb ft Table 6 Installing inch NPT Flange Adapter Instead torque Flange Adapter bolts evenly to 47 5 Nem 2 4 Nem 35 Lb Ft 1 8 Lb Ft 9 3 Inspecting and Cleaning Do not use specifications for head bolt torque given Barrier Diaphragms In Step 8 of Table 27 Table 27 Inspecting and Instead torque head bolts nuts to the specifications Cleaning Barrier Diaphragms given in Table 2 of this addendum 110 9 5 Replacing Meter Body Do not use specifications for head bolt torque given Center Section In Step 9 of Table 29 Table 29 Replacing Meter Body Instead torque head bolts nuts to the specif
59. 3854 001 Gasket retainer 1 5 30755956 501 Cap assembly meter Table III selection ME 1 6 30752006 501 Cap terminal 1 7 30752008 501 Cap electronics 1 8 30753997 001 Retainer molding 1 9 30752557 507 Housing electronics without lightning protection 30752557 508 Housing electronics with lightning protection Continued on next page 140 SMV 3000 Transmitter User s Manual 1 99 12 1 Replacement Parts continued Table 36 Parts Identification for Callouts in Figure 30 Continued Key Part Number Description Quantity No Per Kit 30753392 001T Accessory O ring kit K2 O ring housing 6 30753783 001 Lock assembly kit electronics terminal or meter cap PTB K5 Lockwasher metric M4 12 K6 Lock cover 12 K10 Flat washer metric M4 12 K11 Screw socket head metric M4 20 mm long 12 30753783 001 Lock assembly kit electronics cap K5 Lockwasher metric M4 12 K9 Lock cover 6 K10 Flat washer metric M4 6 K11 Screw socket head metric M4 20 mm long 6 30753804 001 Ground terminal assembly kit K3 Terminal strip grounding 3 K4 Screw pan head metric M4 6 mm long 6 K5 Lockwasher metric M4 12 K7 Terminal external 6 K8 Screw pan head metric M4 10 mm long 6 K14 Terminal washer Not Shown 3 30753784 001 Miscellaneous hardware kit K1 Tapping screw number 4 4 75 mm lg 24 K4 Screw pan head metric M4 6 mm long 24 K5 Lock
60. 4 Table A 4 Sensor Type Selections for SMV 3000 PVs IF Process Variable Number is THEN SENSRTYP is PV1 SPT DP PV2 SPT AP PV3 STT PV4 SFM Use SPT_AP if PV2 is measuring absolute pressure or gauge pressure When using an SMV Model SMG170 the SENSRTYP parameter for PV2 may be set to SPT AP but will display a gauge pressure value that may be negative The PV characterization selection for each SMV transmitter PV can be as listed in Table A 5 Table A 5 PV Characterization Selections for SMV 3000 PVs IF Process Variable Number is THEN PVCHAR can be PV1 LINEAR or SQUARE ROOT PV2 LINEAR only PV3 LINEAR only PV4 LINEAR N A Tt Does not affect PV4 flow calculation t Linear is shown on detail display but it has no meaning Select any valid Engineering Unit EU for PV1 PV2 and PV3 so that the values displayed for URL LRL URV and LRV on the Detail Display will be converted to the selected EU There is no check for mismatch of EUs since the transmitter sends these values as a percent of Upper Range Limit so the value is the same regardless of EU NOTE You can only select BLANK or CM HR as EU for PV4 Keep in mind that the URL LRL URV and LRV are displayed in base units of tonnes per hour t h or cubic meters per hour m h as applicable Continued on next page 1 99 SMV 3000 Transmitter User s Manual 161 A 5 Configuration con
61. 8 About this section This section identifies how to access typical data associated with the operation of an SMV 3000 transmitter It also includes procedures for Changing the default failsafe direction Writing data in the scratch pad area and Saving and Restoring a database 1 99 SMV 3000 Transmitter User s Manual 91 8 2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter using the SCT Current PV number selection nput Output Span Upper Range Limit Failsafe output direction Status Sensor meter body temperature Cold Junction Temperature High low PV Lower Range Limit PROM serial number e Scratch pad messages Procedure Table 25 summarizes how to access the given operation data from the transmitter using the SCT The procedures assume that the SCT has been connected and communications have been established with the transmitter by selecting Tag ID menu item Table 25 Accessing Transmitter Operation Data Using SCT IF you want to view Select the SCT And Window or Tab Card the present PV number General Tab Card Read selected for display Analog Output transmitter in analog mode Selection the status of transmitter Status Tab Card Read operation at the present time Gross Status Detailed Status the PROM serial number Device Tab Card Read Serial Number the Firmware Version of the Firmware t
62. 8 3 Input Open PV3 STATUS TAG ID INPUT OPEN PV3 Temperature input TC or Replace the thermocouple or RTD INPUT OPEN PV3 RTD is open 1 2 Input Suspect OUTP 1 TAG ID SUSPECT INPUT PV1 and PV2 or sensor Cycle transmitter power OFF ON temperature input data Art SUSPECT INPUT seems wrong Could be a Put transmitter in PV1 output mode check transmitter status Diagnostic process pone messages should identify where also be a meter body or ge problem is If no other diagnostic electronics module problem ELA Mida message is given condition is most likely meter body related Check installation and replace meter body center section If condition persists replace electronics module 3 1 Input Suspect PV2 OUTP 1 TAG ID SUSPCT INPUT PV2 PV2 Input data seems Cycle transmitter power OFF ON SUSPCT INPUT PV2 wrong Could be a process problem but it could also be a meter body or electronics module problem Put transmitter in PV2 output mode and check transmitter status Diagnostic messages should identify where problem is If no other diagnostic message is given condition is most likely meter body related Check installation and replace meter body center section If condition persists replace electronics module 124 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Messages Diagnostic Messages continued
63. C Fault Detect PV3 64 Tag ID 50 Temperature limits transmitter 5 Thermocouple leads 3 Thermocouple types 16 63 Thermowell 29 installing 29 Three valve manifold 24 Transmitter Configuration in a TDC system 159 Flow application verification 78 84 Input mode 84 Integration with TDC 149 Output mode 87 114 Transmitter order 9 Turndown Ratio 58 U Upper Range Limit URL 15 URL Parameter 162 URV PV1 55 PV2 60 PV3 65 66 PV4 70 71 1 99 SMV 3000 Transmitter User s Manual 193 Index Optional analog meter 33 V Temperature sensor input 33 Write protect option 43 Valve Cavitation 4 Jumper 43 Verify Flow Configuration 78 Vibration Sources 4 Z W Zero shift 23 Wiring Loop power 32 194 SMV 3000 Transmitter User s Manual 1 99 1 99 SMV 3000 Transmitter User s Manual 195 Honeywell Industrial Automation and Control Honeywell Inc 16404 N Black Canyon Phoenix Arizona 85023
64. C584 1 J 0 to 1200 82 to 2192 IEC584 1 K 100 to 1250 148 to 2282 IEC584 1 T 100 to 400 148 to 752 IEC584 1 16 SMV 3000 Transmitter User s Manual 1 99 3 3 Considerations for SCT 3000 SCT 3000 Requirements The SCT 3000 consists of the software program which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the SMV transmitter Be certain that the host computer is loaded with the proper operating system necessary to run the SCT program See the SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 for complete details on the host computer specifications and requirements for using the SCT 3000 1 99 SMV 3000 Transmitter User s Manual 17 SMV 3000 Transmitter User s Manual 1 99 Section 4 Installation 4 1 Introduction Section Contents This section includes these topics Topic See Page 2715 unodiclo o ine he eee 19 4 2 Mounting SMV 3000 20 4 3 Piping SMV 3000 29 4 4 Installing RTD or 35 4 5 Wiring SMV 3000 36 About this section This section provides information about in
65. Cold Junction Compensation Background Output Linearization Background If a thermocouple is used for process temperature PV3 input you must select if the cold junction CJ compensation will be supplied internally by the transmitter or externally from a user supplied isothermal block Specify source of cold junction temperature compensation e Internal e External Must also key in value of cold junction temperature for reference Every thermocouple requires a hot junction and a cold junction for operation The hot junction is located at the point of process measurement and the cold junction is located in the transmitter internal or at an external location selected by the user The transmitter bases its range measurement on the difference of the two junctions The internal or external temperature sensitive resistor compensates for changes in ambient temperature that would otherwise have the same effect as a change in process temperature If you configure CJ source as external you must tell the transmitter what cold junction temperature to reference by typing in the temperature as a configuration value For internal cold junction configuration the transmitter measures the cold junction temperature internally For process temperature PV3 input configure output to represent one of these characterization selections e Lineard Output is in percent of temperature span e Unlinearized Output is in percent of resistance
66. EULO and PVEUHI parameters To calculate use the formula Y mX Where Y is the conversion factor the result of the calculation that you enter as the PVEVLO or PVEUHI parameter in the detail display m is the conversion multiplier from table for the selected engineering units X is either LRV or the URV B is the conversion offset from table for the selected engineering units Enter conversion factor as PVEULO parameter Table A 11 Conversion Values for PV4 as Volumetric Flow Rate Preferred Conversion Multiplier Conversion Engineering Units m Offset B m3 h 1 0 0 gal h 264 172 0 l h 1 000 0 cc h 1 000 000 0 m3 min 0 01666667 0 gal min 4 402867 0 l min 16 66667 0 cc min 16 666 67 0 m3 day 24 0 gal day 6340 129 0 Kgal day 6 340129 0 bbl day 150 9554 0 m3 sec 0 0002777778 0 CFM 0 5885777786915 0 CFH 35 31466672149 0 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 167 A 6 Operation Notes continued Engineering Unit Conversion for PV4 continued Secondary Variable Reference Table A 12 Conversion Values for PV4 as Mass Flow Rate Preferred Conversion Multiplier Conversion Engineering Units m Offset B t h 1 0 0 kg h 1 000 0 kg min 16 66667 0 Ib min 36 74371 0 Ib h 2204 623 0 kg sec 0 277778 0 Ib sec 0 612395 0 Umin 0 0166666 0 Usec 0 000277477 0 g h
67. FAULT number SCT Select Device tab card SFC Press CONF and A NEXT keys 1 3 DAC Compensation STATUS TAG ID DAC COMP FAULT DAC temperature compensation Replace electronics module Fault Error Detected out of range DAC COMP FAULT 1 4 NVM Fault PV1 STATUS TAG ID NVM FAULT PV1 nonvolatile memory fault Replace electronics module VM FAULT 1 5 RAM Fault STATUS TAG ID RAM FAULT RAM has failed Replace electronics module RAM FAULT 1 6 PROM Fault STATUS TAG ID PROM FAULT PROM has failed Replace PROM PROM FAULT 1 7 PAC Fault STATUS TAG ID PAC FAULT PAC circuit has failed Replace electronics module PAC FAULT Continued on next page 1 99 SMV 3000 Transmitter User s Manual 123 11 4 Diagnostic Messages Diagnostic Messages continued Table 31 Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 2 4 Meter Body Overload STATUS TAG ID OVERLOAD OR Pressure input is two times Wait for PV2 range to return to M B OVERLOAD greater than URL for PV2 normal OR OR Meter body may have been damaged Check the transmitter for accuracy 2 5 Meter Body Fault STATUS TAG ID METER BODY FAULT and linearity Replace meter body Pressure gt 2 URL METERBODY FAULT center and recalibrate if needed
68. Head m 6 Gasket Flange Adapter eem ee 6 KT O Ring Meterbody to Electronics Housing rrr rrr terre 3 K6 51452868 001 Gasket only Process Head 12 PTFE Gaskets pack 12 K6 51452868 002 Gasket only Process Head 6 Viton Head O Rings 6 Ka 51452868 004 Gasket only Flange Adapter 6 PTFE Adapter Gaskets 6 Ka 51452868 005 Gasket only Flange Adapter 6 VITON Adapter O Rings 6 4of8 34 SM 99 01 Addendum to 33 SM 25 02 03 04 Table 4 Flange Adapter Kits Key Part Number Description Quantity No Per Unit Flange Adapter Kit with 51452867 110 SS Flange Adapters and with carbon steel bolts 51452867 210 SS Flange Adapters and with A286 SS NACE bolts 51452867 310 SS Flange Adapters and with 316 SS non NACE bolts 51452867 410 SS Flange Adapters and with B7M alloy steel bolts 51452867 150 Monel Flange Adapters and with carbon steel bolts 51452867 350 Monel Flange Adapters and with 316 SS non NACE bolts 51452867 130 Hastelloy C Flange Adapters and with carbon steel bolts 51452867 330 Hastelloy C Flange Adapters and with 316 SS non NACE bolts Each 1 2 inch NPT Flange Adapter Kit includes Kai Gasket Flange Adapter eme 2 nenn 1 2 inch NPT Flange Adapter mmm 2 KC E Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 51452867 100 SS Blind Flange Adapter Kit with Carbon Steel bolts 51452867 200 SS Blind Flange Adapter Kit with A286 SS NACE
69. Honeywell SMV 3000 Smart Multivariable Transmitter User s Manual 34 SM 25 02 3 04 Tetal Plant Copyright Notices and Trademarks Copyright 1999 by Honeywell Inc Revision 0 January 18 1999 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice This document was prepared using Information Mapping methodologies and formatting principles TotalPlant TDC 3000 and SFC are U S registered trademarks of Honeywell Inc SmartLine is a U S trademark of Honeywell Inc Information Mapping is a trademark of Information Mapping Inc Other brand or product names are trademarks of their respective owners Honeywell Industrial Automation and Control Automation College 2820 West Kelton Lane Phoenix AZ 85023 SMV 3000 Transmitter User s Manual 1 99 About This Publication This manual is intended as a detailed how to reference for installing piping wiring configuring starting up operating maintaining calibrating and servicing Honeywell s SMV 3000 Smart Multivariable Transmitter It is bas
70. Introduction 16 3 2 Considerations for SMV 3000 Transmitter 17 3 3 Considerations for SCT 3000 nennen 21 SECTION 4 23 4 1 E PEE CE 23 4 2 Mounting SMV 3000 Transmitter essen 24 4 3 Piping SMV 3000 Transmitter eee 29 4 4 Installing RTD or Thermocouple sseeeeeeneneeenen nennen 35 4 5 Wiring SMV 3000 Transmitter nennen enne 36 SECTION 5 GETTING 45 5 1 MOUCHO RET 45 5 2 Establishing Communications essere nnns 46 5 3 Making Initial Checks sessi nennen rnnt en nennen 50 5 4 Write Protect ODtlOli aset te o dr e e ae n nre t vette ees 51 SECTION 6 45 6 1 Introductionis a tee ei teo esae 45 6 2 iu 47 6 3 Configuring the SMV 3000 with The SCT sssssssessssseee eee 50 6 4 Device Gonflg ratiOD eet ie iets reta de HD e o Re data qe tees edad ed edi 51 6 5 General Configuration dd i tg rei aed 52 6 6 DPConf Configuration 1 56 6 7 AP GPConf Configuration PV2 ssssssssssssssseseenennenn enne nennen 61 6 8 TempConf Configuration 3
71. Link PM APM HPM SMV 3000 Integration is a term used to describe the coupling of an SMV 3000 Smart Multivariable Transmitter to a TDC 3000X Process Manager PM Advanced Process Manager APM or High Performance Process Manager HPM through a digital communications link This integration lets operators access SMV 3000 operation and configuration data through Universal Station US displays as well as the Smartline Configuration Toolkit SCT 3000 and the Smart Field Communicator SFC not recommended The communications link consists of the standard two wire output used for 4 to 20 milliampere transmission in common analog measurement operations It is transformed into the path for digital data exchange when the SMV 3000 transmitter is configured for DE mode operation In the DE mode the transmitter continuously broadcasts data in a 6 byte format as defined through configuration The 6 byte format is the only selection for SMV 3000 communications See Section 3 2 in the PM APM Smartline Transmitter Integration Manual for DE format details Each link connects an SMV 3000 through a Field Termination Assembly FTA to a Smart Transmitter Interface MultiVariable STIMV Input Output Processor IOP in a Process Manager or an Advanced Process Manager Each STIMV IOP handles up to 16 inputs or points from Smartline transmitters operating in the DE mode Note that the STIMV IOP is also referred to as the Smart Transmitter Interface Module
72. MV 3000 Transmitter User s Manual 93 8 2 Procedure continued Accessing Operation Data continued Table 25 Continued Accessing Transmitter Operation Data Using SCT IF you want to view Select the SCT Window or Tab Card And the cold junction temperature ATTENTION yoy can change the temperature engineering units to F R or by selecting the CJT Units field in the TempConf tab card PV Monitor Window Click on SV button on Temp gauge Read SV the highest and lowest PV3 values since the last time they were displayed ATTENTION you can change the temperature engineering units to F R or K by selecting the Engineering Units filed in the TempConf tab card TempConf Click on Read H L button Read High Low PV High Low 94 SMV 3000 Transmitter User s Manual 1 99 8 3 Changing Default Failsafe Direction Background Analog and DE Mode Differences ATTENTION Procedure Transmitters are shipped with a default failsafe direction of upscale This means that the transmitter s output will be driven upscale maximum output when the transmitter detects a critical status You can change the direction from upscale to downscale minimum output by cutting jumper W1 on the main printed circuit board PWA of the electronics module If your transmitter is operating in the analog mode an upscale failsafe action will d
73. MV database to the SCT 6 Open equalizer valve C 7 Open valve A to make differential pressure zero 0 by applying same pressure to both sides of meter body Allow system to stabilize at full static pressure zero differential 8 Select DPInCal tab card and read input of applied DP PV1 pressure in the selected engineering unit e f input reads 0 input go to step 9 e f input does not read 0 input Click the Input option button Click the Correct button to correct input to zero Continued on next page 86 SMV 3000 Transmitter User s Manual 1 99 7 5 Starting Up Transmitter continued P rocedure continued Table 22 Start up Procedure for SMV Transmitter Model SMA125 continued Step Action 9 Select AP nCal tab card and read input of applied AP PV2 pressure in the selected engineering unit Verify that it is equivalent to absolute pressure at zero point 10 Select Temp nCaltab card and read input of applied temp input in desired engineering unit Verify that it is equivalent to process temperature 11 Close equalizer valve C and open valve B 12 Select the Flow nCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions SMV Model SMA125 Use the procedure in Table 23 to start up an SMV 3000 transmitter model Start up Procedure SMG170
74. NO DAC TEMPCOMP DAC Temperature Compensation data is corrupt 1 99 SMV 3000 Transmitter User s Manual 129 11 4 Diagnostic Messages Diagnostic Messages continued continued Table 32 Non Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message Display TDC Status Message Possible Cause What to Do 6 4 Output Mode PV1 DP STATUS TAG ID OUTPUT MODE PV1 Analog transmitter is operating as a Exit Output Mode OUTPUT MODE PV1 current source SCT Press Clear Output Mode button on the DP OutCal tab SFC Press ourPur and CLR keys 6 5 Output Mode PV2 SP STATUS ID OUTPUT MODE PV2 Analog transmitter is operating as a Exit Output Mode OUTPUT MODE PV2 CUTE SeUIGe Ne DUI SCT Press Clear Output Mode button on the AP OutCal tab SFC Press ouTPuT and CLR keys 6 6 Output Mode PV3 STATUS TAG ID OUTPUT MODE PV3 Analog transmitter is operating as a Exit Output Mode temp OUTPUT MODE PV3 SCT Press Clear Output Mode button on the TEMP OutCal tab SFC Press ourPur and CLR keys 6 7 Output Mode PV4 Flow STATUS ID OUTPUT MODE PV4 Analog transmitter is operating as a Exit Output Mode OUTPUT MODE PV4 SCT Press Clear Output Mode button on the FLOW OutCal tab SFC Press ourPur and CLR keys 3 7 PV4 Independent STATUS 3 7 For R250
75. PM Smartline Transmitter Integration Manual PM12 410 which is part of the TDC 3000 system bookset 1 99 SMV 3000 Transmitter User s Manual 113 10 3 Background Procedure Calibrating Analog Output Signal You can calibrate the transmitter s analog output circuit at its 0 and 100 levels by using the transmitter in its constant current source mode or output mode It is not necessary to remove the transmitter from service for this procedure Depending if you are using the SCT 3000 or the SFC to perform calibration refer to the appropriate sections below for the procedure The procedure shows you how to calibrate the output signal for a transmitter in the analog mode Note that the procedure is similar for a transmitter in the DE mode but the SCT or SFC must be used to read the output in percent in place of the milliammeter or voltmeter readings See Figure 28 for a sample test equipment setup Using the SCT select the topic Calibrating Output at 0 and 100 for an SMV 3000 Transmitter and Click on PV4 Output Calibration Form FLOW OutCal to view the procedure Using the SFC Follow the procedure for Calibrating the Output Signal for Transmitter in Analog Mode in Section 7 of the SFC Operating Guide 114 SMV 3000 Transmitter User s Manual 1 99 10 4 Calibrating PV1 and PV2 Range Values Background ATTENTION Procedure The SMV 3000 Smart Multivariable Transmitter h
76. Pressure Advanced Process Manager EE American Wire Gauge dun deut cte iet eia ioo itid It ecce e t eid ats Cold Junction SRL ME ETE Mr M CERE Cold Junction Temperature BM Digital Enhanced Communications Mode Bl Differential Pressure External Cold Junction Temperature Mo Si iain Deed Electromagnetic Interference eel eee vec eects Field Termination Assembly pe EM Gauge Pressure High Pressure EP Sr High Pressure Side DP Transmitter lle EE Hertz INH SOR ive P Inches of Water D xL uM MU ML NE CULA done Kilo Circular Mils CON A a aS Local Control Network EGP m E In Line Gauge Pressure Rum at Site tet mete eta Low Pressure E eii uc dae esrb Ma bdo teet tin Mae Low Pressure Side DP Transmitter e edite eet Morir Lower Range Limit LM siii uten d fet dc tt a fa as eti ttai ha doti c dos Lower Range Value pato Milliamperes Direct Current Macc EET Millimeters of Mercury pA Millivolts TETTE s cessi it cte atu oed o a eti enu a edited DE iud Newton Meters NET icis National Pipe Thread Non Volatile Memory Wu P LEE
