Model V8 - VMW Scooters
Contents
1. CPU RETE REN B DUK NN KVA 38 2 www vitamobilitywerks com SAFETY INSTRUCTION General Do not make a sharp turn or a sudden stop while Do not ride your scooter in traffic riding your scooter 3 www vitamobilitywerks com Do not ride your scooter during snow in order to Do not allow unsupervised children to play near avoid accident on slippery road this equipment while the batteries are charging Warning Don t operate your scooter for the first time without completely reading and understanding this user manual 1 Don t operate scooter on public streets and roadways Be aware that it may be difficult for traffic to see you when you are seated on the scooter Obey all local pedestrian traffic rules Wait until your path is clear of traffic and then proceed with extreme cautions 2 prevent injury to yourself or others always ensure that the power is switched off when getting on or off of the scooter 3 Always check that the drive wheels are engaged drive mode before driving Do not switch off the power when the scooter is still moving forward This will bring the chair to an extremely abrupt stop 4 Do not use this product or any available optional equipment without first completely reading and understanding these instructions If you are unable to understand the warnings cautions or instructions contact a healthcare professional the dealers or technical supports before attempt2. 4 Use for LEAD ACID batteries 12V 13 60 Amp Hr 2 only 5 Do not use for voltage input except the specified Make sure your present voltage input 115V or 230 V and adjust manually 6 Before using the battery charger read all instructions and cautionary markings 7 Use the battery charger in a well ventilated area 8 To avoid the risk of injury charge only lead acid or gel cell type rechargeable batteries 9 Please turn off the power after charging 30 www vitamobilitywerks com 10 Plug the off board charger power cord into the charger port during battery charging Off Board Charger Port The off board charger port 1s mounted on the tiller WARNING lt Always charge your batteries in well ventilated areas lt gt The charger is intended for indoor use only Please protect it from the moisture lt For maximum performance it is recommended that you replace both batteries at the same time if the batteries are weak lt If the scooter will not be used for a long period of time arrange to have the batteries recharge at least once every month to avoid deterioration of the batteries lt we use a different charger Please understand that chargers are selected specifically for particular applications and matched to the type and size of specific batteries In order to charge your scooters safely and efficiently we recommend use of the charger supplied as original equipment with your VM
3. make sure to maintain the pressure of the tires between 30 35 psi gt tis important that the psi bar kPa air pressure rating indicated on each tire be maintained in pneumatic tires at all times Do not overinflate your tires Low pressure may result in loss of control and overinflated tires may burst Failure to maintain the psi bar kPa air pressure rating indicated on the tires at all times may result tire and or wheel failure Regularly inspect your scooter s tires for signs of wear CLEANING AND DISINFECTION gt Usea damp cloth and mild non abrasive cleanser to clean the plastic and metal parts of your scooter Avoid using products that may scratch the surface of your scooter gt If necessary clean your product with an approved disinfectant Make sure the disinfectant 15 safe for use on your product before application Follow all safety instructions for the proper use of the disinfectant and or cleaning agent before applying it to your product Failure to comply may result in skin irritation or premature deterioration of upholstery and or scooter finishes BATTERY TERMINAL CONNECTIONS gt Make certain that the terminal connections remain tight and un corroded The batteries must sit flat in the battery wells The battery terminals should face towards the inside of the scooter WIRING HARNESSES gt Regularly check all wiring connections gt Regularly check all wiring insulation including the char
4. make it more susceptible to interference from radio wave sources Note It is difficult to evaluate the effect on the overall immunity of the powered scooter 5 Report all incidents of unintended movement or brake release to the powered scooter manufacturer and note whether there is a radio wave source nearby TURN OFF YOUR POWERED SCOOTER AS SOON AS POSSIBLE WHEN EXPERIENCING THE FOLLOWING Unintentional scooter movements Unintended or uncontrollable direction Unexpected brake release The FDA has written to the manufacturers of power scooters asking them to test new products to be sure they provide a reasonable degree of immunity against EMI The FDA requires that a powered wheelchair should have an immunity level at least 20 V m which provides a reasonable degree of protection against more common sources of EMI The higher the immunity level the greater the protection Your powered scooter has an immunity level of 20 V m that should protect against 7 www vitamobilitywerks com common sources of EMI Warning The scooter itself can disturb the performance of the electromagnetic fields such as emitted by alarm systems of shops TECHNICAL SPECIFICATIONS W 12V 50Ah x 2pcs or 12V 62Ah x BATTERY SPECIFICATIONS 2pcs Optional GROUND CLEARANCE LEG ROOM 16 8 www vitamobilitywerks com COMFORT ADJUSTMENT Adjustments for Seating Comfort Press the bottom to adjust t
