ROPV R40 E Series User Manual
Contents
1. 40 LIAN I JNINYYA ah 811 620 5 97 01 E J WA 1 LdN 4 E 1139 08 46 1114 August 2005 R40 E Series Manual 1118 10 1914 82910 204 VO sav00 208E0bY 1005 407 U3LN30 11814013430 18150011 0 ms oli oi 1 1 1 0007 9 98 6 O1 S HT 1 91 91 107 rosddy 5 1 progs 40 0 4404 1 11s omssosg 9 1 870t T 098019 01 LON 091108 LOOBLIA OL 1081805 F OL 24110 01 1 NINO 1 HOA FUY T 4010171 MINES 82 011 811 620 1 1984 0 10 L 101 900 0F 900 1 19 7 1139 00 005 Whe August 2005E ROPV R40 E Series Manual IURIQUIW JF 10 10 78 ry 109591 9011201 njdpug ws zi 9104 0 ay 089811 L 21 1104 1104014040 2 4 g 0 6 AdOY 9710 L ETIE ES sirit TE 0091 092. INDUSTRY DEVELOPMENT CENTER ROPV R40 E Series User Manual For Use with the Following ROPV Pressure Vessel Models R40 150E 40250 40 300 40 400 R40 450E Headquarters Harbin ROPV Industry Development Center 100 Hongqi St District Harbin China 150036 Tel 86 451 5515 5144 Fax 86 451 55 15 5124 Email ropv com cn Website www ropv com cn ROPV R40 E Series Manual August 2005E General Product Description R40 E Series R40 150E Design Pressure R40 250E Design Pressure R40 300E Design Pressure R40 400E Design Pressure R40 450E Design Pressure Min Operating Temp Max Operating Temp Factory Test Pressure Burst Pressure Operating pH Range Cleaning pH Range End Port Membrane Housing ISOPSI 1 10Bar at 120 F 49 C 250PSI 1 7 17Bar at 120 F 49 C 300PSI 2 1 Mpa 21 Bar at 120 F 49 C 400 51 2 8 28Bar at 120 F 49 C ASOPSI 3 1Mpa 31Bar at 120 F 49 C 20 F 6 C 120 F 49 C ASME 1 1 Design Pressure Standard 1 5x Design Pressure 6X Design Pressure 3 11 2 12 less than 30 minutes General Warning High Pressure Membrane Housing vessels are designed to provide safe operation over a long service life if properly installed operated and maintained The vessel may cause loss of life severe bodily harm or property damage if not correctly
3. 0 LURD 8 7 1 9 790 bo E SUA AIA apos meds igat yilt rosddy 9 1 1995 88211 OL LON 91155284 ALYIMWEA 5 HOLLOW OL 01 14112 ATRO JONIUAJIU 104 2901599010 3114110 t JUASYIN d LINII 81 610 892 quasar 014207 tl s o 97 0 188 27 1 August 2005 R40 E Series Manual 0 10 9 1811 82910 Jog 27 0 1 E LI 6 8E 1 TI 0091 09 to 0000 9791 f 6 6 07 E ueds 0 71 120801 1992222 xorddy 5 1 118 11945 1 11213 OL LON 91855814 12501 1401108 01 10110 1150 ANY 52017117 5901111015 E KINO 208812171 104 GUY
4. 6 S1 8 SE TEESE VET UIU WTH say me 1909858 Iagun 118021 11995 econ 84498 70 154521 31011 OL LON 90155814 5 HOLLOW 1009114 0 OL 199945 77 ONTAVHO OL 3011 WISH ONY 698170119 991950 6401110014 E RING 101 AUY 0 ONTAVEd AN SGHONT AUNSYAN dO 11171 401 01 52109 7 11 0 000 700 7 1139 5 August 2005 R40 E Series Manual vay 00 35 720 a 431M9 LNINGOTJAJO ABISMON 225 AdOY i Tt 10 6 t a 3903 veda 7 134818 ELET roridy 1 011919 OL LON 811559104 JAYANTA 5 1000114 390182 OL 129805 Y OL 77152181 20145 1350 520170109 E ATAO 009 FEY 5001503010 T d LINA 1 1139 061 215 WIDE OF 210177000 7007 1814 181910 Jog an anjdpug 9194 1 see Adda Nida ISSE h 1
5. August 2005E e Mount vessel using strap saddle hardware provided span recommended in the engineering drawing e Do not over tighten the straps vessel must be allowed to expand under operation e Maximize the connection flexibility to allow for vessel growth under pressure e Align the end ports with the system manifold correcting any misalignment before final installation e Provide overpressure protection in the system safety devices e Inspect end closures regularly for signs of corrosion Immediate corrective action and or replacement 15 suggested in case of corrosion e Relieve system pressure before working on the vessel e Do not attempt to over tighten the Permeate Port connections as this may damage the end closure One turn past hand tight should be sufficient e Never operate the vessel in excess of its ratings This may void the warranty and cause bodily or property damage e Do not operate the vessel permeate port over 125PSI e Flush the vessel with permeate before system shutdown to reduce the chance of corrosion e Do not install the vessel in direct sunlight e Operate the vessel within the recommended pH range Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes End Plug Removal Step 1 Shut Down System and Relieve System Pressure The system must be shut down and all pressure relieved before conducting any maintenance or repair on the vessel Step 2 Disconnect Permeate