77. Process Variables PVs are to be broadcast as part of the transmitter s digital transmission to the control system You also can select whether the secondary variable is included as part of the broadcast message To digitally integrate the SMV 3000 transmitter with our TPS TDC control systems you must have an STIMV IOP module in your Process Manager Advanced Process Manager or High Performance Process Manager You can not integrate the SMV 3000 with a control system using an STDC card or an STI IOP module for the Smart Transmitter interface Contact your Honeywell representative for information about possibly upgrading an existing STI IOP to an STIMV IOP The Analog Output Selection field should contain the PV type that will Selection represent the transmitter s output when the transmitter is in its analog mode Select the PV you want to see as the SMV output from the choices in Table 11 Table 11 SMV Analog Output Selection Determine which PV is desired as SMV Then Select Output PV1 Delta P Differential Pressure PV1 DP PV2 Static Absolute or Gauge Pressure PV2 SP Proc Temp Process Temperature PV3 Temp PV4 Calculated Calculated Flow Rate PV4 Flow d d Factory setting Static pressure may be absolute or gauge pressure depending on the SMV model type For models SMA110 and SMA125 PV2 measure absolute pressure For model SMG170 PV2 measures gauge
78. R ONE BADPVPR LOW PVALDEBEU 2 0000 PVHHPR NOACTION INPTDIR REVERSE PVHIPR NOACTION LOCUTOFF PVLLPR NOACTION ART TRANSMITTER DATA STITAG FT3011 PVRAW 50 000 SECVAR 21 5762 SENSRTYP SPT_DP URL 400 000 DAMPING 0 00000 PVCHAR LINEAR URV 250 000 SERIALNO 10775120 CJTACT OFF LRV 0 00000 STISWVER 2 5 PIUOTDCF OFF LUL 0 00000 STATE OK DECONF Pv Sv Db STI EU INH20 COMMAND NONE TRANSMITTER SCRATCH PAD TRANSMITTER STATUS PV Number Number of PVs The following parameters are added to the list of parameters that the STIMV IOP checks for database mismatches between itself and the transmitter PV Number e Number of PVs Continued on next page 164 SMV 3000 Transmitter User s Manual 1 99 A 6 Database Mismatch Parameters continued DECONF Changes Operation Notes continued If a mismatch is detected only the slots PVs that have the mismatch will have their PV value set to not a number NAN and their STATE parameter on the Detail display will show DBCHANGE Note that an asterisk will appear next to the PV number or Number of PVs on the other slots to indicate that there is a problem A change in the DECONF parameter such as turning PV2 3 or 4 ON which is equivalent to building a point for the given transmitter PV can only be downloaded from the Detail display for PV number 1 Enter identical tag names for as many PVs as desired sequentially up to 4 and then download from the maste
79. Range Limit URL to 400 inH20 at 39 2 F 4 Thus for a 100 psi range the initial zero offset can be expressed by ong sO 26a ROO OD Sp 400 inH20 Note that these are typical values and they may vary However our patented characterization method includes several techniques that help to ensure that this level of performance can be achieved Continued on next page 1 99 SMV 3000 Transmitter User s Manual 117 10 5 Resetting Calibration continued Background You can erase incorrect calibration data for a given PV measurement range by resetting the data to default values using the SCT or SFC Procedure Depending if you are using the SCT 3000 or the SFC to reset calibration refer to the appropriate sections below for the procedure The procedure shows you how to reset calibration data for a given PV measurement range in a transmitter Using the SCT select the topic Resetting Calibration for an SMV 3000 Transmitter Using the SFC Follow the procedure for Steps to Reset Calibration Data for an SMV 3000 in Section 7 of the SFC Operating Guide 118 SMV 3000 Transmitter User s Manual 1 99 Section 11 Troubleshooting 11 1 Introduction Section Contents This section includes these topics Topic See Page Ta lt NOM PE T CD 119 enced peice bee Leste epo ur rene ene ane inis 120 11 3 Troubleshooting Using the
80. SFC tried to restore as options do not match much of database as possible OPTION MISMATCH STATUS TAG ID Selection is unknown Be sure SFC software is latest version UNKNOWN TAG NO Not enough resistance in series Check sensing resistor and with communication loop increase resistance to at least LOW LOOP RES 2500 TAG NO SFC is operating incorrectly Try communicating again If error still exists replace SFC SFC FAULT URV 1 TAG ID SFC Value calculation is greater SFC Press CLR key and start E than display range again Be sure special units GEHEN conversion factor is greater than display range SCT The entered value is not SCT Enter a value within the within the valid range range 1 99 SMV 3000 Transmitter User s Manual 135 Section 12 Parts List 12 1 Replacement Parts Part Identification All individually salable parts are indicated in each figure by key number callout For example 1 2 3 and so on parts that are supplied in kits are indicated in each Figure by key number callout with the letter K prefix For example K1 K2 K3 and so on e Parts denoted with a t are recommended spares See Table 39 for summary list of recommended spare parts Figure 29 shows major parts for given model with parts list Figure reference Continued on next page 1 99 SMV 3000 Transmitter User s Manual 137 12 1 Replacement Parts Cont
81. SMV 3000 Transmitter User s Manual 39 5 2 Establishing Communications continued Establishing On line the SMV Table 9 Table 9 lists the steps to begin an on line session with the loop connected Communications with SMV and upload the database configuration from the transmitter Making SCT 3000 On line Connections Step Action 1 Make sure that 24V dc power is applied to the proper SMV transmitter SIGNAL terminals See Subsection 4 5 Wiring SMV 3000 Transmitter for details Apply power to the PC or laptop computer and start the SCT 3000 application Perform either step 4A recommended or 4B but not both to upload the current database configuration from the SMV 4A e Select Tag ID from the View Menu or click on the Tag ID toolbar button to access the View Tag dialog box If the SCT 3000 detects that the transmitter is in analog mode a dialog box displays prompting you to put the loop in manual and to check that all trips are secured if necessary before continuing Click OK to continue After several seconds the SCT 3000 reads the device s tag ID and displays it in the View Tag dialog box e Click on the Upload button in the View Tag dialog box to upload the current database configuration from the SMV and make the on line connection Communications Status dialog box displays during the uploading process 4B Select Upload from the Device Menu or click on the Up
82. T C Fault Detect Background TempConf Configuration PV3 continued Select whether to turn on the function for T C or RTD fault detection e ON Any RTD or T C lead breakage initiates a critical status flag OFFd Break in RTD sensing lead or any T C lead initiates a critical status flag d Factory setting You can turn the transmitter s temperature sensor fault detection function ON or OFF through configuration With the detection ON the transmitter drives the PV3 output to failsafe in the event of an open RTD or T C lead condition The direction of the failsafe indication upscale or downscale is determined by the failsafe jumper on the PWA See Subsection 8 3 When fault detection is set to OFF these same failsafe conditions result in the transmitter for an open RTD sensing lead or any T C lead But when an open RTD compensation lead is detected the transmitter automatically reconfigures itself to operate without the compensation lead This means that a 4 wire RTD would be reconfigured as 3 wire RTD if possible and thus avoiding a critical status condition in the transmitter when the transmitter is still capable of delivering a reasonably accurate temperature output Continued on next page 64 SMV 3000 Transmitter User s Manual 1 99 6 8 TempConf Configuration PV3 Continued PV3 Temperature Range Values LRV and URV The Lower Range Value and the Upper Range Value fields for PV3
83. all PVs for a multivariable transmitter must be allotted to consecutive slots within a given IOP boundary While a multivariable transmitter is physically connected to only one slot the adjacent slots are allocated for the other PVs of the transmitter and they can not cross over or wrap around the IOP boundaries Note that points include the usual IOP PV processing parameters such as alarm limits alarm hysteresis PV clamping and engineering unit conversion Figure A 3 Sixteen AI Points per STIMV IOP Universal HM Station IOP handles 16 Al points NIM split into boundaries of PM APM HPM 8 slots each 1 to 8 and 9 to 16 STIMV PMM IOP FTA SMV 3000 Transmitters with up to 4 PVs each B 9 9 PVs allocated to PVs allocated to PVsallocatedto PVs allocated to IOP slots 1 to 4 IOP slots 5to 8 IOP slots 9 to 12 IOP slots 13 to 16 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 153 A 3 Data Exchange Functions continued Four Points Per Transmitter To accommodate all the PVs that can be associated with a given SMV 3000 transmitter you must build an AI point for each PV up toa maximum of four points PVs per transmitter Each point built must have the same name assigned for the STITAG parameter and be assigned to contiguous slots The IOP will calculate the number of PVs based on
84. also are included for various temperature probes You must use shielded cable to connect sensor to transmitter s temperature circuit 1 99 SMV 3000 Transmitter User s Manual 29 4 5 CE Conformity Special Conditions Europe Wiring SMV 3000 Transmitter You must use shielded twisted pair cable such as Belden 9318 for all signal power wiring Summary The transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range shown in Figure 13 Figure 13 Operating Range for SMV 3000 Transmitters 1440 1200 A Operating Area Loop NOTE A minimum of 250 Resistance 800 Ohms of loop resistance is ohms necessary to support 650 communications Loop resistance equals barrier resistance plus wire 450 resistance plus receiver resistance Also 45 volt operation is permitted if 250 not an intrinsically safe 0 10 8 16 28 206325 283 37 0 42 4 Operating Voltage Vdc 21012 You simply connect the positive and negative loop wires to the positive and negative SIGNAL terminals on the terminal block in the transmitter s electronics housing shown in Figure 14 Continued on next page 30 SMV 3000 Transmitter User s Manual 1 99 4 5 Wiring SMV 3000 Transmitter Continued Figure 14 SMV 3000 Transmitter Terminal Block Electronics Housing gt le j 4 METER L SIGNAL
85. ame high performance standards Figure SMV 3000 Transmitter Handles Multiple Process Variable Measurements and Calculates Flow Rate Electronics Housing Meter body The SMV 3000 transmitter accepts process temperature signals from an external Resistance Temperature Detector RTD or any one of several common thermocouple types Its unique measurement sensor simultaneously handles differential pressure static pressure and meter body temperature signals while a separate circuit processes the process temperature input Note that the static pressure absolute or gauge is read from the high pressure side of the meter body Using stored equations in conjunction with the multiple process variable inputs the SMV 3000 calculates a compensated volumetric or mass flow rate output for gases liquids and steam Its output signal is proportional to the calculated differential flow rate Continued on next page 1 99 SMV 3000 Transmitter User s Manual 3 1 3 SMV 3000 Smart Multivariable Transmitters Continued SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced DE protocol format for direct digital communications with our TPS TDC 3000 control system In the analog format only a selected variable is available as an output which can be any one of the following Differential Pressure PV1 Static Pressure PV2 Process Temperatu
86. aning inH2O 39F Inches of Water at 39 2 F 4 C inH2O 68F Inches of Water at 68 F 20 C mmHg 0C Millimeters of Mercury at 0 C 32 F psi d Pounds per Square Inch kPa Kilopascals MPa Megapascals ase Millibar bar Bar g cm Grams per Square Centimeter Kg cm Kilograms per Square Centimeter inHg 32F Inches of Mercury at 32 F 0 C mmH20 4C Millimeters of Water at 4 C 39 2 F mH20 4C Meters of Water at 4 C 39 2 F ATM Normal Atmospheres inH2O 60F Inches of Water at 60 F 15 6 C d Factory setting Static pressure may be absolute or gauge pressure depending on the SMV model type Atmospheric Offset For SMV models SMG170 which uses gauge pressure as PV2 input you must measure the absolute static pressure and then enter that value in the Atmospheric Offset field Continued on next page 1 99 SMV 3000 Transmitter User s Manual 59 6 7 AP GPConf Configuration PV2 continued Background PV2 AP GP or SP Range Values LRV and URV ATTENTION Damping Background Internally the SMV transmitter uses absolute pressure values for all flow calculations The value entered in the Atmospheric Offset field is added to the gauge pressure input value to approximate the absolute pressure An inaccurate atmospheric pressure offset value will result in a small error of the flow calculation Use an absolute pressure gauge to measure the correct atmospheric pressure A standard ba
87. as sized the orifice meter to produce a differential pressure of 241 3 inches H2O at 22 345 lb hr The flowing pressure is 64 73 psia and the flowing temperature is 350 degrees F The steps in Table C 5 shows how to configure the SMV to calculate the PV4 flow variable for this application Continued on Next page 188 SMV 3000 Transmitter User s Manual 1 99 Dynamic Compensation Flow Equation continued Table C 5 Superheated Steam Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select superheated steam mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units Ib h on the FlowConf tab card Click the Wizard Jon the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page 3 Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke the Dynamic Flow Compensation Model then click Next to proceed to the Flow Element Properties page 4 Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D greater than 2 3 inches Bore Diameter 4 2154 inches Material 304SS Flowing Temperature 350 F e The expansion coefficient is automatically calculated based on the entered data Click Next to
88. as two point calibration This means when you calibrate two points in the PV range all the points in that range adjust to that calibration You must have a precision pressure source with an accuracy of 0 04 or better to do a range calibration Note that we factory calibrate SMV 3000 Smart Multivariable Transmitters with inches of water ranges using inches of water pressure referenced to a temperature of 39 2 F 4 C Depending if you are using the SCT 3000 or the SFC to perform calibration refer to the appropriate sections below for the procedure The procedures show you how to calibrate the PV1 and PV2 ranges LRV and URV of the transmitter This procedure assumes that the transmitter is removed from the process and located in a controlled environment See Figure 28 for typical SCT SFC power supply and pressure source hookup for calibration Using the SCT select the topic Calibrating LRV and URV for an SMV 3000 Transmitter and Click on Input Calibration for the desired PV listed in the menu The procedure for setting PV1 range is viewed by selecting Steps to Calibrate LRV and for PV1 The procedure for setting PV2 range is viewed by selecting either Calibration Procedure Using an Absolute Pressure Vacuum Source or Calibration Procedure Using a Gauge Pressure Source with an Absolute Pressure Readout Using the SFC Follow the procedure for Calibrating Measurement Range for PV1
89. ays change LRV first Continued on next page 1 99 SMV 3000 Transmitter User s Manual 71 6 9 FlowConf Configuration PV4 continued Damping Adjust the damping time constant for flow measurement PV4 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV4 are 0 004 0 5 1 0 2 0 3 0 4 0 5 0 10 0 50 0 and100 0 d Factory setting ATTENTION The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndown ratio using the pressure range information for your transmitter Low Flow Cutoff for For calculated flow rate PV4 set low and high cutoff limits between 0 PYd and 30 of Upper Range Limit for PV4 in engineering units Low Flow Cutoff Low 0 0 2 default High 0 0 default Background You can set low and high low flow cutoff limits for the transmitter output based on the calculated variable PV4 The transmitter will clamp the current output at zero percent flow when the flow rate reaches the configured low limit and will keep the output at zero percent until the flow rate rises to the configured high limit This helps avoid errors caused by flow pulsations in range values close t
90. basic information on installation setup and operation of the SCT 3000 It is a companion document to the SCT on line user manual SMV 3000 Smart Multivariable Transmitter User s Manual 34 SM 25 02 One copy is shipped with every transmitter order up to five units Orders for more than five units will ship with one SMV user manual for every five transmitters This document provides detailed information for installing wiring configuring starting up operating maintaining and servicing the SMV 3000 transmitter This is the main reference manual for the SMV 3000 transmitter Smart Field Communicator Model STS103 Operating Guide 34 ST 1 1 14 One copy is shipped with every SFC This document provides generic SFC information and detailed keystroke actions for interfacing with these Honeywell Smartline Transmitters SMV 3000 Smart Multivariable Transmitter ST 3000 Smart Pressure Transmitter STT 3000 Smart Temperature Transmitter MagneW 3000 Smart Electromagnetic Flowmeter Guide to Temperature Sensors and Thermowells 34 44 29 01 This document tells you how to properly specify thermal probes and thermowell assemblies for your application Model selection guides also are included for various temperature probes SMV 3000 Transmitter User s Manual 1 99 Section 2 Quick Start Reference 2 1 Introduction Section Contents About this section This section includes these topics Topic See Page 2 4 Intr
91. be simulated Value should be within LRV and URV settings for PV1 Write input to simulate input for PV1 Repeat Steps 5 and 6 if you want to simultaneously simulate another PV input by selecting the appropriate tab cards e APInCal for PV2 e TempinCal for PV3 or e FlowlnCal for PV4 Select PV Monitor from the View pull down menu to open the PV Monitor window and read PV4 FLOW output and verify PV input Record the output value and compare it with expected results See NOTE below If output is not as expected check range and PV4 configuration data and change as required Clear input mode for all PVs in input mode 10 Select Status tab card to verify that all transmitter inputs are in not in input mode and that there are no new messages NOTE For SMV models SMG170 which uses gauge pressure as PV2 input you must measure the absolute static pressure and then enter that value in the Atmospheric Offset field of the GPConftab card Internally the SMV transmitter uses absolute pressure values for all flow calculations The value entered in the Atmospheric Offset field is added to the gauge pressure input value to approximate the absolute pressure An inaccurate atmospheric pressure offset value will result in a small error of the flow calculation Use an absolute pressure gauge to measure the correct atmospheric pressure A standard barometer may not give an accurate absolute press
92. bolts 51452867 300 SS Blind Flange Adapter Kit with 316 SS non NACE bolts 51452867 400 SS Blind Flange Adapters and B7M alloy steel bolts Each Blind Flange Adapter Kit includes l aae REEERE Gasket Flange Adapter emm ee 2 Kb Leder res Blind Flange Adapter eme 2 KC Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 03 04 34 SM 99 01 Addendum to 33 SM 25 02 5 of 8 Table 5 Process Head Assembly Kits Key Part Number Description Quantity No Per Unit Process Head Assembly Kit with PTFE Gasket and with 51452864 010 Carbon steel head zinc plated without side vent drain 51452864 012 Carbon steel head zinc plated with side vent drain 51452864 020 Stainless steel head without side vent drain 51452864 022 Stainless steel head with side vent drain 51452864 030 Hastelloy C head without side vent drain 51452864 032 Hastelloy C head with side vent drain 51452864 040 Monel head without side vent drain 51452864 042 Monel head with side vent drain Process Head Assembly Kit with VITON Gasket and with 51452864 110 Carbon steel head zinc plated without side vent drain 51452864 112 Carbon steel head zinc plated with side vent drain 51452864 120 Stainless steel head without side vent drain 51452864 122 Stainless steel head with side vent drain 51452864 130 Hastelloy C head without side vent drain 51452864 132 Hastelloy C head with side vent drain 51452864 140 Monel head without side vent dra
93. bration CORRECTS were Recalibrate PV2 SP range deleted and data was reset CORRECTS RST PV2 8 6 Corrects Active on STATUS ID CORR ACTIVE PV3 Process temperature PV3 has been Nothing or do a reset corrects E 3 calibrated and is now different than MBs cR TT EM factory default uncalibrated Continued on next page 126 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Messages Diagnostic Messages continued 32 Non Critical Status Diagnostic Message Table continued SMV Status SCT Status Message SFC Display Message Status Message Possible Cause What to Do 9 6 Corrects Active on PV4 STATUS TAG ID CORR ACTIVE PV4 Calculated flow rate PV4 has been Nothing or do a reset corrects CORR ACTIVE PV4 calibrated 3 6 Density temperature or STATUS 3 6 Either the temperature PV3 or the Check to see if the PV pressure out of range pressure PV2 is not within the measurement is correct boundaries of SMV steam equation The SMV steam equation is defined for pressures between 8 and 3000 psia and temperature between saturation and 1500 F except above 2000 psia 2 2 Excess Span Correct STATUS TAG ID EX SPAN COR PV1 SPAN correction factor is outside Verify calibration PV1 x xeu Ren acceptable limits for PV1 range P Il th Or E Could be that transmitter was in Sol