5. mode m 0 3 4 J x ODO Mode INS LS QO Display Range 00000 99999 When the total distance ran to 99999km 62149mile 99999 1 609mile the digits will be reset to zero 00000 Press switching to TRIP mode km Li d 4 x TRIP Mode EZ Display Range 0 0 999 9 When the distance goes to 999 9 the counter will stop please press for 3 seconds to reset to zero 0 0 18 www vitamobilitywerks com 5 4 Speedometer ITEM DESCRIPTIONS OptoCoupler sensor detects the signal and then converts into a speed value Operation Features When drive shaft runs at 2100 rpm speedometer will display 60km h 0 0 30 0 Display Rate 0 5 Press moos for longer than 2 seconds to enter Setting Mode Setting Mode backlight illuminates in the meantime Units Switch When km h mph h are flashing press M to switch the unit 19 www vitamobilitywerks com ITEM Working Mode DESCRIPTIONS Press toenter SPEED mode b uu AER Bomm cael km h means speed is counted as kilometer mph means the speed is counted as mile When SPEED was set on km h mph even the waiting screen is not SPEED mode LCD will switch to SPEED mode when WIP accelerator is acting and back to previous waiting screen automatically once WIP accelerator stopped When SPEED
6. 47 SUSPENTION BRACKET 48 CP SHIELO 49 TRANSAXLE 50 FRONT FLOOR 5 DOUBLE A ARM WARRANTY DECLARATION Quality Warranty Declaration Products are to be fit for purpose and of excellent quality and performance For valid warranty claims VMW will at their discretion replace repair refund items mutually agreed to be defective VMW s Warranty as Following gt Frame Two year limited warranty Controllers One and a half year limited warranty Electronic Components and Charger One year limited warranty Warranty Exclusion The following items are not covered by warranty Motor brushes lt Wheel Tires lt Pads Seat Cushion lt Fuses Bulbs lt Tiller Cover Rear Shroud lt Front Shroud lt Batteries and Consumable parts Any damage or defect of any nature occurring from the misuse abuse of the product improper operation or improper storage 15 not to be covered The warranty 15 to start from the date of arrival of our products VAW Vita VITA MOBILITY WERKS 39 www vitamobilitywerks com CARE AND MAINTENANCE Scooters require a minimal amount of care and maintenance The following areas require inspection and or care and maintenance TIRE PRESSURE gt If equipped with pneumatic tires always maintain the psi bar kPa air pressure rating indicated on each tire Your power scooter comes with standard pneumatic tyres If your power scooter comes with optional air tires
7. Do not use accessories if they have not been tested or approved for VMW products 2 Getto know the feel of your power scooter and its capabilities VMW recommends that you 5 www vitamobilitywerks com 64 perform safety check before each use to make sure your scooter operates safely Inspections prior to using your power scooter If equipped with pneumatic tires please check for proper tire inflations Please check all electrical connections and make sure they are tight and not corroded Please check all harness connections and make sure they are secured properly Please check the brakes Weight limitation Please refer to the specifications table for weight capacity information Power scooter is rated for a maximum weight capacity Stay within the specified weight capacity for your scooter Exceeding the weight capacity voids your warranty VMW will not be held responsible for injuries or property damage resulting from failure to observe weight limitations Don t carry passengers on scooters Carrying passengers on scooter may affect the center of gravity resulting in a tip or a fall Tire inflation If your scooter is equipped with pneumatic tires it is necessary to check the air pressure at least one time a week Proper inflation pressures will prolong the life your tires and ensure the smooth operation while riding Do not under inflate or over inflate your tires It is critically imp