6. s expense If a breach of warranty 1s confirmed ROPV will bear all costs related to the inspection and testing If the Product failure is found to be caused by cause other than breach of warranty all costs related to the inspection and testing of the Product will be borne by the Customer This includes a USD 500 per day fee and all related travel expenses All reported defects must be submitted to in writing Disclaimer ROPV makes no expressed or implied warranty other than that specifically set forth in this warranty statement disclaims any warranty of merchantability or of fitness for a particular purpose ROPV s liability under the terms of this warranty shall not exceed the purchase price of the Product which are claimed to be defective shall not be liable for any consequential or incidental damages whatsoever including but not limited to injuries or damages to person or property loss of business profits business interruption loss of use cost of removing installing Products or the claims of third parties Warranties or Representations by Others No agent employee dealer or other person has any authority to make any warranties or representations concerning or the Product 15 not responsible for such claims of warranty or representation ROPV R40 E Series Manual August 2005E anu 0 40 THO oo 1714 182970 104 1051 9078 mat INNO 73430 18180001 2225
7. Piping The system piping must be carefully removed from the vessel connections Step 3 Inspect End Closure The end closure should be inspected for any signs of corrosion or damage Surface corrosion can be removed with a wire brush while flushing with water Damaged components should be replaced with approved components from Step 4 Disconnect Locking Screws Each of the two locking crescents is held in place with a single locking screw The locking screws can be unthreaded using a hex wrench The locking screws should be unthreaded from the end plug only not from the locking crescent The locking screw and locking crescent can be removed together g A male threaded nipple is recommended for use when opening the end plug Thread the pipe nipple into the feed concert port of the end plug gently motion ROPV R40 E Series Manual August 2005E the nipple in various directions and then gently pull the nipple from the vessel firm tug may be required to release the end plug o ring seal Complete End Plug ROPV R40 E Series Manual August 2005E End Plug Inspection Step 1 Remove adapter Grasp the adapter and slowly pull from the end plug A slight rotating motion may ease the removal of the adapter There is one o ring on the inside diameter of the permeate port Step 2Inspect O rings Remove the end plug o ring permeate o ring and adapter o ring using dull non metallic tool o rings should be
8. carefully inspected for signs of damage It is recommended that all o rings be replaced during each complete servicing of the vessel Failure to do so may cause poor system performance Step 3 Inspect End Plug All end plug components should be free from scratches foreign matter or any sign of damage Scratched or damaged components should be replaced with supplied replacement components All components should be cleaned with a mild soap solution or clean water The components should be air dried or dried with a lint free towel End Plug Installation ROPV R40 E Series Manual August 2005E Step 1 General Inspection Inspect inside of vessel checking for surface imperfections or any outside material Surface imperfections can be removed by lightly sanding the area with 600 grit sandpaper Rinse the vessel completely after any repairs Step 2 Install Permeate Port and Adapter O rings should be coated with a thin layer of glycerine before installation Seat one permeate port o ring into each of the two grooves located at the element end outside diameter of the adapter be Step 3 Install Adapter The adapter should be pushed into the permeate port until the wider diameter middle section is flush against the end of the permeate port Simultaneously pushing and turning the adapter will ease installation Step 4 Install End Plug O ring Install the end plug seal in the grooved area on the outside diameter o
9. 099500 01207 13107 1 11945 21155911 SE J dN 7 t August 2005E ROPV R40 E Series Manual
10. 12 4028 1 6 4029 1 6 4029 7 12 End plug lhole 4034 Connect with Adapter 4021 4034 1 Connect with Adapter 4021 1 End plug 2holes 4033 Connect with Adapter 4021 4033 1 Connect with Adapter 4021 1 Raa 4021 Connect with End plug 4033 4034 P 4021 1 Connect with End plug 4033 1 4034 1 Strap 4008 Saddle Note Please see the adapter list to get full series adapter ROPV R40 E Series Manual August 2005E Limited Warranty Harbin Industry Development Center hereinafter called vessels the Product are warranted to the original purchaser the Customer under normal use and if installed operated and maintained in accordance with applicable User Guides to be free of defects in material and or workmanship for a period of one 1 year from date of manufacture subject to the following Any replacement Product or Part will be warranted only for the remainder of the original warranty period or thirty 30 days whichever is longer Exclusions from this Limited Warranty The warranty shall be void if 1 defects are not reported during the warranty period 2 the Product is subject to accident damage incorrect installation mishandling abuse misuse negligence or accident by any other party 3 problems caused by modification or alteration 4 chemical exposure or acts of nature 5 any item manufactured by other companies 6 wear on replaceable components under normal condit