94. cally to compensate for any changes in the LRV and maintain the present span URV LRV e If you must change both the LRV and URV always change the LRV first Continued on next page 1 99 SMV 3000 Transmitter User s Manual 55 6 6 DPConf Configuration PV1 continued Output Conformity Background About Square Root Output Select the output form for differential pressure PV1 variable to represent one of these selections Note that calculated flow rate process variable PV4 includes a square root operation and it is not affected by this selection LINEAR e SQUARE ROOT d Factory setting The PV1 output is normally set for a straight linear calculation since square root is performed for PV4 However you can select the transmitter s PV1 output to represent a square root calculation for flow measurement Thus we refer to the linear or the square root selection as the output conformity or the output form for PV1 For SMV 3000 transmitters measuring the pressure drop across a primary element the flow rate is directly proportional to the square root of the differential pressure PV1 input The PV output value is automatically converted to equal percent of root DP when PV1 output conformity is configured as square root You can use these formulas to manually calculate the percent of flow for comparison purposes 100 P Where AP Differential pressure input in engineering units Span Tran
95. changes in the LRV and maintain the present span URV LRV See Figure 23 for an example e If you must change both the LRV and URV always change the LRV first However if the change in the LRV would cause the URV to exceed the URL you would have to change the URV to narrow the span before you could change the LRV Figure 23 Example of LRV and Interaction Current Range Settings LRL LRV SPAN URV URL 328 100 257 600 842 OF Range Settings After LRV is Changed to Zero 0 LRL LRV SPAN gt URV URL 328 100 0 257 600 700 842 F Continued on next page 66 SMV 3000 Transmitter User s Manual 1 99 6 8 Damping Background TempConf Configuration continued Adjust the damping time constant for Process Temperature PV3 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV3 are 0 00d 0 3 0 7 1 5 3 1 6 3 12 7 25 5 51 1 102 3 d Factory setting The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndown ratio using the pressure range information for your transmitter 1 99 SMV
96. del of the performance of the transmitter s sensors and then stores that data in the transmitter s memory Note that this is not the final calibration which is done at the end of the process against the ordered range While resetting the calibration will return the transmitter to a close approximation of the previous calibration using its stored characterization data the accuracy of the reset transmitter will be lower than the specified final calibrated accuracy The calibration is not exact since the transmitter mounting angle may be different than the factory mounting angle and time drift may have occurred since the factory characterization This means that the transmitter is calculating its output based on the characterization equation alone without any compensation for the small residual errors of zero offset and span correction For example a typical zero offset correction is less than 0 1 inH2O for a 400 inH20 range and a typical span correction is less than 0 2 regardless of the range down to the point where specification turndown begins The typical performance of a 400 inH2O transmitter after a calibration reset or a Corrects Reset as it is often called can be expressed as 0 1 inH20 Accuracy 0 296 Span inH2O By correcting the zero input the typical performance will be 0 2 or better For other transmitter ranges the initial zero offset will be scaled by the ratio of the Upper
97. downloading to the SMV Figure 20 shows a graphic summary of the on line configuration process Figure 20 SMV On line Configuration Process SMV Configuration Database created using SCT Configuration Forms Tab Cards SMV Configuration Data written to SMV during configuration a Database File saved SMV 3000 on Diskette 24099 Configuration Summary The SCT contains templates that you can use to create configuration database for various smart field devices The SMV templates contain the configuration forms or tab cards necessary to create the database for an SMV transmitter Continued on next page 1 99 SMV 3000 Transmitter User s Manual 47 6 2 Overview Continued Configuration Summary continued SMV 3000 SCT Connections SFC and SMV 3000 Configuration When using a Honeywell defined SMV template you should choose a file template for the temperature range and model of SMV that you wish to configure For example if the SMV transmitter is a model SMA125 and you are using a J type thermocouple as the process temperature PV3 input you would choose the template file sma125j hdt from the list of Honeywell templates You would then enter the configuration parameters in the fields of the tab cards displayed in the SCT window Configuration is complete when you have entered all parameters in the te
98. e diameter of pipe do tane siste obere eint Orifice plate bore diameter at flowing temperature eei rime vp tease te E v retener vc Es Inside diameter of orifice Velocity of approach factor ipo e ey M Super compressibility factor Acceleration of gravity Scaling factor for volumetric flow in PV4 algorithm IAN code crue Scaling factor for mass flow in PV4 algorithm IN eta tate ftra eie fecit he dd Units conversion factor Pause Reiten AN Pressure E TEATA tbe tendu Measured static pressure in PV4 algorithm PG ences Absolute critical pressure of the gas oto E E Gee ets Ae ee nd Static pressure at downstream point Measured differential pressure Pascals PV4 algorithm bee ples Piper HE RS pose DRE RUND Absolute pressure of flowing gas p sedente CO oe de Reduced pressure Perec carre itecto eere mit ec tienen atomic cete ttai severe ect te etal Static pressure at upstream point Coda a eI EE Reda e Doux Bets Volumetric rate of flow in PV4 algorithm dudo edet de e Edo tute slaves gaa Rate of flow perc Um Gas constant EE TTE E E REE E A Absolute tempe
99. e limits for PV1 range ist lith Or ABRO CORE PY Could be that transmitter was in Sree et See MG Solutions Support Center input or output mode during Zero Correction is Out of CORRECT procedure Limits 4 1 Excess Zero Correct STATUS TAG ID EX ZERO COR PV2 ZERO correction factor is outside Verify calibration PV2 3 2 acceptable limits for PV2 range vd aro Bereit Il th ecole ee Could be that transmitter was in E ide dE Won input or output mode during a gita se ppt CORRECT procedure 8 1 Excess Zero Correct STATUS TAG ID EX ZERO COR PV3 ZERO correction factor is outside Verify calibration PV3 acceptable limits for PV3 range EX ZERO COR e If error persists call the Solutions Support Center 9 1 Excess Zero Correct STATUS TAG ID EX ZERO COR PV4 ZERO correction factor is outside Verify calibration PV4 acceptable limits for PV4 range EX ZERO COR PV4 e If error persists call the Solutions Support Center 9 5 In Cutoff PV4 STATUS TAG ID IN CUTOFF PV4 Calculated flow rate is within Nothing wait for flow rate to configured low and high limits for exceed configured high limit PN OT OW CULM Verify that flow rate is in cutoff 5 4 Input Mode PV1 DP STATUS TAG ID INPUT MODE PV1 Transmitter is simulating input for Exit Input mode PV1 INPUT MODE PV1 SCT Press Clear Input Mode button on the DP InCal tab SFC Press SHIFT INPUT and CLR k
100. ed on using the SCT 3000 Smartline Configuration Toolkit software version 2 0 or greater as the operator interface While this manual provides detailed procedures to assist first time users it also includes summaries for most procedures as a quick reference for experienced users If you will be digitally integrating the SMV 3000 transmitter with our TPS TDC 3000 control system we recommend that you use the PM APM Smartline Transmitter Integration Manual supplied with the TDC 3000X bookset as the main reference manual and supplement it with detailed transmitter information in Appendix A of this manual Note that this manual does not include detailed transmitter specifications A detailed Specification Sheet is available separately or as part of the Specifier s Guide which covers all Smartline transmitter models Conventions and Symbol Definitions The following naming conventions and symbols are used throughout this manual to alert users of potential hazards and unusual operating conditions ATTENTION ATTENTION indicates important information actions or procedures that may indirectly affect operation or lead to an unexpected transmitter response CAUTION CAUTION indicates actions or procedures which if not performed correctly may lead to faulty operation or damage to the transmitter WARNING indicates actions or procedures which if not performed correctly may lead to personal injury or present a safety hazard
101. eel head without side vent drain 30753908 01 1 Process head assembly kit stainless steel DIN head without side vent drain K3 Pipe plug 2 K4 Vent plug 1 K5 Vent bushing 1 K7 Gasket PTFE process head 1 K10 Gasket PTFE flange adapter 1 K13 Process head 1 Process Head Kits one head with Viton head gasket 30753908 101 Process head assembly kit hastelloy C head 30753908 102 Process head assembly kit hastelloy C DIN head 30753908 103 Process head assembly kit carbon steel head with side vent drain 30753908 104 Process head assembly kit st steel head with side vent drain 30753908 105 Process head assembly kit monel head 30753908 109 Process head assembly kit carbon steel head without side vent drain 30753908 110 Process head assembly kit stainless steel head without side vent drain em ra re oem l e es 30753908 111 Process head assembly kit stainless steel DIN head without side vent drain K3 Pipe plug 2 K4 Vent plug 1 K5 Vent bushing 1 K7 Gasket Viton process head 1 K10 Gasket PTFE flange adapter 1 K13 Process head 1 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 145 12 1 Replacement Parts continued Table 39 Summary of Recommended Spare Parts Reference Spares for Part Number Description Figure Key 1 10 10 100 100 Number Number Units
102. efer to the SCT on line manual for additional information about using custom units in your SMV 3000 configuration 74 SMV 3000 Transmitter User s Manual 1 99 6 11 Flow Compensation Wizard Description Standard Equation Dynamic Compensation Equation A Flow Compensation Wizard is provided with the SCT 3000 which is used to configure PV4 the flow variable of the SMV 3000 Multivariable Transmitter The flow compensation wizard will guide you in configuring the PV4 output for either a standard flow equation or a dynamic compensation flow equation e You can access the flow compensation wizard by pressing the Wizard button in the SCT SMV 3000 configuration window e Refer to the SCT 3000 on line User Manual for detailed information for using the flow compensation wizard The SMV 3000 standard flow equation is a simplified version of the ASME MFC 3M flow equation The SMV 3000 uses the standard equation to compensate for the density changes in gases liquids and steam saturated and superheated and can be used with any primary flow element that behaves according to the following equation Flow See Appendix for SMV 3000 standard flow equations and examples of flow configuration using the flow compensation wizard The SMV 3000 dynamic compensation flow equation is the ASME flow equation as described in ASME MFC 3M Measurement of Fluid Flow in Pipes Using Orifice Nozzle and
103. emperature ae Sensor amp Microprocessor j gt Digital signal broadcasts svi up to 4 PVs plus Static Pressure secondary variable in Sensor floating point format over N 20mA loop N M PV1 Differential Pressure IT PV2 Static Pressure E PV3 Process Temperature PV4 Calculated Volumetric or Mass Flow SV1 Meter Body Temperature RTD or Monitoring purposes only Pressure imo Transmitter The SMV 3000 transmitter has no physical adjustments You need an SCT adjustments to make any adjustments in an SMV 3000 transmitter Alternately certain adjustments can be made through the Universal Station if the transmitter is digitally integrated with our TPS TDC 3000 control system 1 99 SMV 3000 Transmitter User s Manual 5 1 4 Smartline Configuration Toolkit SCT 3000 Smartline Honeywell s SCT 3000 Smartline Configuration Toolkit is a cost effective Configuration Toolkit means to configure calibrate diagnose and monitor the SMV 3000 and other smart field devices The SCT 3000 runs on a variety of Personal Computer PC platforms using Windows 95 Window 98 and Windows NT It is a bundled Microsoft Windows software and PC interface hardware solution that allows quick error free configuration of SMV transmitters Figure 4 shows the major components of the SCT 3000 Some SCT 3000 features include Preconfigured templates that simplify configuration and allow rapid development of conf
104. ent to represent an engineering unit that is not one of the preprogrammed units stored in the SCT you must select custom units and enter a tag that identifies the desired custom unit Using the SCT selecting Custom Units allows you to choose a unit that is compatible with your application process Additionally a conversion factor must be calculated and entered when configuring the PV4 flow variable This conversion factor is a value used to convert the standard units used by the SMV into the desired custom units The standard units used by the SMV are e Tonnes hour for mass flow Meters hour for volumetric flow For example to calculate the conversion factor for a volumetric flow rate of Standard Cubic Feet per Day SCFD ie 24hr E Flowin SCFD Flow in e Flow in e 847 552 hr 0 3048m 1 day hr Conversion Factor 847 552 For example to calculate the conversion factor for a mass flow rate of Kilograms per day kg day 2 kg 24 hr soit Flow in kg d Flowin Flow in e 24000 hr 001 1 day hr Conversion Factor 24000 This factor is then entered as the Conversion Factor value in Flow Compensation Wizard of the SCT during configuration Please note that when using the standard equation the conversion factor as well as other values are used to calculate the Wizard Kuser factor When using the dynamic corrections equation the conversion factor is used as the Kuser factor R
105. eplacing an existing SMV 3000 transmitter you can skip this section 1 99 SMV 3000 Transmitter User s Manual 13 3 2 Considerations for SMV 3000 Transmitter Evaluate conditions The SMV 3000 transmitter is designed to operate in common indoor industrial environments as well as outdoors To assure optimum performance evaluate these conditions at the mounting area relative to published transmitter specifications and accepted installation practices for electronic pressure transmitters Environmental Conditions Ambient Temperature Relative Humidity Potential Noise Sources Radio Frequency Interference RFI Electromagnetic Interference EMI Vibration Sources Pumps Motorized Valves Valve Cavitation Process Characteristics Temperature Maximum Pressure Rating Figure 7 illustrates typical mounting area considerations to make before installing a transmitter Figure 7 Typical Mounting Area Considerations Prior to Installation Lightning EMI Humidity Ambient Temperature Large Fan Motors Transceivers RFI Pump Meter Body vibration Temperature 21003 Continued on next page 14 SMV 3000 Transmitter User s Manual 1 99 3 2 Considerations for SMV 3000 Transmitter continued Temperature limits Table 2 lists the operating temperature limits for reference Table 2 Operating Temperature Limits Transmitter Type Ambient Meter Body Tempe
106. er TRANSMITTER IS Transmitter is in output mode or Use SCT 3000 to remove transmitter BROADCASTING A input mode from output mode or input mode SUBSTITUTE VALUE PV Bad PV Indication In most cases configuration error detection will result in a Bad PV BP indication for all slots PVs associated with a given SMV 3000 transmitter However if the number of IOP slots allocated differs from the number of PVs configured in the SMV 3000 transmitter only the slots reserved by the IOP will be flagged as bad A download command from slot 1 usually clears Bad PV indication from all but the offending slot PV You will have to make configuration changes to resolve slot conflicts 1 99 SMV 3000 Transmitter User s Manual 169 170 SMV 3000 Transmitter User s Manual 1 99 Appendix B SMV 3000 Configuration Record Sheet SMV 3000 The following configuration sheets provide a means to record the SMV Configuration Data Sheets 3000 configuration database You may want to fill it out prior to creating the transmitter database file or before performing on line configuration These sheets contain all of the configuration parameters for the SMV 3000 The default values are shown in bold SMV 3000 Model 1 General Configuration Section Tag I D Number 8 Characters Max Scratch Pad 32 Characters Max Analog Mode Only 1a Differential Pressure PV1 Config
107. esired PVEUHI and PVEULO values LRV and URV are used as in the formula Tables 9 through A 12 list conversion values that can be used for and in the equation to calculate a desired PV value As a shortcut you can use the built in conversion available for PV1 PV2 and by changing the STI EU parameter and using the values displayed Table A 9 Conversion Values for PV1 and PV2 Pressures Unit m B inH20 39 F 1 0 0 0 inH20 68 F 1 001784985 0 0 mmHg 0 C 1 868268 1 0 0 PSI 0 03612629 0 0 KPa 0 249082 0 0 MPa 0 000249082 0 0 mBAR 2 49082 0 0 BAR 0 00249082 0 0 g cm2 2 539929 0 0 Kg cm2 0 002539929 0 0 inHg 32 F 0 07355387 0 0 mmH20 4 C 25 4 0 0 mH20 4 C 0 0254 0 0 ATM 0 00245824582 0 0 inH20 260 F 1 000972512 0 0 Table A 10 Conversion Values for PV3 Temperature Unit m B C 1 0 0 0 F 1 8 32 0 K 1 0 273 14844 R 1 8 491 67188 166 SMV 3000 Transmitter User s Manual 1 99 A 6 Engineering Unit Conversion for PV4 Operation Notes continued Engineering unit conversion for PV4 must be done manually if you want to display PV4 flow calculation in units other than cubic meters per hour The engineering unit description is entered in the EUDESC parameter in the PED Then you enter LRV and URV in the detail display for PV4 Next calculate the conversion factor for PV
108. eter Body Center Section sse 113 Accessing SMV 3000 Diagnostic Information using the SCT 121 Critical Status Diagnostic Message 123 Non Critical Status Diagnostic Message 126 Communication Status Message Table ssssssssseeeenees 132 Informational Status Message Table 134 SFC Diagnostic Message Table sssssssssssseee eene 135 Parts Identification for Callouts in Figure 30 140 Parts Identification for Callouts in Figure 31 142 Parts Identification for Callouts in Figure 32 sse 143 Summary of Recommended Spare Parts 146 Summary of SMV 3000 Transmitter PVs 158 Typical SMV 3000 Database Size and Broadcast Time 159 Base Engineering Units for SMV 3000 Transmitter 164 Sensor Type Selections for SMV 3000 5 165 PV Characterization Selections for SMV 3000 5 165 DECONF and PV Type Parameter Entry Comparison
109. eys 128 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Messages Diagnostic Messages continued eontintied Table 32 Non Critical Status Diagnostic Message Table continued SMV Status SCT Status Message SFC Display Message Status Message Possible Cause What to Do 5 5 Input Mode PV2 AP STATUS TAG ID INPUT MODE PV2 Transmitter is simulating input for Exit Input mode INPUT MODE PV2 oe SCT Press Clear Input Mode button on the AP InCal tab SFC Press SHIFT INPUT and CLR keys 5 6 Input Mode Temp STATUS ID INPUT MODE Transmitter is simulating input for Exit Input mode INPUT MODE PV3 Ri SCT Press Clear Input Mode button on the TEMP InCal tab SFC Press SHIFT INPUT and CLR keys 5 7 Input Mode PV4 Flow STATUS TAG ID INPUT MODE PV4 Transmitter is simulating input for Exit Input mode INPUT MODE PV4 PNA SCT Press Clear Input Mode button on the FLOW InCal tab SFC Press SHIFT INPUT and CLR keys 2 0 Meter Body Sensor Over STATUS TAG ID M B OVERTEMP Sensor temperature is too high Take steps to insulate meter body Temperature z gt 125 C Accuracy and life span from temperature source De ee may decrease if it remains high 2 7 No DAC Temp Comp STATUS TAG ID NO DAC TEMP COMP Failed DAC Replace electronics module Or
110. for condensate to drain away from the transmitter Figure 12 shows the transmitter located below the tap for liquid or steam flow measurement This arrangement minimizes the static head effect of the condensate Although the transmitter can be located level with or above the tap this arrangement requires a siphon to protect the transmitter from process steam The siphon retains water as a fill fluid Figure 11 Transmitter Location Above Tap for Gas Flow Measurement e High Pressure or 2 ra Connection ressure Connection LS 3 Valve TEE Manifold To High To Low Pressure Pressure Connection Connection pe 0 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 25 4 3 Piping SMV 3000 Transmitter continued ATTENTION Figure 12 Transmitter Location Below the Tap for Liquid or Steam Flow Measurement To High To Low Pressure Pressure _ gt Connection Connection J o op 9 High Low Pressure 2 Pressure Connection Connection 3 Valve Manifold For liquid or steam the piping should slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot Slope the piping down towards the transmitter if the transmitter is below the process connection so the bubbles may rise back into the piping through the liquid If the transmitter is located
111. g 75 6 12 Saving Downloading and Printing a Configuration gi TRE MT ITE 71 6 13 Verifying Flow Configuration 78 About This Section This section introduces you to SMV 3000 transmitter configuration It identifies the parameters that make up the transmitter s configuration database and provides information for entering values selections for the given configuration parameters using the SCT Continued on next page 1 99 SMV 3000 Transmitter User s Manual 45 6 1 Introduction continued ATTENTION SCT On line Help and User Manuals To Print On line Manual and Help Topics Please verify that you have the SCT software version that is compatible with your SMV 3000 Refer to the table on Page 1 To check the software version connect an SFC or SCT to the transmitter see Figure 28 for typical SFC and SCT connections Using the SCT Using the SFC Perform Upload of the SMV database to the SCT The SMV firmware version can be read from the Device tab card To check the SCT software version select About SCT from the Help pull down menu The software version will be displayed Press SHIFT and ID keys Wait for upload of transmitter configuration to SFC Then press SHIFT and 3 The software version for the SFC and SMV will be displayed IMPORTANT While the information presented in this section refers to SMV 3000 transmitter co