8. NANCE amp REPAIR Your power scooter is designed for minimal maintenance However like any motorized vehicle it requires routine maintenance To keep your power scooters or power wheelchairs for years of trouble free operation we recommend you follow the following maintenance checks as scheduled Weekly Monthly Electrical System Lo lt Battery meter Inspect the battery meter to determine if batteries are needed to be re charged lt Controller Display panel Make sure they not Jf frayed or have any exposed wiring MI lt Check all plug amp wiring connections for firm Jf lt Have the batteries been fully charged before the URN JY gt lt Are all electric lighting system if applicable in Jf IC EN lt Have pneumatic tyres checked for necessary air Jf Jf lt Front amp Rear wheels must be able to spin smoothly Jy _ poe lt Visually inspect the tire tread If it is less than Jf 1 32 please have your tires replaced by your local N oum S Motor brushes We recommend that your authorized dealer inspect the brushes every six month if your power scooter or power wheelchair is not operating smoothly If the inspection determines excessive motor bushes worn out they must be replaced otherwise the motor damage will result 34 www vitamobilitywerks com WARNING Failure to maintain the brushes coul
9. Place a new battery in each battery well Connect the red battery cable to the positive battery terminal and then connect the black battery cable to the negative battery terminal Reposition the terminal boots over the battery terminals Reconnect the battery tie down strap Reinstall the battery cover and seat back to the scooter 52 www vitamobilitywerks com Battery Cable Battery Terminal WARNING lt Ifyou hand is wet or sweaty Do NOT replace the batteries lt Please always use two batteries of the same type at the same amp hour capacity lt Always replace both batteries at the same time Please do not mix old and new batteries together Wheel Replacement WARNING Wheels should be replaced by an authorized dealer or qualified technician in a Workshop Please refer to the following illustration for quick and safe wheel replacements Remove the key from the power switch Elevate the side of the scooter of which you want to remove the tires Please ask the authorized dealer or qualified technician for extra help while elevating the scooter Remove the related nut washers and hub from the axle Please see figure below Please pull the tire off the inside outside rim properly Slide the new tire back into the inside outside rim properly Put the tire back onto the axle and tighten the drive wheel nut and washers onto the axle 33 www vitamobilitywerks com SCOOTER MAINTE
10. USERS MANUAL Vita Werks 964 Northpoint Blvd Waukegan IL 60085 VITA MOBILITY WERKS 1 www vitamobilitywerks com 10 11 12 13 14 CONTENTS SAFETY UNSTRUC TION Nu 3 ELECTOAGNETIC 6 TECHINCALE SPECIFICATION 8 COMFORT ADJUSTIVIE NT kannan aan 9 OPERATION OF CONTROL PANEL bsc ss an Een sanaa Annaa va REN 11 CHARGING INSTRUCTIO Nonii thun ep kasaa Ib AME Sapa N EIN asa aa VERE OM D PDA 27 BATTERY INSTRUCTION amp 1 1 a aan aa sesenta sae 30 SCOOTER MAINTENANCE amp 32 TROUBLESHOOTING amp FAULT REPAIR piat pesa Eyed 34 CIRCUIT ENS EREFU RO 35 VMW S PATENT SUSPENSION SYSTEM trae eo a Pro 35 BOM LIST DRAW UN cm 36 WARRANTY 9 37 CARE AND MAINTENANDGE
11. W product only Any charging method resulting in batteries being charged individually is prohibited 3l www vitamobilitywerks com BATTERY INSTRUCTION amp MAINTENANCE Read through the charger operating instruction before using it If you use your scooter every day please charge its batteries as soon as you finish using it for the day Your scooter will be ready each morning Avoid deeply discharging your scooter s batteries Charge the battery at least 24 hours a week if the power chair or scooter has not been used This is to make sure that the electrolyte 1s always at the top level If the battery cannot be charged Orange light cannot turn to Green or if the Orange light turns to Green immediately please check it with the technicians The battery may be defective The voltage difference between the two batteries on a power unit cannot be more than 0 5 V the battery case should be inspected for cleanliness and evidence of damage If the charger indicates red light please kindly check if the charger is defected or if the cable wiring connection is poor Please keep the battery and connectors clean otherwise the charging condition will be poor To Change the batteries in your scooters Remove the battery cover and captain seat Unfasten the battery tie down strap Disconnect the battery harnesses properly Disconnect the battery cables from the battery terminals Remove the old batteries from the battery wells