11. f the end plug the groove should be clear of any sharp edges and foreign matter Take care to ensure that the seals are properly seated in the groove and are not pinched Do not use sharp implements when installing the seals Step 3 Install the End Plug Carefully align the end plug at the end of the vessel ensuring that the end plug is parallel with the sidewall of the vessel Slowly insert the end plug until the retaining groove 15 visible Step 4 Install Locking Crescents Inspect and dry the retaining groove Place one of the locking crescents into the retaining groove while aligning the screw that is pre threaded into the crescent over the threaded hole in the end plug Ensure that the edge of the crescent is seated in the retaining groove before you begin threading the screw into the threaded opening Once hand tight the screw can be threaded using a hex wrench Do not over tighten the screws Step 5 Reconnect Permeate Piping Reconnect the system piping to the vessel connections Step 6 Pressurize System A thorough pre pressurization inspection should be conducted including verifying that the heads are properly installed system piping connections are in place and elements are installed Step 7 Inspect for Leaks All connections should be free from leaks Do not operate leaking vessels ROPV R40 E Series Manual August 2005E R40 E Series Parts List R40 150E R40 250E R40 300E R40 400E R40 450E Shell 4028 13 18 4028 7
12. installed operated or maintained Read and understand all guidelines provided in the vessel User Guide Observe every precaution contained therein Failure to do so may result in malfunction and potential catastrophic failure Qualified technicians experienced in servicing hydraulic systems should be used to work with this vessel Misuse incorrect assembly or use of damaged corroded components may result in catastrophic failure Vessel Use and Precautions e Positive pressure up to the design pressure PSI of the specific model being used e The required vessel element interface hardware is supplied with the vessel not required for all models Ensure that an element adapter 15 installed at each end of the vessel before use e Vessel expands under pressure and careful consideration must be taken when installing straps saddles and system connection piping e Installation with the straps saddles provided is strongly recommended e Vessel should not support any other system components Connections should be non load bearing e Periodic inspection of the vessel end closure is recommended to ensure all parts are dry and free of corrosion e Failure to understand and follow all precautions may void warranty and result in catastrophic failure of the vessel e These guidelines are subject to change Please check with ROPV to ensure that the User Manual is the latest version for the vessel model being used ROPV R40 E Series Manual
13. ions seals are excluded from this warranty Procedure for Obtaining Warranty Performance reserves the right to determine if a reported defect is a breach of this warranty This may require at ROPV s discretion or more of the following 1 an inspection or test of the Product and or the system in which it was installed by an ROPV representative the customer is responsible for arranging access to the Product 2 an inspection or test of the product and or the system in which it was installed by the Customer 3 an inspection or test of the product and or the system which it was installed by third party inspector appointed by 4 return of the Product to ROPV s factory for inspection or testing This is not a statement of limitations for warranty performance and reserves the right to conduct warranty performance outside of the items shown If the Product is found by to be defective under the terms of this warranty will perform one of the following at its option 1 supply a substantially similar replacement part based on FOB factory terms 2 conduct a field repair of the Product 3 issue a credit for the original cost of the Products This is not a statement of limitations for warranty performance and reserves the right to conduct warranty performance outside of the items shown Products returned to for inspection or testing must be shipped freight prepaid at the Customer
Download Pdf Manuals
Related Search