112. g process For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that simulated PV readings on Universal Station displays will be flagged as BAD PV although the PVRAW reading will continue to be displayed will reflect the simulated input 80 SMV 3000 Transmitter User s Manual 1 99 7 3 Running Output Check Background ATTENTION Analog Output Mode Procedure An SMV transmitter operating in the analog mode can be put into a constant current source mode called the output mode to checkout other instruments in the control loop such as recorders controllers and positioners Using the SCT you can tell the transmitter to change its output to any value between 0 percent 4mA or 1V and 100 percent 20mA or 5V and maintain that output This makes it easy to verify loop operation through the accurate simulation of transmitter output signals before bringing the loop on line For SMV transmitters operating the DE mode you can simulate an output for each PV individually to verify output at the digital receiver or DCS Follow the steps in Table 20 for transmitters in DE mode The transmitter does not measure the given PV input or update the PV output while it is in the output mode IMPORTANT Before performing this procedure you must check the calibration of the transmitter s D A converter Perform the procedure The Steps to Calibrate for PV4 Output found in the Calibration
113. iagnostic messages displayed as these SMV Status numbers The SCT Status Message column shows the text which appears in the Status tab window when the SCT is in the on line mode and connected to the SMV control loop The SFC Display Message column shows the text which appears when the SFC is connected to the SMV control loop and the STAT key is pressed TDC Display Status Message column shows the text which appears on a TPS TDC Universal Station Some messages and information in the tables are specific to the SCT or SFC and are noted Continued on next page 122 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Messages Diagnostic Messages continued continued Table 31 Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 7 0 A D Failure PV3 STATUS TAG ID A D FAILURE PV3 A D circuit for PV3 input has failed Cycle transmitter power OFF ON A D FAILURE PV3 Replace electronics module 7 1 Characterization Fault STATUS TAG ID CHAR FAULT PV3 Characterization data for PV3 is e Cycle transmitter power PV3 bad OFF ON CHAR FAULT PV3 Replace electronics module 1 1 Characterization PROM STATUS TAG ID CHAR PROM FAULT Characterization data is bad Replace PROM with an identical Fault or Bad Checksum PROM Verify PROM serial CHAR PROM
114. ications Center Section given in Table 2 of this addendum 143 Replacement Parts Figure 32 illustrates and Table 38 lists the Figure 32 SMV 3000 Meter CHOR A part available for the previous design Body of the transmitter Table 38 Parts Identification for For the newer design use Figure 1 of this addendum Callouts in Figure 32 to locate parts and use Table 3 of this addendum for part numbers and descriptions For applicability of parts refer to 34 SM 03 01 SMV 3000 Smart Multivariable Flow Transmitter Specification and Model Selection Guide 147 Wiring Diagrams and Installation The numbers of installation drawings for transmitter Drawings models of revision S and greater is given in Table 7 of this addendum 20f8 34 SM 99 01 Addendum to 33 SM 25 02 03 04 03 04 Table 2 Torque Table Process Head Bolts Nuts Bolt Type 51452557 001 5142557 002 003 51452557 004 Meterbody Type Carbon Steel NACE CR option and B7M Alloy Steel standard no option Non NACE SS option B7 option specified Stainless Steel 51451864XXXX except 67 8 N M 3 4 56 9 NeM 2 8 NeM 48 8 NeM 2 4 XXX5 See Note 1 50 0 Lb Ft 2 5 Lb Ft 42 0 Lb Ft 2 1 Lb Ft 36 0 Lb Ft 1 8 Lb Ft Note 1 Part number 51451864X XX5 applies to the Meterbody for the STD 3000 Transmitter Model STD110 draft range Figure 1 SMV 3000 Multivariable Tran
115. iguration databases Context sensitive help and a comprehensive on line user manual Extensive menus and prompts that minimize the need for prior training or experience The ability to load previously configured databases at time of installation Automatic verification of device identification and database configuration menus and prompts for bench set up and calibration The ability to save unlimited transmitter databases on the PC Please refer to the table on Page 1 for SCT software versions that are compatible with your SMV 3000 transmitter Contact your Honeywell representative for more information Figure 4 Smartline Configuration Toolkit PC or Laptop running Supply SCT 3000 Software Program SMV 3000 Smartline Option Module Power SMV 3000 Transmitter User s Manual 1 99 1 5 Smart Field Communicator SFC About SFC Communications ATTENTION Using the SFC with The portable battery powered SFC serves as the common communication interface device for Honeywell s family of Smartline Transmitters It communicates with a transmitter through serial digital signals over the 4 to 20 milliampere line used to power the transmitter A request response format is the basis for the communication operation The transmitter s microprocessor receives a communication signal from the SFC identifies the request
116. imit 80 000 Upper Limit 800 000 e Click Next to proceed to the Viscosity Compensation page e Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the graph 10 Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 50 High Temp 150 Click Yes to refit the curve with the new limits e Graph coordinates will appear when the mouse is clicked on the graph Select Next to proceed to the Density Compensation page 11 Enter the following equation order and temperature limits for the density compensation in each entry field of the Density Compensation page The density values used in the flow calculation will be clamped at the temperature limits Order 24 Low Temp 250 High Temp 150 Click Yes to refit the curve with the new limits e Graph coordinates will appear when the mouse is clicked on the graph Select Next to proceed to the Flowing Variables page Continued on next page 1 99 SMV 3000 Transmitter User s Manual 183 Dynamic Compensation Flow Equation continued Table C 3 Liquid Propane Configuration Example continued Step Action 12 Click on the following options for Failsafe Indication on the Flowing Variables page so that there is an Y in each check b
117. in 51452864 142 Monel head with side vent drain Each Process head Assembly Kit includes Plug See Note HH 2 2 s Vent Plug See Note mmm 1 K3 VANAMVE SAUCE TTT TET ET ee TT eT Vent Bushing See Note VES AA AAD EARNS rA ED TSS UPON AGUA OE AO ADOS CED RR aes 1 CE ms EE E I chien rAS ori ue EU anf ed 1 K6 t CES VE TREO OE T E S EE E Gasket PTFE Process Head wer RSV ES TEC 1 Ka 1 exa Es Vereor E E OT ERI PEE E Gasket PTFE Flange Adapter mee eret NOTE This item is made of the same material as the Process Heads except for Kits with carbon steel Process Heads which include stainless steel Pipe Plug Vent Plug and Vent Bushing 6 of 8 34 SM 99 01 Addendum to 33 SM 25 02 03 04 Table 6 Pressure Specification and Ratings Summary Comparisons Transmitter Upper Range Maximum Allowable Model Limit Working Pressure Note 1 Previous New Design SMA 110 25 inches H20 39 2 F differential 100 psi 100 psi 6 9 bar 6 9 bar 100 psia absolute pressure SMA 125 400 inches H20 39 2 F differential 51 7 bar 51 7 bar 750 psia absolute pressure SMG 170 400 inches H2O 39 2 F differential pressure 3000 psi 4500 psi 206 8 bar 310 3 bar 3000 psia absolute pressure Note 1 Maximum Working Pressure Rating and Overpressure Rating may vary
118. ing to the smallest value that is reasonable for the process The damping values in seconds for PV1 are 0 004 0 16 0 32 0 48 1 0 2 0 4 0 8 0 16 0 and 32 0 d Factory setting The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases You can use this formula to find the turndown ratio using the pressure range information for your transmitter Upper Range Limit Upper Range Value Lower Range Value Example The turndown ratio for a 400 inH2O transmitter with a range of to 50 inH2O would be Turnd Rati UE 8 1 urndown atto 0600 or 58 SMV 3000 Transmitter User s Manual 1 99 6 7 AP GPConf Configuration PV2 Engineering Units The AP GPConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV2 in the unit of measure selected in the Engineering Units field NOTE Depending on the SMV transmitter model type PV2 will measure static pressure in either absolute or gauge values SMV Models SMA110 and SMA125 PV2 Absolute Pressure STG170 PV2 Gauge Pressure PV2 Engineering Units Select one of the preprogrammed engineering units in Table 13 for display of the PV2 measurements Table 13 Pre programmed Engineering Units for PV2 Engineering Unit Me
119. inued Figure 29 Major SMV 3000 Smart Multivariable Transmitter Parts Reference SMV 3000 Electronics Housing Assembly See Figure 30 Meter Body See Figure 32 Angle Bracket M ing Kit Part N coe doa Mounting Kit Part Number 51196557 001 Continued on next page 138 SMV 3000 Transmitter User s Manual 1 99 12 1 Replacement Parts continued Figure 30 SMV 3000 Electronics Housing K121K13 4 K51K4 K1 K9 17 K 7 Seenote2 K6 NOTES 1 Terminal block assembly See Figure 31 2 These parts including the attached cable assembly that plugs into the electronics module are part of the center section shown for reference purposes only See Figure 32 for meter body parts Continued on next page 1 99 SMV 3000 Transmitter User s Manual 139 12 1 Replacement Parts continued Table 36 Parts Identification for Callouts in Figure 30 Key Part Number Description Quantity No Per Unit 1 51404208 503T Electronics module assembly 1 2 51197486 501 PROM assembly 1 Specify transmitter serial number or 10 digit PROM number along with part number when ordering You can get the serial number or the PROM number from the nameplate on the meter body or by using the SCT or SFC 3 Output meter 1 30752118 501 Analog meter Table III selection ME 4 3075
120. is especially helpful in verifying the affect of a given input on the PV4 calculated flow rate output NOTE The input mode overrides the output mode When the transmitter is in the input mode e The simulated PV input value is substituted for the measured input e The output reflects the simulated input For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that PV readings on Universal Station displays will be flagged as BAD PV although the PVRAW reading will continue to be displayed will reflect the simulated input The procedure in Table 21 outlines the steps for using the transmitter in its input mode and clearing the input mode Table 21 Using SMV Transmitter in the Input Mode Step Action 1 Connect SCT to SMV and establish communications See Subsection 5 2 for procedure if necessary 2 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 3 Perform Upload of the SMV database to the SCT 4 For example purposes we want to simulate the PV1 input while monitoring PV4 output Continued on next page 84 SMV 3000 Transmitter User s Manual 1 99 7 4 Using Transmitter to Simulate PV Input continued P rocedure continued Table 21 Using SMV Transmitter in the Input Mode Continued Step Action 5 Select DPInCaltab card and type in desired PV1 input value that is to
121. it Figure 19 shows the location of the write protect jumper on the electronics module for SMV 3000 transmitters Figure 19 Write Protect Jumper Location and Selections with Daughter PCB Removed 2 Plastic onnector Bracket Main PWA Power Connector Write Daughter PWA EH O EH EN el m X Temperature Read EH Input Connector PWA _ _ Connector PWA _ Screw Screw 1 99 SMV 3000 Transmitter User s Manual 43 44 SMV 3000 Transmitter User s Manual 1 99 6 1 Introduction Section Contents Section 6 Configuration This section includes these topics Topic See Page cro 45 6 2 GIVIOW 47 6 3 Configuring the SMV 3000 with The SCT 49 6 4 Device Configuration sa ear te rg dede vena 50 6 5 General Configuration 51 6 6 DPConf Configuration 1 54 6 7 AP GPConf Configuration 2 59 6 8 TempConf Configuration PV3 61 6 9 FlowConf Configuration 4 68 6 10 Flow Compensation 74 6 11 Using Custom Engineerin
122. itter from service and move it to a clean area before taking it apart 2 Loosen end cap lock and unscrew end cap from electronics side of housing Continued on next page 1 99 SMV 3000 Transmitter User s Manual 103 9 4 Replacing Electronics Module or PROM continued Procedure continued Table 28 Replacing Electronics Module or PROM Continued Step Action 3 Release retaining clip and unplug flex tape and power connectors from Main PWA underneath module Unplug temperature input connector from RTD measurement Daughter PWA underneath module Loosen two captive mounting screws on top of module and then carefully pull module from housing 22365 Temperature Input Connector Flex Ta pe and Power Connectors End cap lock Remove screw holding molding retaining clip to Main PWA and remove molding retaining clip from Main PWA Continued on next page 104 SMV 3000 Transmitter User s Manual 1 99 9 4 Replacing Electronics Module or PROM continued Procedure continued Table 28 Replacing Electronics Module or PROM Continued Step Action 5 Remove two retaining screws and carefully pull Daughter PWA straight up to unplug it from Main PWA Flex Tape Plastic Connector Bracket Main PWA Screw Power Connector E poem Daughter PWA BOR 0568 B B E H
123. l Pressure PV1 measurement PV1 DP and PV2 SP Differential Pressure PV1 and Static Pressure PV2 measurements PV1 DP PV3 TEMP PV1 DP PV4 FLOW PV1 DP w SV1 M B Temp PV1 DP w SV1 amp PV2 SP Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements and the Calculated flow rate value PV4 Differential Pressure PV1 measurement with the Secondary Variable SV1 Differential Pressure PV1 and Static Pressure PV2 measurements with the Secondary Variable SV1 PV1 DP w SV1 PV3 TEMP Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements with the Secondary Variable SV1 PV1 DP w SV1 PV4 FLOW Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements and the Calculated flow rate value PV4 with the Secondary variable SV1 Static pressure may be absolute or gauge pressure depending on the SMV model type For models SMA110 and SMA125 PV2 measures absolute pressure For model SMG170 PV2 measures gauge pressure Continued on next page 1 99 SMV 3000 Transmitter User s Manual 51 6 5 General Configuration continued Background ATTENTION Analog Output You can select which of the transmitter s
124. lange adapter kit monel flange adapters with carbon steel bolts 30754419 018 Flange adapter kit st steel flange adapters with 316 st steel bolts 30754419 020 Flange adapter kit monel flange adapters with 316 st steel bolts K1 Bolt hex head 7 16 20 UNF 1 375 inches lg flange adapter 4 K10 Gasket flange adapter 2 K11 Flange adapter 2 K12 Filter screen 2 30754419 003 Flange adapter kit hastelloy C flange adapters with carbon steel bolts 30754419 019 Flange adapter kit hastelloy C flange adapters with 316 st steel bolts K1 Bolt hex head 7 16 20 UNF 1 375 inches lg flange adapter 4 K10 Gasket flange adapter 2 K11 Flange adapter 2 Continued on next page 144 SMV 3000 Transmitter User s Manual 1 99 12 4 Replacement Parts continued Table 38 Parts Identification for Callouts in Figure 32 Continued Key Part Number Description Quantity No Per Unit Process Head Kits one head with PTFE head gasket 30753908 001 Process head assembly kit hastelloy C head 30753908 002 Process head assembly kit hastelloy C DIN head 30753908 003 Process head assembly kit carbon steel head with side vent drain 30753908 004 Process head assembly kit st steel head with side vent drain 30753908 005 Process head assembly kit monel head 30753908 009 Process head assembly kit carbon steel head without side vent drain 30753908 010 Process head assembly kit stainless st
125. lecting PVs for Broadcast on next page for an explanation on the broadcast of PVs Normally PV1 has the number 1 priority unless all four PVs are selected for broadcast Then PV4 has the number 1 priority PV1 is second PV2 is third and PV3 is fourth However you can set PV1 to have the top priority and PV4 to be second by entering a as the eighth character in the Tag ID Note that the transmission rate for the various PVs depends on the number of PVs that are selected for broadcast When more than one PV is selected the priority PV is sent every other broadcast cycle See the SCT help and on line user manual for descriptions and procedures for filling in the remaining data fields of the Device tab card 50 SMV 3000 Transmitter User s Manual 1 99 6 5 PV Type Selecting PVs for Broadcast General Configuration The PV Type field is found on the General tab card Select one of the PV Types in Table 10 to choose which of the transmitter s PVs are to be sent broadcast to the control system Optionally you can select whether the secondary variable SV 1 is included as part of the broadcast message The secondary is the SMV transmitter s meter body temperature NOTE This configuration parameter is valid only when the transmitter is in DE mode Table 10 If You Select PV Type PV1 DP PV Type Selection for SMV Output These PVs are Broadcast to Control System Differentia
126. load toolbar button to upload the current database configuration from the SMV and make the on line connection If the SCT 3000 detects that the transmitter is in analog mode a dialog box displays prompting you to put the loop in manual and to check that all trips are secured if necessary before continuing Click OK to continue A Communications Status dialog box displays during the uploading process Continued on next page 40 SMV 3000 Transmitter User s Manual 1 99 5 2 Establishing Communications continued Making On line Connections to the SMV continued Table 9 Making SCT 3000 On line Connections Continued Step Action When the on line view of the SMV appears on the screen access the Status form by clicking on its tab The Status form is used to verify the status of the connected field device e Separate list boxes for Gross Status and Detailed Status are presented in the Status form Refer to the SCT 3000 User Manual on line for explanations of each status condition Refer to the SCT 3000 User Manual on line for a procedure on how to download any previously saved configuration database files 1 99 SMV 3000 Transmitter User s Manual 41 5 3 Making Initial Checks Checking Communication Mode and Firmware Version DE Communication Mode Changing Communication Mode Before doing anything else it is a good idea to confirm the transmitter s mode
127. low configuration parameters Continued on next page 1 99 SMV 3000 Transmitter User s Manual 125 11 4 Diagnostic Messages continued Diagnostic Messages Goutintied Table 32 Non Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9 3 Bad AP Compensation STATUS TAG ID BAD AP COMP PV4_ Problem with absolute gauge Verify that absolute gauge PV4 But AP COUP PVA pressure input PV2 or input pressure input is correct for processing circuitry for PV2 selected flow equation e If error persists replace transmitter 9 4 Bad PT Compensation STATUS TAG ID BAD PT COMP PV4 Problem with process temperature Verify that process PV4 4 input PV3 input processing circuitry temperature input is correct Phe Renee for PV3 or PV4 algorithm om AN parameter data erify open defective temperature sensor Correct process temperature measurement e Check for temperature limits exceeded in viscosity or density configuration Check design temperature value for PV4 standard gas algorithm 2 6 Corrects Reset PV1 STATUS TAG ID CORRECTS RST PV1 All calibration CORRECTS were Recalibrate PV1 DP range CORRECTS RST PV deleted and data was reset for PV1 7 range 4 6 Corrects Reset PV2 STATUS ID CORRECTS RST PV2 All cali
128. lowing Temperature 100 e The expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page Select the fluid state as Liquid from the list on the Fluid State page then click Next to proceed to the Liquid Flow page Select Mass as the type of liquid flow from the list box on the Liquid Flow page then click Next to proceed to the Fluid page Select PROPANE as the type of fluid from the list box on the Fluid page then click Next to proceed to the Pipe Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Pipe Properties page 40s Nominal diameter 4 inches Carbon Steel e The actual diameter and thermal expansion coefficient for the pipe are automatically calculated based on the entered data Pipe Schedule Material e Click Nextto proceed to the Discharge Coefficient page Continued on next page 182 SMV 3000 Transmitter User s Manual 1 99 Dynamic Compensation Flow Equation continued Table C 3 Liquid Propane Configuration Example continued Step Action 9 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower L
129. ment Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D Greater than 2 3 inches Bore Diameter 1 5698 inches 304 SS Flowing Temperature 60 F Material e The expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page Select the fluid state as Gas from the list box on the Fluid State page then click Next to proceed to the Gas Flow page Continued on Next page 1 99 SMV 3000 Transmitter User s Manual 185 Dynamic Compensation Flow Equation continued Table C 4 Air Configuration Example continued Step Action 6 Select Standard Volume as the type of gas flow from the list box on the Gas Flow page then click Next to proceed to the Fluid page Select AIR as the type of fluid from the list box on the Fluid page then click Next to proceed to the Pipe Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Pipe Properties page Pipe Schedule 40s Nominal diameter 3 inches Material Carbon Steel e The actual diameter and thermal expansion coefficient for the pipe are automatically calculated based on the entered data Click Next to proceed to the Discharge Coefficient page Ente
130. mplate s tab cards and for flow applications you have entered all flow data in the flow compensation wizard You then save the template file containing the SMV transmitter s database as a disk file Refer to Section 5 2 Establishing Communications or the SCT on line user manual for connecting the SCT and SMV for on line configuration We do not recommend that you configure the SMV using the Smart Field Communicator SFC Some of the advanced functions of the SMV transmitter are not supported by the SFC However you can use the SFC to perform certain operations such as calibrate or re range the transmitter read transmitter status and diagnose faults 48 SMV 3000 Transmitter User s Manual 1 99 6 3 Configuring the SMV 3000 with The SCT Using the SCT for The SCT template files have tab cards that contain data fields for the SMV SMV 3000 parameters which you fill in You start with the Device tab card to enter gontiduranon the device tag name Tag ID and other general descriptions Next you can select each tab card in order and configure each PV PV 1 secondary variable if desired PV2 PV3 and PV4 SMV Process Variable SCT Template Tab Card PV1 Differential Pressure DPConf PV2 Absolute Pressure or APConf or GPConf Gauge Pressure PV3 Process Temperature TempConf PV4 Flow FlowConf PV2 will be AP of GP depending on SMV model Use the Flow Compensation Wizard to se