12. cooters may as susceptible to electromagnetic interference EMI which is interfering electromagnetic energy emitted from sources such as radio stations TV stations amateur radio HAN transmitter two way radios cellular phones and alarm systems of shops The interference from radio wave sources can cause the power scooter to release its brakes move by itself or move in unintended directions It can also permanently damage the powered scooter s control system The intensity of the EM energy can be measured in volts per meter V m Each powered scooter can resist EMI up to a certain intensity This is called immunity level The higher the immunity level the greater the protection At this time current technology is capable of providing at least 20 V m of immunity level which would provide useful protection against common sources of radiated EMI Following the warnings listed below should reduce the chance of unintended brake release or powered scooter movement that could result in serious injury l Donotturn on hand held personal communication devices such as citizens band CB radios and cellular phones while the powered scooter is turned on 2 Beaware of nearby transmitters such as radio or TV stations and try to avoid coming close to them 3 Ifunintended movement or brake release occurs turn the powered scooter off as soon as it is safe 4 Beawarethat adding accessories or components or modifying the powered scooter may
13. d void the power scooter warranty To inspect or replace the motor brushes 1 Unscrew the motor brush caps 2 Remove the brushes 3 Inspect the brushes for wear 4 Replace the brushes if necessary New Motor Brush Worn Motor Brush Motor Brush caps Inspect the state of the battery terminals every six months Make sure that they are not corroded and the connections are tight Periodically apply a thin film of petroleum jelly on the surface of terminals to guard against corrosion CHECKS amp REMINDER Make sure to keep the controller clean while protecting it from rain or water Never hose off your power scooter or place it in direct contact with water Keep wheels free from lint hair sand and carpet fibers All upholstery can be washed with warm water and mild soap Occasionally check the seat and back for sagging cuts and tears Replace 1f necessary Do not store your scooter in damp or humid conditions as this will lead to mildew and rapid deterioration of the upholstery parts All moving mechanism will benefit from simple lubrication and inspection Lubricate using petroleum jelly or light oil Do not use too much oil otherwise small drips could stain and damage carpets and furnishings etc Always perform a general inspection of the tightness of all nuts and bolts 35 www vitamobilitywerks com TROUBLESHOOTING amp FAULT REPAIR If you experience any technical problems it i
14. e Left direction lamp Right direction lamp Parking lamp Usage Condition DESCRIPTIONS Take exterior left right direction indicators and parking lamp switch as the determinant signal Press button once the left indicator start to flash and the warning sound act simultaneously then press button again to switch off the indicator Press button amp once the right indicator start to flash and the warning sound act simultaneously then press button again to switch off the indicator once the right left park indicators start to flash warning sound act then press button again to turn off above indicators While 1 KEY OFF 2 Charging Mode 3 Sleep Mode the function will be disabled Warning Sound Frequency One short sound per second Determinant Condition Left Right indicators have priority to Parking lamp SEX If Parking lamp turned on already now you start Right indicator function the flashing indicator lamps will change from both side left amp right to right side and the Parking lamp function will be closed 1 Load circuit for left direction light 24V 50W max 2 Load circuit for right direction light 24V 50W max 3 With short circuit and overload protection 26 www vitamobilitywerks com 5 11 Malfunction Messages ITEM DESCRIPTIONS Take the connector pin KEY of controller as determinant signa
15. e the warning sound will be released 22 www vitamobilitywerks com ITEM DESCRIPTIONS Remaining Capacity 40 2 35 3 70 4 Charge Indication 80 5 90 6 100 7 Scale status only decreases won t increase Take the PIN3 CH3 of charger as the determinant signal when CH3 is grounded L LCD will enter Charging Mode not limited by KEY ON or KEY OFF Any pressing of button will illuminate LCD backlight and switch off automatically if Operation Character no more pressing after 5 seconds Above scale bar status only for reference the accurate diagnosis is still subject to the Remarks n indicator of charger 23 www vitamobilitywerks com 5 7 Headlight ITEM DESCRIPTIONS Take exterior headlight switch as determinant signal Press button O to switch on off LED LCD backlights will be turned on off when headlight switching on off When motor is resting power modulate down to 30 Headlight Power Saving Mode When motor acts power modulate up to 100 Headlight While 1 KEY OFF 2 Power Saving Mode 3 Sleep Mode the function will Usage Condition be disabled Determinant Power Saving amp Full Power React immediately Condition Full Power Power Saving 5 sec delay 1 Loop Load 24V 50W max 2 With short circuit and overload protection Remarks 5 8 Position Light DESCRIPTIONS Take exterior positi