131. n transmitter to service CAUTION po not exceed the overload rating when placing the transmitter back into service or during cleaning operations See Overpressure ratings in Section 3 of this manual 102 SMV 3000 Transmitter User s Manual 1 99 9 4 Replacing Electronics Module or PROM Module description PROM identification Procedure The electronics module used in the SMV 3000 transmitter is a two Printed Wiring Assembly design that includes an integral mounting bracket we refer to the PWAs as Main PWA and Temperature or Daughter PWA as a way to distinguish them The plug in PROM on the main PWA is uniquely characterized to the meter body of the given transmitter For this reason each PROM is given a 10 digit identification number so you can verify that a replacement PROM is the correct match for the given transmitter The PROM identification number is stamped on the nameplate on the transmitter s meter body and appears on a label under the PROM You can also read the PROM number using the SCT See Section 8 2 in this manual for details The procedure in Table 28 outlines the steps for replacing the electronics module or the plug in PROM Since you must remove the electronics module and PROM in either case you can easily adapt the steps as required Table 28 Replacing Electronics Module or PROM Step Action 1 Turn OFF transmitter power ATTENTION We recommend that you remove the transm
132. nd are not mapped to the IOP The scaling factor value could be changed without causing a bad PV indication but resulting in a different PV4 rate of flow calculation Note that full database protection is provided for the other SMV 3000 transmitter PVs since their configuration parameters are mapped to the IOP 156 SMV 3000 Transmitter User s Manual 1 99 A 4 Installation Mounting Assumptions Wiring Connections Connection Rule We assume that you have physically mounted the integration components in accordance with appropriate instructions in this manual and the TDC 3000X bookset Before you make any wiring connections use the SCT to set the PV Type to PV1 for transmitters operating in DE mode or if the transmitter is in the analog mode use the SCT 3000 set the Analog Output Selection to PV1 and select Analog as the communication mode Otherwise multiple PVs could conflict with other slots causing contention problems and bad PV indications You wire the SMV 3000 transmitter for integration the way you would any other Smartline transmitter See Section 5 in the PM APM Smartline Transmitter Integration Manual for details If the SMV 3000 transmitter will provide multiple inputs PVs the FTA screw terminals used for the transmitter s DE output connection identify the physical or master slot for the transmitter s PVs In this case be sure No other Smartline transmitters are connected to consecuti
133. nfiguration using the SCT 3000 software program the SCT on line manual and help topics contain complete information and procedures on SMV 3000 configuration and should be followed to properly configure the transmitter This section of the manual should be viewed as subordinate to the SCT on line manual and if inconsistencies exist between the two sources the SCT on line manual will prevail Supplemental reference information is presented in this section The sections of the SCT on line manual and help topics can be printed out for your reference 1 Select Contents or User Manual from the Help pull down menu of the SCT application window 2 Goto the Contents tab 3 Select a section or topic you wish to print out 4 Click on the Print button 46 SMV 3000 Transmitter User s Manual 1 99 6 2 Overview About Configuration Each SMV 3000 Transmitter includes a configuration database that defines its particular operating characteristics You use the SCT 3000 to enter and change selected parameters within a given transmitter s database to alter its operating characteristics We call this process of viewing and or changing database parameters configuration SMV configuration can be done using the SCT either on line where configuration parameters are written to the SMV through a direct connection with the SCT or off line where the transmitter configuration database is created and saved to disk for later
134. ng illustration Tighten head bolts in stages of 1 3 full torque 2 3 full torque and then full torque Always tighten head bolts in sequence shown and in these 1 stages Q 1 1 3 full torque X 2 2 3 full torque 3 Full torque 4 Q O 2 22519 10 Feed flex tape assembly on new meter body center section through neck of housing and screw meter body clockwise into housing 11 Rotate housing to desired position and tighten outside set screw Be sure set screw seats fully into set screw slot 12 See Step 11 in Table 28 13 Verify transmitter s configuration data Recalibrate transmitter to achieve highest accuracy if this is not convenient reset calibration See Section 10 6 in this manual for PV1 and PV2 and do an input zero correction for PV1 to compensate for any minor error Also check PV3 zero point 110 SMV 3000 Transmitter User s Manual 1 99 Section 10 Calibration 10 1 Introduction Section Contents This section includes these topics Topic See Page PE ID 111 10 2 ON QE 112 10 3 Calibrating Analog Output 114 10 4 Calibrating PV1 and PV2 Range Values 115 10 5 Resetting Calibration 117 About This Section This section provides information about calibrating the transmitter s analog outp
135. o zero Note that you configure limit values in selected engineering units between 0 to 30 of the upper range limit for PV4 Figure 25 gives a graphic representation of the low flow cutoff action for sample low and high limits in engineering units of liters per minute If the flow LRV is not zero the low flow cutoff output value will be calculated on the LRV and will not be 0 46 Continued on next page 72 SMV 3000 Transmitter User s Manual 1 99 6 9 FlowConf Configuration PV4 continued Figure 25 Graphic Representation of Sample Low Flow Cutoff Action Output PV4 Range During GPM mA Cutoff 1100 100 880 80 16 8 770 70 15 2 660 60 13 6 550 50 12 0 440 40 10 4 Flow rate 330 30 Flow Rate leaves 8 8 enters cutoff cutoff 220 20 7 2 High Limit 165 15 64 k 110 10 56 Low Limit 55 5 4 8 0 0 4 0 During cutoff Time output equals 096 ATTENTION The low flow cutoff action also applies for reverse flow in the negative direction For the sample shown in Figure 25 this would result in a low limit of 55 GPM and a high limit of 165 GPM Continued on next page 1 99 SMV 3000 Transmitter User s Manual 73 6 10 Using Custom Engineering Units Using Custom Units for PV4 Flow Measurement The SCT contains a selection of preprogrammed engineering units that you can choose to represent your PV4 flow measurement If you want the PV4 measurem
136. od ctiOn oco edit aden Jeet Pets tei e ea det s 13 2 2 Getting SMV 3000 Transmitter On Line Quickly 14 This section provides a list of typical start up tasks and tells you where you can find detailed information about performing the task This section assumes that the SMV 3000 transmitter has been installed and wired correctly and is ready to be put into operation It also assumes that you are somewhat familiar with using the SCT and that the transmitter has been configured correctly for your application If the transmitter has not been installed and wired you are not familiar with SCT operation and or you do not know if the transmitter is configured correctly please read the other sections of this manual or refer to the SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 before starting up your transmitter 1 99 SMV 3000 Transmitter User s Manual 11 2 2 Quick Start up Tasks Getting SMV 3000 Transmitter On Line Quickly Table 1 lists common start up tasks for an SMV 3000 transmitter using the SCT and gives an appropriate section in this manual to reference for more information about how to do the task The start up tasks are listed in the order they are commonly completed Table 1 Start up Tasks Reference Task Description Reference Section 1 Put analog loop into manual Appropriate vendor documentation mode for
137. ogrammed Engineering Units for PV1 sssssseee 56 Pre programmed Engineering Units for 2 61 Pre programmed Engineering Units for 64 Sensor Types for PV3 Process Temperature 66 Pre programmed Volumetric Flow Engineering Units for 4 71 Pre programmed Mass Flow Engineering Units for 4 72 Primary Flow Elements oe rct t decente ees 78 Analog Output Check Procedure eene 81 Output Check for SMV Transmitters in DE 84 Using SMV Transmitter in the Input Mode seem 85 Start up Procedure for SMV Transmitter Model 125 87 Start up Procedure for SMV Transmitter Model 170 89 Start up Procedure for SMV Transmitter Model 110 90 Accessing Transmitter Operation Data Using 94 Cutting Failsafe Jumper centre e nex 100 Inspecting and Cleaning Barrier Diaphragms 105 Replacing Electronics Module or PROM sse 108 Replacing M
138. olt hex head 7 16 20 UNF 1 375 inches lg flange adapter 4 K2 Nut hex metric M12 process heads 4 K6 Bolt hex head metric M12 90mm lg process heads 4 30753791 002 A286 SS NACE bolts and 302 304 SS NACE nuts kit K1 Bolt hex head 7 16 20 UNF 1 375 inches lg flange adapter 4 K2 Nut hex metric M12 process heads 4 K6 Bolt hex head metric M12 90mm lg process heads 4 30753785 001 St steel vent drain and plug kit K3 Pipe plug 4 K4 Vent plug 2 K5 Vent bushing 2 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 143 12 1 Replacement Parts continued Table 38 Parts Identification for Callouts in Figure 32 Continued Key Part Number Description Quantity No Per Unit 30753787 001 Monel vent drain and plug kit K3 Pipe plug 4 K4 Vent plug 2 K5 Vent bushing 2 30753786 001 Hastelloy C vent drain and plug kit K3 Pipe plug 4 K4 Vent plug 2 K5 Vent bushing 2 30753788 003T Process head gasket kit PTFE material 30753788 004T Process head gasket kit Viton material K7 Gasket for gasket only 30756445 501 PTFE or 30749274 501 Viton 6 K8 O ring 3 K9 Seal 3 K10 Gasket flange adapter for gasket only 30679622 501 6 K14 30757503 001 Enclosure seals 2 Flange Adapter Kits two heads 30754419 002 Flange adapter kit st steel flange adapters with carbon steel bolts 30754419 004 F
139. om leads Observing polarity connect positive loop power lead to SIGNAL terminal and negative loop power lead to SIGNAL terminal Example Connecting loop power to transmitter Loop Power 6 If you have an optional analog meter be sure jumper strap is removed from across METER terminals yellow lead from meter is connected to METER terminal and red lead is connected to METER terminal See control drawing 51404251 for intrinsically safe installations or wiring diagram 51404250 non intrinsically safe included in Section 13 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 33 4 5 Wiring SMV 3000 Transmitter continued Wiring connections continued Table 7 Wiring the Transmitter Continued Step Action 7 Replace integral meter if applicable replace end cap and tighten end cap lock Figure 15 RTD Input Wiring Connections Keep Resistance Keep Resistance of All Leads Equal of All Leads Low 2 Wire RTD Connections 3 Wire RTD Connections 4 Wire RTD Connections Figure 16 Thermocouple Input Wiring Connections METER L SIGNAL e Thermocouple Connections ATTENTION If you use shielded cable be sure the shield and transmitter housing reference ground at the same point Continued on next page 34 SMV 3000 Transmitter User s Manual 1 99 4 5 Wiring SMV 3000 Transmitter Continued
140. on Click Nextto proceed to the Flowing Variables page 7 Click the following options for failsafe indication on the Flowing Variables page so that there is an Y in each check box M Abs Pressure v Process Temp This will ensure that the PV4 flow output will go to failsafe if either the static pressure or temperature sensors fail e Set Damping 1 0 seconds Click Next to proceed to the Solutions page 8 The calculated Kuser value appears on the Solutions page of the Kuser Model along with a list of items with values that you have configured from previous pages Review the Wizard values to make sure they are correct Click Finish to complete the Kuser calculation procedure 9 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 10 Perform Download of the database configuration file to the SMV 11 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Inputto verify the Kuser and flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output Continued on next page 178 SMV 3000 Transmitter User s Manual 1 99 C 2 Standard Flow Equation continued Example An engineer has specified a SMV 3000 Smart Multivariable Transmitter Superheated Steam Using an Averaging Pitot Tube to compensate for steam density changes and to calculate the mass flowrate of supe
141. on PV3 Damping sec 00 O3 07 15 12 7 255 511 1023 PV3 Probe Type PT100DRTD TypeETC TypeK TC Type ___ PV3 Eng Units deg C deg F PV3 Range LRV URV defaults are 200 and 450 deg C Cold Junc Comp Internal External Only for Themocouple If external specify the temp in the ECJT slot TC Fault Detection On __ Of PV3 Output Charact Linear __ Non Linear 31 63 _ TypeJTC Continued on next page 172 SMV 3000 Transmitter User s Manual 1 99 Appendix B Configuration Record Sheet continued 2 Flow PV4 Configuration Section If using SMV 3000 for PV1 PV2 and PV3 measurement only do not complete flow section 2a Dynamic Flow Compensation Section If you are using a primary element that is not listed use the Standard Flow Equation Section below Flow Element Type Orifice Flange Taps ASME ISO D gt 2 3 inches Orifice Flange Taps ASME ISO 2 lt D lt 2 3 Orifice Corner Taps ASME ISO Orifice D and D 2 Taps ASME ISO Orifice 2 50 and 8D Taps ASME ISO Liquids only Venturi Machined Inlet ASME ISO Liquids only Venturi Rough Cast Inlet ASME ISO Liquids only Venturi Rough Welded Sheet Iron Inlet ASME ISO Liquids only Nozzle ASME Long Radius Liquids only Venturi nozzle ISA Inlet Liquids only Leopold venturi Liquids onl
142. on You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output Continued on next page 184 SMV 3000 Transmitter User s Manual 1 99 Dynamic Compensation Flow Equation continued Example Air An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dynamically compensate and calculate the standard volumetric flowrate of air through a standard 304 SS orifice meter with flange taps The engineer has sized the orifice meter to produce a differential pressure of 10 inches H5O at 175 standard cubic feet per minute SCFM The flowing pressure is 40 psia the flowing temperature is 60 degrees F the flowing density is 0 2079 Ibs ft and the standard density if 0 0764 Ibs ft The steps in Table C 4 shows how to configure the SMV to calculate the PV4 flow variable for this application Table C 4 Air Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select Standard Volumetric flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units CFM on the FlowConf tab card Click the Wizard lon the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke the Dynamic Flow Compensation Model then click Next to proceed to the Flow Ele
143. or 68 Example of LRV and URV Interaction enne 69 Typical Volumetric Flow Range Setting Values 74 Graphic Representation of Sample Low Flow Cutoff Action 76 Typical SCT or SFC and Meter Connections for SMV Start up wijse oltm PEE 92 Location of Failsafe Jumper on main PWA of Electronics Module 101 Typical PV1 or PV2 Range Calibration 116 Major SMV 3000 Smart Multivariable Transmitter Parts Reference 138 SMV 3000 Electronics Housing sssseeeenee eene 139 SMV 3000 Terminal Block 142 SMV 3000 Meter D erdt e ORE nette det er EP ee nnt 143 Typical PM APM HPM SMV 3000 Integration Hierarchy 151 Mapped Parameters are Basis for Data 153 Sixteen Al Points per STIMV 155 Al Point for Each Transmitter 156 Connection Rule Example sssssssssssssssseeeeenneeeen nnne nennen 161 Detail Display with PV Number and Number of PVs Field 169 Example of DECONF Download Error Message
144. or the SMV 3000 model you have for your flow application Select standard volume flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units CFM on the FlowConf tab card Click the Wizard 7 the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Standard from the Equation Model list box on the Equation Model page of the Flow Compensation Wizard to launch the Kuser Model then click Next to proceed to the Fluid Type page Select Gas as the fluid type from the list box on the Fluid Type page then Next to proceed to the Gas Flow Type page Select Standard Volume as the gas flow type from the list box on the Gas Flow Type page then click Next to proceed to the Process Data page Continued on next page 1 99 SMV 3000 Transmitter User s Manual 177 C 2 Standard Flow Equation Continued Table C 1 Air Through a Venturi Meter Configuration Example continued Step Action 6 Enter the relevant flow process data from the Venturi Sizing Data Sheet into the appropriate entry fields on the Process Data page as follows Normal Flowrate 630 CFM Normal DP 49 inches H O 39 2 F Design Pressure 129 7 psia Design Temperature 100 Standard Density 0 0764 Ibs ft Full Compensation Mode You can change the engineering units by clicking on the text box with the right mouse butt
145. oring It is recommended that you keep a disk file of the current the configuration a SMV Configuration databases for all smart field devices just in case of a device failure and or Database replacement If it becomes necessary to replace a damaged transmitter with a spare you can restore the saved configuration database disk file in the spare transmitter In fact you can restore the saved configuration database in any number of transmitters as long as you change the tag number Tag ID in the restored database 98 SMV 3000 Transmitter User s Manual 1 99 Section 9 Maintenance 9 1 Introduction Section Contents This section includes these topics Topic See Page MW OOUCHON E EE 99 9 2 Preventive Maintenance sese 100 9 3 Inspecting and Cleaning Barrier Diaphragms 101 9 4 Replacing Electronics Module or 103 9 5 Replacing Meter Body Center 108 About this section This section provides information about preventive maintenance routines cleaning barrier diaphragms and replacing damaged parts 1 99 SMV 3000 Transmitter User s Manual 99 9 2 Preventive Maintenance Maintenance Routines SMV 3000 transmitter itself does not require any specific And Schedules maintenance routine at regularly scheduled intervals However you should consider carrying ou
146. output 180 SMV 3000 Transmitter User s Manual 1 99 Dynamic Compensation Flow Equation Dynamic Compensation Flow Equation Dynamic Compensation Configuration Examples Example Liquid Propane The Dynamic Compensation Flow Equation provides algorithms for use in determining a highly accurate PV4 flow variable for SMV 3000 Use dynamic compensation to measure liquids gases and steam Dynamic compensation flow equation compensates for e temperature e pressure e density e discharge coefficient gas liquid or steam e thermal expansion factor e gas expansion factor NOTE A standard flow equation is also available which uses an empirical method of calculation for PV4 thereby compensating only for temperature and pressure changes in gas and steam applications See Subsection C 2 The following pages contain three examples for configuring the SMV PV4 output using the Flow Compensation wizard in the SCT 3000 configuration program The configuration examples show how to navigate through the wizard program and enter values to configure the SMV PV4 flow variable for a given flow application Examples for the following applications are presented e Liquid Propane e Air e Superheated Steam The Dynamic Compensation Flow model wizard in the SCT 3000 program is launched from the Equation Model page of the Flow Compensation Wizard An engineer has specified a SMV 3000 Smart Multivariable Transmi
147. ox It has been determined that the operator needs the flow output to go to failsafe when there is either a pressure or temperature failure selecting Abs Pressure and Process Temp will assure this M Abs Pressure Y Process Temp e Set damping for the flow output at 1 0 seconds e Since Flow Failsafe has been selected for a pressure or temperature failure the default values do not need to be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 13 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to compensate and calculate the flow for your application Review the data to make sure the correct choices have been made based on your flow application Click Finish to complete the Flow Compensation Wizard 14 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 15 Perform Download of the database configuration file to the SMV 16 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Inputto verify the flow calculation for this applicati
148. ppropriate tab cards e DPOutCal for PV1 e APOutCal for PV2 e TempOutCal for PV3 or e FlowOutCal for PV4 Enter an output value and then set PV to Output mode Open the PV Monitor window by selecting PV Monitor from the View pull down menu Read the PV outputs Also check the PV outputs as displayed at the digital receiver Select appropriate tab card for the PVs that were set to output mode and clear the output mode Select Status tab card to verify that all transmitter outputs are in not in output mode and that there are no new messages 1 99 SMV 3000 Transmitter User s Manual 83 7 4 Using Transmitter to Simulate PV Input Using SMV Transmitter in Input Mode ATTENTION Input Mode Procedure You can use an SMV 3000 transmitter to simulate a PV input value through the transmitter s input mode This feature is useful to check a PV s affect on the transmitter s output and compare expected readings on other analog instruments in the loop such as recorders controllers and positioners For SMV transmitters operating in DE mode inputs can be simulated for each PV to check the transmitter s outputs on Universal Station displays with our TPS TDC systems Using the SCT you can tell the transmitter to change a PV input to any acceptable range value and maintain that input This makes it easy to check PV input operation through the accurate simulation of input signals This