16. ger power cord for wear or damage gt Have your authorized dealer repair or replace any damaged connector connection or insulation that you find before using your scooter again 40 www vitamobilitywerks com AXLE BEARINGS AND THE MOTOR TRANSAXLE ASSEMBLY These items are all pre lubricated sealed and require no subsequent lubrication WHEEL REPLACEMENT If your scooter 1s equipped with pneumatic tires and you have a flat tire you can have the tube replaced If your scooter 1s equipped with a solid tire insert either the solid insert or the entire wheel must be replaced depending on the model Contact your authorized dealer regarding replacement wheels for your scooters MOTOR BRUSHES The motor brushes are housed inside of the motor transaxle assembly Your authorized dealer should inspect them periodi cally for wear CONSOLE CHARGER AND REAR ELECTRONICS gt Keep these areas free of moisture gt Allow these areas to dry thoroughly if they have been exposed to moisture before operating your scooter again STORING YOUR SCOOTER If you plan on not using your scooter for an extended period of time it 1s best to gt Fully charge its batteries prior to storage gt Disconnect the batteries from the scooter gt Store your scooter in a warm dry environment Avoid storing your scooter where it will be exposed to temperature extremes Batteries that are regularly and deeply discharged infrequently charged
17. he height of the headrest The flip up armrest height can be adjusted by turnin the adjustment dial NN p a Turn the lever a to rotate the seat Push IN fro Jever upwards to move the seat forward Adjust the seat back lever a d backward for seating back angle eee ae Rotate the seat to the desired position Make sure the seat stays straight ahead while the scooter 1s in motion Driving and Braking You can use the lever to control the forward speed and the reserve speed of your scooter Please refer to the following instruction to move forward backward your scooter Use your right finger to pull back on the right side of the throttle lever in order to move forward Use your left finger to push the left side of the throttle lever in order to move forward Use your left finger to pull back on the left side of the throttle lever in order to move backward Use your right finger to push the right side of the throttle lever in order to move backward 9 www vitamobilitywerks com Optional hand brake lever Move backward Release the throttle lever and then allow your scooter to come to a complete stop e Hand brake system available Optional The automatic brake will become activated if the transferring speed is more than 30 of the maximum speed while the scooter is driving down slope at free wheel mode WARNING Engaged lt Please be noted that the scooter w
18. ill be at free wheel mode when the motor is disengaged lt To use the parking brake you must move and lock the lever into the engaged position When your power scooter is in freewheel mode the braking system is disengaged lt gt Stand to the side of the scooter to engage or Disengaged Free Wheel disengage freewheel mode Never sit on a scooter to do it 10 www vitamobilitywerks com Tiller Positioning gt Press down the lever and adjust it into your preferred position gt Never attempt to adjust the tiller while the scooter is in motion gt Make sure the tiller is at a comfortable setting and located securely 11 www vitamobilitywerks com OPERATION AND CONTROL PANEL 1 Control Panel Layout LCD Liquid Crystal Display Power Scooter Control Panel TN Type LCD Screen LED LED Right Indicator Left Indicator E Position Light Headlight Warning Indicator Parking Indicator Left Indicator control SET button Position Light control Right Indicator control Parking lamp control MODE button High Low speed control Headlight control Horn Button Function amp Adjustment Buttons 12 www vitamobilitywerks com 2 Functions 2 1 Function Descriptions FUNCTION SPECIFICATION 2 Hour Minute display and setting Odometer ODO 99999 max TRIP 999 9 max Trip Meter Sum of distance and time 7 Segment display 2 1 2 digi
19. ing to use this equipment otherwise injury or damage may occur 5 There are certain situations including some medical conditions where the scooter user will 4 www vitamobilitywerks com 10 11 12 13 14 15 16 17 18 19 20 need to practice operating the scooter in the presence of a trained attendant A trained attendant can be defined as a family member or care professional especially trained in assisting a scooter user in various daily living activities Consult with your physician if you are taking any medication that may affect your ability to operate your scooter safely Do not attempt to lift or move a power scooter by any of its removable parts including the armrests seats or shrouds Personal injury and damage to the power chair may result Never try to use your scooter beyond its limitations as described in this manual Please do not sit on your scooter while it is in a moving vehicle Keep your hands away from the wheels tires while driving scooters Be aware that loose fitting clothing can become caught in the drive tires Consult your physician if you are taking prescribed medication or if you have any certain physical limitations Some medications and limitations may impair your ability to operate scooters in a safe manner Be aware when the drive mode is unlocked or locked Don t remove anti tipper if there 1s any tipper equipped with the scooter Contact with tools can cause elect
20. l then converts Operation Feature it into digital code When the controller send out an error message warning indicator start flashing with controller signal at same time the Error message code will show ERROR A lt Usage Condition J on LCD screen ja 2 O o Cz 5 12 Power On Self Test ITEM DESCRIPTIONS When scooter power on the control panel will take a self test first the backlight and all LCD segments will be tuned on for 3 seconds then switch automatically to the default working mode When press T buttons the LCD backlight will illuminate LCD Backlight and turn off automatically if the button doesn t be operated for longer than 5 seconds 2 www vitamobilitywerks com CHARGING INTRUCTIONS Battery Charger Instruction 1 Appearance 1 LED INDICATOR CHARGE 2 LED INDICATOR POWER 3 POWER SOCKET sis 4 115V 230V INPUT VOLTAGE ADJUSTER mnc 5 OUTPUT PLUGTO BATTERY 0 J IL 1 tt 28 www vitamobilitywerks com 2 SPECIFICATION AC DC 80 min 32 F 104 F 1 Short Circuit Protection Output Voltage Current Limit Output Detection 2 3 Reverse Power Protection 4 Overheat Detection Operating Temperature 32 104 Degree Fahrenheit Measure L 7 5 xW 4 xH 2 2 1 Ibs 29 www vitamobilitywerks com 3 OPERATING INSTRUCTION gt Manual adjust the correct inpu
21. o CLOCK Mode PM ec NA Ut Ad D D Working Mode E L EI Display Range 12 00 11 59 During 1 to 9 o clock 0 of tens on Hour digits won t show on LCD 16 www vitamobilitywerks com DESCRIPTIONS Press for longer than 2 seconds to enter Setting Mode the backlight illuminates in the meantime SET 1 When Hour digit is flashing press to increase the number and moos then press amp into Min setting mode Setting Mode Time Switch 2 When Min digit is flashing press to increase the number then back to Hour setting mode If press for longer than 2 seconds the number will increase continually till the button released The setting value runs cyclically only 2 sec from 0 to 9 Under Setting Mode when 1 idleforlonger than 20 seconds Exit Setting Mode 2 press for longer than 2 seconds the system will save the last setting value automatically and back to Working Mode 5 3 Odometer DESCRIPTIONS Operation Features OptoCoupler sensor detects the signal and then converts into a distance value When speedometer was set as km h the odometer displays as kilometer Units Switch mph the odometer displays as mile h means odometer is displaying as travel hours 17 www vitamobilitywerks com mew DESCRIPTIONS switching to ODOJ
22. on light switch as determinant signal na Operation Feature Press button to switch on off LED LCD backlights will be turned on off when back up lamp switching on off While 1 KEY OFF 2 Power Saving Mode 3 Sleep Mode the function will be disabled Usage Condition 1 Loop Load 24V 50W max 2 With short circuit and overload protection Remarks 24 www vitamobilitywerks com 5 9 Brake and Reversing Light ITEM DESCRIPTIONS Take exterior WIP RBK Headlight Back up lamps switch as determinant signal Operation Feature Judge to be Brake or Handbrake state when WIP accelerator signal changed from actuated to neural position and will recover automatically Control Mode after 3 seconds Brake Light Mode Judge to be Reverse state the brake light flashes Reversing light Mode When the headlight and position light was turned on off and the brake light will be turn on off simultaneously Usage Condition While 1 controller closed 2 Charging Mode the function will be disabled Determinant Parking status is adjusted by motor direction and controller Condition Warning sound of parking was managed by controller 1 Loop Load 24V 50W max Remarks or 2 With short circuit and overload protection electric type 25 www vitamobilitywerks com 5 10 Direction Indicators and Parking Light ITEM Control Mod
23. onnections Make sure controller connections are secure 10 Bar An excessive vollage has been applied to the controller This is usually caused by a poor me 1 battery connection Check the battery connections oS PG DRIVES TECHNOLOGY 36 www vitamobilitywerks com CIRCUIT DIAGRAM Throttle 4 Ihrottie Wiper 2 p 15 F Key Sentch 1 Thiotthe 2 VMW S MANUFACTURER PATENT A brand new double A arms suspension system 37 www vitamobilitywerks com V8 BOM LIST DRAWING 1 CP SHIELD 2 WELDED STEERING STEM 3 CONTROLLER 4 FR CAP 5 FF COVER 6 WIGWAG T FR COVER 8 DRINK BRACKET 9 RUBBER DUST COVER 10 FRONT BUMPER 47 MAIN FRONT SHROUD 12 REAR COVER 13 LAMP 14 CARPET 15 MAIN REAR SHROUD 16 FRONT TILLER COVER amp 7 REAR TILLER COVER 18 REAR VIEW MIRROR 19 CONTROL PANEL 20 BATTERY 20 BADY FRAME 22 ALIALUMINUM RIM 23 TYRE 24 INNER RIM 25 FIXING BOLT WITH HUB 28 SUSPENTION 27 HUB 28 FRONT AXLE 29 CAPTAIN SEAT ASM SEAT SLIDING RAIL 31 SEAT BASE 32 SEAT SLIDING POST 33 SAFETY BELT 38 www vitamobilitywerks com 88 REAR LIGHT 88 REAT BUMPER BRACKET 37 FOLD BRACKET 38 FRONT BUMPER BRACKET 39 PLUG 40 SPACER FOR POETNTIAL METER 40 TILLER FRAME 42 TILLER RAM MECHANISM 43 HEAD LIGHT 44 REAR LAMP 45 SUPPORT BRACKET 46 RELEASE LEVER