149. pressure Background A transmitter output can represent only one process variable when it is operating in its analog mode You can select which one of the four PVs is to represent the output Continued on next page 52 SMV 3000 Transmitter User s Manual 1 99 6 5 General Configuration continued Line Filter When using the process temperature PV3 input select the input filter frequency that matches the power line frequency for the power supply 50Hz e 60Hzd d Factory setting Background The line filter helps to eliminate noise on the process temperature signal input to the transmitter Make a selection to indicate whether the transmitter will work with a 50 Hz or 60 Hz line frequency 1 99 SMV 3000 Transmitter User s Manual 53 6 6 DPConf Configuration PV1 Engineering Units The DPConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV1 in the unit of measure selected in the Engineering Units field PV1 Engineering Units Select one of the preprogrammed engineering units in Table 12 for display of the PV measurements Table 12 Pre programmed Engineering Units for PV1 Engineering Unit inH2O 39F d inH2O 68F mmHg 0C psi kPa MPa mbar bar g cm Kg cm inHg 32F mmH20 4C mH20 4C ATM inH2O 60F d Factory setting Meaning Inches of Water at 39 2 F 4 C Inches of Water at 68 F 20 C
150. propriate drawing number from the following table and contact your Honeywell representative to obtain a copy For Mounting Transmitter ona Using Mounting Bracket See Drawing Number Type Vertical pipe Angle 30753719 000 Horizontal pipe Angle 30753721 000 Vertical pipe Flat 51404008 000 Horizontal pipe Flat 51404009 000 1 99 SMV 3000 Transmitter User s Manual 147 148 SMV 3000 Transmitter User s Manual 1 99 Appendix A PM APM HPM SMV 3000 Integration A 1 Overview Appendix Contents This appendix includes these topics Topic See Page MEO CTY CW t Ait E E 149 Pee Descriptio ess satu emo on RS uS ums 150 Data Exchange Functions 152 AA Installation uoo Rte o P bett xd 157 PLS Gonfigarallori s pee 159 A 6 Operation Notes acide oe Dot da esi ae ehh veto tte edie Bane 164 Purpose of this This appendix provides an introduction to PM APM HPM SMV 3000 appendix Integration as a supplement to general information in the PM APM Smartline Transmitter Integration Manual Reader assumptions You are familiar with TDC 3000X system components and have a TDC 3000X bookset on hand You have a copy of PM APM Smartline Transmitter Integration Manual on hand 1 99 SMV 3000 Transmitter User s Manual 149 A 2 Description Definition Communications
151. r thermal expansion factor density and viscosity 76 SMV 3000 Transmitter User s Manual 1 99 6 12 Saving Downloading and Printing a Configuration File Saving Downloading and Printing a Configuration File Once you have entered the SMV parameter values into the SCT tab cards you save the database configuration file If you are configuring the SMV on line you can save and then download the configuration values to the transmitter Be sure to save a backup copy of the database configuration file on a diskette You can also print out a summary of the transmitter s configuration file The printable document contains a list of the individual parameters and the associated values for each transmitter s database configuration Follow the specific instructions in the SCT 3000 help to perform these tasks 1 99 SMV 3000 Transmitter User s Manual 77 6 13 Verifying Flow Configuration Verify Flow Configuration To verify the SMV transmitter s PV4 calculated flow output for your application you can use the SMV to simulate PV input values to the transmitter and read the PV4 output The output can be compared with expected results and then adjustments can be made to the configuration if necessary See Section 7 4 Using Transmitter to Simulate PV Input for the procedure 78 SMV 3000 Transmitter User s Manual 1 99 Section 7 Startup 7 1 Introduction Section Contents This
152. r User s Manual 1 99 9 4 Replacing Electronics Module or PROM continued Procedure continued Table 28 Replacing Electronics Module or PROM Continued Step Action 10 With component side of new PWA facing you align notch and pin 1 of new PROM with notch and pin 1 in IC socket on PWA Carefully plug PROM into socket A a Pin 1 Notch Main PCB 11 Reverse actions in Steps 2 3 4 and 5 to return electronics module to housing We recommend that you lubricate end cap O ring with silicon grease such as Dow Corning 33 or equivalent before you replace end cap 12 Return transmitter to service and turn ON power 13 Verify transmitter s configuration data Recalibrate transmitter to achieve highest accuracy if this is not convenient reset calibration See Section 10 5 in this manual for PV1 and PV2 and do an input zero correction for PV1 to compensate for any minor error Also check PV3 zero point 1 99 SMV 3000 Transmitter User s Manual 107 9 5 Replacing Meter Body Center Section Procedure You can replace the center section of the meter body A replacement center section is supplied with a new matching PROM Use the procedure in Table 29 to install a new center section and its matching PROM Table 29 Replacing Meter Body Center Section Step Action 1 Complete first 7 Steps as applicable in Table 28 to remove electronics module remove e
153. r slot If you try to download a DECONF change from the Detail display for PV number 2 3 or 4 you will get an error message as shown in Figure A 7 Figure 7 Example of DECONF Download Error Message 23 gun 98 11 15 23 6 CONFIG PAGE F101 SMV SLOT 2 STATIC PRESS 03 UNIT 01 CONFIGURATION DATA PVFORMAT 01 LINEAR PVLOPR NOACTION PVSRCOPT ALL SENSRTYP SPT AP pyROCPPR NOACTION PVCLAMP CLAMP PIUOTDCF OFF PVROCNPR NOACTION PVALDR ONE BADPVPR LOW PVALDEBEU 2 0000 PVHHPR NOACTION INPTDIR REVERSE PVHIPR NOACTION LOCUTOFF PVLLPR NOACTION ART TRANSMITTER DATA STITAG FT3011 SENSRTYP PVCHAR CJTACT PIUOTDCF DECONF SECVAR SPT AP DAMPING LINEAR SERIALNO OFF STISWVER OFF STATE LOADFAIL Pv Db cd PSI COMMAND NONE 0 00000 TRANSMITTER SCRATCH PAD TRANSMITTER STATUS COMMAND ALLOWED ONLY ON FIRST SLOT OF MULTIPLE PV XMTRS Message means you can only initiate DECONF download from Detail display for slot 1 or PV number 1 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 165 A 6 Operation Notes continued PV Engineering Unit Conversions ATTENTION You can initiate manual engineering unit conversions for PV value used in displays by substituting appropriate converted values for PVEUHI and PVEULO on page one of the Detail display Use the Y mX B formula explained in Section 4 of the PM APM Smartline Integration Manual to calculate the d
154. r the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower Limit 10 000 Upper Limit 100 000 e Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the graph Click Next to proceed to the Viscosity Compensation page 10 Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 50 High Temp 2 150 Click Yes to refit the curve with the new limits e Graph coordinates will appear when the mouse is clicked on the graph Click Next to proceed to the Density Variables page Continued on Next page 186 SMV 3000 Transmitter User s Manual 1 99 Dynamic Compensation Flow Equation continued Table C 4 Air Configuration Example continued Step Action 10 Enter the relevant process information from the Orifice Sizing Data Sheet in each entry field of the Density Variables page Isentropic Exponent 1 4044 Design flowing Density 0 2079 lb ft Standard base Density 0 0764 lb ft Design Temperature 60 Design Pressure 40 psia Click
155. ransmitter Version the present message in the Scratch Pad scratch pad area of memory Continued on next page 92 SMV 3000 Transmitter User s Manual 1 99 8 2 Accessing Operation Data continued Procedure continued Table 25 Accessing Transmitter Operation Data Using SCT Continued IF you want to view Select the SCT Window or Tab Card And 1 the input value for a given PV which is updated every six PV Monitor Window Read PV Input seconds 2 the present transmitter PV of span output in percent for a given PV which is updated every six seconds 1 the span which is the DPConf for PV1 Read Span URV minus the LRV for a given PV APConf for PV2 2 the Upper Range Limit TempConf for PV3 URL of a given PV FlowConf for PV4 3 the Lower Range Limit LRL of a given PV the failsafe output direction General Tab Card Read for the transmitter Analog Failsafe Direction ATTENTION vou can change the default failsafe direction from upscale to downscale See Section 8 3 Changing Default Failsafe Direction the present meter body PV Monitor Window Click on SV button on temperature 5 C measured by circuitry in the transmitter s sensor ATTENTION you can change the temperature engineering units to F R or K by selecting the SV Units field in the DPConf tab card DP gauge Read SV Continued on next page 1 99 S
156. rature athe ende Gba depen ETAT Measure process temperature in PV4 algorithm D P Absolute critical temperature of the gas Tft aree etie eoe Mets Absolute temperature of flowing gas Tias eet t eoe e dep eden e pr t pee tue o e t es t ede de cerae eis Reduced temperature MO m Absolute temperature of reference flow in PV4 algorithm ur Specific volume D Fluid velocity at downstream point Fluid velocity at upstream point WY ise orte Sees Sete tan Mass rate of flow in PV4 algorithm Noui E Pega et COP ee ea Expansion factor pe EPA T PM Compressibility factor y gamma esac dwt tv cad elu sige neato Fluid density EE Density ede ee tet Actual density in PV4 algorithm Design density in PV4 algorithm DEI piece inde cheat ate eese Ee eee ane Anan Density of fluid under reference conditions 1 99 SMV 3000 Transmitter User s Manual xi References Publication Publication Binder Binder Title Number Title Number SCT 3000 Smartline Configuration 34 ST 10 08 Toolkit Start up and Installation Manual ST 3000 Smart Field Communicator 34 ST 11 14 Mode STS103 Operating Guide For R400 and later PM APM Smartline Transmitter PM12 410 Implementation TDC 2045 Integration Manual PM APM Optional De
157. rature Multivariable C 40 to 93 40 to 125 F 40 to 200 40 to 257 For CTFE fill fluid the rating is 15 to 110 5 to 230 F Overpressure ratings Table 3 lists overpressure rating for a given Upper Range Limit URL for reference Table 3 Transmitter Overpressure Ratings SMV 3000 Transmitter Model Upper Range Limit URL Overpressure Rating SMA110 25 inches H20 39 2 F differential pressure 100 psi 100 psia absolute pressure 100 psi SMA125 400 inches H2O 9 39 2 F differential pressure 3000 psi 750 psia absolute pressure 3000 psi SMG170 400 inches H20 9 39 2 F differential pressure 3000 psi 3000 psig gauge pressure 3000 psi Static pressure is referenced at high pressure port 1 99 SMV 3000 Transmitter User s Manual 15 3 2 Considerations for SMV 3000 Transmitter Continued RTD requirements Use a two three or four wire platinum 100 ohm Pt100 Resistance Temperature Detector with rated measurement range limits of 200 to 450 C 328 to 842 F per DIN 43760 standard 0 00385 Q Q C as the input source for the process temperature PV Thermocouple Use one of the thermocouple types listed in Table 4 as the input source for requirements the process temperature Table 4 Thermocouple Types for Process Temperature Sensor Type Rated Range Limits Standard F E 0 to 1000 32 to 1832 IE
158. re PV3 or Calculated Flow Rate PV4 Note that the secondary variable is only available as a read only parameter through the SCT or SFC See Figure 2 Figure 2 Functional Block Diagram for Transmitter in Analog Mode of Operation Factory Characterization Data Electronics Housing AP Sensor Temperature g Sensor 2 A D Microprocessor Proportional 4 to 20mA CSV S output for selected PV Static Pressure Digital signal imposed Sensor y Digital during SFC X communications N 23 4 PV1 Differential Pressure ie PV2 Static Pressure PV3 Process Temperature PV4 Calculated Volumetric or Mass Flow SV1 Meter Body Temperature RTD or Read only Pressure Thermocouple Input Continued on next page 4 SMV 3000 Transmitter User s Manual 1 99 1 3 SMV 3000 Smart Multivariable Transmitters Continued SMV Operating In the digital DE protocol format all four process variables are available Modes continued for monitoring and control purposes and the meter body temperature is also available as a secondary variable for monitoring purposes only See Figure 3 Figure 3 Functional Block Diagram for Transmitter in Digital DE Mode of Operation Factory Characterization Data Electronics Housing AP Sensor T
159. rheated steam using an averaging pitot tube The engineer has sized the averaging pitot tube to produce a differential pressure of 13 21 inches H20 at 45 000 Ib hr The flowing pressure is 294 7 psia flowing temperature is 590 degrees F and flowing density is 0 49659 Ibs ft The steps in Table C 2 show how to configure the SMV to calculate the PV4 flow variable for this application Table D 2 Superheated Steam using an Averaging Pitot Tube Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select superheated steam mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units Ib h on the FlowConf tab card Click the Wizard zi Jon the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Standard from the Equation Model list box on the Equation Model page of the Flow Compensation Wizard to launch the Kuser Model then click Next to proceed to the Fluid Type page Select Steam as the fluid type from the list box on the Fluid Type page then click Next to proceed to the Process Data page Enter the relevant flow process data from the Averaging Pitot Tube Sizing Data Sheet into the appropriate entry fields on the Process Data page as follows Normal Flowrate 45 000 lb hr Normal DP 13 21 inches H O 39 2 F Design Density 0 49659 lbs ft
160. ric flowrate at actual conditions Continued on next page 68 SMV 3000 Transmitter User s Manual 1 99 6 9 FlowConf Configuration PV4 Continued PV4 Engineering Units continued Table 17 Pre programmed Mass Flow Engineering Units for PV4 Engineering Unit Kg min Ib min Kg h Ib h Kg sec Ib sec t nd t min t sec g h g min g sec ton h ton min ton sec Meaning Kilograms per minute Pounds per Minute Kilograms per Hour Pounds per Hour Kilograms per Second Pounds per Second Tonnes per Hour Metric Tons Tonnes per Minute Metric Tons Tonnes per Second Metric Tons Grams per Hour Grams per Minute Grams per Second Tons per Hour Short Tons Tons per Minute Short Tons Tons per Second Short Tons d Factory setting Continued on next page 1 99 SMV 3000 Transmitter User s Manual 69 6 9 FlowConf Configuration PV4 continued PV4 Flow Upper Range Limit URL and Range Values LRV and URV ATTENTION About URL and LRL Set the URL LRV and URV for calculated flow rate PV4 output by typing in the desired values on the FlowConf tab card e URL Type in the maximum range limit that is applicable for your process conditions 100 000 default e Type in the desired value default 0 0 e Type in the desired value default URL Be sure that you set the PV4 Upper Range Limit URL to desired value before you set PV4 range values We suggest that yo
161. rive the transmitter s output to 21 8 mA or a downscale action will drive its output to 3 8 mA If your transmitter is operating in the DE mode an upscale failsafe action will cause the transmitter to generate a infinity digital signal or a downscale failsafe action will cause it to generate a infinity digital signal The STIMV IOP module interprets either signal as not a number and initiates its own configured failsafe action for the control system The failsafe direction display that you can access through the SCT only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter The procedure in Table 26 outlines the steps for cutting the failsafe jumper on the transmitter s PWA Figure 27 shows the location of the failsafe jumper on the main PWA of the electronics module The nature of the integrated circuitry used in the transmitter s PWA makes it susceptible to damage by stray static discharges when it is removed from the transmitter Follow these tips to minimize chances of static electricity damage when handling the PWA Never touch terminals connectors component leads or circuits when handling the PWA When removing or installing the PWA hold it by its edges or bracket section only If you must
162. rometer may not give an accurate absolute pressure reading The Lower Range Value and the Upper Range Value fields for PV2 are found on the AP GPConf tab card Set the LRV which is the process input for 0 output and URV which is the process input for 100 output for the static pressure input PV2 by typing in the desired values on the SCT tab card e Type in the desired value default 0 0 e Type in the desired value default 50 psia for model SMA110 default 750 psia for model SMA125 default 3000 psig for model SMG170 NOTE Static pressure may be absolute or gauge pressure depending on the model SMV 3000 you have selected e The range for PV2 is static pressure as measured at the high pressure port of the meter body e The changes automatically to compensate for any changes in the and maintain the present span LRV e If you must change both the LRV and URV always change LRV first Adjust the damping time constant for Static Pressure PV2 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV2 are 0 00d 0 16 0 32 0 48 1 0 2 0 4 0 8 0 16 0 and 32 0 d Factory setting The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output
163. s Location keep covers tight while the transmitter is energized Disconnect power to the transmitter in the non hazardous area prior to removing end caps for service When installed as nonincendive equipment in a Division 2 Hazardous Location disconnect power to the transmitter in the non hazardous area or determine that the location is non hazardous prior to disconnecting or connecting the transmitter wires 36 SMV 3000 Transmitter User s Manual 1 99 Section 5 Getting Started 5 1 Introduction Section Contents This section includes these topics Topic See Page NE eec PRA 37 5 2 Establishing Communications 38 5 3 Making Initial Checks esssseee 42 5 4 Write Protect s epe iae too 43 About This Section If you have never used an SCT to talk to an SMV 3000 transmitter this section tells you how to connect the SMV with the SCT establish on line communications and make initial checks The SCT 3000 contains on line help and an on line user manual providing complete instructions for using the SCT to setup and configure SMV transmitters 1 99 SMV 3000 Transmitter User s Manual 37 5 2 Establishing Communications Off line Versus On The SCT 3000 allows you to perform both off line and on line line SMV configuration of SMV transmitters eonilguration e Off line configuration does not require connec
164. s M of wires displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 4 3 PV2 Sensor AP STATUS 4 3 Sensor type for the current SMV Nothing Information only is absolute pressure 4 4 PV2 Sensor GP STATUS 4 4 Sensor type for the current SMV Nothing Information only is gauge pressure Write Protected URV 1 TAG ID The value could not be written The hardware jumper within the because the transmitter is write device must be repositioned in order WRITE PROTECTED protected to permit write operations 134 SMV 3000 Transmitter User s Manual 1 99 11 4 Diagnostic Messages Diagnostic Messages continued eontintied Table 35 SFC Diagnostic Message Table SMV Status SCT Status Message SFC Display Message Status Message Possible Cause What to Do ALGPARM Kuser Applicable PV4 algorithm Enter and download desired xj parameter is set to default value of value to transmitter database ZRANGE not a number NaN SAVE RESTORE Hardware mismatch Part of None SFC tried to restore as Save Restore function much of database as possible H W MISMATCH STATUS TAG ID SFC s CPU is misconfigured Replace SFC NVM ON SEE MAN SAVE RESTORE a database restore or more None
165. sages continued Diagnostic Messages continued Table 33 Communication Status Message Table continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do STATUS TAG ID z Transmitter sent a negative Check configuration and try again sone response because it could not Nach S process one or more commands TAG NO SFC failed a communications Check polarity and try again diagnostic check Could be an Pr iam kevand dosn TALLED COMM CHK SFC electronic problem or a gos s at gt y y ET corrective action required and try faulty or dead communication again oop Check communication loop Replace SFC TAG NO Either there is too much e Check polarity wiring and resistance loop open circuit power supply There must be 11 tek EES hue voltage is too low or both volts minimum at transmitter to permit operation Check for defective or misapplied capacitive or inductive devices filters TAG NO No response from transmitter Try communicating again i NO XMTR RESPONSE S Ope transmitter Or Check that transmitter s loop ailure integrity has been maintained that SCT or SFC is connected properly and that loop resistance is at least 250Q SCT Select Tag ID from the View pull down menu SFC Press ID key and do any corrective action req
166. screw holding connector molding retaining clip to Main PWA and remove molding Remove two retaining screws and carefully pull Daughter PWA straight up to unplug it from connector on Main PWA With component side of PWA facing you locate failsafe jumper and cut it in half with small wire cutter such as dykes See Figure 27 This changes failsafe action from upscale to downscale Reverse applicable previous steps to replace PWA module Continued on next page 96 SMV 3000 Transmitter User s Manual 1 99 8 3 Changing Default Failsafe Direction continued Procedure continued Table 26 Cutting Failsafe Jumper Continued Step Action 10 Turn ON transmitter power 11 Perform Upload of the SMV database to the SCT 12 Open the Status Tab Card Read the gross and detailed status messages of the transmitter Verify that the status messages are the same as recorded in Step 3 Figure 27 Location of Failsafe Jumper on main PWA of Electronics Module Flex Tape Plastic Bracket Main PWA Power Connector Failsafe Jumper je Daughter PWA mH GO EM EN m Temperature Write Em t M Connector PWA Protect Connector Jumper Connector Screw 1 99 SMV 3000 Transmitter User s Manual 97 8 4 Saving and Restoring a Database Saving and Rest
167. se configuration file to the SMV 15 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Input to verify the flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output sentropic Exponent is also called the Ratio of Specific Heats 1 99 SMV 3000 Transmitter User s Manual 187 C 3 Dynamic Compensation Flow Equation continued SMV Operation ina Steam Application Example Superheated Steam When operating the SMV in a steam application there are number of considerations you should be aware of Be sure the process is at or above saturation when operating the SMV since the SMV does not calculate flow when the process is below saturation Operating limit for absolute pressure input is 750 psia for Model SMV125 but SMV will continue to make calculations for inputs up to 1500 psia SMV Model SMG170 will operate and calculate to 3000 psig At pressures greater than 2000 psia you must operate at less than 100 F of saturation temperature Operating range for temperature input is saturation to 1500 F 815 5 C assuming that the temperature sensor used RTD or thermocouple can cover this range with the exception noted above An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dynamically compensate and calculate the mass flowrate of superheated steam through a standard 304 SS orifice meter with flange taps The engineer h
168. se the dynamic flow compensation model for increased flow measurement accuracy See Subsection C 3 The following pages contain two examples for configuring the SMV PV4 output using the Flow Compensation Wizard in the SCT 3000 configuration program The configuration examples show how to navigate through the wizard program and enter values to configure the SMV PV4 flow variable for a given flow application Examples for the following applications are presented e Air through a Venturi meter e Superheated Steam The standard Kuser model wizard in the SCT 3000 is started from the Equation Model page of the Flow Compensation Wizard Continued on next page 176 SMV 3000 Transmitter User s Manual 1 99 C 2 Standard Flow Equation continued Example Air Through An engineer has specified a SMV 3000 Smart Multivariable Transmitter a Venturi to compensate for air density changes and to calculate the standard volumetric flowrate of air through a Venturi meter The engineer has sized the Venturi meter to produce a differential pressure of 49 inches H5O at 630 CFM at standard conditions The flowing pressure is 129 7 psia flowing temperature is 100 degrees F and the standard base density is 0 0764 Ibs ft The steps in Table C 1 show how to configure the SMV to calculate the PV4 flow variable for this application Table C 1 Air Through a Venturi Meter Configuration Example Step Action 1 Select a template f
169. smitter Meter Body and Process Heads Rev S or greater 34 SM 99 01 Addendum to 33 SM 25 02 of 8 Table 3 Parts Identification for Callouts in Figure 1 Key Part Number Description Qty No Unit 1 Obtain the complete Replacement Meterbody without Heads 1 Model Number from the nameplate on the Meterbody 51452866 001 Bolts and Nuts Kit Carbon Steel 51452866 002 Bolts A286 SS NACE and Nuts 304 SS NACE Kit 51452866 003 Bolts 316 SS non NACE and Nuts 316 SS non NACE Kit 51452866 004 Bolts B7M and Nuts 7M Kit Each Bolts and Nuts Kit includes KC eei ss Bolt Hex head 7 16 20 UNF 1 50 Inches long Flange Adapter 4 K4 En a Orn ee eee ee eee Nut Hex 7 16 UNC Process Head seisonossonossonsssosoisisebeisebosssisossisoosoesss 4 K8 eee Bolt Hex Head 7 16 UNC X 3 25 inches long Process Head 4 30753785 001 Drain and Plug Kit stainless steel 30753787 001 Drain and Plug Kit Monel 30753786 001 Drain and Plug Kit Hastelloy C Each Drain and Plug Kit includes K4 sete nities Pipe Plug meme eene 4 K2 uiniesuiexs ie eder Rais Vent Plug 2 MA els am D Vent BUSHING meme ene 2 51452865 001 Meterbody Gasket Kit PTFE Material Kit includes 51452865 002 Meterbody Gasket Kit Viton Material Kit includes KOO i xxr erac yr Re Gasket Process
170. smitter s measurement span LRV P Pressure input in percent of span P Therefore ae 100 Flow And you can use this formula to determine the corresponding current output in milliamperes direct current Flow 16 4 mA dc Output Continued on next page 56 SMV 3000 Transmitter User s Manual 1 99 6 6 DPConf Configuration PV1 continued About Square Root Example If you have an application with a differential pressure range of Output continued 0 to 100 inches of water with an input of 49 inches of water substituting into the above formulas yields 49 100 100 49 49 100 70 16 4 15 2 mA dc Output 100 70 Flow and Square Root Dropout avoid unstable output at PV1 readings near zero the SMV 3000 transmitter automatically drops square root conformity and changes to linear conformity for low differential pressure readings As shown in Figure 21 the square root dropout point is between 0 4 and 0 5 96 of differential pressure input Figure 21 Square Root Dropout Points for PV1 Flow Output Full mA dc Scale 5 Differential Pressure 96 Full Scale 22508 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 57 6 6 Damping Background DPConf Configuration PV1 continued Adjust the damping time constant for Differential Pressure PV 1 to reduce the output noise We suggest that you set the damp
171. span for RTD or millivolts or volts span for T C d Factory setting You can have the transmitter provide a linear output which is linearized to temperature for PV3 input or a nonlinear output which is proportional to resistance for an RTD input or millivolt or volt input for T C input Also if you do switch from linear to unlinearized or vice versa be sure you verify the LRV and URV settings after you enter the configuration data Continued on next page 62 SMV 3000 Transmitter User s Manual 1 99 6 8 TempConf Configuration PV3 continued Sensor Type Identify and select the type of sensor that is connected to the transmitter as its input for process temperature PV3 This will set the appropriate LRL and URL data in the transmitter automatically Table 15 shows the pre programmed temperature sensor types and the rated measurement range limits for a given sensor selection Table 15 Sensor Types for PV3 Process Temperature Input Sensor Type Rated Temperature Range Limits a F PT100 pd 200 to 450 328 to 842 E 0 to 1000 32 to 1832 Type J 0 to 1200 32 to 2192 Type K 100 to 1250 148 to 2282 Type T 100 to 400 148 to 752 d Factory setting Whenever you connect a different sensor as the transmitter s input you must also change the sensor type configuration to agree Otherwise range setting errors may result 1 99 SMV 3000 Transmitter User s Manual 63 6 8
172. st About BAD Database Protection Table A 2 lists the maximum database size and transmission time for the SMV 3000 The actual time may be less if less options are configured See Section 3 in the PM APM Smartline Transmitter Integration Manual for other DE protocol data Remember that transmitters only broadcast bytes of their database in the DE 6 byte format Note that the absolute maximum time for any Smartline transmitter to broadcast its database is 94 seconds Table A 2 Typical SMV 3000 Database Size and Broadcast Time Transmitter Type Database Bytes Time Seconds SMV 3000 202 74 It is possible to get an undetected database mismatch for PV4 algorithm configuration parameters that are not mapped to the IOP This means the potential exists for the control loop to use a bad database that will not be flagged by a bad PV signal The PV4 algorithm parameters must be configured through the SCT 3000 and are not mapped to the IOP Thus it would be possible to replace a transmitter that is operating with the ideal gas volume flow equation with one configured for the ideal gas mass flow equation without causing a bad PV indication but resulting in different PV4 data See subsection A 5 for additional information about configuring the SMV and TDC The calculation of PV4 is also based on equation compensation units pressure temperature and scaling factor entries that must be configured through the SCT 3000 a
173. stalling the SMV 3000 transmitter It includes procedures for mounting piping and wiring the transmitter for operation 1 99 SMV 3000 Transmitter User s Manual 19 4 2 Mounting SMV 3000 Transmitter Summary You can mount the transmitter to a 2 inch 50 millimeter vertical or horizontal pipe using our optional angle or flat mounting bracket or a bracket of your own Figure 8 shows typical bracket mounted installations for comparison Figure 8 Typical Bracket Mounted Installations TER o L ojo Angle Flat Mounting 9 Mounting Bracket Bracket Horizontal Pipe e o Angle Flat Mounting Mounting Bracket Bracket Vertical Pipe Dimensions Detailed dimension drawings for given mounting bracket type are listed in the back of this manual for reference This section assumes that the mounting dimensions have already been taken into account and the mounting area can accommodate the transmitter Continued on next page 20 SMV 3000 Transmitter User s Manual 1 99 4 2 Mounting SMV 3000 Transmitter continued Bracket mounting Table 5 summarizes typical steps for mounting a transmitter to a bracket Table 5 Mounting SMV 3000 Transmitter to a Bracket Step
174. t are necessary and Sources helpful for configuring the SMV PV4 flow variable e The flow element manufacturer s documentation e The process fluid manufacturer s documentation on fluid density and viscosity characteristics e Flow Measurement Engineering Handbook by Richard W Miller McGraw Hill Third Edition 1996 e The flow application examples in this appendix give actual configuration setups 1 99 SMV 3000 Transmitter User s Manual 175 C 2 Standard Flow Equation Standard Flow Compensation Kuser Model Standard Flow Equation Configuration Examples The Standard Flow Equation Kuser Model allows automatic calculation of the Kuser value that is used to configure PV4 flow variable for SMV 3000 The Kuser value is a scaling factor based on the dynamics of your process which is used to adjust the flow rate to the desired process parameters such as e dimensional units e density e pressure e temperature The standard flow model uses an empirical method to configure PV4 flow variable for the following primary elements e orifice plates e Venturis e nozzles e averaging pitot tubes e and other flow elements with outputs proportional to 4 DP The standard flow model can be used to calculate PV4 for volumetric and mass flow rates for gas liquid and steam at standard conditions A flow equation for steam mass is also available which compensates for density based on the ASME steam tables NOTE U
175. t these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow down facilities are being used Check piping for leaks Clear the piping for sediment or other foreign matter Clean the transmitter s process heads including the barrier diaphragms 100 SMV 3000 Transmitter User s Manual 1 99 9 3 Inspecting and Cleaning Barrier Diaphragms Background Depending on the characteristics of the process medium being measured sediment or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragms in the transmitter s meter body may become coated with a residue from the process medium In most cases you can readily remove the process heads from the transmitter s meter body to clean the process head cavity and inspect the barrier diaphragms Procedure The procedure in Table 27 outlines the general steps for inspecting and cleaning barrier diaphragms Table 27 Inspecting and Cleaning Barrier Diaphragms Step Action 1 Close all valves and isolate transmitter from process Open vent in process head to drain fluid from transmitter s meter body if required ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart Remove nuts from bolts that hold process heads to me
176. ter body Remove process heads and bolts Process head i j EN 22520 Center O ring section Continued on next page 1 99 SMV 3000 Transmitter User s Manual 101 9 3 Inspecting and Cleaning Barrier Diaphragms continued Procedure continued Table 27 Inspecting and Cleaning Barrier Diaphragms Continued Step Action 3 Remove O ring and clean interior of process head using soft bristle brush and suitable solvent Inspect barrier diaphragm for any signs of deterioration or corrosion Look for possible residue and clean if necessary NOTE If diaphragm is dented has distorted convolutions or radial wrinkles performance may be affected Contact the Solutions Support Center for assistance Replace O ring or teflon gasket ring Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent Replace process heads and bolts Finger tighten nuts Use a torque wrench to gradually tighten nuts to torque of 40 ft lb 54 Nem for carbon steel process heads bolts or 35 ft lb 47 5 Nem for stainless steel process head bolts in sequence shown in following illustration Tighten head bolts in stages of 1 3 full torque 2 3 full torque and then full torque Always tighten head bolts in sequence shown and in these 10 stages x vot 1 1 8 full torque Q2 2 2 3 full torque 3 Full torque 10 O leen Retur
177. the Smart Transmitter Interface Multivariable Module in the Process Manager Advanced Process Manager or High Performance Process Manager through a Field Termination Assembly Details about the TPS TDC 3000 system connections are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TPS TDC 30000 system bookset and in Appendix A of this manual The SMV 3000 transmitter can be equipped with an optional analog output meter The analog meter provides a 0 to 100 indication of the transmitter s output through traditional pointer and scale indication It can be mounted integrally on top of the terminal block in the electronics housing with a meter end cap or remotely in a separate housing You connect the analog meter across the meter terminals on the terminal block with the metal jumper strap removed For more detailed information on wiring the analog meter refer to control drawing 51404251 for intrinsically safe installations and external wiring diagrams 51404250 and 51404251 for non intrinsically safe installations in Section 13 The procedure in Table 7 shows the steps for connecting power loop and temperature sensor input wiring to the transmitter For loop wiring connections refer to the control drawing 51404251 for intrinsically safe loops and external wiring diagrams 51404250 and 51404251 for non intrinsically safe loops in Section 13 for details If you are using the SMV transmitter with o
178. the TPS TDC system bookset and in Appendix A of this manual Your primary troubleshooting tool is the SCT in which you can run a status check and refer to the detailed status message table that lists the diagnostic messages and their meanings Recommended actions are provided to help in correcting transmitter fault conditions Use the SCT also to verify the transmitter s configuration data and check to be sure your process is operating correctly NOTE The SFC can also be used to check transmitter status and identify diagnostic messages If you are using an SFC to check transmitter status and diagnose transmitter faults refer to the Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 for detailed keystroke information and trouble shooting procedures 120 SMV 3000 Transmitter User s Manual 1 99 11 3 Troubleshooting Using the SCT Summary Using the SCT in the on line mode you can check the transmitter status identify diagnostic messages and access troubleshooting information so you can clear fault conditions The SMV diagnostic messages fall into any one of the following general categories e Status Informational e Noncritical Status e Critical Status e Communications Follow the steps in Table 30 to access diagnostic messages generated by the SMV 3000 and procedures for clearing transmitter fault conditions Table 30 Accessing SMV 3000 Diagnostic Information using the SCT Step Action
179. the protection requirements of 89 336 EEC the EMC Directive Conformity of this product with any other Mark Directive s shall not be assumed Deviation from the installation conditions specified in this manual may invalidate this product s conformity with the EMC Directive ATTENTION ATTENTION The emission limits of EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters 98 feet to the antenna e In special cases when highly susceptible apparatus is used in close proximity the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment 2 SMV 3000 Transmitter User s Manual 1 99 1 3 SMV 3000 Smart Multivariable Transmitters About the Transmitter The SMV 3000 Smart Multivariable Transmitter shown in Figure 1 measures three separate process variables and calculates volumetric or mass flow rate for gases steam or liquids for output over a 4 to 20 milliampere two wire loop Its general design is based on the field proven technology of our ST 3000 Smart Pressure Transmitter and meets the s
180. ther upload the transmitter s database to the IOP or download the IOP s transmitter database to the transmitter See Section A 6 in this Appendix and Section 7 in the PM APM Smartline Transmitter Integration Manual for operation data using the Universal Station 1 99 SMV 3000 Transmitter User s Manual 163 A 6 Operation Notes Generic Operations Detail Display Difference Database Mismatch Parameters Most operator actions initiated through Detail displays at the Universal Station are generic for all Smartline transmitters Refer to Section 7 in the PM APM Smartline Transmitter Integration Manual for details about these generic operations This section outlines some differences in operations that are unique to the multivariable STIMV IOP and the SMV 3000 transmitter in particular Page 2 of the Detail display for a multivariable STIM point includes an additional field in the lower right hand corner for PV Number and Number of PVs identification as shown in Figure A 6 This lets you quickly identify what PV number you are viewing and how many PVs are associated with this given SMV 3000 transmitter Figure 6 Detail Display with PV Number and Number of PVs Field 23 Jun 98 11 15223 F101 SMV SLOT 1 DIFF PRESS 03 UNIT 01 CONFIG PAGE CONFIGURATION DATA PVFORMAT 01 PVCHAR LINEAR PVLOPR NOACTION PVSRCOPT ALL SENSRTYP DP pyROCPPR NOACTION PVCLAMP CLAMP PIUOTDCF OFF PVROCNPR NOACTION PVALD
181. tinued ATTENTION DE_CONF Parameter URL Parameter ATTENTION The actual engineering unit values available in a system will depend upon the LCN software release See Section 10 in the PM APM Smartline Transmitter Integration Manual for release dependent EU details While the DECONF selections are the same for all transmitters the corresponding SCT 3000 selections for PV Type may differ Table A 6 compares the PV Type selections for SMV 3000 with PED DECONF parameter selections for reference Table A 6 DECONF and PV Type Parameter Entry Comparison IF PED DECONF entry is THEN comparable SCT 3000 PV Type entry can be any one of the following PV Not Applicable for SMV 3000 PV SV Not Applicable for SMV 3000 PV DB PV1 PV1 and PV2 PV1 PV3 or PV1 PV4 PV SV DB PV1 w SV1 PV1 and PV2 w SV1 PV1 w SV1 or PV1 PV4 w SV1 Table A 7 lists example Upper Range Limits for a given SMV 3000 transmitter PV Remember that you can enter the desired URL for the PV4 range through the SCT 3000 but URL for PV1 PV2 and PV3 is a read only fixed value determined by SMV model and process temperature sensor type Table A 7 Example URLs for a SMV Transmitter Model SMA125 IF Process Variable Number is THEN URL is PV1 400 inH2O PV2 750 psia PV3 850 C varies per sensor type PV4 configurable If you leave the URL parameter blank you can upload
182. tion to the transmitter By operating the SCT 3000 in the off line mode you can configure database files of an unlimited number of transmitters prior to receipt save them either to hard disk or a floppy diskette and then download the database files to the transmitters during commissioning e An on line session requires that the SCT is connected to the transmitter and allows you to download previously configured database files at any time during installation or commissioning of your field application Note that you can also upload a transmitter s existing configuration and then make changes directly to that database Off line Configuration Refer to the SCT User Manual on line for detailed procedures on how to Procedures off line configure SMV transmitters using the SCT 3000 SCT Hardware A PC or laptop computer host computer which contains the SCT Connections software program is connected to the wiring terminals of the SMV transmitter and other smart field devices Figure 18 shows the hardware components of the SCT Figure 18 SCT Hardware Components SCT Software Program running on Windows 95 Windows 98 or Windows NT Operating System Laptop or Desktop PC SMARTLINE OPTION MODULE SMV 3000 Continued on next page 38 SMV 3000 Transmitter User s Manual 1 99 5 2 Establishing Communications continued ATTENTION Connecting the host computer to an SMV for on line communications
183. touch the PWA circuits be sure you are grounded by staying in contact with a grounded surface or wearing a grounded wrist strap As soon as the PWA is removed from the transmitter put it in an electrically conductive bag or wrap it in aluminum foil to protect it Continued on next page 1 99 SMV 3000 Transmitter User s Manual 95 8 3 Changing Default Failsafe Direction Continued Procedure continued Table 26 Cutting Failsafe Jumper Step Action 1 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off Open the Status Tab Card Read and record the gross and detailed status messages of the transmitter Turn OFF transmitter power Loosen end cap lock and unscrew end cap from electronics side of transmitter housing Release retaining clip and unplug flex tape and power connectors from Main PWA underneath module Unplug temperature input connector from Daughter PWA underneath module Loosen two captive mounting screws on top of module and then carefully pull module from housing ATTENTION you may be able to cut the failsafe jumper without removing the molding and Daughter PWA as noted in this Step and the next one Just be sure you can identify the jumper and don t damage other components in the process of cutting it Remove
184. tter continued Installing flange adapter continued Table 6 Installing 1 2 inch NPT Flange Adapter Step Action 1 Insert filter screen if supplied into inlet cavity of process head 2 Carefully seat Teflon white gasket into adapter groove 3 Thread adapter onto 1 2 inch process pipe and align mounting holes in adapter with holes in end of process head as required 4 Secure adapter to process head by hand tightening 7 16 20 hex head bolts Example Installing adapter on process head O Process Head Filter Screen Teflon Gasket Flange Adapter 7 16 x 20 Bolts ATTENTION Apply an anti seize compound on the stainless steel bolts prior to threading them into the process head 5 Evenly tighten adapter bolts to a torque of 47 5 to 54 N m 35 to 40 ft lb 28 SMV 3000 Transmitter User s Manual 1 99 4 4 Installing RTD or Thermocouple Considerations CE Conformity Special Conditions Europe You are responsible for installing the thermowell to house the RTD or thermocouple sensor Be sure to use a spring load accessory to hold the RTD sensor against the end of the thermowell To reduce the effects of noise use shielded cable or run sensor leads in a conduit See the Guide to Temperature Sensors and Thermowells 34 44 29 01 which tells you how to properly specify thermal probes and thermowell assemblies for your application Model selection guides