24. ortant that 30 25 psi 2 2 4bar tire pressure be maintained in pneumatic tires at all times Inflating your tires from an unregulated air source could over inflate them resulting in a burs tire Temperature Some of the parts of the power scooter are susceptible to change in temperature The controller can only operate in temperature that ranges between 25 50 At extreme low temperatures the batteries may freeze and your power scooter may not be able to operate In extreme high temperatures it may operate at slower speeds due to a safety feature of the controller that prevents damage to the motors and other electrical components ELECTROMAGNETIC INTERFERENCE EMI The rapid development of electronics especially in the area of communications has saturated our environment with electromagnetic EM radio waves that are emitted by television radio and communication signals These EM wave are invisible and their strength increases as one approach 6 www vitamobilitywerks com the source All electrical conductors act as antennas to the EM signals and to varying degrees all power wheelchairs and scooters are susceptible to electromagnetic interference EMI The interference could result in abnormal unintentional movement and or erratic control of the vehicle The United States Food and drug Administration FDA suggests that the following statement be incorporated to the user s manual for all power scooter like the V8 Power s
25. rature 40 C 90 C Operation Temperature 25 C 55 C Meter Angle 30 of elevation while scooter assembly at Handle Cover LCD orientate to 6 o clock 14 www vitamobilitywerks com 4 Characteristics Test General Characteristic Performance Test 20 5 Hardware Circuit ITEM SPECIFICATION RESULT n Lowest Operation Voltage 16V max Dynamic 200 mA max Consuming Current backlight and all of LED illuminated 24 0V Static 5 mA Key Off status 5 Operation of Control Panel 5 1 Temperature Meter ITEM DESCRIPTIONS Temperature sensor NTC detects and transfers the signal to a temperature Operation Feature e Press to switch to TEMP Mode as amp Y Lit D CD Working Mode 4 _5 Display Range 20 50 4 122 15 www vitamobilitywerks com ITEM DESCRIPTIONS Press dni for more than 2 seconds to enter Setting Mode and the backlight illuminates in the meantime SET Setting Mode Unit Switch When C or F flashing press to switch C F Under Setting Mode when 1 idle for more than 20 seconds Exit De Setting Mode 2 press for more than 2 seconds the system will save the last setting value automatically and back to Working Mode 5 2 Clock un Hour Min mode 12 00 Setting Value Press id to switch t
26. rical shock and do not connect an extension cord to the AC DC converter or the battery charger Do not attempt to lift or move your scooter by any of its removal parts such as the armrests seats or shroud When climbing an incline don t drive at an angle up the face of the incline Drive your scooter straight up the incline This greatly reduces the possibility of a tip or a fall Don t climb a slope steeper than the scooter s limitation Don t attempt to have your scooter proceed backward down any step curb or other obstacle This may cause the scooter to fall or tip Always reduce your speed and maintain a stable center of gravity when cornering sharply Don t corner sharply when driving scooters at higher speeds Operating in rain snow salt mist conditions and on icy or slippery surfaces may have an adverse affect on the electrical system Never sit on your scooter when it 1s being used in connection with any type of lift or elevation product Your scooter is not designed with such use in mind and any damage or injury incurred from such use is not the responsibility of VMW Modifications Vita Mobility Werks has designed and engineered power scooters to provide maximum utility However under no circumstances should you modify add remove or disable any part or function of your power scooter Personal injury and damage to the power chair may result l Do not modify your power scooter in any way not authorized by VMW
27. s recommended that you check with your local dealer before attempting to troubleshoot on your own The following symptoms could indicate a serious problem with your power scooter Contact your local dealer if any of the following arises 1 Motor noise 2 Frayed harnesses 3 Cracked or broken connectors 4 Uneven wear on any of tires 5 Jerky motion 6 Pulling to one side 7 Bent or broken wheel assemblies 8 Does not power up 9 Powers up but does not move Trouble Shooting The battery needs charging or there is a bod connection the battery Check connections to the battery if connections are good try charging the battery There is a bad connection to the motor Check all connections between the motor and the controller The motor has a short circuit a battery connection Contact your service agent The freewheel switch is activated or the manual broke disengagemen mechanism operated Check the position of the switch or lever 5 Bar Not used Scrive is being inhibited from driving Inhibit 2 is active This may be becouse the battery charger is connected or fhe sect is not in driving position A fault is indicated Make sure that the is in the rest position before switching on the scooter A controller foull is indicated Moke sure that all connections are secure 9 Bar The parking brakes have a bad connection Check the parking brake and motor ee C
28. stored 1n extreme temperatures or stored without a full charge may be permanently damaged causing unreliable performance and limited service life It is recommended that you charge the scooter batteries periodically throughout periods of prolonged storage to ensure proper performance DISPOSAL OF YOUR SCOOTER Your scooter must be disposed of according to applicable local and national statutory regulations Contact your local waste disposal agency or authorized dealer for information on proper disposal of packaging metal frame components plastic components electronics and batteries 41 www vitamobilitywerks com
29. t voltage 115V 230V Connect the plug of battery charger to the socket of battery 9 gt Plug in the power cord Turn the power on Normally the LED Power light will turn on when electric current passes gt Charging starts During charging LED Charge will indicate Orange Light when it turns to Green Light that means well charged 4 LED INDICATION 5 LED POWER GREEN LIGHT ON POWER gt LED CHARGE ORGANGE LIGHT ON CHARGING gt GREEN LIGHT ON FULLY CHARGED 5 TROUBLE SHOOTING 1 If LED POWER light is off Check the input voltage 115V 230V is the same as you adjust gt If light is still off please check and repair the battery charger 2 If LED CHARGE light is off gt Check to see the clips connections is correct f the battery is fully charged the LED CHARGE light will be off gt If light is still off the battery may be defective 3 If ORANGE light cannot turn to GREEN The battery can t be charged Please check and recover it 4 If ORANGE LIGHT turns to GREEN LIIGHT immediately Check to see the battery is fully charged If not the battery may be defective Check and recover it 6 CAUTION 1 To prolong charger life do not connect the short output for long time 2 Through charger change automatically and can be used for deeply discharged battery do not use for extremely discharged short aged and defective battery 3 Use the charger in a well ventilated area
30. ts 1 decimal Speedometer km h and mph symbol High Low Speed de Indicated as icon WME and Battery remaining capacity and charging indicator Power Indicator 6 squares Battery icon Blue LED Including Power Saving mode 7 Headlight Orange LED Position Light Placed inside headlight used while rainy or gloomy weather Brake Light Including Brake Mode and Parking Mode Green LED Left Right Direction Flash mode Indicators Auto switch off after 30 seconds Red LED 11 Parking Light Including Parking Mode Right Left indicators flash simultaneously Red LED 1 Malfunction code N Malfunction Messages 7 Segment display 1digit warning symbol ERROR 13 Power On Self Test All LED illuminated 13 www vitamobilitywerks com 2 2 Buttons amp Indicators ITEM DESCRIPTION Function amp Adjustment Buttons Left Indicator control Right Indicator control SET button Parking lamp control Position Light control MODE button High Low speed control Headlight control Horn Button Left Indicator Green gt Right Indicator Green LED Indicators 200 2 Position Light Amber Headlight Blue Warning Indicator Red Parking Indicator Red LCD Backlight Illumination 700 mcd min Orange color 3 Usage Conditions ITEM SPECIFICATION Voltage DC 24 V Operation Voltage DC 16 32 V Storage Tempe
31. was set on speedometer will be disabled fit to non speedometer model and replaced by WIP accelerator operation screen Backward ifs fs ey eT Forward EA reen When SPEED was set on LCD won t switch automatically to SPEED mode from another screen while WIP acted 20 www vitamobilitywerks com ITEM DESCRIPTIONS Under setting mode when 1 Idle for 20 seconds Exit Setting Mode 2 Press for longer than 2 seconds The system will save the last setting value automatically and back to Working Mode 5 5 High Low Speed amp Turn Indicators ITEM DESCRIPTIONS Press mim to switch High Low speed Operation Features Control SS Ties with demon Take exterior turn switch as determinant signal Control signals TRN High Speed p Symbols of Status e Y p Turn Status Y Flashing 21 www vitamobilitywerks com 5 6 Power Indication ITEM DESCRIPTIONS Remaining Scale Bar Capacity Battery Remaining Capacity and icon 15 flashing Warning LED is flashing Flicker Frequency 2 seconds The scale status only decreases won t increase When the remaining capacity was less than 30 warning sound Bi Bi two Operation short sounds act at 1second intervals Characters While 1 Key OFF 2 Charging Mode 3 Sleep Mod
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