185. tter to dynamically compensate and calculate the mass flowrate of liquid propane through a standard 304 SS orifice meter with flange taps The engineer has sized the orifice meter to produce a differential pressure of 64 inches H20 at 555 5 Ib m The flowing pressure is 314 7 psia and the flowing temperature is 100 degrees F The steps in Table C 3 shows how to configure the SMV to calculate the PV4 flow variable for this application Continued on next page 1 99 SMV 3000 Transmitter User s Manual 181 Dynamic Compensation Flow Equation continued Table C 3 Liquid Propane Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units Ib m on the FlowConf tab card Click the Wizard m lon the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke the Dynamic Flow Compensation Model then click Next to proceed to the Flow Element Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D greater than 2 3 inches Bore Diameter 1 8611 inches Material 304SS F
186. tup the SMV 3000 for flow applications The flow wizard guides you through the steps necessary to complete your flow configuration See Subsection 6 10 and Appendix C for more information about the flow wizard In the subsections below information is given for filling in some of the SCT tab card data fields Supplementary background information and reference data on SMV configuration that may be helpful is also presented Use the SCT on line help and user manual for detailed how to configure information ATTENTION If the transmitter detects an incomplete database upon power up it will initialize the database parameters to default conditions A setting or selection with a superscript d in the following subsections identifies the factory setting 1 99 SMV 3000 Transmitter User s Manual 49 6 4 Device Configuration Transmitter Tag Name and PV1 Priority Background Device Data Fields Tag ID field is found on the Device tab card Tag ID Enter an appropriate tag name for the transmitter containing up to eight ASCII characters which uniquely identifies the transmitter NOTE Itis suggested that when you create a database configuration file for the transmitter you make the file name the same as the transmitter tag ID PV1 Priority Enter slash as the eighth character in tag number to set PV1 as priority PV in DE digital data broadcast if all four PVs are selected for broadcast turned ON See Se
187. u set the PV4 URL to equal two times the maximum flow rate 2 x URV The Lower Range Limit LRL and Upper Range Limit URL identify the minimum and maximum flow rates for the given PV4 calculation The LRL is fixed at zero to represent a no flow condition The URL like the URV depends on the calculated rate of flow that includes a scaling factor as well as pressure and or temperature compensation It is expressed as the maximum flow rate in the selected volumetric or mass flow engineering units Continued on next page 70 SMV 3000 Transmitter User s Manual 1 99 6 9 FlowConf Configuration PV4 continued About LRV and URV The LRV and set the desired zero and span points for your calculated measurement range as shown in the example in Figure 24 Figure 24 Typical Volumetric Flow Range Setting Values Typical Range Configuration for Volumetric Flow LRL LRV SPAN URV URL 0 325 650 975 1300 m3 h Range Limits Measurement Lower Range Upper Range Span Range Value Value Oto 1300 m3 h 0 to 650 0 mh 650 m3 h 650 ATTENTION e The default engineering units for volumetric flow rate is cubic meters per hour and tonnes per hour is the default engineering units for mass flow rate e The URV changes automatically to compensate for any changes in the LRV and maintain the present span LRV e f you must change both the LRV and alw
188. uired and try again 1 99 SMV 3000 Transmitter User s Manual 133 11 4 Diagnostic Messages Diagnostic Messages continued continued Table 34 Informational Status Message Table SMV Status SCT Status Message SFC Display Message Status Message Possible Cause What to Do 6 3 2 Wire TC PV3 STATUS TAG ID 2 WIRE TC PV3 PV3 input is being provided by Nothing Information only However 2 A 3 2 wire Thermocouple T C type this may indicate a problem if sensor VERSES DEDE type does not match the sensor physically connected to transmitter 6 0 2 Wire RTD PV3 STATUS TAG ID 2 WIRE RTD PV3 PV3 input is being provided by Nothing Information only However 2 9 3 2 wire RTD type this may indicate a problem if number Re of wires displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 6 1 3 Wire RTD PV3 STATUS ID 3 WIRE RTD PV3 PV3 input is being provided by Nothing Information only However 3 3 3 wire RTD type this may indicate a problem if number of wires displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 6 2 4 Wire RTD PV3 STATUS TAG ID 4 WIRE RTD PV3 PV3 input is being provided by Nothing Information only However j 2 3 4 wire RTD type this may indicate a problem if number Ui
189. unication Interface 8 Typical SMV 3000 Transmitter Order 11 Typical Mounting Area Considerations Prior to Installation 17 Typical Bracket Mounted Installations eee 24 Leveling a Transmitter with a Small Absolute Pressure Span 28 Typical 3 Valve Manifold and Blow Down Piping Arrangement 29 Transmitter Location Above Tap for Gas Flow Measurement 31 Transmitter Location Below the Tap for Liquid or Steam Flow ced kets tiated Dd de TREAT 32 Operating Range for SMV 3000 Transmiitters seen 36 SMV 3000 Transmitter Terminal Block sssssseeeeeene 37 RTD Input Wiring Connections sesssssssssseseneeneneeen eene nnne nennen 42 Thermocouple Input Wiring Connections sese 42 Ground Connection for Lightning Protection 43 SCT Hardware Components sssssssssessee eene enne nnne 46 Write Protect Jumper Location and Selections with Daughter PCB REMOVE oorr 51 SMV On line Configuration Process sssssssessee eene 47 Square Root Dropout Points for 1 59 Typical Range Setting Values f
190. ur TPS TDC 3000 control systems refer to the appropriate TPS TDC 3000 manual or Appendix A in this manual All wiring must be installed in accordance with the National Electrical Code ANSI NFPA 70 and local codes and regulations Table 7 Wiring the Transmitter Step Action 1 Loosen end cap lock and remove electronic housing end cap cover 2 If transmitter is supplied with an optional integral meter unsnap meter from terminal block to expose wiring connections Continued on next page 32 SMV 3000 Transmitter User s Manual 1 99 4 5 Wiring SMV 3000 Transmitter continued Wiring connections Table 7 Wiring the Transmitter Continued continued Step Action 3 Feed temperature sensor input leads through conduit entrance in housing Strip 1 4 inch 6 35 mm of insulation from input leads If input is from Then 2 wire RTD connect RTD leads to terminals 1 and 3 See Figure 15 3 wire RTD connect RTD leads to terminals 1 2 and 3 See Figure 15 4 wire RTD connect RTD leads to terminals 1 2 3 and 4 See Figure 16 2 wire Thermocouple connect minus lead to terminal 1 and plus lead to terminal 3 See Figure 16 4 Feed loop power leads through conduit entrance on other side of electronics housing opposite RTD wiring entrance ATTENTION The transmitter accepts up to 16 AWG 1 5 mm diameter wire 5 Strip 1 4 inch 6 35 mm of insulation fr
191. uration Section PV1 Output Conformity Linear Square Root PV1 Damping sec 00 0 016 032 048 4 8 16 32 PV1 Eng Units H20 39F PSI kg cm2 mmH20 4C __ mbar g em 2 ___ mH20 4C H20_68F PV1 Range LRV URV defaults are 0 and 100 inches 2 39F Mode of Operation Analog DE Analog Output Choice PV1 PV2 PV3 PVA PV DE Mode Broadcast PV1 PV1 On w SV only required if selecting PV1 PV2 On PV1 PV2 On w SV1 DE Mode of Operation PV1 PV3 On PV1 PV3 On w SV1 PV1 PV4 On PV1 PV4 On w SV1 LineFilter 50Hz 60Hz Failsafe Direction Upscale Downscale Ti 2 1 MPa bar mmHg OC KPa inHg 32F __ ATM 2 _60 ___ Continued on next page 1 99 SMV 3000 Transmitter User s Manual 171 Appendix B Configuration Record Sheet continued 1b Static Pressure PV2 Configuration Section PV2 Damping sec 00 0 16 0 32 0 48 4 8 16 32 PV2 Eng Units 20_ 9 _ PSI Static Pressure kg cm2 ___ mmH2O 4C __ mbar g cm 2 ___ mH20 4C __ 20 68F _ PV2 Range LRV URV default depends on SMV 3000 model number specify gauge or absolute Barometric Pressure 1 2 MPa bar mmHg 0C __ KPa inHg 32F __ ATM ___ H20 60F If using SMV 3000 in a flow application and you specify the SMG170 model number enter the barometric pressure Default is 14 7 psia 1c Process Temperature PV3 Configuration Secti
192. ure reading 1 99 SMV 3000 Transmitter User s Manual 85 7 5 Starting Up Transmitter Procedure NOTE Perform the procedure in Section 7 4 Using the Transmitter to Simulate PV Input before performing these start up procedures The following procedures outline the steps for starting up SMV 3000 transmitters in flow measurement applications Refer to the appropriate start up procedure for SMV transmitter used in your process application e Table 22 for SMV 3000 Model SMA125 PV2 measures AP e Table 23 for SMV 3000 Model SMG170 PV2 measure GP e Table 24 for SMV 3000 Model SMA110 PV2 measures AP draft range transmitter and SMV transmitters with small differential pressure spans Refer to Figure 26 for the piping arrangement and equipment used for the procedure Typical meter and SCT or SFC connections are also shown in the figure SMV Model SMA125 Start up Procedure Table 22 Start up Procedure for SMV Transmitter Model SMA125 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement 2 For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range 3 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 4 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 5 Perform Upload of the S
193. ut and measurement ranges for differential pressure PV1 and static pressure PV2 It also covers the procedure for resetting calibration to default values as a quick alternative to measurement range calibration 1 99 SMV 3000 Transmitter User s Manual 111 10 2 Overview About Calibration Differential pressure and static pressure measurements can be affected by conditions external to the transmitter such as process material or residue adhering to barrier diaphragms for example so measurement drift cannot be eliminated completely If recalibration of the differential pressure PV1 and or static pressure PV2 measurement range is required we recommend that you do a bench calibration with the transmitter removed from the process and located in a controlled environment to get the best accuracy For a transmitter with a small differential pressure span a input zero correct function should be performed This action corrects for any minor error that may occur after the transmitter is mounted and connected to the process If the transmitter will be operating in the analog mode you must calibrate its output signal before you calibrate the transmitter s measurement ranges While it is not required to calibrate the output signal first for transmitter s operating in the DE mode you can do it by reading the output in percent You can reset the calibration data for any given measurement range to default values if it is corrupted
194. values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 11 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to compensate and calculate the flow for your application Review the data to make sure the correct choices have been made based on your flow application Click Finish to complete the Flow Compensation Wizard 12 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 13 Perform Download of the database configuration file to the SMV 14 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Inputto verify the flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output 1 99 SMV 3000 Transmitter User s Manual 191 Honeywell 34 SM 99 01 SMV 3000 Smart Multivariable 03 04 Transmitter Addendum Transmitter Models to User s Manual SMA110 SMA125 SMG170 34 SM 25 02 Overview Replacement Meterbody and Heads The SMV 3000 Multivariable Transmitter all Models is now being shipped with newly designed meter body and process heads If a replacement meter body is needed it should be ordered
195. ve FTA screw terminals that are allotted as logical slots for the transmitter s other PVs Consecutive logical slots allotted for the transmitter s other PVs do not cross over IOP boundaries from 8 to 9 or wrap around an IOP boundary from 8 to 1 or 16 to 9 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 157 A 4 Installation continued Connection Rule Figure A 5 shows an example of connection rule violations which include continued connecting an ST 3000 transmitter to an allocated logical slot and an SMV 3000 transmitter to a slot that causes a logical slot to wrap around the IOP boundary Note that the FTA shown in Figure A 5 is a non redundant type and the connection designations styles and locations will vary for redundant type FTAs See Section 5 in the PM APM Smartline Transmitter Integration Manual for typical redundant FTA connection details Figure A 5 Connection Rule Example n STI m TB2 TB1 TB3 ST 3000 Oli 1 O 1 Transmitter Ol Single PV M Eb H T 4 ola 5 Sle 5 6 Correct a e 4 7 ols Olg e 9p 10 SMV 3000 O 11 z 12 Transmitter 9 o2 92 with 4 PVs Q s P O 1 14 5 i O 15 LJ O 16 O 16 xm NM COM 24V IN T 3000 ransmitter ingle PV Wrong Terminal Designation Master Slots Logical Slots 1
196. vices Technical Assistance If you encounter a problem with your SMV 3000 Smart Multivariable Transmitter check to see how your transmitter is currently configured to verify that all selections are consistent with your application If the problem persists you can call our Solutions Support Center between the hours of 8 00 am and 4 00 pm EST Monday through Friday for direct factory technical assistance 1 800 423 9883 U S only OR 1 215 641 3410 FAX 1 215 641 3400 An engineer will discuss your problem with you Please have your complete model number serial number and software revision number on hand for reference You can find the model and serial numbers on the transmitter nameplates You can also view the software version number using the SCT or SFC If it is determined that a hardware problem exists a replacement transmitter or part will be shipped with instructions for returning the defective unit Please do not return your transmitter without authorization from Honeywell s Solutions Support Center or until the replacement has been received SMV 3000 Transmitter User s Manual 1 99 Section 1 Overview First Time Users Only 1 1 Section Contents About This Section ATTENTION STIMV IOP Module Revision Level Introduction This section includes these topics Topic See Page 1 1 eis UOS 1 1 2 Conformity Europe Prnt 3 1 3 SMV 3000 Smart
197. washer metric M4 12 K12 Pipe plug socket type 6 K13 Set screw metric M8 18 mm long 6 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 141 12 1 Replacement Parts Continued Figure 31 SMV 3000 Terminal Block Assembly Table 37 Parts Identification for Callouts in Figure 31 Key Part Number Description Quantity No Per Kit 51197487 001 Terminal block assembly kit black without lightning protection 51197487 002 Terminal block assembly kit red with lightning protection K1 Terminal washer 1 K2 Screw metric M4 10 K3 Terminal assembly without lightning protection Terminal assembly with lightning protection 1 K4 Lockwasher split 3mm 2 K5 Screw 3mm by 4mm long 2 K6 Terminal block cover black without lightning protection Terminal block cover red with lightning protection 1 K7 Screw metric M4 2 K8 Washer 2 Continued on next page 142 SMV 3000 Transmitter User s Manual 1 99 12 1 Replacement Parts continued Figure 32 SMV 3000 Meter Body K3 K5 K4 K5 K2 K3 1 K13 K7 K9 To BW MES 0 A D K1 K11 K10 K12 K1 K1 K1 K12 K6 la K4 Table 38 Parts Identification for Callouts in Figure 32 Key Part Number Description Quantity No Per Unit 1 Center section 1 30753790 001 Carbon steel bolts and nuts kit K1 B
198. with materials of construction and with process temperature For more specific information refer to 34 SM 03 01 SMV 3000 Smart Multivariable Flow Transmitter Specification and Model Selection Guide Table 7 Dimension Drawings for Transmitter Models Revision S or Greater For Mounting Transmitter on a Using Mounting Bracket See Drawing Number Type Vertical Pipe Angle 50001091 Horizontal Pipe Angle 50001092 Vertical Pipe Flat 50001093 Horizontal Pipe Flat 50001094 03 04 34 SM 99 01 Addendum to 33 SM 25 02 7 of 8 Honeywell 03 04 34 SM 99 01 Addendum to 33 SM 25 02 8 of 8 Index A Analog meter 33 Analog mode 4 55 81 114 Angle mounting bracket 20 Atmospheric Pressure Offset 59 85 B Bad PV indication 69 Barrier diaphragms 01 inspecting and cleaning 7101 Barriers 3 Blow down lines 24 27 Bracket mounted 20 Bracket mounting 27 horizontal pipe 27 vertical pipe 27 C Calibration 713 Equipment Required 713 Output signal 714 Range PV1 amp PV2 115 Resetting to default values 1 8 CE Conformity 2 29 30 Center section 108 replace 108 CJTACT Parameter 163 Cold junction CJ compensation 62 Selecting Source 62 Communications link 50 Conduit seal 36 Configuration database 47 77 Saving restoring 98 Configuration files Saving downloading and printing See also Configuration database Conversion factor PV4 74
199. xisting PROM and install matching PROM supplied with new meter body center section 2 Use 4mm size allen wrench to loosen set screw outside housing 3 Carefully unscrew meter body including integral flex tape assembly counterclockwise from electronics housing Meter Body Continued on next page 108 SMV 3000 Transmitter User s Manual 1 99 9 5 Replacing Meter Body Center Section continued Procedure continued Table 29 Replacing Meter Body Center Section Continued Step Action 4 Remove nuts from bolts that hold process heads to center section Remove process heads and bolts 5 Remove O ring and clean interior of process head using soft bristle brush and suitable solvent 6 Replace O ring 7 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent 8 Carefully assemble process heads and bolts to new center section Finger tighten nuts Nuts Flex Tape Assembly Bolts Center section NR 22370 Continued on next page 1 99 SMV 3000 Transmitter User s Manual 109 9 5 Replacing Meter Body Center Section continued Procedure continued Table 29 Replacing Meter Body Center Section Continued Step Action 9 Use a torque wrench to gradually tighten nuts to torque of 40 ft lb 54 Nem for carbon steel process heads bolts or 35 ft lb 47 5 Nem for stainless steel process head bolts in sequence shown in followi
200. xt page 88 SMV 3000 Transmitter User s Manual 1 99 7 5 Starting Up Transmitter continued Procedure continued Table 24 Start up Procedure for SMV Transmitter Model SMA110 continued Step Action 3 For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off Perform Upload of the SMV database to the SCT Open valve A and equalizer valve C in the three valve manifold Allow system to stabilize at full static pressure zero differential Select DPInCal tab card and read input of applied DP PV1 pressure in the selected engineering unit While monitoring the transmitter s PV1 input position the transmitter so that the transmitter input is reading at or near zero and then tighten the mounting bolts completely Note that you must click on Read Input in order to obtain updated input pressure e When input reads 0 input go to step 10 e f input does not read 0 input Click the Input option button Click the Correct button to correct input to zero 10 Close equalizer valve C and open valve B or remove the tubing from between the input ports and restore transmitter piping 11 Select AP nCal tab card and
201. y Gerand venturi Liquids only Universal Venturi Tube Liquids only Lo Loss Venturi Tube Liquids only Preso Ellipse Ave Pitot Tube Specify 7 8 1 25 or 2 25 Probe diameter Material Bore Diameter inches at 68 deg F not required for Pitot Tube Design Temperature not required for Pitot Tube Fluid State Gas Liquid Steam Flow Data obtained from Primary Element Sizing Sheet Design Pressure required only for Gas applications Design Temperature required only for Gas applications Design Density required only for Steam applications Standard Density required only for Standard Volume equations Fluid Name Pipe Properties Material Pipe Schedule Pipe Diameter Isentropic Exponent not required for Liquid applications or Pitot Tube 2b Standard Flow Compensation Section Standard equation should be used for any primary element not listed in Dynamic Flow Section above Fluid State Gas Liquid Steam Fluid Name Flow Data obtained from Primary Element Sizing Sheet Normal Flowrate Design Pressure Gas applications only Normal Diff Pressure Design Temperature Gas applications only Design Density required only for Steam and Liquid applications Standard Density required only for Standard Volume equations Flow Compensation None ___ Full PressureOnly Temperature Only Continued on next page 1 99 SMV 3000 Transmitter User s Manual 173 Appendix B
202. y mapping parameters from the transmitter to the IOP and from the IOP to the transmitter as shown in Figure A 2 While the mapped parameters are predefined in the IOP firmware the actual data exchange functions will depend on entries made during STIMV IOP point building and transmitter PV selections made while configuring the transmitter database through the SCT 3000 This section discusses various functions that affect how the data is exchanged Most of this information is for reference only but some will be helpful when making point building decisions Refer to section 6 in the PM APM Smartline Transmitter Integration Manual for details about STIMV IOP point building Figure 2 Mapped Parameters are Basis for Data Exchange Al point parameters image SMV 3000 data SMV 3000 data is mapped to STIMV IOP parameters SMV 3000 Transmitter with up to 4 PVs Wo Continued on next page 152 SMV 3000 Transmitter User s Manual 1 99 A 3 Data Exchange Functions continued 16 Points per STIMV IOP The STIMV IOP contains sixteen AI points which are read write accessible from the PMM and upper network components as shown in Figure A 3 Figure A 3 shows four SMV 3000 transmitters with four PVs each connected to IOP points 1 5 9 and 13 respectively You can mix single PV transmitters with multivariable transmitters within the given one to eight or nine to sixteen IOP boundary but

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